MASTER

SECTION 44 42 56.03

VERTICAL TURBINE PUMPS

PART 1 GENERAL

1.1 REFERENCES

A. The following is a list of standards which may be referenced in this section:

1. American Bearing Manufacturers Association (ABMA):
a. 9, Load Ratings and Fatigue Life for Ball Bearings.
b. 11, Load Ratings and Fatigue Life for Roller Bearings.
2. American Petroleum Institute (API):
a. 610, Centrifugal Pumps for Petroleum, Petrochemical, and Natural Gas Industries.
b. 670, Machinery Protection Systems.
3. ASTM International (ASTM):
a. A36/A36M, Standard Specification for Carbon Structural Steel.
b. A536, Standard Specification for Ductile Iron Castings.
c. B584, Standard Specification for Copper Alloy Sand Castings for General
Applications.
4. Hydraulic Institute Standards (HIS):
a. 9.6.4, Rotodynamic Pumps for Vibration Measurements and Allowable Values.
b. 14.6, Rotodynamic Pumps for Hydraulic Performance Acceptance Tests.
5. National Electrical Manufacturer’s Association (NEMA): MG 1, Motors and Generators.
6. NSF International (NSF):
a. NSF/ANSI 61, Drinking Water System Components - Health Effects.
b. NSF/ANSI 372, Drinking Water System Components - Lead Content.

1.2 DEFINITIONS

A. Terminology pertaining to pumping unit performance and construction shall conform to the
ratings and nomenclature of the Hydraulic Institute Standards.

1.3 SUBMITTALS

A. Action Submittals:
1. Make, model, weight, and horsepower of each equipment assembly.
2. Complete catalog information, descriptive literature, specifications, and identification of
materials of construction.
3. Performance data curves showing head, capacity, horsepower demand, NPSH required, and
pump efficiency over the entire operating range of the pump, from shutoff to maximum
capacity. Indicate separately the head, capacity, horsepower demand, overall efficiency, and
minimum submergence required at the design flow conditions.
4. Pump maximum downthrust or upthrust in pounds.

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5. Detailed structural, mechanical, and electrical drawings showing equipment dimensions,

size, and locations of connections and weights of components.
6. Assembly and installation drawings including shaft size, seal, coupling, bearings, anchor
bolt plan, parts nomenclature, and materials of construction lists.
7. Baseplate drawings with leveling jackscrew details, anchor bolt and sleeve details, and
minimum foundation installation and leveling requirements.
8. Power and control wiring diagrams, including terminals and numbers.
9. Complete motor nameplate data, as defined by NEMA, motor manufacturer, including
motor modifications.
10. Factory finish system.
11. [Vibration monitoring system information including technical product bulletins and
descriptions, specification data sheets, wiring diagrams, communications hardware and
software, documentation sufficient for configuration of functions specified herein and shown
on Drawings.]

B. Informational Submittals:

1. Manufacturer’s Certificate of Compliance, in accordance with Section [01 61 00, Common

Product Requirements, that factory finish system is identical to requirements specified
herein.]
2. Special shipping, storage and protection, and handling instructions.
3. Manufacturer’s printed installation instructions.
4. Factory Functional and Performance Test Reports and Log. Factory test data for each pump
shall be submitted, reviewed, and approved by Engineer prior to shipment of equipment.
5. Suggested spare parts list to maintain equipment in service for a period of 1 year and
5 years. Include a list of special tools required for checking, testing, parts replacement, and
maintenance with current price information.
6. List special tools, materials, and supplies furnished with equipment for use prior to and
during startup and for future maintenance.
7. Operation and Maintenance Data: As specified in Section 01 78 23, Operation and
Maintenance Data.
8. Manufacturer’s Certificate of Proper Installation, in accordance with Section [01 43 33,
Manufacturers’ Field Services]

1.4 EXTRA MATERIALS

A. Furnish for each pump:

1. [Complete set packing.]
2. [Complete set bearings.]
3. [Complete set gaskets and O-ring seals.]
4. [Complete set of shaft sleeves.]
5. [Complete set keys, dowels, pins, etc.]
6. [Complete mechanical seal.]
7. [Impeller.]
8. [Impeller shaft.]
9. [Impeller wear ring.]

