5985 IST PDC PROCIDA AWM Installazione EN
5985 IST PDC PROCIDA AWM Installazione EN
5985 IST PDC PROCIDA AWM Installazione EN
PROCIDA AWM
X6 - X8 - X10 - X12 - X14 - X16
(single-phase)
T10 - T 12 - T14 - T16
(three-phase)
INSTALLATION MANUAL
EN
Translation of the
original instructions
(in Italian)
Thank you for choosing a heat pump by Fondital. Carefully read this Manual before using
the unit and keep it for future reference.
For users
Thank you for choosing a product by Fondital. In order to use the product correctly, please carefully read this instruction manual before
installation and use. To achieve the intended operation of the air conditioner, please follow the recommendations below for the proper
installation and use of the product:
1. Installation, use and maintenance of this appliance must be carried out by specially trained technical personnel. During operation,
the safety instructions on labels, in the User manual and other documents must be strictly complied with. This appliance is not
intended for use by persons (including children) with physical, sensory and cognitive impairments, or lacking appropriate experi-
ence and knowledge, unless they are supervised or instructed for its use by persons responsible for their safety. Children should
be supervised to ensure that they do not play with the appliance.
2. This product underwent a strict inspection and operating tests before leaving the factory. In order to avoid damage due to improp-
er disassembly and inspection, which could affect the normal operation of the unit, do not disassemble it yourself. If necessary,
contact our company's authorised service centre.
3. Our company shall not be liable for personal injury, loss or damage to property caused by improper use, including improper
installation and testing procedures, unnecessary maintenance, violation of applicable national laws, regulations and industry
standards, and failure to follow this instruction manual.
4. If the product is faulty and can not be used, please contact our service centre as soon as possible and provide the following
details.
» Contents of the product identification plate (model number, cooling/heating capacity, product code, date of leaving the factory).
» Malfunction condition (specify the situations before and after the error occurs).
5. All drawings and data in this instruction manual are provided for reference only. The product is subject to continuous improve-
ments and innovations aimed at optimising its quality. We reserve the right to make any necessary changes to the product at any
time for commercial or production reasons, as well as to revise the contents of the manual without prior notice.
6. The right of final interpretation of this instruction manual lies with Fondital Spa.
2
1. Diagram of the operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2. HEATING AND COOLING AND DHW WITH CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . 14
3. HEATING AND COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. HEATING AND COOLING AND DHW WITH COMPACT WATER HEATER . . . . . . . . . . . . . 18
5. Unit operating principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6. Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7. Installation example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8. Key components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9. Guidelines for monobloc unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.1 Instructions for the installation............................................................................................................................... 27
9.2 Monobloc unit installation...................................................................................................................................... 27
10. Hydraulic unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.1 Useful head at outdoor unit outlet......................................................................................................................... 32
10.2 Water volume and pressure in the expansion tank............................................................................................... 33
10.3 How to calculate expansion tank filling pressure.................................................................................................. 33
10.4 Selecting the expansion tank................................................................................................................................ 34
11. Remote ambient temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
12. Thermostat with voltage output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13. Wired control (CONTROL PANEL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
14. 2-way valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
15. Three-way valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
16. Aux. thermal unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
17. Optional electric heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
18. Door control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
19. Refrigerant filling and draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
20. Installing a sealed storage tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
20.1 Installation sizes.................................................................................................................................................... 45
20.2 Connection of the hydraulic system...................................................................................................................... 47
20.3 Water quality requirements................................................................................................................................... 48
20.4 Electrical connection............................................................................................................................................. 48
21. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
21.1 Control board......................................................................................................................................................... 50
21.2 Electrical connections............................................................................................................................................ 61
22. Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
22.1 Checks before start-up.......................................................................................................................................... 72
22.2 Operation test........................................................................................................................................................ 73
23. Operation and routine maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
23.1 Recovery............................................................................................................................................................... 75
23.2 Decommissioning.................................................................................................................................................. 76
23.3 Precautions before seasonal use.......................................................................................................................... 76
24. Water piping layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3
Safety warnings (to be strictly adhered to)
WARNING: failure to follow these instructions could result in serious damage to the unit or injury to persons.
NOTE: failure to follow these instructions could result in minor or moderate damage to the unit or injury to persons.
This sign indicates that operation must be prohibited. Incorrect operation may cause serious damage or be life-threatening.
This sign indicates that components must be inspected. Incorrect operation can cause damage to people or property.
NOTE
Upon receipt of the unit, check its appearance, verify the model and parts supplied, and ensure that everything is as ordered.
The design and installation of the unit must be carried out by authorised personnel, in accordance with current laws and regulations
and with these instructions.
After installation, the unit may only be put into operation if there are no problems to check.
After normal use, carry out the specified periodic cleaning and maintenance procedures to ensure trouble-free operation and long life
of the unit.
If the power cable is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to
avoid danger.
The unit must be installed in accordance with national wiring regulations.
This product is a general-purpose air conditioner and must not be installed in the presence of corrosive, explosive, flammable or pol-
luting substances because use under such conditions would cause malfunctions, a shorter service life, fire hazard and risk of serious
injury to persons. Special air conditioners must be used under the above-mentioned conditions.
This marking means that the product must not be disposed of as household waste in EU countries. Recycle the prod-
uct with a sense of responsibility to promote sustainable reuse of resources and avoid any damage to the environment
or human health resulting from uncontrolled disposal of waste. To return the used appliance, rely on sorted waste
systems or contact the dealer where appliance was purchased. The dealer could take the product and recycle it in an
environment-friendly manner.
R32:675
4
WARNING
Before installation, check that the mains voltage corresponds to the values
indicated on the unit's rating plate and that the capacity of the electrical sys-
tem, power cable or electrical outlet is compatible with the unit's power re-
quirements.
When the unit is left unused for a long period, unplug it and empty the indoor
unit and the water storage tank.
Non-compliance may result in the dust building up causing a risk of overheat-
ing, fire or (in winter) freezing of the storage tank or coaxial heat exchanger.
Do not damage the electrical cable or use a cable that does not comply with
the specifications.
Non-compliance may result in overheating or fire.
5
Before cleaning the unit, disconnect it from the mains.
Non-compliance could result in risk of an electric shock or damage to prop-
erty.
The power supply must adopt a special circuit with a residual current circuit
breaker and must have sufficient capacity.
The user may not replace the power cable socket without the manufacturer's
prior consent. Electrical connections must be carried out by a professional.
Ensure that the unit is properly connected to ground and do not change the
way it is connected to ground.
Ground: the unit must have a reliable ground connection! The ground cable
must be connected to a building protection device.
In the absence of such a device, ask a qualified technician to install one. It
is also recommended not to connect the ground cable to gas pipes, water
pipes, drain pipes or other improper items not approved by a professional
technician.
Do not insert foreign objects into the outdoor unit to avoid risk of damage. Do
not insert your hands into the air outlet of the outdoor unit.
6
Do not climb on the unit or place objects on it.
This could create a falling hazard for people and objects.
Do not obstruct the air inlet and outlet areas of the unit.
Obstructions could reduce efficiency or cause the unit to shut down or create
a fire hazard.
Keep pressurised sprays, gas cylinders and other similar objects at least 1
m away from the unit.
Fire or explosion hazards may result.
When the storage tank is empty, the unit must not be operated.
7
WARNING
Do not use any means other than those recommended by the manufacturer to speed up the defrosting process or for cleaning. If a
repair is necessary, contact the nearest authorised service centre. Repairs carried out by unqualified personnel could be dangerous.
The appliance must not be placed in a room containing continuously operating ignition sources (e.g. open flames, gas appliances or
electric heaters). Do not pierce or burn.
The appliance must be installed, used and stored in a room having an area of at least Xm (for the measure of space X, refer to table
"a" in the section "Safety precautions for the use of flammable refrigerants").
The appliance contains the flammable gas R32. For repairs, strictly follow the manufacturer's instructions. Note that refrigerants are
odourless. Read the manual for the specific product.
If the fixed appliance is not equipped with a mains lead with a plug, or other means of disconnection from the mains supply which
ensures a separation between the contacts in each pole and is capable of completely disconnecting the power supply under category
III overvoltage conditions, the instructions state that such a means of disconnection must be incorporated into the fixed wiring in ac-
cordance with the regulations in force on electrical connections.
The appliance is suitable for use by children aged 8 years and over and by persons with physical, sensory and cognitive impairments,
or lacking appropriate experience and knowledge exclusively when they are adequately supervised or have been instructed in the
safe use of the appliance and understand the associated dangers. Children should be supervised to ensure that they do not play with
the appliance. Cleaning and maintenance must not be carried out by children without proper supervision.
