Jt100 M - Parts Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 440

1

Поставка оборудования, запчастей,


расходных материалов Ditch Witch
тел. +375 29 3384008
RPP.BY
[email protected]

JT100/JT100
All Terrain
ISSUE NO. 04PL-05/11
For Replacement Copy Order P/N 053-1232
This manual contains information concerning the following models:
JT100, JT100 All Terrain

This product is covered by one or more of the following patents:


US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466;
5,713,423, 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803;
6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409;
6,739,413; 6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418
AU 689,533; 706,544; 718,034, 755,862
CA 2,156,398
FR 674,093
DE 694 17 019; 695 29 634; 297 01 406;
EP 0683845; 0674093; 0817901; 0846841
GB 2,209,239; 2,312,006; EP674,093; EP846,841
JP 3,458,247
Other U.S. and foreign patents pending
Copyright 2009, 2010, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.

ID0227413
2
3

FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However,


The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s


Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts:

Specify parts you need by part number and description, not by illustration reference
numbers.

Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B 800-001


4

WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY


WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE


UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.

Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03 ID0134872
5

CONTENTS______________________
Decals Spindle Brake ................................................. 56
Decal Location - AT/JT100 ................................. 8 Spindle Drive Assembly (AT) ........................... 76
Stabilizers ...................................................... 108
Engine Components Thrust Drive ..................................................... 68
Air Filter Assembly ........................................... 20 Thrust Drive Gearbox ...................................... 70
Battery & Power Cables ................................... 34 Thrust Planetary Gearbox................................ 84
Charge Air Cooler ............................................ 24 Top Lining/Panel ............................................ 128
Engine Mount ................................................... 18 Track Group (Rubber) Begins w/ ...................... 102
Engine Service ................................................. 16 Track Group (Steel) Begins w/ ......................... 104
Exhaust ............................................................ 22 Windshield Wipers/Washer ........................... 126
Expansion Tank ............................................... 32
Fan Drive.......................................................... 26 Hydraulics
Radiator Mounting ............................................ 28 Auxiliary Valve ............................................... 214
Radiator Plumbing ........................................... 30 Auxiliary Valve Hydraulics .............................. 212
Cab Swing Hydraulics .................................... 244
Frame Components Case Drain (Ground Drive) ............................ 240
Assisted Makeup ............................................. 38 Case Drain Hyd Rotation & Thrust Pumps ............ 200
Auxiliary Stabilizer Begins w/ ............................ 110 Case Drain Hyd Rotation Motor Begins w/ ............ 196
Battery Box....................................................... 98 Case Drain Hyd Rotation Motor Ends w/ .............. 194
Cab Arm & ROPS .......................................... 112 Charge Filter Hydraulics (AT).......................... 160
Cab Covers .................................................... 120 Charge Filter Hydraulics (JT) .......................... 158
Cab Door/Windows ........................................ 114 Charge Manifold ............................................ 210
Cab Heat/Air................................................... 142 Cooler Outlet Hydraulics (AT) ......................... 206
Cab Lock ........................................................ 140 Cooler Outlet Hydraulics (JT) Begins w/ ............ 204
Carriage ........................................................... 52 Fluid Pump Control ........................................ 156
Carriage Sight Tube/Oil Pump ......................... 54 Hydraulic Cylinder (2.0 X 1.25 X 14.25) ............... 248
Covers ............................................................. 92 Hydraulic Cylinder (3.0" X 1.75")........................ 250
Cylinder Locks.................................................. 42 Hydraulic Cylinder (3.5" X 2.0") ......................... 252
Drill Frame ....................................................... 40 Hydraulic Cylinder (4.0" X 2.25")........................ 254
Drive Gearbox - Rotation ................................ 58 Hydraulic Cylinder (6" X 4" X 3") ........................ 246
Engine Covers Begins w/ .................................... 80 Hydraulic Control Valve ................................. 216
Front Covers .................................................... 86 Hydraulic Reservoir (AT) ................................. 164
Front Wrenches ............................................... 46 Hydraulic Reservoir (JT) ................................. 162
Fuel Tank Begins w/............................................ 96 Hydrostatic Gauge Hyd (AT) ........................... 172
Fuel Tank Ends w/ .............................................. 94 Hydrostatic Gauge Hyd (JT) Begins w/ .............. 170
Grille ................................................................. 78 Hydrostatic Gauge Hyd (JT) Ends w/ ................ 168
Ground Drive Planetary Gearbox ................... 106 Inner Rotation Plumbing ................................ 198
Heat/Air Component Mount ........................... 146 Left Ground Drive Hydraulics Begins w/ ........... 236
Heat/Air Diagram ........................................... 144 Left Stabilizer Hydraulics ............................... 232
Hose Track....................................................... 48 Load Sense Valve (AT) ................................. 226
Hose Track Repair Section .............................. 50 Oil Cooler Hydraulics ..................................... 202
Inner Drive Gearbox (AT) .................................. 66 Park Brake Hydraulics ................................... 242
Left Console (AT) ............................................ 132 Pilot Valve Hydraulics .................................... 208
Left Console (JT) ............................................. 130 Pivot Front Lift Hydraulics .............................. 228
Left Console Switches ................................... 134 Pivot Rear Lift Hydraulics .............................. 230
Pipe Guide ....................................................... 44 Pump Hydraulics ............................................ 166
Pivot ............................................................... 100 Pump Mounting.............................................. 150
Planetary Gearbox - Rotation........................... 60 Right Ground Drive Hydraulics ...................... 238
Rack & Bumpers .............................................. 72 Right Stabilizer Hydraulics ............................. 234
Rear View Mirror, Left Side ............................ 122 Rotating Clamp Hydraulics Begins w/ ............... 220
Rear View Mirror, Right Side.......................... 124 Rotating Clamp Hydraulics Ends w/ ................. 218
Right Console................................................. 138 Rotation Motor Hydraulics ............................ 176
Rotation Gearbox (AT) ..................................... 62 Rotation Pump Control .................................. 152
Saver Sub (JT) .................................................. 74 Rotation Pump Hydraulics ............................. 174
Seat Mount w/ heat/air ...................................... 118 Stationary Clamp Hydraulics Begins w/ ............ 224
Seat Mount w/o heat/air ..................................... 116
Sound Insulation .............................................. 90 Continued on next page

ID0228222
6

CONTENTS______________________
Stationary Clamp Hyd Ends w/ ......................... 222 Pipe Grip Hydraulics Begins w/ ........................ 340
Thrust Drive Hyd 6 Way Selector ....................... 182 Pipe Grip Hydraulics Ends w/ ........................... 338
Thrust Drive Hyd Carriage Man Begins w/ ............ 192 Pipe Lift & Shuttle Hydraulics......................... 342
Thrust Drive Hyd Carriage Man Ends w/ .............. 190 Pipe Loader Grippers Begins w/ ....................... 330
Thrust Drive Hyd Motor & Brake......................... 186 Pipe Loader Lift Arms Begins w/ ...................... 318
Thrust Drive Hyd Return Manifold ....................... 188 Pipe Loader Lift Arms Ends w/ ......................... 316
Thrust Drive Hyd Valve Series Parallel ................ 184 Pipe Loader Mount ........................................ 312
Thrust Motor Hydraulics ................................ 180 Pipe Loader Shuttle Drive .............................. 326
Thrust Pump Control ...................................... 154 Pipe Loader Shuttle Mount ............................ 320
Thrust Pump Hydraulics ................................. 178 Pipe Loader Shuttle Stop ............................... 328
Pipe Loader Shuttles Begins w/ ........................ 324
Electrical Pipe Loader Shuttles Ends w/ .......................... 322
See Technical Supplement Pipe Loader Valve Hydraulics ........................ 334
Pipe Loader Valve Hydraulics Begins w/ .......... 336
Anchor Components
Anchor Driver Hydraulics ............................... 262 Hoist System
Anchor Shaft .................................................. 266 Control Valve ................................................. 392
Anchoring Plates ............................................ 264 Control Valve Charge Hydraulics ................... 396
Auger Drive .................................................... 260 Decal Location Crane .................................... 370
Electrical Components ................................... 414
Fluid System Extension Boom............................................. 378
Antifreeze Tank .............................................. 274 Extension Cylinder ......................................... 390
Fluid Motor Plumbing (AT) ............................. 280 Extension Cylinder Hydraulics ....................... 406
Fluid Pump (Fluid End) .................................. 304 Hoist Hydraulics w/o hoist ................................ 400
Fluid Pump (Power End) ................................ 306 Inner Boom .................................................... 374
Fluid Pump - FMC (JT) .................................... 302 Lift Cylinder .................................................... 384
Fluid Pump Hyd (JT) Begins w/ .......................... 278 Lift Cylinder Hydraulics .................................. 404
Fluid Pump Hyd (JT) Hydrostat & Fluid Begins w/ ... 276 Limit Switch.................................................... 412
Fluid Pump Mounting (JT) Begins w/ ................. 270 Outer Boom ................................................... 376
Fluid Pump Plumb (JT) Discharge Side ............... 272 Outer Boom Cylinder ..................................... 388
Fluid Pump Plumb (JT) Discharge Side Begins w/ . 296 Outer Boom Hydraulics.................................. 408
Fluid Pump Plumb (JT) Suction Side Begins w/ ..... 290 Overload ........................................................ 386
Fluid Pump Plumbing (AT) Discharge Side.......... 298 Overload Alert ................................................ 416
Fluid Pump Plumbing (AT) Suction Side ............. 294 Pedestal ......................................................... 372
Fluid Supply ................................................... 288 Pendant ......................................................... 410
Fluid Supply Swivel ........................................ 282 Proportional Valve ......................................... 398
Fluid Supply Water Swivel (JT) ....................... 284 Swing Drive .................................................... 380
Inlet Gauge Plumb (JT) Suction Side Begins w/ .... 292 Swing Drive .................................................... 382
Liner Wash Plumbing (JT) .............................. 300 Swing Drive Hydraulics .................................. 402
Wash Wand ................................................... 308
Water Swivel (AT) ........................................... 286 Accessories
Mud Mixing Accessories ................................ 420
Pipe Loader System Pipe Box (AT) .................................................. 428
Air Compressor .............................................. 348 Pipe Box (JT) .................................................. 426
Auto Greaser Ends w/ ...................................... 350 Wireline Kit (JT) .............................................. 422
Auto Greaser Nozzles .................................... 358 Work Lights Begins w/ ...................................... 424
Auto Greaser Nozzles Begins w/....................... 360
Auto Greaser Nozzles Ends w/ ......................... 362 Miscellaneous
Auto-Luber Assembly..................................... 354 Bolt/Nut Torque Chart .................................... 432
Control Valve - Pipe Loader ........................... 332 Filters ............................................................. 436
Diverter Valve Hydraulics ............................... 344 Optional Kits ................................................... 436
Grease Pump ................................................. 356 Parts Manual Change Request ..................... 437
Guard Rail ...................................................... 314 Related Publications ..................................... 436
Hydraulic Cylinder (2x1x3)................................ 364 Replacement O-Ring Chart............................ 435
Hydraulic Cylinder (3.5x1.75x16)........................ 366 Warranty Registration ................................... 439
Hydraulic Motor .............................................. 346
Lubricator Hydraulics Begins w/ ........................ 352