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10. [Bowl wear ring.]

11. [Head shaft.]
12. [One complete set of special tools required to dismantle pump.]

PART 2 PRODUCTS

2.1 GENERAL

A. Adjustable Speed Drives:

1. Where required, furnish coordinated operating system complete with pump, driver, and
speed controller.
2. Coordinate pump and motor requirements with adjustable speed drive manufacturer and be
responsible for the following:
a. Torsional vibration of rotating assembly and related stresses.
b. Motor thermal rating.
c. Structural design of pump and motor assembly.
d. Drive capacity for actual motor’s nameplate current rating being supplied.
e. Minimum motor speed rating for required corresponding torque.

B. Lateral and Torsional Vibrations:

1. Pump and motor assembly shall have no natural frequencies within 20 percent of operating
speed range.
2. Fundamental critical speed of rotating assembly shall be no less than 50 percent above the
rated speed.
3. Pump manufacturer shall conduct an analysis of the lateral and torsional vibration of pump
and motor assembly.
a. Excitation frequency range of the analysis shall include, but not be limited to, number
of motor poles and number of impeller vanes.
b. Perform detailed stress analysis for pump, coupling, motor system at each critical
speed, and steady-state operating condition.
c. Stress analysis shall demonstrate that in no case shall maximum stress on pump,
coupling and motor component exceed endurance limits of pump, coupling and motor
assembly components materials of construction

C. Components and Materials in Contact with Water for Human Consumption: Comply with the
requirements of the Safe Drinking Water Act and other applicable federal, state, and local
requirements. Provide certification by manufacturer or an accredited certification organization
recognized by the Authority Having Jurisdiction that components and materials comply with the
maximum lead content standard in accordance with NSF/ANSI 61 and NSF/ANSI 372.
1. Use or reuse of components and materials without a traceable certification is prohibited.

2.2 SUPPLEMENTS

A. Some specific requirements are attached to this section as supplements.

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2.3 SHAFT SEALS

A. Sealing system for vertical turbine pump shafts shall be mechanical seal or packed stuffing box as
indicated in pump data sheet.

B. Mechanical Seal Requirements:

1. Nonfretting type requiring no wearing sleeve for shaft.

2. Shafts for pumps specified with mechanical seals shall be furnished with no reduction in
size through seal area.
3. Split Type:
a. Requiring no field assembly other than assembly around shaft and insertion into pump
or balanced cartridge design in conjunction with a spool type spacer coupling as
specified in pump data sheet.
b. Nonshaft O-rings: Ball and socket type requiring no gluing.
c. Initial seal installation at factory shall be with nonsplit seal faces; spare seals and spare
kits to have split faces.
d. Unless otherwise specified, capable of 400 psig service, be self-aligning, self-centering,
and single.
e. Manufacturer and Product: A.W. Chesterton Company; No. 442.
4. Arrangement shall allow removal of seal without disturbing pump or driver.
5. For clear water services and solids up to 5 percent by weight, face combination shall be
hard/soft. Otherwise, hard/hard faces shall be used.
6. Design such that dynamic O-ring moves towards a clean surface as face wears and springs
are not in pumped fluid.
7. Stationary seal face shall be spring loaded to provide self-aligning despite stuffing box
misalignment.
8. Where cartridge type mechanical seals are specified:
a. Single, balanced, flexible stator design.
b. Capable of 600 psig service.
c. O-ring secondary seals and setscrew drive with three-point centering to ensure
0.003-inch maximum perpendicularity of rotary face to shaft.
d. Gland shall have flush port and be affixed to equipment with adjustable tabs to fit
irregular bolt patterns.
e. Manufacturers and Products:
1) A.W. Chesterton Company; 155.
2) Crane; 1B.
9. Seal Materials:
a. Metals:
1) Loaded Parts Over 0.060-inch Cross Section: Type 316 stainless steel minimum.
2) Thinner Parts (springs): Hastelloy-C, Alloy 20, AMS5876 Elgiloy, or other alloy
that is not vulnerable to chloride stress corrosion.
b. Elastomers: Fluorocarbon Viton preferred, unless seal manufacturer recommends
ethylene propylene for service conditions.
c. Faces: Homogeneous construction. Surface treatments and plated faces are
unacceptable.