The appliance must be located in a well-ventilated room whose dimensions correspond to those specified for operation.
The appliance must not be stored in a room containing open flames (e.g. gas appliances) and ignition sources (e.g. electric stoves)
that are continuously in operation.
The appliance must be stored in such a way as to prevent any mechanical damage.
8
NOTE
A special refrigerant circulates in the system to obtain the function of air conditioner. The refrigerant used is R32 fluoride, which un-
dergoes a special cleaning treatment. The refrigerant is flammable and odourless. Moreover, it can lead to explosion hazards under
certain conditions. However, the flammability of the refrigerant is very low. Ignition is only possible with fire.
Compared to commonly used refrigerants, R32 is non-polluting and does not damage the ozone layer. This means that it also has a
lower greenhouse effect. R32 has excellent thermodynamic characteristics that result in very high energy efficiency. As a result, the
units require a lower filling level.
Before installation, check that the electrical power ratings at the designated location correspond to the specifications on the unit rating
plate and check the reliability and safety of the electrical connection.
The unit must be connected to the mains by means of an omnipolar circuit breaker suitable for category III overvoltages.
Before use, check that the electrical cables and water pipes are correctly connected to avoid water leaks, risk of electrocution and
the like.
Do not operate the unit with wet hands. Children must not be allowed to use it.
In the instructions, the on/off switching descriptions refer to the use of the unit on/off button. The power supply is cut by disconnecting
the unit from the mains.
Do not expose the unit directly to the corrosive conditions of environments containing water and humidity. Do not operate the unit with
empty water storage tank. The air outlet/inlet openings of the unit must not be obstructed by any objects.
When the unit is not in use, the water in the unit and in the pipes must be drained to prevent the storage tank, pipes and water pump
from cracking due to frost.
Never use sharp objects to press the button. Doing so could damage the manual control unit. Do not use other wires instead of the
special communication line of the unit. Doing so could damage the control elements. Never clean the manual control unit with ben-
zene, thinners or other chemicals to avoid discolouration of the surfaces and damage to the elements. Clean the unit using a cloth
soaked in mild detergent. Gently clean the display screen and connecting parts to avoid discolouration.
The power cable must be separated from the communication line.
Work on the refrigerant circuit must only be carried out by persons with valid certification from an accredited body stating that they can
handle refrigerants safely, in accordance with the specifications in force.
Maintenance work on the appliance must be carried out strictly in accordance with the manufacturer's instructions. Maintenance and
repair work requiring the assistance of other qualified personnel must be carried out under the supervision of the person competent
to handle flammable refrigerants.
9
Maximum and minimum water temperatures
Function Minimum water temperature Maximum water temperature
Cooling 7°C 25°C
Central heating 20°C 60°C
Water heating 40°C 80°C
Maximum and minimum water pressure values
Function Minimum water pressure Maximum water pressure
Cooling
Central heating 0.05 MPa 0.25 MPa
Water heating
Maximum and minimum water pressure values at inlet.
Function Minimum water pressure at inlet Maximum water pressure at inlet
Cooling
Central heating 0.05 MPa 0.25 MPa
Water heating
The external static pressures with which the appliance has been tested are stated (only additional heat pumps and appliances with
additional heaters). If the power cable is damaged, it must be replaced by the manufacturer, its service agent or an equally qualified
person in order to avoid danger.
The appliance is intended to be connected to the water mains permanently and not by means of connecting pipes.
If you have any questions, please contact your local dealer, an authorised service centre, a branch office or our company directly.
10
NOTE
If hot work is to be carried out on cooling equipment or any associated components, a suitable fire extinguisher must be kept at hand.
Have a dry powder or CO2 fire extinguisher near the loading area.
Any electrical components installed as replacement must be suitable for the purpose and to the appropriate specifications. The man-
ufacturer's maintenance and service instructions must be followed under all circumstances. If in doubt, consult the manufacturer's
technical department.
The following checks must be carried out on installations using flammable refrigerants:
• the filling volume must be suitable for the cubic capacity of the room in which the components containing the refrigerant are in-
stalled;
• ventilation devices and openings must open properly and be free of obstructions;
• if an indirect cooling circuit is used, check for the presence of refrigerant in the secondary circuit;
• the unit markings must always be visible and legible. Markings and signs that become illegible must be rectified;
• cooling pipes or components must be installed in a location with a low probability of exposure to substances that can corrode re-
frigerant-containing components, unless the components are manufactured from materials that are inherently corrosion-resistant
or adequately protected against corrosion.
Repair and maintenance procedures for electrical components must include initial safety checks and component inspection proce-
dures. If a defect is found that may create a safety hazard, the power supply to the circuit must be interrupted until the problem is
satisfactorily resolved. If the fault can not be rectified immediately but the equipment must continue to be used, a suitable temporary
solution must be adopted. This situation must be reported to the owner of the equipment so that all parties are aware of it.
Initial safety checks: check that capacitors are discharged. This procedure must be carried out in a safe manner to avoid the possibility
of sparks. Make sure that there are no live components or wires exposed when filling, restoring or bleeding the system. Make sure
that there are no interruptions in the grounding.
11
When repairing sealed components, it is necessary to disconnect all electrical devices from the equipment before removing sealed
covers, etc. If it is absolutely necessary to have a power supply during the intervention, a permanently operating leak detection device
must be set up at the most critical point to signal potentially dangerous situations.
Particular attention must be paid to the following to ensure that, during work on electrical components, the housing does not undergo
any alterations that compromise the level of protection. These may include damage to cables, an excessive number of connections,
the use of terminals that do not conform to the original specifications, damage to seals and gaskets, incorrect gland assembly, etc.
Ensure that the equipment is securely mounted.
Ensure that the gaskets or sealing materials have not deteriorated to such an extent that they can no longer prevent the ingress of
flammable atmospheres. Spare parts must comply with the manufacturer's specifications.
NOTE: the use of silicone sealants may reduce the effectiveness of some types of leak detection equipment.
Intrinsically safe components do not need to be isolated before work is carried out.
Before applying permanent inductance or capacity loads to the circuit, make sure that this operation does not cause the allowed volt-
age and current values for the device in use to be exceeded.
Intrinsically safe components are the only ones which can be serviced when live in the presence of a flammable atmosphere. The test
equipment must have the correct nominal characteristics.
When replacing components, use only those parts specified by the manufacturer. Non-approved components could cause ignition of
the refrigerant released into the atmosphere.
Check that the wiring is not exposed to wear, corrosion, excessive pressure, vibration, sharp edges or other adverse environmental
factors. The inspection should also take into account the effects of ageing or continuous vibration from compressors, fans or other
similar sources.
The use of potential ignition sources to search for or detect refrigerant leaks is forbidden under any circumstances. The use of halogen
lights (or other open flame detection systems) is not permitted.
The equipment must be labelled to indicate that it has been decommissioned and refrigerant drained. The labels must be dated and
signed. Ensure that there are labels on the appliance stating that it contains flammable refrigerant gas.
12
Ambient Temp.
Fan
Aux.
Defrost Temp.
thermal
Tube-fin heat unit
exchanger Expansion
Chassis electric heat. tank
High pressure Three-way
4-way PHE Automatic valve 1 Optional
sensor valve inlet drain Water sensor
temp. valve temp.
Water
High pressure outlet Water Three-way 2-way
switch Liquid
temp. pump valve 2 valve 1
Economizer
temp.
1. Diagram of the operating principle
Discharge
Temp.
Compressor PHE Mixing
outlet temp. valve
Water Safety Filter
flow valve Floor
temp. temp.
Compressor Water pump
electric Gas Flow
heater temp. switch
Suction
Temp.
Low pressure
switch for
Low pressure heating Solar panel
switch for temp.
cooling Gas-liquid Flow switch
separator
Heat pump
Note: the pool, the solar kit and the water mixing accessory are components not included in the delivery.
Solar plant flow temp. system
Storage tank
Storage tank
electric heat.