ID0228222
7

DECALS

ID0135069
8

DECAL LOCATION
AT/JT100 MACH 1
41
15
49 36
21 47

47 33
6

47

47

29

18 19
64
45
50 65
52
11
24
26 66

20 44

37 24 26
35 42
23 51
VIEW
ROTATED 180˚

8
57
22

63
VIEW
ROTATED 180˚

ANCHOR VIEW

06 ID0228250
9

DECAL LOCATION
AT/JT100 MACH 1
21

42

39
21

49

44

42
5
14

26
24

24
26
4
41 41
40 13
12 43
31
36
AT100
49 13

43
BACK VIEW

21

25

06 ID0228250
10

DECAL LOCATION
AT/JT100 MACH 1
3 VIEW
ROTATED 90º

61

26.5

3.5

2.0
.25 .25
2701139A

.75
17.50

61

70 (AT100 PIPE BOX ONLY)


48 59 59 48

68 68

69 69

06 ID0228250
11

DECAL LOCATION
AT/JT100 MACH 1

53
10
60 7

27
56
16

46
55
17

32 67
30

62
21

54

58
34

28

38

06 ID0228250
12

DECAL LOCATION
AT/JT100 MACH 1
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-4552 DECAL KIT - JT100
270-4515 DECAL KIT - AT100
1 270-1135 1 FUSE PANEL DECAL
2 270-1136 1 ELECTRICAL PANEL
3 270-1137 1 FUSE BLOCK
4 270-4551 1 JT100 MODEL ID PIPE BOX
270-4614 1 AT100 MODEL ID PIPE BOX
5 270-1139 1 DW LOGOTYPE PIPE BOX
6 270-4550 1 JT100 MODEL ID
270-4615 1 AT100 MODEL ID
7 270-1141 1 TOP CONTROL PANEL
8 270-1142 1 GAUGE PANEL
9 270-1144 1 LED DISPLAY A
10 270-1145 1 LED DISPLAY B
11 273-016 1 SOUND POWER 11 SEE FOOTNOTE 1
12 273-117 1 WORKLIGHTS / WASH WAND
13 273-128 1 NO STEP
14 270-4653 1 SOLENOID VALVE DECAL
15 273-138 1 NOTICE COOLANT
16 270-4505 1 RIGHT INSTRUMENT PANEL
17 273-198 1 TRACKER CONTROL
18 273-267 1 DITCH WITCH BATTERY SEE FOOTNOTE 2
19 273-278 1 DANGER WRENCH
20 274-967 1 DITCH WITCH LOGOTYPE
21 274-049 5 DANGER ELECTROCUTION
22 274-050 1 WARNING JOBSITE HAZARD
23 274-204 1 CRUSHING FORCE HAZARD ALERT
24 274-318 4 TIE DOWN LOCATION
25 274-375 1 MASTER DISCONNECT SWITCH
26 274-442 4 LIFT LOCATION
27 274-724 1 ONE CALL NOTIFICATION
28 274-780 1 JET TRAC PATENT(S)
29 274-831 1 PIPE ROW INDICATOR
30 274-852 1 CLIMATE CONTROL
31 274-854 1 LOGO PLACARD
32 274-857 1 CAB SWING LOCK / UNLOCK
33 274-874 1 GRAPHIC STRIPE (SOLD PER INCH) USE 80” SEE FOOTNOTE 3
34 274-923 1 POWER POINT
35 274-933 1 LUBRICATION
36 275-023 2 OIL LEVEL
37 275-033 1 NOTICE ELECTRICAL SYSTEM
38 275-048 1 IMPORTANT SAFETY RULES
39 700-063 1 RESEVOIR (THF)
40 700-062 1 DIESEL FUEL CAP
41 275-149 3 COOLANT
42 275-184 4 WARNING MOVING PARTS
43 275-185 1 WARNING SINGLE OPERATOR
44 275-197 2 DANGER ROTATING SHAFT
45 275-203 1 BATTERY
46 275-222 1 ENGINE STOP
47 275-230 6 DANGER STRIPE 1.75” X 18”
48 275-326 4 WARNING CRUSHING WEIGHT
49 275-355 3 CAUTION HOT PARTS
50 275-400 1 NOTICE OIL LEVEL

FOOTNOTES
1 . NOT PART OF KIT. FOR EU UNITS ONLY.
2 . LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.
3 . APPLY AROUND BACK SIDE OF OPERATOR STATION.
06 ID0228250
13

DECAL LOCATION
AT/JT100 MACH 1
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
51 274-853 1 DITCH WITCH LOGO
52 275-419 1 WARNING NO FLAME
53 270-4508 1 LEFT INSTRUMENT PANEL
54 270-1150 1 IGNITION-COLD START
55 700-025 1 PIPE - HORN - THROTTLE
56 700-026 1 LEFT SWITCH PANEL USED ON JT100
270-4616 1 LEFT SWITCH PANEL USED ON AT100
57 700-027 1 THROTTLE - LIGHTS - STABILIZER
58 700-028 1 JOYSTICK CONTROL
59 701-326 4 WARNING CRUSHING WEIGHT (ISO)
60 274-940 2 INDICATOR
61 274-965 1 WARNING MOVING PARTS
62 270-4612 1 EMERGENCY EXIT APPLY TO REAR WINDOW INSIDE OF CAB
63 270-4702 1 STAKE DRIVER USED ON AT100
64 270-4708 1 PIPE LOADER/ ANCHOR USED ON AT100
65 270-4710 1 FLUID RETURN ICON USED ON AT100
66 270-4711 1 FLUID SUPPLY ICON USED ON AT100
67 273-275 1 AT/JT INNER SPINDLE USED ON AT100
68 275-184 4 WARNING MOVING PARTS
69 701-184 4 WARNING MOVING PARTS ISO
70 270-4889 2 PIPE BOX LIFT USED ON AT100

FOOTNOTES

06 ID0228250
14

NOTES:

ID0134963
15

ENGINE
COMPONENTS

ID0134845
16

ENGINE SERVICE

1
2

2 3
7 6
1
1

1
10

8
8

9 12
12

11
07 ID0153612
17

ENGINE SERVICE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1211 4 CONNECTOR, M26-1.5 X -12ORS STRAIGHT
2 115-924 2 ABRASION SLEEVE (1.25" X 88")
3 194-792 1 FLUID LEVEL INDICATOR
4 150-1240 1 HOSE (12OFX90S-91"-300)
5 150-1240 1 HOSE (12OFX90S-91"-300)
6 106-390 1 WASHER (M10)
7 110-333 1 BOLT-ON CLAMP (1")
8 106-382 2 FLG LK SCREW (M10-1.50 X 20MM)
9 500-1085 1 BELT, SERPENTINE DRIVE
10 500-1082 1 ELEMENT, ENGINE OIL FILTER
11 500-2110 1 DEUTZ FUEL FILTER
12 500-1084 2 ELEMENT, SECONDARY FUEL FILTER

NOT SHOWN:
194-833 STARTER, ENGINE
195-1384 BULK HOSE, 1/4" SILICONE USE 1 PIECE AT 18"
195-1438 2 HOSE CLAMP

FOOTNOTES:

BULK HOSE, 1/4" SILICONE

NOTE:

07 ID0153612
18

ENGINE MOUNT
18

11

2
3
16
17

8 4
14
16

9
16
13
15
10 7
12

7
16
6

02 ID0155979
19

ENGINE MOUNT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 107-144 2 SCREW (M16-2.00 X 100mm)
2. 105-964 2 WASHER (.656")
3. 116-691 2 SHOCK MOUNT (REAR)
4. 349-078 1 LEFT REAR ENGINE MOUNT
5. 106-545 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
6. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ,10.9)
7. 116-690 2 SHOCK MOUNT (FRONT)
8. 308-694 1 FRONT ENGINE MOUNT (RT)
9. 106-336 2 SCREW (M12-1.75 X 90mm)
10. 300-1789 1 WELDMENT, FRONT ENGINE MOUNT (LEFT)
11. 349-077 1 RIGHT REAR ENGINE MOUNT
12. 105-998 4 SCREW (M16-2.00 X 40mm) TORQUE TO 140 FT LBS; USE LOCTITE 242 OR EQUIVALENT
13. 106-398 4 WASHER (M16, HARDENED)
14. 105-273 4 SCREW (M12-1.75 X 30mm) TORQUE TO 60 FT LBS; USE LOCTITE 242 OR EQUIVALENT
15. 178-072 2 WASHER
16. 106-397 12 WASHER (M12, HARDENED)
17. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8) TORQUE TO 60 FT LBS; USE LOCTITE 242 OR EQUIVALENT
18. 194-892 1 ENGINE, DEUTZ TCD2013L062V OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0155979
20

AIR FILTER ASSEMBLY

10 5

11
13

12

4 6
1 16
7

18

17
2
3 9

15

19
14

01 ID0153208
21

AIR FILTER ASSEMBLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1 118-501 1 INLET HOSE (COBRA HEAD 4"-5")


2 195-1021 1 TUBE, AIR FILTER
3 110-367 1 WORM CLAMP (3-1/4" TO 4-1/8"")
4 194-673 2 MOUNTING BAND (13")
5 105-665 4 FLG SCREW (M8-1.25 X 55MM)
6 155-150 1 S/O COUPLER (02N-02H)
7 116-192 1 BULK HOSE (7/64", SOLD PER 1") USE 18"
8 215-150 1 RESTRICTION INDICATOR(20",H2O)
9 194-672 1 AIR FILTER ASSEMBLY (13") INCLUDES 500-1086-PRIMARY & 500-1087-SAFETY ELEMENT
10 195-1055 1 AIR INLET HOOD (6")
11 300-2605 1 WELDMENT, INTAKE TUBE SPACER
12 110-656 1 WORM CLAMP (2-1/2" TO 8-1/2")
13 107-135 4 CLIP NUT (M8-1.25)
14 106-387 2 FLG LOCKNUT (M10-1.50)
15 106-724 2 FLG SCREW (M10-1.50 X 25MM)
16 156-228 1 ELBOW (02NF-02NF90)
17 110-391 1 WORM CLAMP (4-3/4" TO 5-5/8")
18 110-170 1 WORM CLAMP (4-1/8" TO 5")
19 300-1951 1 SHEET, INTAKE SUPPORT

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0153208
22

EXHAUST
6

1
10

8 2
4

11 2
3 3

02 ID0155976
23

EXHAUST

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-202 1 EXHAUST CLAMP (5-1/2")
2 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9)
3 105-799 2 FLG LK SCREW (M10-1.50 X 25MM)
4 300-1941 1 WELDMENT, MUFFLER STRAP
5 300-1938 1 WELDMENT, MUFFLER SUPPORT
6 194-152 1 EXHAUST
7 196-341 1 MUFFLER CLAMP (2-3/4")
8 300-1720 1 WELDMENT, EXHAUST MOUNT TUBE
9 194-016 1 EXHAUST SILENCER
10 115-834 AR EXHAUST WRAP (2", SOLD PER FT) USE 1 @ 36"
11 106-387 1 FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0155976
24

CHARGE AIR COOLER


8
2

9 5

10

7
1

01 ID0155977
25

CHARGE AIR COOLER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 116-703 4 CHARGE AIR COOLER HOSE
2 300-1722 1 TUBE, DEUTZ COMPRESSOR OUTLET
3 106-386 4 FLG LOCKNUT (M8-1.25)
4 323-230 2 BRACKET
5 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
6 195-1019 1 TUBE, CAC OUTLET
7 196-010 2 U-BOLT CLAMP (3")
8 195-1033 1 TUBE, CAC INLET
9 110-959 7 T-BOLT CLAMP (3")
10 118-421 1 T-BOLT CLAMP (3.31" - 3.55")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0155977
26

