Residential/Commercial Generator Sets

Models:
14/20RESA
14/20RESAL
Controllers:
RDC2
DC2
TP-6803 12/11
Installation
Engine exhaust fromthis product contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
WARNING
California Proposition 65
Product Identification Information
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number Accessory Description
Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
Controller Identification
Record the controller description fromthe generator set
operation manual, spec sheet, or sales invoice.
Controller Description
Table of Contents
TP-6803 12/11 Table of Contents 3
Product Identification Information 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions and Instructions 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup and Registration 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Assistance 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1 Installation 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Introduction 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Lifting 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Generator Set Inspection 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Location and Mounting 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Mounting Area 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Exhaust Requirements 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Dimension Drawings 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Fuel Requirements 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Fuel Supply 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Fuel Pipe Size 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 Fuel Conversion 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 Fuel Conversion, 14RESA/RESAL 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 Fuel Conversion, 20RESA/RESAL 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 Electrical Connections 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.1 Grounding 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.2 Electrical Lead Entry 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.3 Field-Connection Terminal Block 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.4 Power Supply 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.5 Transfer Switch Connection 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.6 System Connections with Accessory Modules 24 . . . . . . . . . . . . . . . . . . . . .
1.8.7 Connect Optional Programmable Interface Module (PIM) 29 . . . . . . . . . . .
1.8.8 Connect Optional Load Control Module (LCM) 29 . . . . . . . . . . . . . . . . . . . . .
1.9 Battery 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 Generator Set Accessories 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.1 Regulator Heater 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.2 Carburetor Heater 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.3 OnCue Home Generator Management System 33 . . . . . . . . . . . . . . . . . . . .
1.11 Prestart Installation Check 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12 Set the Exerciser 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12.1 RDC2 Controller 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12.2 DC2 Controller 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12.3 Loaded Exercise 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2 Wiring Diagrams 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A Abbreviations 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix B Electrical Lead Entry Template 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TP-6803 12/11 4
Notes
TP-6803 12/11 5 Safety Precautions and Instructions
Safety Precautions and Instructions
IMPORTANT SAFETY INSTRUCTIONS.
Electromechanical equipment,
including generator sets, transfer
switches, switchgear, andaccessories,
can cause bodily harm and pose
life-threatening danger when
improperly installed, operated, or
maintained. To prevent accidents be
aware of potential dangers and act
safely. Read and follow all safety
precautions and instructions. SAVE
THESE INSTRUCTIONS.
Thismanual hasseveral typesof safety
precautions and instructions: Danger,
Warning, Caution, and Notice.
DANGER
Danger indicates the presence of a
hazard that will cause severe
personal injury, death, or
substantial property damage.
WARNING
Warning indicates the presence of a
hazard that can cause severe
personal injury, death, or
substantial property damage.
CAUTION
Caution indicates the presence of a
hazard that will or can cause minor
personal injury or property damage.
NOTICE
Notice communicates installation,
operation, or maintenance information
that is safety related but not hazard
related.
Safety decals affixed to the equipment
in prominent places alert the operator
or service technician to potential
hazards and explain how to act safely.
The decals are shown throughout this
publication to improve operator
recognition. Replace missing or
damaged decals.
Accidental Starting
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set.
Accidental starting can cause
severe injury or death. Before
working on the generator set or
equipment connected to the set,
disable the generator set as follows:
(1) Press the generator set off/reset
button to shut down the generator set.
(2) Disconnect the power to the battery
charger, if equipped. (3) Remove the
battery cables, negative (--) lead first.
Reconnect the negative (--) lead last
when reconnecting the battery. Follow
these precautions to prevent the
starting of the generator set by the
remote start/stop switch.
Battery
Sulfuric acid in batteries.
Can cause severe injury or death.
Wear protective goggles and
clothing. Battery acid may cause
blindness and burn skin.
WARNING
Explosion.
Can cause severe injury or death.
Relays in the battery charger
cause arcs or sparks.
Locate the battery in a well-ventilated
area. Isolatethebattery charger from
explosive fumes.
WARNING
Battery electrolyte is a diluted
sulfuricacid. Batteryacidcancause
severe injury or death. Battery acid
can cause blindness and burn skin.
Always wear splashproof safety
goggles, rubber gloves, and boots
when servicing the battery. Do not
open a sealed battery or mutilate the
battery case. If battery acid splashes in
the eyes or on the skin, immediately
flush the affected area for 15 minutes
with large quantities of clean water.
Seekimmediatemedical aidinthecase
of eye contact. Never add acid to a
battery after placing the battery in
service, asthis mayresult inhazardous
spattering of battery acid.
Battery acid cleanup. Battery acid
can cause severe injury or death.
Battery acid is electrically conductive
and corrosive. Add 500 g (1 lb.) of
bicarbonate of soda (baking soda) to a
container with 4 L (1 gal.) of water and
mix the neutralizing solution. Pour the
neutralizing solution on the spilled
battery acid and continue to add the
neutralizing solution to the spilled
battery acid until all evidence of a
chemical reaction (foaming) has
ceased. Flush the resulting liquid with
water and dry the area.
TP-6803 12/11 6 Safety Precautions and Instructions
Battery gases. Explosion cancause
severe injury or death. Battery gases
can cause an explosion. Do not smoke
or permit flamesor sparkstooccur near
a battery at any time, particularly when
it is charging. Do not dispose of a
battery in a fire. To prevent burns and
sparks that could cause an explosion,
avoid touching the battery terminals
with tools or other metal objects.
Removeall jewelrybeforeservicingthe
equipment. Discharge static electricity
from your body before touching
batteries by first touching a grounded
metal surfaceawayfromthebattery. To
avoid sparks, do not disturb the battery
charger connections while the battery
is charging. Always turn the battery
charger off before disconnecting the
battery connections. Ventilate the
compartments containing batteries to
prevent accumulation of explosive
gases.
Battery short circuits. Explosion
can cause severe injury or death.
Short circuits can cause bodily injury
and/or equipment damage.
Disconnect the battery before
generator set installation or
maintenance. Remove all jewelry
before servicing the equipment. Use
tools with insulated handles. Remove
the negative (--) lead first when
disconnecting the battery. Reconnect
the negative (--) lead last when
reconnecting the battery. Never
connect the negative (--) battery cable
to the positive (+) connection terminal
of the starter solenoid. Do not test the
battery condition by shorting the
terminals together.
Engine Backfire/Flash
Fire
Fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
WARNING
Servicing the air cleaner. A sudden
backfire can cause severe injury or
death. Do not operate the generator
set with the air cleaner removed.
Servicing the fuel system. A flash
firecancausesevereinjuryor death.
Do not smoke or permit flames or
sparks near the carburetor, fuel line,
fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors.
Catch fuels in an approved container
when removing the fuel line or
carburetor.
Combustible materials. A fire can
cause severe injury or death.
Generator set engine fuels and fuel
vapors are flammable and explosive.
Handle these materials carefully to
minimize the risk of fire or explosion.
Equip the compartment or nearby area
with a fully charged fire extinguisher.
Select a fire extinguisher rated ABC or
BC for electrical fires or as
recommended by the local fire code or
an authorized agency. Train all
personnel on fire extinguisher
operation and fire prevention
procedures.
Exhaust System
Carbon monoxide.
Can cause severe nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.
WARNING
Generator set operation. Carbon
monoxidecancauseseverenausea,
fainting, or death. Carbon monoxide
is an odorless, colorless, tasteless,
nonirritatinggas that cancause deathif
inhaled for even a short time. Avoid
breathingexhaust fumeswhenworking
on or near the generator set. Never
operate the generator set inside a
building. Never operate the generator
set where exhaust gas could seep
inside or be drawn into a potentially
occupied building through windows, air
intake vents, or other openings.
Carbon monoxide detectors.
Carbon monoxide can cause severe
nausea, fainting, or death. Install
carbon monoxide detectors on each
level of any building adjacent to the
generator set. Locate the detectors to
adequately warn the buildings
occupants of the presence of carbon
monoxide. Keep the detectors
operational at all times. Periodically
test and replace the carbon monoxide
detectors according to the
manufacturers instructions.
Carbon monoxide symptoms.
Carbon monoxide can cause severe
nausea, fainting, or death. Carbon
monoxideisapoisonousgaspresent in
exhaust gases. Carbonmonoxideisan
odorless, colorless, tasteless,
nonirritatinggas that cancause deathif
inhaled for even a short time. Carbon
monoxidepoisoningsymptomsinclude
but are not limited to the following:
D Light-headedness, dizziness
D Physical fatigue, weakness in
joints and muscles
D Sleepiness, mental fatigue,
inability to concentrate
or speak clearly, blurred vision
D Stomachache, vomiting, nausea
If experiencing any of these symptoms
and carbon monoxide poisoning is
possible, seek fresh air immediately
and remain active. Do not sit, lie down,
or fall asleep. Alert others to the
possibility of carbon monoxide
poisoning. Seek medical attention if
the condition of affected persons does
not improvewithinminutes of breathing
fresh air.