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1) Acceptable hard faces include nickel bound tungsten carbide, self-sintered silicon
carbide, reaction bonded silicon carbide, or graphitized silicon carbide. Silicon
carbide is preferred because of its higher pressure-velocity capability.
2) Acceptable soft face is carbon-graphite, either Union Carbide 658RC or
Purecarbon P8412.
10. Seal Environmental Controls:
a. Pipe seal flush port drain to wetwell or hub drain as shown on Drawings with 1/8-inch
orifice plate in the line. Provide venting of seal chamber.
b. Mechanical seals
1) Provide fluid circulation in seal chamber that removes frictional heat from
mechanical seal.
2) Convey particulate matter and contaminants for removal by conveying them from
bore to shaft by means of integral machined spiral.
3) Remove particulate matter from seal chamber, without seal flush water, through
integral machined exit groove.
c. Material of Construction: Type 316 stainless steel.
d. Connect mechanical seal to water purge supply where indicated on Drawings.

C. Packing Requirements:
1. Stuffing Box:
a. Tap to permit introduction of seal liquid.
b. Hold a minimum of five rows of packing and a lantern ring.
c. Face attached.
d. Box and shaft shall be suitable for field installation without machining or other
modifications of mechanical seal specified herein for applicable pump and operating
conditions.
2. Packing Rings:
a. Three asbestos free die-molded packing rings of braided graphite material free of
PTFE.
1) A.W. Chesterton Company; 1400R for nonpotable water services.
b. Three die-molded rings of braided PTFE material.
1) A.W. Chesterton Company; 1725 that is NSF/ANSI 61 acceptable for potable
water services.
c. Glands:
1) Two-piece split construction.
2) Fit impeller end of packing with A.W. Chesterton Company; Enviroseal
SpiralTrac, Version P, packing protection.
3. Where pumped fluid is clear water:
a. Pump discharge run through 1/8-inch orifice for packing lubrication. Otherwise,
provide seal water flow control and monitoring as detailed on Drawings.
b. External Seal Water Flow: 5 gallons to 30 gallons per hour flow rate, plus or minus
10 percent accuracy.
c. Manufacturer and Product: A.W. Chesterton Company; SingleFlow.
4. Shaft Sleeve:
a. Fit section of shaft or impeller hub that extends through or into stuffing box with
replaceable stainless steel sleeve with a Brinell hardness of not less than 500.
b. Sleeve shall be held to shaft to prevent rotation.
c. Gasketed to prevent leakage between shaft and sleeve.

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d. Thickness: 3/8 inch minimum

2.4 VIBRATION AND TEMPERATURE TRANSDUCERS AND MONITORING SYSTEM]

A. General:
1. Meet requirements specified herein and with motor temperature and vibration sensors
specified in Section [26 20 00, Low-Voltage AC Induction Motors] [26 19 00, Medium-
Voltage AC Induction Motors].
2. Provide temperature and vibration monitoring systems in cabinet as shown in Process and
Instrumentation Diagram (P&ID), program, test, calibrate, fully configure and place into
operation.

B. Features:
1. Microprocessor based system with programmable firmware options.
2. Programmable operating range.
3. Programmable alarm delays.
4. Four-channel modules.
5. AND or OR danger voting logic.
6. Timed OK/Channel defeat.
7. Ethernet and serial communication interface selections to plant control system.
8. Include 7-position or 14-position slot rack(s) which shall contain the following types of plug
in modules:
a. Power supply module.
b. Rack interface module.
c. One or more radial vibration velocity monitoring module as required.
d. One or more thrust (axial) vibration velocity monitoring module as required.
e. One dual channel phase reference (timing) monitoring module.
9. Interconnected to each other and to remote terminal unit (RTU) via ethernet or serial
communications as required. This communications link shall effectively communicate data
relevant to operating purpose of vibration monitoring systems. Provide data configuration
software and documentation to allow communication with RTU.
10. Configure alarm contacts to be normally closed, open in alarm condition and open on loss of
power.
11. Cables requiring special calibration for optimum performance shall be calibrated by the
Bently Nevada Corporation or an authorized representative thereof.
12. Manufacturer and Product: Bently Nevada Corporation; 3500 Series.

