Jt2020 Parts

Download as pdf or txt
Download as pdf or txt
You are on page 1of 258

1

JT2020
Tier 3
ISSUE NO. 13PL-04/19
For replacement copy, order P/N 053-1264

This product and its use may be covered by one or more patents at
http://patents.charlesmachine.works

This manual contains information concerning the following models:


JT2020 Tier 3 Directional Drilling System

Copyright 2009, 2011, 2012, 2013, 2014, 2015, 2017, 2018, 2019
by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser,
Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground
Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
2
3

FOREWORD_________________________________________
This manual contains illustrated parts lists to help you select quality Ditch Witch®
replacement parts for your Ditch Witch equipment. Using other replacement parts
will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication.


However, the Charles Machine Works, Inc. reserves the right to improve
equipment, so this manual might not reflect the most current improvements.

• Part numbers enclosed in a box or marked as “obsolete” in the remarks column


are no longer available from The Charles Machine Works, Inc. Your local Ditch
Witch dealer may be able to locate the part for you.

• Footnotes provide more information to help you identify parts shown in the
manual.

• Assembly instructions referenced in footnotes are available through your local


Ditch Witch dealer.

• Instructions on recommended equipment use and maintenance are in the


Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:
♦ Specify parts you need by part number and description, not by illustration
reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the
right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05 ID0128552
4

WARRANTY _________________________
DW WARRANTY Policy
August, 2016
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized
Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory
that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor
will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty
during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on
which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch
Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY


• All incidental or consequential damages.

• All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.

• All defects, damages, or injuries caused by improper training, operation, or servicing of


products in a manner inconsistent with manufacturer’s recommendations.

• All engines and engine accessories (these are covered by original manufacturer’s warranty).

• Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)

• ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM
COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND
THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL
OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.

Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or
part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its
inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply
remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch
factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how
long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product
owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or
contact your local dealer.

Ver. 06 ID0134872
5

CONTENTS______________________
Decals Rotation Gear Box .................................... 68
JT2020 Tier 3 ............................................... 8 Stabilizer ................................................... 90
Pipe Box Loader ........................................ 12 Stationary Wrench – Begins ....................... 78
Thrust Drive .............................................. 66
Engine Components
Battery ...................................................... 44 Operator Station
Cooling System – Charge Air Cooler ............. 22 Electrical Strike System .......................... 112
Cooling System – Cooler Mounting .............. 20 ESID Module & Gauge Panel .................. 106
Cooling System – Fan Assembly ................... 26 Ground Drive Control ............................. 114
Cooling System – Radiator Plumbing ............ 24 Left Console ............................................ 104
Electrical Mounting .................................. 38 Operator Seat ......................................... 102
Engine Mounts ......................................... 18 Operator Station Floor ........................... 100
Engine Oil Fill ............................................ 34 Right Console ......................................... 110
Engine Oil System ..................................... 32 Vandal Cover .......................................... 108
Engine Service Parts ................................. 16
Engine Skid ............................................... 42 Hydraulics
Engine Throttle ......................................... 28 Auxiliary Hydraulics ................................ 154
Exhaust System ........................................ 30 Drilling Fluid Motor Hydraulics .............. 158
Front Fixed Hood ...................................... 52 Dual Slide Anchor Cylinder Hydraulics ... 146
Front Hood Support ................................. 50 Fan Drive Hydraulics .............................. 156
Front Opening Hood ................................ 54 Filter & Reservoir Hydraulics .................. 122
Grid Heater Controls ................................ 40 Frame Tilt Hydraulics ............................. 172
Intake System ........................................... 36 Front Thrust Hydraulics .......................... 132
Rear Controls – Begins ............................... 46 Ground Drive Hydraulics ........................ 144
Rear Controls – Ends ................................. 48 Hydraulic Cylinders – 2.0” x 1.0” .............. 178
Rear Fixed Hood ....................................... 56 Hydraulic Cylinders – 3.0” x 1.5” ............... 180
Rear Opening Hood .................................. 58 Hydraulic Cylinders – 3.5” x 1.75” ............. 182
Hydraulic Cylinders – 4” x 2” x 2” .............. 184
Frame Components Hydraulic Oil Cooler Plumbing ............... 124
Assisted Makeup – Begins ......................... 70 Hydraulic Valve Parts ............................. 176
Carriage .................................................... 62 Long Anchor Cylinder Hydraulics ........... 148
Carriage Spindle ....................................... 64 Long Anchor Rotation Hydraulics .......... 150
Frame Tilt ................................................. 92 Lubricator Hydraulics ............................. 152
Front Idler ................................................. 86 P.O.R. Hydraulics – Begins ....................... 136
Fuel Tank .................................................. 80 P.O.R. Sun Hydraulics ............................. 140
Gearbox – Ground Drive .............................. 84 Pipe Box Shift Hydraulics ....................... 170
Grease Cylinder ........................................ 88 Pipe Grip Hydraulics ............................... 164
Ground Drive Tracks ................................. 82 Pipe Lift Hydraulics ................................. 168
Pinion Drive Assembly .............................. 72 Pump Stack Mounting ............................ 118
Pipe Guide ................................................ 74 Pump Stack Supply & Return ................. 120
Proximity Switches ................................... 94 Pump/Selector Hydraulics ...................... 128
Proximity Switches – Drill Pipe ................... 96 Rear Thrust Hydraulics ........................... 134
Rotating Wrench – Begins .......................... 76 Rotating Wrench Hydraulics .................. 160

ID0234485
6

CONTENTS______________________
Rotation 2 Speed – Begins ....................... 126 Electrical
Selector Hydraulics ................................. 130 *See technical supplement for further
Shuttle Hydraulics .................................. 166 electrical information.................... 053-1351
Stabilizer Hydraulics ............................... 174
Stationary Wrench Hydraulics ............... 162 Accessories
Antifreeze Tank ...................................... 232
Anchor Systems Canopy ................................................... 238
Anchor Valve/Lubricator Mount ............ 192 Heated Greaser ...................................... 236
Auto-Luber Assembly ............................. 200 Pipe Box Loader ...................................... 244
Dual Slide Anchors ................................. 188 Softcab ................................................... 240
Grease Pump .......................................... 194 Tie Down Kit – T18B ................................. 242
Long Anchor System – Begins .................. 190 Transport Pipe Box ................................. 246
Lubricator Nozzle & Applicator .............. 198 Umbrella ................................................. 234
Lubricator Valve ..................................... 196
Miscellaneous
Fluid System Bolt/Nut Torque Chart ............................ 250
Drilling Fluid Plumbing – Begins ............... 210 Filters ...................................................... 256
Drilling Fluid Pump Plumbing – Begins .... 204 Optional Kits ........................................... 256
Drilling Fluid Pump Plumbing – Ends ....... 206 Related Publications ............................... 256
Drilling Fluid Transfer ............................. 212 Replacement O-Ring Chart ..................... 255
Mud Pump .............................................. 208 Warranty Registration ............................ 258

Pipe Loader Systems


Lifters ...................................................... 216
Pipe Box .................................................. 226
Pipe Loader Valve/Covers ...................... 224
Shuttle Guard ......................................... 222
Shuttle .................................................... 218
Shuttle Mount ........................................ 220

ID0234485
7

DECALS
8

DECAL LOCATION
JT2020T3 22

40

28
43
44

46
31
45
48

29
30 21 27
36

41 42
50

33
19

34
10

7 26 18
32
7 47
51
4
35
5
3
6
7 10
16 5
7
10
6

14 ID0207983
9

DECAL LOCATION
JT2020T3

ELECTRIC
38
BALL 10
VALVE 49
14 25 11
23

24 37
2 9

12 21
13
17

5
5 1
6 8

6
15
39
16

COVER PLATE
BELOW PUMPS

14 ID0207983
10

DECAL LOCATION
JT2020T3
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-2289 DECAL KIT - JT2020T3
1 273-267 1 DITCH WITCH BATTERY
2 270-2285 1 FAN SWITCH DECAL
3 700-062 1 DIESEL FUEL CAP
4 274-724 1 WARNING ONE CALL NOTIFICATION
5 274-442 4 LIFT LOCATION
6 274-318 4 TIE DOWN LOCATION
7 275-230 4 DANGER STRIPE 1.75” X 18”
8 270-5127 1 BATTERY
9 270-2286 1 RELAY DECAL
10 275-184 4 WARNING MOVING PARTS
11 273-278 1 DANGER WRENCH
12 270-1023 1 NOTICE OIL LEVEL
13 275-120 1 RESERVOIR (THF)
14 275-355 1 CAUTION HOT PARTS
15 275-400 1 NOTICE OIL LEVEL
16 274-049 2 DANGER ELECTROCUTION
17 274-854 1 LOGO PLACARD
18 273-475 1 WARNINING READ MANUAL
19 275-449 1 DITCH WITCH LOGO PLACARD
20 274-291 1 SOUND POWER SEE FOOTNOTE 1
21 275-197 2 DANGER ROTATING SHAFT
22 273-566 1 GAUGE PANEL
23 273-434 1 DITCH WITCH
24 273-555 1 MODEL ID W/ STRIPE
25 273-444 1 PIPE BOX NUMBERS
26 273-556 1 MODEL ID / PIPEBOX
27 270-1084 1 CONTROL PANEL
28 700-068 1 SWITCH PANEL
29 700-069 1 IGNITION PANEL
30 700-071 1 STAKE DRIVER
31 700-092 1 SWITCH PANEL
32 273-198 1 TRACKER CONTROL
33 273-482 1 IGNITION SWITCH
34 700-146 1 TRACK SWITCH
35 700-147 1 FRAME TILT
36 275-222 1 ENGINE STOP
37 270-5131 1 BATTERY DISCONNECT SWITCH
38 273-567 1 NOTICE NOT MANUAL SHUTOFF
39 273-569 1 TEST PORT LOCATIONS
40 270-6773 1 PATENT
41 700-245 1 RIGHT CONTROL
42 273-459 1 WARNING EXPLOSION
43 270-2332 1 LED DISPLAY
44 270-1405 1 LED DISPLAY
45 270-1406 1 LED DISPLAY
46 270-2333 1 LED DISPLAY
47 273-061 1 START ASSIST
48 274-940 1 INDICATOR
49 270-1504 1 NOTICE COMPLETE FILL
50 273-452 1 NOTICE COOLANT
51 275-383 1 WARNING PARK SLOPE DECAL

FOOTNOTES
1 . NOT PART OF KIT

14 ID0207983
11
12

PIPE BOX LOADER


DECAL LOCATION

6
4

3
6

02 ID0145475
13

PIPE BOX LOADER


DECAL LOCATION

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 274-442 1 LIFT LOCATION
2 270-1018 1 PIPE BOX LOADER WEIGHT
3 274-318 2 TIE DOWN LOCATION OPPOSITE ENDS
4 274-442 1 LIFT LOCATION
5 273-642 2 TRANSPORT BOX WEIGHT JT2020 ONLY. 270-1016 USED ON JT1220, OPPOSITE CORNERS
6 275-326 4 WARNING, CRUSHING WEIGHT OPPOSITE SIDES

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0145475
14

NOTES:

ID0134963
15

ENGINE
COMPONENTS
16

ENGINE SERVICE PARTS

5
3

2
3

04 ID0213274
17

ENGINE SERVICE PARTS

REF NO.
PART
NUMBER QTY DESCRIPTION REMARKS
195-1159 ENGINE-CUMMINS B3.3TAA (TIER 3) SEE NOT SHOWN FOR SERVICE PARTS
1 170-463 1 FAN BELT
2 194-461 1 FUEL FILTER ELEMENT (B3.3)
3 194-459 1 WATER PUMP (CUMMINS B3.3)
4 194-462 1 ALTERNATOR 12V/160A (B3.3)
5 194-454 1 ENGINE OIL FILTER
6 194-458 1 STARTING MOTOR

NOT SHOWN:
500-2084 FLUID LEVEL SENSOR
500-2384 OIL FILL PLUG
500-2420 TURBO CHARGER KIT

FOOTNOTES:

NOTE:

04 ID0213274
18

ENGINE MOUNTS

9
12
4

3 1

7
2
13
8 10

11

01 ID0225970
19

ENGINE MOUNTS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 314-764 2 REAR ENGINE MOUNT
2 116-217 2 SHOCK MOUNT (2-PIECE KIT)
3 117-559 2 ISOLATOR
4 300-5374 2 FRONT ENGINE MOUNT
5 300-5404 1 BRACKET
6 106-336 2 SCREW (M12-1.75 X 90MM)
7 105-071 2 WASHER (1/2")
8 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9)
9 106-810 2 SCREW (M16-2.00 X 90MM, 10.9)
10 105-359 2 WASHER (5/8)
11 106-545 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
12 106-724 8 FLG SCREW (M10-1.50 X 25MM) USE LOCTITE 242 OR EQUIVALENT
13 106-469 8 FLG SCREW (M12-1.75 X 30MM) USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0225970
20

COOLING SYSTEM - COOLER MOUNTING


3

6 5
4
2

5
7

6
7

01 ID0213268
21

COOLING SYSTEM - COOLER MOUNTING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1167 1 COOLER
2 116-128 3 SHOCK MOUNT
3 300-5380 1 BRACKET
4 105-059 3 WASHER (7/16")
5 106-628 3 SCREW (M10-1.50 X 60MM)
6 105-894 3 LOCKNUT(M10-1.50,PRV TRQ,10.9)
7 118-168 3 SOUND INSULATION

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0213268
22

COOLING SYSTEM - CHARGE AIR COOLER

13
2
10 12
6 11
14
5 9
4
2

7
8
3 13
2
13

13

02 ID0213265
23

COOLING SYSTEM - CHARGE AIR COOLER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1167 1 COOLER
2 159-551 4 HUMP HOSE 2.5 STRAIGHT
3 195-1328 1 CHARGE AIR TUBE (-40)
4 195-1329 1 CHARGE AIR TUBE (-40)
5 111-126 2 P LOOP CLAMP (2.5)
6 362-1310 1 AIR BARRIER
7 184-236 1 SPACER
8 106-628 1 SCREW (M10-1.50 X 60MM)
9 106-387 1 FLG LOCKNUT (M10-1.50)
10 106-381 3 FLG LK SCREW (M8-1.25 X 25MM)
11 106-561 3 LOCKNUT (M8-1.25,PRV TRQ,10.9)
12 300-5479 1 RETAINER
13 105-1261 8 T-BOLT CLAMP (2.750" TO 3.062") SP
14 215-1435 1 MANIFOLD AIR TEMP SENSOR

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0213265
24

COOLING SYSTEM - RADIATOR PLUMBING

20 1

19
27

18

6
19
17
13 8 10 28
11
10 15 12 2
16
14
14 5

22 9
25
21 26

24
4
23
4
4
3

02 ID0213239
25

COOLING SYSTEM - RADIATOR PLUMBING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1167 1 COOLER
2 195-1330 1 RADIATOR HOSE - UPPER
3 195-1331 1 RADIATOR HOSE - LOWER
4 110-134 5 WORM CLAMP (2.062" TO 2.750")
5 110-133 1 WORM CLAMP(1-1/16"TO 1-15/16")
6 300-5506 1 EXPANSION TANK
7 111-084 1 RADIATOR CAP (16 PSI)
8 110-549 1 SIGHT GAUGE (12N)
9 153-871 1 S/O COUPLER (06N-06H90, BRS)
10 115-069 2 GROMMET (3/4")
11 155-288 1 S/O COUPLER (04N-06H90)
12 116-751 19 BULK HOSE (3/4",SOLD PER FT)
13 116-108 14 BULK HOSE (5/16", SOLD PER 1")
14 110-249 4 WORM CLAMP (1/4" TO 5/8")
15 116-881 22 BULK HOSE (3/8", SOLD PER FT)
16 110-217 2 WORM CLAMP (7/16" TO 1")
17 155-162 1 S/O COUPLER (04N-05H)
18 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
19 106-386 4 FLG LOCKNUT (M8-1.25)
20 155-164 1 S/O COUPLER (04N-05H90)
21 105-1050 1 GROMMET (2-1/2")
22 115-320 1 GROMMET (1-1/2")
23 195-1448 1 S/O COUPLER (28H-28H90-12H)
24 195-1452 3 BULK HOSE (1-3/4 ",SOLD PER 1")
25 217-565 1 TEMPERATURE SENDER
26 217-247 1 WATER TEMP ADAPTOR
27 215-1434 1 COOLANT TEMP SENSOR
28 115-686 1 BULK EDGE (5/32",SOLD PER 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0213239
26

COOLING SYSTEM - FAN ASSEMBLY

13
1

12
8
9 12

7
3 6 13
2 5

10
8
9
4

11
10

03 ID0213267
27

COOLING SYSTEM - FAN ASSEMBLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4822 1 SHROUD
2 195-1355 1 FAN GUARD
3 194-597 1 FAN (19")
4 150-2077 1 HYDRAULIC GEAR MOTOR SEE FOOTNOTE 1 FOR SERVICE PARTS.
5 195-1358 1 FAN HUB SEE NOT SHOWN PARTS
6 105-091 4 LOCK WASHER (5/16")
7 105-806 4 SCREW (M8-1.25 X 25MM) TORQUE TO 20 FT-LBS
8 105-059 4 WASHER (7/16")
9 105-274 4 SCREW (M10-1.50 X 20MM, 10.9)
10 106-724 4 FLG SCREW (M10-1.50 X 25MM)
11 106-755 2 SCREW (M10-1.50 X 30MM, SOC) USE 242 LOCTITE OR EQUAVALENT
12 116-421 60 BULK EDGE (1/8", SOLD PER FT) 2 @ 30"
13 115-380 44 WEATHER STRIP(3/8" X 3/4"")(IN) 2 @ 22"

NOT SHOWN:
105-206 - NUT (1/2-NF) REPLACEMENT PART; TORQUE TO 80 FT-LBS
105-070 - LOCKWASHER (1/2") REPLACEMENT PART

FOOTNOTES:
1. 500-1316 - SEAL KIT
500-1317 - SOLENOID (PROPORTIONAL)
500-1318 - PROPORTIONAL RELIEF VALVE
500-1319 - SPEED SENSOR ASSEMBLY
500-2079 - SEAL WASHER

NOTE:

03 ID0213267
28

ENGINE THROTTLE
8

13
12
5

2
11

3
10

03 ID0226001
29

ENGINE THROTTLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5765 1 MOUNT BRACKET
2 213-116 1 LINEAR ACTUATOR SEE FOOTNOTE 1
3 315-573 1 THROTTLE BRACKET
4 106-382 2 FLG LK SCREW (M10-1.50 X 20MM) USE LOCTITE 242 OR EQUIVALENT
5 300-5701 2 MOUNT, RUBBER STOCK USE LOCTITE 242 OR EQUIVALENT
6 106-497 2 FLG SCREW (M10-1.50 X 35MM)
7 300-7732 1 SPACER
8 106-724 1 FLG SCREW (M10-1.50 X 25MM)
9 106-387 1 FLG LOCKNUT (M10-1.50)
10 105-284 2 WASHER (3/16")
11 105-530 1 COTTER PIN (1/16" X 3/4")
12 105-078 4 NUT (1/4-NC)
13 105-079 2 LOCK WASHER (1/4)

NOT SHOWN:

FOOTNOTES:
1. 196-366 CABLE, LINEAR ACTUATOR

NOTE:

03 ID0226001
30

EXHAUST SYSTEM

7
6

10
1

3 9

03 ID0213255
31

EXHAUST SYSTEM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 195-1334 1 EXHAUST TUBE
2 195-1321 1 MUFFLER
3 300-5367 1 MID FIREWALL
4 118-318 1 V-BAND CLAMP (2-3/4")
5 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8)
6 110-169 2 WORM CLAMP (2.812" TO 3.750")
7 115-834 1 EXHAUST WRAP (2", SOLD PER FT)
8 300-5751 1 PLATE
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 196-010 1 U-BOLT CLAMP (3")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0213255
32

ENGINE OIL SYSTEM

20 15

10 11
9
13
12
16
21
5
1 14

17 4
2 19

7
18

04 ID0226010
33

ENGINE OIL SYSTEM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-514 1 REMOTE FILTER HEAD
2 194-454 1 ENGINE OIL FILTER
3 157-756 1 CONNECTOR (08N-10O)
4 150-2080 1 EXTENSION FITTING (08N-10O)
5 300-5404 1 BRACKET
6 157-445 1 BANJO FITTING (M22)
7 154-331 1 PLUG (08O)
8 215-1583 1 OIL PRESSURE SENDER (0-150 PSI) BEGINS WITH S/N: CMWJ2020HA0001165, SEE FOOTNOTE 1 & 2
9 156-241 1 STREET ELBOW (02N-02NF90) SEE FOOTNOTE 2
10 114-033 1 REDUCER (M10-1.00-02NF)
11 158-109 1 FILTER MOUNT BOLT
12 158-108 1 FILTER MOUNT FLANGE
13 158-110 1 O-RING (-120 D90)
14 157-020 1 O-RING (230 D90)
15 154-323 1 CONNECTOR (08S-10O90)
16 154-391 1 CONNECTOR (08S-10O)
17 106-381 3 FLG LK SCREW (M8-1.25 X 25MM)
18 154-711 1 HOSE (08OFX-30"-3000)
19 150-2915 1 HOSE (10OFX90S-32"-250)
20 150-2916 1 HOSE (10OFX90S-36"-250)
21 106-386 3 FLG LOCKNUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:
1. TO BE USED WITH 215-1582 OIL PRESSURE GAGE (0-150PSI). BEFORE S/N: CMWJ2020HA0001165 215-183 SENDER, OIL PRESSURE HD WAS
USED WITH 215-1375 ANALOG OIL PRESSURE GAGE
2. USE LOCTITE 567 OR EQUIVALENT.

NOTE:

04 ID0226010
34

ENGINE OIL FILL

8
6

3
2

7
5

02 ID0213215
35

ENGINE OIL FILL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 116-047 10 BULK HOSE (1-1/2",SOLD PER 1")
2 110-250 2 WORM CLAMP (1.25" TO 2.125")
3 106-382 2 FLG LK SCREW (M10-1.50 X 20MM)
5 106-654 4 SCREW (M10-1.50 X 16MM)
6 195-1400 1 OIL FILL
7 195-1399 1 OIL FILL
8 195-1074 1 ENGINE OIL FILL CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0213215
36

INTAKE SYSTEM
11
12
13

10
4

3
1

14
15
7

6 16
8

16

01 ID0213253
37

INTAKE SYSTEM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-121 1 AIR CLEANER ASSEMBLY SEE FOOTNOTE 1 FOR SERVICE PARTS
2 309-877 1 MOUNTING BAND (9.330")
3 195-1332 1 INTAKE HOSE
4 105-1047 1 T-BOLT CLAMP (3.50-3.81)
5 117-852 1 INTAKE ELBOW (4.5")
6 110-170 1 WORM CLAMP (4-1/8" TO 5")
7 155-241 2 S/O COUPLER (02N-05H90)
8 116-108 20 BULK HOSE (5/16", SOLD PER 1")
9 105-117 2 WASHER (5/16")
10 106-386 2 FLG LOCKNUT (M8-1.25)
11 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
12 300-7238 1 CONTROLLER MOUNT
13 195-1345 1 GRADUATED RESTRICTION INDICATOR (25"H2O)
14 105-1308 1 T-BOLT CLAMP (4.00-4.31)
15 115-172 1 COLLAR (02NF-02NF)
16 110-249 2 WORM CLAMP (1/4" TO 5/8")

NOT SHOWN:

FOOTNOTES:
1. SERVICE PARTS: 194-147 ELEMENT (PRIMARY); 194-148 ELEMENT (SECONDARY)

NOTE:

01 ID0213253
38

ELECTRICAL MOUNTING 23
11 7 15

22 20
5
15 9
4
3 6 11
24

4
15 1
16
19 21
11
12 18
13

2
11

14

27

13

26
10
25
4

8
29
28 17
04 ID0214519
39

ELECTRICAL MOUNTING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7238 1 CONTROLLER MOUNT
2 214-905 1 BUSSMAN V.E.C. REPLACEMENT LID 500-1859
3 300-7593 1 COVER
4 106-386 7 FLG LOCKNUT (M8-1.25)
5 195-339 1 WING NUT (1/4-NC)
6 105-078 1 NUT (1/4-NC)
7 211-026 1 DIODE PACK (DEUTSCH)
8 220-1240 1 18-PIN CONTROLLER V3 SEE FOOTNOTE 1
9 217-907 1 ROCKER SWITCH (DPDT) ON-ON
10 106-161 4 FLG SCREW (M6-1.00 X 20MM)
11 106-048 12 LOCKNUT (#10-24)
12 105-816 4 SCREW (#10-24 X1-1/2",PAN SLT)
13 106-712 8 FLG SCREW (M6-1.00 X 16MM)
14 155-751 4 WASHER (1/4", NEOPRENE)
15 105-185 8 BOLT (#10-24 X 1/2", RD SLT)
16 108-116 1 SCREW (1/4-NC X 2-1/2", GD5)
17 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK)
18 217-194 5 MICRO RELAY BASE
19 217-710 5 MICRO RELAY (SPDT)
20 217-184 2 DELAY TIMER (2-SECOND)
21 106-163 5 FLG SCREW (M8-1.25 X 30MM)
22 322-860 1 DIODE BRACKET
23 106-991 1 FLG LK SCREW (M8-1.25 X 20MM)
24 211-078 1 CONNECTOR CAP (TURCK RS-CC)
25 300-5681 1 BRACKET
26 106-574 4 CLIP NUT (M6-1.00)
27 220-1023 1 JT CONTROLLER 2
28 110-332 1 BOLT-ON CLAMP (1-5/8")
29 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)

NOT SHOWN:

FOOTNOTES:
1. BEGINS WITH S/N: CMW______________ FOR THE JT1220 AND S/N: CMW______________ FOR THE JT2020. OLDER UNITS CAN USE 220-1240 AS
A REPLACEMENT FOR 220-1073.