FAN DRIVE

8
2

5
4

01 ID0155972
27

FAN DRIVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 194-193 1 FAN ADAPTER


2. 195-1030 1 FAN, 26.62 DIA 12 BL SUCKER
3. 362-962 1 FAN SHROUD
4. 105-874 8 FLG LK BOLT (3/8-NC X 1-1/2")
5. 105-118 8 WASHER (3/8")
6. 107-493 8 WELLNUT (3/8"-16)
7. 195-1015 1 COOLER, JT8020 TIER 3
8. 106-163 8 FLG SCREW (M8-1.25 X 30MM) USE 242 LOCTITE OR EQUIVALANT, TORQUE TO 16 FT LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0155972
28

RADIATOR MOUNTING

1 17

18

3 2

7
4 16 6 8

5 9

9
19 11

10
10 12
14
10

15
13

9
20

01 ID0159421
29

RADIATOR MOUNTING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 308-440 - GRILLE
2. 106-162 8 FLG SCREW (M8-1.25 X 20mm)
3. 105-996 2 SCREW (M10-1.50 X 45mm)
4. 105-118 2 WASHER (3/8")
5. 308-632 1 MOUNTING BRACKET
6. 106-386 8 FLG LOCKNUT (M8-1.25)
7. 116-683 2 SHOCK MOUNT
8. 195-1015 - COOLER, JT8020 TIER 3
9. 107-004 14 FLG LK SCREW (M12-1.75 X 45mm)
10. 106-709 12 FLG LOCKNUT (M12-1.75)
11. 308-947 1 RADIATOR MOUNT
12. 308-701 2 MOUNT ARM
13. 300-1789 - WELDMENT, FRONT ENGINE MOUNT (LEFT)
14. 308-694 - RIGHT FRONT ENGINE MOUNT
15. 308-692 1 RADIATOR MOUNT
16. 309-500 1 MOUNTING BRACKET
17. 117-309 2 INSULATION
18. 117-310 1 INSULATION
19. 117-311 1 INSULATION
20. 106-469 2 FLG SCREW (M12-1.75 X 30MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0159421
30

RADIATOR PLUMBING

14

14

12
14

14
14
14

3 13
3

3 3
3 9

3
5 8 4
5
6
8
7 5

2
10
2
11

03 ID0155980
31

RADIATOR PLUMBING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 116-755 2 COOLANT HOSE
2. 110-815 2 T-BOLT CLAMP(2.25" TO 2.56"")
3. 110-970 3 CLAMP (2.00") PAIR
4. 105-095 2 WASHER (1/4")
5. 106-967 6 BOLT (1/4-NC X 2-3/4", SIL BRZ)
6. 194-155 1 UPPER RADIATOR TUBE (-32)
7. 150-1216 1 TUBE, LOWER RADIATOR (-32)
8. 110-973 2 COVER PLATE
9. 308-702 1 CLAMP MOUNT
10. 116-827 1 COOLANT HOSE
11. 195-1015 - COOLER, JT8020 TIER 3
12. 116-754 1 COOLANT HOSE
13. 110-972 1 WELD PLATE
14. 105-1486 6 T-BOLT CLAMP (2.12" TO 2.44")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0155980
32

EXPANSION TANK
4
5
3
1
TO ENGINE
6 VENT LINE

6
7
18
8

16
17 6

15
9
6 14
13
OVERFLOW
HOSE TO WATER PUMP

14

10

10

11

12

02 ID0159426
33

EXPANSION TANK

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 308-710 1 TANK MOUNT (RIGHT)


2. 308-709 1 TANK MOUNT (LEFT)
3. 364-530 1 EXPANSION TANK
4. 110-898 - RADIATOR CAP (14 PSI)
5. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
6. 110-249 4 WORM CLAMP (1/4" TO 5/8 ")
7. 115-381 AR BULK HOSE (1/4", SOLD PER 1") USE 1 @ 20"
8. 155-093 1 S/O COUPLER (04N-04H)
9. 153-151 1 S/O COUPLER (12N-12H90)
10. 106-386 8 FLG LOCKNUT (M8-1.25)
11. 106-163 4 FLG SCREW (M8-1.25 X 30mm)
12. 195-1015 - COOLER, JT8020 TIER 3
13. 116-751 AR BULK HOSE (3/4", SOLD PER 1') USE 1 @ 20"
14. 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
15. 116-108 AR BULK HOSE (5/16", SOLD PER 1") USE 1 @ 33"
16. 155-164 1 S/O COUPLER (04N-05H90)
17. 116-108 AR BULK HOSE (5/16", SOLD PER 1") USE 1 @ 67"
18. 115-165 1 PLUG (08N, SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0159426
34

BATTERY & POWER CABLES ORIENTATION


ROTATED
18
32
25
8 29

28
22
31 29
30
1 23
24
30
2
10

9
8 21

8 15
7

13
16
14
11 12

5 19 20
26
27 3 6

20
19
31
17

04 ID0159230
35

BATTERY & POWER CABLES

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 194-892 - ENGINE-DEUTZ 2013 DIESEL T3 OBSOLETE
2. 215-234 1 BATTERY CABLE (4/0 X 127", BLK)
3. 217-819 - BATTERY DISCONNECT SWITCH
4. 215-236 1 BAT CBL (4GA, 157.8", RED, DUAL)
5. 214-752 1 NEGATIVE BATTERY CABLE
6. 215-282 - BATTERY
7. 105-832 - FLG LOCKNUT (1/4-NC)
8. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
9. 110-333 1 BOLT-ON CLAMP (1")
10. 106-806 1 FLG LK SCREW (M12-1.75 X 25MM)
11. 215-304 1 BAT CABLE (4 GA X 13", BLK) USED ON JT8020 T3
215-1105 1 BRAIDED GROUND STRAP USED ON JT/AT100
12. 107-196 - BOLT (1/4-NC X 3")
13. 322-362 - BACKUP SPACER
14. 110-852 - BLT-ON CLP (1.2",SOLD PER SET)
15. 300-2456 1 SHEET, FUSE MOUNT
16. 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 215-1009 1 MAIN FUSE HOLDER BASE
19. 106-161 4 FLG SCREW (M6-1.00 X 20MM)
20. 106-385 4 FLG LOCKNUT (M6-1.00)
21. 159-448 1 METRIC ADAPTER STUD)
22. 215-1011 1 BUSSBAR (MAIN FUSE HOLDER)
23. 215-1010 1 MAIN FUSE HOLDER COVER
24. 105-047 1 LOCKNUT (3/8-NC)
25. 105-186 6 LOCKNUT (#10-24)
26. 500-1149 - RELAY, DEUTZ PREHEAT SUPPLIED WITH 194-892
27. 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)
28. 110-373 2 BOLT-ON CLAMP (13/16")
29. 106-389 2 WASHER (M8)
30. 215-1167 1 PRIMARY CABLE USED ON JT8020 T3
215-1653 1 PRIMARY CABLE USED ON JT/AT100
31. 215-1168 1 GLOW PLUG CABLE
32. 106-056 6 EXT STAR WASHER (#10)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0159230
36

NOTES:

ID0134963
37

FRAME
COMPONENTS

ID0135068
38

ASSISTED MAKEUP
22 25

12
24
4
12
9
23 20

15
14
16
16
12 19
23
5 13 17

7 3

10
8 18
11 18
21
26
26
6

06 ID0205995
39

ASSISTED MAKEUP

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5430 1 CARRIAGE
2 300-6134 1 THRUST DRIVE CARRIAGE
3 300-6132 1 SPRING MOUNT
4 300-8553 1 MOUNTING BRACKET
5 106-033 2 JAM NUT (1-NC)
6 110-774 1 BALL JOINT (1/4-NF)
7 106-678 1 LOCKNUT (1/4-NF)
8 300-3956 1 LINKAGE ROD
9 106-049 4 BOLT (#10-24 X 3/4", PLPS)
10 106-048 4 LOCKNUT (#10-24)
11 300-8552 1 BRACKET
12 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
13 105-375 2 NUT (1-NC)
14 300-8554 4 GUIDE PLATE
15 300-8555 2 MOUNTING ROD
16 300-8556 4 BUSHING
17 105-998 4 SCREW (M16-2.00 X 40MM) USE LOCTITE 277 OR EQUIVALENT TORQUE TO 250 FT LBS
18 106-547 4 SCREW (M12-1.75 X 40MM,10.9) USE LOCTITE 277 OR EQUIVALENT
19 117-047 2 COMPRESSION SPRING
20 106-117 4 SCREW (M12-1.75 X 80MM, SOC) USE LOCTITE 277 OR EQUIVALENT
21 215-1002 1 POSITION SENSOR USE LOCTITE 242 OR EQUIVALENT - REFER TO NOT SHOWN SECTION
22 300-8560 1 SENSOR GUARD
23 106-397 4 WASHER (M12, HARDENED)
24 106-574 2 CLIP NUT (M6-1.00)
25 106-640 2 SCREW (M6-1.00 X 20MM,BUT SOC)
26 300-8557 2 MOUNTING BLOCK

NOT SHOWN:
215-1617 1 MAGNETIC SLIDE SERVICE PART FOR REF. #21, 215-1002

FOOTNOTES:

NOTE:

06 ID0205995
40

DRILL FRAME

3 6

4 5
10

11 8
7

DETAIL A "JT"
6
15
5
9 2

7 12 13

DETAIL A "AT"
14

03 ID0226406
41

DRILL FRAME

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 305-714 1 DRILL FRAME
300-5349 1 DRILL FRAME
2. 349-675 1 FRONT FRAME
314-557 1 FRONT FRAME
300-5342 1 FRONT FRAME
3. 106-074 13 SCREW (M16-2.0 X 60MM)
4. 106-442 15 FLG LOCKNUT (M16-2.00, PRV TRQ) TORQUE TO 140 FT LBS (190Nm)
5. 215-1175 3 PROXIMITY SWITCH
6. 106-427 6 SCREW (M5-0.80 X 22MM, SOC)
7. 106-850 6 LOCKNUT (M5-0.80)
8. 105-271 4 SCREW (M10-1.5 X 40MM) USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1
9. 106-098 4 FLG BOLT (3/4-NC X 2", GD8) USE LOCTITE 242 OR EQUIVALENT
10. 370-364 1 STOP PAD
11. 206-076 1 COUPLING
12. 320-442 1 STOW MOUNT
13. 106-564 4 SCREW (M10-1.50 X 100MM)
14. 106-396 4 WASHER (M10, HARDENED)
15. 106-520 2 STUD BOLT (M16-2.00 X 55MM) BEGINS WITH CMW S/N: CMWJT100L90000002

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0226406
42
43
44

PIPE GUIDE

12

13
14 15

23

11 5
16
18 1

17
5 2

20
4
9 22
2
8
5 19

21
6
10

1 7
10

06 ID0157082
45

PIPE GUIDE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 370-061 2 TOP GUIDE HALF
2. 105-184 4 SCREW (#10-24 X .75", SELF-TAP)
3. 157-196 1 ROD WIPER
4. 110-710 4 LANYARD (3/64" X 6")
5. 110-228 5 LYNCH PIN (7/16" X 2")
6. 370-075 2 GUIDE PIN
7. 106-584 6 SCREW (M12-1.75 X 100MM)
8. 370-440 1 SPLIT GUIDE
9. 107-566 4 CARRIAGE BOLT (3/8-NC X 1.50")
10. 125-760 4 COMPOSITION BUSHING (1.5")
11. 370-276 - STATIONARY CLAMP
12. 105-003 4 FLG LOCKNUT (5/16-NC)
13. 306-995 1 BACK COVER PLATE
14. 116-283 4 WASHER (.531", RUBBER)
15. 211-084 1 CURRENT TRANSFORMER
16. 300-9812 - STRIKE BOX MOUNT
17. 107-311 4 CARRIAGE BOLT (5/16-NC X 3")
18. 105-834 4 FLG LOCKNUT (3/8-NC)
19. 106-354 6 FLANGE NUT (M12-1.75)
20. 116-203 1 GROMMET (9/16")
21. 314-732 1 WIPER MOUNT
22. 178-863 1 PIVOT PIN
23. 115-503 2 KLIP RING