13
13
14
6 6 17
C 18
21 23
19
20 16
B 6
13
2
EXTERNAL
12 6
CONTROL UNIT /
AMBIENT
THERMOSTATS RT5
11 10 8 7 6 5
A 14
1
4
2. HEATING AND COOLING AND DHW WITH CIRCUIT BREAKER
15 6 4 9 6 8 7 6 5
22
HOT WATER
DOMESTIC
HEATING
COOLING
N
HEAT
COOL
N L
RT7 RT5 (probe is
23 24 25 26 9 10 11 4 DISPLAY (water heater probe)
CN4 2 2 an option)
N L BOARD 70
AP1
CN9 CN16
AP1
71
AP1
SUMMER/ BROWN
WINTE RED
R SELECTOR
BLUE
SWITCH
KM3 -6 RESISTOR KM1 -6 RESISTOR
20 14
THERMOSTAT /
T
VALVE LIMIT STOP 19 KM3 13 KM1
XT3
XT3
VALVE
THREE-WAY
18 230Vac 12 230Vac
COIL COIL
Ref Description Notes
A Heating / cooling system -
B Hydraulic network -
C Recirculation -
1 Heat pump -
2 Control panel - user interface -
4 1” M-M fittings (**)
5 1” F-F flexible hoses (**)
6 1“ M-F taps (**)
7 Freeze protection valve (****)
8 1” F-F sleeves (**)
9 1” F-F Y-shaped filter (**)
10 Three-way deviating valve (**)
11 Heating element (**)
12 1” ¼ - 1” M-M fitting (**)
13 Bleed valve (***)
14 WHPF PU buffer tank (**)
15 System discharge cock. (**)
16 Heating element (**)
17 WHDHP SS storage tank (**)
18 ½ “ tap (***)
19 Probe (**)
20 Safety valve. (***)
21 DHW expansion vessel (***)
22 Extra CH expansion tank (***)
23 Flange with resistor fitting (**)
RT5 Probe (**)
16
12 2
EXTERNAL
6
CONTROL UNIT
RT5
11
6
3. HEATING AND COOLING
7 5
A 14
4
1
15 6 4 9 6 8 7 6 5
22
B
HOT WATER
CIRCUIT BREAKER
HEATING
COOLING
DOMESTIC
N CN4
HEAT
COOL
N L BOARD
AP1
23 24 25 26 9 10 11 RT5 (probe
N L 70 2 is an option)
SUMMER/
CN16 71
AP1
WINTER
SELECTOR SWITCH
KM1 -6 RESISTOR
THERMOSTAT /
14
T VALVE LIMIT STOP
13 KM1
XT3
12 230Vac
COIL
Ref Description Notes
A Heating / cooling system -
B Hydraulic network -
1 Heat pump -
2 Control panel - user interface -
4 1” M-M fittings (**)
5 1” F-F flexible hoses (**)
6 1“ M-F taps (**)
7 Freeze protection valve (****)
8 1” F-F sleeves (**)
9 1” F-F Y-shaped filter (**)
11 Heating element (**)
12 1” ¼ - 1” M-M fitting (**)
13 Bleed valve (***)
14 WHPF PU buffer tank (**)
15 System discharge cock. (**)
22 Extra CH expansion tank (***)
RT5 Probe (**)
18
2
C 18
21 19 (RT7) 23
20 16
B 13
13 10
16 8 7 6 5
1
EXTERNAL RT5
CONTROL 4
UNIT / AMBIENT
A THERMOSTATS
6 4 9 6 8 7 6 5
15
80 lit. - WHDHP 300 SSH 22
74 lit. - WHDHP 500 SSH
220-240Vac
50Hz
4. HEATING AND COOLING AND DHW WITH COMPACT WATER HEATER
HOT
WATER
HEATING
COOLING
DOMESTIC
N
COOL
HEAT
N L DHW WATER HEATER INERTIAL
23 24 25 26 9 10 11 STORAGE TANK
N L RT7
AP1
SELECTOR SWITCH CN9
AP1
AP1
71
THERMOSTAT /
T KM3 -6 KM1 -6
VALVE LIMIT STOP
20 RESISTOR 14 RESISTOR
VALVE
THREE-WAY
19 KM3 13 KM1
XT3
XT3
18 230Vac 12 230Vac
COIL COIL
Ref Description Notes
A Heating / cooling system -
B Hydraulic network -
C Recirculation -
1 Heat pump -
2 Control panel - user interface -
4 1” M-M fittings (**)
5 1” F-F flexible hoses (**)
6 1“ M-F taps (**)
7 Freeze protection valve (****)
8 1” F-F sleeves (**)
9 1” F-F Y-shaped filter (**)
10 Three-way deviating valve (**)
13 Bleed valve (***)
15 System discharge cock. (**)
16 Heating element (**)
18 ½ “ tap (***)
19 Water heater probe (RT7) (**)
20 Safety valve. (***)
21 DHW expansion vessel (***)
22 Extra CH expansion tank (***)
23 Flange with resistor fitting (**)
RT5 Probe (**)
Cool: in cooling mode, the refrigerant condensates inside the outdoor unit and evaporates in the indoor unit. Thanks to heat exchange
with indoor unit water, water releases heat and its temperature decreases, while refrigerant absorbs heat and evaporates. Outlet tem-
perature can be set based on user's needs, by means of a wired control. System low-temperature water is connected to internal fan
coil and underground tube through a valve control, so as to ensure heat exchange with indoor air and decrease ambient temperature
to the required value.
Heat: in heating mode, the refrigerant evaporates inside the outdoor unit and condensates in the indoor unit. Thanks to heat exchange
with indoor unit water, water absorbs heat and its temperature increases, while refrigerant releases heat and condensates. Outlet
temperature can be set based on user's needs, by means of a wired control. System high-temperature water is connected to internal
fan coil and underground tube through a valve control, so as to ensure heat exchange with indoor air and increase ambient temper-
ature to the required value.
Hot Water: in water heating mode, the refrigerant evaporates inside the outdoor unit and condensates in the indoor unit. Thanks to
heat exchange with indoor unit water, water absorbs heat and its temperature increases, while refrigerant releases heat and con-
densates. Outlet temperature can be set based on user's needs, by means of a wired control. System high-temperature water is
connected to internal storage tank coil through a valve control, so as to ensure heat exchange with storage tank water and increase
its temperature to the required value.
Cool + Hot Water: when the cooling mode is combined to the water heating mode, user can set priority of either mode as required.
In the preset configuration, the heat pump has top priority. In this configuration, if the cooling mode is used together with the water
heating mode, the heat pump will give priority to cooling. In this case, water can only be heated up using the storage tank electric
heater. In the opposite configuration, the heat pump will give priority to water heating and switch to cooling only as soon as water has
been heated up.
Heat + Hot Water: when the heating mode is combined to the water heating mode, user can set priority of either mode as required.
In the preset configuration, the heat pump has top priority. In this configuration, if the heating mode is used together with the water
heating mode, the heat pump will give priority to heating. In this case, water can only be heated up using the storage tank electric
heater. In the opposite configuration, the heat pump will give priority to water heating and switch to heating only as soon as water has
been heated up.
Emergen. mode: this mode is only available for room heating and water heating. When the outdoor unit stops due to a malfunction,
the corresponding emergency mode is activated. For heating mode, after the emergency mode is activated, heating can only be ob-
tained through the electric heater of the indoor unit. When the set outlet or indoor temperature is reached, the electric heater of the
indoor unit stops working. For water heating mode, the electric heater of the indoor unit stops while the electric heater of the storage
tank is working. Once the set air or storage tank temperature is reached, the electric heater stops.
6. Name
PROCIDA A W M X 16
1 2 3 4 5 6
N. Description Options
1 Product name PROCIDA
2 Type of external source A = air
3 CH system fluid type W = water
4 Heat pump type M = monobloc
5 Power type X = single-phase; T = three-phase
6 Rated heating output 6.0 = 6,0 kW; 8.0 = 8,0 kW; 10 = 10 kW; 12 = 12 kW; 14 = 14 kW; 16 = 16 kW
Name
21
Model range
Notes
(a) 1
Power values and input power refer to the following conditions:
Internal water temperature 30 °C/35 °C, External air temperature 7 °C DB/6 °C WB;
DB = dry bulb / WB = wet bulb.
(b) 2
Power values and input power refer to the following conditions:
Internal water temperature 23 °C/18 °C, External air temperature 35 °C DB/24 °C WB;
DB = dry bulb / WB = wet bulb.
Operating scenario
22 Name
7. Installation example
SCENARIO 1: Connection of an underfloor system for heating and cooling
Underfloor system
Symbol Description
Shut-off valve
Remote ambient thermostat (provided on site)
By-pass valve (provided on site)
High-temperature line
Low-temperature line
Notes
(a) Thermostat type and installation specifications must comply with the provisions of this manual;
(b) The by-pass valve must be installed on manifold to ensure a sufficient water flow rate.
Installation example
23
SCENARIO 2: Connection of a storage tank for domestic hot water, with an underfloor system
Underfloor system
Heating element
Symbol Description
Shut-off valve
Remote ambient thermostat (provided on site)
By-pass valve (provided on site)
Three-way valve (provided on site)
High-temperature line
Low-temperature line
Notes
(a) In this case, a three-way valve must be installed according to the instructions in this manual;
(b) The storage tank for domestic hot water should be equipped with an internal electric heater to ensure a sufficient heating
power in very cold conditions.