C. Bearing Housing Vibration Velocity Transducers:

1. Permanently installed accelerometers by pump manufacturer.
2. Located at top flange of discharge head.
3. Two radial velocity transducers shall be provided with one measuring discharge nozzle
direction and one at 90 degrees to discharge nozzle direction.
4. Elements:
a. Accelerometers, providing inches per second RMS (root mean squared) velocity output.
b. Minimum Rated Operating Frequency: Less than minimum pump operating speed.
c. Vibration element shall include shielded signal cable and be enclosed in NEMA 4X
housing.

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D. Bearing Temperature Elements:

1. Permanently installed by motor manufacturer.
2. Sensor shall be as specified in Section [26 20 00, Low-Voltage AC Induction Motors]
[26 19 00, Medium-Voltage AC Induction Motors].

E. Motor Casing Velocity Transducer: As specified in Section [26 20 00, Low-Voltage AC

Induction Motors] [26 19 00, Medium-Voltage AC Induction Motors].

F. Vibration and temperature transducers shall be installed in accordance with guidelines provided
by API 670.

G. Provide terminal junction box mounted on pump discharge head. Provide conduit and cable from
pump vibration transducers to terminal junction box.

2.5 ACCESSORIES

A. Equipment Identification Plate: 16-gauge stainless steel with 1/4-inch die-stamped equipment tag
number securely mounted in a readily visible location.

B. Lifting Lugs: Equipment weighing over 100 pounds.

C. Anchor Bolts: Type 316 stainless steel, sized by equipment manufacturer, 1/2-inch minimum
diameter, and as specified in Section 05 50 00, Metal Fabrications. Coat in accordance with
Section 09 90 00, Painting and Coating.

2.6 FACTORY FINISHING

A. Prepare and prime and finish coat in accordance with [Section 09 90 00, Painting and Coating]
or [Manufacturer’s standard enamel finish].

2.7 SOURCE QUALITY CONTROL

A. [Factory Inspections:] Inspect equipment for required construction, electrical connection, and
intended function.

B. [Factory Tests and Adjustments:] In lieu of testing with job equipment, pumps may be tested
with a laboratory column pipe and discharge head similar in size to that furnished for final
installation.

1. Functional Test: Perform [manufacturer’s standard,] [motor] test on [equipment] final

assembly.
2. Limits:
a. Driving Unit Alone: Less than [80] [________] percent of NEMA MG 1 limits.
b. Complete Rotating Assembly Including [Coupling,] [Drive Unit,] [,] [and Motor:] Less
than [90] [________] [percent] [of limits established in the Hydraulic Institute
Standards.] [________]]

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C. [Include vibration test, as follows:

1. Dynamically balance rotating parts of each [pump] [________] and its driving unit before
final assembly.
2. Limits:
3. Driving Unit Alone: Less than [80] [________] percent of NEMA MG 1 limits.
4. Complete Rotating Assembly Including [Coupling,] [Drive Unit,] [,] [and Motor:] Less than
[90] [________] [percent] [of limits established in the Hydraulic Institute Standards.] [____

D. Performance Test:
1. Conduct on each pump at rated speed.
2. Perform under simulated operating conditions.
3. Test for a continuous [3-hour] [________] period without malfunction.
4. Test Log: Record the following:
a. Total head.
b. Capacity.
c. Horsepower requirements.
d. Flow measured by factory instrumentation and storage volumes.
e. Average distance from suction well water surface to pump discharge centerline for
duration of test.
f. Pump discharge pressure converted to feet of liquid pumped and corrected to pump
discharge centerline.
g. Calculated velocity head at the discharge flange.
h. Bowl head.
i. Driving motor voltage and amperage measured for each phase.
5. Adjust, realign, or modify units and retest in accordance with Hydraulic Institute Standards
if necessary.

E. Motor Test: See Section [26 20 00, Low-Voltage AC Induction Motors] [26 19 00, Medium-
Voltage AC Induction Motors].

F. Hydrostatic Tests: Pump casing(s) tested at 150 percent of shutoff head. Test pressure maintained
for not less than 5 minutes.