NOT SHOWN:

211-042 VOLTAGE LIMITER CABLE


214-542 CURRENT COIL CABLE

FOOTNOTES:

NOTE:

06 ID0157082
46

FRONT WRENCHES
BEGINS WITH S/N CMWJT100LB0000037, CMWAT100LA0000005

10

10 5
25

3
2 26
5
4

18
17 6
7
5 28
9
21 7
29 8

22
20 24
16
27
11

14
12

1 10
23
19
5
13
15

10

23

04 ID0226407
47

FRONT WRENCHES
BEGINS WITH S/N CMWJT100LB0000037, CMWAT100LA0000005

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 115-003 1 ZERK (1/4-NF, STR)
2. 184-031 2 TAPERED INSERT (2.25")
3. 106-345 2 SCREW (M20-2.50 X 50MM)
4. 106-666 8 SCREW (M16-2.0 X 65MM, 10.9) USE LOCKTITE 680, TORQUE TO 200 FT-LBS
5. 349-958 - JAW BLOCK SEE FOOTNOTE 1
319-910 4 JAW BLOCK SEE FOOTNOTE 1
6. 349-884 8 GRIPPER INSERT SEE FOOTNOTE 1
319-856 8 GRIPPER INSERT JT100, SEE FOOTNOTE 1
375-0002 8 GRIPPER INSERT AT100
7. 370-028 8 INSERT RETAINER JT100
301-1166 8 INSERT RETAINER (AT) AT100
8. 349-190 8 PIN
9. 115-499 16 KLIP RING (1.000")
10. 151-176 4 CYL (6.00" X 4.00" X 3.00")
11. 106-639 8 SCREW (M10-1.50 X 160MM) SEE FOOTNOTE 2
12. 106-442 6 FLG LOCKNUT (M16-2.0 PRV TRQ)
13. 349-675 - FRONT FRAME
314-557 - FRONT FRAME
300-5342 - FRONT FRAME
14. 370-135 1 RETAINING RING
15. 106-333 9 SCREW (M12-1.75 X 40MM, 8.8)
16. 179-183 1 TAPERED PIN (57.15MM X 195MM)
17. 179-016 1 TAPERED PIN (57.15MM X 215MM)
18. 125-781 2 COMPOSITION BUSHING (2.259")
19. 349-192 AR SHIM (5.03 ID, 12.12 OD)
20. 370-275 1 ROTATION CLAMP
21. 370-276 1 STATIONARY CLAMP
22. 151-158 1 CYL (4" X 2.25" X 6")
23. 116-879 2 RUBBER CUSHION
24. 166-815 1 KEY (3/4" X 4")
25. 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) TORQUE TO 80 FT-LBS
26. 370-281 2 CAP
27. 106-415 8 WASHER (.406")
28. 106-758 8 LOCKNUT (M10-1.5)
29. 115-005 1 ZERK (1/4-NF, 90)

NOT SHOWN:

FOOTNOTES:
1. 319-856 IS INTERCHANGABLE WITH 349-958 & 319-910 JAW BLOCKS.
349-884 MAY BE USED WITH 319-910 BY ADDING CHAMFERS TO CLEAR DOVETAIL
RADIUS IN JAWBLOCK.
2. 349-958 REQUIRES REF. 11 106-079 QTY. 4 PER JAW BLOCK.

NOTE:

04 ID0226407
48

HOSE TRACK 12

10 3 9
1

8 6

11

5 7

G H A K

B L

J
A - CARRIAGE MANIFOLD "P"
B - CARRIAGE MANIFOLD "T" D
C - ROTATION CASE DRAIN C
D - DRILL FLUID HOSE F E
E - ROTATION
F - ROTATION VIEW A-A
G - INNER ROTATION
H - INNER ROTATION
J - WIRE HARNESS
K - THRUST
L - THRUST
07 ID0226416
49

HOSE TRACK

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-5385 1 HOSE CARRIER SEE NOT SHOWN FOR SERVICE PARTS
2. 106-477 7 SCREW (M12-1.75 X 45MM,10.9)
3. 105-047 7 FLG LOCKNUT (3/8-NC)
4. 105-249 4 CARRIAGE BOLT (3/8-NC X 1-1/4")
5. 106-709 7 FLG LK NUT (M12-1.75)
6. 300-5454 1 CABLE TRAY BRACKET
7. 106-336 - SCREW (M12-1.75 X 90MM)
8. 214-697 1 STROBE LIGHT (12V, DC, GREEN) OBSOLETE
217-297 1 STROBE LIGHT GREEN MED PROFILE
217-303 - REPLACEMENT LENS (GREEN)
214-991 - REPLACEMENT FLASH TUBE
217-301 - BRUSH GUARD
214-104 2 PACKARD MALE TERMINAL
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-103 1 2-WAY MALE CONNECTOR
9. 105-118 7 WASHER (3/8)
10. 300-9431 1 BRACKET AT UNITS ONLY
11. 106-383 2 FLG LK SCREW (M10-1.50 X 40MM) AT UNITS ONLY
12. 106-387 2 FLG LOCKNUT (M10-1.50) AT UNITS ONLY

NOT SHOWN:
190-1677 MOUNTING BRACKET KIT SERVICE PART KIT FOR 300-5385 HOSE CARRIER

FOOTNOTES:

NOTE:

07 ID0226416
50

HOSE TRACK REPAIR SECTION

01 ID0227645
51

HOSE TRACK REPAIR SECTION

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
117-1023 1 4 LINK REPAIR SECTION
1. 191-204 - BAR KIT SCREWS INCLUDED
2. 191-205 - WINDOW EXTENDER KIT SCREWS INCLUDED

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0227645
52

CARRIAGE

14
11
12

10

27
22
15

26 16 24
23

20 9 1
28
17 29
19
18
21
25
2 13 9 4 5 6 3 8 7

07 ID0205204
53

CARRIAGE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5430 1 CARRIAGE
2 300-5448 1 RIGHT SIDE
3 300-5449 2 MOUNT PLATE
4 300-5455 4 CENTERING PAD
5 300-5456 4 PLATE
6 300-5457 4 SHIM
7 106-329 7 SCREW (M8-1.25 X 50MM)
8 106-806 16 FLG LK SCREW (M12-1.75 X 25MM)
9 107-096 20 LOCKNUT (M8-1.25, NLK)
10 106-074 20 SCREW (M16-2.00 X 60MM) TORQUE TO 140 FT LBS USE LOCTITE 242 OR EQUIVALENT
11 106-949 8 WASHER (3/4", HARDENED)
12 106-075 8 SCREW (M20-2.50 X 60MM, 10.9) TORQUE TO 400 FT LBS USE LOCTITE 277 OR EQUIVALENT
13 115-001 8 ZERK (02N)
14 160-1171 1 JT ROTATIONAL GEARBOX
15 300-6133 1 LEFT SIDE
16 105-1329 8 DOWEL PIN (4 mm x 55 mm)
17 125-246 6 NEEDLE RACE (1.750") USE LOCTITE 680 OR EQUIVALENT
18 349-551 8 ROLLER SHELL
19 126-155 8 NEEDLE BEARING
20 110-926 16 THRUST WASHER
21 349-552 8 RETAINER
22 106-422 4 WASHER
23 106-067 4 CASTLE NUT (1-1/2-NF)
24 105-514 4 COTTER PIN (.250 X 3.000)
25 115-060 4 EXTERNAL SNAP RING (1.750")
26 362-1367 4 WARE PAD
27 106-267 12 SCREW (M8-1.25 X 35MM)
28 300-9159 1 AT SWITCH BRACKET AT UNITS ONLY
29 300-5807 1 SHIM AS REQUIRED

NOT SHOWN:

FOOTNOTES:

NOTE:

07 ID0205204
54

CARRIAGE SIGHT TUBE/ OIL PUMP


BEGINS WITH S/N CMWJT100VA0000034/ CMWAT100LA0000005

13
12
18

MOUNT TAB ON
7 CABLE TRAY
8 11

19 10
22
21 9
23
20 6
5 8 4

25 24

3
1

15

14

2
7

16
17

07 ID0226457
55

CARRIAGE SIGHT TUBE/ OIL PUMP


BEGINS WITH S/N CMWJT100VA0000034/ CMWAT100LA0000005

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-261 1 CONNECTOR (04O-08S)
2. 117-902 AR BULK TUBING (1/4, SOLD PER 1') USE 1 @ 31", 1 @ 24", 1 @ 12"
3. 514-427 2 S/O COUPLER (04OF-04H)
4. 514-005 1 CONNECTOR (04O-06N)
5. 154-379 1 UN BR TEE (04OFX-04O-04O)
6. 154-339 1 CONNECTOR (04N-04O)
7. 110-249 6 WORM CLAMP (1/4" TO 5/8")
8. 152-113 4 S/O COUPLER (04OF-04H90M)
9. 194-429 1 IN-LINE STRAINER
10. 115-251 1 REDUCER (06N-02NF)
11. 115-180 1 ALL THREAD (1/8-NPT)
12. 106-161 2 FLG SCREW (M6-1.00 X 20MM)
13. 155-107 1 COUPLER (1/8NPTX1/4OD,STR)
14. 107-519 8 SCREW (M8-1.25 X 12MM) USE LOCTITE 277 OR EQUIVALENT; JT ONLY
15. 110-492 1 J-CLIP (.343) JT ONLY
16. 155-129 1 REDUCER (12S-06SF)
17. 154-226 1 CONNECTOR (04O-06S90)
18. 195-1596 1 PUMP (ELECTRIC)
19. 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9)
20. 150-3203 1 ORIFICE PLATE (04O X .046")
21. 157-037 1 O-RING (011 D90)
22. 115-106 1 REDUCER (08N-04NF)
23. 115-166 1 NIPPLE (04N-1.5")
24. 115-170 1 COLLAR (04NF)
25. 154-255 1 UNION (04O-04OFX90)

NOT SHOWN:
1X 214-103 (2 WAY MALE CONNECTOR), 2X 157-654 EXCLUDER SEAL (2.20"), 2X 214-104 PACKARD MALE TERMINAL

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07 ID0226457
56

SPINDLE BRAKE

1
9 8
3

15

B 12
2
11

A
13 14
6 9

10

4
7

12 ID0043735
57

SPINDLE BRAKE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 160-458 1 MODULAR BRAKE
191-123 O-RING KIT
500-1578 LIP SEAL
191-124 STACK SERVICE KIT
191-125 GASKET KIT
2. 149-397 - HYD MOTOR (PISTON)
3. 105-464 2 BOLT (3/4-NC X 7", GD8) USE LOCTITE 277 OR EQUIVALENT
4. 307-832 1 FORMED PLATE
5. 105-953 2 LOCKNUT (3/4-NC)
6. 307-833 1 BRACKET
7. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
8. 107-458 2 TIE BOLT USE LOCTITE 277 OR EQUIVALENT
9. 106-949 4 WASHER (3/4", HARDENED)
10. 105-310 2 JAM NUT (3/4-NC)
11. 153-612 1 HYDRAULIC MOTOR AT ONLY
12. 160-432 1 SPEED SENSOR RING AT ONLY
13. 105-1351 2 SCREW (M12-1.75 X 120 SOC 12.9 ZP) AT ONLY
14. 106-797 2 SCREW (M12-1.75 X 35mm, SOC AT ONLY
15. 215-1472 1 PROXIMITY SWITCH 12MM WP AT ONLY - REFER TO F/N 1

NOT SHOWN:

FOOTNOTES:
1. PROXIMITY SWITCH 215-1472 SUPERCEDES PROXIMITY SWITCH 214-913.