24 Installation example
SCENARIO 3: Connection of a storage tank for domestic hot water, of an underfloor system and a fan coil
Underfloor system
Fan coil
Heating element
Symbol Description
Shut-off valve
Remote ambient thermostat (provided on site)
By-pass valve (provided on site)
Three-way valve (provided on site)
Three-way valve (provided on site)
High-temperature line
Low-temperature line
Note
The two-way valve is key to avoid condensation on the floor and on radiator in cooling mode.
8. Key components
(1) PROCIDA AWM X6, PROCIDA AWM X8
Key components
25
(2) PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16, PROCIDA AWM T10, PROCIDA AWM
T12, PROCIDA AWM T14, PROCIDA AWM T16
26 Key components
9. Guidelines for monobloc unit installation
(2) PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16, PROCIDA AWM T10, PROCIDA AWM
T12, PROCIDA AWM T14, PROCIDA AWM T16
N. Name Notes
1 Handle Used to cover or uncover the front housing
2 Air outlet grille /
Inlet
Outlet Inlet
Outlet
Note: for the figure on the left, if we exclude the outlet side, the distance between the unit and the closest barrier on the other three
sides must not be lower than 300 mm. For the figure on the right, the distance between the inlet side and the closest barrier must not
be lower than 300 mm.
It is recommended to connect water pipes horizontally. Do not connect water pipes vertically.
1. Remove the original rubber rings and replace them with the long rubber rings provided as accessories;
2. Connection items to be installed on site must be routed through the rubber rings (2-way valve, 3-way valve, power cable, etc.).
Make sure to separate electric cables from lighting cables.
3. Once connections are completed, tighten the rubber rings.
9.2.7 Using the communication cable exclusively dedicated to FONDITAL SERVICE CENTRES.
The dedicated communication cable (72) can be used for commissioning and troubleshooting purposes to connect the display and be
able to view unit parameters and status details.
6/8 kW units
9.2.8 Connection of communication cable (72) with wired control (Control Panel)
Welding
If it is necessary to cut or weld refrigerant system pipes during maintenance operations, proceed as follows:
A. Switch off the unit and disconnect it from the power supply
B. Remove the refrigerant
C. Create vacuum
D. Clean the system using gas N2
E. Carry out the cutting or welding operation
F. Bring the unit back to service area for welding
Recycle all refrigerant using the suitable storage tank.
Ensure that there are no open flames close to vacuum pump outlet and the area is well ventilated.
Use the specific filling equipment for R32 refrigerant. Avoid cross-contamination between different types of refrigerant.
The refrigerant tank must be held in vertical position during filling.
After refilling (or topping up), apply the corresponding sticker on the system.
Do not overfill the system.
After refilling, check for leaks before testing. The leak test should be carried out even in case of removal.
Safety instructions for transport and storage
Use a flammable gas detector before draining and opening the tank.
Avoid sources of ignition and smoking.
Comply with local laws and regulations.
Note
The above curve shows the maximum useful head. The water pump has a variable frequency. During operation, the water pump
controls outlet according to actual load.
P = Pressure in the expansion tank (bar) V = Total maximum water volume (litres)
Notes
• The expansion tank has a capacity of 2 litres and is pre-pressurised to 1.5 bar for 6/8 kW units, while it has a capacity of 3 litres
and is pre-pressurised to 1.5 bar for 10/12/14/16 kW units;
• Total water volume is usually 44 litres for 6/8 kW units and 66 litres for 10/12/14/16 kW units; if the total water volume is modified
because of installation conditions, the preset pressure must be adjusted accordingly, in order to ensure proper operation. If the unit
is installed in the top position, adjustment is not necessary;
• Total minimum water volume is 20 litres;
• To adjust preset pressure, use nitrogen gas provided by a certified installer.
Note
• Difference between installation heights: difference between indoor unit installation position and the highest point of the hydraulic
system. If the indoor unit is at the highest point of installation, the height difference is considered to be 0 m.
• Example 1: the 16 kW unit is installed 5 m below the highest point of the hydraulic system and the total water volume is 60 litres.
» With reference to the above figure, it is not necessary to adjust expansion tank pressure.
• Example 2: unit is installed at the highest point of the hydraulic system and the total water volume is 100 litres.
» Considering that hydraulic system volume is above 66 litres, expansion tank pressure must be adjusted to a lower value.
» Formula for calculating pressure
» Pg =(H/10+0.3) = (0/10 + 0.3) = 0.3 bar
» The maximum volume of the hydraulic system is approx. 118 litres. Considering that hydraulic system volume is 100 litres, the
expansion tank meets the installation requirements.
» Adjust expansion tank preset pressure from 1.5 bar to 0.3 bar.
NO
YES
Electric box
Notes
• The distance between the indoor unit and the remote air temperature sensor must be lower than 15 m, because of the length of
the remote sensor connection cable;
• Height above floor is approximately 1.5 m;
• The remote ambient temperature sensor must not be installed in a position where it would be hidden when door is open;
• The remote ambient temperature sensor must not be installed in a position where it would be affected by external heat;
• The remote air temperature sensor must be installed in a position where ambient heating is normally installed;
• After installing the remote air temperature sensor, it is recommended to set the corresponding option to “With” using the wired
control so as to adjust ambient temperature at the control point.
Thermostat connection
1. Remove the indoor unit front cover and open the electric box;
2. Identify thermostat power specifications: if it is 230 V, identify terminal board XT5 as NO.22~24 and terminal board XT6 as
NO.33~34; while if it is 24 V, identify terminal board XT5 as NO.17~21;
3. If it is a heating/cooling thermostat, connect the wires as shown in the above figure.
NOTE
SUMMER/WIN-
TER SELECTOR
SWITCH
THERMOSTAT
TERMINAL BOARD
Note
To activate the thermostat, you must first enable it via the controller upon starting.
Path in the controller: COMMISSION - FUNCTION (Select ''Air" or "Air + Hot Water")
If you have the split heat pump version instead of the monobloc one, the number of terminals on the terminal board could
change but connection remains the same
1. NO type (normally open). The valve is open when NO current is applied. (The valve closes when current is applied).
2. NC type (normally closed). The valve is closed when NO current is applied. (The valve opens when current is applied).
3. Connecting a two-way valve:
Electrically connect the two-way valve as follows.
• Phase 1. Remove the unit front cover and open the electric box.
• Phase 2. Identify the terminal board and connect the wires as shown below.
NO valve L2 (ON)
NO valve L1 (OFF)
A : 2-way valve 1
WARNING
• The NO valve (normally open) must be connected to wire (OFF) and to wire (N) to obtain that it closes in cooling mode.
• The NC valve (normally closed) must be connected to wire (ON) and to wire (N) to obtain that it closes in cooling mode.
• (ON): Line signal (for NO type) from PCB to 2-way valve
• (OFF): Line signal (for NC type) from PCB to 2-way valve
• (N): Neutral signal from PCB to 2-way valve
2-way valve
39
15. Three-way valve
The three-way valve 2 is required for domestic hot water storage tank. It switches between the underfloor heating circuit and the
storage tank heating circuit.
General
THREE-WAY VALVE
WARNING
• The 3-way valve selects the storage tank circuit when wire (ON) and wire (N) are powered.
• The 3-way valve selects the underfloor circuit when wire (OFF) and wire (N) are powered.
• (ON): Phase signal (storage tank circuit) from main board to three-way valve
• (OFF): Phase signal (heating system) from main board to three-way valve
• (N): Neutral signal from main board to three-way valve
40 Three-way valve
16. Aux. thermal unit
The appliance allows the connection of an auxiliary thermal unit, which can be controlled so that the main board delivers 230 V when
the outside temperature is lower than the set value for activating the auxiliary heat source.
Note: It is NOT possible to install an auxiliary thermal unit together with an optional electric heater.
Phase 1. Installation of an auxiliary thermal unit
The auxiliary thermal unit must be installed in parallel to the monobloc unit. Moreover, an optional sensor must be installed for water
temperature (5 metre long), available as an accessory.
Monobloc unit
Water temp.optional sensor
2-way
valve 1 Floor temp.
3-way valve 2
Water temp.
Monobloc unit optional
sensor
3-way valve 2
2-way
valve 1 Floor temp.
Notes
• Drain can be performed only if the unit has been stopped. (Switch off the unit and switch it back on after 1 minute)
• When draining, it is recommended to take protective measures to avoid any burns from frost.
• Should it not be possible to immediately create vacuum when draining is completed, remove the tube to avoid that air or foreign
objects could get into the unit.
• Vacuum: after draining the unit, use suitable hoses to connect the filling valve, the pressure gauge and the vacuum pump to create
vacuum inside the unit.
