Waste To Hydrogen Whitepaper
Waste To Hydrogen Whitepaper
Waste To Hydrogen Whitepaper
New Possibilities
Waste-to-hydrogen as an energy source
for fuel cell vehicles
1. Executive Summary 4
2. Introduction 6
7. An Ecosystem Perspective 38
8. Conclusion 40
9. References 42
Unlike conventional energy resources, hy- Rather than exclusively emphasizing green
drogen production offers greater flexibility hydrogen, the key to unlocking hydrogen's
in terms of scale and location, presenting a full potential lies in diversifying its production
unique advantage. However, current hydro- methods. In this regard, waste-to-hydrogen
gen production methods are facing some (WtH) stands out as an efficient and eco-friendly
substantial challenges. Green hydrogen pro- potential solution. With increasing popula-
duction is contingent on renewable electricity tion and growing urban economy, waste man-
availability, the demand for which is already agement is a critical aspect of sustainabil-
growing tremendously. Many industries are ity development. Waste to energy (WtE) is
switching their energy sources from fossil fu- recognized as one of the effective approaches
els to green electricity to lower their carbon to reduce waste ending in landfills. WtH, as a
footprint. As a result, the renewable electric- subset of the WtE concept, offers a promising
ity demand will soon surpass the available pathway for producing hydrogen from waste
supply, especially during the peak hours. On which could not only contribute to decarbon-
the other hand, the geographic and temporal ization, but also promote a circular economy in
variations in wind or solar installations’ output local and regional ecosystems.
poses an additional challenge. It is estimated
that the global gird network needs to be dou- Localized hydrogen production, as exemplified
bled to meet the 2050 demand of electricity. by WtH, brings multiple benefits. It reduces
Expanding the electricity grid is not only costly costs associated with waste management,
4
| Waste to Hydrogen | Quantron AG & Partners 5
Every End can be a new Beginning: Benefits of WtH
Economic Environmental
Cost effectiveness of Hydrogen GHG reduction
• Waste as raw material has • Avoid the emissions associated
CO2
lower to negative cost with landfilling or incineration
• Production cost of WtH can be • Reduce waste ending up into landfill
lower than electrolyzers
Enhance Circularity
Extra revenue for players
• Recovery of energy from waste
• Hydrogen produced can be
• Extraction of valuable materials
sold as energy source
from WtH residue
• Byproducts can be sold
• Reduce raw material acquisition
for industrial applications
Figure 1
bolsters energy independence, and stimulates the development and commercialization of as-
local economic development. Complementing sorted WtH technologies, a challenge actively
large-scale green hydrogen production, WtH pursued by innovative companies in this field.
introduces an alternative, efficient pathway for For these enterprises, ensuring a steady and
decentralized hydrogen production. Moreover, reliable market for the hydrogen produced is
locally produced hydrogen has the potential to essential.
replace conventional energy sources in indus-
tries and to fuel hydrogen-powered vehicles. QUANTRON recognizes the potential to incor-
The reduction in the fuel transportation dis- porate WtH into a zero-emission commercial
tances achieved through on-site production vehicle ecosystem. The hydrogen harnessed
translates into significant savings, not only in from these WtH processes is versatile, with ap-
operational costs but also in the investment plications extending far beyond just industrial
required for conversion and transportation in- use. It is ideally suited to power various logistic
frastructure. vehicles, ranging from community garbage col-
lection trucks and forklifts at industrial sites, to
Diverse WtH technologies have the capability public transport vehicles like city and regional
to convert a broad spectrum of waste types, buses.
including industrial by-products, biological
refuse, plastics, and municipal waste into hy- Having WtH companies as a part of QUAN-
drogen. The variety of waste types demands TRON’s Clean Transportation Alliance (CTA)
6
enhances the ecosystem for zero-emission tion of comprehensive solutions encompass-
commercial vehicles under our Quantron-as-a- ing both the transportation of hydrogen and the
Service (QaaS) model tailored to equip custom- creation of necessary refueling infrastructures.
ers with fuel cell-powered trucks and buses. Such an approach not only complements and
extends the hydrogen supply chain but also
Furthermore, collaboration with CTA partners reinforces sustainable energy infrastructure, a
can lead to the development and implementa- critical element for future progress.
Figure 2
8
Similarly, the European Union (EU) has also
been making significant and concerted efforts 38 Mt per year clean hydrogen
to aid the growth of the hydrogen economy.
supply announced globally
The EU strategy on hydrogen was adopted in
2020 including various policy actions, while until 2030, less than 1 Mt
the REPowerEU plan helped shape compre-
hensive frameworks to support hydrogen deployment is available today.
uptake. The revised Renewable Energy Direc-
tive in 2023 included new binding renewable like the US DoE reportedly planning $1bn in
energy targets for 2030. The EU estimates subsidies for clean hydrogen users (as a part
that it will need about 20Mt of hydrogen by of its $7bn H2Hubs program) and the setting
2030, with about 50% produced domestically up of the European Hydrogen Bank, will surely
and the rest imported from energy partners. accelerate the adoption of zero emission fleets.