NOTE:

12 ID0043735
58

DRIVE GEARBOX - ROTATION

3 4 5 6 7 8 9 10 11 12 13

32 15
35
16
2 16

17
34
18
19
20
1 23 21
24 22
25 29
26 30
31 14
27

28

33

02 ID0226462
59

DRIVE GEARBOX - ROTATION

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
160-1171 DRIVE GEARBOX - ROTATION

1. 105-258 20 BOLT (3/8-NC X 3-3/4")

2. 166-141 1 PLANETARY GEARBOX - ROTATION

3. 349-396 1 SPACER

4. 126-075 2 TAPERED BEARING (3.346")

5. 126-076 2 TAPERED RACE (5.118")

6. 349-408 1 HOUSING

7. 500-818 5 DOWEL PIN (16mm X 40mm)

8. 168-033 1 INPUT PINION

9. 349-409 1 COVER

10. 106-336 13 SCREW (M12-1.75 X 90mm)

11. 165-859 AR SHIM (.050mm, RED)

12. 165-860 AR SHIM (.076mm, GREEN)

13. 165-861 AR SHIM (.191mm, TRANSPARENT WHT)

14. 106-117 4 SCREW (M12-1.75 X 80mm)

15. 105-245 10 BOLT (M10-1.50 X 25mm)

16. 350-392 1 UPPER CAP

17. 168-032 1 INTERMEDIATE GEAR

18. 126-157 2 TAPERED RACE (130MM)

19. 126-156 2 TAPERED BEARING (80MM")

20. 165-862 AR SHIM (.050mm)

21. 165-863 AR SHIM (.076mm)

22. 165-864 AR SHIM (.191mm)

23. 168-031 1 OUTPUT GEAR

24. 126-159 2 BEARING RACE (300MM)

25. 126-158 2 BEARING (200MM)

26. 157-706 2 SEAL (7.875")

27. 160-1165 1 OUTPUT SHAFT

28. 106-855 2 SCREW (M12-1.75 X 140mm)

29. 165-865 AR SHIM (.051mm)

30. 165-866 AR SHIM (.178mm)

31. 165-867 AR SHIM (.508mm)

32. 159-003 1 AIR VENT (02N)

33. 155-074 1 PLUG (08S, SOC, FM)

34. 349-411 1 LOWER CAP

35. 115-133 1 REDUCER (12N-02NF)

NOT SHOWN:
514-123 1 PICKUP TUBE (02N-02NF90-2")

FOOTNOTES:

NOTE:

02 ID0226462
60

PLANETARY GEARBOX - ROTATION

8 9
7 6
2

10

12 11
SEAL WITH
RTV SILICONE

05 ID0112232
61

PLANETARY GEARBOX - ROTATION

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
166-141 PLANETARY GEARBOX - ROTATION
1. 126-182 1 THRUST BEARING
2. 126-183 108 NEEDLE BEARING
3. 501-845 1 THRUST WASHER
4. 501-846 1 THRUST WASHER
5. 501-847 1 CARRIER
6. 501-848 3 PLANET GEAR
7. 501-850 3 PLANET SHAFT
8. 501-851 3 THRUST WASHER
9. 501-852 12 THRUST WASHER
10. 501-853 1 SUN GEAR
11. 157-203 2 O-RING
12. 501-849 1 RING GEAR

NOT SHOWN:

FOOTNOTES:
DRIVE ROLL PIN INTO PLANET SHAFT, THEN PRESS OUT SHAFT TO REMOVE.. REMOVE ROLL PIN FROM SHAFT ONCE THE SHAFT IS OUT.

NOTE:

05 ID0112232
62

ROTATION GEARBOX (AT)


36
19 20 21 43 14
2
7
31
6
5
3
22 23 24

25
8
9
44

12

46
48

34 47
39 40 41 42
12 33
35 32
13
11
15 16 17
10
18
4 45 26 1
03 ID0220585
63

ROTATION GEARBOX (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-408 1 MACHINED GEARBOX
2 126-076 2 TAPERED RACE (5.118")
3 126-075 2 TAPERED BEARING (3.346")
4 349-409 1 MACHINED COVER HOUSING
5 350-392 1 UPPER CAP ASSEMBLY
6 115-133 1 REDUCER (12N-02NF)
7 159-003 1 AIR VENT (02N)
8 126-157 2 TAPERED RACE
9 126-156 2 BEARING CONE
10 126-159 2 TAPERED RACE (__.___")
11 126-158 2 TAPERED BEARING (__.___")
12 157-706 1 EXTERNAL SEAL (7.875")
13 160-1047 1 OUTPUT SHAFT AT
14 349-396 1 SPACER
15 165-865 1 SHIM (.051MM)
16 165-866 1 SHIM (.178MM)
17 165-867 1 SHIM
18 155-074 1 PLUG (08S, SOC, FM)
19 165-859 1 SHIM (.050mm, RED)
20 165-860 1 SHIM (.076mm, GREEN)
21 165-861 1 SHIM (.191MM, TRANSPARTEN WHT)
22 165-862 1 SHIM (.050mm)
23 165-863 1 SHIM (.076mm)
24 165-864 1 SHIM (.191mm)
25 349-411 1 LOWER CAP
26 500-818 5 DOWEL PIN (16MM X 40MM)
27 106-336 10 SCREW (M12-1.75 X 90MM)
28 106-855 2 SCREW (M12-1.75 X 140MM)
29 106-117 4 SCREW (M12-1.75 X 80MM, SOC)
30 105-245 10 SCREW (M10-1.50 X 25MM)
31 166-141 1 PLNTRY GEAR BOX - ROTATION
32 300-6165 1 BEARING CAP
33 106-863 1 SCREW (M10-1.5 X 16MM, SOC) TORQUE TO 37 FT-LBS (50 N-M)
34 155-890 1 INTERNAL SEAL
35 310-418 1 RETAINING PLATE
36 300-8316 1 LIFT BRACKET
37 107-519 4 SCREW (M8-1.25 X 12MM)
38 106-584 3 SCREW (M12-1.75 X 100MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0220585
64

ROTATION GEARBOX (AT)


A

38

30

27

29

37

28

A
03 ID0220585
65

ROTATION GEARBOX (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
39 105-1359 1 SHIM (3.906" X 3.531" X .020")
40 105-1360 1 SHIM (3.906" X 3.531" X .007")
41 105-1361 1 SHIM (3.750" X 3.500" X .003")
42 105-1362 1 SHIM (3.906" X 3.531" X .002")
43 168-033 1 INPUT PINION
44 168-032 1 INTERMEDIATE GEAR
45 168-031 1 OUTPUT GEAR
46 160-1049 1 INNER SHAFT
47 125-1021 2 TAPERED BEARING (65MM)
48 153-614 1 SEAL, V-RING

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0220585
66

AT INNER DRIVE GEARBOX

6
2
5
18
21
17

9, 10, 11, 12

19
4
20

13, 14, 15, 16

8 1

7 3

04 ID0220574
67

AT INNER DRIVE GEARBOX

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-6175 1 MACHINED BASE
2 300-6176 1 MACHINED COVER
3 105-618 4 DOWEL PIN (8MM X 20MM)
4 157-501 1 INTERNAL SEAL
5 126-100 2 BEARING CONE
6 126-099 2 TAPERED RACE (3.25")
7 106-570 10 SCREW (M8-1.25 X 60MM) TORQUE TO 17 FT-LBS. (27 N-M)
8 115-025 2 PLUG (08N, SQ FM, MAG)
9 165-800 1 SHIM (.002")
10 165-801 1 SHIM (.003")
11 165-802 1 SHIM (.007")
12 107-575 1 SHIM (.020")
13 105-1363 1 SHIM (4.812" X 4.531" X .020")
14 105-1364 1 SHIM (4.812" X 4.531" X .007")
15 105-1365 1 SHIM (4.812" X 4.531" X .003")
16 105-1366 1 SHIM (4.812" X 4.531" X .002")
17 195-366 1 AIR VENT (02N90)
18 166-402 1 INPUT PINION
19 160-1048 1 GEAR
20 125-1024 2 TAPERED BEARING (80MM)
21 166-432 1 (SPEED SENSOR RING)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0220574
68

THRUST DRIVE 17 16
24 25
11 8
20 23
21
9 10 26

4 18
36

22 2

37
32 19
27

35
3

30
6
7
13
34
15
5 14

12
28

29 33
31
08 ID0205016
69

THRUST DRIVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1030 5 THRUST DRIVE GEARBOX
2 160-1074 1 THRUST DRIVE GEARBOX W/BRAKE
3 300-6134 1 THRUST DRIVE CARRIAGE
4 158-270 6 HYDRAULIC MOTOR
5 140-1092 4 CAM ROLLER
6 105-444 12 WASHER (1-1/4")
7 105-313 8 IDLER NUT TORQUE TO 165 FT/LB
8 107-336 24 FLG SCREW (M16-2.00X45MM,10.9) TORQUE TO 250 FT/LB ; USE LOC-TITE 242
9 106-204 24 BOLT (1/2 - NC X 1.50", SOC) TORQUE TO 100 FT/LB ; USE LOC-TITE 242
10 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ)
11 106-564 4 SCREW (M10-1.50 X 100MM)
12 140-1093 4 CAM ROLLER
13 300-6125 4 HUB
14 107-206 40 HHCS M12-1.75 X 35MM,10.9 ZP
15 106-397 40 WASHER (M12, HARDENED)
16 106-972 2 SCREW (M6-1.00 X 65MM)
17 105-095 2 WASHER (1/4")
18 106-353 2 FLG NUT (M6-1.00)
19 105-292 2 SCREW (M8-1.25 X 75MM)
20 106-386 2 FLG LOCKNUT (M8-1.25)
21 300-7801 1 VALVE SUPPORT
22 157-099 6 O-RING (042 D70) USE RED RTV SEALANT
23 150-1408 1 6-WAY SELECTOR
24 150-2076 1 VALVE SERIES PARALLEL
25 159-554 1 MANIFOLD (3-SP) SEE FOOTNOTE 2
26 150-2667 1 RETURN MANIFOLD
27 150-2252 1 RELIEF VALVE
28 362-1389 1 GUIDE BAR
29 300-8549 4 MOUNTING BRACKET
30 300-8559 1 MOUNTING PLATE
31 106-549 16 DOWEL PIN (1/2" X 1",HARDENED) SEE FOOTNOTE 1
32 107-894 16 SCREW (M8-1.25 X 45MM, SOC) USE LOCTITE 680 OR EQUIVALENT
33 300-8551 4 SPACER
34 107-008 2 FLG LK SCREW (M12-1.75 X 50MM)
35 106-354 2 FLANGE NUT (M12-1.75)
36 106-045 8 BOLT (5/16-NC X 1-3/4")
37 105-091 8 LOCK WASHER (5/16")