PART 3 EXECUTION

3.1 INSTALLATION

A. Install in accordance with manufacturer’s printed instructions.

B. Level base by means of steel wedges (steel plates and steel shims). Wedge taper not greater than
1/4 inch per foot. Use double wedges to provide a level bearing surface for pump and driver base.
Accomplish wedging so there is no change of level or springing of baseplate when anchor bolts
are tightened.

C. Adjust pump assemblies such that driving units are properly aligned, plumb, and level with
driven units and interconnecting shafts and couplings. Do not compensate for misalignment by
use of flexible couplings.

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D. After pump and driver have been set in position, aligned, and shimmed to proper elevation, grout
space between bottom of baseplate and concrete foundation with a poured, nonshrinking grout of
the proper category, as specified in Section 03 62 00, Nonshrink Grouting. Remove wedges after
grout is set and pack void with grout.

E. [Vibration and Temperature Transducers:

1. Install in accordance with API 670.
2. Install two terminal junction boxes mounted on motor housing.
3. Install conduit and cable from motor bearing temperature transducers to one of the terminal
junction boxes. Install conduit and cable from motor vibration transducers to the other
junction box.]

F. Connect suction and discharge piping without imposing strain to pump flanges.

G. Anchor Bolts: Accurately place using equipment templates and as specified in Section 05 50 00,
Metal Fabrications.

3.2 FIELD FINISHING

A. As specified in Section 09 90 00, Painting and Coating.

3.3 FIELD QUALITY CONTROL

A. Functional Tests: Conduct on each pump.

1. Alignment: Test complete assemblies for correct rotation, proper alignment and connection,
and quiet operation.

2. Vibration Test:
a. Test with unit installed and in normal operation and discharging to connected piping
systems at rates [between low discharge head and high discharge head conditions
specified,] [________] [and with actual building structures and foundations provided]
shall not develop vibration exceeding [80 percent] [________] of limits specified in
HIS 9.6.4.
b. If unit exhibits vibration in excess of limits specified, adjust or modify as necessary.
Unit that cannot be adjusted or modified to conform as specified shall be replaced.
3. [Flow Output: Measured by plant instrumentation and storage volumes.]
4. [Operating Temperatures: Monitor bearing areas on pump and motor for abnormally high
temperatures.]
5. Test for continuous [3-hour] [________] period.
6. Test Report Requirements: In accordance with HIS 14.6.

B. Performance Test: In accordance with Hydraulic Institute Standards.

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3.4 MANUFACTURER’S SERVICES

A. Manufacturer’s Representative: Present at Site or classroom designated by [Owner,] [________,]

for minimum person-days listed below, travel time excluded:
1. [________] person-days for [installation assistance] [and] [inspection].
2. [________] person-days for [functional] [and] [performance] testing and completion of
Manufacturer’s Certificate of Proper Installation.
3. [________] person-days for prestartup classroom or Site training.
4. [________] person-days for facility startup.
5. [________] person-days for post-startup training [of Owner’s personnel]. [Training shall not
commence until an accepted detailed lesson plan for each training activity has been
reviewed by [Owner] [Engineer] [________].]

B. See [Section 01 43 33, Manufacturers’ Field Services] [and] [Section 01 91 14, Equipment
Testing and Facility Startup.]

3.5 SUPPLEMENTS

A. The supplements listed below, following “End of Section,” are a part of this Specification.
1. Pump Data Sheet.

END OF SECTION

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VERTICAL TURBINE PUMP DATA SHEET, 44 42 56.03-XXXX________

Tag Numbers: HSPH1-5 HSPL1-2
Pump Name: High Service Pump
Manufacturers and Product: Fairbanks-Nijhuis
SERVICE CONDITIONS
Liquid Pumped (Material and Percent): Drinking Water Quality
Pumping Temperature (Fahrenheit): Normal 60 Max 80 Min 40
Specific Gravity at 60 Degrees F: 1 Viscosity Range: 1
[Vapor Pressure at 60 Degrees F: ______.] pH: 6-8
Abrasive (Y/N) _N_____ Caused by: ____________
Possible Scale Buildup (Y/N): N Caused by:
Corrosive (Y/N): N Caused by:
[Total suspended solids (mg/L) __<10____.]
[Largest diameter solid pump can pass (inches) ______.]
Min. NPSH Available (Ft. Absolute): ______
[Suction Pressure (Ft): Max ______ At Rated Capacity ______.]
Altitude (Feet above Mean Sea Level):
Area Classification:
Ambient Temperature (degrees F.):
Location: Indoor (Y/N): Outdoor (Y/N):