In other words, this means that the EU targets
to produce 10 million tons (Mt) of renewable Clearly, a lot of investment and effort is nec-
hydrogen domestically by 2030, coupled with essary to ramp-up hydrogen supplies to meet
an additional 10 Mt of imports. There are over this explosive demand growth. A lot of focus of
300 hydrogen projects in Europe and over governments, regulators, investors, and indus-
30 Hydrogen Valleys have been established as try participants has been on “green” hydrogen
large-scale flagship projects. Further initiatives (i.e., carbon neutral hydrogen produced from
like setting up the Clean Hydrogen Partnership, renewable energy sources), given that currently
the European Hydrogen Bank, and investment most hydrogen today is produced through the
support through funding various IPCEI projects carbon-intensive and expensive steam meth-
have further provided momentum to the sector. ane reforming (SMR) process. Similarly, “blue”
hydrogen, wherein the carbon emissions in the
Talking specifically about the transportation process are captured and stored and/or uti-
sector, the EU recently adopted the corner- lized, is another touted solution, though these
stones of an infrastructure package under the technologies remain relatively expensive and
Fit-for-55 program. The Alternative Fuel Infra- face implementation challenges (e.g., potential
structure Regulation (AFIR) sets out a target CO2 leakages).
of one hydrogen refueling station in all urban
nodes and every 200km of the ‘trans-European To fully tap into hydrogen's potential though,
transport (TEN-T) core network’ by 2030. it is crucial to consider all cost-efficient
Establishing mandatory deployment targets production methods while minimizing the
for recharging and refueling stations will allevi- carbon footprint. One key advantage of hy-
ate consumer worries regarding the challeng- drogen, which is often overlooked, is that it
es of refueling zero-emission vehicles. This has diverse production pathways, enabling
initiative also paves the path for a convenient flexibility in where and how it is produced.
and economically viable refueling experience This whitepaper explores the potential of one
throughout the European Union. such approach of producing cost-efficient
hydrogen with a minimal carbon footprint, name-
Concurrently, the latest forecasts from ly the waste-to-hydrogen (WtH) technology.
BloombergNEF on the levelized cost of green But before diving into that, it is necessary to
hydrogen production indicate that prices could understand the current challenges in green
drop below $4 per kg of hydrogen by 2030 in hydrogen production and its transport to the
major focus markets. Demand-side measures, points of consumption.
A recent study by the consulting firm, Roland wind farms are currently being developed on
Berger, estimated that the value pool of green offshore locations. Similarly, the best econom-
hydrogen could reach €500 bn by 2030, buoyed ics and efficiencies in generation of solar pow-
by incentives in the US, Europe, and Asia, as er are offered in sun-rich locations, typically
well as declining costs. This momentum is ex- in regions like southern Europe or US, middle
pected to establish hydrogen as a self-sustain- East/north Africa, or Australia.
ing business post-2030. However, there are
also some factors and challenges associated As the transition gains momentum, there is
with the ramping-up of green hydrogen that also an increasing awareness to the limits and
must be recognized. realities of today’s electricity grids. Building
new power lines and reinforcing existing in-
The first is the availability and usage of renew- frastructure is an enormous undertaking, ne-
able electricity. In the EU, for example, annual cessitating substantial time and investment.
electricity demand is forecast to more than BloombergNEF estimates that the global net-
double from 3,000TWh today to 6,800TWh by work of cables needs to be doubled by 2050,
2050. Peak demand could be even greater, as spanning a staggering length of 152 million km
the electricity system increasingly supplies and requiring a $21 trillion investment. Addi-
winter heat. The scale of infrastructure to be tionally, transmission losses in bringing the
built up is massive, even though it has been generated electricity to the point of consump-
facing some headwinds in the last months – tion also need to be factored into the efficiency
factors like cost increases, high inflation, struc- calculation from a system-level1.
tural supply shortages, and strained supply
chains brought many wind and hydrogen proj- In contrast, one key advantage of hydrogen
ect constructions to a halt in Europe and US. molecules as an energy carrier is that they are
These factors are largely expected to ease out easier and cheaper to transport over long dis-
in the coming months. tances compared to transmission of electrons.
For low volumes and across short distances, it
Conventional electricity generation based could be cheaper to produce hydrogen local-
on fossil fuels has historically been located in ly, potentially with imported renewable elec-
close proximity to demand centers like cities tricity. However, for distances of over 500 km,
and industrial hubs. On the other hand, renew- pipelines are better suited to import hydrogen
able electricity generation is temporally and economically and with larger volumes. Repur-
geographically constrained and often at re- posing existing natural gas pipelines can de-
mote locations. For example, some large-scale crease the infrastructure investment costs to
1. Transmission losses estimated to be between 6 to 10 percent per 1,000 km in high-voltage alternating-current grids and about 4 percent per 1,000 km in
high-voltage direct-current grids (which are subject only to ohmic losses).
10
as low as one-third of building new dedicated ty drawn from existing grids having a significant
pipelines. This mode is well suited for moving share of coal-powered electricity would be
hydrogen within Europe or for importing from counterproductive in this regard. At the same
neighbouring regions with pre-existing infra- time, if utilizing the electricity generated from
structure. For import routes across much long renewable sources for manufacturing hydro-
distances (3,500 km or more), maritime ship- gen leads to the electricity being replaced in
ping is emerging as the preferred option when the grid by fossil fuel powered energy plants,
hydrogen pipelines may not be possible. that would also have a negative impact overall.
These examples make it difficult to really justify
On the other hand, critics rightly point out the how “green” the hydrogen is at a system-level,
efficiency losses entailed in the conversion of and has led to speculative criticisms in concert
electrical energy into hydrogen molecules in with the factors like the lower efficiency and
the electrolysis process and in re-generating higher costs of making green hydrogen avail-
electricity again from these molecules at their able at scale.
point of consumption, for example in the fuel
cell in a vehicle. Each step in this value chain In a net zero economy, the large-scale clean
also accrues costs and amortization of heavy energy production (at remote locations) must
capital expenditure (e.g., for large scale elec- also be complemented with a myriad small-
trolyzers). Another criticism levelled at green er-scale renewable developments such as on-
hydrogen production is the potential hidden shore windmills and local solar panels. Howev-
carbon costs in the process. Green hydrogen er, grid capacity constraints have already led
is only truly green if it is produced using elec- to frequent instances where windmills have to
tricity from renewable energy – using electrici- be turned off and windfarms have been com-
2. Grid storage is currently largely done through pumped-storage hydropower, especially in China, but batteries are also increasingly playing a role according to
the IEA. In the future, they are projected to account for the majority of storage growth worldwide, typically employed in sub-hourly, hourly and daily balancing.