NOT SHOWN:

500-1269 SEAL KIT USE WITH REF NO. 4

FOOTNOTES:
1. TAPER DOWN INTO PLATE-THEN DRIVE PLATE INTO THRUST
2. USES COIL, 214-491, AS A SERVICE PART AT QTY=3

NOTE:

08 ID0205016
70

THRUST DRIVE GEARBOX

8
6
3

1
9

06 ID0228358
71

THRUST DRIVE GEARBOX

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1662 1 BEARING-CONE-6B
2. 500-1661 1 BEARING-CUP-6B
3. 500-1666 1 THRUST WASHER-7"
4. 500-1660 1 BEARING-CONE-7"
5. 500-1659 1 BEARING-CUP-7"
6. 500-1657 1 LOCK WASHER-7"
7. 499-893 1 THRUST WASHER
8. 500-1663 1 LOCK NUT-7"
9. 157-521 1 OIL SEAL SEE FOOTNOTE 1
500-1674 1 OIL SEAL SEE FOOTNOTE 2

NOT SHOWN:
500-1696 1 ASSY BRAKE-A2 SERIES; AUSCO
500-1690 1 SPINDLE/SHAFT DRIVE TOOL
500-1690 1 BEARING CONE DRIVER
500-1692 1 BEARINGLOCKNUT TOOL
500-2009 1 O-RING/GASKET KIT
500-2115 1 DISC KIT-2 ROTOR

FOOTNOTES:
1. USED ON 160-1035
2. USED ON 160-1030 & 160-1074

NOTE:

06 ID0228358
72

RACK AND BUMPERS

9 8 5

4 6 6

3 7

04 ID0205289
73

RACK AND BUMPERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5349 1 DRILL FRAME
2 300-5352 1 RACK ASSEMBLY
3 106-398 40 WASHER (M16, HARDENED)
4 105-1479 40 M16-2.0 X 65MM 12.9 HEX CAP SCREW, LUBRICATE WITH WD40 & TORQUE TO 220 FT/LB
5 116-769 2 BUMPER
6 106-356 4 FLG NUT (M20-2.50, 10.9)
7 105-1423 2 SCREW (M20-2.50 X 90MM) USE 277 LOCTITE
8 106-393 2 WASHER (M20)
9 107-275 2 SCREW (M20-2.50 X 55MM, SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0205289
74

SAVER SUB (JT)

3
4

2 1

10 ID0129372
75

SAVER SUB (JT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 500-818 3 DOWEL PIN (16mm X 40mm)


2. 400-1132 1 SAVER SUB 10,000T SUPERSEDES 370-179
3. 106-244 9 SCREW (M16-2 X 60mm) USE LOCTITE 242 OR EQUIVALENT
4. 155-701 1 O-RING (345 D70)
5. 115-158 1 PLUG (06N, SQ)

NOT SHOWN:
368-164 THREAD PROTECT PLUG 3.27-4

FOOTNOTES:

NOTE:

10 ID0129372
76

SPINDLE DRIVE ASSEMBLY (AT)

5
2
9

3
4

6
7

04 ID0220615
77

SPINDLE DRIVE ASSEMBLY (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 107-602 10 SCREW (M12-1.75 X 55MM, SOC) TORQUE TO 107 FT LBS (145 N-M)
2 105-1321 1 SEAL SPACER
3 117-541 1 SPRING
4 316-841 1 HEX
5 500-818 3 DOWEL PIN (16MM X 40MM)
6 107-694 8 SOCKET HEAD METRIC SCREW
7 300-5735 1 SAVER SUB SS 3.25-4F JT PIPE
8 400-1375 1 SAVER SUB SS AT100 AT PIPE
9 190-1163 1 SEAL KIT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. SEAL KIT 190-1163 INCLUDES SEAL 191-295 & PIN 105-1191

NOTE:

04 ID0220615
78
79
80

ENGINE COVERS 28
BEGINS WITH
CMWJ8020T3P70000006 16
42
39
34 19
41 27
31
33 30
26

38 32
1
18
2

7
25 40 6 6
1
29
22 23
24

11 9
20
10
8

29 29

14
11

21
4

13
21

37

12 4 17

15 3
36
35 5
01 ID0180186
81

ENGINE COVERS
BEGINS WITH
CMWJ8020T3P70000006
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-382 14 FLG LK SCREW (M10-1.5 X 20MM)
2. 349-693 1 REAR TANK BRACKET
3. 308-715 1 DOOR
4. 111-002 2 LIFT-OFF HINGE (OFF-SET)
5. 117-544 1 DEFLECTOR FLAP
6. 106-387 14 FLG LOCKNUT (M10-1.50)
7. 349-690 1 FORMED COLUMN
8. 349-691 1 FORMED COLUMN
9. 106-709 8 FLG LK NUT (M12-1.75)
10. 106-469 8 FLG SCREW (M12-1.75 X 30MM)
11. 106-991 48 FLG LK SCREW (M8-1.25 X 20MM)
12. 316-814 1 RIGHT SIDE COVER
13. 300-4805 1 WELDMENT, LEFT SIDE COVER
14. 300-4803 1 WELDMENT, INSIDE PANEL
15. 370-108 1 CLAMP BAR
16. 107-519 1 SCREW (M8-1.25 X 12MM)
17. 117-558 4 ADJUST LEVER LATCH (LOCKING) INCL KEY
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
18. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 1 @ 6"
19. 106-561 1 LOCKNUT (M8-1.25, PRV TRQ, 10.9)
20. 110-699 2 PULL (1.210" X 5.190", BLACK)
21. 106-228 8 SCREW (M5-0.80 X 10MM)
22. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
23. 106-386 2 FLG LOCK NUT (M8-1.25)
24. 115-686 AR BULK EDGE (5/32", SOLD PER 1") USE 2 @ 6"
25. 300-1684 1 HOOD
26. 107-552 1 HINGE
27. 309-157 1 PROP ROD
28. 309-156 1 TOP DOOR
29. 106-551 48 CLIP NUT (M8-1.25)
30. 106-234 12 SCREW (M6-1.00 X 12MM)
31. 106-385 12 FLG LOCKNUT (M6-1.00)
32. 300-1716 1 FORMED CROSSMEMBER

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0180186
82

ENGINE COVERS
BEGINS WITH
CMWJ8020T3P70000006
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
33. 217-296 1 STROBE LIGHT AMBER MED PROFILE
214-991 - REPLACEMENT FLASH TUBE
217-302 - REPLACEMENT LENS (AMBER)
217-301 - BRUSH GUARD
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-104 2 PACKARD MALE TERMINAL
214-103 1 2-WAY MALE CONNECTOR
34. 106-076 1 WASHER (1/4")
35. 106-162 5 FLG SCREW (M8-1.25 X 20MM)
36. 106-386 5 FLG LOCKNUT (M8-1.25)
37. 106-565 3 NUTSERT (M8-1.25)
38. 107-001 6 FLG LK SCREW (M10-1.50 X 25MM)
39. 105-523 1 COTTER PIN (.125" X .750")
40. 300-4685 1 SHEET, BULKHEAD ANGLE MOUNT BRACKET
41. 117-456 1 GROMMET
42. 110-492 1 J-CLIP (.343")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0180186
83
84
85
86

36
FRONT COVERS
32
4
2
34
35

39 31

7 3 11 30

41 23 24
7
26 26

27 29
45 10
1
36 9 44
28
35 20
35 34 43
8
33
36 20
38 26
5
34
40 35 34 42
25 20
22
21

18
11 16 17

19
12

15 20
14
13
6

37

03 ID0155973
87

FRONT COVERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-798 1 LEFT COVER USE WITH HOIST OPTION
370-458 1 LEFT COVER USE W/OUT HOIST OPTION
2. 300-1776 1 WELDMENT, ECU MOUNT
3. 349-828 1 COVER PLATE
4. 300-8180 1 SHEET, BULKHEAD MOUNT
5. 301-745 1 CONNECTOR/FUSE PANEL
6. 316-815 1 RIGHT COVER USE WITH HOIST OPTION
320-699 1 RIGHT COVER USE W/OUT HOIST OPTION
7. 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
8. 214-301 1 ACCESSORY SOCKET
9. 217-017 1 CONNECTOR (4-WAY, FM)
10. 306-602 1 ALARM
11. 106-991 33 FLG LK SCREW (M8-1.25 X 20MM)
12. 106-551 33 CLIP NUT (M8-1.25)
13. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
14. 348-299 1 ACCESS PANEL
15. 111-047 1 HINGE (214MM)
16. 106-138 4 NUT (M5-0.80)
17. 106-385 4 LOCKNUT (M6-1.00)
18. 110-524 1 SPRING RETAINER
19. 106-640 4 SCREW (M6-1.00 X 20MM, BUT SOC)
20. 106-542 8 SCREW (M5-0.80 X 16MM, PAN PLPS)
21. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 2 @ 40", USED ONLY WITH HOIST OPTION
22. 116-768 1 GROMMET (1/4")
23. 171-008 1 RETRACTABLE BELT (ORANGE)
24. 110-032 1 SNAPPER PIN (5/16" X 2-1/2")
25. 106-234 4 SCREW (M6-1.00 X 12MM)
26. 106-385 12 FLG LOCKNUT (M6-1.00)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0155973
88

FRONT COVERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
27. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
28. 106-386 2 FLG LOCKNUT (M8-1.25)
29. 106-469 1 FLG SCREW (M12-1.75 X 30MM)
30. 106-685 1 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
31. 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
32. 106-387 4 FLG LOCKNUT (M10-1.50)
33. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 1 @ 44"
34. 105-189 14 SCREW (#6-32 X 1/2")
35. 105-215 14 NUT (#6-32)
36. 106-850 6 LOCKNUT (M5-0.80)
37. 110-982 1 DOME PLUG (2.5")
38. 214-468 - RECEPTACLE (19 PIN)
39. 300-1908 1 SHEET, ECU MOUNT
40. 115-686 AR BULK EDGE (5/32", SOLD/ 1") USE 1 @ 18"
41. 107-312 4 SCREW (M6-1.00 X 25MM, BUT SOC)
42. 106-234 2 SCREW (M6-1.00 X 12MM)
43. 300-3153 1 SHEET, DIAGNOSTIC CONNECTOR MOUNT
44. 106-743 1 WASHER (.531", HARDENED)
45. 217-918 1 ROCKER SW {DPDT) ON-ON
217-136 1 ICON (WHT) ON-START
217-137 1 ICON (WHT) OFF-STOP
217-156 1 DIFFUSION LENS (GREEN)
217-158 1 DIFFUSION LENS (WHITE)
217-925 1 ROCKER SWITCH (ACTUATOR)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0155973
89
90

SOUND INSULATION
ENGINE COVERS

8
01 ID0159428
91

SOUND INSULATION
ENGINE COVERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 300-1684 - REAR HOOD


2. 117-366 1 SOUND INSULATION
3. 117-362 1 SOUND INSULATION
4. 117-363 1 SOUND INSULATION
5. 117-365 1 SOUND INSULATION
6. 316-814 - RIGHT SIDE COVER
7. 117-364 - SOUND INSULATION
8. 308-715 - DOOR
9. 107-950 11 INSULATION STUD

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0159428
92

COVERS

29 27

27

1
13

15 13

16

11 5
4 22
2
7 33
16 18 19
9 20
24
6 20 18
14 21 8
30 12 23
16 31 20
3 17
15
18
15 28
27 27 13 32

