Sched-f6-Elec Motors
Sched-f6-Elec Motors
Sched-f6-Elec Motors
SYRIA
ELECTRIC MOTORS
SCHEDULE – F6
Custodian : TES/3
Originator : Verified by : Approved by : Revision & Date :
TES/3
Operations TES/D TEN/1 Rev 0 Oct. 97
review :
OTE/12
TES TEN
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TABLE OF CONTENTS
a)
1. Introduction
b)
2. Definitions
c)
3. General Requirements
d)
4. Basic Requirements
4.1 Site Conditions
4.2 Ratings
4.3 Degree Of Protection
4.4 Methods Of Cooling
4.5 Synchronous Motor Excitation System
4.6 Noise Limits
4.7 Pulsating stator current
4.8 Electrical Supply System
4.9 Unit Transformer
5. Performance Requirements
5.1 Starting, Restarting And Re- Acceleration
5.1.1 General
5.1.2 Number Of Sequential Starts
5.1.3 Number Of Starts Per Year
5.2 Starting Characteristics
5.2.1 Starting Current
5.2.2 Starting Performance
5.2.3 Motor Torque-Speed Characteristic
5.2.4 Breakdown Torque For Cage-Induction Motors
5.2.5 Pull-Out Torque For Synchronous Motors
5.2.6 Pull-In Torque For Synchronous Motors
6. Construction Requirements
6.1 Motor Housing
6.1.1 General
6.1.2 Stator Frame
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6.1.3 Coolers
6.2 Surface Finish
6.3 Windings
6.3.1 General
6.3.2 Hv Motors
6.3.3 Polarisation Index
6.4 Terminal Boxes
6.4.1 General
6.4.2 Lv Motors
6.4.3 Hv Motors
6.5 Bushings And Terminals
6.6 Rotor, Fans And Coupling
6.6.1 Rotor
6.6.2 Fans
6.6.3 Coupling
6.7 Protective Systems
6.7.1 Winding Temperature Detectors
6.7.2 Bearing Temperature Detectors
6.7.3 Differential Protection
6.8 Bearings
6.8.1 General
6.8.2 Rolling Element Bearings
6.8.3 Sleeve Bearings
6.8.4 Bearing Insulation
6.8.5 Oil Mist Lubrication
6.9 Special Constructions
6.9.1 Close Coupled Pumps
6.9.2 Submerged Motors And Electrically Driven Seal-Less Pumps
6.10 Rating Plates
6.11 Asset Number Plate
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10. Documents
13.0 References
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1. INTRODUCTION
All cage induction and synchronous motors, including auxiliary equipment, shall satisfy the
minimum performance requirements specified in this standard.
Requirements related to motors supplied via dedicated unit transformers are also specified in
this document.
The requirements specified in this document refer to constant speed operation and direct-on-
line starting of the motors. For variable speed drives this document shall be read in conjunction
with the Company Technical Standard for Electric Variable Speed Drives.
This document is based on IEC publication 34 and the various associated IEC publications.
Motors manufactured to US standards are equally acceptable providing the Manufacturer can
satisfactorily demonstrate that such motors meet the IEC requirements and additional
requirements as stated in this standard.
The order for an electric motor in accordance with this specification shall only be placed with a
motor Manufacturer selected from the Company’s Approved Manufacturer’s List or in
accordance with the requirements for approval of alternative suppliers.
The Manufacturer shall provide, at the Tender stage, a Statement of Compliance signed by the
Manufacturer or his authorised representative stating that the motor complies with this
Standard and specific requirements of the Tender (RFQ documentation) and that the
equipment is properly designed, manufactured and constructed and suitable for the specified
use.
Deviations from the mandatory requirements shall always require written approval from the
Principal.
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e) 2. DEFINITIONS
For the purpose of this standard, the following definitions shall apply:
Shall and Should - The word 'shall' is to be understood as mandatory and the word 'should' as
strongly recommended to comply with the requirements of this specification.
The Principal or Client is Al Furat Petroleum Company who initiates the project and ultimately
pays for its design and construction. The Principal may also include an agent or consultant,
authorised to act for the Principal.