PERFORMANCE REQUIREMENTS

A. High capacity HSP

Capacity (US gpm): Rated: [Secondary: ______]
Total Dynamic Head (Ft): Rated: [Secondary: ______]
BHP at Rated Point: [Secondary: ______]
[Maximum Shutoff Pressure (Ft): ______]
Min. Pump Hydraulic Efficiency at Rated Capacity (%):
Max. NPSH Required at [Rated] [Secondary] Capacity (Ft. Absolute):
Max. Pump Speed at Rated Capacity (rpm):
Constant (Y/N):
Adjustable (Y/N):
[Reverse Rotation: Pump shall be capable of operating at runaway speed in reverse rotation
without damage.]

B. Low capacity HSP

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Capacity (US gpm): Rated: [Secondary: ______]

Total Dynamic Head (Ft): Rated: [Secondary: ______]
BHP at Rated Point: [Secondary: ______]
[Maximum Shutoff Pressure (Ft): ______]
Min. Pump Hydraulic Efficiency at Rated Capacity (%):
Max. NPSH Required at [Rated] [Secondary] Capacity (Ft. Absolute):
Max. Pump Speed at Rated Capacity (rpm):
Constant (Y/N):
Adjustable (Y/N):
[Reverse Rotation: Pump shall be capable of operating at runaway speed in reverse rotation
without damage.]

DESIGN AND MATERIALS

Pump Type: [Open Line Shaft (Y/N) ___] [Enclosed Line Shaft (Y/N) ___]
Bowl: __________ [Bowl Wear Rings: _________] [Bowl Lining: _________] [Bowl and
Suction Bell Maximum Diameter (inches): _________]
Bowl Bearings:
Column: [Column Lining: ]
Line Shafting: [Max. Bearing Span (Feet): ]
Line Shaft Bearings: [Fluted synthetic rubber with bronze, ASTM B584 C90500, shells]
[____________]
Discharge Head:
Type:
Material: [Fabricated Steel, ASTM A36/A36M] [Cast Ductile Iron, ASTM A536, Grade
60-40-18]
Discharge Nozzle Size (inches): Flange Standard/Class:
[Plain End (Y/N): ______] [Thrust Tie Lugs (Y/N): ______]
[Suction Can (Y/N): ______] [Can Nominal Diameter (Inches): ______] [Can Material:
___________] [Suction Can Bottom Elevation and Suction Nozzle Location as Shown on
Drawings. See Remarks below.]
Impeller:
Type:
Material:
[Impeller Wear Rings: ]
Head Shaft Material: Shaft Sleeve Material:

Shaft Sealing: Packing (Y/N) Mechanical (Y/N)

Type: [Split] [Cartridge] [O-ring (Y/N) ]

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Seal Lubrication:
Coupling: Falk (Y/N) ______ Fast: (Y/N) ______ Spring-Grid (Y/N) ______
Gear Type (Y/N) ______ Spacer (Y/N) ______
Manufacturer Standard (Y/N) ______
Baseplate Material:
[Sole Plate (Y/N) ____________ Material ____________] [Soleplate: Provide for support of
pump assembly, including thrust and dynamic loads, as indicated. Top of soleplate shall be
faced, drilled, and tapped for pump baseplate.]
Motor Base Material:

DRIVE MOTOR
Horsepower: Voltage: Phase:
Synchronous Speed (rpm):
Service Factor:
Motor nameplate horsepower shall not be exceeded at any head-capacity point on pump curve.
Enclosure: DIP _____ EXP ______ ODP ______ TEFC ______ CISD-TEFC ______
TEWAC ______ WPI ______ WPII ______
Mounting Type: Vertical Hollow Shaft Nonreverse Ratchet (Y/N)
Vertical Solid Shaft
ABMA 9 and ABMA 11, B-10 Motor Bearing Life (hrs):

REMARKS [Provide 1/2-inch pressure tap from discharge head base to suction can for field installation
of a vent valve and pressure gauge.]

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