Pressure gauge
Vacuum pump
Connecting pipe
Note
After creating vacuum, the pressure inside the unit should be kept below 80 Pa for at least 30 minutes to ensure that there are no
leaks. Load valve 1 or load valve 2 can be used to create vacuum.
Fill: After creating vacuum and checking for leaks, you can proceed with the filing operation.
Methods for detecting leaks:
1. The following leak detection methods are considered acceptable for systems containing flammable refrigerants.
2. For the detection of flammable refrigerants, electronic leak detectors must be used, but their sensitivity may not be adequate or
may require recalibration (detectors must be calibrated in a room free of refrigerant).
3. Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant.
4. Leak detection equipment must be configured to a percentage of the lower flammable limit (LFL) of the refrigerant and be calibrat-
ed for the refrigerant used including a check of the appropriate gas percentage (max. 25%).
5. Leak detection liquids are suitable for use with most refrigerants; however, the use of detergents containing chlorine should be
avoided as the latter may react with the refrigerant and corrode copper piping.
6. If a leak is suspected, remove/extinguish all open flames. If there is a refrigerant leak that requires welding, all refrigerant must
be removed from the system or isolated (using shut-off valves) in a part of the system away from the leak. Oxygen-free nitrogen
(OFN) must be removed from the system both before and during the welding process.
Before and during operation, use a suitable refrigerant leak detector to monitor the operating area and ensure that technicians are
aware of any potential or actual flammable gas leaks. Ensure that the leak detector is suitable for flammable refrigerants. For instance,
it must not create sparks and must be fully sealed and safe.
The minimum distance between the water storage tank and the combustible surface must be 500 mm.
Water pipe, hot water fitting and a floor drain must be close to the storage tank in order to make it easier to fill water, deliver hot water
and drain the storage tank.
Connecting the inlet/outlet ducts: connect unit safety valve (with the arrow facing the storage tank) at storage tank inlet using the PPR
pipe, as shown in the figure below, and seal using non-sintered tape. The other end of the safety valve must be connected to drinking
water fitting. Connect hot water pipe and storage tank outlet using the PPR pipe.
Install a device for protecting the system against maximum pressure.
Safety valve.
Drinking water
Note
• For water safe use, it is recommended to connect the storage tank outlet and/or inlet using a certain PPR pipe length, L ≥70×R2
(in cm, where R is pipe inside radius). Moreover, to preserve heat, metal pipes should be avoided. Upon first use, fill the storage
tank before switching the unit on.
• Some water could leak out of the drain pipe of the pressure relief device and that pipe must be open to the environment.
• The pressure relief device must be regularly activated to remove scale build-up and make sure it is not obstructed.
As the pressure in the water heater gradually increases during the heating phase, a pressure relief valve must be installed. If this is
not installed or is installed incorrectly, the water heater could become deformed or damaged and harm or cause damage to people,
animals and/or property.
Notes
• Water lines may only be installed after the water heating unit has been secured in place. Avoid ingress of dust and other foreign
particles into the pipe system when installing the connecting pipes.
• After connecting the water lines, first carry out a leak test to ensure that there are no leaks. Next, proceed with the thermal insu-
lation of the hydraulic system, paying particular attention to the valves and fittings. The insulation tape must be sufficiently thick. If
necessary, install a pipe heating device to prevent possible frost damage.
• The hot water delivered from the insulated storage tank depends on the pressure of the water tap, so there must be a running
water supply.
• During use, the cooling water inlet shut-off valve of the storage tank must remain normally open.
• The wires, equipment and connectors provided for use on site must comply with regulations and design technical requirements.
• On site electrical connections can only be performed by qualified electricians.
• Disconnect the system from the mains before starting any connection.
• The installer will be liable for any loss or damage resulting from incorrect connection of the external circuit.
• Warning — MANDATORY use of copper wires.
• Connecting the power cable to the unit electrical panel
• Power cables must be laid in chases, tubes or cableways.
• The power cables to be connected to the electric cabinet must be protected with rubber or plastic parts to prevent any scratching
from metal sheet edges.
• The power cables close to the unit electric cabinet must be securely fastened to prevent the cabinet power terminal from under-
going any strains.
• The power cable must be reliably connected to ground.
Notes
• The residual current circuit breaker is required for additional installations. When using circuit breakers with leakage current protec-
tion, the response time must be less than 0.1 seconds and the protection circuit must be 30 mA.
• The above diameters for the power cables have been determined on the assumption that the distance between the distribution
cabinet and the unit is less than 75 m. If the cables are between 75 and 150 m apart, the diameter of the power cable must be
increased by one degree.
• The power supply must have the same rated voltage as the unit and use a special power line for the air conditioner.
• All electrical installations must be carried out by professional technicians, in compliance with local regulations and laws.
• Ensure that the grounding is reliable; the ground wire must be connected to the protection devices of the building and must be
installed by professional technicians.
• The circuit breaker and power cable specifications in the table above are determined according to the maximum power (maximum
amperes) of the unit.
• The power cable specifications in the above table refer to a multi-wire copper cable protected by a cableway (insulated copper
cable type YJV) used at 40 °C and resistant up to 90 °C (see IEC 60364-5-52). If the conditions of use change, the wiring must be
modified according to the applicable national regulations.
• The specifications for the residual current circuit breaker in the above table refer to an operating temperature of 40 °C. If the oper-
ating conditions change, the wiring must be modified according to the applicable national regulations.
AP1 board
50 Wiring diagram
Marked ID Description
AC-L Phase wire of power cable
N Neutral wire of power cable
X3 Ground
X20 Storage tank electric heater
X21 Electric heater 1
X22 Electric heater 2
X23 220 VAC auxiliary heater
X24 Reserved
X25 Electric heater for plate heat exchanger
X26 Reserved
X27 The two-way electromagnetic valve 1 is normally open
X28 The two-way electromagnetic valve 1 is normally closed
X29 Load control at high power
X30 Load control at high power
X31 The three-way electromagnetic valve 1 is normally open (reserved)
X32 The three-way electromagnetic valve 1 is normally closed (reserved)
X33 The three-way electromagnetic valve 2 is normally open (storage tank)
X34 The three-way electromagnetic valve 2 is normally closed (storage tank)
CN30 Signals 1, 2, 3, 4, power 5
CN31 Signals 1, 2, 3, 4, power 5
CN18 Interface for variable frequency water pump
CN19 Interface for variable frequency water pump
CN15 Temperature sensor 20 K (inlet water)
CN15 Temperature sensor 20 K (outlet water)
CN15 Temperature sensor 20 K (refrigerant liquid line)
CN16 Temperature sensor 20 K (refrigerant vapour line)
CN16 Temperature sensor 10 K (outlet water for auxiliary electric heater)
CN16 Temperature sensor 20 K (reserved)
CN8 Temperature sensor 15 K (ambient) (CN5)
CN9 Temperature sensor 10 K (ambient) (CN6)
CN7 Temperature sensor
CN6 Temperature sensor (CN9)
CN5 Temperature sensor (CN8)
CN20 Thermostat
CN21 Detection of welding protection for auxiliary electric heater 1
CN22 Detection of welding protection for auxiliary electric heater 2
CN23 Detection of welding protection for storage tank electric heater
CN24 Door safety detection
CN25 Flow switch
CN26 Reserved