TP-6803 12/11 7 Safety Precautions and Instructions
Fuel System
Explosive fuel vapors.
Can cause severe injury or death.
Use extreme care when handling,
storing, and using fuels.
WARNING
The fuel system. Explosive fuel
vapors can cause severe injury or
death. Vaporized fuels are highly
explosive. Use extreme care when
handling and storing fuels. Store fuels
in a well-ventilated area away from
spark-producing equipment and out of
the reach of children. Never add fuel to
the tank while the engine is running
because spilled fuel may ignite on
contact with hot parts or from sparks.
Do not smoke or permit flames or
sparks to occur near sources of spilled
fuel or fuel vapors. Keep the fuel lines
and connections tight and in good
condition. Do not replace flexible fuel
lines with rigid lines. Use flexible
sections to avoid fuel line breakage
causedbyvibration. Donot operatethe
generator set in the presence of fuel
leaks, fuel accumulation, or sparks.
Repair fuel systems before resuming
generator set operation.
Gas fuel leaks. Explosive fuel
vapors can cause severe injury or
death. Fuel leakage can cause an
explosion. Check the LP vapor gas or
natural gas fuel system for leakage by
using a soap and water solution with
the fuel system test pressurized to
6--8 ounces per square inch
(10--14 inches water column). Do not
use a soap solution containing either
ammonia or chlorine because both
prevent bubbleformation. Asuccessful
test depends on the ability of the
solution to bubble.
Hazardous Noise
Hazardous noise.
Can cause hearing loss.
Never operate the generator set
without a muffler or with a faulty
exhaust system.
CAUTION
Engine noise. Hazardous noise can
cause hearing loss. Generator sets
not equipped with sound enclosures
can produce noise levels greater than
105 dBA. Prolongedexposuretonoise
levels greater than 85 dBA can cause
permanent hearing loss. Wear hearing
protection when near an operating
generator set.
Hazardous Voltage/
Moving Parts
Hazardous voltage.
Will cause severe injury or death.
This equipment must be installedand
serviced by qualified electrical
personnel.
DANGER
Hazardous voltage.
Can cause severe injury or death.
Operate the generator set only when
all guards and electrical enclosures
are in place.
Moving parts.
WARNING
Hazardous voltage.
Backfeed to the utility system can
cause property damage, severe
injury, or death.
If the generator set is used for
standby power, install an automatic
transfer switch to prevent inadvertent
interconnection of standby and
normal sources of supply.
WARNING
Welding the generator set.
Can cause severe electrical
equipment damage.
Never weld components of the
generator set without first
disconnecting the battery, controller
wiringharness, andengineelectronic
control module (ECM).
CAUTION
Grounding electrical equipment.
Hazardous voltage can cause
severe injury or death. Electrocution
is possible whenever electricity is
present. Ensure you comply with all
applicable codes and standards.
Electrically ground the generator set,
transfer switch, and related equipment
andelectrical circuits. Turnoff themain
circuit breakers of all power sources
before servicing the equipment. Never
contact electrical leads or appliances
when standing in water or on wet
ground because these conditions
increase the risk of electrocution.
TP-6803 12/11 8 Safety Precautions and Instructions
Welding on the generator set. Can
cause severe electrical equipment
damage. Before welding on the
generator set perform the following
steps: (1) Remove the battery cables,
negative (--) lead first. (2) Disconnect
all engine electronic control module
(ECM) connectors. (3) Disconnect all
generator set controller and voltage
regulator circuit board connectors.
(4) Disconnect the engine battery-
charging alternator connections.
(5) Attach the weld ground connection
close to the weld location.
Connecting the battery and the
battery charger. Hazardous voltage
can cause severe injury or death.
Reconnect the battery correctly,
positive to positive and negative to
negative, to avoid electrical shock and
damage to the battery charger and
battery(ies). Have a qualified
electrician install the battery(ies).
Short circuits. Hazardous
voltage/current can cause severe
injury or death. Short circuits can
cause bodily injury and/or equipment
damage. Do not contact electrical
connections with tools or jewelry while
making adjustments or repairs.
Removeall jewelrybeforeservicingthe
equipment.
Electrical backfeed to the utility.
Hazardous backfeed voltage can
cause severe injury or death. Install
a transfer switch in standby power
installations to prevent the connection
of standby and other sources of power.
Electrical backfeed into a utility
electrical system can cause severe
injury or death to utility personnel
working on power lines.
Heavy Equipment
Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.
Do not use lifting eyes.
Lift thegenerator set using liftingbars
inserted through the lifting holes on
the skid.
WARNING
Hot Parts
Hot engine and exhaust system.
Can cause severe injury or death.
Do not work on the generator set until
it cools.
WARNING
Servicing the exhaust system. Hot
parts can cause severe injury or
death. Do not touch hot engine parts.
The engine and exhaust system
components become extremely hot
during operation.
Servicing the engine heater. Hot
parts can cause minor personal
injuryor propertydamage. Install the
heater before connecting it to power.
Operatingtheheater beforeinstallation
can cause burns and component
damage. Disconnect power to the
heater and allow it to cool before
servicing the heater or nearby parts.
Notice
NOTICE
Canadian installations only. For
standby service connect the output of
the generator set to a suitably rated
transfer switch in accordance with
Canadian Electrical Code, Part 1.
TP-6803 12/11 9
Introduction
This manual provides installation instructions for
Residential/Commercial Model 14/20RESA or
14/20RESAL generator sets. See Figure 1. Refer to
TP-6804, Operation Manual, for generator set operation
and maintenance instructions.
The generator set is approved for use in stationary
applications in locations served by a reliable utility
power source.
Have an authorized distributor/dealer install the
generator set outdoors according to the instructions in
this manual. The generator set installation must comply
with the National Electrical Code (NEC) and local code
requirements. Do not install this generator set indoors.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
Read this manual and carefully follow all procedures
and safety precautions to ensure proper equipment
operation and to avoid bodily injury. Read and followthe
Safety Precautions and Instructions section at the
beginning of this manual.
zaa28533
Figure 1 14/20RESA/RESAL Generator Set
List of Related Literature
Figure 2 identifies related literature available for the
generator sets covered in this manual. Only trained and
qualified personnel should install or service the
generator set.
Literature Type Part Number
OperationManual, 14/20RESA/RESAL
Generator Set TP-6804
Operation/Installation Manual, Model
RXT Automatic Transfer Switch TP-6807
Service Manual,
14/20RESA/RESAL Generator Set TP-6735
Operation Manual, OnCue Software TP-6796
Operation/Installation Manual,
Model RDT Transfer Switch TP-6345
Installation Manual, Model RSB
Transfer Switch TP-6486
Operation Manual, Model RSB
Transfer Switch TP-6487
Installation Instructions, Load Control
Module (LCM) TT-1574
Installation Instructions,
Programmable Interface Module (PIM) TT-1584
Figure 2 Related Literature
Startup and Registration
When the generator set is installed, complete the
startup and installation checklists supplied with the
startup notification form. Complete and sign the startup
notification form and register the unit using the Kohler
online Warranty Processing System.
TP-6803 12/11 10
Service Assistance
For professional advice on generator set power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
D Consult the Yellow Pages under the heading
GeneratorsElectric.
D Visit the Kohler Power Systems website at
KohlerPower.com.
D Look at the labels and stickers on your Kohler product
or review the appropriate literature or documents
included with the product.
D Call toll free in the US and Canada 1-800-544-2444.
D Outside the USand Canada, call the nearest regional
office.
Headquarters Europe, Middle East, Africa
(EMEA)
Kohler Power Systems
3 rue de Brennus
93200 Saint Denis
France
Phone: (33) 1 49 178300
Fax: (33) 1 49 178301
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131
TP-6803 12/11 11 Section 1 Installation
Section 1 Installation
1.1 Introduction
Hazardous voltage.
Will cause severe injury or death.
This equipment must be installedand
serviced by qualified electrical
personnel.
DANGER
Have the generator set installed by an authorized Kohler
distributor/dealer or authorized representative. Install
the equipment in compliance with the National Electrical
Code (NEC) and local codes. For Canadian
installations, refer to the Canadian Electrical Code
(CEC).
The generator set must be installed outdoors. The
exhaust systems on enclosed units are designed for
outdoor installation only.
Note: DO NOT install these generator sets inside a
building.
Note: Install carbon monoxide (CO) detector(s) on
each level of any building adjacent to a generator
set. Locate the detectors to adequately warn the
buildings occupants of the presence of carbon
monoxide.
Obtain a building permit and contact your local utility
companies to mark the locations of underground pipes
and cables.
Read and follow the safety precautions in this manual
and observe the decals on the equipment. Refer to the
diagrams and drawings in this manual for dimensions
and electrical connections during the installation
procedure. Read the entire installation procedure and
obtain the accessories and tools needed before
beginning installation. Perform the steps in the order
shown.
To install optional accessories, follow the instructions
provided with each kit.
Carbon monoxide.
Can cause severe nausea,
fainting, or death.
The exhaust system must be
leakproof and routinely inspected.