NOTE:

04 ID0214519
40

GRID HEATER CONTROLS

6 1
6

5
12
8 11

3 10
6

9 2
4
13
7
7

01 ID0230611
41

GRID HEATER CONTROLS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7238 1 CONTROLLER MOUNT
2 105-189 2 SCREW (#6-32 X 1/2")
3 107-859 2 NUT, LOCK, #6-32, NYLON INSERT
4 215-1111 1 200 AMP FUSE
5 215-1534 1 PREHEAT SOLENOID
6 106-712 6 FLG SCREW (M6-1.00 X 16MM)
7 106-237 6 LOCKNUT (M6-1.00,PRV TRQ,NLK)
8 300-8794 1 BRACKET
9 195-1472 1 HEATER CONTROL MODULE
10 105-092 2 NUT (5/16-NC)
11 105-091 2 LOCK WASHER (5/16")
12 506-021 2 NUT (#10-32)
13 363-714 2 MODIFIED FUSE PANNEL ASSEMBLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0230611
42

ENGINE SKID

11 2

27
26 9 18
35 37
34 18
12 13
33 31
4
14
19
11 3 30
17
32 29 13 5
28 29 23
36 5 21 15
25 20
6
1 22

23 25 5
11 12
10
11
25 7
25 4

16 4 5
24 11
8

05 ID0219793
43

ENGINE SKID

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4423 1 ENGINE SKID
2 300-4434 1 CENTER MOUNT
3 318-998 1 FRONT MOUNT
4 106-724 10 FLG SCREW (M10-1.50 X 25MM)
5 106-387 13 FLG LOCKNUT (M10-1.50)
6 300-4441 1 BACK PLATE
7 318-985 1 SPACER
8 300-8452 1 FLOOR PLATE
9 300-5367 1 MID FIREWALL
10 320-405 1 COVER PLATE
11 106-162 13 FLG SCREW (M8-1.25 X 20MM, GD8)
12 106-386 8 FLG LOCKNUT (M8-1.25)
13 106-382 6 FLG LK SCREW (M10-1.50 X 20MM)
14 107-287 3 CLIP NUT (M10-1.50)
15 362-1346 1 FLAP
16 106-551 2 CLIP NUT (M8-1.25)
17 105-117 3 WASHER (5/16")
18 116-489 49 BULK EDGE (1/8",SOLD PER FT) VARIOUS QUANTITIES AND LENGTHS
19 106-381 3 FLG LK SCREW (M8-1.25 X 25MM)
20 107-096 3 LOCKNUT (M8-1.25, NLK)
21 110-333 1 BOLT-ON CLAMP (1")
22 116-421 69 BULK EDGE (1/8", SOLD PER FT) 1 @ 69"
23 116-259 17 BULK EDGE (1/2", SOLD PER FT) VARIOUS QUANTITIES AND LENGTHS
24 115-686 11 BULK EDGE (5/32", SOLD PER 1") 1 @ 11"
25 115-704 52 BULK EDGE (1/4", SOLD PER 1") VARIOUS QUANTITIES AND LENGTHS
26 116-978 61 BULK EDGE (1/4", SOLD PER FT) 1 @ 61"
27 118-165 1 SOUND INSULATION
28 211-305 1 BK/AMI 125 AMP FUSE
29 363-714 1 MODIFIED FUSE PANNEL ASSEMBLY
30 105-189 2 SCREW (#6-32 X 1/2")
31 105-215 2 NUT (#6-32)
32 306-602 1 ALARM
33 214-103 1 (2-WAY) MALE CONNECTOR
34 214-104 2 PACKARD MALE TERMINAL
35 157-645 2 WEATHER-PAC SEAL (2.80MM)
36 115-686 5 BULK EDGE (5/32",SOLD PER 1") 1 @ 5"
37 117-978 77 BULK EDGE(3/16 W/ 1" BULB)(FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0219793
44

BATTERY

16
4

2
1
5

10 9 NEGATIVE

8
POSITIVE

13
11

15

+
FRAME GROUND
STARTER
-

12 6

14 ENGINE GROUND

01 ID0219941
45

BATTERY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-5418 1 BATTERY COVER
2. 110-737 1 PULL PIN (5/16" X 2")
3. 116-421 AR BULK EDGE (1/8",SOLD PER FT) USE 1 @ 22"
4. 105-117 1 WASHER (5/16")
5. 217-819 1 BATTERY DISCONNECT SWITCH
6. 215-355 1 BAT CABLE (2/0 GA X 36", BLK)
7. 213-159 1 BAT CABLE (2/0 GA X 63", RED)
8. 215-337 1 BAT CABLE (2/0 GA X 19", BLK)
9. 108-189 1 BATTERY HOLD DOWN
10. 195-339 2 WINGNUT (1/4-NC)
11. 356-491 2 TIE DOWN ROD (1/4-NC X 9.3")
12. 215-262 1 BATTERY (12V, 925 AMP)
13. 215-1562 1 BAT CABLE (2/0 GA X 28",BLACK)
14. 105-832 2 FLG LOCKNUT (1/4-NC)
15. 116-389 AR BULK TUBING (3/4".SOLD PER FT) INCLUDED WITH REF NO 7
16. 106-795 1 WING SCREW (M8-1.25 X 20MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0219941
46

REAR CONTROLS
BEGINS WITH S/N CMWJ2020TB0001303

22
16
24

17
28 11
14
18
3
4 10

6
30 12 7
15
2 23 26 12 19
8 13
13
25

12 5
13 13
9
1 12 27

13 20 16
21
29

02 ID0269107
47

REAR CONTROLS
BEGINS WITH S/N CMWJ2020TB0001303

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4441 1 BACK PLATE
2 318-476 1 VALVE MOUNT
3 157-240 1 SET UP VALVE
4 365-426 3 LEVER (M8-1.25 X 200MM)
5 306-603 1 AUDIO ALARM
6 214-489 2 ROCKER SW (DPDT) (ON)-OFF-(ON)
7 110-962 1 FILLER PLUG
8 214-908 1 ON-OFF KEY SWITCH
9 159-791 1 HYDRAULIC MANIFOLD BLOCK
10 318-695 1 CONTROL DOOR SEE FOOTNOTE 1
11 117-558 1 LATCH, ADJUST LEVER (LOCKING)
12 106-162 12 FLG SCREW (M8-1.25 X 20MM, GD8)
13 106-386 13 FLG LOCKNUT (M8-1.25)
14 106-570 3 SCREW (M8-1.25 X 60MM)
15 106-551 4 CLIP NUT (M8-1.25)
16 110-560 10 POP RIVET (3/16" X 1/2", ALUM)
17 107-193 6 SCREW (M6-1.00 X 16MM,BUT SOC)
18 106-385 6 FLG LOCKNUT (M6-1.00)
19 301-1789 1 COVER PLATE
20 195-972 1 U-BOLT CLAMP (1-3/4")
21 364-661 1 FILLER NECK
22 318-588 1 MANUAL COMPARTMENT
23 214-563 1 RED LED (12V DC)
24 214-589 1 GROUND DRIVE CONTROL
25 110-126 1 BOLT-ON CLAMP (1/2")
26 214-852 1 IGNITION SWITCH
27 106-330 2 SCREW (M8-1.25 X 70MM)
28 301-2486 1 BOLT-ON HINGE
29 301-1792 1 BRACKET
30 115-686 1 BULK EDGE (5/32",SOLD PER 1") USE 4"

NOT SHOWN:

FOOTNOTES:
1. WHEN REPLACING OLD STYLE DOOR "318-736" USE CONTROL DOOR 318-695, BOLT ON HINGE 301-2486, 3X SCREW 107-193 & 3X LOCKNUT 106-385

NOTE:

02 ID0269107
48

REAR CONTROLS
ENDS WITH S/N CMWJ2020CB0001302

22
16

25

17
14 11
18
3
4 10
6
12 7
15
2 24
26 12 19 21
8 20
13 13 13
27
12 5
13 13
9 12
28
1
16
23

04 ID0219938
49

REAR CONTROLS
ENDS WITH S/N CMWJ2020CB0001302

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4441 1 BACK PLATE
2 318-476 1 VALVE MOUNT
3 157-240 1 SET UP VALVE
4 365-426 3 LEVER (M8-1.25 X 200MM)
5 306-603 1 AUDIO ALARM
6 214-489 2 ROCKER SW (DPDT) (ON)-OFF-(ON)
7 110-962 1 FILLER PLUG
8 214-908 1 ON-OFF KEY SWITCH SEE NOT SHOWN FOR REPLACEMENT KEYS.
9 159-791 1 HYDRAULIC MANIFOLD BLOCK
10 318-736 1 DOOR
11 117-558 1 LATCH, ADJUST LEVER (LOCKING)
12 106-162 11 FLG SCREW (M8-1.25 X 20MM, GD8)
13 106-386 12 FLG LOCKNUT (M8-1.25)
14 106-570 3 SCREW (M8-1.25 X 60MM)
15 106-551 4 CLIP NUT (M8-1.25)
16 110-560 10 POP RIVET (3/16" X 1/2", ALUM)
17 107-193 3 SCREW (M6-1.00 X 16MM,BUT SOC)
18 106-385 3 FLG LOCKNUT (M6-1.00)
19 324-959 1 COVER PLATE
20 322-614 1 CLAMP BRACKET
21 195-972 1 U-BOLT CLAMP (1-3/4")
22 318-588 1 MANUAL COMPARTMENT
23 364-661 1 FILLER NECK
24 214-852 1 IGNITION SWITCH
25 214-589 1 GROUND DRIVE CONTROL
26 214-563 1 RED LED (12V DC)
27 110-126 1 BOLT-ON CLAMP (1/2")
28 106-330 2 SCREW (M8-1.25 X 70MM)

NOT SHOWN:
215-1818 KEY, TRACKER CONTROL SWITCH, SINGLE
215-1819 KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

NOTE:

04 ID0219938
50

FRONT HOOD SUPPORT

29 12
15 27 7 1
4
7 8
13

8
10
5 9 2
8 18 12
28 12
12
11 22
8 6
11
3 17
17 26
6 23
19 16

21 17
20

19
24
14
25
17
11
16

04 ID0219801
51

FRONT HOOD SUPPORT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7221 1 MID HOOD
2 300-7230 1 FRONT MOUNT
3 300-7233 1 REAR ARM MOUNT
4 300-7236 1 FRONT ARM MOUNT
5 300-7417 1 LATCH
6 106-674 5 BOLT (M10-1.50 X 30MM,BUT SOC)
7 106-163 2 FLG SCREW (M8-1.25 X 30MM)
8 106-387 12 FLG LOCKNUT (M10-1.50)
9 179-593 1 BUSHING
10 105-842 1 SCREW (M8-1.25 X 20MM, SOC)
11 106-561 13 LOCKNUT (M8-1.25,PRV TRQ,10.9)
12 106-724 7 FLG SCREW (M10-1.50 X 25MM)
13 300-5601 1 BRACKET
14 106-381 10 FLG LK SCREW (M8-1.25 X 25MM)
15 107-380 2 CARRIAGE BOLT(M8-1.25X30MM,BX)
16 106-971 4 SHLD BLT (M12 X 50MM,M10-1.50)
17 179-832 8 SLEEVE
18 106-700 4 SCREW (M12-1.75 X 80MM)
19 106-709 4 FLG LK NUT (M12-1.75)
20 110-655 4 BALL SCREW (5/16-NC X 1/2")
21 105-089 2 LOCKNUT (5/16-NC)
22 319-706 2 ARM
23 151-227 2 GAS STRUT
24 319-707 2 ARM
25 300-8533 1 HOOD BRACKET
26 300-8531 1 HOOD BRACKET
27 110-333 1 BOLT-ON CLAMP (1")
28 105-095 1 WASHER (1/4")
29 110-332 1 BOLT-ON CLAMP (1-5/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0219801
52

FRONT FIXED HOOD

13
19

19 10

12
11
3 9
2
4 6 20
1
14
5 18 16

17
15

05 ID0219807
53

FRONT FIXED HOOD

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7221 1 MID HOOD
2 300-5556 1 BRACKET
3 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8)
4 106-386 12 FLG LOCKNUT (M8-1.25)
5 108-112 3 STUD BOLT (M8-1.25 X 70MM)
6 362-1297 1 SOUND INSULATION
7 362-1296 1 SOUND INSULATION
8 362-1298 1 SOUND INSULATION
9 362-1303 1 THERMAL INSULATION
10 362-1278 1 AIR BAFFLE
11 110-333 1 BOLT-ON CLAMP (1")
12 106-163 1 FLG SCREW (M8-1.25 X 30MM)
13 362-1281 1 FRONT FIXED HOOD ASSY SERVICE PART 191-1504
14 115-619 2 EXTENSION SPRING
15 300-7241 2 LATCH
16 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)
17 105-797 2 SCREW (M6-1.00 X 20MM, BX)
18 300-8326 2 BUSHING
19 118-183 165 BULK EDGE (SOLD BY FOOT) VARIOUS LENGTHS AND QUANITIES
20 116-789 3 RUBBER EDGE TRIM 1/8" (FT) USE 3"

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0219807
54

FRONT OPENING HOOD

3 1

10
5
4
6
7
11
12
20
8
9

14 20
17 13
15 18

16
19

04 ID0219812
55

FRONT OPENING HOOD

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7221 1 MID HOOD
2 196-351 1 EXHAUST TUBE (4" X 12")
3 194-027 1 MUFFLER CLAMP
4 117-538 1 GRAB HANDLE
5 117-558 2 LATCH, ADJUST LEVER (LOCKING)
6 106-640 2 SCREW (M6-1.00 X 20MM,BUT SOC)
7 362-1301 1 SOUND INSULATION
8 362-1307 1 AIR BAFFLE
9 362-1405 1 THERMAL INSULATION
10 362-1300 1 SOUND INSULATION
11 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)
12 362-1299 1 SOUND INSULATION CUT AS REQUIRED TO FIT AROUND GUSSET
13 117-427 1 POCKET PULL HANDLE
14 362-1283 1 FRONT HOOD ASSEMBLY SEVICE PART 191-1503
15 105-095 2 WASHER (1/4")
16 106-048 2 LOCKNUT (#10-24)
17 106-712 2 FLG SCREW (M6-1.00 X 16MM)
18 300-8999 1 LOCK PLATE
19 110-514 1 LOCKING LATCH (ADJUSTABLE)
20 118-183 173 BULK EDGE (SOLD BY FOOT) VARIOUS LENGTHS AND QUANITIES

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0219812
56

REAR FIXED HOOD

7
OLD STYLE 6
6
8 21
1
14 9
6 17
15
13 20
12 7
19

7 18

2
7
11 6
3
6
5
7 7
16 6
10 7

07 ID0219829
57

REAR FIXED HOOD

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 319-801 1 REAR HOOD SUPPORT
2 300-5371 1 GRILLE
3 300-5379 1 PANEL SUPPORT
4 319-804 1 PANEL SUPPORT
5 319-394 2 BRACKET
6 106-162 18 FLG SCREW (M8-1.25 X 20MM, GD8)
7 106-386 24 FLG LOCKNUT (M8-1.25)
8 106-397 2 WASHER (M12, HARDENED)
9 115-482 2 GRIP RING (.500")
10 108-112 2 STUD BOLT (M8-1.25 X 70MM)
11 118-183 67 BULK EDGE (SOLD BY FOOT)
12 181-650 1 SPACER (1.395")
13 110-373 2 BOLT-ON CLAMP (13/16")
14 105-665 1 FLG SCREW (M8-1.25 X 55MM)
15 362-1290 1 REAR FIXED HOOD ASSY SERVICE PART 191-1505
16 362-1386 1 SOUND INSULATION
17 116-489 16 BULK EDGE (1/8",SOLD PER FT)
18 300-9448 1 REAR MOUNT BRACKET
19 362-1445 1 SOUND INSULATION
20 105-095 2 WASHER (1/4")
21 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

07 ID0219829
58

REAR OPENING HOOD

12
11 13
1
6 4 5 14
6
9 7

10 6
3
8
2

04 ID0219828
59

REAR OPENING HOOD

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-4441 1 BACK PLATE
2 300-5371 1 GRILLE
3 300-5378 1 HOOD BRACE
4 319-799 1 HOOD BRACE
5 179-583 1 PROP ROD
6 106-162 11 FLG SCREW (M8-1.25 X 20MM, GD8)
7 106-386 11 FLG LOCKNUT (M8-1.25)
8 116-489 16 BULK EDGE (1/8",SOLD PER FT)
9 117-558 1 LATCH, ADJUST LEVER (LOCKING)
10 118-183 67 BULK EDGE (SOLD BY FOOT)
11 362-1291 1 REAR HOOD ASSY SERVICE PART 191-1506
12 117-427 1 POCKET PULL HANDLE
13 362-1387 1 SOUNDS INSULATION
14 116-421 69 BULK EDGE (1/8", SOLD PER FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0219828
60

NOTES:

ID0134963
61

FRAME
COMPONENTS
62

CARRIAGE 10

9
2 4 9
7
7

5
3

6
11 1

A
12
8
A

A - WATER
B - ROTATION A 13
C - ROTATION B E F
D - THRUST A D G
E - THRUST B FRONT
J L
F - CASE DRAIN
G - 2-SPEED ENG DRILL H
H - 150-1469 SIDE FRAME
J - 150-1467 MAN. BLOCK

K - 150-1470 K
A B C
L - 150-1468
VIEW A-A
05 ID0227157
63

CARRIAGE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-2815 1 RIGHT SIDE PLATE
2 319-328 1 LEFT SIDE PANEL
3 327-581 1 HOSE CARRIER MOUNT
4 318-873 1 BRACKET, TOP
5 327-618 1 SHIELD
6 105-998 8 SCREW (M16-2.00 X 40MM) USE LOCTITE 242, TORQUE TO 140 FT. LBS.
7 106-390 4 WASHER (M10)
8 105-249 4 CARRIAGE BOLT(3/8-NC X 1-1/4")
9 105-047 4 LOCKNUT (3/8-NC)
10 324-645 1 HOSETRACK GUARD
11 106-574 3 CLIP NUT (M6-1.00)
12 106-848 3 FLG SCREW (M6-1.00 X 25MM)
13 150-3863 1 HOSE TRACK (5" X 124" W/ HD ENDS) SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1

NOT SHOWN:
500-2367 HOSE TRACK END AND LINK KIT (HEAVY DUTY)
500-2362 INNER HOSE SLEEVE 174.5"
500-2363 OUTER HOSE BAG
500-2309 SRC PIN KIT INCLUDES: 1 SRC049 PIN & 1 SRC021 RETAINING RING
324-614 EZ OUT BAR (3.17")
324-615 EZ OUT BAR (4.28")

118-297 OUTER BAG (182") FOR 318-644 ONLY


118-298 OUTER BAG (174") FOR 318-644 ONLY
500-2291 AR HOSE TRACK BRACKET FOR 318-644 ONLY
500-1001 REPAIR LINK FOR 318-644 ONLY
FOOTNOTES:
HOSE TRACK 150-3863 SUPERSEDES 318-644

NOTE:

05 ID0227157
64

CARRIAGE SPINDLE

19

11 20
10
18 1

7
6
5
4
16
8
9

15 8
15

8
9

8
16
17
2
3
13

14
13

12

04 ID0227145
65

CARRIAGE SPINDLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1027 1 ROTATION MOTOR
2 166-426 1 SLIDING SPINDLE SHAFT
3 400-905 1 SAVER SUB (1.94-4 FM DS)
4 177-034 1 SHAFT SPACER
5 106-865 1 NUT
6 185-074 1 TANG LOCK WASHER (1.792")
7 185-067 1 THRUST LOCKNUT (1.767-NF-18)
8 159-898 4 SPRING CAP
9 118-292 2 COMPRESSION SPRING
10 106-397 4 WASHER (M12, HARDENED)
11 106-707 4 SCREW (M12-1.75 X 45MM, SOC) USE LOCTITE 242 OR EQUIVALENT
12 106-642 8 SCREW (M10-1.50 X 65MM) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 47 FT. LBS
13 106-396 16 WASHER (M10, HARDENED)
14 105-894 8 LOCKNUT(M10-1.50,PRV TRQ,10.9)
15 108-120 6 SHLD BLT(1/4" X 1-1/2",#10-24)
16 106-048 6 LOCKNUT (#10-24)
17 157-019 1 O-RING (139 D90)
18 153-242 1 WATER SWIVEL (12N-12NF) SEE FOOTNOTE 1
19 105-857 8 BOLT (3/8-NC X 3", SOC, GD8)
20 159-577 1 RELIEF MANIFOLD SERVICE PARTS INCLUDE: 150-1326 HYDRAULIC VALVE CARTRIDGE, USE
KIT 190-1769 FOR SEAL REPLACEMENT.

NOT SHOWN:

FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

04 ID0227145
66

THRUST DRIVE

13

3
23
15
16
22
17
18 16 12
15
11
20 19
19
14 4

21 7
8 6

2
9
4

10
8 5

03 ID0227110
67

THRUST DRIVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-2815 1 RIGHT SIDE PLATE
2 319-328 1 LEFT SIDE PANEL
3 157-317 4 MOTOR SEE NOT SHOWN FOR SERVICE PART KITS
4 141-730 8 RBC ROLLER
5 318-344 4 LOWER ROLLER MOUNT
6 179-704 4 ECCENTRIC BUSHING
7 106-949 7 WASHER (3/4", HARDENED)
8 105-388 8 NUT (3/4-NF) TORQUE TO 62 FT. LBS.
9 106-030 8 LOCK WASHER (M12)
10 105-273 8 SCREW (M12-1.75 X 30MM) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 55 FT. LBS.
11 106-398 8 WASHER (M16, HARDENED)
12 107-197 8 SCREW (M16-2.00 X 80MM, 10.9) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 200 FT. LBS.
13 106-472 8 SCREW (M14-2.0 X 35MM) USE LOCTITE 242 OR EQUIVALENT,TORQUE TO 88 FT. LBS.
14 166-448 2 THRUST DRIVE
15 106-390 12 WASHER (M10)
16 105-072 12 LOCK WASHER (3/8")
17 105-258 3 BOLT (3/8-NC X 3-3/4") USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT. LBS.
18 500-003 3 BOLT (3/8-NC X 2-3/4") USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT. LBS.
19 106-108 6 BOLT (3/8-NC X 4-3/4") USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT. LBS.
20 150-2049 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS
21 150-2050 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS
22 150-2051 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS
23 150-2052 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:
500-1727 HYD PILOT LOGIC CARTRIDGE, -10 USED ON 150-2049
500-1728 HYD PILOT LOGIC CARTRIDGE, -20 USED ON 150-2049
500-1647 SOLENOID VALVE CARTRIDGE, 4W-2P USED ON 150-2049
500-1648 SOLENOID COIL USED ON 150-2049
500-1649 SOLENOID VALVE CARTRIDGE 2W-2P, NC USED ON 150-2050 & 150-2051
500-1650 SOLENOID COIL USED ON 150-2050, 150-2051 & 150-2052
500-1651 SOLENOID VALVE CARTRIDGE 2W-2P, NO USED ON 150-2052
500-1652 SOLENOID VALVE CARTRIDGE 2W-2P, NO USED ON 150-2052
500-1953 NUT, COIL RETAINING USED ON 150-2049, 150-2050 & 150-2051
500-1954 NUT, COIL RETAINING USED ON 150-2052
500-1269 SEAL REPAIR KIT
500-1228 SHAFT AND BEARING KIT

FOOTNOTES:

NOTE:

03 ID0227110
68

ROTATION GEAR BOX

7
8
5 9
10
4
3
2
1

15
16 18

24
22

23 11
12
13
20

19
17

14 21
6

02 ID0114195
69

ROTATION GEAR BOX

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
166-451 GEAR BOX (1.78:1 ROTATION) INCL REF NO.'S 1 - 24
1. 126-100 2 TAPERED BEARING (2")
2. 126-099 2 TAPERED RACE (3.25")
3. 166-528 1 INPUT PINION
4. 106-771 10 SCREW (M12-1.75 X 60MM, SOC)
5. 162-027 1 GEARBOX HOUSING
6. 106-866 2 DOWEL PIN (10MM X 30MM)
7. 162-004 1 GEARBOX COVER
8. 165-800 5 SHIM (.002")
9. 165-801 5 SHIM (.003")
10. 165-802 5 SHIM (.007")
11. 165-829 5 SHIM (.002")
12. 165-830 5 SHIM (.003")
13. 165-828 5 SHIM (.007")
14. 160-1102 1 OUTPUT GEAR
15. 159-003 1 AIR VENT (02N)
16. 514-123 1 PICKUP TUBE (02N-02NF90-2")
17. 166-434 1 OUTPUT SHAFT
18. 126-076 1 TAPERED RACE (5.118")
19. 126-075 1 TAPERED BEARING (3.346")
20. 155-869 2 INTERNAL SEAL (3.250")
21. 115-211 2 PLUG (08N,SQ, MAG)
22. 126-157 1 TAPERED RACE
23. 126-156 1 TAPERED BEARING
24. 115-896 1 EXTERNAL SNAP RING (3.875")