CN1 485-112 V 4 pins
CN2 Communication 485-1 without 12 V - 4 pins
CN3 Communication 485-2 without 12 V - 3 pins
CN4 Communication 485-2 with 12 V 4 pins (wired control - control panel)
Wiring diagram
51
AP2 board
Marked ID Description
AC-L Phase wire of power input
N Neutral wire of power input
PWR1 310 V power supply - 310 V DC power upon start-up
F1 Fuse
4V 4-way valve
VA-1 Chassis electric heater
HEAT Electric heating tape
Pin 1: Fan power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal; Pin 1 DC
DC-MOTORO
fan: high-voltage power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal
Pin 1: Fan power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal; Pin 1 DC
DC-MOTORO1
fan: high-voltage power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal
1, 2, 3, 4: Signals; 5: Power supply to EXV1, pipe electric expansion valve; Pin 1-4: Drive pulse output; Pin 5:
FA
+12 V
1, 2, 3, 4: Signals; 5: Power supply to EXV2, pipe electric expansion valve; Pin 1-4: Drive pulse output; Pin 5:
FB
+12 V
1, 2: Ambient; 3, 4: Discharge; 5, 6: Suction; Holes 1, 2: Tube temperature; Holes 3, 4: Ambient; Holes 5, 6:
T_SENSOR2
Discharge
T_SENSOR1 1, 2: Economizer inlet; 3, 4: Economizer outlet; 5, 6: Defrost
Pin 1: Ground; Pin 2: Signal; Pin 3: input of pressure sensor +5V signal; Pin 1: GND; Pin 2: Signal input; Pin 3:
H_PRESS
+5 V
HPP Pin 1: +12 V, Pin 3: Signal
LPP Pin 1: +12 V, Pin 3: Signal
CN2 Pin 1: +12 V, Pin 2: Signal
CN7 Pin 1: Ground, Pin 2: B; Pin 3: Communication A between AP1 and AP2; Pin 2 communication cable: B; Pin 3: A
Pin 1: 12 V, Pin 2: B; Pin 3: A, Pin 4: Ground; To wired control, communication cable: Pin 1: Ground, Pin 2: B,
CN8
Pin 3: A, Pin 4: +12 V power supply;
Pin 1: +12 V, Pin 2: B;
CN9
Pin 3: A, Pin 4: ground
COM_ESPE1 Pin 1: +3.3 V, Pin 2: TXD, Pin 3: RXD, Pin 4: Ground
COM_ESPE2 Pin 1: +3.3 V, Pin 2: TXD, Pin 3: RXD, Pin 4: Ground
CN5 Pin 1: Ground, Pin 2: +18 V; Pin 3: +15 V
52 Wiring diagram
AP3 board
Marked ID Description
AC-L Phase line input
N Neutral line input
L-OUT Phase line output
N-OUT Neutral line output
COMM Communication
U To compressor phase U
V To compressor phase V
W To compressor phase W
(2) PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16
AP1 board
Wiring diagram
53
Marked ID Description
AC-L Phase wire of power cable
N Neutral wire of power cable
X3 Ground
X20 Storage tank electric heater
X21 Electric heater 1
X22 Electric heater 2
X23 220 VAC auxiliary heater
X24 Reserved
X25 Electric heater for plate heat exchanger
X26 Reserved
X27 The two-way electromagnetic valve 1 is normally open
X28 The two-way electromagnetic valve 1 is normally closed
X29 Load control at high power
X30 Load control at high power
X31 The three-way electromagnetic valve 1 is normally open (reserved)
X32 The three-way electromagnetic valve 1 is normally closed (reserved)
X33 The three-way electromagnetic valve 2 is normally open (storage tank)
X34 The three-way electromagnetic valve 2 is normally closed (storage tank)
CN30 Signals 1, 2, 3, 4, power 5
CN31 Signals 1, 2, 3, 4, power 5
CN18 Interface for variable frequency water pump
CN19 Interface for variable frequency water pump
CN15 Temperature sensor 20 K (inlet water)
CN15 Temperature sensor 20 K (outlet water)
CN15 Temperature sensor 20 K (refrigerant liquid line)
CN16 Temperature sensor 20 K (refrigerant vapour line)
CN16 Temperature sensor 10 K (outlet water for auxiliary electric heater)
CN16 Temperature sensor 20 K (reserved)
CN8 Temperature sensor 15 K (ambient) (CN5)
CN9-10 Temperature sensor 10 K (DHW storage tank)
CN7 Temperature sensor
CN6 Temperature sensor (CN9)
CN5 Temperature sensor (CN8)
CN20 Thermostat
CN21 Detection of welding protection for auxiliary electric heater 1
CN22 Detection of welding protection for auxiliary electric heater 2
CN23 Detection of welding protection for storage tank electric heater
CN24 Door safety detection
CN25 Flow switch
CN26 Reserved
CN1 485-112 V 4 pins
CN2 Communication 485-1 without 12 V - 4 pins
CN3 Communication 485-2 without 12 V - 3 pins
CN4 Communication 485-2 with 12 V 4 pins (wired control - control panel)
54 Wiring diagram
AP2 board
Marked ID Description
AC-L Phase wire of power input
N Neutral wire of power input
PWR1 310 V power supply - 310 V DC power upon start-up
F1 Fuse
4V 4-way valve
VA-1 Chassis electric heater
HEAT Electric heating tape
Pin 1: Fan power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal; Pin 1 DC
DC-MOTORO
fan: high-voltage power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal
Pin 1: Fan power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal; Pin 1 DC
DC-MOTORO1
fan: high-voltage power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal
1, 2, 3, 4: Signals; 5: Power supply to EXV1, pipe electric expansion valve; Pin 1-4: Drive pulse output; Pin 5:
FA
+12 V
1, 2, 3, 4: Signals; 5: Power supply to EXV2, pipe electric expansion valve; Pin 1-4: Drive pulse output; Pin 5:
FB
+12 V
1, 2: Ambient; 3, 4: Discharge; 5, 6: Suction; Holes 1, 2: Tube temperature; Holes 3, 4: Ambient; Holes 5, 6:
T_SENSOR2
Discharge
T_SENSOR1 1, 2: Economizer inlet; 3, 4: Economizer outlet; 5, 6: Defrost
Pin 1: Ground; Pin 2: Signal; Pin 3: input of pressure sensor +5V signal; Pin 1: GND; Pin 2: Signal input; Pin 3:
H_PRESS
+5 V
HPP Pin 1: +12 V, Pin 3: Signal
LPP Pin 1: +12 V, Pin 3: Signal
CN2 Pin 1: +12 V, Pin 2: Signal
CN7 Pin 1: Ground, Pin 2: B; Pin 3: Communication A between AP1 and AP2; Pin 2 communication cable: B; Pin 3: A
Pin 1: 12 V, Pin 2: B; Pin 3: A, Pin 4: Ground; To wired control, communication cable: Pin 1: Ground, Pin 2: B,
CN8
Pin 3: A, Pin 4: +12 V power supply;
CN9 Pin 1: +12 V, Pin 2: B, Pin 3: A, Pin 4: ground
COM_ESPE1 Pin 1: +3.3 V, Pin 2: TXD, Pin 3: RXD, Pin 4: Ground
COM_ESPE2 Pin 1: +3.3 V, Pin 2: TXD, Pin 3: RXD, Pin 4: Ground
CN5 Pin 1: Ground, Pin 2: +18 V; Pin 3: +15 V
Wiring diagram
55
AP3 board
Marked ID Description
AC-L Main board phase line input
N Power supply neutral line for main board
L-OUT Filter board phase line output (to driver and main boards)
N-OUT Filter board neutral line output (to driver board)
N-OUT1 Neutral line output
L-OUT1 Phase line output
DC-BUS DC-BUS, other side of drive board
E Threaded hole for grounding
E1 Ground line, reserved
AP2 board
NO Marked ID Description
1 AC-L L-OUT Filter board phase line input
2 N N-OUT Filter board neutral line input
3 L1-1 To brown line of PFC inductor
4 L1-2 To white line of PFC inductor
5 L2-1 To yellow line of PFC inductor
6 L2-2 To blue line of PFC inductor
7 COMP Wiring board (pin 3) (DT-66BO1W-03) (variable frequency)
8 COMM Communication interface [1-3.3 V, 2-TX, 3-RX, 4-GND]
9 DC-BUS DC-BUS pin for electric discharge of the high-voltage bar during test
10 PWR Drive board power supply input [1-GND, 2-18V, 3-15V]
11 DC-BUS1 Pin for electric discharge of the high-voltage bar during test
56 Wiring diagram
(3) PROCIDA AWM T10, PROCIDA AWM T12, PROCIDA AWM T14, PROCIDA AWM T16
AP1 board
Marked ID Description
AC-L Phase wire of power cable
N Neutral wire of power cable
X3 Ground
X20 Storage tank electric heater
X21 Electric heater 1
X22 Electric heater 2
X23 220 VAC auxiliary heater
X24 Reserved
X25 Electric heater for plate heat exchanger
X26 Reserved
X27 The two-way electromagnetic valve 1 is normally open
X28 The two-way electromagnetic valve 1 is normally closed
X29 Load control at high power
X30 Load control at high power
X31 The three-way electromagnetic valve 1 is normally open (reserved)
Wiring diagram
57
Marked ID Description
X32 The three-way electromagnetic valve 1 is normally closed (reserved)
X33 The three-way electromagnetic valve 2 is normally open (storage tank)
X34 The three-way electromagnetic valve 2 is normally closed (storage tank)
CN30 Signals 1, 2, 3, 4, power 5
CN31 Signals 1, 2, 3, 4, power 5
CN18 Interface for variable frequency water pump
CN19 Interface for variable frequency water pump
CN15 Temperature sensor 20 K (inlet water)
CN15 Temperature sensor 20 K (outlet water)
CN15 Temperature sensor 20 K (refrigerant liquid line)
CN16 Temperature sensor 20 K (refrigerant vapour line)
CN16 Temperature sensor 10 K (outlet water for auxiliary electric heater)
CN16 Temperature sensor 20 K (reserved)
CN8 Temperature sensor 15 K (ambient) (CN5)
CN9-10 Temperature sensor 10 K (DHW storage tank)
CN7 Temperature sensor
CN6 Temperature sensor (CN9)
CN5 Temperature sensor (CN8)
CN20 Thermostat
CN21 Detection of welding protection for auxiliary electric heater 1