Hydrogen offers an option for longer-term storage and balancing as a complementary solution.
12
The Colors of Hydrogen
Grey hydrogen, the most widely used form, is produced from fossil fuels,
predominantly natural gas, through a process called steam methane reforming
(SMR). It involves extracting hydrogen from natural gas by reacting it with high-tem-
perature steam, resulting in the release of carbon dioxide (CO2) as a by-product.
Green hydrogen is currently defined in different ways, the most common being elec-
trolysis from renewable sources, such as solar or wind, to split water molecules into
hydrogen and oxygen. As a result, green hydrogen is entirely clean, emitting no CO2
or other harmful pollutants during its production. Common certificates (e.g., CeritfHY,
CMS 70) title hydrogen as “green” if it achieves at least 70% GHG reduction compa-
red to diesel as a fuel, often listing technology choices of electrolysis or the use of
biogenic residues. Green hydrogen offers a truly sustainable solution for achieving
a carbon-neutral future. In some instances, the hydrogen produced by using solar
power for electrolysis has also been termed yellow hydrogen.
In some regions, pink hydrogen is also used to refer to the use of nuclear energy for
producing hydrogen through electrolysis. Others refer to this as purple or red hydro-
gen. Naturally occurring hydrogen, though very rare, has been termed as white hyd-
rogen. Now, people are discovering the places where the hydrogen is fluxed and with
high concentration to extract. Finally, some have referred to the hydrogen produced
from waste as orange hydrogen.
The world generates over 2 billion tons of mu- It is worth noting that the IPCC's 4th assess-
nicipal solid waste each year, and this is ex- ment report highlights that the waste manage-
pected to continue increasing. According to ment sector contributes to 5% of the global
the World Bank, global waste production is greenhouse gas emissions. This figure is pro-
anticipated to surge to 3.4 billion tons by the jected to rise significantly to 2.38 billion tons of
year 2050. However, on a global scale, only CO2-equivalent per year by 2050 if substantial
around 19% of the waste produced by humans improvements are not implemented within the
is salvaged through recycling and composting sector. While global waste management has
efforts, while 11% undergoes incineration as a made some progress in recent years, it is evi-
means of final disposal. The predominant ap- dent that the world still faces pressing challen-
proach to handling waste entails its disposal ges that demand urgent attention and action.
in landfills or open dumpsites, which puts tre- Given this growing problem, it is essential to
mendous stress on the environment and poses think about how technological advancements
significant threats to wildlife habitats, especial- can be applied to generating value, even from
ly in developing nations. waste, and reducing their environmental impact
in the process. In this pursuit, waste-to-energy
Global treatment and disposal of waste (in %) (WtE), and especially waste-to-hydrogen (WtH),
processes offer a promising avenue.
13.5 5.5
0.3 11.1
The most effective approach to reducing was-
3.7 te is to mitigate the generation of waste at its
source, but achieving zero waste is unattaina-
ble in reality, as long as the current economic
and social models persist. Against this back-
ground, practices such as reuse, sorting, and
recycling have made significant contributions
33 25.2 to reduce the environmental impact of waste.
However, it must be acknowledged that these
7.7 methods will also eventually encounter limitati-
Composting Sanitary landfill (with landfill gas collection) ons and reach a level of saturation.
Incineration open dump
Controlled Landfill Other
Landfill (unspecified) Recycling
The next best approach in the waste manage-
ment hierarchy, once the “reduce-reuse-re-
Figure 3
cycle” strategies are no longer feasible, is the
14
recovery of energy from the waste, whereby
non-recyclable wastes are burnt in the WtE
plants to recover the energy in the form of ste-
am, electricity, or hot water. From a system per-
spective, WtE is a clean and safe waste treat-
ment method. It serves the dual objectives of
reducing the amount of waste that ends up as
landfill, while also producing useful energy from
it. The process promotes a shift to a more sus-
tainable and circular economy as it keeps the re-
sources within the economy when the product Modern WtE plants are different from the old
has reached the end of its life. Typically, one trash incinerators that were energy intensive,
ton of waste can generate about 500 to endangered the environment and people’s
600 kWh of electricity or around 900 kWh of health. The modern, properly run WtE plant
heat. Until 2022, 5,134 MW capacity of munici- sorts waste material before burning to ensu-
pal waste energy plants have been installed in re the items burnt are not hazardous. Also the
Europe which produce enough electricity to WtE plants co-exist with recycling to recycle
supply almost 20 million people per year. Ger- materials from the waste and residues. Though
many has the largest installed capacity (1,068 some have challenged the CO2 emissions as-
MW) of WtE plants, and this number is growing. sociated with waste combustion in WtE pro-
The global WtE market size is projected to sur- cesses, it is worth noting that a substantial
pass over $ 88 billion by 2035 with WtE Plants, portion of the waste processed in these plants
expected to produce 189 billion kWh of useful is biogenic in nature. This encompasses ma-
energy per year. terials such as paper, food, and other biomass
waste that have absorbed carbon throughout
Waste Hierarchy their lifecycle. According to EU legislation, the
Most preferable biodegradable portion of municipal and indus-
trial waste is considered as biomass, and as a
Avoid and reduce waste
renewable energy source. In other words, the
energy output from WtE plants is estimated to
Reuse waste
be about 50% renewable. WtE facilities thus
play a pivotal role in reducing greenhouse gas
Recycle waste
(GHG) emissions – not only by substituting tra-
Recover energy
ditional fossil fuel-based energy production
with partially renewable electricity and heat
Treat waste generation, but also through their capacity to
recover raw materials (e.g., metals) and divert
Dispose waste waste away from landfills. Hence, the approach
provides another way towards sustainability
Figure 4 Least preferable
and clean energy supply.