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0114195
70

ASSISTED MAKEUP
BEGINS WITH S/N: CMWJ2020J60000307

11 3
6
13
2 12

1
2 7

8
9

10

06 ID0165424
71

ASSISTED MAKEUP
BEGINS WITH S/N: CMWJ2020J60000307

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-2615 1 SLIDER
2 153-242 1 WATER SWIVEL (12N-12NF) SEE FOOTNOTE 2
3 215-1002 1 POSITION SENSOR SEE FOOTNOTE 1
4 106-427 4 SCREW (M5-0.80 X 22MM, SOC)
5 300-2620 1 SENSOR ROD
6 110-774 1 BALL JOINT (1/4-NF)
7 300-2625 1 COVER
8 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 106-850 4 LOCKNUT (M5-0.80)
11 105-152 1 NUT (1/4-NF)
12 300-2815 1 RIGHT SIDE PLATE
13 106-678 1 LOCKNUT (1/4-NF)

NOT SHOWN:

FOOTNOTES:
1. 215-1617 MAGNETIC SLIDER. APPLY LOCTITE 242 OR EQUIVALENT TO JAM NUT ON SENSOR BODY
2. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

06 ID0165424
72

PINION DRIVE ASSEMBLY

02 ID0138503
73

PINION DRIVE ASSEMBLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
166-448 - PINION DRIVE
1. 115-456 2 EXTERNAL SNAP RING
2. 125-044 4 BALLBEARING (1.717")
3. 160-1019 2 PINION
4. 318-351 1 MOTOR PLATE

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0138503
74

PIPE GUIDE

1 4

3
1
2

9
6

10
8
7

04 ID0121847
75

PIPE GUIDE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 362-1811 4 PIPE GUIDE
2. 320-814 1 RIGHT PIPE GUIDE RETAINER
3. 320-802 1 LEFT PIPE GUIDE RETAINER
4. 110-368 1 SNAPPER PIN (3/8" X 1-1/2")
5. 107-590 2 CARRIAGE BOLT (M12-1.75 X 80MM)
6. 149-973 1 ROD WIPER
7. 318-863 1 PIPE GUIDE MOUNT
8. 107-870 3 PULL PIN (.5" X 5")
110-033 - HAIR CLIP PIN (1/8" X")
9. 106-685 5 LOCKNUT(M12-1.75,PRV TRQ,10.9)
10. 106-855 3 SCREW (M12-1.75 X 140MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0121847
76

ROTATING WRENCH
BEGINS WITH S/N:

2 4
21 3
6
9
23
20

8 5
22

19
7
10

11

12
17 18 13

12

14

15
16

07 ID0159628
77

ROTATING WRENCH
BEGINS WITH S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-2508 1 REAR WRENCH
2. 375-1129 2 JAW INSERT
3. 357-225 1 JAW
4. 106-847 2 SCREW (M10-1.50 X 16MM, SOC) LOCTITE 242
5. 107-890 4 SCREW (M16-2.00 X 50MM, SOC) LOCTITE 242
6. 105-561 1 ROLL PIN (3/8" X 2-3/4")
7. 151-219 1 CYL (4.0" X 2.0" X 2.0") BEGINS WITH S/N SEE FOOTNOTE 1
8. 118-115 1 COMPRESSION SPRING
9. 106-724 1 FLG SCREW (M10-1.50 X 25MM)
10. 324-914 1 ROTATING WRENCH
11. 179-504 2 WRENCH PIN - SHORT
12. 105-1012 4 FLG LK SCREW (M12-1.75 X 20MM)
13. 316-462 1 CENTERING PIN
14. 106-383 1 FLG LK SCREW (M10-1.50 X 30MM)
15. 179-505 2 WRENCH PIN - LONG
16. 179-147 1 TAPERED PIN (31.7MM X 200MM)
17. 181-982 1 TAPERED INSERT (1.25")
18. 106-806 1 FLG LK SCREW (M12-1.75 X 25MM)
19. 125-771 1 COMPOSITION BUSHING (1.25")
20. 151-038 1 CYL (2.0 X 1.0 X 4.0)
21. 125-770 1 COMPOSITION BUSHING (1")
22. 179-510 1 TAPERED PIN (1" X 6.16")

NOT SHOWN:

FOOTNOTES:
1. CYLINDER WITH ONE PIECE HEAD

NOTE:

07 ID0159628
78

STATIONARY WRENCH
BEGINS WITH S/N: CMWJ2020C60000334
1 10
2
17
18
15

16
12

2
4 6

11

18
14

13 5
9
19

8 7

08 ID0159626
79

STATIONARY WRENCH
BEGINS WITH S/N: CMWJ2020C60000334

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-2507 1 FRONT WRENCH
2. 375-1129 2 JAW INSERT
3. 357-225 1 JAW
4. 106-847 2 SCREW (M10-1.50 X 16MM, SOC) LOCTITE 242
5. 107-890 4 SCREW (M16-2.00 X 50MM, SOC) LOCTITE 242
6. 105-561 1 ROLL PIN (3/8" X 2-3/4")
7. 151-219 1 CYL (4.0 X 2.0 X 2.0) BEGINS WITH S/N: SEE FOOTNOTE 1
8. 179-504 2 WRENCH PIN - SHORT
9. 105-1012 2 FLG LK SCREW (M12-1.75 X 20MM)
10. 115-506 1 KLIP RING (.500")
11. 179-528 1 PIN
12. 151-220 1 CYLINDER (1.0 X .50 X .90)
13. 106-995 3 FLG LK SCREW (M10-1.50 X 45MM)
14. 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9)
15. 107-295 2 ROLL PIN (.375" X 3.750")
16. 179-783 1 PIPE SUPPORT
17. 106-477 1 SCREW (M12-1.75 X 45MM, 10.9)
18. 323-061 2 MOUNT PLATE
19. 106-387 3 FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:
1. CYLINDER WITH ONE PIECE HEAD

NOTE:

08 ID0159626
80

FUEL TANK

5A

10 A 11 7 5B
12 RETURN
SUPPLY 6
9 (FILTER)
16 TO FILLER
11 5C NECK
10 B
6
15 9
4 3

14

13
1

17

03 ID0233588
81

FUEL TANK

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-7777 1 FUEL TANK
2 116-1003 10 BULK HOSE (2", SOLD PER IN) USE 1 @ 10"
3 110-134 2 WORM CLAMP (2.062" TO 2.750")
4 514-312 1 S/O COUPLER (08N-08H)
5 116-322 33 BULK HOSE (1/2",SOLD PER 1") USE 1 @ 2" (5A), 1 @ 28" (5B) & 1 @ 3" (5C)
6 110-217 6 WORM CLAMP (7/16" TO 1")
7 156-729 1 S/O TEE (O8H-O8H-O8H)
8 111-021 1 BREATHER CAP (TANK)
9 153-871 2 S/O COUPLER (06N-06H90, BRS)
10 116-881 163 BULK HOSE (3/8", SOLD PER FT) USE 1 @ 90" (10A) & 1 @ 73" (10B)
11 110-249 4 WORM CLAMP (1/4" TO 5/8")
12 105-214 5 FLG SCREW (#10-24 X .5")
13 106-632 6 FLG LK SCR (M12-1.75X35MM,SER)
14 106-709 6 FLG LK NUT (M12-1.75)
15 115-686 12 BULK EDGE (5/32",SOLD PER 1") USE 1 @ 12"
16 217-568 1 FUEL SENDER INCLUDES 165-704 GASKET
17 115-152 1 PLUG (12N, SQ FM)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0233588
82

GROUND DRIVE TRACKS

32

33

31

29

28

25
27 26
11 24
21
22
23
20
10
19
18
16
12
17 9
15 13
30

1 14

8
7

5
4
3
2

17 ID0025318
83

GROUND DRIVE TRACKS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 315-175 2 GROUND DRIVE TRACK
2. 170-336 2 FRONT IDLER ROLLER
3. 353-403 2 YOKE
4. 353-482 2 SPRING PLATE
5. 117-122 2 COMPRESSION SPRING
6. 353-402 2 SPACER TUBE
7. 151-161 2 GREASE CYLINDER
8. 353-473 2 STOP TUBE
9. 157-099 - O-RING (042 D70) INCLUDED WITH 166-172
10. 106-204 4 BOLT (1/2-NC X 1-1/2", SOC) TORQUE TO 100 FT-LB
11. 166-172 2 GEAR BOX (5.44:1) GROUND DRIVE. INCLUDES ITEM 13
12. 106-341 4 SCREW (MI6-2.00 X 70mm) TORQUE TO 159 FT-LB
13. 155-581 - HYD MOTOR
500-658 SEAL REPAIR KIT
14. 106-355 4 FLG NUT (M16-2.00, 10.9)
15. 170-335 14 IDLER ROLLER
16. 106-709 2 FLG LOCKNUT (M12-1.75)
17. 107-337 14 SCREW (M16-2.00 X 150mm, 10.9)
18. 106-442 14 FLG LOCKNUT (M16-2.0, PRV TRQ)
19. 106-340 4 SCREW (M16-2.00 x 50mm) TORQUE TO 159 FT-LB
20. 106-392 4 WASHER (M16)
21. 105-1352 2 WASHER (1.265)
22. 105-917 2 CASTLE NUT (1-1/4-NF) TORQUE TO 500-675 FT-LB
23. 105-501 2 COTTER PIN (.125" X 2.0")
24. 174-008 2 SPROCKET (11T)
140-1084 2 SPROCKET (11T)
25. 166-857 2 KEY (.437" X 1.950")
26. 348-962 2 HOSE PROTECTOR
27. 106-632 2 FLG LK SCREW (M12-1.75 X 35mm)
28. 116-978 AR BULK EDGE (1/4" SOLD PER FT) USE 6.35"
29. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 7"
30. 324-456 2 TRACK SUPPORT
31. 325-469 - FRAME SEE FOOTNOTE 1 FOR TRACK FRAME GUSSET KIT
32. 106-724 - FLG LK SCREW (M10-1.50 X 25MM)
33. 106-387 1 FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:
1. 190-2503 TRACK FRAME GUSSET KIT FOR UNITS PRIOR TO CMWJT20XAF0000322. WELDING REQUIRED.

NOTE:

17 ID0025318
84

GEARBOX
GROUND DRIVE

25
21 26 11 10 5 7 4 3 2 1
24 8
27 6
22

9
23
15
14
16

13
31
17 30

18
28
12 20
19

29

13 ID0043037
85

GEARBOX
GROUND DRIVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
166-172 GEARBOX (5.44:1) INCLUDES REF. NO.'S 1-12, 14-16, 21-31
1 168-052 1 INPUT PINION
2 105-069 1 WASHER (.406")
3 105-024 1 LK BOLT (3/8-NC X 3/4", NLK) TORQUE TO 45 FT-LBS
4 168-051 1 CLUSTER GEAR
5 126-185 2 BEARING CAGE (1.50 WD)
6 182-220 1 SPACER
7 126-017 2 BEARING RACE (1.25")
8 179-235 1 PIN
9 168-053 1 OUTPUT GEAR
10 125-270 1 TAPERED RACE (3.265")
11 125-269 1 TAPERED BEARING (1.75")
12 160-449 1 SHAFT
13 140-1084 1 11 TOOTH SPROCKET SUPERSEEDES 174-008
14 125-326 1 TAPERED RACE (3.75")
15 125-327 1 TAPERED BEARING (1.750")
16 155-881 1 INTERNAL SEAL (1.750")
17 105-1352 1 WASHER (1.265)
18 105-917 1 CASTLE NUT (1-1/4-NF) TORQUE TO 525-675 FT-LBS
19 105-501 1 COTTER PIN (.125" X 2.0")
20 166-857 1 KEY (.437" X 1.95")
21 106-857 14 SCREW (M10-1.50 X 55MM, SOC) TORQUE TO 45 FT-LBS
22 106-866 1 DOWEL PIN (M10 X 30MM)
23 348-749 1 HOUSING (MACHINED)
24 348-254 1 CAST COVER, MACHINED
25 165-800 1 SHIM (.002") AS REQUIRED
26 165-801 1 SHIM (.003") AS REQUIRED
27 165-802 1 SHIM (.007") AS REQUIRED
28 157-099 1 O-RING (042 D70)
29 155-581 1 HYD MOTOR
30 106-204 2 BOLT (1/2 - NC X 1.50", SOC) USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS
31 115-025 4 PLUG (08N, SQ FM, MAG)

NOT SHOWN:

FOOTNOTES:

NOTE:

13 ID0043037
86

FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125

1 3

3
2

10 ID0024142
87

FRONT IDLER
ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK500H60000254
ENDS WITH S/N: CMWSK650A60000427 ENDS WITH S/N: CMWXT850C60000125
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
170-336 - FRONT IDLER ROLLER INCLUDES REF NO.'S 1-4
1 353-477 2 BLOCK, PUSH OBSOLETE, SEE FOOTNOTE 2
2 105-561 2 ROLL PIN (3/8" X 2-3/4")
3 170-342 1 IDLER ROLLER SUB SEE FOOTNOTE 1
4 167-307 1 SHAFT, IDLER

NOT SHOWN:

FOOTNOTES:
1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.
2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10 ID0024142
88

GREASE CYLINDER

03 ID0113534
89

GREASE CYLINDER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-161 GREASE CYLINDER INCL REF NO.'S 1 - 4
1. 353-404 1 GREASE CYLINDER
2. 153-501 1 CYLINDER ROD
3. 155-732 1 BACKUP RING (224 D90)
4. 155-704 1 0-RING (224 D70)
5. 115-019 1 ZERK (02N)
6. 159-093 1 RELIEF VALVE (5/8-NF, 02N)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0113534
90

STABILIZER

14

13
15
12

10
11
7

10
7

10 5

2 4

03 ID0113828
91

STABILIZER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 316-819 2 STABILIZER ARM
2. 183-882 2 TAPERED PIN (44.4MM X 228.6MM)
3. 125-772 2 COMPOSITION BUSHING (1.5")
4. 106-470 4 FLG SCREW (M16-2.00 X 40MM)
5. 316-880 2 STABILIZER PAD
6. 183-209 2 BARREL PIN
7. 115-511 4 KLIP RING (1-1/2")
8. 181-975 4 TAPERED INSERT (1.75")
9. 179-242 2 TAPERED PIN (44.45MM X 196MM)
10. 125-773 6 COMPOSITION BUSHING (1.75")
11. 151-029 2 CYL (3" X 1.5" X 10")
12. 323-706 2 CYLINDER LOCK
13. 195-339 4 WING NUT (1/4-NC)
14. 105-078 4 NUT (1/4-NC)
15. 107-304 4 SCREW (1/4-NC X 1",BUT SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0113828
92

FRAME TILT
18

17

2
DRILL FRAME 1

2
1

19

20
2 4

16 5

TRACK FRAME
7 5

6
14
15

9 13

11 12
10
06 ID0113832
93

FRAME TILT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 181-975 2 TAPERED INSERT (1.75")
2. 106-470 3 FLG SCREW (M16-2.0 X 40MM) USE #242 LOCTITE OR EQUIVALENT
3. 179-503 1 TAPERED PIN (1.75" X 10.75")
4. 183-768 1 TAPERED PIN (44.4MM X 205MM)
5. 125-773 3 COMPOSITION BUSHING (1.75")
6. 151-089 1 CYL (3.5 X 1.75 X 3.0)
7. 125-754 1 COMPOSITION BUSHING (2")
8. 183-919 1 TAPERED PIN (50.8MM X 190MM)
9. 184-064 1 TAPERED INSERT (2")
10. 106-344 1 SCREW (M20-2.5 X 40MM)
11. 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9)
12. 320-169 1 FRAME STOP
13. 320-170 AR SHIM PLATE
14. 105-247 1 SCREW (M12-1.75 X 35MM)
15. 106-579 1 SCREW (M12-1.75 X 120MM) DO NOT USE
16. 107-660 1 WASHER
17. 327-579 1 BULKHEAD BRACKET
18. 105-249 2 CARRIAGE BOLT
19. 106-390 2 WASHER (M10)
20. 105-047 2 LOCK NUT

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0113832
94

PROXIMITY SWITCHES

2 2

1 1

4
6 3
1

4
3
5

4
3

02 ID0175723
95

PROXIMITY SWITCHES

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 215-1175 3 PROXIMITY SWITCH
2. 106-426 4 SCREW (M5-0.80 X 25MM, SOC
3. 106-850 6 LOCKNUT (M5-0.80)
4. 105-284 6 WASHER (3/16")
5. 107-451 1 SHIM
6. 107-465 2 SCREW (M5-0.80 X 30MM, SOC

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0175723
96

PROXIMITY SWITCHES
DRILL PIPE 3
4 5
9

2 6

12

2
4

3
1
8

5 11

10

06 ID0042370
97

PROXIMITY SWITCHES
DRILL PIPE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 215-1175 2 PROXIMITY SWITCH
2. 106-426 4 SCREW (M5-0.80 X 25MM, SOC
3. 106-850 4 LOCKNUT (M5-0.80)
4. 105-284 4 WASHER (3/16")
5. 105-818 2 BOLT {1/4-NC X 1-1/2}
6. 105-085 2 LOCKNUT {1/4-NC}
7. 115-601 2 EXTENSION SPRING (4.062"}
8. 325-578 2 TARGET ARM
9. 325-586 1 FOLLOWER ARM {FRONT}
10. 325-579 1 FOLLOWER ARM {REAR}
11. 177-086 1 BUSHING
12. 126-128 1 WASHER SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. USE AS NEEDED.

NOTE:

06 ID0042370
98

NOTES:

ID0134963
99

OPERATOR
STATION
100

OPERATOR STATION FLOOR

3 1

6
2
7
4

05 ID0219972
101

OPERATOR STATION FLOOR

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5390 1 SEAT SUPPORT
2 179-383 1 PIN, GROOVED
3 300-5387 1 FLOOR
4 106-545 4 LOCKNUT (M16-2.0,PRV TRQ,10.9)
5 107-336 4 FLG SCREW (M16-2.00X45MM,10.9)
6 115-484 2 EXTERNAL SNAP RING (1.000")
7 119-008 SHIM USE AS REQUIRED.
8 301-3878 RIGHT SHIM USE AS REQUIRED.

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0219972
102

OPERATOR SEAT

5
3
1 7
30
4

29
32
31 28
2 27

10
14
9
6
14
15
36
13 16

17 21
19 18 24 25

16 23
22 35
26 18
20
33
18 19
26
16 12
11

34

04 ID0219957
103

OPERATOR SEAT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 117-631 1 SEAT ASSEMBLY
2 300-5605 1 SEAT MOUNT
3 324-426 1 ARMREST LOWER BRACKET
4 318-611 1 UPPER ARM BRACKET
5 117-314 1 ARM REST
6 179-980 1 ROD GUIDE
7 110-383 1 KNOB (3/8-NC, BLACK)
8 106-159 2 FLG SCREW (1/4-NC X 3/4")
9 106-391 2 WASHER (M12)
10 107-802 2 SHLD BLT (M12 X 16MM,M10-1.50)
11 106-390 2 WASHER (M10)
12 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9)
13 106-340 1 SCREW (M16-2.00 X 50MM)
14 106-775 2 JAM NUT (M16-2.00)
15 105-095 4 WASHER (1/4")
16 105-089 6 LOCKNUT (5/16-NC)
17 329-049 1 PROP BAR
18 106-255 3 WASHER (.406")
19 115-477 2 GRIP RING (.375")
20 115-563 1 COMPRESSION SPRING
21 110-027 1 CLEVIS (3/8-NF)
22 110-053 1 CLEVIS PIN (3/8" X 1.078")
23 179-782 1 STOP ROD
24 105-093 1 NUT (3/8-NF)
25 105-557 1 ROLL PIN (3/16" X 1-1/8")
26 110-655 2 BALL SCREW (5/16-NC X 1/2")
27 106-397 1 WASHER (M12, HARDENED)
28 105-273 1 SCREW (M12-1.75 X 30MM)
29 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)
30 106-386 1 FLG LOCKNUT (M8-1.25)
31 108-174 1 ROLL PIN (3/8" X .750")
32 107-702 1 CARRIAGE BOLT (3/8-NC X 3/4")
33 105-694 1 STRUT (90 LB.)
34 300-5390 1 SEAT SUPPORT
35 105-523 1 COTTER PIN (.125" X .750")
36 110-259 1 BOLT-ON CLAMP (.625")

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0219957
104

LEFT CONSOLE

5 20 23
21 6
7
4 18
8
16
17 5

20 4

16
15
21
17 2
3 22
9 4
5 5
5
10 4
13
11
20

19

12

18

14
21

02 ID0214444
105

LEFT CONSOLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1333 1 LEFT CONSOLE
2 117-889 1 CUP HOLDER
3 217-819 1 BATTERY DISCONNECT SWITCH
4 217-907 4 ROCKER SWITCH (DPDT) ON-ON
5 222-145 5 ROCKER SWITCH DPDT(ON)-ON-(ON)
6 217-916 1 ROCKER SWITCH (DPDT) ON-OFF-ON
7 217-908 1 ROCKER SWITCH DPDT ON-ON-(ON)
8 214-301 1 ACCESSORY SOCKET
9 306-607 1 HORN BUTTON
10 306-608 1 BUTTON COVER
11 306-603 1 AUDIO ALARM
12 318-953 1 VALVE COVE PANEL
13 214-563 1 RED LED (12V DC)
14 214-566 1 POTENTIOMETER
15 211-078 1 CONNECTOR CAP (TURCK RS-CC)
16 106-381 7 FLG LK SCREW (M8-1.25 X 25MM)
17 106-386 7 FLG LOCKNUT (M8-1.25)
18 107-358 12 WELLNUT (M4-0.7 X 12.67MM LG)
19 107-414 4 SCREW (M4-0.70 X 30MM,BUT SOC)
20 107-580 12 SCREW (M4-0.70 X 16MM,BUT SOC)
21 105-680 7 NUT (M4, W/LK WSHR)
22 106-556 2 SCREW (M4-0.70 X 20MM)
23 220-664 4 INDICATOR ASSEMLBY

NOT SHOWN:
211-277 1 RESISTOR DIVIDER

FOOTNOTES:

NOTE:

02 ID0214444
106

ESID MODULE & GAUGE PANEL

15 12
1
2 11
9 16
10
5
8
17

6
7

14

4 13

09 ID0214463
107

ESID MODULE & GAUGE PANEL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 318-954 1 GAUGE PANEL
2 217-294 1 PRESSURE GAUGE (3000 PSI) USE 258-045 ON JT2020
3 217-275 1 CONSOLE LIGHT
4 220-1222 1 ESID MODULE
5 363-696 1 GAUGE CLUSTER PANEL
6 215-1582 1 OIL PRESSURE GAUGE (0-150 PSI) BEGINS WITH S/N: CMWJ2020HA0001165; SEE FOOTNOTE 1
7 215-1465 1 ANALOG WATER TEMP GAUGE
8 215-1373 1 ANALOG TACH
9 211-328 1 2.06" VOLTMETER GAUGE
10 211-329 1 2.06" FUEL GAUGE
11 107-358 9 WELLNUT (M4-0.7 X 12.67MM LG)
12 107-393 9 SCREW (M4-0.70 X 16MM, BX)
13 107-871 4 WELLNUT (M6-1.00 X 20.35MM LG)
14 108-184 4 SCREW (M6-1.00 X 30MM, BUT SOC)
15 150-1444 1 PRESSURE GAUGE (2000 PSI)
16 258-045 1 PRESSURE GAUGE (4000 PSI) USE 258-036 ON JT2020
17 362-1313 1 HOLE PLUG

NOT SHOWN:

FOOTNOTES:
1. TO BE USED WITH 215-1583 OIL PRESSURE SENDER (0-150PSI). BEFORE S/N: CMWJ2020HA0001165 215-1376 ANALOG OIL PRESSURE GAUGE WAS
USED WITH 215-183 SENDER, OIL PRESSURE HD

NOTE:

09 ID0214463
108

VANDAL COVER

2
1
2

03 ID0093466
109

VANDAL COVER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-999 1 VANDAL COVER
2 110-737 2 PULL PIN (5/16" X 2")
3 105-1428 1 LYNCH PIN (1/4 X 1-9/16)

NOT SHOWN:

FOOTNOTES:
1. WHEN REMOVING VANDEL COVER, PLACE PINS IN MOUNT PLATE WELDED TO OUTSIDE FRAME RAIL OF ENGINE SKID, FOR SAFE STORAGE.