CN22 Detection of welding protection for auxiliary electric heater 2
CN23 Detection of welding protection for storage tank electric heater
CN24 Door safety detection
CN25 Flow switch
CN26 Reserved
CN1 485-112 V 4 pins
CN2 Communication 485-1 without 12 V - 4 pins
CN3 Communication 485-2 without 12 V - 3 pins
CN4 Communication 485-2 with 12 V 4 pins (wired control - control panel)
58 Wiring diagram
AP2 board
Marked ID Description
AC-L Phase wire of power input
N Neutral wire of power input
PWR1 310 V power supply - 310 V DC power upon start-up
F1 Fuse
4V 4-way valve
VA-1 Chassis electric heater
HEAT Electric heating tape
Pin 1: Fan power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal; Pin 1 DC
DC-MOTORO
fan: high-voltage power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal
Pin 1: Fan power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal; Pin 1 DC
DC-MOTORO1
fan: high-voltage power supply; Pin 3: Fan GND; Pin 4: +15 V; Pin 5: Control signal; Pin 6: Feedback signal
1, 2, 3, 4: Signals; 5: Power supply to EXV1, pipe electric expansion valve; Pin 1-4: Drive pulse output; Pin 5:
FA
+12 V
1, 2, 3, 4: Signals; 5: Power supply to EXV2, pipe electric expansion valve; Pin 1-4: Drive pulse output; Pin 5:
FB
+12 V
1, 2: Ambient; 3, 4: Discharge; 5, 6: Suction; Holes 1, 2: Tube temperature; Holes 3, 4: Ambient; Holes 5, 6:
T_SENSOR2
Discharge
T_SENSOR1 1, 2: Economizer inlet; 3, 4: Economizer outlet; 5, 6: Defrost
Pin 1: Ground; Pin 2: Signal; Pin 3: input of pressure sensor +5V signal; Pin 1: GND; Pin 2: Signal input; Pin 3:
H_PRESS
+5 V
HPP Pin 1: +12 V, Pin 3: Signal
LPP Pin 1: +12 V, Pin 3: Signal
CN2 Pin 1: +12 V, Pin 2: Signal
CN7 Pin 1: Ground, Pin 2: B; Pin 3: Communication A between AP1 and AP2; Pin 2 communication cable: B; Pin 3: A
Pin 1: 12 V, Pin 2: B; Pin 3: A, Pin 4: Ground; To wired control, communication cable: Pin 1: Ground, Pin 2: B,
CN8
Pin 3: A, Pin 4: +12 V power supply
CN9 Pin 1: +12 V, Pin 2: B, Pin 3: A, Pin 4: ground
COM_ESPE1 Pin 1: +3.3 V, Pin 2: TXD, Pin 3: RXD, Pin 4: Ground
COM_ESPE2 Pin 1: +3.3 V, Pin 2: TXD, Pin 3: RXD, Pin 4: Ground
CN5 Pin 1: Ground, Pin 2: +18 V; Pin 3: +15 V
Wiring diagram
59
AP3 board
Marked ID Description
AC-L1 Power supply input L1
AC-L2 Power supply input L2
AC-L3 Power supply input L3
N Power supply neutral line input
N-F Power supply neutral line output
L1-F Power supply line output L1-F (drive board L3-F)
L2-F Power supply line output L2-F (drive board L3-F)
L3-F Power supply line output L3-F (drive board L3-F)
X9 To ground line
AP4 board
Marked ID Description
W Connection to compressor phase W
U Connection to compressor phase U
V Connection to compressor phase V
R-2
S-2 Connection to reactor (input)
T-2
R-1
S-1 Connection to reactor (input)
T-1
R Connection to filter L1-F
S Connection to filter L2-F
T Connection to filter L3-F
COMM1 Reserved
COMM Communication
CN1 Power supply switching input
60 Wiring diagram
21.2 Electrical connections
21.2.1 Electrical connections (refer to Wiring Diagram under the electric box cover)
* The ground wire is available for motor having an iron housing, while it is not available for motor having a plastic housing
Wiring diagram
61
CODE DESCRIPTION
AP Main board - only for RT6
AP1 Indoor unit main board
AP2 Outdoor unit main board
AP3 Drive board
COMP1 Compressor
EH1 Bottom band heater
EH2 Compressor band heater
EH3 Antifreeze for plate heat exchanger
EKV1 Electronic expansion valve - coil 1
EKV2 Electronic expansion valve - coil 2
HP1 High pressure switch
KM1 AC contactor 1 Optional electric heater
KM2 AC contactor 2 Optional electric heater
KM3 Storage tank electric heater AC contactor
L Electrical inductance
L1 - L5 Magnetic ring
LP1 Low pressure switch for heating
LP2 Low pressure switch for cooling
M1 Motor
PUMP Indoor unit pump
RT1 Unit water inlet T sensor
RT2 Unit water outlet T sensor
RT3 Liquid tube T sensor
RT4 Gas pipe T sensor
RT5 Water T sensor - option
RT6 Remote ambient probe T sensor
RT7 Water heater temperature sensor
RT8 Economizer inlet T sensor
RT9 Economizer outlet T sensor
RT10 Defrost T sensor
RT11 External T sensor
RT12 Discharge T sensor
RT13 Suction T sensor
SP High pressure sensor
SW Flow rate switch
XT1 Power supply terminal board
XT2 Terminal board 1-11
XT3 Terminal board 12-22
XT4 Terminal board 23-30
YV1 4-way valve coil
Specifications
62 Wiring diagram
PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16
* The ground wire is available for motor having an iron housing, while it is not available for motor having a plastic housing
Wiring diagram
63
CODE DESCRIPTION
AP Main board - only for RT6
AP1 Indoor unit main board
AP2 Outdoor unit main board
AP3 Filter board
AP4 Drive board
COMP1 Compressor
EH1 Bottom band heater
EH2 Compressor band heater
EH3 Antifreeze for plate heat exchanger
EKV1 Electronic expansion valve - coil 1
EKV2 Electronic expansion valve - coil 2
FILTER Filter
HP1 High pressure switch
KM1 AC contactor 1 Optional electric heater
KM2 AC contactor 2 Optional electric heater
KM3 Storage tank electric heater AC contactor
L Electrical inductance
L1 Electrical inductance PFC
L2 - L7 Magnetic ring
LP1 Low pressure switch for heating
LP2 Low pressure switch for cooling
M1 Motor
PUMP Indoor unit pump
RT1 Unit water inlet T sensor
RT2 Unit water outlet T sensor
RT3 Liquid tube T sensor
RT4 Gas pipe T sensor
RT5 Water T sensor - option
RT6 Remote ambient probe T sensor
RT7 Water heater temperature sensor
RT8 Economizer inlet T sensor
RT9 Economizer outlet T sensor
RT10 Defrost T sensor
RT11 External T sensor
RT12 Discharge T sensor
RT13 Suction T sensor
SP High pressure sensor
SW Flow rate switch
XT1 Power supply terminal board
XT2 Terminal board 1-11
XT3 Terminal board 12-22
XT4 Terminal board 23-30
XT5 Terminal board 1-2
YV1 4-way valve coil
Specifications
64 Wiring diagram
PROCIDA AWM T10, PROCIDA AWM T12, PROCIDA AWM T14, PROCIDA AWM T16
* The ground wire is available for motor having an iron housing, while it is not available for motor having a plastic housing
Wiring diagram
65
CODE DESCRIPTION
AP Main board - only for RT6
AP1 Indoor unit main board
AP2 Outdoor unit main board
AP3 Filter board
AP4 Drive board
COMP1 Compressor
EH1 Bottom band heater
EH2 Compressor band heater
EH3 Antifreeze for plate heat exchanger
EKV1 Electronic expansion valve - coil 1
EKV2 Electronic expansion valve - coil 2
HP1 High pressure switch
KM1 AC contactor 1 Optional electric heater
KM2 AC contactor 2 Optional electric heater
KM3 Storage tank electric heater AC contactor
L Electrical inductance
L1 - L3 Electrical reactor
L4 - L8 Magnetic ring
LP1 Low pressure switch for heating
LP2 Low pressure switch for cooling
M1 Motor
PUMP Indoor unit pump
RT1 Unit water inlet T sensor
RT2 Unit water outlet T sensor
RT3 Liquid tube T sensor
RT4 Gas pipe T sensor
RT5 Water T sensor - option
RT6 Remote ambient probe T sensor
RT7 Storage tank temperature sensor
RT8 Economizer inlet T sensor
RT9 Economizer outlet T sensor
RT10 Defrost T sensor
RT11 External T sensor
RT12 Discharge T sensor
RT13 Suction T sensor
SP High pressure sensor
SW Flow rate switch
XT1 Power supply terminal board
XT2 Terminal board 1-11
XT3 Terminal board 12-22
XT4 Terminal board 23-30
XT5 Terminal board 1-2
YV1 4-way valve coil
Specifications
If storage tank thermostat is not connected, it must be connected in series to the storage tank contactor circuit as shown in the figure
below:
Thermostat
Storage tank
On-site connections
66 Wiring diagram
Electrical cable kit supplied with the Monobloc unit and their connections
A P1 el ec tron i c bo ard
Blue-Brown
connector
Remote Ambient
Temp. Probe
Blue-Blue connector
Red-Red connector
Heating temp. sensor (optional)
Other
Secondary pump
DHW flow
Mixing
6-BAR safety valve valve
Electric heater (optional)
Circ.Pump
Ambient Thermostat
Wiring diagram
67
21.2.2 Terminal board
Thermostat
Door control unit
Aux. thermal unit
Pump control signal (OUT)
A = Coil
68 Wiring diagram
PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16
Thermostat
Door control unit
Aux. thermal unit Pump control signal (OUT)
A = Coil
Wiring diagram
69
PROCIDA AWM T10, PROCIDA AWM T12, PROCIDA AWM T14, PROCIDA AWM T16
XT3 terminal board XT4 terminal board
A = Coil
The AC contactors are not installed to the unit before delivery. This means that AC contactors for auxiliary electric heater 1, auxiliary
electric heater 2 and storage tank heater must be installed on site. Please refer to the table below for technical specifications.
