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TERMSOF REFERENCE
FOR
CATALYSTTUBE SUB ASSEMBLY
SUPPLY

CIKAMPEK,2lMei2010
 TERMSOF REFERENCE
FOR
CATALYSTTUBE SUB ASSEMBLY SUPPLY

1. GENERAL

1 . 1 PT Pupuk Kujang is state owned company producing urea fertilizer

(hereinafter"owNER") is planningto prepareinsuranceparts for primary
Reformer101-8,Kujang 1A.
1 . 2 owNER is Planningto purchasethe reformer catalyst tubes in sub
assemblyform (hereinafterEQUIPMENT),owNER is hereby issuinga
Term of Reference (hereinafter"ToR") only to qualified fabricatorand
supplier(hereinafter
"BIDDER")
to supply the reformer catalysttubes in
sub-assembly form as specified in point 9.0 Requisition package
Summary.

2. INSTRUCTION
FORSUBMITTING
QUOTATION

2.1 Bidsin one originalboundand 3 (three)copies in looseleafboundshallbe

submitto PT PupukKujang- Head Officeat the addressindicatebellowon
Ju n e1 4 ,2 0 1 01 4 .0 0h rs.
PT. PUPUKKUJANG
Jl. Jend.A. YaniNo.39 PO Box4
Cikampek41373,JawaBarat,Indonesia
P h o n e: (0 264) gji14j,
Fax : (0264)310142,91701I
Attn : Moch. DannyRamdhani
The Proposalshall consistof two parts ; one being CommercialProposal
containingBIDDER'sproposedprices and terms, the other a Technical
Proposal.
It's the sole responsibility
of the BIDDERto submitits quotationby the date
state above, any quotationreceivedafter June 14, 2010 14.00 hrs, unless
formallyextendedby OWNER,will be rejected
 2'2 Quotationshouldbe in properlysealedenvelopeclearlymarkedwith
words:

., QUOTATION
OF CATALYSTTUBE SUB ASSEMBLY,,

2.3 Quotationcurrencyis muchpreferedin US Doilars.

2'4 Quotationshouldbe validfor a period60 days afterthe
specifiedbid closing
date.
2.5 Quotationshouldbe in the Englishlanguage.

3. SCOPEOF INQUIRY
3'1 BIDDER'sare requiredto submitquotation
for the supplyof EeUIpMENTas
specifiedin the point g.0 RequisitionPackageSummary.Only field
weld be
doneby OWNER.
The sources of the materials,manufacturingof the parts or
components
shallbe specifiedin the quotation.
3'2 Contractwill requirethat BIDDERbe fully responsibteto
OWNER.This
responsibility
will includethe suitableEQUIPMENTspecification,
delivery
schedule,guaranteeand warrantee.
In preparingthe schedule,BIDDER shall give serious consideration
to
OWNER'srequirementto completethe deliveryabout 6 (six) months
from
the placementof purchaseorder.
FurtherBIDDER'sresponsibility
is describedin AppendixA: Requisition
Package.
3'3 All bids are to be in accordancewith the Term of Reference
and other
documentsattachedto this inquiry.
3'4 The materialand equipmentcoveredby this inquiryshall be
subjectedto
, inspectionand test by the OWNER.BIDDERis requestedto statethe point
inspectionon the quotation,
3'5 Price requirementare firm price C&F Jakarta,without revisionduring
the
periodof contracttill the completionof supply.
4. TERMOF PAYMENT
Term of paymentfor purchasingEQUIPMENTwill be coveredby lrrevocable
Letterof Creditat sightand the priceexcludingValueAddedTax (VAT)10%.

5. INFORMATION
REQUIREDWITHBID
Forbid analysis,BIDDER'sare requiredto submitthe foilowingdata:
a. CompanyBrochureand completecatalogue.
b. Completedescription
of manufacturing
facilities,
machinery
testingcapabilities.
c. Cost breakdown,manufacturing
facilitiesand inspectionschedule,delivery
schedule.
d. The Manufacture's
nameof the mainpartsor components.
e. Weightsand dimensions
of shippingunit.
f . Guaranteeand expectedlife time of the equipment.
g. Experience
list of usersyour EQUIPMENT
product(nameof customer,yearof
delivery).

6 . BI D B ON D
BIDDERmustsubmitsBid Bondto OWNERbeforethe openingquotationon June
14,2010 14.00hrs. Bid Bondmustfrom a firstclassbankor insurancecompany
to OWNERin the amountof 1 (one)to 3 (three)percentof the total priceinclude
VAT 10%withvalidityof the Bid Bond2 monthMinimum.