NOTE:

03 ID0093466
110

RIGHT CONSOLE

4
1
3
13
19
14

16
2 17
20

15
11
9

6
8 10
18
12
5

09 ID0214436
111

RIGHT CONSOLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 117-314 1 ARM REST
2 217-206 1 BUTTON SWITCH (SPST)
3 106-205 4 WASHER (.191")
4 106-556 4 SCREW (M4-0.70 X 20MM)
5 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
6 362-1726 1 RIGHT CONSOLE SUPERSEEDES 362-1331 RIGHT CONSOLE
7 362-1336 1 WEATHER COVER
8 107-570 1 EYE BOLT (M8-1.25 X 20MM)
9 300-3589 1 BRACKET
10 106-078 1 NUT (M8-1.25)
11 110-560 3 POP RIVET (3/16" X 1/2", ALUM)
12 106-386 4 FLG LOCKNUT (M8-1.25)
13 300-6573 1 CLAMP PLATE
14 106-159 2 FLG SCREW (1/4-NC X 3/4")
15 105-1428 1 LYNCH PIN (1/4 X 1-9/16)
16 106-640 4 SCREW (M6-1.00 X 20MM,BUT SOC)
17 107-871 4 WELLNUT (M6-1.00 X 20.35MM LG)
18 106-390 2 WASHER (M10)
19 215-1224 1 DUAL AXIS HALL EFFECTJOYSTICK SEE FOOTNOTES 1 & 2 FOR S/N BREAKS
20 301-4737 1 COVER

NOT SHOWN:
214-415 1 90D MODULE TO RIG CABLE
215-1787 1 JOYSTICK JUMPER SEE FOOTNOTE 1

FOOTNOTES:
1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.
2. ENDS WITH S/N: CMWJ120JB0000428, BEGINS WITH S/N: CMW1220KB0000430
ENDS WITH S/N: CMWJ2020TB0001447, BEGINS WITH S/N: CMWJ2020PB0001447

NOTE:

09 ID0214436
112

ELECTRICAL STRIKE SYSTEM


4
5 22
7 6
13
14
18

15
16
19

11
10 21
3
12
2

17

8
20

07 ID0114299
113

ELECTRICAL STRIKE SYSTEM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-2131 1 TRANSFORMER COVER BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333
2 215-1081 1 CURRENT TRANSFORMER BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333
3 300-2168 1 COVER BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333
4 217-296 1 STROBE LIGHT (AMBER) INCLUDES REF NO.'S 5, 6 & 7
5 214-104 2 PACKARD MALE TERMINAL
6 214-103 1 (2-WAY) MALE CONNECTOR
7 157-645 2 WEATHER-PAC SEAL (2.80MM)
8 106-266 4 FLG NUT (M10-1.50)
9 215-799 1 VOLTAGE STAKE
10 211-042 1 VOLTAGE LIMITER CABLE
11 220-1222 1 ESID MODULE
12 214-554 1 CURRENT COIL CABLE
13 300-4434 1 CENTER MOUNT
14 216-026 1 FLEX-GUARD (.25") USE 1 @ 13"
15 106-049 2 BOLT (#10-24 X 3/4", PLPS)
16 220-1120 1 ENGINE SENSOR AMPLIFIER MODULE
17 106-602 4 SCREW (M8-1.25 X 80MM)
18 116-489 1 BULK EDGE (1/8",SOLD PER FT) USE 1 @ 22"
19 106-048 2 LOCKNUT (#10-24)
20 106-724 4 FLG SCREW (M10-1.50 X 25MM)
21 106-386 4 FLG LOCKNUT (M8-1.25)
22 211-055 1 ANTENNA BULKHEAD CONNECTOR

NOT SHOWN:
318-993 1 TRANSFORMER COVER ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331
211-083 1 CURRENT TRANSFORMER ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331
309-758 1 COVER ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331

FOOTNOTES:

NOTE:

07 ID0114299
114

GROUND DRIVE CONTROL

18
11
14
10
4
14
10

13

23

2
5

9 6

3
17
18
19

12
20 21
7
22

2
PNK RED
PINOUT:
WHT - A - MOBILE SWITCH BRN
JOYSTICK YEL YEL
VIO - B - SET SWITCH 16
BLK - C - ANALOG GROUND BLU

BLU - D - Y AXIS OUTPUT


BLU
ORG
BRN -E - THROTTLE DOWN BLK BLK

GRN -F - ENGINE STOP


THROTTLE
PNK -G - 5V GRA

BRN
RED- H - 12V
RED
GRA- J - THROTTLE UP GRN
YEL -K - X AXIS OUTPUT 15 OP. PRESENCE ENGINE STOP

L - CAVITY PLUG 1 19 MOBILE


WHT

OFF
M - CAVITY PLUG RED/BLK CREEP
VIO
N - CAVITY PLUG
RED/WHT
P - CAVITY PLUG

05 ID0186069
115

GROUND DRIVE CONTROL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
214-589 GROUND DRIVE CONTROL
1. 214-614 1 PUSH BUTTON SWITCH (SPST) OFF-(ON)
2. 106-820 8 SCREW, SELF TAPPING (3.0 X 12MM)
3. 305-664 1 JOY STICK ADAPTER
4. 274-998 1 DECAL
5. 214-615 1 KILL SWITCH
6. 157-040 1 O-RING (-016 D90)
7. 214-613 1 JOYSTICK ASSEMBLY SEE FOOTNOTE 1
215-1394 1 JOYSTICK ASSEMBLY SEE FOOTNOTE 1
8. 157-017 1 O-RING (.018 D90)
9. 149-558 1 JOYSTICK GASKET
10. 214-728 2 TOGGLE SWITCH HALF BOOT (SEAL)
11. 215-1720 1 DIODE 1N5402
12. 105-775 1 D-RING
13. 211-020 1 COILED CORD-MALE
14. 211-021 1 STRAIN RELIEF
15. 106-876 6 SCREW
16. 214-497 1 LOWER HOUSING
17. 214-498 1 UPPER HOUSING
18. 116-933 1 HANDLE
106-894 2 SCREW (#8-32 X 1" PLPS SS) SEE FOOTNOTE 2
19. 157-039 2 O-RING (-014 D90)
20. 217-896 1 TOGGLE SWITCH
21. 214-570 1 TOGGLE SWITCH (DPDT) ON-OFF-ON
22. 116-549 AR ROPE GASKET ( USE 27" )
23. 116-932 1 JOYSTICK KNOB

NOT SHOWN:

FOOTNOTES:
1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G)
1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H)
Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK
X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT

2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS.

NOTE:

05 ID0186069
116

NOTES:

ID0134963
117

HYDRAULICS
118

PUMP STACK MOUNTING


JT2020

10

10 1
13
3
4

2
11

12
9

5 7
6 8

03 ID0214404
119

PUMP STACK MOUNTING


JT2020
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-763 1 MOUNT PLATE
2 106-383 8 FLG LK SCREW (M10-1.50 X 30MM) USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 33 FT-LBS
3 105-073 8 LOCK WASHER (7/16")
4 105-839 8 SCREW (M10-1.50 X 55MM) TORQUE TO 30 FT-LBS
5 106-397 2 WASHER (M12, HARDENED)
6 105-062 2 BOLT (1/2-NC X 1-1/2", FER) USE LOCTITE 242 OR EQUIVALENT
7 105-117 2 WASHER (5/16")
8 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
9 157-860 1 DOUBLE GEAR PUMP
10 194-704 1 FLYWHEEL COUPLING TORQUE TO 50 FT-LBS. SEE NOT SHOWN FOR INDIVIDUAL SERVICE PARTS
11 157-239 1 DUAL HYDROSTAT
12 157-041 1 O-RING (152 D70)
13 110-259 1 BOLT-ON CLAMP (.625")

NOT SHOWN:
500-3350 PUMP DRIVE FLANGE
500-3351 PUMP DRIVE HUB

FOOTNOTES:

NOTE:

03 ID0214404
120

PUMP STACK SUPPLY & RETURN

1
2

2
5
6 9
4

3 20
11 18 A
14 25 FROM
8 21 FILTER
3
12 16
21
18 B 17 14
10 19 22 16 20

FROM SELECTOR
23 22 24 18 D
VALVE RETURN 15
16

18 C
13

04 ID0220409
121

PUMP STACK SUPPLY & RETURN

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 157-768 1 CONNECTOR (12S-20O-06O)
2 159-157 2 QDC ADAPTER (02-06OF)
3 155-168 2 S/O COUPLER (20S-20H90)
4 150-2384 1 CONNECTOR (12S-16O90, 06SF) SPCL
5 150-2205 1 HYD LINE
6 153-908 1 UNION (16S-16OFX90)
7 158-248 1 CHECK VALVE (16SF-16SF,20 PSI)
8 150-2700 1 CONNECTOR (16S-12H90-06SF)
9 154-224 1 CONNECTOR (06S-06O45)
10 154-342 1 CONNECTOR (06S-06O90)
11 116-636 42 BULK HOSE (3/4", SOLD PER FT)
12 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
13 155-004 1 S/O COUPLER (20S-20H)
14 110-274 2 BOLT-ON CLAMP (1-1/4",PER SET)
15 300-5558 1 BRACKET
16 300-5791 3 BACKUP PLATE
17 150-2204 2 HYD LINE
18 116-587 107 BULK HOSE (1-1/4",SOLD PER FT) SEE FOOTNOTE 1
19 149-342 2 T-BOLT CLAMP (1.687")
20 110-133 6 WORM CLAMP(1-1/16"TO 1-15/16")
21 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)
22 105-292 2 SCREW (M8-1.25 X 75MM)
23 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
24 106-386 2 FLG LOCKNUT (M8-1.25)
25 155-174 1 S/O COUPLER (12S-12H90)

NOT SHOWN:

FOOTNOTES:
HOSE: A - 1 @ 28; B - 1 @ 12"; C - 1 @ 50; D - 1 @ 17"

NOTE:

04 ID0220409
122

FILTER AND RESERVOIR HYDRAULICS


14
10 29
17
16 15
18

5 7
8
12
20 28
FROM
11 B FAN MOTOR
11 A
6
27
13
21
TO HYDROSTAT
PUMP 4
2
1

25

24
9
15
14
3 19

TO LOWER
26 COOLER
23

22
05 ID0220083

37260
123

FILTER AND RESERVOIR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2660 1 HYDRAULIC TANK
2 121-059 1 SIGHT GLASS (-24)
3 500-302 1 PLUG (-12 S)
4 150-2079 1 INLET FITTING (20S-20H)
5 157-458 1 FILTER HEAD
6 153-792 1 FILTER ELEMENT (10 MICRON)
7 150-2728 1 CONNECTOR (20S-20H-10O-06SF)
8 150-2239 1 SPECIAL 90(20S-20H-20H)
9 300-5375 1 BRACKET
10 300-5377 1 MOUNT
11 116-587 46 BULK HOSE (1-1/4",SOLD PER FT) SEE FOOTNOTE 1
12 149-342 2 T-BOLT CLAMP (1.687")
13 110-133 2 WORM CLAMP(1-1/16"TO 1-15/16")
14 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
15 106-386 3 FLG LOCKNUT (M8-1.25)
16 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE)
17 154-342 1 CONNECTOR (06S-06O90)
18 159-157 1 QDC ADAPTER (02-06OF)
19 215-1434 1 COOLANT TEMP SENSOR
20 105-214 6 FLG SCREW (#10-24 X .5")
21 165-626 2 FILLER NECK GASKET
22 117-425 AR LINER PAD (.12" THK)
23 362-1084 3 AIR BARRIER
24 115-704 2 BULK EDGE (1/4", SOLD PER 1") 1 @ 2"
25 154-227 1 CONNECTOR (06O-08S90)
26 514-164 1 S/O BR TEE (20S-20H-20H)
27 110-008 1 FILLER BREATHER ASSY.
28 116-812 1 HOSE (10OFX90S-71"-3000)
29 501-325 2 FLG LK BOLT (5/16-NC X 5/8")

NOT SHOWN:

FOOTNOTES:
HOSE A: 1 @ 34", HOSE B: 1 @ 12"

NOTE:

05 ID0220083
124

HYDRAULIC OIL COOLER PLUMBING

TO UPPER
2 COOLER

1A
1C
3

1B

5 TO LOWER
COOLER

01 ID0220110
125

HYDRAULIC OIL COOLER PLUMBING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 116-587 32 BULK HOSE (1-1/4",SOLD PER FT) SEE FOOTNOTE 1
2 149-342 6 T-BOLT CLAMP (1.687")
3 150-2204 2 HYD LINE
4 155-168 1 S/O COUPLER (20S-20H90)
5 514-164 1 S/O BR TEE (20S-20H-20H)
6 150-2210 1 S/O RUN TEE (16S-20H-20H)
7 155-047 1 S/O COUPLER (16S-20H)
8 158-248 1 CHECK VALVE (16SF-16SF,20 PSI)

NOT SHOWN:

FOOTNOTES:
1. HOSE A: 1 @ 17"; HOSE B: 1 @ 6", HOSE C: 1 @ 9"

NOTE:

01 ID0220110
126

ROTATION
2 SPEED
BEGINS WITH S/N: CMWJT2020C60000244 TO VALVE
24 @ PUMP

22

1
28
23
3 27
27 26
2
5 25
29

7 30 19

17
17
18
20
8 4
16

10
14
13 21

9 15

10

11
12

08 ID0158054
127

ROTATION
2 SPEED
BEGINS WITH S/N: CMWJT2020C60000244
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 159-912 - HYD CONTROL VALVE
191-396 - SEAL KIT
500-1942 - SEAL WASHER
2. 154-270 1 CONNECTOR (12S-12O90)
3. 154-338 1 CONNECTOR (12S-12O90, XL)
4. 159-750 1 FLOW CHECK VALVE (06O-06O)
5. 159-609 2 HOSE (12OFX90L-182"-6000)
6. 514-049 1 CONNECTOR (04S-06O90)
7. 150-1177 1 HYD LINE (-06)
8. 150-1185 1 HYD LINE (-16)
9. 150-1186 1 HYD LINE (-16)
10. 154-281 2 CONNECTOR (16S-16O)
11. 159-577 1 RELIEF MANIFOLD USE KIT 190-1769 FOR SEAL REPLACEMENT
150-1326 - HYDRAULIC VALVE CARTRIDGE
12. 105-857 8 BOLT (3/8-NC X 3", SOC, GD8)
13. 159-935 1 HYDRAULIC VALVE
191-426 - SEAL KIT
14. 155-737 - O-RING (214 D70)
15. 150-1027 1 ROTATION MOTOR
150-1041 - SEAL KIT
16. 154-343 1 UNION (06S-06OFX90)
17. 157-017 2 O-RING (018 D90)
18. 154-344 1 UN RUN TEE (06OFX-06O-06O)
19. 150-1176 1 HYD LINE (-6)
20. 514-049 1 CONNECTOR (04S-06O90)
21. 514-414 1 CONNECTOR (04S-06O45)
22. 150-1249 1 HYDRAULIC HOSE
23. 154-229 1 BK CONNECTOR (06O-06O90BK)
24. 157-823 1 HOSE (06OFX90S-26"-3000)
25. 150-1248 1 HYD LINE (-6)
26. 110-998 1 CLAMP HALVES (3/8") PAIR
27. 105-095 2 MACHINERY BUSHING (3/4", 18GA)
28. 105-818 1 BOLT (1/4-NC X 1-1/2")
29. 105-832 1 FLG LOCKNUT (1/4-NC)
30. 157-038 1 O-RING (012 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

08 ID0158054
128

PUMP/ SELECTOR HYDRAULICS

10
9

8
8

"A"
"B"
PUMP PORTS "C"
"D" 1

1 2
11

4
6

TOP
THRUST
D
C

BOTTOM
12 ROTATION

D
C

12

05 ID0121806
129

PUMP/ SELECTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 155-199 2 REDUCER (16S-10SF)
2. 154-308 1 CONNECTOR (10O-12S)
3. 153-295 2 HOSE (10OFX90S-18"-3000)
4. 154-300 1 CONNECTOR (10O-12S90)
5. 154-298 1 CONNECTOR (10S-10O90)
6. 154-301 1 CONNECTOR (10S-10O)
7. 514-048 1 CONNECTOR (12S-12O,LG)
8. 154-367 2 CONNECTOR (12O-16S)
9. 153-077 1 HOSE (12OFX90S-32"-5000)
10. 153-076 1 HOSE (12OFX90S-28"-5000)
11. 154-269 1 CONNECTOR (12S-12O)
12. 159-912 - HYD CONTROL VALVE
191-396 - SEAL KIT
500-1942 - SEAL WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0121806
130

SELECTOR HYDRAULICS

22
2 10
3
17
2

1 21 19

11 2 13 19
1 4
5

18 TO 2 SPEED
14 16 VALVE
8 TO HYD
RETURN
23 6 20
12
15 9
7

08 ID0233747
131

SELECTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-912 2 HYD CONTROL VALVE 500-1942 SEAL WASHER
2 154-252 4 CONNECTOR (04S-04O90)
3 154-379 1 UN BR TEE (04OFX-04O-04O)
4 155-254 1 REDUCER (06S-04SF)
5 154-293 1 BRANCH TEE (04S-04O-04O)
6 154-345 1 RUN TEE (06S-06O-06O)
7 154-228 1 UNION (06O-06OFX90)
8 154-373 1 REDUCER (04O-06OF)
9 154-344 1 UN RUN TEE (06OFX-06O-06O)
10* 106-725 4 SCREW (M10-1.50 X 65MM, SOC)
11* 105-894 4 LOCKNUT(M10-1.50,PRV TRQ,10.9)
12 106-330 2 SCREW (M8-1.25 X 70MM)
13 106-386 2 FLG LOCKNUT (M8-1.25)
14 154-221 1 CONNECTOR (06S-06O)
15 154-220 2 CONNECTOR (04O-06S)
16 154-754 1 HOSE (06OFX-30"-3000)
17 515-331 1 HOSE (04OFX45-22"-3000-AR)
18 515-586 1 HOSE (06OFX90-21"-3000)
19 154-825 1 HOSE (04OFX-12"-3000)
20 515-583 1 HOSE (06OFX90-12"-3000)
21 150-2957 1 HOSE (04OFX90S-14.5"-4000)
22 159-889 1 HOSE (04OFX90L-8"-3000)
23 157-776 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:
516-089 SOLENOID VALVE WITH NUT USED ON 4 WAY VALVE
500-1541 SOLENOID VALVE WITH NUT USED ON 3 WAY VALVE
213-216 SOLENOID COIL WITH DIODE USED ON 4 WAY VALVE
213-196 SOLENOID COIL WITH DIODE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

08 ID0233747
132

FRONT THRUST HYDRAULICS


JT2020 9

5 5
15

B
D3 A
6 D2

OU
OU T2
T 4O
UT
3O
UT
1

OU
T 2
OU
7 T 1

3
4 21
16
6
2

1 8
17 18

14
12
13
20 19

11

23
24
25

22

10

05 ID0219975
133

FRONT THRUST HYDRAULICS


JT2020

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-377 1 HYD LINE (-12)
2. 157-376 1 HYD LINE (-12)
3. 157-379 1 HYD LINE (-06)
4. 514-049 1 CONNECTOR (04S-06O90)
5. 157-317 - MOTOR
500-1269 - SEAL REPAIR KIT
500-1228 - SHAFT AND BEARING KIT
6. 154-247 4 CONNECTOR (10S-12O)
7. 154-222 1 CONNECTOR (06O-08S)
8. 154-221 1 CONNECTOR (06S-06O)
9. 150-2050 - MANIFOLD
500-1953 NUT, COIL RETAINING
10. 154-229 1 BK CONNECTOR (060-06O90BK)
11. 154-300 1 CONNECTOR (10O-12S90)
12. 154-288 1 CONNECTOR (10S-10O90, XL)
13. 510-017 1 REDUCER (12S-10SF)
14. 154-301 2 CONNECTOR (10S-10O)
15. 150-2049 - MANIFOLD
500-1953 NUT, COIL RETAINING
16. 154-381 2 PLUG (08S)
17. 515-558 1 HOSE (06OFX45-165"-3000)
18. 159-606 1 HOSE (10OFX-172"-3000)
19. 159-912 - HYD CONTROL VALVE
191-396 - SEAL KIT
500-1942 - SEAL WASHER
20. 159-605 1 HOSE (10OFX-170"-3000)
21. 154-383 1 PLUG (04S)
22. 515-089 1 HOSE (06OFX-15"-3000)
23. 150-2205 1 HYD LINE
24. 157-039 1 O-RING (014 D90)
25. 110-333 1 BOLT-ON CLAMP (1")

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0219975
134

REAR THRUST HYDRAULICS

16

18 22

9 19
23
17
10

11

9
8
23

14
13

4
7

14
12
20
6 6 8
FLOW

3
7 13
15
5 21
5

15
6
2
5

05 ID0226719
135

REAR THRUST HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-426 1 HYD LINE (-8)
2. 157-425 1 HYD LINE (-8)
3. 150-1400 1 HYD LINE (-10)
4. 157-427 1 HYD LINE (-10)
5. 154-256 4 UNION (08O-08OFX90)
6. 154-246 4 CONNECTOR (06S-08O)
7. 154-323 2 CONNECTOR (08S-10O 90)
8. 154-391 2 CONNECTOR (08S-10O)
9. 157-317 - MOTOR
500-1269 - SEAL REPAIR KIT
500-1228 - SHAFT AND BEARING KIT
10. 150-2051 - MANIFOLD SEE FOOTNOTE 1 FOR SERVICE PARTS.
11. 150-2052 - MANIFOLD SEE FOOTNOTE 2 FOR SERVICE PARTS.
12. 110-879 2 BOLT ON CLAMP (5/8" SET)
13. 110-958 2 BACKUP PLATE
14. 107-025 4 SCREW (M6-1.00 X 50MM)
15. 106-385 4 FLG LOCKNUT (M6-1.00)
16. 154-252 1 CONNECTOR (04S-04O-90)
17. 154-316 1 RUN TEE (04S-04O-04O)
18. 154-976 1 HOSE (04OFX45-13"-3000)
19. 153-364 1 HOSE (04OFX90S-13"-3000)
20. 154-373 1 CONNECTOR (04O-06OF)
21. 159-750 1 CHECK VALVE (06O-06O)
22. 154-255 1 UNION (04O-04OFX90)
23. 117-671 2 ABRASION SLEEVE (1" X 12")

NOT SHOWN:

FOOTNOTES:
1. * 500-1649 - SOLENOID VALVE CARTRIDGE 2W-2P, NC, * 500-1650 - SOLENOID COIL, * 500-1953 - NUT, COIL RETAINING
2. * 500-1650 - SOLENOID COIL, * 500-1651 - SOLENOID VALVE CARTRIDGE 2W-2P, NO, * 500-1652 - SOLENOID VALVE CARTRIDGE 2W-2P, NO
* 500-1954 - NUT, COIL RETAINING

NOTE:

05 ID0226719
136

P.O.R. HYDRAULICS 28 29
BEGINS WITH S/N: CMWJ2020C60000244 28

26 31
41 30
42 30 27

32
21 19
44
43 14
1
2
15 18
4 3
20 16
2
25 17
8
3
7 23

8
8
7 9
7 6
13 22

6
8 10
22 12
7 8

9 7
9
10
34 22
24
39
34 35
FROM
BULKHEAD 11
TO GRIPPER
VALVE 38
37 34
35 5
33
46
TO SELECTOR 3
2 45
RETURN 17
1
36

40 ID0158023
13 37
137

P.O.R. HYDRAULICS
BEGINS WITH S/N: CMWJ2020C60000244

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 158-681 1 HYD RELIEF VALVE
500-756 - SEAL REPAIR KIT
2. 155-163 2 REDUCER (08S-06SF)
3. 155-153 3 CONNECTOR (06S-06S)
4. 159-744 1 TEE (08S-06O-04O, .060 ORF)
5. 159-930 1 CONNECTOR (06S-06O, ORF)
6. 154-224 3 CONNECTOR (06S-06O 45)
7. 159-157 5 QDC ADAPTER (02-06OFX)
8. 159-148 - DUST CAP ( 1 / 8")
9. 154-348 3 UN BR TEE (06OFX-06O-06O)
10. 156-174 2 CONNECTOR (06S-06O)
11. 155-130 - PLUG (06S)
12. 157-822 1 HOSE (06OFX90-30"-3000)
13. 153-320 1 HOSE (06OFX90L-17"-3000)
14. 514-409 1 UNION (06J-06OFX)
15. 155-705 1 O-RING (906 D90)
16. 158-600 1 HYD SHUTTLE VALVE
17. 154-221 1 CONNECTOR (06S-06O)
18. 154-220 1 CONNECTOR (04O-06S)
19. 515-072 1 HOSE (04OFX45-16"-3000)
20. 154-991 1 HOSE (04OFX90S-36"-5000)
21. 159-745 1 TEE (08S-06O-06O, .060 ORF)
22. 154-344 3 UN RUN TEE (06OFX-06O-06O)
23. 153-768 1 HOSE (06OFX90S-18"-3000)
24. 157-823 1 HOSE (06OFX90-17"-3000)
25. 153-877 1 HOSE (06OFX90M-26"-5500)
26. 117-718 1 ABRASION SLEEVE (1" x 36")
27. 117-194 1 ABRASION SLEEVE (1.00" x 16")
28. 154-339 2 CONNECTOR (04N-04O)
29. 258-036 - HYD PRESSURE GAUGE (6000 PSI)
30. 514-418 2 ELBOW (04NF-04NF45)
31. 258-045 - GAUGE (4000 PSI)
32. 150-3182 1 HYD RELIEF VALVE
33. 159-927 1 MANIFOLD
500-756 - SEAL REPAIR KIT
500-1441 - N.O. SPOOL VALVE
500-1442 - P.O. RELIEF VALVE
217-770 - SOLENOID COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