Name Rated Frequency Coil rated voltage Rated service voltage Rated service current
of the main circuit of the main circuit
AC contactor 50 Hz 220 V 220 V 25 A
PROCIDA AWM X6, PROCIDA AWM X8, PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16
Optional electric heater 1 Optional electric heater 2 Storage tank electric heater
70 Wiring diagram
PROCIDA AWM T10, PROCIDA AWM T12, PROCIDA AWM T14, PROCIDA AWM T16
Scenario 1
Optional electric heater 1 Optional electric heater 2 Storage tank electric heater
Scenario 2
Optional electric heater 1 Optional electric heater 2 Storage tank electric heater
If storage tank thermostat is of a special type (i.e., is not a thermostat with omnipolar circuit breaker), it must be connected in series
to the storage tank contactor circuit as shown in the figure below:
Scenario 1 Scenario 2
A = Provided on site
B = Storage tank thermostat
Wiring diagram
71
22. Commissioning
72 Commissioning
22.2 Operation test
The operation test is preliminarily performed to make sure that the unit can operate normally. If the unit can not operate normally,
identify and rectify the problems so as to obtain a satisfying test result. Before starting the operation test, ensure that all test items
gave the required results. The operation test must be carried out as described in the table below:
The following procedure must be carried out by qualified and experienced service technicians.
N. Starting the preliminary procedure
Note: before the test, make sure that all power connections are disconnected, including any remote switches; if that is not so,
dangerous conditions could occur.
1 Preheat unit compressor for 8 hours.
Warning: warm up lubricating oil at least 8 hours in advance to avoid that it may mix with refrigerant, and poten-
tially damage the compressor when starting the unit.
2 Make sure that the compressor oil temperature is higher than the external ambient temperature.
Warning: if compressor oil temperature is not higher than external ambient temperature, it means that compres-
sor electric heating tape is damaged. In this case, the compressor could easily get damaged. It is recommended
to repair the electric heating tape before starting the unit.
3 Check that the main power phase sequence is correct. If it is not so, rectify the sequence before proceeding.
Before starting the unit, check again the phase sequence to avoid compressor from turning in the reverse direc-
tion, which could damage the system.
Use a universal multimeter to measure the insulation resistance across each phase and the ground, and across
4
phases.
Commissioning
73
23. Operation and routine maintenance
• All protection devices are installed before delivery to avoid damaging the unit. It is recommended not to modify or remove them.
• For unit first start-up or in case of start-up after a long period of inactivity (more than 1 day) with power line disconnection, it is
recommended to connect the unit to the mains in advance and preheat it for at least 8 hours.
• Do not set any objects on the unit and on accessories. Keep the area around the unit dry, clean and ventilated.
• Periodically remove the dust building up on condenser fins to keep unit efficient and avoid stops controlled by the protection de-
vices.
• To avoid unit stop or damage because of hydraulic system clogging, periodically clean the filter of the hydraulic system and fre-
quently check the water filling device.
• To ensure proper frost protection, do not disconnect unit power lines if ambient temperature drops below zero in winter.
• To avoid damage due to frost, it is recommended to drain water from the unit and piping if you plan not to use it for a long period.
Also open storage tank plug to allow draining.
• If the storage tank is installed but the corresponding parameter is set to “Without”, the storage tank features will not activate and
the temperature displayed for the storage tank will always be “-30”. In this case, the storage tank will be exposed to frost and other
damage in case of low external temperature. This is why, after installing the storage tank, it is recommended to set it to "With”. In
case of failure to comply, Fondital shall not be liable for any malfunction.
• Do not switch the unit on and off too frequently and close the manual valve of the hydraulic system when the unit is used by the
users.
• Frequently check the operation of every part to check for oil stains at pipe joints. If necessary, change the valves to avoid refrigerant
leakage.
• Promptly contact an authorised service centre in case of unit malfunction that could not be fixed by users.
Notes
The pressure gauge for water pressure is installed on the return line to the unit. Adjust hydraulic system pressure as follows:
• If pressure is below 0.5 bar, immediately refill with water.
• While refilling, system pressure should not exceed 2.5 bar.
23.1 Recovery
When draining refrigerant from a system for maintenance or disposal purposes, it is recommended to remove the refrigerant in safety
conditions.
If refrigerant is transferred to cylinders, only use cylinders suitable for recovering refrigerant. Make sure to have a suitable number
of cylinders to store all system refrigerant. All cylinders used must be designed for the recovered refrigerant and duly labelled (i.e.,
special cylinders for refrigerant recovery). Cylinders must be equipped with efficient safety valve and shut off valves. Empty recovery
cylinders must be disposed of and, if possible, cooled down before recovery.
Recovery equipment must be in good operating conditions together with all necessary instructions and suitable for recovering flam-
mable refrigerants.
Moreover, it is necessary to prepare a set of properly operating calibrated scales.
Flexible hoses must be equipped with sealing joints in good conditions. Before using the recovery device, ensure it is in good oper-
ating condition, has undergone proper maintenance and all associated electrical components are sealed to avoid ignition in case of
refrigerant spillage. In case of doubt, contact the manufacturer.
The recovered refrigerant must be handed back to the supplier in proper recovery cylinders, together with the relevant form for waste
identification. Do not mix different types of refrigerant inside recovery units, especially in cylinders.
Should it be necessary to decommission compressors or dispose of compressor oil, drain them to an acceptable level to prevent that
flammable refrigerant remains in the lubricant. The drain and recovery procedure must be carried out before returning the compressor
to suppliers. To speed it up, only apply electric heating to the compressor body. Drain oil from a system only if the safety conditions
are complied with.
PROCIDA AWM X10, PROCIDA AWM X12, PROCIDA AWM X14, PROCIDA AWM X16
PROCIDA AWM T10, PROCIDA AWM T12, PROCIDA AWM T14, PROCIDA AWM T16
The unit contains R32, a fluorinated greenhouse gas having a global warming potential (GWP) = 675. Do not release R32 into the
environment.
Model
PROCIDA AWM X6 0.87 kg = 0.590 tons of CO2 equivalent
PROCIDA AWM X8 0.87 kg = 0.590 tons of CO2 equivalent
PROCIDA AWM X10 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM X12 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM X14 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM X16 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM T10 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM T12 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM T14 2.2 kg = 1.490 tons of CO2 equivalent
PROCIDA AWM T16 2.2 kg = 1.490 tons of CO2 equivalent
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Fondital S.p.A. - Società a unico socio
25079 VOBARNO (Brescia) Italy - Via Cerreto, 40
Tel. +39 0365 878 31
Fax +39 0365 878 304
e-mail: [email protected]
www.fondital.com
The manufacturer reserves the right to modify his/her products as deemed necessary, without alter-
ing the basic characteristics of the products themselves.
Uff. Pubblicità Fondital IST 03 J 046 - 02 | Marzo 2023 (03/2023)