The Contractor is the party carrying out all or part of the design, engineering, procurement,
construction and commissioning of the project. The Principal may sometimes undertake all or
part of the duties of the Contractor.
The Purchaser is the party that buys electric motors for its own use or on behalf of the
Principal.
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3. GENERAL REQUIREMENTS
The motor(s) will be operated onshore, in a remote desert area. They will be operated and
maintained by production personnel with only periodic maintenance.
Of primary concern to COMPANY are the safety, operability, reliability and maintainability of
its facilities. As CONTRACTOR shall be ultimately responsible for the safe operation of
the equipment supplied by him, he shall include the following activities in his Scope of
Supply:
- Review all safety features and systems which COMPANY has specified and suggest, in
writing, all revisions and additions which he feels necessary.
- Carefully review equipment location to permit easy access for maintenance and operation.
- Propose any alternatives which will, in his opinion, result in improved safety, operability,
reliability or maintainability
Motor ratings shall not exceed the limits of the manufacturer's design and shall be well within
his actual experience. Only equipment which has proven its reliability in similar service will be
acceptable. Similar service and actual experience are defined a minimum of three motors of
the same model shall have been operating satisfactorily for at least 20,000 hours in a
comparable application at the time of bid.
These units shall have comparable design features to the units proposed, including
operating speed/ speed range, shaft sealing, bearing design, material selections and
load coupling design.
CONTRACTOR shall include appropriate reference data with his bid to demonstrate that
the above requirements are met by the proposed design.
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Definition of seasons:
Summer : June, July, August
Fall : September, October, November
Winter : December, January, February
Spring : March, April, May
Temperature Design/average:
Summer : 51°C design/40°C average
Winter : -10°C design/4°C average
Rainfall range/average:
Maximum (Winter) : Reported 50-100 mm/hour
brief & severe flash flooding in wadis
Minimum (Summer) : Zero rain for long period of many months
Wind velocity:
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Relative Humidity:
Range Mean
Summer : 13-39% 26%
Fall : 17-70% 41%
Winter : 45-85% 72%
Spring : 21-69% 47%
Annual : 18-85% 47%
Motors and all ancillary items shall be suitable for use outdoors without protective canopy. The
motors will be operating in a desert environment and will be exposed to high ambient summer
temperatures, sandstorms, heavy rain, below zero winter temperatures, snow and ice. The
atmosphere is also sulphurous as encountered in petrochemical installations. The site altitude
is less than 1000m above sea level.
4.2 RATINGS
The rating of the motor shall be in accordance with IEC 72 and IEC 72A and shall be based on
Class F insulation and Class B temperature rise at full-load output.
The motor shall produce the rated output power for supply voltage deviations of up to +/- 5%
from nominal at rated frequency.
All motors shall be able to withstand 1.5 times the rated current at rated voltage and frequency
for 2 minutes.
The power rating, including specified margins and de-rating allowances of the electric motor,
shall be determined by the driven equipment Manufacturer and shall comply with the
Company’s specifications for such equipment and the relevant international standards
referenced therein.
The Manufacturer will provide at the Tender stage the individual and overall de-rating factors.
The IP rating for motors located indoors in a clean, dry environment shall be IP41.
The degree of protection for all other motors shall be a minimum of IP 54 for the motor and
auxiliaries and IP 55 for all terminal boxes and bearing housings.
The degree of protection for submerged electric motors and electric drives of seal-less pumps
shall be IP 68 for the applicable parts.
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If the motor loses synchronism, the solid state protection system shall protect the field windings
against excessive over-voltage and the excitation shall be disconnected immediately. Under-
voltage detection shall also result in disconnection. Motor Manufacturer shall review and
approve switchgear control and excitation schematic diagrams to ensure that the protection
and control designs are compatible with motor requirements.
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The basis for determining this variation shall be by oscillograph measurement and not by
ammeter reading. Generally this test will be part of a site acceptance test.