13 ID0158023
138

P.O.R. HYDRAULICS
BEGINS WITH S/N: CMWJ2020C60000244

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
34. 154-228 3 UNION (06O-06OFX90)
35. 154-221 2 CONNECTOR (06S-06O)
36. 158-627 1 SOLENOID VALVE
37. 154-342 3 CONNECTOR (06S-06O90)
38. 515-583 1 HOSE (06OFX90-12"-3000)
39. 515-265 1 HOSE (06OFX-14"-3000)
40. 154-754 1 HOSE (06OFX-30"-3000)
41. 300-4616 1 P.O.R. SUPPORT BRACKET
42. 106-353 2 FLANGE NUT (M6-1.00
43. 106-595 2 SCREW (M6-1.00 X 60MM)
44. 106-382 2 FLANGE LOCK SCREW (M10-1.5 X 20MM)
45. 105-832 4 FLG LOCKNUT (1/4-NC)
46. 105-106 4 BOLT (1/4-NC X 2")

NOT SHOWN:

FOOTNOTES:

NOTE:

13 ID0158023
139
140

SUN P.O.R. HYDRAULICS 28 29


BEGINS WITH S/N: 28

26 31
40 30
41 30 27

32
21 19
43
42 14
1
2
15 18
4 3
20 16
2
25 17
8
3
7 23

8
8
7 9
7 6
13 22

6
8 10
22 12
7 8

9 7
9
10
33 22
24
39
33 34
FROM
BULKHEAD 11
TO GRIPPER
VALVE 37
36 33
34 5

45
TO SELECTOR 3
2 44
RETURN 17
1
35

39 ID0302945
03 36 1
141

SUN P.O.R. HYDRAULICS


BEGINS WITH S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 150-3681 2 HYD RELIEF VALVE
- SEAL REPAIR KIT
2. 155-163 2 REDUCER (08S-06SF)
3. 155-153 3 CONNECTOR (06S-06S)
4. 159-744 1 TEE (08S-06O-04O, .060 ORF)
5. 159-743 1 CONNECTOR (08S-06O, ORF)
6. 154-224 3 CONNECTOR (06S-06O 45)
7. 159-157 5 QDC ADAPTER (02-06OFX)
8. 159-148 - DUST CAP ( 1 / 8")
9. 154-348 3 UN BR TEE (06OFX-06O-06O)
10. 156-174 2 CONNECTOR (06S-06O)
11. 155-130 - PLUG (06S)
12. 157-822 1 HOSE (06OFX90-30"-3000)
13. 153-320 1 HOSE (06OFX90L-17"-3000)
14. 514-409 1 UNION (06J-06OFX)
15. 155-705 1 O-RING (906 D90)
16. 158-600 1 HYD SHUTTLE VALVE
17. 154-222 1 CONNECTOR (06S-08S)
18. 154-220 1 CONNECTOR (04O-06S)
19. 515-072 1 HOSE (04OFX45-16"-3000)
20. 154-991 1 HOSE (04OFX90S-36"-5000)
21. 159-745 1 TEE (08S-06O-06O, .060 ORF)
22. 154-344 3 UN RUN TEE (06OFX-06O-06O)
23. 153-768 1 HOSE (06OFX90S-18"-3000)
24. 157-823 1 HOSE (06OFX90-17"-3000)
25. 153-877 1 HOSE (06OFX90M-26"-5500)
26. 117-718 1 ABRASION SLEEVE (1" x 36")
27. 117-194 1 ABRASION SLEEVE (1.00" x 16")
28. 154-339 2 CONNECTOR (04N-04O)
29. 258-036 - HYD PRESSURE GAUGE (6000 PSI)
30. 514-418 2 ELBOW (04NF-04NF45)
31. 258-045 - GAUGE (4000 PSI)
32. 150-3182 1 HYD RELIEF VALVE

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0302945
142

SUN P.O.R. HYDRAULICS


BEGINS WITH S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
33. 154-228 3 UNION (06O-06OFX90)
34. 154-221 2 CONNECTOR (06S-06O)
35. 158-627 1 SOLENOID VALVE
36. 154-342 3 CONNECTOR (06S-06O90)
37. 515-583 1 HOSE (06OFX90-12"-3000)
38. 515-265 1 HOSE (06OFX-14"-3000)
39. 153-320 1 HOSE (06OFX90L-17"-3000)
40. 300-4616 1 P.O.R. SUPPORT BRACKET
41. 106-353 2 FLANGE NUT (M6-1.00
42. 106-595 2 SCREW (M6-1.00 X 60MM)
43. 106-382 2 FLANGE LOCK SCREW (M10-1.5 X 20MM)
44. 105-832 3 FLG LOCKNUT (1/4-NC)
45. 105-106 3 BOLT (1/4-NC X 2")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0302945
143
144

GROUND DRIVE HYDRAULICS

4
20

2 5

18 16
4

7 13
5 3
11
2
8 12
19 3
17 9
6
10 1
RIGHT
17

15

14
3

LEFT 1

06 ID0155710
145

GROUND DRIVE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 155-581 - HYD MOTOR
500-658 - SEAL REPAIR KIT
2. 159-912 2 HYD CONTROL VALVE
191-396 - SEAL KIT
500-1942 - SEAL WASHER
3. 154-279 4 CONNECTOR (08O-10S)
4. 154-234 2 CONNECTOR (08O-12S)
5. 154-236 2 CONNECTOR (08O-12S90)
6. 318-411 1 HOSE PROTECTOR
7. 107-683 2 CARRIAGE BOLT(M12-1.75 X 30MM)
8. 106-709 2 FLG LK NUT (M12-1.75)
9. 110-277 1 CLAMP (.875", SOLD AS SET)
10. 106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
11. 107-194 1 FLG SCREW (M8-1.25 X 50MM)
12. 154-677 1 HOSE (08OFX-62"-3000)
13. 515-194 1 HOSE (08OFX90L-64"-3000)
14. 157-902 1 HOSE (08OFX90M-83"-3000)
15. 157-903 1 HOSE (08OFX-80"-3000
16. 117-980 1 ABRASION SLEEVE (1.25" X 64")
17. 117-981 2 ABRASION SLEEVE (1.25" X 82")
18. 106-725 4 SCREW (M10-1.50 X 65MM, SOC)
19. 105-894 4 LOCKNUT (M10-1.50,PRV TRQ,10.9) SEE FOOTNOTE 1
20. 117-391 1 ABRASION SLEEVE (1.25" X 66")

NOT SHOWN:

FOOTNOTES:
1. TIGHTEN ONLY ENOUGH TO HOLD PARTS IN PLACE, DO NOT OVERTIGHTEN.

NOTE:

06 ID0155710
146

DUAL SLIDE ANCHOR CYLINDER HYDRAULICS

19

34 1

21 10
5 9 27

16 10
9 12 9
25
33 16 13 34 11 21
35 34
8 12 26

20 11
8
24 28
25 23
27
17 33
29
TO RETURN 25
17

33 35 34
27

14
32 36
26 23

30 2 22

31
6 2
18
15

15 18
2 6

2
22 5 7

7
3 4
14

3
4

04 ID0287377
147

DUAL SLIDE ANCHOR CYLINDER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-241 - ANCHOR VALVE
2. 154-252 4 CONNECTOR (04S-04O90)
3. 515-085 2 HOSE (04OFX90-8.5"-3000)
4. 154-355 2 BK CONNECTOR (04O-04O90BK)
5. 157-910 2 HOSE (04OFX90M-53"-3000)
6. 153-365 2 HOSE (04OFX90S-34"-3000)
7. 154-275 2 BK CONNECTOR (04O-04OBK)
8. 155-163 3 REDUCER (08S-06SF)
9. 154-344 3 UN RUN TEE (06OFX-06O-06O)
10. 156-174 2 CONNECTOR (06S-06O LG)
11. 154-226 2 CONNECTOR (04O-06S90)
12. 154-343 2 UNION (06S-06OFX90)
13. 154-345 1 RUN TEE (06S-06O-06O)
14. 515-682 2 HOSE (04OFX90M-48"-3000)
15. 117-218 2 ABRASION SLEEVE (1.00" X 52")
16. 154-929 2 HOSE (06OFX90-19"-3000)
17. 158-842 2 RELIEF VALVE (2000PSI)
18. 151-096 - CYL (2" X 1" X 24")
19. 157-433 - CONNECTOR (10S-06O-04O)
20. 157-964 - HOSE (06OFX45-158"-3000)
21. 154-373 2 REDUCER (04O-06OF)
22. 117-416 2 ABRASION SLEEVE (1.00" X 50")
23. 117-672 2 ABRASION SLEEVE (1.00" X 20")
24. 154-227 1 CONNECTOR (06O-08S90)
25. 154-403 3 CONNECTOR (04S-04O, XL)
26. 150-3344 2 CYL (2 X 1.25 X 17.5)
27. 515-753 3 HOSE (04OFX90L-44"-3000)
28. 515-447 1 HOSE (04OFX90S-48"-3000)
29. 154-285 1 BK CONNECTOR (04O-04O45BK)
30. 515-175 1 HOSE (04OFX90-16"-3000)
31. 154-278 1 CONNECTOR (04S-04O)
32. 117-278 1 ABRASION SLEEVE (1.00" X 14")
33. 117-387 3 ABRASION SLEEVE (1.00" X 42")
34. 154-265 4 UNION RUN TEE (04OFX-04O-04O)
35. 154-255 2 UNION (04O-04OFX90)
36. 117-612 1 ABRASION SLEEVE (1.00" X 46")

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0287377
148

LONG ANCHOR CYLINDER HYDRAULICS


19

21 10
5 9
16
9

16 10
13
9
8 12 11 21
20
12
23 11
8
17
24
14
TO RETURN

17
22

2
23
2
6
18
15
18
15
6
2

2
5 7

22

4
7
3 14
3

05 4 ID0046819
149

LONG ANCHOR CYLINDER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-241 - ANCHOR VALVE
2. 154-252 4 CONNECTOR (04S-04O90)
3. 515-085 2 HOSE (04OFX90-8.5"-3000)
4. 154-355 2 BK CONNECTOR (04O-04O90BK)
5. 157-910 2 HOSE (04OFX90M-53"-3000)
6. 153-365 2 HOSE (04OFX90S-34"-3000)
7. 154-275 2 BK CONNECTOR (04O-04OBK)
8. 155-163 3 REDUCER (08S-06SF)
9. 154-344 3 UN RUN TEE (06OFX-06O-06O)
10. 156-174 2 CONNECTOR (06S-06O LG)
11. 154-226 2 CONNECTOR (04O-06S90)
12. 154-343 2 UNION (06S-06OFX90)
13. 154-345 1 RUN TEE (06S-06O-06O)
14. 515-682 2 HOSE (04OFX90M-48"-3000)
15. 117-218 2 ABRASION SLEEVE (1.00" X 52")
16. 154-929 2 HOSE (06OFX90-19"-3000)
17. 158-842 2 RELIEF VALVE (2000PSI)
18. 151-096 - CYL (2" X 1" X 24")
19. 157-433 - CONNECTOR (10S-06O-04O)
20. 157-964 - HOSE (06OFX45-158"-3000)
21. 154-373 2 REDUCER (04O-06OF)
22. 117-416 2 ABRASION SLEEVE (1.00" X 50")
23. 117-672 2 ABRASION SLEEVE (1.00" X 20")
24. 154-227 1 CONNECTOR (06O-08S90)

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0046819
150

DUAL SLIDE/LONG ANCHOR ROTATION HYDRAULICS

1
3

6 4
3
5

6 4

6
6

2
8

7 7

06 ID0046826
151

DUAL SLIDE/LONG ANCHOR ROTATION HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-241 - ANCHOR VALVE
2. 158-700 - HYD MOTOR
500-658 - SEAL REPAIR KIT
3. 154-221 2 CONNECTOR (06S-06O)
4. 154-342 2 CONNECTOR (06S-06O90)
5. 154-228 2 UNION (06O-06OFX90)
6. 154-805 4 HOSE (06OFX90S-54"-3000)
7. 154-369 4 CONNECTOR (06O-10S)
8. 117-657 2 ABRASION SLEEVE (1.59" X 54")

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0046826
152

LUBRICATOR HYDRAULICS 1

5 4
3
6

7
2

14
17

10
8

11

16

15

18

12
13

05 ID0114287
153

LUBRICATOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-241 - ANCHOR VALVE
2. 157-433 1 CONNECTOR (10S-06O-04O)
3. 515-175 1 HOSE (04OFX90-16"-3000)
4. 159-797 1 CONNECTOR (04S-04O90, ORF/CHK)
5. 350-398 - GREASE PUMP PARTS
6. 154-278 1 CONNECTOR (04S-04O)
7. 515-284 1 HOSE (04OFX90-24"-3000)
8. 154-252 3 CONNECTOR (04S-04O90)
9. 310-591 - VALVE
10. 515-277 1 HOSE (04OFX90S-128"-3000)
11. 154-916 1 HOSE (04OFX90S-120"-3000)
12. 154-220 1 CONNECTOR (04O-06S)
13. 150-5232 - HYDRAULIC VALVE
14. 117-194 1 ABRASION SLEEVE (1.00" X 16")
15. 117-986 1 ABRASION SLEEVE (1.00" X 120")
16. 117-399 1 ABRASION SLEEVE (1.00" X 130")
17. 117-989 1 ABRASION SLEEVE (1.00" X 24")
18. 514-074 1 CONNECTOR (06S-04O, ORF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0114287
154

AUXILIARY HYDRAULICS

2
1
4
3 13

31 14

8
6
7 15

12 16
17

11
10 18

22
9 21
32
33
34
20 19

29

23

24 5

25
5
28

26
17 27

30

03 ID0219982
155

AUXILIARY HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-988 - VALVE, HYDRAULIC DIRECTIONAL
2. 154-322 1 CONNECTOR (08O-10S90)
3. 154-421 2 CONNECTOR (06O-10S90)
4. 157-241 - ANCHOR VALVE
5. 154-221 3 CONNECTOR (06S-06O)
6. 157-433 - CONNECTOR (10S-06O-04O)
7. 157-964 1 HOSE (06OFX45-158"-3000)
8. 157-965 1 HOSE (06OFX90S-154"-3000)
9. 117-997 1 ABRASION SLEEVE (1.00" X 147")
10. 117-998 1 ABRASION SLEEVE (1.00" X 158")
11. 117-999 1 ABRASION SLEEVE (1.00" X 154")
12. 117-388 1 ABRASION SLEEVE (1.25" X 42")
13. 515-025 1 HOSE (08OFX90-40"-3000)
14. 159-156 1 QDC ADAPTER (02-04OF)
15. 154-473 1 RUN TEE (10S-08O-04O)
16. 159-157 1 QDC ADAPTER (02-06OF)
17. 154-344 2 UN RUN TEE (06OFX-06O-06O)
18. 154-224 1 CONNECTOR (06S-06O45)
19. 155-486 1 HOSE (06OFX90-31"-3000)
20. 514-163 1 BK CONNECTOR (06O-06OBK)
21. 157-860 - DOUBLE GEAR PUMP
500-967 SEAL KIT
22. 155-171 1 REDUCER (10S-06SF)
23. 157-963 1 HOSE (06OFX90S-146"-3000)
24. 154-228 1 UNION (06O-06OFX90)
25. 157-962 1 HOSE (06OFX90M-78"-3000)
26. 150-5232 - HYDRAULIC VALVE
502-102 - 100 PSI DUAL PO CHECK
27. 159-721 1 HOSE (06OFX45-52"-3000)
28. 154-227 1 CONNECTOR (06O-08S90)
29. 150-2660 1 HYDRAULIC TANK
30. 157-240 - SET UP VALVE
31. 154-222 1 CONNECTOR (06O-08S)
32. 105-271 1 SCREW (M10-1.5 X 40mm)
33. 110-555 1 CLAMP (1-7/8")
34. 106-387 1 FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0219982
156

FAN DRIVE HYDRAULICS

12
8
4
7
3
14 2
9
1
11
10
6
5
13

04 ID0220135
157

FAN DRIVE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2077 1 HYDRAULIC GEAR MOTOR
2 153-770 1 REDUCER (12S-8SF)
3 154-299 1 RUN TEE (08S-08O-08O)
4 159-158 1 QDC ADAPTER (02-08OFX)
5 514-153 1 CONNECTOR (10O-16S90)
6 155-004 1 S/O COUPLER (20S-20H)
7 150-2078 1 HYDRAULIC GEAR PUMP
8 154-236 1 CONNECTOR (08O-12S90)
9 115-281 1 SO COUPLER (16S-20H45)
10 116-587 26 BULK HOSE (1-1/4",SOLD PER FT)
11 110-133 2 WORM CLAMP(1-1/16"TO 1-15/16")
12 150-2757 1 HOSE (08OFX90L-92"-3000)
13 116-812 1 HOSE (10OFX90S-71"-3000)
14 106-755 2 SCREW (M10-1.50 X 30MM, SOC) USE LOCTITE 242 OR EQUIVALENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0220135
158

DRILLING FLUID MOTOR HYDRAULICS

22
23
7
9
19
14 7

16 10

7
21

12 7
13 20
7
3
15

18

11 1
7
6

2 4

17

04 ID0219993
159

DRILLING FLUID MOTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-1006 - DRILLING FLUID PUMP
2. 157-240 - SET UP VALVE
3. 153-988 - VALVE, HYDRAULIC DIRECTIONAL
4. 154-322 1 CONNECTOR (08O-10S90)
5. 157-318 1 HYDRAULIC MOTOR
6. 157-848 1 MANIFOLD
500-1540 - DIFF. PRESS. SENSING VALVE
500-1541 - SOLENOID VALVE
500-1543 - PROPORTIONAL FLOW CONTROL
213-196 - COIL
150-3296 - O-RING
150-3297 - O-RING
7. 154-235 7 CONNECTOR (08S-08O90)
8. 105-832 2 FLG NUT (M6-1.00)
9. 515-255 2 HOSE (08OFX-18"-3000)
10. 515-718 1 HOSE (08OFX90S-42"-3000)
11. 515-572 1 HOSE (08OFX90S-134"-3000)
12. 154-279 1 CONNECTOR (08O-10S)
13. 150-2758 1 HOSE (08OFX90S-28"-3000)
14. 150-2205 1 HYD LINE
15. 108-107 4 SCREW (.375 NF X 3.00 SOC)
16. 157-039 2 O-RING (014 D90)
17. 106-204 2 BOLT (1/2-NC X 1-1/2", SOC) USE 242 LOCKTITE, TORQUE TO 100 FT. LBS.
18. 154-233 1 CONNECTOR (08S-08O)
19. 159-816 1 RETURN MANIFOLD
20. 154-720 2 HOSE (08OFX-20"-3000)
21. 105-224 2 SCREW (M6-1.00 X 70MM)
22. 155-199 1 REDUCER (16S-10SF)
23. 154-264 1 CONNECTOR (08O-10S45)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0219993
160

ROTATING WRENCH HYDRAULICS

24

26

25 38
23 23

28
27
37
20
21 39
26 29
30 42
22 19 1
12
17
2
31 34 33 18
17 41
32
16
15 40
8 2
10
35 36
14 4 3
7

13 6 11
5
11 6

9
7
10

7
9
10
8

05 ID0222681
161

ROTATING WRENCH HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-988 1 VALVE, HYDRAULIC DIRECTIONAL
2. 154-233 2 CONNECTOR (08S-08O)
3. 150-2221 1 HYD LINE (-08)
4. 150-2222 1 HYD LINE (-08)
5. 105-843 2 SCREW (M6-1.00 X 80MM)
6. 110-958 3 BACKUP PLATE
7. 110-866 4 CLAMP SET (1/2")
8. 106-385 4 FLG LOCKNUT (M6-1.00)
9. 154-807 2 HOSE (06OFX-24"-3000)
10. 157-038 4 O-RING (012 D90)
11. 117-280 2 ABRASION SLEEVE (1.00" X 25")
12. 154-248 1 REDUCER STEM (04O)
13. 105-818 4 BOLT (1/4-NC X 1-1/2")
14. 157-496 1 HYD LINE (-08)
15. 157-497 1 HYD LINE (-08)
16. 154-295 1 BK RUN TEE (08O-08O-08OBK)
17. 154-262 2 REDUCER (06O-08OF)
18. 157-937 1 HOSE (06OFX45-29"-3000)
19. 159-846 1 HOSE (06OFX-26"-3000)
20. 117-684 1 ABRASION SLEEVE (1.00" X 26")
21. 117-409 1 ABRASION SLEEVE (1.00" X 28")
22. 154-272 1 REDUCER NUT (08OF)
23. 154-225 2 CONNECTOR (06O-08S45)
24. 151-219 - CYL (4.0" X 2.0" X 2.0")
25. 151-038 - CYL (2.0 X 1.0 X 4.0)
26. 154-252 2 CONNECTOR (04S-04O90)
27. 515-598 1 (04OFX90-12"-3000)
28. 515-599 1 (04OFX90-13"-3000)
29. 117-671 1 ABRASION SLEEVE (1.00" X 12")
30. 117-278 1 ABRASION SLEEVE (1.00" X 14")
31. 154-261 1 CONNECTOR (04O-08S)
32. 157-249 1 SEQUENCE VALVE
33. 154-256 1 UNION (08O-08OFX90)
34. 107-025 2 SCREW (M6-1.00 X 50MM)
35. 154-235 1 CONNECTOR (08S-08O90)
36. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
37. 111-077 1 VINYL CAP (1.625")
38. 118-370 1 HANDLE USE REPLACMENT SWITCH BOOT 500-2481
39. 107-669 1 JAM NUT (M12-1.75)
40. 106-386 3 FLG LOCKNUT (M8-1.25)
41. 106-570 3 SCREW (M8-1.25 X 60MM)
42. 215-1782 1 8" GROUND STRAP
NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0222681
162

STATIONARY WRENCH HYDRAULICS

23

19

25 24
28
21
22 30 9
20 11 1
26 27 13
17
14 3

13
18
2
15 29
4
14 5
15
16
14 12
6
16
12

10
29
7
10

01 ID0222685
163

STATIONARY WRENCH HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-988 - VALVE, HYDRAULIC DIRECTIONAL
2. 154-233 1 CONNECTOR (08S-08O)
3. 150-2223 1 HYD LINE (-08)
4. 150-2224 1 HYD LINE (-08)
5. 105-843 2 SCREW (M6-1.00 X 80MM)
6. 110-958 1 BACKUP PLATE
7. 110-866 2 CLAMP SET (1/2")
8. 106-385 2 FLG LOCKNUT (M6-1.00)
9. 155-705 1 O-RING (906 D90)
10. 154-807 2 HOSE (06OFX-24"-3000)
11. 157-932 1 RUN TEE (08S-08O-06SF)
12. 117-280 2 ABRASION SLEEVE (1.00" X 25")
13. 106-329 2 SCREW (M8-1.25 X 50MM)
14. 305-256 3 BACKUP SPACER
15. 110-270 4 BOLT-ON CLAMP (9/16", HALF)
16. 107-096 2 LOCKNUT (M8-1.25, NLK)
17. 157-494 1 HYD LINE (-08)
18. 157-495 1 HYD LINE (-08)
19. 151-220 - CYLINDER (1.0 X .50 X .90)
20. 154-474 1 CONNECTOR (04S-04O90, XL)
21. 154-252 1 CONNECTOR (04S-04O90)
22. 514-160 1 BRANCH TEE (08S-08O-04O)
23. 151-219 - CYL (4.0" X 2.0" X 2.0")
24. 157-769 1 BRANCH TEE (08S-08O-04O)
25. 153-364 1 HOSE (04OFX90S-13"-3000)
26. 154-857 1 HOSE (04OFX90-19"-3000)
27. 117-328 1 ABRASION SLEEVE (1.00" X 18")
28. 117-671 1 ABRASION SLEEVE (1" X 12")
29. 157-038 4 O-RING (012 D90)
30. 215-1204 1 PRESSURE SWITCH (1850PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0222685
164

PIPE GRIP HYDRAULICS

FROM
19 PUMP
21
16

18

15

22

1
2

4 20

14 20
3
5

12
23
24
14
23
24
26 11

15
23
10
8
13 15 2
25 9 6
13
17

7
3

10 ID0114302
165

PIPE GRIP HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 151-150 - CYL (1.5" X .50" X 2")
2. 154-252 2 CONNECTOR (04S-04O90)
3. 154-278 2 CONNECTOR (04S-04O)
4. 153-307 1 (04OFX90S-38"-3000)
5. 154-695 1 HOSE (04OFX-38"-3000)
6. 153-365 1 HOSE (04OFX90S-34"-3000)
7. 515-229 1 HOSE (04OFX-34"-3000)
8. 149-136 1 HYD LOCKOUT VALVE
9. 106-329 1 SCREW (M8-1.25 X 50MM)
10. 305-256 1 BACKUP SPACER
11. 110-270 2 BOLT-ON CLAMP (9/16", HALF)
12. 107-096 1 LOCKNUT (M8-1.25, NLK)
13. 515-425 2 HOSE (04OFX45-42"-3000)
14. 117-717 2 ABRASION SLEEVE (1.00" X 40")
15. 154-220 4 CONNECTOR (04O-06S)
16. 157-776 1 MANIFOLD SEE NOT SHOWN FOR SERVICE PARTS.
17. 117-718 2 ABRASION SLEEVE (1" X 36")
18. 106-330 2 SCREW (M8-1.25 X 70MM)
19. 157-823 - HOSE (06OFX90S-26"-3000) USE ON JT1220
515-586 - HOSE (06OFX90S-21"-3000) USE ON JT2020
20. 117-387 2 ABRASION SLEEVE (1.00" X 42")
21. 154-221 1 CONNECTOR (06S-06O)
22. 106-386 2 FLG LOCKNUT (M8-1.25)
23. 154-373 4 REDUCER (04O-06OF)
24. 154-346 2 BRANCH TEE (06S-06O-06O)
25. 105-818 2 BOLT (1/4-NC X 1-1/2")
26. 105-085 2 LOCKNUT (1/4-NC)