Interest in hydrogen as a clean alternative to produced in sectors which really need it. A re-
fossil fuels has spurred the exploration of its cent study from the Boston Consulting Group
potential for various applications, driven by even emphasized that given its high produc-
both industry and government support. As an tion prices, there is credit to the arguments
energy source itself, hydrogen’s big advantage of green hydrogen being the “champagne of
is its versatility. Hydrogen's high energy den- decarbonization technologies”. To ensure its
sity positions it as a promising candidate to availability for the decarbonization of process
replace coal in environmentally friendly steel industries and power systems, there must be
production and has applications in heavy-du- an impetus on supporting the industry to scale
ty transportation, shipping, aviation. It also has green hydrogen production through subsidies
immense potential as a long-duration energy for early projects, instruments that incentiv-
storage medium. Given the massive growth ize demand, and an acceleration of renewable
expected in the demand for hydrogen as a fuel infrastructure build-out. This highlights the
and its crucial role in decarbonizing hard-to- critical need to supplement the production of
abate sectors, a lot of debate has been trig- green hydrogen with other low carbon produc-
gered about employing any green hydrogen tion pathways and competitive costs.
16
Against this background, WtH as a specific
subset of the WtE concepts is emerging as Jump out of the “Stereotype”
one of the potential solutions. WtH entails the of Energy: make the leap!
decentral production of hydrogen from various
waste streams including municipal solid waste, Conventional energy or non-renewable energy
has been used for centuries. Since the last
industrial waste, plastic waste, sewage sludge, industrial revolution, conventional sources of
and agricultural waste. This can be achieved energy have been widely used to generate elec-
tricity, fuel vehicles, and manufacture products.
by integrating a combustion based WtE facility We have a great and well-developed infrastruc-
with electrolyzers, or through other methods ture to exploit and transport fossil fuels. Mean-
such as gasification, pyrolysis, and anaerobic while, we also have established a “stereotype” of
energy. For many people, energy would be cent-
digestion to produce hydrogen from waste. rally produced, transported to the end-users,
and with “cheap” price. However, the realm of
energy is evolving. Under the urgency of global
In comparison to other hydrogen production decarbonization, we should shift our interests on
methods, the WtH technology offers some dis- energy away from its stereotype.
tinct advantages. While the current focus of
Green energy really seems more expensive than
low-carbon hydrogen production is largely on conventional energy. But a comprehensive ana-
water electrolysis, this process is heavily reli- lysis of the entire energy supply chain reveals
that renewables are often more cost-effective
ant on the availability of freshwater (an increas- than traditional energy sources. Importantly, this
ingly stressed resource globally) and of large- assessment considers not just the price tag of
scale renewable electricity at cheap prices energy but includes overall cost to the society.
Our environment is burdened with liabilities,
(buffeted by grid and infrastructure challenges such as land degradation, global warming, radio-
discussed earlier). This skews its viability pri- active pollution caused by using nuclear ener-
gy and CO2 emissions from coal. Yet, the use of
marily towards regions with excess wind, solar, zero-emission energy protects air, water, soil,
geothermal, hydropower or other renewable flora, and fauna from pollutants, saves resources
energy sources. and uses land efficiently.
Agricultural
waste Thermochemical
Sewage
sludge
Plastics
Biochemical
Municipal
solid waste
Hospital
waste Electrochemical
The process of producing hydrogen from waste typically entails the following steps:
Different types of waste, including organic Once pre-treated, the waste is subjected to a
waste, biomass, municipal solid waste, or specific conversion process to extract hydro-
wastewater sludge, can serve as feedstocks gen. Several technologies can be employed for
for hydrogen production. Standard operating waste-to-hydrogen conversion, including:
procedures are established for sorting wet, dry
and other waste in most countries, with munic- a. Thermochemical conversion technologies
ipal waste collection facilities and operators such as steam reforming of biogas, gasifica-
handling the logistics for bringing the waste to tion, or pyrolysis, utilize high temperatures
the WtE plants, where they are further sorted to break down the organic components of
if needed. the waste. These processes produce a syn-
thesis gas (syngas) consisting of hydrogen,
2. Waste Pre-Treatment carbon monoxide, and other gases. A wa-
ter-gas shift reaction can be further applied
After collection and sorting, the waste under- to the syngas, which will increase the hydro-
goes pre-treatment to remove contaminants gen content and reduce the CO content. The
such as non-organic materials or hazardous water-gas shift reaction involves reacting
substances. It is crucial to ensure that the the syngas with steam over a catalyst to pro-
waste feedstock is clean and free from any ma- duce more hydrogen and CO2. The syngas
terials that could interfere with the conversion ultimately needs to be separated to recover
process. and purify the hydrogen.
18
Gas treatment Compress Use case
Storage
(purification &
separation)
By-product
• Sulfur
• CO2
• Pellets
• trace containments
b. Biochemical conversion involves the use of purities and contaminants. In the application
microorganisms or enzymes to break down of steam reforming, this is done before the
organic waste materials, such as biomass or synthesis gas generation with the raw biogas.
wastewater sludge, through fermentation or Gas purification processes may involve meth-
anaerobic digestion. This biological activity ods such as pressure swing adsorption (PSA),
produces biogas, which primarily consists membrane separation, or catalytic reactions to
of methane and carbon dioxide. Biogas can eliminate undesirable components like sulfur
undergo a reforming process, such as steam compounds, carbon monoxide, or trace con-
reforming or dry reforming, to convert meth- taminants.
ane into hydrogen-rich syngas.
5. Hydrogen Compression and Storage
c. Electrochemical conversion, specifically
through processes like electrolysis, utilizes Once separated, the hydrogen is typically
an electric current to split water molecules compressed to increase its density for effi-
into hydrogen and oxygen. In this case, the cient storage and transportation. Compres-
waste-derived electricity is used to power sion methods, including piston compressors,
the electrolysis process directly, resulting in diaphragm compressors, or centrifugal com-
the production of clean hydrogen. pressors, are employed to achieve the desired
pressure levels. The compressed hydrogen can
4. Gas Treatment be stored in gaseous form or liquefied through
cryogenic processes for higher storage capac-
Regardless of the conversion technology em- ity. Finally, the hydrogen thus produced may be
ployed, the produced syngas or hydrogen-rich used as an energy source for various applica-
gas stream requires purification to remove im- tions.