16 10
26 27
16

13
15
15 11
31
27 25

26

03 ID0155981
93

COVERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 300-1687 1 WELDMENT, FRONT HOOD


2. 349-794 1 FRONT LEFT SIDE PLATE
3. 300-1689 1 WELDMENT, FRONT RIGHT SIDE PANEL
4. 300-1713 1 SHEET, FRONT END PLATE
5. 300-1704 1 SHEET, AIR FILTER DOOR
6. 300-3149 1 FRONT TANK BRACKET
7. 349-806 1 BRACKET
8. 349-796 1 CHANNEL
9. 300-1683 1 WELDMENT, VALVE COVER
10. 300-1705 1 SHEET, SETUP DOOR
11. 117-558 4 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
12. 106-378 2 FLG LK SCREW (M6-1.00 X 12MM)
13. 105-617 4 LIFT-OFF HINGE (OFF-SET)
14. 106-385 2 FLG LOCKNUT (M6-1.00)
15. 106-991 40 FLG LK SCREW (M8-1.25 X 20MM)
16. 106-551 38 CLIP NUT (M8-1.25)
17. 106-206 2 SCREW (M10-1.50 X 90MM)
18. 106-387 6 FLG LOCKNUT (M10-1.50)
19. 106-381 1 FLG. LK. SCREW (M8-1.25 X 25MM)
20. 106-382 6 FLG LK SCREW (M10-1.50 X 20MM)
21. 106-558 2 CLIP NUT (M10-1.50)
22. 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
23. 110-333 1 BOLT ON CLAMP (1")
24. 116-259 AR BULK EDGE (1/4", SOLD PER 1") USE 1 @ 8"
25. 349-398 1 DOOR
26. 111-002 2 LIFT-OFF HINGE (OFF-SET)
27. 106-228 16 SCREW (M5-0.80 X 10MM)
28. 215-412 1 LICENSE PLATE LAMP
29. 115-686 AR BULK EDGE (5/32", SOLD PER 1") USE 1 @ 15"
30. 110-208 2 LEVEL INDICATOR
31. 106-386 4 FLG LOCKNUT (M8-1.25)
32. 115-686 AR BULK EDGE (5/32",SOLD PER 1"") USE 1 @ 4"
33. 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0155981
94

35
FUEL TANK 17
ENDS WITH CMW S/N: CMWJT100H90000003 34 12
27
15
5
29
29 30
26

8 28 12
5

7 13

17 36
30
20
14

12
9

11 17
31
9

16

10

18
3

2
1 6 21

24
6
6
32
33
23
23 25
4
19 22
05 ID0155478
95

FUEL TANK
ENDS WITH CMW S/N: CMWJT100H90000003

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 315-402 1 FUEL TANK
2. 309-160 1 TANK PAD
3. 106-632 4 FLG LK SCREW (M12-1.75 X 35MM, SER)
4. 115-152 1 PLUG (12N, SQ FM)
5. 105-214 16 FLG SCREW (#10-24 X 1/2")
6. 110-217 4 WORM CLAMP (7/16" TO 1")
7. 349-887 1 COVER PLATE SEE FOOTNOTE 1
8. 214-871 1 FUEL SENDER
9. 154-352 2 CONNECTOR (08N-08O90)
10. 159-446 1 BREATHER VENT
11. 153-303 1 HOSE (08OFX-65"-3000)
12. 159-754 3 CONNECTOR (M16-1.5-08O)
13. 500-2110 - DEUTZ FUEL FILTER
14. 154-971 1 HOSE (08OFX90-78"-3000)
15. 154-877 1 HOSE (08OFX90-90"-3000)
16. 106-709 4 FLG NUT (M12-1.75)
17. 150-1214 4 CONNECTOR (M14X1.5-06O)
18. 116-322 AR BULK HOSE (1/2", SOLD PER 1') USE 1 @ 94"
19. 364-661 1 FILLER NECK
153-760 1 CAP
20. 300-1768 1 PLATE, FILTER MOUNT
21. 149-989 1 S/O COUPLER (08S-08H)
22. 116-952 - FUEL HOSE (2" X 32"") USE 1 @ 24"
23. 110-134 2 WORM CLAMP (2.06"-2.75")
24. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 35"
25. 154-233 1 CONNECTOR (08S-08O)
26. 300-1769 1 SHEET, SECONDARY FUEL FILTER MOUNT
27. 500-1084 - ELEMENT, SECONDARY FUEL FILTER
28. 106-162 4 FLG SCREW (M8-1.25 X 20MM) USE 242 LOCTITE
29. 107-111 4 FLG SCREW (M10-1.50 X 35MM)
30. 106-387 4 FLG LOCKNUT (M10-1.50)
31. 154-954 1 HOSE (06OFX90S-70"-3000)
32. 364-663 1 FILLER NECK SCREEN
33. 155-708 1 O-RING (218 D70)
34. 150-1136 1 HOSE (06OFX45-74"-3000)
35. 154-228 2 UNION (06O-06OFX90)
36. 107-032 1 SCREW (M8-1.25 X 20MM, BUT SOC) USE 242 LOCTITE

NOT SHOWN:

FOOTNOTES:
1. USE LOCTITE AVIATION SEALANT OR EQUIVALENT

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

05 ID0155478
96

FUEL TANK
BEGINS WITH CMW S/N: CMWJT100H90000004

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-5743 1 FUEL TANK
2. 309-160 1 TANK PAD
3. 106-632 4 FLG LK SCREW (M12-1.75 X 35MM, SER)
4. 115-152 1 PLUG (12N, SQ FM)
5. 105-214 16 FLG SCREW (#10-24 X 1/2")
6. 349-887 1 COVER PLATE SEE FOOTNOTE 1
7. 214-871 1 FUEL SENDER
8. 154-352 2 CONNECTOR (08N-08O90)
9. 159-446 1 BREATHER VENT
10. 153-303 1 HOSE (08OFX-65"-3000)
11. 159-754 3 CONNECTOR (M16-1.5-08O)
12. 500-2110 - DEUTZ FUEL FILTER
13. 154-971 1 HOSE (08OFX90-78"-3000)
14. 154-877 1 HOSE (08OFX90-90"-3000)
15. 106-709 4 FLG NUT (M12-1.75)
16. 150-1214 4 CONNECTOR (M14X1.5-06O)
17. 116-322 AR BULK HOSE (1/2", SOLD PER 1') USE 1 @ 94"
18. 300-5781 1 FILLER NECK
111-065 1 CAP
19. 300-1768 1 PLATE, FILTER MOUNT
20. 149-989 1 S/O COUPLER (08S-08H)
21. 150-2368 - HOSE (2-5/8" ID) USE 1 @ 32"
22. 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4")
23. 154-233 1 CONNECTOR (08S-08O)
24. 300-1769 1 SHEET, SECONDARY FUEL FILTER MOUNT
25. 500-1084 - ELEMENT, SECONDARY FUEL FILTER
26. 106-162 4 FLG SCREW (M8-1.25 X 20MM) USE 242 LOCTITE
27. 107-111 4 FLG SCREW (M10-1.50 X 35MM)
28. 106-387 4 FLG LOCKNUT (M10-1.50)
29. 154-954 1 HOSE (06OFX90S-70"-3000)
30. 157-076 1 O-RING (218 D70)
31. 150-1136 1 HOSE (06OFX45-74"-3000)
32. 154-228 2 UNION (06O-06OFX90)
33. 107-032 1 SCREW (M8-1.25 X 20MM, BUT SOC) USE 242 LOCTITE
34. 110-217 2 WORM CLAMP (7/16"TO 1"")

NOT SHOWN:

FOOTNOTES:
1. USE LOCTITE AVIATION SEALANT OR EQUIVALENT

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

03 ID0234246
97
98
99
100
101
102

TRACK GROUP 1
BEGINS WITH S/N: 2W0856

22
26
27

28 4
25
29
25

21
20
19
16 11 17
3
18

12 6 5
8
5
7
15
10
19
9
23

14
24
13
05 ID0114520
103

TRACK GROUP
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-004 2 RUBBER TRACK (450MM, 88P, 71MM)
2. 349-006 2 IDLER
3. 106-075 6 SCREW (M20-2.50 X 60MM, 10.9)
4. 315-984 1 SUPPORT PLATE
5. 106-382 12 FLG LK SCREW (M10-1.5 X 20MM)
6. 349-330 2 COVER
7. 349-324 4 COVER
8. 349-325 4 RECOIL STOP BAR
9. 106-335 56 SCREW (M12-1.75 X 70MM) USE LOCTITE 242 OR EQUIVALENT
10. 129-004 14 TRACK ROLLER
11. 107-127 13 SCREW (M20-2.50 X 80MM, 10.9) USE LOCTITE 242 OR EQUIVALENT
12. 105-998 34 SCREW (M16-2.00 X 40MM) USE LOCTITE 242 OR EQUIVALENT
13. 175-736 2 SPROCKET (5.303" A23) GROUND DRIVE
14. 166-162 2 GEARBOX & DRIVE PLANETARY OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023
160-1173 2 GEARBOX & DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
166-139 1 GROUND DRIVE PLANETARY OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023
160-1172 1 GROUND DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
159-910 1 HYDRAULIC MOTOR
15. 349-336 2 COVER
16. 106-654 8 FLG LK SCREW (M10-1.50 X 16MM)
17. 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
18. 315-883 1 RIGHT ROLLER FRAME
315-882 1 LEFT ROLLER FRAME
19. 106-397 60 WASHER (M12, HARDENED)
20. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8)
21. 349-314 2 SLIDE PAD
22. 370-382 2 SPACER RING SEE FOOTNOTE 1
23. 107-116 4 SCREW (M16-2.00 X 35MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT.
24. 106-340 36 SCREW (M16-2.00 X 50MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT.
25. 106-356 19 FLG NUT (M20-2.50 10.9)
26. 115-023 2 SEAL WASHER (M17)
27. 115-022 2 VALVE ZERK (M16-1.50)
28. 115-258 1 COUPLER (02NF, BUT)
29. 106-607 3 SCREW (M20-2.50 X 50MM, 10.9) USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:
1. DO NOT INSTALL SPACER RINGS WITH IDLER UNITS HAVING .375" SPACER BARS.