NOT SHOWN:
516-089 SOLENOID VALVE WITH NUT USED ON 4 WAY VALVE
500-1541 SOLENOID VALVE WITH NUT USED ON 3 WAY VALVE
213-216 SOLENOID COIL WITH DIODE USED ON 4 WAY VALVE
213-196 SOLENOID COIL WITH DIODE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

10 ID0114302
166

SHUTTLE HYDRAULICS
ENDS WITH S/N DWPJT20XHH0001066

3
2
8

5
6

05 ID0138525
167

SHUTTLE HYDRAULICS
ENDS WITH S/N DWPJT20XHH0001066

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 151-230 - CYL (1.25" X .75" X 6") SEE FOOTNOTE 1.
2. 154-252 2 CONNECTOR (04S-04O90)
3. 515-054 1 HOSE (04OFX-74"-3000)
4. 515-120 1 HOSE (04OFX45-67"-3000)
5. 154-226 2 CONNECTOR (04O-06S90)
6. 150-5232 - HYDRAULIC VALVE
7. 117-391 1 ABRASION SLEEVE (1.25" X 66")
8. 117-670 1 ABRASION SLEEVE (1" X 10")

NOT SHOWN:

FOOTNOTES:
SEAL KIT 500-2304

NOTE:

05 ID0138525
168

PIPE LIFT HYDRAULICS

14

15 1

17
4
16 8
13

5
11
8
2

9
6
9
12

1
10
3
7

03 ID0138530
169

PIPE LIFT HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 151-044 - CYL (2.0 X 1.0 X 6.0)
2. 154-252 2 CONNECTOR (04S-04O90)
3. 154-278 1 CONNECTOR (04S-04O)
4. 157-918 1 HOSE (04OFX-88"-3000)
5. 157-911 1 HOSE (04OFX90S-85"-3000)
6. 154-695 1 HOSE (04OFX-38"-3000)
7. 515-011 1 HOSE (04OFX90-32"-3000)
8. 154-379 2 UN BR TEE (04OFX-04O-04O)
9. 154-220 2 CONNECTOR (04O-06S)
10. 150-5232 - HYDRAULIC VALVE
11. 117-717 1 ABRASION SLEEVE (1.00" X 40")
12. 117-412 1 ABRASION SLEEVE (1.00" X 34")
13. 117-398 1 ABRASION SLEEVE (1.00" X 86")
14. 117-209 1 ABRASION SLEEVE (1.00" X 90")
15. 215-1204 1 PRESSURE SWITCH (1850PSI)
16. 157-933 1 RUN TEE (04S-04O-06SF)
17. 155-705 1 O-RING (906 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0138530
170

PIPE BOX SHIFT HYDRAULICS

18

4
6
2
3
2

1
4
7
5
7

5
10
1 9
12 20
15
11

17
19 19
16 8

21
14
16

13

C 808-487
171

PIPE BOX SHIFT HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 151-038 - CYL (2.0 X 1.0 X 4.0)
2. 154-252 2 CONNECTOR (04S-04O90)
3. 515-471 1 HOSE (04OFX90-147"-3000)
4. 153-283 1 HOSE (04OFX90S-157"-3000)
5. 515-447 2 HOSE (04OFX90S-48"-3000)
6. 117-997 1 ABRASION SLEEVE (1.00" X 147")
7. 154-316 2 RUN TEE (04S-04O-04O)
8. 327-670 1 CLAMP BRACKET
319-520 - CLAMP BRACKET NOT SHOWN. BRACKET ON CYLINDER SIDE OF HOSES
9. 110-270 2 BOLT-ON CLAMP (9/16", HALF)
10. 305-256 1 BACKUP SPACER
11. 106-329 1 SCREW (M8-1.25 X 50MM)
12. 107-096 1 LOCKNUT (M8-1.25, NLK)
13. 154-355 2 BK CONNECTOR (04O-04O90BK)
14. 157-778 - HYDRAULIC VALVE
15. 154-226 2 CONNECTOR (04O-06S90)
16. 515-013 2 HOSE (04OFX-42"-3000)
17. 117-388 1 ABRASION SLEEVE (1.25" X 42")
18. 117-998 1 ABRASION SLEEVE (1.00" X 158")
19. 117-416 2 ABRASION SLEEVE (1.00" X 50")
20. 106-380 1 FLG LK SCREW (M8-1.25 X 16MM)
21. 106-386 1 FLG LOCKNUT (M8-1.25)

FOOTNOTES

NOTE:

C 808-487
172

FRAME TILT HYDRAULICS

10

9
6
7
2
3

11
8
4

04 ID0123085
173

FRAME TILT HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 157-240 - SET UP VALVE
2. 151-089 - CYL (3.5 X 1.75 X 3.0)
3. 154-364 1 CONNECTOR (04O-06S90,ORF)
4. 154-226 1 CONNECTOR (04O-06S90)
5. 154-276 1 CONNECTOR (04O-08S90)
6. 154-223 1 CONNECTOR (04O-08S45)
7. 154-725 1 HOSE (04OFX-90"-3000)
8. 515-075 1 HOSE (04OFX90S-82"-3000)
9. 117-556 1 ABRASION SLEEVE (1.25" X 80")
10. 117-982 1 ABRASION SLEEVE (1" X 6")
11. 159-931 1 CONNECTOR (06S-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0123085
174
175
176

HYDRAULIC VALVE PARTS


157-778

B A

4 4
6
1 5 7
7

A A

P
T
B

B
B

2
9 3

03 ID0256060
177

HYDRAULIC VALVE PARTS


157-778
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1034 1 UNLOADING INLET SUB ASSEMBLY 500-2112 - Cartridge only
2. 217-948 8 COIL, 12VDC
3. 149-616 8 CAP NUT
4. 500-1036 2 BV06 CONTROL VALVE SECTION
5. 500-1037 1 BV06 CONTROL VALVE SECTION
6. 500-1038 1 BV06 CONTROL VALVE SECTION
7. 502-102 3 100 PSI DUAL PO CHECK
8. 190-997 3 STACKING KIT
9. 500-2004 4 BV06 CORE TUBE

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0256060
178

HYDRAULIC CYLINDERS (2.0" X 1.0")

11

13 12

4
8
9
3
10

04 ID0015823
179

HYDRAULIC CYLINDERS (2.0" X 1.0")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-094 - CYL (2.0 X 1.0 X 2.0) SEE FOOTNOTES 1 & 2
1 152-029 1 CYLINDER BARREL (2.0 X 2.0)
2 153-007 1 CYLINDER ROD (1.00 X 2.0)
149-667 - CYL (2.0 X 1.0 X 2.5) SEE FOOTNOTES 1 & 2
1 149-761 1 CYLINDER BARREL (2.0 X 2.5)
2 149-728 1 CYLINDER ROD (1.00 X 2.5)
151-027 - CYL (2.0 X 1.0 X 3.0) SEE FOOTNOTES 1 & 2
1 150-282 1 CYLINDER BARREL (2.0 X 3.0)
2 150-414 1 CYLINDER ROD (1.00 X 3.0)
151-038 - CYL (2.0 X 1.0 X 4.0) SEE FOOTNOTES 1 & 2
1 150-290 1 CYLINDER BARREL (2.0 X 4.0)
2 150-421 1 CYLINDER ROD (1.00 X 4.0)
151-039 - CYL (2.0 X 1.0 X 5.0) SEE FOOTNOTES 1 & 2
1 150-291 1 CYLINDER BARREL (2.0 X 5.0)
2 150-422 1 CYLINDER ROD (1.00 X 5.0)
151-044 - CYL (2.0 X 1.0 X 6.0) SEE FOOTNOTES 1 & 2
1 150-294 1 CYLINDER BARREL (2.0 X 6.0)
2 150-424 1 CYLINDER ROD (1.00 X 6.0)
151-031 - CYL (2.0 X 1.0 X 8.0) SEE FOOTNOTES 1 & 2
1 150-285 1 CYLINDER BARREL (2.0 X 8.0)
2 150-417 1 CYLINDER ROD (1.00 X 8.0)
151-076 - CYL (2.0 X 1.0 X 10.0) SEE FOOTNOTES 1 & 2
1 152-017 1 CYLINDER BARREL (2.0 X 10.0)
2 150-444 1 CYLINDER ROD (1.00 X 10.0)
149-668 - CYL (2.0 X 1.0 X 12.0) SEE FOOTNOTES 1 & 2
1 150-286 1 CYLINDER BARREL (2.0 X 12.0)
2 149-729 1 CYLINDER ROD (1.00 X 12.0)
.
3 150-772 1 CYLINDER HEAD (2.0 X 1.00)
4 150-778 1 LOCK RING (2.0)
5 150-775 1 CYLINDER PISTON (2.0 X 1.00)
6 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD8) SEE FOOTNOTE 3
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-540 1 U-SEAL (1.000")
10 157-537 1 WIPER SEAL (1.000")
11 125-774 1 WEAR RING
12 157-534 1 BACKUP RING (131 D90)
13 157-018 1 O-RING (131 D90)

NOT SHOWN:
259-100 U-SEAL INSTALLER (1" - 1.499")
259-235 1.00 ROD WIPER TOOL
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS
2. SEAL REPAIR KIT P/N: 190-165
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04 ID0015823
180

HYDRAULIC CYLINDERS (3.0" X 1.5")

11

12 13

7
8
4
9

10 3

02 ID0015860
181

HYDRAULIC CYLINDERS (3.0" X 1.5")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
149-682 - CYL (3.0 X 1.5 X 2.5) SEE FOOTNOTES 1 & 2
1 149-804 1 CYLINDER BARREL (3.0 X 2.5)
2 149-731 1 CYLINDER ROD (1.50 X 2.5)
151-049 - CYL (3.0 X 1.5 X 3.0) SEE FOOTNOTES 1 & 2
1 150-299 1 CYLINDER BARREL (3.0 X 3.0)
2 150-431 1 CYLINDER ROD (1.50 X 3.0)
151-054 - CYL (3.0 X 1.5 X 4.0) SEE FOOTNOTES 1 & 2
1 152-004 1 CYLINDER BARREL (3.0 X 4.0)
2 150-434 1 CYLINDER ROD (1.50 X 4.0)
151-179 - CYL (3.0 X 1.5 X 5.0) SEE FOOTNOTES 1 & 2
1 152-068 1 CYLINDER BARREL (3.0 X 5.0)
2 153-038 1 CYLINDER ROD (1.50 X 5.0)
151-086 - CYL (3.0 X 1.5 X 6.0) SEE FOOTNOTES 1 & 2
1 152-008 1 CYLINDER BARREL (3.0 X 6.0)
2 153-003 1 CYLINDER ROD (1.50 X 6.0)
151-136 - CYL (3.0 X 1.5 X 8.0) SEE FOOTNOTES 1 & 2
1 152-014 1 CYLINDER BARREL (3.0 X 8.0)
2 153-027 1 CYLINDER ROD (1.50 X 8.0)
151-029 - CYL (3.0 X 1.5 X 10.0) SEE FOOTNOTES 1 & 2
1 150-284 1 CYLINDER BARREL (3.0 X 10.0)
2 150-416 1 CYLINDER ROD (1.50 X 10.0)
151-043 - CYL (3.0 X 1.5 X 12.0) SEE FOOTNOTES 1 & 2
1 150-293 1 CYLINDER BARREL (3.0 X 12.0)
2 150-426 1 CYLINDER ROD (1.50 X 12.0)
151-034 - CYL (3.0 X 1.5 X 16.0) SEE FOOTNOTES 1 & 2
1 150-288 1 CYLINDER BARREL (3.0 X 16.0)
2 150-419 1 CYLINDER ROD (1.50 X 16.0)
151-117 - CYL (3.0 X 1.5 X 20.0) SEE FOOTNOTES 1 & 2
1 152-054 1 CYLINDER BARREL (3.0 X 20.0)
2 150-669 1 CYLINDER ROD (1.50 X 20.0)
.
3 150-774 1 CYLINDER HEAD (3.0 X 1.50)
4 150-911 1 LOCK RING (3.0)
5 150-777 1 CYLINDER PISTON (3.0 X 1.50)
6 106-098 1 FLG BOLT (3/4-NC X 2", GD8) SEE FOOTNOTE 3
7 155-734 1 O-RING (334 D90)
8 155-733 1 BACKUP RING (334 D90)
9 157-542 1 U-SEAL (1.500")
10 157-539 1 WIPER SEAL (1.500")
11 125-776 1 WEAR RING
12 157-536 1 BACKUP RING (230 D90)
13 157-020 1 O-RING (230 D90)

NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-237 ROD WIPER INSTALLER (1.5")
259-065 PISTON SEAL INSTALLER (3")
259-066 PISTON INSTALLER (3")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-167
3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS
NOTE:

02 ID0015860
182

HYDRAULIC CYLINDERS (3.5" X 1.75")

6
14

11 12

13

7
8

9 3
10

03 ID0015907
183

HYDRAULIC CYLINDERS (3.5" X 1.75")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-089 - CYL (3.5 X 1.75 X 3.0) SEE FOOTNOTES 1 & 2
1 152-025 1 CYLINDER BARREL (3.5 X 3.0)
2 150-446 1 CYLINDER ROD (1.75 X 3.0)
151-112 - CYL (3.5 X 1.75 X 4.0) SEE FOOTNOTES 1 & 2
1 152-037 1 CYLINDER BARREL (3.5 X 4.0)
2 153-015 1 CYLINDER ROD (1.75 X 4.0)
151-050 - CYL (3.5 X 1.75 X 5.0) SEE FOOTNOTES 1 & 2
1 150-300 1 CYLINDER BARREL (3.5 X 5.0)
2 150-432 1 CYLINDER ROD (1.75 X 5.0)
151-046 - CYL (3.5 X 1.75 X 6.0) SEE FOOTNOTES 1 & 2
1 150-296 1 CYLINDER BARREL (3.5 X 6.0)
2 150-428 1 CYLINDER ROD (1.75 X 6.0)
151-056 - CYL (3.5 X 1.75 X 8.0) SEE FOOTNOTES 1 & 2
1 152-006 1 CYLINDER BARREL (3.5 X 8.0)
2 150-436 1 CYLINDER ROD (1.75 X 8.0)
149-689 - CYL (3.5 X 1.75 X 10.0) SEE FOOTNOTES 1 & 2
1 152-040 1 CYLINDER BARREL (3.5 X 10.0)
2 149-732 1 CYLINDER ROD (1.75 X 10.0)
151-069 - CYL (3.5 X 1.75 X 12.0) SEE FOOTNOTES 1 & 2
1 150-297 1 CYLINDER BARREL (3.5 X 12.0)
2 150-425 1 CYLINDER ROD (1.75 X 12.0)
149-799 - CYL (3.5 X 1.75 X 16.0) SEE FOOTNOTES 1 & 2
1 149-805 1 CYLINDER BARREL (3.5 X 16.0)
2 153-004 1 CYLINDER ROD (1.75 X 16.0)
149-690 - CYL (3.5 X 1.75 X 20.0) SEE FOOTNOTES 1 & 2
1 149-765 1 CYLINDER BARREL (3.5 X 20.0)
2 153-020 1 CYLINDER ROD (1.75 X 20.0)
149-691 - CYL (3.5 X 1.75 X 24.0) SEE FOOTNOTES 1 & 2
1 149-766 1 CYLINDER BARREL (3.5 X 24.0)
2 149-733 1 CYLINDER ROD (1.75 X 24.0)
.
3 150-761 1 CYLINDER HEAD (3.5 x 1.75)
4 149-302 1 LOCK RING (3.5)
5 149-301 1 CYLINDER PISTON (3.5 X 1.75)
6 106-122 1 BOLT (7/8-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 157-030 1 O-RING (338 D90)
8 157-032 1 BACKUP RING (338 D90)
9 157-550 1 U-SEAL (1.750")
10 157-549 1 WIPER SEAL (1.750")
11 125-784 1 WEAR RING
12 157-031 1 O-RING (234 D90)
13 157-554 1 BACKUP RING (234 D90)
14 105-363 1 WASHER (7/8")
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-238 WIPER INSTALLER (1.75")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REAPIR KIT P/N: 190-174
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOTE:

03 ID0015907
184
185
186

NOTES:

ID0134963
187

ANCHOR
SYSTEMS
188

DUAL SLIDE ANCHORS


40
30

41 42
27 31
36
18 40
27
14 30
44 24 43

37
35
21 9 4 10 39
19 29
20
8
19
28
25 38
13 9
2 47
15 46
16 23
12
7 22
17 22
1 18

26 5
12
13

23
11 3
13 12 34
45
32 33
6

11 ID0280831
189

DUAL SLIDE ANCHORS


BEGINS WITH S/N: CMW...... , SEE FOOTNOTE 1

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-2218 2 CYLINDER SLIDE TUBE WELDMENT
2 301-2216 2 MOTOR MOUNT
3 301-2227 2 CENTERING CAP WELDMENT
4 150-6057 2 MOTOR, HYDRAULIC - 393CC SEE FOOTNOTES 2 & 3
5 301-2223 1 ANCHOR FRAME
6 301-2228 2 SHAFT
7 301-2231 2 STOP TUBE
8 309-203 4 CARRIAGE SPACER BAR
9 125-771 4 COMPOSITION BUSHING (1.25")
10 125-770 2 COMPOSITION BUSHING (1.000")
11 179-227 2 CYL PIN (1.250)
12 105-884 12 WASHER (1/2")
13 105-828 12 FLG LK BOLT (1/2-NC X 3/4")
14 107-044 4 SCREW (M12-1.75 X 40MM, SOC)
15 179-228 2 CYLINDER PIN
16 106-771 2 SCREW (M12-1.75 X 60MM, SOC)
17 107-308 2 SCREW (M12-1.75 X 75MM)
18 106-685 18 LOCKNUT(M12-1.75,PRV TRQ,10.9)
19 309-195 8 GLIDE STRIP
20 106-335 16 SCREW (M12-1.75 X 70MM)
21 309-194 4 CLAMP PLATE
22 154-355 2 BK CONNECTOR (04O-04O90BK)
23 154-275 2 BK CONNECTOR (04O-04OBK)
24 154-252 4 CONNECTOR (04S-04O90)
25 106-471 4 FLG SCREW (M16-2.00 X 30MM)
26 177-1037 2 PIN (1.25" X 4.75")
27 154-403 3 CONNECTOR (04S-04O, XL)
28 154-278 1 CONNECTOR (04S-04O)
29 117-278 1 ABRASION SLEEVE (1.00" X 14")
30 105-1515 2 ABRASION SLEEVE (1.00" X 44")
31 117-218 1 ABRASION SLEEVE (1" X 52")
32 107-682 2 ROLL PIN (M12 X 55MM)
33 106-616 6 SCREW (M16-2.00 X 55MM, 10.9)
34 106-355 6 FLG NUT (M16-2.00, 10.9)
35 154-285 1 BK CONNECTOR (04O-04O45BK)
36 117-416 1 ABRASION SLEEVE (1.00" X 50")
37 153-365 2 HOSE (04OFX90S-34"-3000)
38 515-085 2 HOSE(04OFX90-8.5"-3000)
39 515-175 1 HOSE (040FX90-16"-3000)
40 515-753 2 HOSE (04OFX90L-44"-3000)
41 515-447 1 HOSE (04OFX90S-48"-3000)
42 157-910 1 HOSE (04OFX90M-53"-3000)
43 151-096 2 CYL (2.0 X 1.0 X 24.0) SEAL KIT 190-165
44 150-3344 2 CYL (2 X 1.25 X 17.5) SEAL KIT 190-169
45 106-398 6 WASHER (M16, HARDENED)
46 118-386 1 SHIM (.075") USE AS REQUIRED. SEE FOOTNOTE 1.
47 350-2174 2 ANCHOR DRIVE COUPLER
NOT SHOWN:
327-519 AUGER, 6"
327-460 AUGER, 4"
327-457 ROCK ANCHOR
131-259 INSERT BIT - CARBIDE TIPPED
FOOTNOTES:
1. 301-8837 AR SHIM (.048")
2. 158-700 OLD STYLE HYD MOTOR, USE SEAL REPAIR KIT 500-658.
3. 150-6057 BEGINS WITH S/N: CMW________, USE SEAL REPAIR KIT 500-XXZZ.
NOTE:
131-259 INSERT BIT-CARBIDE TIPPED FOR 327-457 ROCK ANCHOR
11 ID0280831
190

LONG ANCHOR SYSTEM


BEGINS WITH S/N: CMWJT2020E60000333 32
18

18
16 18
3
20
21
17
15 19 35

13 24 36
7 12
2 2 12
NEW STYLE
4
8 OLD STYLE
22
13 7
16
23

26 10
16 24

30 10

25 24

24 33 6
27 7

9 34
11

28
31
5

29

14 1
7
6

12 ID0164418
191

LONG ANCHOR SYSTEM


BEGINS WITH S/N: CMWJT2020E60000333

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-2890 1 ANCHOR FRAME BEGINS WITH S/N: CMWJ2020E60000333
2. 348-333 4 BUSHING
3. 348-331 2 LEVER
4. 350-301 2 CYL SLIDE TUBE
5. 327-519 - AUGER 6"
327-460 - AUGER 4"
6. 105-828 4 FLG LK BOLT (1/2-NC X 3/4")
7. 105-884 8 WASHER (.531")
8. 179-228 2 CYL PIN (1")
9. 305-643 2 CENTERING CAP
10. 348-965 2 STOP TUBE
11. 107-331 2 ROLL PIN
12. 178-598 2 BAR, ANCHOR SHAFT (OLD STYLE) SUPERSEDED WITH: 300-3275
300-3275 2 ANCHOR SHAFT (NEW STYLE)
13. 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2")
14. 179-227 2 CYL PIN (1.25")
15. 115-601 2 EXTENSION SPRING (4.062")
16. 107-308 2 SCREW (M12-1.75 X 75MM)
17. 105-156 2 BOLT (3/8-NC X 1-1/2") NOT USED WITH 350-2174
18. 350-289 2 ANCHOR DRIVER (OLD STYLE) SUPERSEDED WITH: 327-499
327-499 2 ANCHOR DRIVER (NEW STYLE) SUPERSEDED WITH: 350-2174
350-2174 2 ANCHOR DRIVE COUPLER
19. 106-574 4 CLIP NUT (M6-1.00)
20. 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
21. 350-375 2 COVER
22. 158-700 2 HYD MOTOR
500-347 - SEAL REPAIR KIT
165-909 - KEY (5/16" X 1-1/2")
23. 106-707 4 SCREW (M12-1.75 X 45MM, SOC)
24. 106-685 6 LOCKNUT (M12-1.75, PRV TRQ, 10.9) NOT USED WITH 350-2174
25. 350-282 2 ANCHOR MOTOR MOUNT
26. 347-888 2 SPRING LOADED PIN
27. 125-770 2 COMPOSITION BUSHING (1")
28. 151-096 2 CYL (2" X 1" X 24")
29. 125-771 2 COMPOSITION BUSHING (1.25")
30. 106-796 4 SCREW (M4-.70 X 30MM)
31. 327-457 - ROCK ANCHOR
131-259 - INSERT BIT - CARBIDE TIPPED
32. 106-771 2 SCREW (M12-1.75 X 60MM, SOC)
33. 106-355 6 FLG NUT (M16-2.00,10.9)
34. 107-336 6 FLG SCREW (M16-2.00 X 45MM,10.9)
35. 105-794 2 WASHER (M12) USED WITH 350-2174
36. 105-825 2 FLG LK BOLT (3/8-NC X 3/4") USED WITH 350-2174
NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12 ID0164418
192

ANCHOR VALVE/LUBRICATOR MOUNT

16
6 17

13
2

15
4
5
11

4
3
14
7

-6

17

10 9

12

AUTO LUBER
ASSEMBLY

02 ID0146900
193

ANCHOR VALVE/LUBRICATOR MOUNT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 316-861 1 MOUNT
2. 157-241 1 ANCHOR VALVE
3. 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
4. 106-386 5 FLG LOCKNUT (M8-1.25)
5. 179-501 3 SPACER
6. 107-078 3 SCREW (M8-1.25 X 90MM)
7. 106-709 4 FLG LK NUT (M12-1.75)
8. 310-591 1 VALVE
9. 106-330 2 SCREW (M8-1.25 X 70MM)
10. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8)
11. 319-330 1 LIGHT MOUNT
12. 217-057 1 WORKING LIGHT - CLEAR
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-103 1 (2-WAY) MALE CONNECTOR
214-104 2 PACKARD MALE TERMINAL
13. 500-908 4 LEVER (M8-1.25, BLACK)
14. 106-387 4 FLG LOCKNUT (M10-1.50)
15. 323-513 1 BRACE FOR USE ON JT1220
325-281 1 BRACE FOR USE ON JT2020
16. 217-297 1 STROBE LIGHT GREEN MED PROFILE
214-103 1 (2-WAY) MALE CONNECTOR
214-104 2 PACKARD MALE TERMINAL
157-645 2 WEATHER-PAC SEAL (2.80MM)
17. 216-026 AR FLEX-GUARD (.25") SOLD PER IN. & USE 2 @ 15" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0146900
194