WARNING
Generator set operation. Carbon monoxide can cause
severe nausea, fainting, or death. Carbon monoxide is an
odorless, colorless, tasteless, nonirritating gas that cancause
deathif inhaledfor evena short time. Avoid breathingexhaust
fumes when working on or near the generator set. Never
operate the generator set inside a building. Never operate the
generator set where exhaust gas could seep inside or be
drawnintoapotentiallyoccupiedbuildingthroughwindows, air
intake vents, or other openings.
Carbon monoxide detectors. Carbon monoxide can
cause severe nausea, fainting, or death. Install carbon
monoxide detectors on each level of any building adjacent to
thegenerator set. Locatethedetectorstoadequatelywarnthe
buildings occupants of the presence of carbon monoxide.
Keep the detectors operational at all times. Periodically test
and replace the carbon monoxide detectors according to the
manufacturers instructions.
1.2 Lifting
Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.
Do not use lifting eyes.
Lift thegenerator set using liftingbars
inserted through the lifting holes on
the skid.
WARNING
Model Weight, kg (lb.)
14RESA/RESAL 186 (410)
20RESA/RESAL 227 (500)
Figure 1-1 Approximate Weights
TP-6803 12/11 12 Section 1 Installation
Approximate generator set weights are shown in
Figure 1-1. Use lifting bars inserted through the holes in
the skid to lift the unit. See the dimension drawings on
the following pages for lifting hole locations.
1.3 Generator Set Inspection
Complete a thorough inspection of the generator set.
Check for the following:
1. Inspect the generator set for loose or damaged
parts or wires. Repair or tighten any loose parts
before installation.
2. Check the engine oil. Fill, if necessary, with the
recommended viscosity and grade of oil. Use
synthetic oil, API (American Petroleum Institute)
Service Class SG or higher. See TP-6804,
Operation Manual, for additional information.
1.4 Location and Mounting
Install the generator set outdoors. Choose a location
that is at least 0.9 m(3 ft.) fromany building or structure
and near the incoming gas service. Allowa minimumof
2.4 m (8 ft.) clearance beyond the exhaust end of the
generator set. Locate the generator set so that the hot
exhaust does not blow on plants or other combustible
materials. Do not install the generator set where
exhaust gas could accumulate and seep inside or be
drawn into a potentially occupied building.
Notice
DO NOT locate the generator set near patios,
decks, play areas, or animal shelters. Keep items
such as lawn furniture, toys, sports equipment,
and all combustible materials away from the
generator set exhaust outlet.
Remind family members, children, and visitors to
use caution near the generator set. Generator
sets connected to automatic transfer switches
start automatically during exercise periods and
power outages. Some generator set components
become hot when the generator set is running and
remain hot for a time after the generator set shuts
down.
1.4.1 Mounting Area
The generator set is shipped on an engineered
composite mounting pad. Prepare a flat, level mounting
area covered with a weed barrier and gravel or a
concrete mounting pad. Set the composite mounting
pad directly on the gravel or concrete.
Do not install the mounting pad directly on grass, wood,
or other combustible materials. Clear all combustible
materials, including plants and shrubs, building
materials, and lawn furniture, froman area at least 2.4 m
(8 ft.) beyond the exhaust end of the generator set. See
Figure 1-7 in Section 1.5.
1.4.2 Exhaust Requirements
Figure 1-2 gives the exhaust temperature at rated load.
The engine exhaust mixes with the generator set
cooling air at the exhaust end of the enclosure. Mount
the generator set so that the hot exhaust does not blow
on plants or other combustible materials. Maintain the
clearances shown in Figure 1-7 in Section 1.5.
Exhaust
Temperature,
_C (_F)
Exhaust gas exiting the enclosure
at rated kW, _C (_F) 260 (500)
Figure 1-2 Exhaust Flow and Temperature
The generator set requires correct air flow for cooling
and combustion. The inlet and outlet openings in the
sound enclosure provide the cooling and combustion
air. Figure 1-3 shows the locations of the cooling air
intake and exhaust vents. Inspect the air inlet and outlet
openings inside and outside the housing to ensure that
the air flow is not blocked.
The generator set is designed to operate with all
enclosure panels and internal baffling in place. If during
installation, maintenance or repair the unit must be
operated without the complete enclosure and baffling as
shipped fromthe factory make sure the exhaust panel is
removed as well.
tp6733
1. Air intake
2. Exhaust outlet
1
2
1
REAR VIEW
Figure 1-3 Cooling Air Intake and Exhaust
1.5 Dimension Drawings
See the dimension drawings in Figure 1-4 through
Figure 1-7 for the generator set dimensions, fuel and
electric inlet locations, and recommended clearance.
TP-6803 12/11 13 Section 1 Installation
Figure 1-4 Dimension Drawing ADV-8424, Sheet 1
TP-6803 12/11 14 Section 1 Installation
Figure 1-5 Dimension Drawing ADV-8424, Sheet 2
TP-6803 12/11 15 Section 1 Installation
Figure 1-6 Dimension Drawing ADV-8424, Sheet 3
TP-6803 12/11 16 Section 1 Installation
Figure 1-7 Dimension Drawing ADV-8424, Sheet 4
TP-6803 12/11 17 Section 1 Installation
1.6 Fuel Requirements
The generator set operates using natural gas or LP
vapor fuel. The generator set is EPA-certified for both
natural gas and LP vapor fuels.
The fuel system installation must comply with the NEC
and local codes.
1.6.1 Fuel Supply
Because of variable climates and geographical
considerations, contact the local fuel supplier for fuel
system planning and installation. Figure 1-8 lists the
recommended fuel ratings and other fuel supply
information for natural gas and LP vapor fuels.
Fuel type
Natural
Gas
LP
Vapor
Fuel supply inlet 1/2 NPT
Fuel supply pressure,
kPa (in. H
2
O)
1.3--2.7
(5--11)
1.7--2.7
(7--11)
Fuel flow rate, maximum, Btu/hr.:
14RESA/RESAL 193,000 203,000
20RESA/RESAL 281,000 340,000
Nominal Fuel Rating, Btu/ft.
3
Natural gas 1000
LP vapor 2500
Figure 1-8 Fuel Supply
Verify that the output pressure from the primary gas
utility pressure regulator is as shown in Figure 1-8 and
that the utility gas meter flow rate is sufficient to supply
the generator set at rated load plus all other
gas-consuming appliances. For LPtanks, verify that the
output pressure is as shown in Figure 1-8. See
Figure 1-10 for fuel consumption. Contact the fuel
supplier for flow rate information or a gas meter
upgrade.
The dimension drawing in Section 1.5 shows the
location of the fuel inlet connection. Use flexible
sections to prevent fuel line breakage caused by
vibration. Hold the fuel solenoid valve with a wrench
when tightening the fuel connections. Protect all fuel
lines from machinery or equipment contact, adverse
weather conditions, and environmental damage.
1.6.2 Fuel Pipe Size
Ensure that the fuel pipe size and length meet the
specifications in Figure 1-9. Measure the pipe length
from the primary gas pressure regulator to the pipe
connection on the generator set fuel inlet. Add 2.4 m
(8 ft.) to the measured length for each 90 degree elbow.
Compare the total pipe length with the chart in
Figure 1-9 to find the required pipe size.
Contact local LP provider for LP installation information.
Minimum Gas Pipe Size Recommendation, in. NPT
Pipe
Length,
m (ft.)
14RESA/RESAL 20RESA/RESAL
Natural
Gas
(193,000
Btu/hr.)
LP Vapor
(203,000
Btu/hr.)
Natural
Gas
(281,000
Btu/hr.)
LP Vapor
(340,000
Btu/hr.)
8 (25) 3/4 3/4 1 3/4
15 (50) 1 3/4 1 1
30 (100) 1 1 1 1/4 1
46 (150) 1 1/4 1 1 1/4 1 1/4
61 (200) 1 1/4 1 1 1/4 1 1/4
Figure 1-9 Fuel Pipe Size Recommendations
Fuel Type % Load
Fuel Consumption, m
3
/hr. (cfh)
14RESA/RESAL 20RESA/RESAL
60 Hz 50 Hz 60 Hz 50 Hz
Natural Gas
100% 5.4 (193) 4.9 (175) 8.0 (281) 6.4 (225)
75% 4.7 (163) 4.2 (148) 6.9 (243) 5.4 (189)
50% 3.5 (124) 3.1 (108) 4.6 (161) 3.9 (139)
25% 2.6 (93) 2.4 (84) 3.6 (127) 2.9 (103)
LP Vapor
100% 2.3 (81) 2.1 (74) 3.9 (136) 2.9 (102)
75% 2.1 (75) 1.9 (68) 3.1 (109) 2.4 (85)
50% 1.8 (60) 1.5 (53) 2.3 (82) 1.8 (63)
25% 1.2 (45) 1.1 (40) 1.7 (59) 1.3 (47)
LP vapor conversion factors:
8.58 ft.
3
= 1 lb.
0.535 m
3
= 1 kg
36.39 ft.
3
= 1 gal.
Nominal fuel rating:
Natural gas: 37 MJ/m
3
(1000 Btu/ft.