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5. PERFORMANCE REQUIREMENTS
5.1.1 General
Motors shall be suitable for direct-on-line starting unless otherwise specified.
Cage-induction motors shall be suitable for restart with full opposite residual voltage, under full
load conditions, and at any voltage between 80% and 100% of the rated voltage applied at the
motor terminals.
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6. CONSTRUCTION REQUIREMENTS
6.1.1 General
Transport units heavier than 25 kg shall have eye-bolts, lugs or extension pieces clearly
identifiable to be used for hoisting.
Motors weighing over 600 kg shall have jacking bolts or facilities to lift the motor with the aid of
a mechanical jacking device to facilitate the alignment of the motor with the driven equipment.
Motors shall be provided with facilities for external earthing. The minimum size earthing
conductor to be connected will be 2.5 sq.mm for the smallest LV motor up to 70 sq.mm for the
larger LV motors and all HV motors. The earthing point shall be clearly marked with the
appropriate symbol.
Vertical motors with downward shaft shall be provided with a rain canopy covering the air inlet
of the fan cowl.
The internal and external surface finish of the motors shall comply with the Manufacturer’s
standard for the specified site conditions.
6.1.3 Coolers
For air-to-air cooled motors, with cooling methods IC 0161, IC 0166, a cooling air
temperature detector shall be provided to measure the temperature of the internal cooling air
after the heat exchanger.
Air-to-water cooled motors shall be furnished with the following auxiliary devices:
RTD (resistance temperature detector) element to measure the internal cooling air
temperature after the heat exchanger.
local indicating instrument to measure the internal cooling air temperature before
and after the heat exchanger.
water leakage detector.
When a screen protects cooling air inlets, such a screen shall be of corrosion resistant
material. Mesh wire of galvanised steel is not acceptable.
For air-water cooled motors, air-to-water heat exchangers shall be of the double-tube design
and shall have a 20% surplus number of tubes to allow for plugging of leaking tubes over the
lifetime of the machine. The construction shall be such that leaking tubes can be readily
plugged and all tubes are accessible for cleaning.
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With a heat exchanger taken out of service the motor shall be able to carry 100% of the rated
load for a period of at least 8 hours. During this period the temperature rise of the motor
windings may be in accordance with the maximum allowable for Class F insulation materials.
Air-to-water heat exchangers shall be provided with provisions to drain the heat exchanger and
to release air trapped in the heat exchanger during filling.
The interior of air-to-water cooled motors shall be constructed so that condensation water
leaking from the cooler will collect and drain from the motor without reaching the levels of the
windings.
6.3 WINDINGS
6.3.1 General
The selection of winding and insulation materials shall ensure high mechanical and electrical
strength to achieve the specified long life for the motors. The insulation will protect against
corrosive atmospheres, vapours, dust and stress of vibration.
The complete insulation system of both LV and HV motors, for both stator and, if applicable,
rotor and exciter windings, shall be at least Class F materials in accordance with IEC 85.
6.3.2 HV motors
All HV motors shall have their stator windings star connected.
All stator windings of HV motors shall have identical insulation levels irrespective of the
electrical location of the winding, e.g. star-point side or HV side.
The windings of motors with rated voltage in excess of 5 kV shall have anti-corona protection.
Anti-corona protection by means of semi-conducting paint is not permitted.
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The windings of motors with rated voltage in excess of 7 kV shall, in addition to anti-corona
protection, have stress grading.
6.4.1 General
All terminals shall be fully secured in the terminal boxes. The use of insecure and unsupported
terminals is not acceptable. Terminal connections shall be secured against loosening and in
case cable lug connections are used the arrangement shall be such that the contact pressure
is maintained.
The main terminal box shall be provided with ample space for connecting the power cable(s).
Gland plates and glands to be used for single core cables shall be made of non-magnetic
material.
The main terminal box shall be located at the top or at the right-hand side of the motor facing
the driving-end.
An earthing clamp or bolt of adequate dimensions shall be provided inside the terminal box for
connection of the earth cable. The earthing facility shall be clearly marked with the appropriate
symbol.