GREASE PUMP
1

18

15

5
9
6 19

10
20
8
7
14
21
11
12
16
15 4
7

13

17 17

12
22

08 ID0109693
195

GREASE PUMP

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-398 GREASE PUMP PARTS INCL REF NO'S 1-20
1. 107-492 1 SCREW (M8-1.25 X 35MM,ALL THD)
2. 106-078 1 NUT (M8-1.25)
3. 350-686 1 CYLINDER CAP
4. 350-692 1 INLET TUBE
5. 157-049 2 O-RING (113 D70)
6. 350-421 1 ADJUSTING SPOOL
7. 350-671 1 ROD GUIDE SEE FOOTNOTE 2
8. 350-682 1 BARREL
9. 117-228 1 COMPRESSION SPRING
10. 125-424 2 BRONZE BUSHING (.750")
11. 350-691 1 VALVE SEAT SEE FOOTNOTE 1
12. 117-227 2 SEAL (POLY PAK)
13. 350-687 1 PUMP BODY
14. 125-125 1 DETENT BALL (.750")
15. 155-702 2 O-RING (920 D90)
16. 117-226 - EXTERNAL SNAP RING (.750") SEE FOOTNOTE 2
115-545 - EXTERNAL SNAP RING (.75")
17. 350-689 - PLUNGER SEE FOOTNOTE 2
308-603 - PLUNGER SEE FOOTNOTE 3
166-280 1 PLUNGER
18. 155-748 1 O-RING (916 D90)
19. 350-693 1 PUMP BARREL
20. 301-0196 1 RETAINER CLIP SEE FOOTNOTE 4
21. 105-525 1 ROLL PIN (3/16" X 1/4") SEE FOOTNOTE 3
22. 178-467 1 ROD CAP SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:
1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP
2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN
ADDITIONAL 350-671 ROD GUIDE.
3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603
4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08 ID0109693
196

LUBRICATOR VALVE

4
3

1
2

A 809-011
197

LUBRICATOR VALVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
310-591 1 VALVE
1 125-084 2 DETENT BALL (.500)
2 155-706 2 O-RING (908 D90)
3 116-880 2 SEAL (POLY PAK)
4 155-709 2 O-RING (912 D90)
5 157-098 2 O-RING (111 D70)

FOOTNOTES

NOTE:

A 809-011
198
199
200

AUTO-LUBER ASSEMBLY

15 ID0069307
201

AUTO-LUBER ASSEMBLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 350-400 1 COVER WELDMENT
2 350-399 1 BASE
3 105-297 2 BOLT (1/4-NC X 3-1/4")
4 106-378 4 FLG LK SCREW (M6-1.00 X 12MM)
5 195-339 2 WING NUT (1/4-NC)
6 350-1932 1 TOOL JOINT LUBE FOLLOWER
7 350-398 1 GREASE PUMP PARTS
8 256-1005 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY METAL FREE, ALL WEATHER
259-858 AR TOOL LNT LUBE, STD SPRY, 2 GAL
256-031 AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

NOT SHOWN:

FOOTNOTES:

NOTE:

15 ID0069307
202

NOTES:

ID0134963
203

FLUID
SYSTEMS
204

DRILLING FLUID PUMP PLUMBING


JT20M1
BEGINS WITH S/N CMWJ2020TB0001303 5
4
3

30 6 28 1

11 7
29
TO WATER 13 4 14
SWIVEL 9
8 W 15
A 10
CO SH
NN WA
EC ND
TIO
4 32 N 18
31 16
12
20 17

19
23
21 24
25
22
FLUID SYSTEM
CONNECTION

26 27

03 ID0267567
205

DRILLING FLUID PUMP PLUMBING


JT20M1
BEGINS WITH S/N CMWJ2020TB0001303
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 157-1006 1 DRILLING FLUID PUMP SEE NOT SHOWN FOR REPLACEMENT O-RING
2 115-271 1 REDUCER (24N-12NF)
3 115-120 1 STR ELB (12N-12NF90-2000PSI)
4 154-102 3 CONNECTOR (12N-12J)
5 117-322 1 ABRASION SLEEVE (1.59" X 34"")
6 154-014 1 CONNECTOR (12J-12S90)
7 159-791 1 HYDRAULIC MANIFOLD BLOCK
8 154-466 1 CONNECTOR (08S-08S)
9 159-088 1 QDC BODY (08-08SF)
10 155-936 1 DUST PLUG (1/2" - 3/4")
11 154-144 1 UNION (12S-12JFX)
12 154-026 1 UNION (12J-12JFX90)
13 117-655 1 ABRASION SLEEVE (1.59" X 38")
14 115-045 1 STREET ELBOW (24N-24NF45)
15 514-152 1 REDUCER (24N-20NF)
16 115-132 1 STREET ELBOW (20N-20NF90)
17 105-1558 1 PIPE NIPPLE -20 NPT
18 155-185 1 UNION (20NF-20N)
19 159-522 1 BALL VALVE, ELECTRIC, 1-1/4 SEE NOT SHOWN FOR SERVICE PARTS
20 149-561 1 NIPPLE (20N-3")
21 515-679 1 ELBOW (20NF-20NF90)
22 115-179 1 NIPPLE (20N-6")
23 514-124 1 SWAGE COLLAR (24NF-20NF, 4.5")
24 159-500 1 FHC BODY (24-24N)
25 110-630 1 DUST PLUG (1-1/2")
26 110-981 1 BULK CABLE (1/16",SOLD PER FT) USE 20"
27 350-275 2 ALUMINUM SLEEVE (1/16)
28 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
29 106-387 4 FLG LOCKNUT (M10-1.50)
30 154-601 1 HOSE (12JFX-33.5" -2250
31 154-613 1 HOSE (12JFX-75"-2250)
32 120-073 1 SHUT-OFF (12NF-12NF)

NOT SHOWN:
150-2750 REPLACEMENT O-RING FOR PUMP
190-1068 SEAT/O-RING REPAIR KIT
215-224 1 3 WAY WP MALE CONNECTOR
214-104 3 PACKARD MALE TERMINAL
157-645 3 WEATHER-PACK SEAL (2.80MM)
FOOTNOTES:

NOTE:

03 ID0267567
206

DRILLING FLUID PUMP PLUMBING


JT20M1
ENDS WITH S/N CMWJ2020TB0001302 9

28
11

12
29

10

13 8

16
14
27
1
15
17
23
FLUID SYSTEM
CONNECTION
25
24
2
7 20

26
4
TO WATER 18
SWIVEL

3
2
19 5
22 2 6

21
WASH WAND CONNECTION

10 ID0150890
207

DRILLING FLUID PUMP PLUMBING


JT20M1
ENDS WITH S/N CMWJ2020TB0001302
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 110-630 1 DUST PLUG (1-1/2")
2. 154-102 2 CONNECTOR (12N-12J)
3. 120-073 1 SHUT OFF (12NF-12NF)
4. 159-791 1 HYDRAULIC MANIFOLD BLOCK
5. 154-144 1 UNION (12S-12JFX)
6. 159-088 1 QDC ODY (08-08SF)
155-936 1 DUST PLUG (1/2" - 3/4")
7. 159-579 1 HOSE (12JFX-30"-1500)
8. 157-277 1 DRILLING FLUID PUMP SEE NOT SHOWN FOR REPLACMENT O-RING
9. 115-207 1 NIPPLE (20N-2")
10. 155-185 1 UNION (20NF-20N)
11. 159-522 1 BALL VALVE, ELECTRIC (1-1/4") SEE FOOTNOTE 1
190-1068 - SEAT/O-RING REPAIR KIT
215-224 1 3 WAY WP MALE CONNECTOR
214-104 3 PACKARD MALE TERMINAL
157-645 3 WEATHER-PACK SEAL (2.80mm)
500-1337 1 1" FLANGE CLAMP
500-1339 1 EV MOTOR
500-1340 1 WEEP HOLE FILTER
12 115-045 1 STREET ELBOW (24N-24NF45)
13. 150-2201 1 NIPPLE (20N-18")
14. 514-124 1 SWAGE COLLAR (24NF-20NF,4.5")
15. 159-500 1 FHC BODY (24-24N)
16. 106-383 4 FLG LK SCREW (M10-1.50 X 30mm)
17. 106-387 4 FLG LOCKNUT (M10-1.50)
18. 154-466 1 CONNECTOR (08S-08S)
19. 154-026 1 UNION (12J-12JFX90)
20. 154-014 1 CONNECTOR (12J-12S90)
21. 154-613 - HOSE (12JFX-75"-2250)
22. 117-655 1 ABRASION SLEEVE (1.59" X 38")
23. 350-275 2 ALUMINUM SLEEVE (1/16")
24. 110-981 - AR BULK CABLE (1/16",SOLD PER FT) USE 10"
25. 115-120 1 STR ELB (12N-12NF90-2000PSI)
26. 115-754 1 ABRASION SLEEVE (1.59" X 30")
27. 115-271 1 REDUCER (24N-12NF)
28. 514-152 1 REDUCER (24N-20NF)
29. 115-132 2 STREET ELBOW (20N-20NF90)

NOT SHOWN:
150-2750 REPLACEMENT O-RING

FOOTNOTES:
1. ORDER P/N 500-1338 FOR BALL VALVE REPLACEMENT.

NOTE:

10 ID0150890
208

MUD PUMP
30 GPM
2 1
7
4

13 5
14 6
15 3
16 8
5

17

10

11

18

19

12

06 ID0156730
209

MUD PUMP
30 GPM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
157-277 - MUD PUMP (30 GPM) SEE NOT SHOWN FOR REPLACMENT O-RING
191-094 PACKING REPAIR KIT INCLUDES 3,5,13,15.
190-802 VALVE REPAIR KIT INCLUDES 1.4
1. 499-110 3 VALVE - SUCTION AR
2. 108-164 8 BOLT
3. 499-116 3 O-RING (014 D70) OLD STYLE
157-050 3 O-RING (116 D70) NEW STYLE
4. 499-111 3 VALVE - DISCHARGE AR
5. 165-730 3 CYLINDER GASKET
6. 499-119 3 WASHER
7. 502-089 1 FLUID CYLINDER (L06)
8. 499-302 3 CERAMIC CYLINDER
9. 499-113 3 SEAL HOLDER
10. 499-125 6 EXTERNAL SEAL
11. 499-126 3 SEAL HOLDER
12. 499-123 1 BASE GASKET
13. 107-734 3 LOCKNUT (1/2-NC, BRASS)
14. 499-039 3 PLUNGER NUT
15. 499-121 3 PISTON CUP (HSN) OBSOLETE SEE FOOTNOTE 1
16. 310-962 3 PISTON HOLDER
17. 153-438 3 WIPER SEAL
18. 499-392 3 CROSSHEAD ROD ASSEMBLY
19. 499-393 3 ROD BEARING (PAIR)

NOT SHOWN:
499-122 2 BEARING HOUSING GASKET
499-124 1 GREASE SEAL
259-352 - FMC PISTON/PACKING TOOL
259-470 - FMC VALVE TOOL
499-394 1 SIGHT GAuGE (FMC)
150-2750 REPLACMENT O-RING
FOOTNOTES:
1. INDIVIDUAL PISTON CUPS NO LONGER AVAILABLE. ORDER PACKING REPAIR KIT 191-094.

NOTE:

06 ID0156730
210

DRILLING FLUID PLUMBING


BEGINS WITH S/N: CMWJ2020C60000244
14
15
17 16
18 13

11 36
10 25
33 23
9
35 28
31
26
4
20 7

34 4
32
6 8
21
19 29
FROM DRILLING
FLUID PUMP 30

6
1

12
2 24

22
25 5
3

27

10 ID0158450
211

DRILLING FLUID PLUMBING


BEGINS WITH S/N: CMWJ2020C60000244

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 400-905 - SAVER SUB 1.94-4 F DS
2. 166-426 - SLIDING OUTPUT SHAFT
3. 153-242 - WATER SWIVEL (12NF-12NF) SEE FOOTNOTE 1
191-248 - SEAL KIT
4. 514-047 1 UNION (12J-12OFX)
5. 150-1213 1 HOSE (12JFX-32"-1500)
6. 154-026 3 UNION (12J-12JFX90)
7. 150-5106 1 HOSE (12JFX90L-135"-2250, AR2) SEE FOOTNOTE 1
8. 154-101 1 CONNECTOR (12J)
9. 514-002 1 BK RUN TEE (12O)
10. 154-271 1 REDUCER NUT (12OF)
11. 154-282 1 REDUCER STEM (04O)
12. 115-754 1 ABRASION SLEEVE (1.59" X 30")
13. 157-911 1 HOSE (04OFX90-85"-3000)
14. 150-1444 - PRESSURE GAUGE (2000 PSI)
15. 514-418 1 ELBOW (04NF-04NF45)
16. 154-339 1 CONNECTOR (04N-04O)
17. 154-265 1 UNION RUN TEE (04OFX-04O-04O)
18. 515-072 1 HOSE (04OFX45-16"-3000)
19. 154-613 1 HOSE (12JFX-75"-2250)
20. 320-599 1 VALVE BRACKET
21. 120-071 1 SHUT-OFF (04NF-04NF)
22. 322-362 1 BACKUP SPACER
23. 318-873 - BRACKET, TOP
24. 110-852 1 BOLT-ON CLAMP (1-1/4", SOLD PER SET)
25. 105-832 4 FLG LOCKNUT (1/4-NC)
26. 107-196 2 BOLT (1/4-NC X 3")
27. 150-3299 1 CONNECTOR, LONG (12N-12J)
28. 110-411 1 BOLT-ON CLAMP (3/4", SOLD PER SET)
29. 322-289 1 BACKUP (BOLT-ON)
30. 105-106 2 BOLT (1/4-NC X 2")
31. 153-238 1 BK CONNECTOR (04O-06S)
32. 153-264 1 REDUCER (04N-06SF)
33. 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
34. 106-386 1 FLG LOCKNUT (M8-1.25)
35. 327-579 1 BULKHEAD BRACKET
36. 105-284 4 WASHER (3/16")

NOT SHOWN:

FOOTNOTES:
1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.
2. TO REPLACE ALL HOSE TRACK HOSES AND HARNESS, AND ELIMINATE HOSE BAGS USE KIT# 190-2749. ALSO REPLACES BULKHEAD COVER.

NOTE:

10 ID0158450
212

DRILLING FLUID TRANSFER

6
8

1
TO HDD
4

7
FROM FLUID SYSTEM

02 ID0147276
213

DRILLING FLUID TRANSFER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
159-587 TRANSFER HOSE ASSEMBLY INCL REF NO'S 1, 3 (1), 4, 5, 6 & 8
1. 155-205 1 FHC BODY (20-24N)
2. 159-476 1 Y-STRAINER (24NF)
159-503 SCREEN, Y-STRAINER (12 MESH)
500-2080 O-RING USED ON Y STRAINER CAP
3. 155-204 2 FHC ADAPTER (24-24N)
4. 110-250 2 WORM CLAMP (1‚" TO 2„")
5. 116-782 AR BULK HOSE (1.50", SOLD PER 1") USE 1 @ 300"
6. 155-188 1 S/O COUPLER (24N-24H)
7. 159-500 1 FHC BODY (24-24N)
8. 115-134 1 COLLAR (24NF)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0147276
214

NOTES:

ID0134963
215

PIPE LOADER
SYSTEMS
216

LIFTERS

1 14
11
2

3
12
13

5
6 9
7

10

06 ID0169728
217

LIFTERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1 300-1061 1 LIFTER PLATE USE ON JT2020, SEE FOOTNOTE 1 (SEE FOOTNOTE 2 FOR JT1220)
2 125-770 1 COMPOSITION BUSHING (1.000")
3 151-044 2 CYL (2.0 X 1.0 X 6.0)
4 125-771 1 COMPOSITION BUSHING (1.25")
5 105-830 1 FLG LK BOLT (1/2-NC X 1-1/4")
6 181-982 1 TAPERED INSERT (1.25")
7 106-381 4 FLG LK SCREW (M8-1.25 X 25MM)
8 106-386 4 FLG LOCKNUT (M8-1.25)
9 324-482 1 CHANNEL
10 178-394 1 TAPERED PIN (1.250" X 4.25")
11 106-016 1 SPINDLE WASHER (1.062")
12 183-975 1 PIN (25.4MM X 68MM)
13 105-059 2 WASHER (7/16")
14 107-521 2 SCREW (M12-1.75 X 20MM)

NOT SHOWN:

FOOTNOTES:

1. 300-1061 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ2020H60000346 ; USE ON JT2220 AND JT20
2. 316-569 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ1220J60000130 ; USE ON JT1220

NOTE:

06 ID0169728
218

SHUTTLE

18
30

37

29
26
33
27 34

2
16
28 34 15
9
32 14
35
18 10
17 13
3
1

4 12
36
8
11
32
10
5
6 9
7
9
31
23
25

24

25

22 23

20

19
21

13 ID0113043
219

SHUTTLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 316-508 1 SHUTTLE
2. 108-057 2 CLEVIS PIN (1/2" X 2-1/4")
3. 105-509 2 COTTER PIN (1/8" X 1")
4. 151-150 2 CYL (1.5" X .50" X 2")
5. 105-920 2 JAM NUT (7/16-NF)
6. 110-983 2 ROD END (7/16" NF-20, FM)
7. 106-758 2 LOCKNUT (M10-1.5)
8. 106-132 2 SHLD BLT (1/2" X1-1/2",3/8-NC)
9. 106-237 16 LOCKNUT (M6-1.00,PRV TRQ,NLK)
10. 318-967 4 PLATE SEE FOOTNOTE 1
11. 179-387 2 GRIPPER SPACER
12. 125-430 2 BRONZE BUSHING (.502")
13. 362-1795 2 SHUTTLE GRIPPER PAD
14. 106-093 4 SCREW (M6-1.00 X 45MM)
15. 106-142 2 SCREW (M10-1.50 X 65MM)
16. 105-047 2 LOCKNUT (3/8-NC)
17. 323-206 2 SHUTTLE WEAR PAD
18. 106-640 16 SCREW (M6-1.00 X 20MM,BUT SOC)
19. 106-584 2 SCREW (M12-1.75 X 100MM)
20. 106-391 2 WASHER (M12)
21. 318-870 2 CATCH ARM SEE FOOTNOTE 2
22. 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK)
23. 106-388 4 WASHER (M6)
24. 179-531 4 BUSHING
25. 362-1794 4 GRIPPER PAD
26. 323-204 2 SWIVEL BODY
27. 177-1080 2 PUSH BUTTON PIN (1/2")
28. 107-043 2 SHLD BLT (M12 X 35MM, M10-1.50)
29. 105-894 2 LOCKNUT (M10-1.50, PRV TRQ, 10.9)
30. 323-205 2 WEAR PAD
31. 107-025 4 SCREW (M6-1.00 X 50MM)
32. 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9)
33. 106-334 2 SCREW (M12-1.75 X 50MM)
34. 179-831 4 BUSHING
35. 105-794 2 WASHER (M12)
36. 118-349 2 SHIM
37. 118-348 2 SHIM

NOT SHOWN:

FOOTNOTES:
1. USE 301-8165 GRIPPER PLATE WHEN USING 355-1118, POWER PIPE FORGED 2.38 X 2.63 #600 10'
2. USE 301-4539 ARM WHEN USING 355-118, POWER PIPE FORGED 2.38 X 2.63 #600 10'

NOTE:

13 ID0113043
220

SHUTTLE MOUNT
ENDS WITH S/N:

29
10
9
1
15
4 22 28

7 10
9
11
12 8
SEE 26
FOOTNOTE 1
13 3
20 2
27 19
21 24
25
15 6
14
18 16
17
5
23
15
14

14 ID0114220
221

SHUTTLE MOUNT
ENDS WITH S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 316-508 1 SHUTTLE
2 181-981 2 TAPERED INSERT (1")
3 106-724 2 FLG SCREW (M10-1.50 X 25MM)
4 183-820 1 TAPERED PIN (25.4MM X 86MM)
5 151-230 1 CYL (1.25" X .75" X 6") SEE FOOTNOTE 3 & 4
6 183-764 1 25.4 X 126 TAPERED PIN
7 125-771 2 COMPOSITION BUSHING (1.25")
8 316-696 1 MOUNT PLATE
9 106-594 2 SCREW (M12-1.75 X 60MM)
10 107-669 2 JAM NUT (M12-1.75)
11 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK)
12 119-004 2 CATCH ARM WARE PAD
13 106-848 4 FLG SCREW (M6-1.00 X 25MM)
14 106-709 12 FLG LK NUT (M12-1.75)
15 107-565 12 FLG LK SCREW (M12-1.75 X 40MM)
16 319-530 1 MOUNT PLATE
17 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
18 105-069 2 WASHER (.406")
19 215-1175 1 PROXIMITY SWITCH
20 108-091 2 SCREW (M5-0.80 X 50MM, SOC)
21 106-850 2 LOCKNUT (M5-0.80)
22 320-234 1 FRONT MOUNT BRACKET
23 320-235 1 REAR MOUNT BRACKET
24 107-451 1 SHIM (.135") SEE FOOTNOTE 2
25 107-450 1 SHIM (.075") SEE FOOTNOTE 2
26 106-355 4 FLG NUT (M16-2.00, 10.9)
27 105-284 2 WASHER (3/16")
28 107-336 4 FLG SCREW (M16-2.00X45MM,10.9)
29 177-1073 2 HD PUSH BUTTON PIN

NOT SHOWN:
116-259 BULK EDGING (1/2" SOLD PER FT) VARIOUS QUANTITIES & LENGTHS USED

FOOTNOTES:
1. ASSEMBLY BUSHING (REF 7) IN CENTER OF BOSS AS SHOWN
2. USE AS REQUIRED
3. SEAL KIT 500-2304
4. 2" CYLINDER 151-044 BEGINS WITH S/N DWPJT20XKH0001074

NOTE:

14 ID0114220
222

SHUTTLE GUARD

16
7
9
2
4

12

8 11
6 5 1
10
15
3
17

14
13

04 ID0113062
223

SHUTTLE GUARD

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 320-235 - REAR MOUNT BRACKET
2. 316-696 - MOUNT PLATE
3 319-823 1 SHUTTLE GUARD
4. 177-1073 2 HD PUSH BUTTON PIN
5. 106-089 2 NUT (M12-1.75, 10.9)
6. 106-336 2 SCREW (M12-1.75 X 90MM)
7. 319-832 1 PIPE STOP
8. 107-078 1 SCREW (M8-1.25 X 90MM)
9. 106-561 1 LOCKNUT (M8-1.25,PRV TRQ,10.9)
10. 106-391 2 WASHER (M12)
11. 179-756 2 PIVOT TUBE
12. 322-648 2 PIN PLATE
13. 106-386 4 FLG LOCKNUT (M8-1.25)
14. 322-498 2 STOP BRACKET
15. 106-989 4 FLG LK SCREW (M8-1.25 X 35MM)
16. 107-010 4 FLG LK SCREW (M12-1.75 X 30MM)
17. 325-514 2 STOP BAR

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0113062
224

PIPE LOADER VALVE & COVERS


ENDS WITH S/N:

1
3

7
5

9
12
10

6
13
11
04 ID0113451
225

PIPE LOADER VALVE & COVERS


ENDS WITH S/N:
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 319-506 1 FRONT COVER
2 319-507 1 REAR COVER
3 106-380 8 FLG LK SCREW (M8-1.25 X 16MM)
4 106-551 8 CLIP NUT (M8-1.25)
5 106-231 4 SCREW (M6-1.00 X 16MM)
6 106-385 4 FLG LOCKNUT (M6-1.00)
7 150-5232 1 HYDRUALIC VALVE
8 107-032 3 BOLT (M8-1.25 X 20MM,BUT SOC)
9 320-656 3 CLIP NUT TAB
10 106-386 3 FLG LOCKNUT (M8-1.25)
11 106-049 2 BOLT (#10-24 X 3/4", PLPS)
12 106-048 2 LOCKNUT (#10-24)
13 211-025 1 IN-LINE DIODE PACK

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0113451
226

PIPE BOX

2
23 26

27 25

24

18
1

17

13
21 11
5
9
12 8 4

14
11 10 15

11 5
7
6 16

6 28 10
8
9

20
11
3 22
19

07 ID0049474
227

PIPE BOX

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 318-778 1 PIPEBOX
2. 318-775 1 FRONT ROLLER GUIDE
3. 318-776 1 REAR ROLLER GUIDE
4. 318-785 1 PIVOT ARM
5. 318-678 2 PIVOT ARM BRACKET
6. 318-789 4 LINK ARM
7. 179-483 2 PIN
8. 184-084 4 CARRIAGE ROLLER
9. 125-770 4 COMPOSITION BUSHING (1")
10. 179-451 4 TRAVERSE PIN
11. 115-499 12 KLIP RING (1.000")
12. 151-038 2 CYLINDER (2.0 X 1.0 X 4.0)
13. 125-771 2 COMPOSITION BUSHING (1.25")
14. 125-770 2 COMPOSITION BUSHING (1")
15. 106-383 8 FLG LK SCREW (M10-1.50 X 30MM)
16. 106-387 8 FLG LOCKNUT (M10-1.50)
17. 316-979 1 INDICATOR
18. 106-224 2 SCREW (M6-1.00 X 10MM)
19. 106-355 8 FLG NUT (M16-2.00, 10.9)
20. 106-616 8 FLG SCREW (M16-2.00 X 55MM, 10.9)
21. 115-483 2 KLIP RING (1.250")
22. 106-398 8 WASHER (M16 HARDENED)
23. 110-228 4 LYNCH PIN (7/16" X 2")
24. 108-114 2 PIN
25. 327-560 4 INIDICATOR
26. 105-894 4 LOCKNUT (M10-1.50,PRV TRQ,10.9) INSTALL WHEN USING FORGED PIPE 355-1246
27. 107-802 4 SHLD BLT (M12 X 16MM,M10-1.50) INSTALL WHEN USING FORGED PIPE 355-1246
28. 140-044 2 ZERK SHIELD

NOT SHOWN:

NOTES:

07 ID0049474
228

NOTES:

ID0134963
229

ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
230

NOTES:

ID0134963
231

ACCESSORIES
232

ANTIFREEZE TANK
BEGINS WITH S/N

3 2

TO REAR OF FLUID
1 INLET CONNECTION.

