Workshop PPT 1

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National Institute of Technology Hamirpur

Department of Mechanical Engineering

ENGINEERING WORKSHOP

Dr. Somesh Kumar Sharma


Associate Professor (M.E.D.)
CENTRAL WORKSHOP
UNIT 1
“Importance of engineering
workshop and description
about each shop”

By
Dr. Somesh Kumar Sharma
NIT Hamirpur
WHAT IS WORKSHOP

Engineering Workshop is a place


where students acquire knowledge
on the operation of various
processes involved in manufacturing
and production. The Workshop
Practice course makes students
competent in handling practical work
in engineering environment.
Significance of Engineering
Workshops

Workshop is the core of learning about different Materials, equipment,


tools and manufacturing practices that are observed in different
manufacturing functions and operations. Workshop is also of prime
importance when you want to gather about the practical knowledge
There are different types of workshop power
tools dealing with several sectors of industry like carpentry, bench
work and fitting shop, casting and foundry, sheet metal, machine shop
electric welding and many others.
Different Types of Workshops

Workshop Comprises Various Shop Namely


CNC Shop, Fitting Shop, Welding Shop, Sheet metal
Shop, Carpentry Shop, Pattern making Shop, Smithy
Shop, Foundry Shop, Turning Shop, Machine Shop
and Fabrication Shop
CNC SHOP
Numerical control (NC) is the automation of machine tools that are operated
by abstractly programmed commands encoded on a storage medium, as
opposed to controlled manually via hand wheels or levers, or mechanically
automated via cams alone. Most NC today is computer numerical control
(CNC), in which computers play an integral part of the control.
In modern CNC systems, end-to-end component design is highly automated
using computer-aided design (CAD) and computer-aided manufacturing
(CAM) programs. The programs produce a computer file that is interpreted to
extract the commands needed to operate a particular machine via a
postprocessor, and then loaded into the CNC machines for production. Since
any particular component might require the use of a number of different tools
– drills, saws, etc., modern machines often combine multiple tools into a
single "cell". In other cases, a number of different machines are used with an
external controller and human or robotic operators that move the component
from machine to machine. In either case, the complex series of steps needed to
produce any part is highly automated and produces a part that closely matches
the original CAD design.
The list of Major Machines / Equipments are as follows.

CNC Train Master


VMC Train Master
CNC Turning Centre
CNC Machining Centre
Computers with AUTO CAD facility
Fitting Shop
Fitting Shop

Fitting shop is a place


where fitting or
assembling work is
carried out. Some repair
/ maintenance and Die
punch work is also
carried out in Fitting
shop.
List of Major Machines/Equipments Are As Follows:

Various types of hands and power


operated tools like-
Jig Saw, Saber Saw, Impact Wrench,
Cordless Screw Driver, Tapper, High
Speed Cut Off Saw.
Pedestal Grinder & Bench Grinder
Upright Drilling Machine with tapping
facility
Power Hacksaw Machine
Pedestal Drilling Machine
.
Welding Shop
Welding Shop
It is the process of permanent fastening where two metals are
fused at
the temperature of 3200°C (when metals are melted). The most
common types of welding are:
1. Electric Arc Welding
2. Gas Welding (Oxy Acetylene Welding)
3. Resistance Welding
4. Forge or Fire Welding
THE LIST OF MAJOR
MACHINES/EQUIPMENTS

• Plasma Cutting Machine


• PLC Based Spot cum Projection Welding
Machine
• PLC Based Longitudinal Seam Welding
Machine
• Brazing Machine
• High & Low Pressure Gas Welding Equipment
• Drilling and Tapping Machine
• Bench Grinding Machine
• Horizontal Metal Cutting Band Saw
• Welding Transformers / Welding Machine
Sheet metal
Shop
Sheet metal Shop
Sheet metal fabrication is
using sheet metal to
build metal machines and
structures. It can be a complex
process involving many
different professionals.
Businesses that specialize
in sheet metal fabrication are
commonly referred to as
fabrication shops, or
fab shops for short
RIVETING MACHINE AT NITH
CARPENTRY &
PATTERN MAKING
SHOP
Carpentry and Patternmaking are the terms related to all kinds
of wood work. Scope of this shop is to study all types of
woodworking process, hand tools & Machines, types of joints,
wood turning process, types of Pattern, allowances etc. Pattern
is the replica of the desired product to be cast which is made
of wood in common. The common varieties of Indian wood
working material are Sag i.e. Teakwood, Babul, Deodar,
Mahogany, Sisum etc .The different types of pattern are single
peice, split, match plate, cope & Drag, Gated, Loose piece,
sweep, Skeleton, segmental, multi-piece pattern, etc. Pattern
making is the prerequisite of Casting Manufacturing process
The list of Major Machines/Equipments are as follows:
• Vertical Band Saw Machine
• Universal Wood Working Machine
• Pattern Making Lathe
• Combined Surface & Thickness Planner
• Four Side Planner
• Hammer Drill
• Chain Saw
• Various Power operated tools
• Wood Working Lathe Machine
• Spindle Molding Machine
SMITHY
SHOP
The shop in which the various
forging operations are carried
out is known as the smithy or
smith's shop. Hand forging
process is also known as black-
smithy work which is commonly
employed for production of
small articles using hammers on
heated jobs.
The list of Major Machines/Equipments are
as follows:
• Open Hearth Furnaces
• Induction Heating Furnace
• Pneumatic Power Hammer
• Spring Hammer
• High Speed Cut Off Saw
• Smithy Tool Kit
FOUNDRY
SHOP
Foundry is one of the manufacturing process by
which a desired shape of
metal is obtained by heating up to its molten
state (liquid state), and
pouring into mould cavity. After some time
metal is allowed to cool and solidify. The
solidified piece of metal is known as casting
Major Machines/Equipments are as follows

• Mini Couple Furnace


• Oil Fired Tilting Furnace
• Induction Heating and Melting
Furnace
• Pit Furnace
• Hydro-Pneumatic Molding Machine
• Universal Sand Testing Machine
• Sand Muller & Sand Mixture
• Permeability Meter
• Foundry Tool Kit
MACHINE
SHOP
Machine shop is a place in which metal
parts are cut to the required size and
put
Together to form mechanical units or
machines.
The machines so made are to be used
directly or indirectly in the production of
necessities and luxuries of civilization.
Machine shop is the base of all
mechanical production.
PC-NITH CENTRAL WORKSHOP
The list of Major Machines/Equipments is as follows:
• Universal Milling Machine
• Ram Turret Milling Machine
• Radial Drilling Machine
• Gear Hobbing Machine
• Shaper / Planner Machines
• Hydraulic Surface Grinder
• Universal Tool Cutter & Grinder
• Slotter Machine

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