7. ADDITIONALDATA REQUIREDBY BIDDERS

BIDDERcan,if theyso desire,requestadditional
information
of clarification
of this
Termsof Referenceaddressingto:
PT. PUPUKKUJANG
Jl. Jend.A. YaniNo.39 PO Box4
Cikampek41373,JawaBarat,Indonesia
Phone: (026$ 316141,
Fax : (0264)316142,317011
Email: [email protected]
Attn : Moch. DannyRamdhani .'

ProcurementManager
8. AWARD OF BID
8.1 The awardwill be madeto qualifiedBIDDERwhosebid is responsive
to this
Term of Referenceand is reasonablein price.
8.2 OWNERis not boundto selectand awardthe contractto the lowestbidder
and shall reservethe rightto rejectedany or all of the Bidswithouthavingto
revealreasonsand withoutthe Bidderhavingany rightfor compensation.

9.0 REQUISITION
PACKAGESUMMARY
All Drawing,materialspecification
detailedin AppendixA : RequistionPackageat
separatebinder.
The requisitionPackagesummarizedas bellow :
Herewithwe send you a list of materialrequiredfor Gatalyst Tube, Riser Tube
and Bottom Header.
The order isn't in the form of reharpingof manufacture,but sub assemblingas
follows:

1. Sub assemblyCatalystTube,consist of :
1.1. Catalysttube,RP 1, 5, 10, 17,RF 4 & RFO 21 set
1.2.Catalysttube,RP 1, 5, 10, 17,RF 4 & RF6 2 set
1. 3 .C a ta l yst
tu b e ,R P 5 , R P 10,17,RF 4 & RF 6 19 set
1.4.Tube,Risertube.RP 2 3 set
1 . 5 .T u b e ,R i se rtu b e .R F 9 2 ea
1.6.Bottomheaderassy(MarkB)
( R P 4 ,R F 1 ,R F 1 4 R
, P 1 1 ,R P 1 2 R
, P13) 1 set
1.7.Bottomheaderw/tubeRP 3, RF 15, RF 1 (MarkA) 2 set
1.8.Bottomheaderw/tubeRP 3, RF 1, RF 15 (MarkC) 1 set

Notes:
1. Joiningweldof WJ-6 betweenRP-17(A182-F310)
and RPs (A335Gr P-11),
carriedout by PWHT to materialof A 335 Gr P-11 accordingto the existing
procedure.
(enclosed)
\
2. Others
2.1. Welding
The root pass shall be made by the Gas TungstenArc Welding(GTAW)
Process,filler passesshall be made by automaticGTAW by plasmaarc
welding.The use of SMAWis prohibited.
The manufacturershall submit the detail fabricationdrawing,Welding
ProcedureSpecification(WPS), ProcedureQualificationRecord (PQR)
and inspectionProcedureto the purchaserfor approvalpriorto startthe
fabrication.
2.2. Inspection:
- Ultrasonictest for tube wall
- Penetranttest
- Butweldjoint 100%Radiography
test
2 .3 . P WH T(7 0 0 -7 5 0o C)
- Joiningand Wdd of WS-6 betweenRP-17(A182)-F310)
and RP-s (A-
335 Gr P-ll) Carriedout by PWHTto materialof A-335 Gr P-ll according
to the existingprocedureR/T afterPWHT.
2.4. Test
- Pneumatic1,1 X design and hydrostatic1,3 X design accordingto
ASMEcode
2.5. Document
- Materialcertificate
- OriginalcertificateMFR
- WPS, PQR,lnspection etc.
Procedure
- Countryof origin certificate,manufacturerrequisiteby USA, Germany,
France,Japanor England.
2.6. Guarantee/
warranty
The vendorshall guarantee/ warrantyagainbtall defects,damageand
for a periodof 12 (twelve)monthsfrom the date
failuredue to installation
of initial operationor 18 (eighteen)months from the date of delivery
arrivalof packagematerial.
 lllrl
d*r*Dtr.
ffiINilPT PUPUKKUJANG
f,nSrrrtol

tPdnttrtBIRO INSPEKSI

'"i'eld ProsedurPWHT Katalis Tube

Jaint R.F-i7ro Rp S (SS_:1
4f-W/SA
33S_plI )

Prosedur:

- Temperatur
s.d730oC(t 20'C)
- Kenaikantemperatursampaidengan300oC,bebas.
- Fadatemperatur300oc- 730oc,kenaikantemperatur200"c/jam.
" Fadatemperatur730oc,temperaturditahanselamaI ja'.
' Fenurunantemperaturs.d temperatur450oc,diatu; 1OOoc/jam
setelahtemperatur
450oc,heatingerementdihentikan.
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