12 6

7
9
8
11

10

06 ID0091202
233

ANTIFREEZE TANK
BEGINS WITH S/N

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
101-140 ANTIFREEZE TANK OPTION INCL REF #1 THRU #13
1. 106-386 4 FLG LOCKNUT (M8-1.25)
2. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
3. 364-325 1 ANTIFREEZE TANK (3 GAL) SEE FOOTNOTE 1
110-707 TANK CAP (96NF)
4. 315-125 1 TANK MOUNT
5. 153-871 1 S/O COUPLER (06N-06H90) USE 155-288 FOR UNITS WITH CONNECTION ON PUMP HEAD
6. 110-217 2 WORM CLAMP (7/16" TO 1")
7. 116-881 AR BULK HOSE (3/8", SOLD PER FT) USE 1 @ 20"
8. 514-369 1 S/O COUPLER (06N-06H)
9. 115-219 1 REDUCER (12N-06NF)
10. 115-217 1 STREET ELBOW (06N-06NF90)
11. 153-701 1 SHUT OFF (06NF-06NF)
12. 500-1289 1 BK CONNECTOR (12NF POLY)

NOT SHOWN:

FOOTNOTES:
1. INCLUDES REFFERENCE NO. 13

NOTE:

06 ID0091202
234

UMBRELLA KIT

05 ID0093467
235

UMBRELLA KIT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
101-160 UMBRELLA KIT INCLUDES REF NO.'S: 2, 3 & 4
1 117-631 1 SEAT ASSEMBLY
2 344-0001 1 UMBRELLA INCLUDES 500-1962, UMBRELLA POLE (16")
3 105-204 2 EYE BOLT
4 324-500 1 ARMREST SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. USE EXISTING HARDWARE FOR MOUNTING (REF PARTS PAGE ID0039911).

NOTE:

05 ID0093467
236

HEATED GREASER

4 2

1
3

01 ID0266374
237

HEATED GREASER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
101-089 HEATED HOSE KIT INCLUDES REF NO.'S 1-4
1 153-585 1 HOSE (06OFX-18"-3000, SPCL)
2 117-549 1 INSULATOR (1" ID X 5.00"")
3 110-030 4 CABLE TIE (1/16" TO 4")
4 154-228 1 UNION (06O-06OFX90)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0266374
238

CANOPY

16

11 10

10 11
1

9
8

14 8 9
7
4

3
15 13

5
6
12

04 ID0024362
239

CANOPY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
101-164 CANOPY KIT INCLUDES REF. NO.'S 1-14 REFER TO INSTRUCTIONS 051-435
1 118-341 1 VELCRO STRAP SUPERSEDES 118-215; FOR SERVICE PARTS SEE FOOTNOTE 1
3 106-386 3 FLG LOCKNUT (M8-1.25)
4 106-267 3 SCREW (M8-1.25 X 35MM)
5 106-806 2 FLG LK SCREW (M12-1.75 X 25MM)
6 106-709 2 FLG LK NUT (M12-1.75)
7 110-032 1 SNAPPER PIN (5/16" X 2-1/2")
8 110-284 2 PULL PIN (3/16" X 13/16")
9 110-239 3 LANYARD CABLE (13.5")
10 106-712 2 FLG SCREW (M6-1.00 X 16MM)
11 106-385 2 FLG LOCKNUT (M6-1.00)
12 324-546 1 MOUNT WELDMENT
13 324-508 1 OUTER MOUNT
14 324-515 1 CONSOLE MOUNT WELDMENT
15 105-502 1 COTTER PIN (3/16" X 2")
16 190-1286 1 CANOPY

NOT SHOWN:

FOOTNOTES:
1. 500-1531 FRAME; 500-1530 CANVAS COVER

NOTE:

04 ID0024362
240

SOFTCAB

12

1 14
3 6

2
4
5
7
8

11

10

13

01 ID0242565
241

SOFTCAB

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1506 SOFTCAB KIT (JT1220/JT2020)
1 327-358 1 SUPPORT PLATE
2 106-038 1 NUTSERT 5/16
3 118-337 1 BUMPER (2.5")
4 106-252 1 JAM NUT (5/16-NC)
5 106-380 1 FLG LK SCREW (M8-1.25 X 16MM)
6 106-386 1 FLG LOCKNUT (M8-1.25)
7 106-397 1 WASHER (M12, HARDENED)
8 105-273 1 SCREW (M12-1.75 X 30MM)
9 362-1454 1 SOFTCAB (JT1220T4i/JT2020T3)
10 362-1455 1 FLOOR MAT
11 118-411 1 VELCRO STRIP (2" X 26")
12 105-1472 1 VELCRO STRIP (1" X 8")
13 105-1471 1 VELCRO STRIP (2" X 6")
14 105-1470 1 VELCRO STRIP (2" X 8")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0242565
242

T18B TIE DOWN KIT

7
14
10
8 5
3 12
10 10 13
9 6
7 4
11
13 9
2
10
1
10

01 ID0139915
243

T18B TIE DOWN KIT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
104-065 - T18B TIE DOWN KIT SEE FOOTNOTE 1
1. 323-705 1 FRONT MOUNT
2. 323-951 2 STOP
3. 323-737 1 GUIDE RAIL
4. 323-738 1 GUIDE PLATE
5. 178-351 1 BUSHING
6. 323-739 1 BRACKET
7. 107-308 7 SCREW (M12-1.75 X 75MM)
8. 106-333 2 SCREW (M12-1.75 X 40MM, 8.8)
9. 107-507 9 SCREW (M12-1.75 X 65MM)
10. 106-685 17 LOCKNUT(M12-1.75,PRV TRQ,10.9)
11. 106-391 8 WASHER (M12)
12. 105-273 3 SCREW (M12-1.75 X 30MM)
13. 106-709 4 FLG LK NUT (M12-1.75)
14. 308-917 - STOW BAR ASSEMBLY

NOT SHOWN:
324-465 1 RIGHT TIE DOWN ASSEMBLY
324-466 1 LEFT TIE DOWN ASSEMBLY

FOOTNOTES:
1. INCLUDES REF. NO.'S 1 THRU 13, 051-384 INSTRUCTIONS, AND TIE DOWN ASSEMBLIES (NOT SHOWN)

NOTE:

01 ID0139915
244

PIPE BOX LOADER


15
5 6

14

13
12

10
11 7

4
3
9

02 ID0041310
245

PIPE BOX LOADER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
101-167 - PIPE BOX LOADER INCLUDES REF NO.'S 1 THRU 15
1 115-503 4 KLIP RING (.750")
2 325-857 2 CHANNEL
3 118-380 8 CLAMP BAR
4 177-090 2 STOW BAR
5 325-856 4 RUBBER STRIP SEE FOOTNOTE 1
6 106-386 42 FLG LOCKNUT (M8-1.25)
7 108-182 2 MAGNET (25 MM)
8 105-806 40 SCREW (M8-1.25 X 25MM)
9 106-850 2 LOCKNUT (M5-0.80)
10 108-183 2 SCREW (M5-0.8 X 16MM,CSK PLPS)
11 106-612 4 SCREW (M16-2.00 X 180MM, 10.9)
12 363-317 4 PROP BAR MOUNT TAB USE WITH JT1220 ONLY
13 106-329 2 SCREW (M8-1.25 X 50MM) USE WITH JT1220 ONLY
14 325-907 1 LIFT TUBE
15 325-867 2 INSIDE CHANNEL

NOT SHOWN:

FOOTNOTES:
1. APPLY 256-665 ADHESIVE TO FRONT FACE OF CHANNELS (REF. 2 & 15) BEFORE ASSEMBLING RUBBER STRIP (REF. 5)

NOTE:

02 ID0041310
246

TRANSPORT PIPE BOX

2
3

02 ID0043068
247

TRANSPORT PIPE BOX

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
327-141 - AUXILIARY PIPE BOX INCLUDES REF NO.S 1 THRU 3
1 325-897 1 TRANSPORT PIPE BOX
2 177-028 2 TOP PIN
3 110-033 2 HAIR CLIP PIN (1/8" X 1/2")

FOOTNOTES

NOTE:

02 ID0043068
248

NOTES:

ID0134963
249

MISCELLANEOUS
250

Torque Information

Tightening Guidelines
Values given on the following pages are a guide. Do not use these values if a different torque value or
tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all
contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01 ID0493104
251

SAE Bolt Torque


Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter SAE Grade 5 SAE Grade 8 Socket Head Cap Screw


and
Thread
Pitch

Dry Lubed Dry Lubed Dry Lubed

1/4-20 101 in•lb 76 in•lb 143 in•lb 107 in•lb 168 in•lb 120 in•lb
11.4 N•m 8.6 N•m 16.2 N•m 12.1 N•m 19 N•m 13.6 N•m

1/4-28 116 in•lb 87 in•lb 147 in•lb 123 in•lb 192 in•lb 144 in•lb
13.1 N•m 9.8 N•m 16.6 N•m 13.9 N•m 21.7 N•m 16.3 N•m

5/16-18 209 in•lb 157 in•lb 295 in•lb 221 in•lb 348 in•lb 264 in•lb
23.6 N•m 17.7 N•m 33.3 N•m 25 N•m 39.3 N•m 29.8 N•m

5/16-24 231 in•lb 174 in•lb 327 in•lb 245 in•lb 384 in•lb 288 in•lb
26.1 N•m 19.7 N•m 36.9 N•m 27.7 N•m 43.4 N•m 32.5 N•m

3/8-16 372 in•lb 276 in•lb 44 ft•lb 33 ft•lb 51 ft•lb 38 ft•lb


42 N•m 31.2 N•m 59.7 N•m 44.7 N•m 69.1 N•m 51.5 N•m

3/8-24 420 in•lb 312 in•lb 49 ft•lb 37 ft•lb 58 ft•lb 43 ft•lb


47.5 N•m 35.3 N•m 66.4 N•m 50.2 N•m 78.6 N•m 58.3 N•m

7/16-14 49 ft•lb 37 ft•lb 70 ft•lb 52 ft•lb 81 ft•lb 61 ft•lb


66.4 N•m 50.2 N•m 94.9 N•m 70.5 N•m 109.8 N•m 82.7 N•m

7/16-20 55 ft•lb 41 ft•lb 78 ft•lb 58 N•m 91 ft•lb 68 ft•lb


74.6 N•m 55.6 N•m 105.8 N•m 78.6 N•m 123.4 N•m 92.2 N•m

1/2-13 75 ft•lb 57 ft•lb 106 ft•lb 80 ft•lb 124 ft•lb 93 ft•lb


101.7 N•m 77.3 N•m 143.7 N•m 108.5 N•m 168.1 N•m 126.1 N•m

1/2-20 85 ft•lb 64 ft•lb 120 ft•lb 90 ft•lb 140 ft•lb 105 ft•lb
115.2 N•m 86.8 N•m 162.7 N•m 122 N•m 189.8 N•m 142.4 N•m

5/8-11 150 ft•lb 113 ft•lb 212 ft•lb 159 ft•lb 238 ft•lb 179 ft•lb
203.4 N•m 153.2 N•m 287.4 N•m 215.6 N•m 322.7 N•m 242.7 N•m

5/8-18 170 ft•lb 127 ft•lb 240 ft•lb 180 ft•lb 270 ft•lb 202 ft•lb
230.5 N•m 172.2 N•m 325.4 N•m 224 N•m 366.1 N•m 273.9 N•m

3/4-10 267 ft•lb 200 ft•lb 376 ft•lb 282 ft•lb 423 ft•lb 317 ft•lb
362 N•m 271.2 N•m 509.8 N•m 382.3 N•m 573.5 N•m 429.8 N•m

3/4-16 297 ft•lb 223 ft•lb 420 ft•lb 315 ft•lb 472 ft•lb 354 ft•lb
402.7 N•m 302.3 N•m 569.4 N•m 427.1 N•m 640 N•m 480 N•m

7/8-9 429 ft•lb 322 ft•lb 606 ft•lb 455 ft•lb 682 ft•lb 511 ft•lb
581.6 N•m 436.6 N•m 821.6 N•m 616.9 N•m 924.7 N•m 692.8 N•m

7/8-14 474 ft•lb 355 ft•lb 669 ft•lb 502 ft•lb 752 ft•lb 564 ft•lb
642.7 N•m 481.3 N•m 907 N•m 680.6 N•m 1019.6 N•m 791.8 N•m

1-8 644 ft•lb 483 ft•lb 909 ft•lb 681 ft•lb 1022 ft•lb 767 ft•lb
873.1 N•m 654.9 N•m 1232.4 N•m 923.3 N•m 1385.6 N•m 1039.9 N•m

1-12 722 ft•lb 542 ft•lb 1020 ft•lb 765 ft•lb 1147 ft•lb 860 ft•lb
978.9 N•m 734.9 N•m 1382.9 N•m 1037.2 N•m 1551.1 N•m 1166 N•m

V01 ID0493104
252

Metric Bolt Torque


Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Size and Class 8.8 Class 10.9 12.9 Socket Head Cap
Thread Screw
Pitch

12.9
Dry Lubed Dry Lubed Dry Lubed

M5 X 0.80 54 in•lb 41 in•lb 78 in•lb 59 in•lb 91 in•lb 68 in•lb


6.1 N•m 4.6 N•m 8.8 N•m 6.7 N•m 10.3 N•m 7.7 N•m

M6 X 1.00 92 in•lb 69 in•lb 133 in•lb 99 in•lb 156 in•lb 116 in•lb
10.4 N•m 7.8 N•m 15 N•m 11.2 N•m 17.6 N•m 13.1 N•m

M7 X 1.00 156 in•lb 116 in•lb 222 in•lb 167 in•lb 260 in•lb 195 in•lb
17.6 N•m 13.1 N•m 25.1 N•m 18.9 N•m 29.4 N•m 22 N•m

M8 X 1.25 225 in•lb 169 in•lb 333 in•lb 242 in•lb 377 in•lb 284 in•lb
25.4 N•m 19.1 N•m 37.6 N•m 31.3 N•m 42.6 N•m 32.1 N•m

M10 X 1.50 37 ft•lb 28 ft•lb 53 ft•lb 40 ft•lb 62 ft•lb 47 ft•lb


50.2 N•m 38 N•m 71.9 N•m 54.2 N•m 84.1 N•m 63.7 N•m

M12 X 1.75 65 ft•lb 49 ft•lb 93 ft•lb 69 ft•lb 108 ft•lb 81 ft•lb


88.1 N•m 66.4 N•m 126.1 N•m 93.6 N•m 146.4 N•m 109.8 N•m

M14 X 2.00 104 ft•lb 78 ft•lb 148 ft•lb 111 ft•lb 173 ft•lb 130 ft•lb
141 N•m 105.8 N•m 200.7 N•m 150.5 N•m 234.6 N•m 176.3 N•m

M16 X 2.00 161 ft•lb 121 ft•lb 230 ft•lb 172 ft•lb 269 ft•lb 202 ft•lb
218.3 N•m 164.1 N•m 311.8 N•m 233.2 N•m 364.7 N•m 273.9 N•m

M18 X 2.50 222 ft•lb 167 ft•lb 318 ft•lb 238 ft•lb 372 ft•lb 279 ft•lb
301 N•m 226.4 N•m 431.2 N•m 322.7 N•m 504.4 N•m 378.3 N•m

M20 X 2.50 314 ft•lb 235 ft•lb 449 ft•lb 337 ft•lb 525 ft•lb 394 ft•lb
425.7 N•m 318.6 N•m 608.8 N•m 456.9 N•m 711.8 N•m 534.2 N•m

M22 X 2.50 428 ft•lb 321 ft•lb 613 ft•lb 460 ft•lb 716 ft•lb 537 ft•lb
580.3 N•m 435.2 N•m 831.1 N•m 623.7 N•m 970.8 N•m 728.1 N•m

M24 X 3.00 543 ft•lb 407 ft•lb 776 ft•lb 582 ft•lb 908 ft•lb 681 ft•lb
736.2 N•m 551.8 N•m 1052.1 N•m 789.1 N•m 1231.1 N•m 923.3 N•m

M27 X 3.00 796 ft•lb 597 ft•lb 1139 ft•lb 854 ft•lb 1331 ft•lb 998 ft•lb
1079.2 N•m 809.4 N•m 1544.3 N•m 1157.9 N•m 1804.6 N•m 1353.1 N•m

M30 X 3.50 1079 ft•lb 809 ft•lb 1543 ft•lb 1158 ft•lb 1804 ft•lb 1353 ft•lb
1462.9 N•m 1096.9 N•m 2092 N•m 1570 N•m 2445.9 N•m 1834.4 N•m

M33 X 3.50 1468 ft•lb 1101 ft•lb 2101 ft•lb 1576 ft•lb 2455 ft•lb 1842 ft•lb
1990.3 N•m 1492.8 N•m 2848.6 N•m 2136.8 N•m 3328.5 N•m 2497.4 N•m

M36 X 4.00 1886 ft•lb 1415 ft•lb 2699 ft•lb 2024 ft•lb 3154 ft•lb 2366 ft•lb
2557.1 N•m 1918.5 N•m 3659.4 N•m 2744.2 N•m 4276.3 N•m 3207.9 N•m

V01 ID0493104
253

Prevailing Torque Locknut Torque


Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate
grade of bolt.

Locknut Grade B Hex Grade C Hex Grade F Hex Flange Grade G Hex Flange

US Metric US Metric US Metric US Metric

1/4-20 7-10 ft•lb 9-13 N•m 8-12 ft•lb 11-16 N•m 6-8 ft•lb 8-11 N•m 9-11 ft•lb 12-15 N•m

1/4-28 8-11 ft•lb 11-15 N•m 9-12 ft•lb 12-16 N•m 7-9 ft•lb 9-12 N•m 10-13 ft•lb 13-17 N•m

5/16-18 13-18 ft•lb 17-24 N•m 16-21 ft•lb 21-28 N•m 13-17 ft•lb 17-23 N•m 18-23 ft•lb 24-43 N•m

5/16-24 14-19 ft•lb 19-25 N•m 18-23 ft•lb 24-31 N•m 14-18 ft•lb 19-24 N•m 20-26 ft•lb 27-35 N•m

3/8-16 16-20 ft•lb 21-27 N•m 28-37 ft•lb 38-50 N•m 23-29 ft•lb 31-39 N•m 33-41 ft•lb 44-50 N•m

3/8-24 16-22 ft•lb 21-30 N•m 32-42 ft•lb 43-57 N•m 26-33 ft•lb 35-44 N•m 37-47 ft•lb 50-63 N•m

7/16-14 23-32 ft•lb 31-43 N•m 45-59 ft•lb 61-80 N•m 37-47 ft•lb 50-63 N•m 52-66 ft•lb 70-89 N•m

7/16-20 24-34 ft•lb 32-46 N•m 51-66 ft•lb 69-89 N•m 41-52 ft•lb 55-70 N•m 58-74 ft•lb 78-100 N•m

1/2-13 37-50 ft•lb 50-67 N•m 69-90 ft•lb 93-122 N•m 57-72 ft•lb 77-97 N•m 80-101 ft•lb 108-137 N•m

1/2-20 38-53 ft•lb 51-72 N•m 78-102 ft•lb 105-138 N•m 64-81 ft•lb 87-110 N•m 90-114 ft•lb 122-154 N•m

9/16-12 50-70 ft•lb 67-95 N•m 100-130 ft•lb 135-176 N•m 82-103 ft•lb 111-139 N•m 115-146 ft•lb 156-198 N•m

9/16-18 58-78 ft•lb 78-105 N•m 111-146 ft•lb 150-198 N•m 91-115 ft•lb 123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11 70-95 ft•lb 95-129 N•m 138-180 ft•lb 187-224 N•m 113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18 73-98 ft•lb 99-133 N•m 156-204 ft•lb 211-276 N•m 127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10 125-165 ft•lb 169-223 N•m 245-320 ft•lb 332-434 N•m 200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16 120-165 ft•lb 162-223 N•m 273-357 ft•lb 370-484 N•m 223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9 185-250 ft•lb 251-339 N•m 394-515 ft•lb 534-698 N•m

7/8-14 200-270 ft•lb 271-366 N•m 435-568 ft•lb 589-770 N•m

1-8 275-375 ft•lb 373-508 N•m 591-772 ft•lb 801-1046 N•m Grades B and F: SAE J429
Grade 5 bolts
1-12 290-395 ft•lb 393-535 N•m 663-867 ft•lb 899-1175 N•m

1 1/8-7 294-404 ft•lb 398-547 N•m 837-1095 ft•lb 1135-1484 N•m Grades C and G: SAE J429
Grade 8 bolts
1 1/8-12 412-549 ft•lb 558-744 N•m 939-1227 ft•lb 1273-1663 N•m

1 1/4-7 375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12 412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01 ID0493104
254

Torque Values for Other Types of Fasteners


Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion
factor listed below to determine recommended torque values for other types of fasteners.

Type Factor Example

hex top deformed locknuts .75 3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts 1.5 M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts 2.0 1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque


Size Type Torque (ft•lb) Torque (N•m)

7/16-NF cone 75-85 102-115

1/2-NF cone 90-100 120-135

5/8-NF flange 275-325 373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque


Bolt Size Bolt PN Cylinder Repair Kit PN Torque

1/2” 106-096 190-165 90-100 ft•lb 120-135 N•m

5/8” 106-097 190-166 & 190-169 180-200 ft•lb 245-270 N•m

3/4” 106-098 190-167 & 190-170 290-325 ft•lb 395-440 N•m

7/8” 106-122 190-172 & 190-174 410-460 ft•lb 550-625 N•m

1” 106-145 190-175 & 190-189 630-700 ft•lb 855-950 N•m

1-1/8” 106-146 190-177 770-850 ft•lb 1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder
repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01 ID0493104
255
Replacement O-Rings
Fitting SAE (Port Seal) ORFS (Face Seal) Code 61, Code 62
4-Bolt Flange

Size Dash Thread O-Ring Thread O-Ring Dash O-Ring

(Inch) Size Size Dash Size P/N Size Dash Size P/N Size P/N

1/16 1 NA NA NA NA NA NA NA NA

1/8 2 5/16 - 24 -902 NA NA NA NA NA NA

3/16 3 3/8 - 24 -903 NA NA NA NA NA NA

1/4 4 7/16 - 20 -904 155-760 9/16 - 18 -011 157-037 NA NA

5/16 5 1/2 - 20 -905 NA 5/8 - 18 NA NA NA NA

3/8 6 9/16 - 18 -906 155-705 11/16 - 16 -012 157-038 NA NA

1/2 8 3/4 -16 -908 155-706 13/16 - 16 -014 157-039 -210 155-759 #

5/8 10 7/8 - 14 -910 155-707 1 - 14 -016 157-040 NA NA

3/4 12 1-1/16 - 12 -912 155-709 1-3/16 - 12 -018 157-017 -214 155-723

7/8 14 1-3/16 - 12 -914 155-747 1-5/16 - 12 -020 157-042 NA NA

1 16 1-5/16 - 12 -916 155-748 1-7/16 - 12 -021 155-714 -219 157-029

1-1/4 20 1-5/8 - 12 -920 155-702 1-11/16 - 12 -025 157-129 -222 157-078

1-1/2 24 1-7/8 - 12 -924 157-001 2 -12 -029 157-130 -225 157-128

2 32 2-1/2 - 12 -932 NA 2-1/2 - 12 -135 NA -228 500-031

2-1/2 40 3 - 12 NA NA NA NA NA -232 157-015 #

3 48 3-1/2 - 12 NA NA NA NA NA -237 157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch
applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel
faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01 ID0493104
256

JT2020 TIER 3
Related Publications
Component Ass’y P/N
Model:
JT2020 .................. Parts Manual .................................................................... ............. 053-1264
JT2020 ................... Operators Manual ............................................................ ............. 053-1361
JT2020 .................. Repair Guide (Service Manual) ....................................... .................. N/A
JT2020 .................. Technical Supplement……… ........................................... .............. 053-1351

Engine:
Cummins 85HP. .... Parts Manual – B3.3. .............................................. 195-1159 ...... 053-103
Cummins……. ........ Operators Manual – B3.3. ................................................ .............. 055-069
Cummins... ............ Repair Manual – B3.3 ....................................................... .............. 055-070

Filters
Engine:
Air Filter Parts Ass’y ......................................................................................................... 194-121
Element (primary) ............................................................................................ 194-147
Element (secondary) ......................................................................................... 194-148
Oil Filter Element (spin-on) – Cummins B3.3…. ............................................................... 194-454
Fuel Filter Element (spin-on) – Cummins B3.3 ................................................................. 194-461

Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 153-792

Optional Kits

O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.01 ID0226633
257

ID0040564
258

ID0135281

You might also like