From an economic perspective, the potential This also presents opportunities for revenue
advantages of WtH arise from using waste generation through multiple channels. First,
streams as an input resource to generate addi- the hydrogen produced can be sold as a valu-
tional revenues in support of local economies. able energy source. Second, the process gen-
As mentioned earlier, conventional hydrogen erates by-products such as biochar, vitrified
production relies heavily on fossil fuels, con- slag and metal mixes, as well as pure carbon
tributing to carbon emissions and dependence dioxide or other valuable chemicals that can be
on limited resources. On the other hand, WtH sold or utilized in various industries. Further,
utilizes various organic waste materials, includ- the thermal energy generated may also be
ing biomass, landfill waste, and organic indus- used for heating applications. These additional
trial waste. By converting these waste streams revenue streams contribute to the overall eco-
into hydrogen, it creates a circular economy nomic viability of WtH facilities.
approach, reducing waste disposal costs and
providing a renewable resource for hydrogen Further, implementing such WtH projects cre-
production. ates employment opportunities that can stim-
ulate the local economy. The construction and
The cost-effectiveness of waste-to-hydrogen operation of WtH facilities require a skilled
technology compared to conventional meth- workforce, leading to job creation and income
ods is a crucial factor. While initial investments generation in the region. Additionally, the
in waste-to-hydrogen facilities may be high- utilization of waste materials from local sourc-
er, the long-term benefits outweigh the costs. es strengthens regional waste management
Waste materials are often available at low or systems, reducing dependence on external
even negative costs, as they would otherwise resources and fostering local economic devel-
require expensive disposal processes. This opment.
20
Hydrogen transportation cost
Shipping
H2 0.12 € / kg H2
per 1000 km
H2
Pipeline
H2 (up to 3500 km) H2
0.15 € / kg per 1000 km
Hydrogen
Localized Waste Truck from renewables
to Hydrogen Dispensing cost H2 (up to 500 km) H2 by electrolysis
1.5~4 € / kg H2 1~1.5 € / kg H2 3 € / kg per 1000 km 2~7 € / kg H2
Studies by the International Energy Agency (IEA) and the Hydrogen production localization is not free from chal-
Hydrogen Council shed light on the economic aspects lenges. It demands investment in local infrastructure
of these transportation methods. They have identified (e.g., WtH facilities with onsite HRS) and technolog-
pipelines as the most cost-effective means for trans- ical advancement, yet offers the attractive prospect
porting hydrogen over long distances, particularly for of greater control, reduced transportation costs, en-
routes up to 3,500 km. For instance, within Europe or to hanced self-reliance, and a boost to local economies.
22
| Waste to Hydrogen | Quantron AG & Partners 23
Partner Spotlights from the
Clean Transportation Alliance
The Clean Transportation Alliance (CTA), tery electric and fuel cell vehicles tailored to
backed by QUANTRON, represents a col- specific end-use applications and customer
laborative effort among technology firms, in- requirements.
dustry experts, and energy suppliers united
in their mission to achieve decarbonization. By collaborating with WtH technology com-
This alliance emphasizes the importance of panies, the CTA will aid in accelerating the
forming partnerships to foster a support- establishment of hydrogen infrastructure as
ive ecosystem for Quantron-as-a-Service part of regional industrial initiatives. Such
(QaaS), a unique and comprehensive solution partnerships enable local hydrogen produc-
for fleet operators to decarbonize. Concen- tion, significantly reducing the costs related
trating on zero-emission mobility, the CTA to hydrogen transportation, and thereby en-
supports QUANTRON to adopt a technology hancing the overall efficiency and sustainabil-
agnostic approach, incorporating both bat- ity of the hydrogen supply chain.
24
Plagazi AB aims in fostering a circular economy, advancing renew-
able energy sources, and enhancing waste management practices.
Location:
Gothenburg, Sweden Their core business revolves around designing, developing, and
Technology: High building plasma gasification facilities aimed at converting diverse
temperature conversion waste materials into green hydrogen. Their approach places a
Resource: All types of waste strong emphasis on energy efficiency, environmental sustainability,
Output: Up to 12,000 t H2 p.a
and their contribution to a circular economy.
UNIWASTEC, a Swiss start-up, has emerged rified, climate-neutral hydrogen. This method
as a pioneering system provider in the domain stands out for its minimal water consumption,
of sector coupling, thanks to its innovative as it does not rely on freshwater resources. Ad-
Waste-2-Energy systems. These technologies ditionally, it is more energy-efficient compared
are capable of processing almost any type of to traditional electrolysis methods, making it a
solid and liquid waste, converting it into green, sustainable solution for hydrogen production
emission-free energy and valuable raw mate- suitable for various uses.
rials. This approach not only addresses waste
management issues but also contributes to Further enhancing its portfolio, UNIWASTEC
energy production, thereby promoting sustain- offers synthetic natural gas, green electricity,
able cycle closure. synthetic fuel, and high-purity green hydro-
gen derived from diverse waste materials like
A key feature of UNIWASTEC's technology is used tires, sewage sludge, manure, biomass,
the thermolytic conversion of municipal and in- and wastewater. The company's patented
dustrial waste into green electricity. This elec- technologies stand out for being emission-free
tricity powers a novel process that employs and more energetically efficient than existing
seawater or wastewater to generate highly pu- market solutions. These technologies do not
26
depend on membranes, filters, or
chemicals and produce high-qual-
ity materials and energy products.