Auxiliary equipment fitted to the motor, e.g. temperature detectors, water leakage detectors,
vibration monitors, shall be wired to auxiliary terminal boxes fitted to the side of the motor.
Terminal boxes shall be capable of being rotated through four 90-degree positions to allow for
cable entry from different directions. Terminal blocks shall be made of synthetic resin. The use
of porcelain is not allowed.
Terminal boxes shall be segregated from the motor enclosure, all openings shall be effectively
sealed.
6.4.2 LV motors
Motors shall be equipped with terminal boxes of cast iron or steel.
6.4.3 HV motors
The main terminal box and, if applicable, the star-point box shall be made of steel. Terminal
boxes made of cast-iron are not acceptable.
The main terminal box shall be of a non -compound filled design. Adequate air clearances shall
be provided for the termination technique to be adopted.
Terminal boxes shall be designed such that the products of an electrical breakdown within the
terminal box are relieved through a pressure relief diaphragm to the outside of the terminal
box. Pressure relief shall be in a location between the motor and the terminal box, so
arranged that the potential for injury to personnel is minimised.
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Where required for the accommodation of current transformers for differential protection
schemes, or other, the star-point box shall be located at the opposite side of the motor from
the main terminal box.
6.5 BUSHINGS
HV motors shall be provided with synthetic resin bushings and/or post insulators for the
termination of the main cable. The use of porcelain bushings and/or post insulators is not
allowed.
The bushings and insulators shall be capable of withstanding both the dynamic and thermal
effects of a through going short-circuit current for at least 0.5 seconds. The expected short-
circuit current shall be based on the maximum supply fault level.
The distance between bushings and between bushings and earthed parts of the terminal box
shall be based on an air-insulated installation.
6.6.1 Rotor
Rotor shafts shall be solid and dynamically balanced at nominal speed. Vibration severity limits
shall be within IEC 34- 14 limits.
6.6.2 Fans
All motor fans shall be non-sparking. External fans shall be of non-corroding material or shall
be treated with a corrosion resistant coating.
All fan covers shall be made of metal and treated with a corrosion resistant coating.
The flow of cooling air shall be in the direction of the driven equipment.
Motors fitted with unidirectional fans shall be provided with an arrow permanently indicating the
direction of rotation. Indication by means of a painted or adhesive arrow is not acceptable.
6.6.3 Coupling
The driven equipment manufacturer shall provide couplings. Couplings shall comply with
Company’s specifications for such equipment and the relevant international standards
referenced therein.
The coupling design shall be based on the maximum transient torques that can be expected at
the coupling.
For motors intended to drive directly loads which require a variable torque during each
revolution, e.g. reciprocating compressors, the shaft-end design and coupling should be similar
to the driven equipment.
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6.8 BEARINGS
6.8.1 General
Bearings shall be in metric sizes and comply with the appropriate International Standards
Organisation (ISO) recommended dimensions. The measuring point for the determination of
the bearing temperature shall be in accordance with IEC 34-1.
Oil bath lubricated bearings are not acceptable.
Rotors of motors equipped with roller bearings shall be secured during transport to avoid
damage to the bearing(s).
The sealing of bearing housings, especially for vertical motors shall be such that no water can
penetrate the motor via the shaft. Collection of water and dirt on the upper bearing end-shield
shall have no negative effects on the performance and lifetime of the motor.
Vertical motors driving direct-coupled pumps shall have the thrust bearing at the non-drive end
(NDE) and shall comply with the requirements of API standard 610.
Motors with forced lubrication shall be able to run down with forced lubrication failed or
switched off.
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The bearing housing shall be equipped with a pressure relief device which ensures that the
new grease displaces the maximum amount of old grease and automatically ejects any surplus
to the outside of the motor casing. Spent grease retaining systems are not acceptable.
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An earthing connection, which shall be removable for test purposes, shall be provided at the
drive-end bearing. Care shall be taken not to bridge the insulation by any other connection.
The insulated bearing at the non-drive end of the motor shall bear a prominent warning label
reading:
! Caution : Bearing Must Be Kept Insulated !!