3
)
LP vapor: 93 MJ/m
3
(2500 Btu/ft.
3
)
Figure 1-10 Fuel Consumption
TP-6803 12/11 18 Section 1 Installation
1.7 Fuel Conversion
The multi-fuel system allows conversion from natural
gas to LP vapor (or vice-versa) in the field while
maintaining emissions-standard compliance. A trained
technician or an authorized distributor/dealer can
convert the fuel system.
Figure 1-11 shows the fuel system components.
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set. Accidental starting can
cause severe injury or death. Before working on the
generator set or connected equipment, disable the generator
set as follows: (1) Movethegenerator set master switch tothe
OFFposition. (2) Disconnect thepower tothebatterycharger.
(3) Remove the battery cables, negative (--) lead first.
Reconnect the negative (--) lead last when reconnecting the
battery. Follow these precautions to prevent starting of the
generator set by an automatic transfer switch, remote
start/stop switch, or engine start command from a remote
computer.
Explosive fuel vapors.
Can cause severe injury or death.
Use extreme care when handling,
storing, and using fuels.
WARNING
GM80110
1. Fuel Regulator
2. Fuel block (not shown; see Figure 1-12) or LP orifice location
(see Figure 1-15)
3. Fuel solenoid valve and digital spark advance ignition (DSAI)
leads
4. Fuel inlet, 1/2 in. NPT female
DSAI Lead Connection
1
2
3
4
Figure 1-11 Fuel System
TP-6803 12/11 19 Section 1 Installation
1.7.1 Fuel Conversion, 14RESA/RESAL
Two fuel connections on the fuel block allow field-
conversion between natural gas and LP vapor. The fuel
metering valves are factory-set and sealed to comply
with applicable emission standards and to provide the
best possible hot and cold starting.
Note: Do not adjust the factory-sealed fuel-metering
adjustments on the fuel block. Changing the fuel-
metering adjustments may violate federal or state
laws.
Use the following procedure to convert from natural gas
(NG) to LP vapor. The procedure includes moving the
fuel connection from the natural gas to the LP port,
plugging the natural gas port, and disconnecting the
leads for the digital spark advance ignition (DSAI). See
Figure 1-11 for the fuel system component locations.
Procedure to convert from NG to LP,
14RESA/RESAL
1. Press the OFF button on the generator set
controller.
2. Disconnect the power to the battery charger.
3. Disconnect the generator set engine starting
battery, negative (--) lead first.
4. Turn off the fuel supply.
5. Remove the hose clamp and fuel hose from the
hose fitting in the fuel block. See Figure 1-12.
6. Remove the hose fitting from the natural gas outlet
port in the fuel block. See Figure 1-12.
7. Remove the plug fromthe LP port in the fuel block.
See Figure 1-12.
8. Clean the plug with a dry cloth or brush, apply fresh
pipe sealant, and install the plug into the natural
gas outlet port.
9. Clean the hose fitting with a dry cloth or brush,
apply fresh pipe sealant to the threads, and install
the fitting into the LP port.
Note: Do not adjust the fuel metering valves.
10. Slide the hose onto the hose fitting and secure it
with the clamp.
11. Disconnect the DSAI leads for LP. The DSAI leads
are located near the fuel solenoid valve. See
Figure 1-11.
12. Connect and turn on the new fuel supply.
5
GM84143
1. Fuel block
2. Fuel metering valvesfactory-sealed, do not adjust
3. Fuel inlet, 1/2 in. NPT
4. Hose fitting
5. Plug
1
2
3
4
Natural gas
setup shown
Figure 1-12 Fuel Block, 14RESA/RESAL
13. Reconnect the generator set engine starting
battery leads, negative (--) lead last.
14. Reconnect power to the battery charger.
15. Start the generator set by pressing the RUNbutton
on the generator set controller.
16. Check for leaks using a gas leak detector.
17. Run the generator set and check the operation.
18. Press the OFFbutton to to shut down the generator
set.
Conversion from LP to Natural Gas
To convert from LP vapor to natural gas, follow the fuel
conversion procedure above, moving the hose fitting to
the natural gas port and plugging the LP port. Connect
the DSAI leads for natural gas. See Figure 1-13.
Fuel DSAI Leads 65 and N
Natural Gas Connect lead 65 to N
LP Disconnect
Figure 1-13 DSAI Connection
TP-6803 12/11 20 Section 1 Installation
1.7.2 Fuel Conversion, 20RESA/RESAL
For LP vapor fuel, an orifice is used in the fuel line. The
unit is typically shipped set up for natural gas, with the
loose orifice tied near the fuel solenoid valve. To convert
to LP vapor, install the orifice and disconnect the spark
advance leads as described below. See Figure 1-15 for
the fuel system component locations.
Procedure to Convert from NG to LP,
20RESA/RESAL
1. Press the OFF button on the generator set
controller.
2. Disconnect the power to the battery charger.
3. Disconnect the generator set engine starting
battery, negative (--) lead first.
4. Turn off the fuel supply.
5. Remove the hose clamp and fuel hose from the
hose fitting. See Figure 1-15.
6. Insert the orifice into the hose fitting. See
Figure 1-15.
7. Slide the hose onto the hose fitting and secure it
with the clamp.
8. Disconnect digital spark-advance module (DSAI)
leads 65 and N5 for LP. The DSAI leads are located
near the fuel solenoid valve. See Figure 1-11.
9. Connect and turn on the new fuel supply.
10. Reconnect the generator set engine starting
battery leads, negative (--) lead last.
11. Reconnect power to the battery charger.
12. Start the generator set by pressing the RUNbutton
on the generator set controller.
13. Check for leaks using a gas leak detector.
14. Run the generator set and check the operation.
15. Press the OFF button to shut down the generator
set.
Conversion from LP to Natural Gas
To convert fromLPvapor to natural gas, remove the fuel
orifice and connect the DSAI leads together.
Fuel DSAI Leads 65 and N
Natural Gas Connect lead 65 to N
LP Disconnect
Figure 1-14 DSAI Connections
Rating
Converting the fuel will change the generator set rating.
See the generator set specification sheet for ratings with
natural gas and LP. Order a new nameplate with the
updated rating and fuel information from an authorized
distributor/dealer, if necessary. Provide the following
information from the original nameplate:
D Model Number D kVA
D Spec Number D Amps
D Serial Number D Volts
D Fuel (original and new) D Hz
D kW
1. LP orifice
2. Hose fitting
3. Regulator
4. Fuel inlet, 1/2 in. NPT female
GM84143
4
3
1
Note: LP setup
shown
2
Figure 1-15 Fuel Regulator and LP Orifice,
20RESA/RESAL
TP-6803 12/11 21 Section 1 Installation
1.8 Electrical Connections
Hazardous voltage.
Will cause severe injury or death.
This equipment must be installedand
serviced by qualified electrical
personnel.
DANGER
Grounding electrical equipment. Hazardous voltage can
cause severe injury or death. Electrocution is possible
whenever electricity is present. Ensure you comply with all
applicable codes and standards. Electrically ground the
generator set, transfer switch, and related equipment and
electrical circuits. Turn off the main circuit breakers of all
power sources beforeservicingtheequipment. Never contact
electrical leadsor applianceswhenstandinginwater or onwet
ground because these conditions increase the risk of
electrocution.
Electrical backfeed to the utility. Hazardous backfeed
voltage can cause severe injury or death. Install a transfer
switchinstandbypower installationstoprevent theconnection
of standby and other sources of power. Electrical backfeed
into a utility electrical systemcan cause severe injury or death
to utility personnel working on power lines.
NOTICE
Canadian installations only. For standby service connect
the output of the generator set to a suitably rated transfer
switch in accordance with Canadian Electrical Code, Part 1.
Have an authorized distributor/dealer or a licensed
electrician make the following electrical connections.
The electrical installation must comply with the National
Electrical Coder (NEC) class 1 wire designation and all
applicable local codes. Canadian installations must
comply with the Canadian Electrical Code (CEC) and
applicable local codes.
1.8.1 Grounding
Ground the generator set. The grounding method must
comply with NEC and local codes. Connect the
grounding strap to the generator set ground lug,
terminal GND inside the controller compartment.
Generator sets are shipped with the generator neutral
bonded (connected) to the generator ground in the
junction box. The requirement for having a bonded
(grounded) neutral or ungrounded neutral is determined
by the type of installation. At installation, the neutral can
be grounded at the generator set or lifted from the
ground stud and isolated if the installation requires an
ungrounded neutral connection at the generator. The
generator set will operate properly with the neutral either
bonded to ground or isolated from ground at the
generator.
Various regulations and site configurations including the
National Electrical Code (NEC), local codes, and the
type of transfer switch used in the application determine
the grounding of the neutral at the generator. NEC
Section 250 is one example that has a very good
explanation of the neutral grounding requirements for
generators.
1.8.2 Electrical Lead Entry
Drill or punch holes in the enclosure for the electrical
conduit in the locations shown in Figure 1-16. A
full-scale dimensioned template for the hole locations is
printed in Appendix B. See page 41.