UNIWASTEC's comprehensive ser-
vices range from project planning
and engineering to financing and
plant operation, offering an all-in-
clusive solution for clients. Under
the leadership of CEO Urs Pelizzoni,
UNIWASTEC has formed a strategic
partnership with QUANTRON. This
collaboration aims to revolutionize
the future of transport and energy
sources, integrating UNIWASTEC's
waste-to-energy expertise with
QUANTRON's sustainable mobility
knowledge.
FusionOne Energy Corp., a leader in techno- system also handles multiple carbon-based
logical innovation, is revolutionizing the hydro- feedstocks, yielding a variety of sustainable
gen production industry by converting one of commercial products, including high-grade hy-
the most problematic waste products, plastics, drogen and clean electricity.
into clean energy. The world is now producing
the equivalent weight of nearly 25,000 Em- FusionOne has been actively working towards
pire State Buildings of plastic waste in a year, commercializing its technology. They are fo-
and almost 80% of them ended up in landfill. cused on securing a sustainable supply chain
FusionOne's groundbreaking HydroPlas™ re- within North America and fostering solid part-
actor not only addresses this environmental nerships with vital suppliers of components.
crisis by reducing plastic waste but also gen- The company has successfully operated its
erates zero-emission energy, marking a signifi- initial system since the first half of 2022, and
cant step towards ecological sustainability. this system is located at Detroit, Michigan.
This project serves as FusionOne’s technical
The company's technology efficiently produces demonstration, showcasing their technology
fuel cell-grade pure hydrogen and zero-emis- in a phase prior to full commercialization. Here,
sion electricity, positioning the HydroPlas™ they will pull together all of the individually
System at the forefront of advanced Thermal proven technologies and combine them into a
Decomposition Technology. Optimized specifi- fully operational system. The selected location
cally for processing plastic waste, FusionOne's has been granted conditional use as a recy-
cling site, including all the required waste han-
dling permits. FusionOne will process multiple
waste streams and optimize the integration of
the Hydrogen Production facility to prove the
system is ready before commercial operations
commence on-site.
28
swift feedstock delivery and efficient dispatch nology is part of the driving force behind this
of products. This infrastructure paves the way venture, processing waste plastic streams into
for hydrogen-powered local transport, foster- zero-emission hydrogen fuel, and targeting
ing partnerships with local governments for feedstock-rich, fuel-hungry warehouses, dis-
green transport solutions. tribution centers, and ports.
FusionOne and Quantron AG are synergiz- This initiative is more than an advancement
ing their expertise to forge a sustainable path in clean energy —It's a unifying mission that
forward in the transportation sector with sus- brings together the pioneering technology of
tainable hydrogen fuel derived from recycled FusionOne with the robust hydrogen fuel cell
plastics. The proprietary HydroPlas™ tech- vehicle portfolio of QUANTRON.
At Plagazi, the vision is clear: to contribute to a Plagazi's patented Swedish technology is the
circular economy and build a better future for key to their success. Through plasma gasifica-
our planet. By focusing on cost-effective and tion, they are able to convert waste into green
large-scale green hydrogen production, they fuel cell grade hydrogen with an exceptionally
are addressing two crucial challenges simulta- high purity level. This clean fuel can be utilized
neously. Firstly, they tackle the issue of non-re- across a wide range of applications, from fuel
cyclable waste by treating various waste types cells to industrial processes, providing a versa-
such as auto-shredder residue, contaminated tile and sustainable energy source.
plastics, industrial waste, hazardous waste,
and even difficult biomass. Secondly, they of- Torsten Granberg, CEO of Plagazi, strongly
fer a sustainable solution to reduce the carbon believes that the technology aligns perfectly
footprint by producing green hydrogen. with the requirements of sustainable mobility.
30
The shared vision of Quantron AG on the future not producing any dangerous by-products.
of sustainable, zero-emission road transport We work towards a circular economy and for a
in Europe as well and its synergy with waste-to- better future.
hydrogen as a hydrogen-supplying technology
and enthusiasm between the two companies Plagazi is the solution to cost-effective and
make this collaboration even more exciting. large-scale green hydrogen production by
treating non-recyclable waste types and is the
Plagazi, converts all types of waste into green solution to a reduced carbon footprint. Plaga-
hydrogen through plasma gasification. The zi's green hydrogen has a very high purity and
production process is highly energy efficient can be used for everything from fuel cells to in-
self-sufficient and environmentally friendly by dustrial processes.
BtX energy is the product of a research and de- The company is currently considered the tech-
velopment project of WS Wärmeprozesstech- nology leader in the direct steam reforming of
nik GmbH. The process patented by Dr. Joa- biogas. At best, the gas is obtained from pure
chim Alfred Wünning (founder of WS) for the residual materials such as liquid manure, dung,
clean gasification of biomass by adsorption or plant residues that are not part of the feed
of tars on in-process activated carbon was chain. The biogas is desulfurized and then
able to set standards for gas purity of wood used directly in the steam reformer without
gases in the accompanying dissertation by any further upgrading steps. This produces a
Dr.-Ing. Andy Gradel. Together with WS Re- synthesis gas that is processed directly on site
former GmbH and eflox GmbH, the idea of into high-purity hydrogen by means of a water
upgrading biogas through steam reforming gas shift stage and separation.
was further developed in parallel at WS. The
two applications now represent the pillars of The company currently operates a pilot plant
BtX energy GmbH as a project planning office in Krefeld, Germany, which produces green
and the youngest start-up with roots in WS. hydrogen from 100% residual materials and
32
Bio-to-X - Hydrogen from Biogas
Tail gas
CH4, CO2
Substrate Impurities CH4, CO2 H2, CO2 H2 H2
Source: btx-energy
has its own on-farm filling station. The result- The waste-to-hydrogen conversion depends
ing fuel has a footprint of -17 kg CO2 per kg hy- on the biogas yield of the substrate. The overall
drogen due to the avoided methane emissions, efficiency of the process is around 80 % (60 %
even without further CO2 capture. This means hydrogen, 20 % heat). Therefore, 10 Nm³ of
a GHG-reduction of around 270 % in compar- usual biogas (55 %) is needed for the produc-
ison to diesel. The technology is CCU-ready, tion of 1 kg of hydrogen. the investment costs of
so another CO2 capture unit can be added for a plant are between 1.5 (100 kg/d) and 3 mio. €
its use, which would move the footprint even (400 kg/d). Due to the high number of full load
more into negative ranges. By-products with- hours, a project with an appropriate residual
out additional CO2-Capture are clean and car- material ratio achieves a payback period of be-
bon-neutral exhaust gas and a small water only. tween 5 and 10 years.