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An asset number plate shall be fixed on a non-removable part of the motor frame. The plate
shall be of stainless steel and state:
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Type of protection ‘e’ – Ex ‘e’ HV motors shall NOT be quoted for Zone 1
applications.
_ the te time shall be at least 5 seconds.
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All motors designed for Class 1 Division 1 hazardous areas shall bear the Underwriter’s
Laboratories label or equal on the motor.
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For Zone 2 areas, totally enclosed fan-cooled motors LV motors which in normal service do not
produce arcs nor sparks nor produce hot surfaces or spots capable of igniting surrounding
air/gas mixtures are permitted in accordance with NEC. Otherwise the design of the motor
shall comply with the Ex ‘n’ recommendations laid down in IEC 79-15.
HV motors with type of protection 'd' or ‘p’ shall be installed in Zone 2 areas where:
1) a high voltage motor is utilised,
2) the motor drives a centrifugal/screw hydrocarbon gas compressor.
Motors of the unit-construction type shall be equipped with bonding straps across joints of the
motor enclosure and between the enclosure and bed-plate.
8.2 FANS
The free space between the external fan and any stationary part of the motor shall be at least
1/100 of the fan diameter with a minimum of 1 mm and a maximum of 5 mm.
If both opposing parts are machined, the clearance distance shall be not less than 1 mm.
Fan materials shall be anti-static.
Non-metallic air guides shall be suitably treated to avoid the build-up of static electricity.
Fans manufactured in light alloy shall contain not more than 6% of magnesium by mass.
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9.1.1 General
The equipment shall be tested at the Manufacturer’s works to prove its capability and
compliance with the specification. If the equipment does not comply with the specification the
Manufacturer shall rectify and re-test the equipment, at no cost to the Principal, within a
mutually agreed time.
The Manufacturer shall, during the production of the motor, perform all activities, functions and
tests to prove that the requirements of this specification and IEC 34 are met.
9.2.1 General
Before leaving the Manufacturers works each motor shall have been inspected and tested, and
the results shall be recorded in the test reports.
Tests shall be carried out in accordance with this specification and the relevant IEC and ISO
recommendations, unless otherwise agreed.
The motor and driven equipment shall be assembled at the factory of the driven equipment
Manufacturer. If this is not practical the Manufacturer shall request permission from the
Principal to assemble the motor and driven equipment on site in the country of destination.
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item tolerance
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10 DOCUMENTS
Documentation shall be supplied in accordance with Schedule B - Company Specification for
Engineering Documentation and in accordance with Schedule PEA.
11.4 Request for approval to deviate from the specified number of sequential starts.
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Tag reference :
1. (a) Manufacturer
(b) Type of motor .............. .............. ............. .............
(c) Standard/non-standard
2. Degree Protection
(IEC 34-5) .............. .............. ............. ..............
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Rated Output
- nameplate kW
- duty point kW .............. .............. ............. ..............
9. Locked rotor
10. Starting torque at 100% voltage %FLC .............. .............. ............. ..............
80% voltage
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Tag reference :
1. (a) Manufacturer
(b) Type of motor .............. .............. ............. .............
2. Degree Protection
(IEC 34-5) .............. .............. ............. ..............
3. Method of cooling
(IEC 34-6) .............. .............. ............. ..............
6. Temperature Rise
(by ...............) K .............. .............. ............. ..............
7. Rated Output
- nameplate kW
- duty point kW .............. .............. ............. ..............
Rated Output
- nameplate kW
- duty point kW .............. .............. ............. ..............
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9. Locked rotor
10. Starting torque at 100% voltage %FLC .............. .............. ............. ..............
80% voltage
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13. REFERENCES
In this specification reference is made to the following publications.
The latest issue of each publication shall be used together with any
amendments/supplements/revisions to such publications.
COMPANY STANDARDS
B Specification for Engineering Documentation.
F5 Power Transformers
F10 Variable speed drive systems
INTERNATIONAL STANDARDS
Issued by:
Issued by:
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AMERICAN STANDARDS
Issued by:
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