1
ADV--7876
1. 1/2 NPT female fuel inlet
2. ATS signal electrical lead entry point
3. Utility voltage electrical lead entry point
3
2
Note: See Appendix B for a full-scale template
with dimensions.
Figure 1-16 Electrical Lead Entry Locations
1.8.3 Field-Connection Terminal Block
The generator set is equipped with a field-connection
terminal block located in the air inlet area near the
junction box. Leads have been factory-installed from
the junction box to the terminal block for easy field
wiring.
See the dimension drawing in Section 1.5 for the
terminal block location. See Figure 1-17 for terminal
block details. Refer to the terminal block decal for
connections and cable sizes. Also see Section 2, Wiring
Diagrams.
The National Electrical Coder is a registered trademark of the National Fire Protection Association, Inc.
TP-6803 12/11 22 Section 1 Installation
Route AC leads through flexible conduit. Ensure that
the leads and conduit do not interfere with the operation
of the generator set or obstruct the service areas. Route
low-voltage communication leads through separate
conduit.
Procedure
1. Drill holes for the conduit fittings. See Figure 1-16
and Appendix B for the recommended electrical
inlet locations. Feed the cables through the
openings.
2. Connect the leads from the transfer switch
emergency source lugs to the L1 and L2
connections on the generator set terminal block.
3. Connect the neutral (L0) and ground (GRD) leads
from the ATS and the main panel to the
corresponding connection points on the terminal
block. See Section 1.8.1, Grounding.
4. Connect utility power leads to the terminal block
connections labelled Utility. Connect to a circuit
that is supplied by the utility source and backed up
by the generator. The power source must be GFCI
protected. See Section 1.8.4 for more information
about the utility power requirement.
5. For connection of optional transfer switches, the
programmable interface module (PIM), and/or a
load control module (LCM), see Section 1.8.5.
6. If the OnCue Home Generator Management
System will be used with the generator set, run
category 5E network cable from the generator set
to the customers router or modem.
Note: Installation of the network cable at the time
of generator set installation is highly
recommended. Installing the Ethernet cable
nowwill make connection much easier if you
choose to add OnCue later.
a. Route the network cable with other low-voltage
signal wiring (for example, the RBUS
communication leads or engine start leads to
the transfer switch), in separate conduit from
the ACload leads. If the network cable is longer
than 100 meters (328 ft.), use a repeater or
switch.
b. Use an RJ45 inline coupler to connect the
Ethernet cable to the cable in the customer
connection box. See Figure 1-17. The inline
coupler is included with the OnCue kit.
GM84094
1. Ethernet cable for optional OnCue connection
2. AC load connections
3. 120VAC utility power connections
4. Low voltage communication and engine start connections
5. Ground connection for communication cable shield.
2
4
3
5
1
Figure 1-17 Electrical Connections
1.8.4 Power Supply
120 VAC, 60 Hz power must be supplied to the
generator set location for the battery charger (integral to
the RDC2 and DC2 controllers) and the optional
accessories shown in Figure 1-18. The power source
must be GFCI protected. The power to the accessories
must be available at all times, i.e. the circuit must be
powered by the utility source and backed up by the
generator.
Be sure to disconnect power at the distribution panel
before making the connections. Connect power leads to
the utility power connection points on the terminal block.
See Section 1.8.3 and the wiring diagrams in Section 2
for connection details.
Equipment
Power Requirement, Max.
Watts Amps Volts
Battery charger (standard,
integral to RDC2 controller)
120 1 120
Carburetor heater (optional) 37 0.33
120
Battery heater (optional) 110 0.92
Fuel regulator heater
(20RESA/RESAL only)
60 0.50 120
Figure 1-18 Power Requirements
TP-6803 12/11 23 Section 1 Installation
1.8.5 Transfer Switch Connection
Connect the ATS or remote start/stop switch. Connect
the load leads from the generator set to the Emergency
source lugs on the ATS. Route low-voltage
communication leads through separate conduit. All
connections must comply with applicable state and local
codes.
Note: Do not use the Kohlerr Model RRT transfer
switch with the 14/20RESA or 14/20RESAL
generator set.
Communication connections for a Kohlerr
Model RXT transfer switch:
See Figure 1-19. Use Belden #9402 or equivalent
20 AWG shielded, twisted-pair cable to connect P10-1
through P10-4 on the transfer switch interface module to
the generator set terminal block TB1 connections A, B,
PWR, and COM.
See Section 1.8.6 for the maximum cable length.
Note: Connections 3 and 4 on the generator set are not
used with the Model RXT transfer switch.
Engine start connection for other transfer
switches or a remote start/stop switch:
Connect the engine start leads from the transfer switch
or remote start switch to terminals 3 and 4 on the
terminal block. See Figure 1-20. Route the engine start
leads through separate conduit from the AC power and
load leads.
1. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted-pair cable
Interface Board on the
Model RXT Transfer Switch
Note: Generator set terminal block (TB1) connections 3 and 4 are NOT USED with the Model RXT ATS.
Generator Set
COM
PWR
B
A
Connect one end of each cable shield to
GROUND at the generator set.
Leave one end of each cable shield disconnected.
If accessory modules (PIM or LCM) are connected,
see Section 1.8.6.
RXT
COM
PWR
B
A
1
GND
A
B
COM
PWR
3
4
TB1
Generator Set Terminal Block TB1.
See Figure 1-6 for location. Check the
decal on the generator set for terminal block
connections.
RBUS
12 VDC
Figure 1-19 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block
TP-6803 12/11 24 Section 1 Installation
tp6809
1. Engine start leads 3 and 4. See the ATS manual for cable size specifications.
Generator Set
ATS
Models RDT
or RSB
1
1
A
B
COM
PWR
3
4
TB1
Generator Set Terminal Block TB1.
See Figure 1-6 for location. Check the
decal on the generator set for terminal block
connections.
Figure 1-20 Engine Start Connections with Transfer Switch Models RDT or RSB
1.8.6 System Connections with
Accessory Modules
See Figure 1-22 through Figure 1-26 for connection
options with up to three accessory modules. Accessory
modules can include one Model RXT transfer switch,
one programmable interface module (PIM), and/or one
load control module (LCM).
See Figure 1-21 for the maximumtotal cable length with
1, 2, or 3 accessory modules per cable run.
D Use Belden #9402 (4-conductor) or equivalent 20
AWG shielded, twisted-pair cable. Note the shield
connections shown in Figure 1-22.
D Belden #8723 (2-conductor) shielded twisted-pair
cable can be used for connections A and B, and
#12--14 AWGwire can be used for the COMand PWR
connections. The maximum total cable length is the
value shown for #12 or #14 AWGwire in Figure 1-21.
Cable (TB1--PWR and COM)
Maximum length per run, meters (ft.)
Number of Modules (ATS, PIM, and LCM) per Run
1 Module 2 Modules 3 Modules
Belden #9402 or equivalent 20AWG 61 (200) 31 (100) 21 (67)
14 AWG 152 (500) 152 (500) 122 (400)
12 AWG 152 (500) 152 (500) 152 (500)
Figure 1-21 Total Cable Lengths with Accessory Modules Connected in Series (daisy-chain)
TP-6803 12/11 25 Section 1 Installation
PIM
LCM
Generator Set
Generator Set Terminal Block TB1.
See Figure 1-6 for location. Check the
decal on the generator set for terminal block
connections.
COM
COM
PWR
COM
PWR
PWR
B
A
B
A
B
A
COM
PWR
B
A
Connect one end of each cable shield
to GROUND at the generator set.
Leave one end of each cable shield
disconnected at the last device.
RXT
1
COM
PWR
B
A
COM
PWR
B
A
Connect shields together
as shown.
1. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted-pair cable
GND
Note: See Figure 1-21 for maximum total cable length
per run (1 run shown).
A
B
COM
PWR
3
4
TB1
RBUS
12 VDC
Figure 1-22 Accessory Module Communication Connection Details
TP-6803 12/11 26 Section 1 Installation
1. Belden #9402 or equivalent, 20 AWG shielded cable with 2 twisted pairs
tp6809
PIM
LCM
RXT ATS
Generator Set
NOTES:
D SeeFigure 1-6for terminal block locationon generator set. Check
the decal on the generator set for terminal block connections.
D See Figure 1-21 for maximum total cable length per run (3 runs
with 1 module each shown).
D See Figure 1-22 for communication connection detail (A and B,
PWR and COM).
D Use splices or wire nuts to collect multiple leads for connection to
the generator set terminal block. See Figure 1-24.
TB1
1
1
1
Figure 1-23 Accessory Module Connections (three cable runs with one module each)
1
tp6809
1. Splice
Generator Set
Generator Set Terminal Block TB1.
See Figure 1-6 for location. Check the decal on
the generator set for terminal block connections.
COM
PWR
B
A
Connect all of the shield leads on this
end to GROUND at the generator set.