Thanks to this outstanding CO2 footprint, the QUANTRON's vision of a zero-emission trans-
technology can quickly become economical via portation sector can thus be rapidly implement-
GHG quota trading; in the best case, the quo- ed in regional value chains by BtX reformers.
ta revenues exceed the production costs of
the fuel. The plants produce between 100 and
400 kg of hydrogen per day per unit, the tech-
nology is market-ready and available today.
• manure / sludge
• biowaste
• plant residues Dr.-Ing. Andy Gradel, CEO of BtX:
• landfill Gas
Quantron is setting milestones in the road
• energy Crops transport of the future. We want to support
the energy transition in the transportation
sector with our biohydrogen through reliable
production and best economics and are very
pleased to be a strategic partner of such an
innovative player.
The decentralized production of sustainable ural gas used today will be substituted, paving
hydrogen is increasingly becoming the focus the way for not only a new era of sustainably
of attention. blueFLUX technology exempli- produced bricks but also aligns with the broad-
fies this shift by transforming materials, often er goals of sustainable construction.
viewed as waste, into valuable energy resourc-
es. This approach harnesses regional material In agriculture, the 'Almwirtschaft Windkreut'
flows to produce local energy, thereby playing project is another testament to the versatili-
a pivotal role in developing a localized hydro- ty of blueFLUX technology. Here, Agricultural
gen infrastructure. residues are converted into green hydrogen
for mobility, distributed via a mobile H2 gas fill-
At present, several demonstration projects are ing plant. This project takes circularity a step
underway, highlighting the practical implemen- further by utilizing biochar as a fertilizer sub-
tation of this technology. The first step is to set stitute and soil enhancer, while the residual
up the H2 model region in the district of Wei- process heat is used in a small decentralized
lheim-Schongau, where integration in agricul- local heating network. This initiative exempli-
ture, at the sewage treatment plant and at the fies a full-circle approach, effectively linking
waste disposal company will be demonstrated agricultural by-products to hydrogen-powered
and thus serve as beacons for decentralized transportation.
and regional energy transition.
Both projects, currently in their construction or
A key large-scale implementation project in- implementation phases, are set to connect to
volves a brick manufacturer, where the blue- the grid in 2024.
FLUX process is innovatively applied. Here,
synthetic gas is produced from municipal sew-
age sludge and wood chips, replacing of the
natural gas traditionally used in brick firing. In
the final expansion stage, up to 80% of the nat-
34
The blueFLUX process offers a high degree cessed through a CO shift stage. Here, addi-
of input flexibility, capable of processing both tional water vapor from the first process step
wet and dry materials. This adaptability allows is added, boosting the hydrogen concentra-
for the mixing of different inputs to achieve an tion to around 65%. The final steps involve the
optimal dry substance content of 30%. The separation, purification, and compression of
process begins with a patented carbonization the hydrogen, preparing it for use in mobility
technique, which efficiently extracts two forms applications.
of energy from the input material: steam and
coal. This coal has a calorific value on par with Addressing the classic 'chicken-and-egg' di-
lignite and a dry matter content exceeding lemma in hydrogen infrastructure, the blue-
95%. The carbonization process eliminates FLUX system incorporates a mobile H2 filling
the need for added water since the input ma- station within the Almwirtschat Windkreut
terials naturally contain the required amounts. project. This innovative solution provides flex-
ibility in hydrogen delivery, ensuring that hy-
Following carbonization, the coal under- drogen fuel is accessible and readily available
goes grinding and is then converted into at varying locations. These initiatives are not
synthesis gas. This transformation occurs in just technological achievements; they are bea-
an entrained-flow gasifier, where previously cons of a circular economy, where waste is not
separated water vapor is reintroduced. The an endpoint but a new beginning, contributing
resulting synthesis gas, with a hydrogen con- to energy independence, environmental sus-
tent of approximately 45-55%, is further pro- tainability, and local economic resilience.
CEO of Green Hydrogen Technology Robert tion process that effectively converts non-recy-
Nave emphasizes the importance of a circular clable plastic waste or biogenic materials into a
economy in their vision to disrupt traditional synthetic gas without producing any residuals
waste incineration and revolutionize decen- such as tar, soot or slag and avoiding harmful
tral hydrogen production. The company pres- substances such as dioxins or furans. Thus, the
ents an innovative solution to generate climate process represents a safe and reliable method
neutral hydrogen or synthetic fuel by utilizing for energy production. The synthetic gas can
non-recyclable plastic waste or biogenic ma- be purified to hydrogen gas (H2) and ultimately
terials (digestate, wood waste, straw, organic replaces fossil fuels in the mobility sector or in-
waste, etc). By combining upcycling, energy dustrial processes.
production and climate protection, GHT helps
solve the global waste crisis but also actively One of the key advantages of GHT's technol-
contributes to the transition to climate-neutral ogy is its flexibility. The production plant can
energy sources. be adapted to accommodate locally available
resources, making it suitable for diverse loca-
GHT's production process is designed to pro- tions. The high production capacities of GHT
duce large amounts of renewable hydrogen plants will enable a significant number of QaaS
without relying on fossil fuels. The company trucks to be powered by this sustainable energy
invented a patented high temperature gasifica- source, further promoting the circular economy.
36
ergy carrier of the future – hydrogen. A compa- stantially above laboratory scale and can pro-
ny might use hydrogen to transport their prod- duce around 400 kg/h of synthesis gas, which
ucts to the end customers using QaaS trucks, contains up to 15 kg/h of hydrogen. GHT has
thus decarbonizing a substantial part of their entered a strategic partnership with ETG,
value chain. a family-run waste disposal company from
Baden-Württemberg with more than 800 em-
Green Hydrogen Technology demonstrated ployees, to further develop its technology and
the functionality of its technology with a pilot produce 100 tons of hydrogen per year starting
plant in under 2 years. The pilot plant is sub- from 2024.
38
on reducing the carbon footprint of its fleet Moreover, if there are other FCTs operating in
and reaches out to QUANTRON for Fuel Cell the same area, they too could benefit from this
Trucks (FCTs) with bundled hydrogen solutions. WtH-generated hydrogen, creating an additio-
As QUANTRON begins to provide pricing opti- nal economic advantage.
ons, it becomes apparent that Company A has
a partner, Company B, which operates an on- In this way, QUANTRON, as the ecosystem or-
site industrial production facility and generates chestrator, plays a pivotal role in assisting both
waste. Company A and Company B in their efforts to
reduce carbon emissions.
In this scenario, QUANTRON, as an ecosystem
orchestrator, can introduce a WtH partner into Simultaneously, the WtH technology gains new
the mix. It can offer Company B the benefits customers, further enhancing its reach and im-
of WtH technology as a waste management pact. This symbiotic relationship showcases
solution. The hydrogen produced through this how ecosystems can bring together different
process can then be utilized to refuel Company stakeholders with WtH technology on board,
A's FCTs without the need for additional route creating a win-win scenario that fosters sustai-
planning or added logistical complexities. nability and business growth.
Industrial Player H2
FCEV FCEV
Trucks
H
2
H2
Trucks
H2 H2
H2
H2
trucks to guarantee uptake of
hydrogen
Waste-to-hydrogen (WtH) technology as a com- tracting investments due to its alignment with
plementary to the green hydrogen produced by sustainability goals. Additionally, it enhances
electrolyzers offers a compelling proposition energy resilience at the local level and bene-
from multiple standpoints. From an environ- fits from regulatory support, making it a holistic
mental point of view, WtH contributes to sus- and attractive solution for both the environment
tainability by significantly reducing greenhouse and businesses. WtH aligns with the principles
gas emissions and air pollution compared to of the circular economy by recovering valuable
traditional waste disposal methods, such as resources from waste streams and reducing
landfilling or incineration. Furthermore, it di- resource depletion.
verts waste from landfills, extending their lifes-
pan and reducing environmental risks. From Several countries around the world have al-
an energy perspective, hydrogen, produced ready been exploring and implementing var-
through WtH, serves as a versatile and clean ious waste-to-hydrogen technologies. For
energy carrier, supporting various applications example, three major Japanese corporations
and aiding in the transition to cleaner energy — car maker Toyota, industrial gases giant
sources. It can also be used to balance ener- Iwatani and JGC Holdings – agreed to ex-
gy grids and store excess renewable energy. plore a joint hydrogen production business
Economically, it generates job opportunities using waste plastic gasification facilities in the
and opens new revenue streams, while also at- Nagoya Port area. The target of this project is
to produce 11,000 tons of hydrogen from 80,000
tons of waste plastics per year. Also, Egypt and
Oman chosen by WtH company to develop a
$1.4 billion waste-to-hydrogen plant will initially
convert one million tons of municipal solid
waste each year. In America, Raven SR Inc., a
leader in renewable fuels, together with Chev-
ron New Energies, a part of Chevron Corpora-
tion, announced their collaboration to advance
the commercial operations of a sustainable
WtH production facility located in Richmond.
This initiative is aimed at providing hydrogen
fuel to transportation sectors across North-
ern California, emphasizing the commitment to
green energy and sustainable fuel solutions.
40
From a company point of view, WtH technol- QUANTRON, as an ecosystem builder and or-
ogy fosters partnerships among various sec- chestrator, is committed to connecting part-
tors, from waste management to energy and ners from various backgrounds in pursuing
transportation. It creates a comprehensive our vision of decarbonizing commercial vehi-
and interconnected value chain. Its successful cle transportation. Together with the partners
integration demonstrates the viability of de- in our Clean Transportation Alliance, including
centralized hydrogen production, significantly the ones working on promising WtH technolo-
expanding service providers' portfolios and gy approaches, we are convinced that we will
offering diverse applications, from industrial contribute to reducing carbon emissions and
processes to fueling hydrogen-powered vehi- expanding its reach together. This synergy and
cles. In addition to supporting the decarbon- integration of multiple hydrogen production
ization efforts for these applications, scaling and distribution technologies and pathways
up waste-to-hydrogen facilities also provides into local, regional, and global ecosystems will
tangible benefits to the local economy and pro- further promote growth and sustainable devel-
motes sustainability and circularity. opment of all partners.
42
www.quantron.net
EDITORIAL TEAM
Design & Digital Production: Andreas Peake, Carolin Risinger, Koorosh Shojaei,
Nadine Otremba, Ataman Özölçer
We would like to thank our partners from Clean Transportation Alliance for their contributions.
DISCLAIMER:
This publication has been prepared as a general guidance and purely for informational pur-
poses. The information contained in this presentation is based on sources considered to be
generally reliable, but Quantron AG cannot guarantee their accuracy and veracity. The opinions
presented herein represent those of Quantron AG at the present time and are, therefore, sub-
ject to amendment and alteration, based on macroeconomic, geopolitical, industrial, and other
contextual developments. The publication cannot be reproduced, distributed, or published
without prior written consent from Quantron AG.
Quantron AG
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44 86368 Gersthofen/Augsburg, Germany
Phone: +49 (0) 821 78 98 40 - 0
Fax: +49 (0) 821 78 98 40 - 99
Mail: [email protected]
www.quantron.net