COM
PWR
B
A
TO GROUND
9402 CABLE
9402 CABLE
A
B
COM
PWR
3
4
TB1
RBUS
12 VDC
Figure 1-24 Multiple Connections to the Generator Set
TP-6803 12/11 27 Section 1 Installation
tp6809
1. Belden #9402 or equivalent, 20 AWG shielded cable with 2 twisted pairs
PIM
LCM
RXT ATS
1
1
1
Generator Set
TB1
NOTES:
D See Figure 1-6 for terminal block location on generator set.
Check the decal on the generator set for terminal block
connections.
D See Figure 1-21 for maximum total cable length with
12 or 14 AWG wire.
D See Figure 1-22 for communication connection (A and B, PWR
and COM) detail. Connect the cable shield to ground at the
generator set.
Figure 1-25 Accessory Module Connections (two cable runs with one and two modules shown)
TP-6803 12/11 28 Section 1 Installation
tp6809
1. Belden #9402 or equivalent, 20 AWG shielded cable (use one pair); or Belden 8723 or equivalent 20 AWG shielded cable
2. 12--14 AWG wire
PIM
LCM
RXT ATS
1
1
1
Generator Set A and B
PWR
COM
2
2
2
2
2
2
A and B
A and B
A and B
PWR
COM
PWR
COM
PWR
COM
NOTES:
D See Figure 1-6 for terminal block location on generator set. Check the
decal on the generator set for terminal block connections.
D SeeFigure 1-21for maximumtotal cablelengthwith12or 14 AWGwire.
(1 run with 3 modules shown).
D See Figure 1-22 for communication connection (A and B) detail.
Connect the cable shield to ground at the generator set.
Figure 1-26 Accessory Module Connections with 12--14 AWG Power Leads (one cable run with three modules
shown)
TP-6803 12/11 29 Section 1 Installation
1.8.7 Connect Optional Programmable
Interface Module (PIM)
The optional programmable interface module (PIM)
provides two programmable inputs and six dry contact
outputs, four of which are programmable. See TT-1584
for PIM installation and connection instructions.
1. Output connections (3 terminal blocks, 6 outputs)
2. Input connections (2 inputs)
3. Rbus communication connection to generator set terminal
block TB1
2
ADV-8199
1
3
1
1
Figure 1-27 Optional PIM
The default settings for the inputs and outputs are
shown in Figure 1-28. To change the input and output
settings, use a personal computer running Kohlerr
SiteTech software. See TP-6701, SiteTech Software
Operation Manual, for instructions.
A personal computer running Kohlerr OnCuet
software can be used to actively control PIM outputs.
See the OnCue Software Operation Manual for
instructions.
PIM Connection Factory Default Setting
Input 1 None
Input 2 None
Output 1 (Relay 1) Run
Output 2 (Relay 2) Common Fault
Output 3 (Relay 3) Low Battery Voltage (Program-
mable)
Output 4 (Relay 4) Not in Auto (Programmable)
Output 5 (Relay 5) Cooldown (Programmable)
Output 6 (Relay 6) Normal Source Failure (Program-
mable)
Figure 1-28 PIM Inputs and Outputs
1.8.8 Connect Optional Load Control
Module (LCM)
The optional load control module (LCM) provides an
automatic load management system to comply with
Section 702.5 of NEC2008. Refer to TT-1574, provided
with the LCM, for installation and connection
instructions. The installer is responsible for ensuring
that the power system installation complies with all
applicable state and local codes.
The load control module automatically manages up to
six residential loads. Four power relays are provided for
management of non-essential secondary loads, and
two relays are available to control two independent air
conditioner loads.
Two kits are available with either a prewired harness for
load relay connection, or a terminal block. The prewired
harness requires installation of the LCM within 2 feet of
the distribution panel.
Figure 1-29 Optional Load Control Module (LCM)
(shown with optional pre-wired harness)
TP-6803 12/11 30 Section 1 Installation
1.9 Battery
Sulfuric acid in batteries.
Can cause severe injury or death.
Wear protective goggles and
clothing. Battery acid may cause
blindness and burn skin.
WARNING
Explosion.
Can cause severe injury or death.
Relays in the battery charger
cause arcs or sparks.
Locate the battery in a well-ventilated
area. Isolatethebattery charger from
explosive fumes.
WARNING
Battery electrolyte is a diluted sulfuric acid. Battery acid
can cause severe injury or death. Battery acid can cause
blindness and burn skin. Always wear splashproof safety
goggles, rubber gloves, and boots when servicing the battery.
Do not open a sealed battery or mutilate the battery case. If
battery acid splashes in the eyes or on the skin, immediately
flush the affected area for 15 minutes with large quantities of
clean water. Seek immediate medical aid in the case of eye
contact. Never addacidtoa battery after placingthe battery in
service, as this may result in hazardous spattering of battery
acid.
Battery acid cleanup. Battery acid can cause severe
injury or death. Battery acid is electrically conductive and
corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking
soda) to a container with 4 L (1 gal.) of water and mix the
neutralizing solution. Pour the neutralizing solution on the
spilled battery acid and continue to add the neutralizing
solution to the spilled battery acid until all evidence of a
chemical reaction (foaming) has ceased. Flush the resulting
liquid with water and dry the area.
Battery gases. Explosion can cause severe injury or
death. Battery gases can cause an explosion. Do not smoke
or permit flames or sparks to occur near a battery at any time,
particularly whenit is charging. Donot disposeof abattery ina
fire. To prevent burns and sparks that could cause an
explosion, avoid touching the battery terminals with tools or
other metal objects. Remove all jewelry before servicing the
equipment. Discharge static electricity fromyour body before
touching batteries by first touching a grounded metal surface
away from the battery. To avoid sparks, do not disturb the
battery charger connections while the battery is charging.
Always turn the battery charger off before disconnecting the
battery connections. Ventilate the compartments containing
batteries to prevent accumulation of explosive gases.
Battery short circuits. Explosion can cause severe injury
or death. Short circuits can cause bodily injury and/or
equipment damage. Disconnect the battery before generator
set installation or maintenance. Remove all jewelry before
servicing the equipment. Use tools with insulated handles.
Remove the negative (--) lead first when disconnecting the
battery. Reconnect the negative (--) lead last when
reconnecting the battery. Never connect the negative (--)
battery cable to the positive (+) connection terminal of the
starter solenoid. Do not test the battery condition by shorting
the terminals together.
Connecting the battery and the battery charger.
Hazardous voltage can cause severe injury or death.
Reconnect the battery correctly, positive to positive and
negative to negative, to avoid electrical shock and damage to
the battery charger and battery(ies). Have a qualified
electrician install the battery(ies).
Use a 12-volt group 51 battery with a minimum rating of
500 cold cranking amps at 0_F. The generator set uses
a negative ground with a 12-volt engine electrical
system. See Figure 1-30 for battery connections. Make
sure that the battery is correctly connected and the
terminals are tight.
Note: The generator set will not start and circuit board
damage may occur if the battery is connected in
reverse.
See the dimension drawing in Section 1.5 for the engine
starting battery location on the air intake side of the
generator set. Standard battery cables provide easy
connection to the battery.
EZ-273000-J
1 2
1. To positive (+) terminal on starter solenoid.
2. To ground (--) terminal on or near starter motor.
Figure 1-30 Typical Battery Connection
TP-6803 12/11 31 Section 1 Installation
Use the following procedure to install and connect the
battery.
Battery Installation Procedure
1. Ensure that the starting battery is fully charged
before placing the battery in service.
2. Clean the battery posts and/or adapters if
necessary.
3. Install the battery post adapters, if needed.
4. Place the battery in the housing.
5. Connect the positive (+) lead to the engine starting
battery.
6. Connect the negative (--) lead to the engine starting
battery.
Refer to the generator set operation manual and the
battery manufacturers instructions for battery
maintenance instructions.
When power is applied to the RDC2/DC2 controller (that
is, when the battery is connected), you will be prompted
to set the date and time, and then to set the exerciser.
See Section 1.12 and the generator set operation
manual for instructions.
If the battery is disconnected for service or replacement,
the exercise settings on the RDC2/DC2 controller are
lost. Set the exerciser after installing and connecting the
battery. See Section 1.12, Set Exerciser.
1.10 Generator Set Accessories
Have accessories installed by an authorized distributor/
dealer or a licensed electrician. Follow the installation
instructions provided with each kit. Use separate conduit
for ACand DCleads to reduce the possibility of electrical
interference. Verify that the leads and conduit do not
interfere with the operation of the generator set or
obstruct the service areas. Verify that the electrical
installation complies with the National Electrical Code
(NEC) and all applicable local codes. See Section 2,
Wiring Diagrams, for more information regarding
generator set electrical connections.
1.10.1 Regulator Heater
The regulator heater kit is designed for Model 20RESA
and 20RESAL generator sets. The regulator heater kit
is recommended in addition to the carburetor heater for
reliable engine starting in temperatures below --18_C
(0_F). See Figure 1-31 for heater specifications.
Regulator Heater
Heater rating 120 VAC, 60 W
Thermostat 4_C/13_C (40_F/55_F) Snap action
Pad diameter 127 mm (5 in.)
Cord length 610 mm (24 in.)
Figure 1-31 Regulator Heater Specifications
The regulator heater requires a source of 120 VAC
power. The generator set is equipped with one 120 VAC
receptacle. The kit includes an outlet splitter for
powering the regulator heater and an optional
carburetor heater. The circuit should be ground fault
protected.
To install the regulator heater kit, follow the instructions
in TT-1569, provided with the kit. Figure 1-32 shows the
installed regulator heater kit.
1
GM79141
1. Regulator heater pad GM79142
2. Regulator mounting screws M933-06035-60, qty. 2
(re-use existing nuts)
3. Heater power cord
2
3
Figure 1-32 Installed Regulator Heater Kit
(for 20RESA/RESAL)
TP-6803 12/11 32 Section 1 Installation
1.10.2 Carburetor Heater
An optional carburetor heater is recommended for
improved cold starting in locations where the ambient
temperature drops below 0_C (32_F). The carburetor
heater prevents condensation and carburetor icing. The
heater turns on when the temperature at the thermostat
falls belowapproximately 4_C(40_F) and turns off when
the temperature rises above approximately 16_C
(60_F). The carburetor heaters are shown in
Figure 1-33.
To install the carburetor heater, follow the instructions
provided with the kit. Figure 1-34 shows the installed
carburetor heater kit installed for a 14 kWgenerator set.
Figure 1-35 shows the location for the carburetor heater
kit on a 20 kW generator set.
The heater thermostat is installed in the cord.
Figure 1-33 shows the location of the thermostat on the
power cord. The heater power cord and thermostat are
located in the generator set housing air intake area/
battery compartment.
Note: Do not place the heater thermostat inside the
generator set engine compartment. The
thermostat must be exposed to the ambient air.
The heater requires a continuous source of power. Plug
the carburetor heater into the 120 VAC receptacle
provided.
GM19463
2
3
14RESA/RESAL Carburetor Heater
2
3
20RESA/RESAL Carburetor Heater
GM57968
1
1
1. Power plug
2. Thermostat
3. Heater
Figure 1-33 Carburetor Heaters
tp6195
1. Carburetor heater (air cleaner removed to show heater)
2. Carburetor heater power cord
1
2
Figure 1-34 14RESA/RESAL Carburetor Heater
1
tp6514
1. Carburetor heater location
Figure 1-35 20RESA/RESAL Carburetor Heater
Location on Engine (bulkhead removed
to show heater location)
TP-6803 12/11 33 Section 1 Installation
1.10.3 OnCue Home Generator
Management System
The OnCuer Home Generator Management System
allows monitoring and control of your generator set from
a personal computer located in your home or at other
remote locations. OnCue can also be configured to
send email or text message notifications in the event of a
generator set fault. See TP-6796, OnCue Software
Operation Manual, for software instructions.
The OnCue systemis availableseparately as a loosekit.
Use category 5E network cable to connect the RDC2
controller to the customer-supplied Ethernet router and
cable or DSL modem. Route the cable with other
low-voltage signal wiring (for example, the RBUS
communication leads or engine start leads to the
transfer switch), in separate conduit from the AC load
leads. If the network cable is longer than 100 meters
(328 ft.), use a repeater or switch.
Recommended: Use a laptop computer to verify the
network connection before connecting to the generator
set.
Checking the network connection
1. Check for and turn OFF any wireless connections
to the laptop.
2. Connect the network cable to the laptop. Connect
the other end of the network cable to the
customers router or modem.
3. Verify the Internet connection by opening your web
browser and going to www.kohlerpower.com or
another website.
4. After verifying the connection through the network
cable, disconnect the network cable from the
laptop and turn the laptop wireless connections
back on.
Connect to the Ethernet cable in the customer
connection area of the generator set. See Figure 1-36.
Use an RJ45 inline coupler, provided with the OnCue kit,
to connect the customers Ethernet cable to the cable in
the customer connection box.
GM84094
1. Ethernet cable for optional OnCue connection
1
Figure 1-36 Network Connection for OnCue
TP-6803 12/11 34 Section 1 Installation
1.11 Prestart Installation Check
Review the entire installation section. Inspect all wiring
and connections to verify that the generator set is ready
for operation. Check all items in the following Prestart
Checklist.
Prestart Checklist
Air Cleaner. Check that a clean air cleaner element is
installed to prevent unfiltered air from entering the
engine. See the generator set operation manual for
instructions.
Air Inlets. Check for clean and unobstructed air inlets.
Battery. Check for tight battery connections. Consult
the battery manufacturers instructions regarding
battery care and maintenance.
Enclosure. Check that all enclosure panels and
internal baffling are in place.
Exhaust System. Check for exhaust leaks and
blockages. Check the muffler condition.
D Inspect the exhaust system components for cracks,
leaks, and corrosion. Check for tight exhaust system
connections.
D Check for corroded or broken metal parts and replace
them as needed.
D Check that the exhaust outlet is unobstructed.
Oil Level. Maintain the oil level at or near, not over, the
full mark on the dipstick.
Operating Area. Check for obstructions that could
block the flow of cooling air. Keep the air intake area
clean. Do not leave rags, tools, or debris on or near the
generator set.
1.12 Set the Exerciser
Set the exerciser to automatically run the generator set
on the desired day and time every week or every two
weeks. See the generator set Operation Manual for
detailed descriptions of the unloaded and loaded
exercise operation.
1.12.1 RDC2 Controller
When power is applied to the RDC2 controller (when the
battery or the utility power for the battery charger is
connected), you will be prompted to set the date and
time, and then to set the exerciser.
The first setting will flash. Press the Up and Down arrow
buttons to change the setting. Press Select to save the
setting and move on to the next. Repeat until the date,
time, and exercise are set and the controller display
shows the main menu. See the generator set Operation
Manual for more detailed instructions to set the date and
time and set the exerciser.
Press AUTO to place the generator set controller into
automatic mode.
tp6803
Date:
05Dec2011
Time:
08:31am
Next Exercise:
08:31a 12Dec2011
Setting will flash.
Press the up and down arrow
buttons to change the setting.
Press Select to save the
setting.
Figure 1-37 Set Time, Date, and Exercise (RDC2)
1.12.2 DC2 Controller
To set the exerciser on the DC2 controller, first press
AUTO to place the controller into automatic (standby)
mode. Then press and hold the Exercise button. The
generator set will start and run a 20-minute unloaded
cycle exercise. The generator set will run automatically
for 20 minutes at the same time every 7 days. See the
generator set Operation Manual for more information.
1.12.3 Loaded Exercise
In order to set a loaded exercise using the RDC2 or DC2
controller, a Kohlerr Model RXT transfer switch must be
connected. See the generator set operation manual for
instructions to set a loaded exercise.
To set a loaded exercise on a generator set connected to
a transfer switch other than a Model RXT, use the
transfer switch controller to set the exercise. Refer to
the transfer switch operation manual for instructions.
TP-6803 12/11 35 Section 2 Wiring Diagrams
Section 2 Wiring Diagrams
Figure 2-1 lists the wiring diagram numbers and page
numbers.
Wiring Diagram Description Drawing Number Page
Schematic Diagram ADV-8164 36
Point-to-Point Wiring Diagram GM81217 37
Figure 2-1 Wiring Diagrams and Schematics
TP-6803 12/11 36 Section 2 Wiring Diagrams
-
Figure 2-2 Schematic Diagram, ADV-8164
TP-6803 12/11 37 Section 2 Wiring Diagrams
-
Figure 2-3 Point-to-Point Wiring Diagram, GM81217
TP-6803 12/11 38 Section 2 Wiring Diagrams
Notes
TP-6803 12/11 Appendix 39
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere
ABDC after bottom dead center
AC alternating current
A/D analog to digital
ADC advanced digital control;
analog to digital converter
adj. adjust, adjustment
ADV advertising dimensional
drawing
Ah amp-hour
AHWT anticipatory high water
temperature
AISI American Iron and Steel
Institute
ALOP anticipatory low oil pressure
alt. alternator
Al aluminum
ANSI American National Standards
Institute (formerly American
Standards Association, ASA)
AO anticipatory only
APDC Air Pollution Control District
API American Petroleum Institute
approx. approximate, approximately
APU Auxiliary Power Unit
AQMD Air Quality Management District
AR as required, as requested
AS as supplied, as stated, as
suggested
ASE American Society of Engineers
ASME American Society of
Mechanical Engineers
assy. assembly
ASTM American Society for Testing
Materials
ATDC after top dead center
ATS automatic transfer switch
auto. automatic
aux. auxiliary
avg. average
AVR automatic voltage regulator
AWG American Wire Gauge
AWM appliance wiring material
bat. battery
BBDC before bottom dead center
BC battery charger, battery
charging
BCA battery charging alternator
BCI Battery Council International
BDC before dead center
BHP brake horsepower
blk. black (paint color), block
(engine)
blk. htr. block heater
BMEP brake mean effective pressure
bps bits per second
br. brass
BTDC before top dead center
Btu British thermal unit
Btu/min. British thermal units per minute
C Celsius, centigrade
cal. calorie
CAN controller area network
CARB California Air Resources Board
CAT5 Category 5 (network cable)
CB circuit breaker
CC crank cycle
cc cubic centimeter
CCA cold cranking amps
ccw. counterclockwise
CEC Canadian Electrical Code
cert. certificate, certification, certified
cfh cubic feet per hour
cfm cubic feet per minute
CG center of gravity
CID cubic inch displacement
CL centerline
cm centimeter
CMOS complementary metal oxide
substrate (semiconductor)
com communications (port)
coml commercial
Coml/Rec Commercial/Recreational
conn. connection
cont. continued
CPVC chlorinated polyvinyl chloride
crit. critical
CSA Canadian Standards
Association
CT current transformer
Cu copper
cUL Canadian Underwriters
Laboratories
CUL Canadian Underwriters
Laboratories
cu. in. cubic inch
cw. clockwise
CWC city water-cooled
cyl. cylinder
D/A digital to analog
DAC digital to analog converter
dB decibel
dB(A) decibel (A weighted)
DC direct current
DCR direct current resistance
deg., degree
dept. department
dia. diameter
DI/EO dual inlet/end outlet
DIN Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP dual inline package
DPDT double-pole, double-throw
DPST double-pole, single-throw
DS disconnect switch
DVR digital voltage regulator
E
2
PROM, EEPROM
electrically-erasable
programmable read-only
memory
E, emer. emergency (power source)
ECM electronic control module,
engine control module
EDI electronic data interchange
EFR emergency frequency relay
e.g. for example (exempli gratia)
EG electronic governor
EGSA Electrical Generating Systems
Association
EIA Electronic Industries
Association
EI/EO end inlet/end outlet
EMI electromagnetic interference
emiss. emission
eng. engine
EPA Environmental Protection
Agency
EPS emergency power system
ER emergency relay
ES engineering special,
engineered special
ESD electrostatic discharge
est. estimated
E-Stop emergency stop
etc. et cetera (and so forth)
exh. exhaust
ext. external
F Fahrenheit, female
FHM flat head machine (screw)
fl. oz. fluid ounce
flex. flexible
freq. frequency
FS full scale
ft. foot, feet
ft. lb. foot pounds (torque)
ft./min. feet per minute
ftp file transfer protocol
g gram
ga. gauge (meters, wire size)
gal. gallon
gen. generator
genset generator set
GFI ground fault interrupter
GND, ground
gov. governor
gph gallons per hour
gpm gallons per minute
gr. grade, gross
GRD equipment ground
gr. wt. gross weight
H x W x D height by width by depth
HC hex cap
HCHT high cylinder head temperature
HD heavy duty
HET high exhaust temp., high
engine temp.
hex hexagon
Hg mercury (element)
HH hex head
HHC hex head cap
HP horsepower
hr. hour
HS heat shrink
hsg. housing
HVAC heating, ventilation, and air
conditioning
HWT high water temperature
Hz hertz (cycles per second)
IBC International Building Code
IC integrated circuit
ID inside diameter, identification
IEC International Electrotechnical
Commission
IEEE Institute of Electrical and
Electronics Engineers
IMS improved motor starting
in. inch
in. H
2
O inches of water
in. Hg inches of mercury
in. lb. inch pounds
Inc. incorporated
ind. industrial
int. internal
int./ext. internal/external
I/O input/output
IP internet protocol
ISO International Organization for
Standardization
J joule
JIS Japanese Industry Standard
k kilo (1000)
K kelvin
kA kiloampere
KB kilobyte (2
10
bytes)
KBus Kohler communication protocol
kg kilogram
TP-6803 12/11 40 Appendix
kg/cm
2
kilograms per square
centimeter
kgm kilogram-meter
kg/m
3
kilograms per cubic meter
kHz kilohertz
kJ kilojoule
km kilometer
kOhm, k kilo-ohm
kPa kilopascal
kph kilometers per hour
kV kilovolt
kVA kilovolt ampere
kVAR kilovolt ampere reactive
kW kilowatt
kWh kilowatt-hour
kWm kilowatt mechanical
kWth kilowatt-thermal
L liter
LAN local area network
L x W x H length by width by height
lb. pound, pounds
lbm/ft
3
pounds mass per cubic feet
LCB line circuit breaker
LCD liquid crystal display
LED light emitting diode
Lph liters per hour
Lpm liters per minute
LOP low oil pressure
LP liquefied petroleum
LPG liquefied petroleum gas
LS left side
L
wa
sound power level, A weighted
LWL low water level
LWT low water temperature
m meter, milli (1/1000)
M mega (10
6
when used with SI
units), male
m
3
cubic meter
m
3
/hr. cubic meters per hour
m
3
/min. cubic meters per minute
mA milliampere
man. manual
max. maximum
MB megabyte (2
20
bytes)
MCCB molded-case circuit breaker
MCM one thousand circular mils
meggar megohmmeter
MHz megahertz
mi. mile
mil one one-thousandth of an inch
min. minimum, minute
misc. miscellaneous
MJ megajoule
mJ millijoule
mm millimeter
mOhm, mmilliohm
MOhm, Mmegohm
MOV metal oxide varistor
MPa megapascal
mpg miles per gallon
mph miles per hour
MS military standard
ms millisecond
m/sec. meters per second
mtg. mounting
MTU Motoren-und Turbinen-Union
MW megawatt
mW milliwatt
F microfarad
N, norm. normal (power source)
NA not available, not applicable
nat. gas natural gas
NBS National Bureau of Standards
NC normally closed
NEC National Electrical Code
NEMA National Electrical
Manufacturers Association
NFPA National Fire Protection
Association
Nm newton meter
NO normally open
no., nos. number, numbers
NPS National Pipe, Straight
NPSC National Pipe, Straight-coupling
NPT National Standard taper pipe
thread per general use
NPTF National Pipe, Taper-Fine
NR not required, normal relay
ns nanosecond
OC overcrank
OD outside diameter
OEM original equipment
manufacturer
OF overfrequency
opt. option, optional
OS oversize, overspeed
OSHA Occupational Safety and Health
Administration
OV overvoltage
oz. ounce
p., pp. page, pages
PC personal computer
PCB printed circuit board
pF picofarad
PF power factor
ph., phase
PHC Phillipsr head Crimptiter
(screw)
PHH Phillipsr hex head (screw)
PHM pan head machine (screw)
PLC programmable logic control
PMG permanent magnet generator
pot potentiometer, potential
ppm parts per million
PROM programmable read-only
memory
psi pounds per square inch
psig pounds per square inch gauge
pt. pint
PTC positive temperature coefficient
PTO power takeoff
PVC polyvinyl chloride
qt. quart, quarts
qty. quantity
R replacement (emergency)
power source
rad. radiator, radius
RAM random access memory
RBUS RS-485 proprietary
communications
RDO relay driver output
ref. reference
rem. remote
Res/Coml Residential/Commercial
RFI radio frequency interference
RH round head
RHM round head machine (screw)
rly. relay
rms root mean square
rnd. round
RO read only
ROM read only memory
rot. rotate, rotating
rpm revolutions per minute
RS right side
RTDs Resistance Temperature
Detectors
RTU remote terminal unit
RTV room temperature vulcanization
RW read/write
SAE Society of Automotive
Engineers
scfm standard cubic feet per minute
SCR silicon controlled rectifier
s, sec. second
SI Systeme international dunites,
International System of Units
SI/EO side in/end out
sil. silencer
SMTP simple mail transfer protocol
SN serial number
SNMP simple network management
protocol
SPDT single-pole, double-throw
SPST single-pole, single-throw
spec specification
specs specification(s)
sq. square
sq. cm square centimeter
sq. in. square inch
SMS short message service
SS stainless steel
std. standard
stl. steel
tach. tachometer
TB terminal block
TCP transmission control protocol
TD time delay
TDC top dead center
TDEC time delay engine cooldown
TDEN time delay emergency to
normal
TDES time delay engine start
TDNE time delay normal to
emergency
TDOE time delay off to emergency
TDON time delay off to normal
temp. temperature
term. terminal
THD total harmonic distortion
TIF telephone influence factor
tol. tolerance
turbo. turbocharger
typ. typical (same in multiple
locations)
UF underfrequency
UHF ultrahigh frequency
UIF user interface
UL Underwriters Laboratories, Inc.
UNC unified coarse thread (was NC)
UNF unified fine thread (was NF)
univ. universal
URL uniform resource locator
(web address)
US undersize, underspeed
UV ultraviolet, undervoltage
V volt
VAC volts alternating current
VAR voltampere reactive
VDC volts direct current
VFD vacuum fluorescent display
VGA video graphics adapter
VHF very high frequency
W watt
WCR withstand and closing rating
w/ with
WO write only
w/o without
wt. weight
xfmr transformer
TP-6803 12/11 Appendix 41
Appendix B Electrical Lead Entry Template
Use the full-scale drawing in Figure 3 to mark the openings for the electrical conduit, if desired. See Section 1.8.2 for
more information.
GM78090
SCALE: FULL Note: Dimensions are in mm.
Figure 3 Template, Electrical
TP-6803 12/11 42 Appendix
Notes
E 2011 by Kohler Co. All rights reserved.
TP-6803 12/11
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455