NOTE:

05 ID0114520
104

TRACK GROUP (STEEL) 1


BEGINS WITH S/N: 2W0856

28
29

30

31
24
26
24
7
21
20
19 25
16 27 17
18

6 5
19
12 3
4
8
7
19
9
15 10
19
22 4
11

14
23
13
04 ID0114519
105

TRACK GROUP (STEEL)


BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-003 2 STEEL TRACK (450MM, 88P, 71MM)
370-501 44 TRACK LINK (RH)
370-502 44 TRACK LINK (LH)
370-503 86 TRACK BUSHING
370-504 2 TRACK MASTER BUSHING
370-505 86 TRACK PIN
370-506 2 TRACK MASTER PIN
370-507 176 TRACK SPACER
2. 349-006 2 IDLER
3. 349-341 4 FRONT GUARD
4. 105-273 32 SCREW (M12-1.75 X 30MM)
5. 106-382 12 FLG LK SCREW (M10-1.5 X 20MM)
6. 349-330 2 COVER
7. 349-324 4 COVER
8. 349-333 4 RECOIL STOP BAR
9. 106-335 56 SCREW (M12-1.75 X 70MM) USE LOCTITE 242 OR EQUIVALENT
10. 349-002 14 TRACK ROLLER
11. 349-337 4 MIDDLE GUARD
12. 105-998 34 SCREW (M16-2.00 X 40MM) USE LOCTITE 242 OR EQUIVALENT
13. 142-083 2 SPROCKET (5.515" A21)
14. 166-162 2 GEARBOX & DRIVE PLANETARY ENDS WITH S/N:CMWJT100HA0000023
160-1173 2 GEARBOX & DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
166-139 1 GROUND DRIVE PLANETARY ENDS WITH S/N:CMWJT100HA0000023
160-1172 1 GROUND DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
159-910 1 HYDRAULIC MOTOR
15. 349-336 2 COVER
16. 106-654 8 FLG LK SCREW (M10-1.50 X 16MM)
17. 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
18. 315-883 1 RIGHT ROLLER FRAME
315-882 1 LEFT ROLLER FRAME
19. 106-397 92 WASHER (M12, HARDENED)
20. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8) USE LOCTITE 242 OR EQUIVALENT
21. 349-314 2 SLIDE PAD
22. 106-478 4 SCREW (M16-2.00 X 40MM, 10.9) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT
23. 106-340 36 SCREW (M16-2.00 X 50MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT
24. 106-356 19 FLG NUT (M20-2.50, 10.9)
25. 106-075 6 SCREW (M20-2.50 X 60MM, 10.9)
26. 315-984 1 SUPPORT PLATE
27. 107-127 13 SCREW (M20-2.50 X 80MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
28. 115-023 1 SEAL WASHER (M17)
29. 115-022 1 VALVE ZERK (M16-1.50)
30. 115-258 1 COUPLER (02NF, BUT)
31. 106-607 3 SCREW (M20-2.50 X 50MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0114519
106

GROUND DRIVE PLANETARY GEARBOX


ENDS WITH S/N:CMWJT100HA0000023

4 3 11
5
14 12 20 9
19
18

13
21
17
7

24

23

22
4X SCALE

10
11

4X SCALE 25

15
16 6
2
8

04 ID0087846
107

GROUND DRIVE PLANETARY GEARBOX


ENDS WITH S/N:CMWJT100HA0000023
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1571 1 BEARING SUPERSEEDES 125-191 TAPERED RACE AND 125-186 TAPERED BEARING.
2. 160-508 1 BRAKE, INPUT (PLANETARY CT-26)
3. 125-192 1 TAPERED RACE
4. 125-187 1 TAPERED BEARING
5. 149-403 1 FACE SEAL
6. 157-203 1 O-RING
7. 105-771 1 THRUST WASHER
8. 149-405 1 O-RING (-178)
9. 230-006 3 PLANET GEAR
10. 230-007 1 SUN GEAR
11. 230-008 1 SUN GEAR (63,69,95, 110:1)
12. 230-009 3 PLANET GEAR (2ND STG. 110:1)
13. 166-215 1 CARRIER ( 1ST STG 63:1 )
14. 166-216 1 CARRIER (CT18 63,69,95,110:1)
15. 230-010 1 SUN GEAR
16. 230-011 1 RING GEAR
17. 166-213 3 PLANET SHAFT
18. 105-772 12 THRUST WASHER
19. 125-188 5 CYL ROLLER BEARING
20. 125-189 3 CYL ROLLER BEARING
21. 125-190 57 NEEDLE BEARING
22. 166-214 1 INPUT SHAFT
23. 149-406 1 O-RING (-112)
24. 149-407 1 O-RING(-131)
25. 115-153 3 PLUG (04N, SQ)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0087846
108

STABILIZERS

5
4
3
2
14

5
4

3
22

10 1

15 13
16 23 7
15 12
8

11
8

20

19 17

18
21

02 ID0070134
109

STABILIZERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 179-183 3 TAPERED PIN (57.1mm X 195mm)
2. 151-095 4 CYL (4" X 2.25" X 8") SEE FOOTNOTE 1
3. 125-781 8 COMPOSITION BUSHING (2.259")
4. 184-031 7 TAPERED INSERT (2.25")
5. 106-345 7 SCREW (M20-2.5 X 50mm)
6. 349-511 3 STABILIZER
349-516 1 FRONT RIGHT STABILIZER
7. 181-974 4 TAPERED INSERT (1.5")
8. 125-772 8 COMPOSITION BUSHING (1.5")
9. 179-241 4 TAPERED PIN (1.500" X 7.20")
10. 115-511 8 KLIP RING (1-1/2")
11. 309-307 1 FRONT STABILIZER PAD SUPERCEDED BY 301-5015, SEE FOOTNOTE 2
301-5015 1 FRONT STABILIZER PAD SEE FOOTNOTE 2
309-308 1 BACK STABILIZER PAD
12. 349-956 2 PAD PIN USED WITH BACK STABILIZER PAD AND FRONT STABILIZER PAD, 309-307
301-2336 2 LONG PAD PIN USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2
13. 105-970 4 FLG BOLT (5/8-NC X 1-3/4, GD8)
14. 179-101 4 TAPERED PIN (57.1mm X 155mm)
15. 115-509 8 INTERNAL SNAP RING (2.440")
16 125-131 4 SPHERICAL BEARING (1.500" ID)
17. 370-040 1 PIN
18. 370-039 1 RETAINER PLATE
19. 106-995 2 FLG LK SCREW (M10-1.50 X 45mm)
20. 106-387 2 FLG LOCKNUT (M10-1.50)
21. 107-001 1 FLG LK SCREW (M10-1.50 X 25mm)
22. 115-001 4 ZERK (02N)
23. 106-509 2 WASHER (1-1/2", HARDENED) USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:
1. PORTS GO UP ON REAR CYLINDERS, DOWN ON FRONT CYLINDERS.
2. BEGINS WITH S/N CMWJT100__________

NOTE:

02 ID0070134
110

AUXILIARY STABILIZER
BEGINS WITH S/N: 2W0856

12
11

10
9

7
3

2 4

13 14

15

C 808-144
111

AUXILIARY STABILIZER
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 315-940 1 STABILIZER ARM
2. 105-047 2 LOCKNUT (3/8-NC)
3. 106-098 1 FLG BOLT (3/4-NC X 2", GD8)
4. 310-723 1 PLUG
5. 105-340 1 FLG LOCKNUT (3/4-NC)
6. 105-022 2 BOLT (3/8-NC X 4")
7. 105-045 1 LK BOLT (1/2-NC X 1-1/4", NLK)
8. 105-059 3 WASHER (7/16")
9. 115-591 1 COMPRESSION SPRING
10. 105-439 1 WASHER (7/8")
11. 349-520 1 JACK
12. 206-351 1 JACK CRANK INCL MOUNTING HARDWARE
13. 349-878 1 CAP
14. 106-551 2 CLIP NUT (M8-1.25)
15. 106-989 2 FLG LK SCREW (M8-1.25 X 35MM)

FOOTNOTES

NOTE:

C 808-144
112
113
114

CAB DOOR/WINDOWS
33

5
1
4
2 3

6 8
9

7
9
8

37
35

11
10 36
14 34

15
16

17
12
18 19
13

22 24 20

21
25
23
26
38 27
39
40 28
31

32 29
30
25
08 ID0068653
115

CAB DOOR/WINDOWS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 116-722 AR LOCKING GASKET (SOLD PER 1') USE 1 @ 115"
2. 349-421 1 REAR WINDOW
3. 307-683 - CAB FRAME
4. 370-420 1 LATCH
5. 349-419 1 LEFT WINDOW
6. 115-001 2 ZERK (02N)
7. 111-016 2 STRUT
8. 105-003 3 FLG LOCKNUT (5/16-NC)
9. 110-655 4 BALL SCREW (5/16-NC X 1/2")
10. 349-418 1 RIGHT WINDOW
11. 106-640 18 SCREW (M6-1.00 X 20MM, BUT SOC)
12. 117-306 1 RUBBER SEAL USE 1 @ 141"
13. 116-848 AR BULK EDGE (SOLD BY INCH) USE 1 @ 33"
14. 106-387 4 FLG LOCKNUT (M10-1.50MM)
15. 308-975 1 DOOR FRAME
16. 308-823 1 HINGE
17. 107-537 4 BOLT (M10-1.50 X 20MM, BUT SOC)
18. 308-822 1 HINGE
19. 370-418 1 FRONT WINDSHIELD
20. 116-722 AR LOCKING GASKET (SOLD PER 1') USE 1 @ 161"
21. 107-327 2 SCREW (#10-24 X 1/2", CSK PHLPS)
22. 106-925 6 BOLT (1/4-NC X 1-1/2", BUT SOC)
23. 111-062 1 HANDLE
24. 370-434 1 LOCK PLATE
25. 111-061 1 LATCH
26. 370-435 1 LOCK PLATE
27. 149-133 1 LEVER HANDLE
28. 106-408 2 BOLT (#10-24 X 1-1/4", SOC, GD8)
29. 370-429 1 SPACER BAR
30. 370-438 AR SHIM
31. 106-848 2 FLG SCREW (M6-1.00 X 25MM)
32. 106-161 2 FLG SCREW (M6-1.00 X 20MM)
33. 349-420 1 WINDOW
34. 315-557 1 STEP BEGINS WITH S/N: 2W0856
35. 106-386 4 FLG LOCKNUT (M8-1.25)
36. 106-163 4 FLG SCREW (M8-1.25 X 30MM)
37. 106-038 1 NUTSERT (5/16-NC)
38. 107-296 2 BOLT (1/4-NC X 1-3/4", SOC)
39. 105-284 2 WASHER (3/16")
40. 107-936 2 WASHER (1/4" ID X 1" OD)
NOT SHOWN:

FOOTNOTES:
KEY IS SHORTENED ON ITEM #23 TO 20mm
KEY IS SHORTENED ON ITEM #27 TO 40mm

NOTE:

08 ID0068653
116

SEAT MOUNT
WITHOUT HEAT/AIR

7
4 10
3
8

20
19
7
14
13 12
5 16
13
15
18

10 9 11

17

G 805-874
117

SEAT MOUNT
WITHOUT HEAT/AIR
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 117-100 1 SEAT ENDS WITH S/N 2Z0237
117-631 1 SEAT ASSY BEGINS WITH S/N 2Z0658
2. 105-003 4 FLG LOCKNUT (5/16-NC)
3. 171-011 1 SEAT BELT SET ENDS WITH S/N 2Z0237
118-271 1 SEAT BELT BEGINS WITH S/N 2Z0658
4. 184-252 2 BUSHING (.562" X 1" X .590")
5. 105-247 2 SCREW (M12-1.75 X 35MM)
6. 370-128 1 LOWER COMPARTMENT
7. 106-381 8 FLG LK SCREW (M8-1.25 X 25MM)
8. 106-551 12 CLIP NUT (M8-1.25) USE 2 @ 23"; 1 @ 40"
9. 370-130 1 COMPARTMENT DOOR
10. 116-723 AR BULK EDGE (3/32", SOLD PER 1')
256-665 AR ADHESIVE
11. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE) INCL KEY
217-309 LOCK PLUG 4/ LATCH (BASE CODE)
110-757 1 LEVER LATCH (ADJUST, LOCKING)
110-596 KEY (PAIR)
12. 370-126 1 SEAT MOUNT
13. 106-162 6 FLG SCREW (M8-1.25 X 20mm)
14. 115-430 2 SEAT BELT TETHER
15. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
16. 110-430 1 HINGE (14-5/8")
17. 106-234 8 SCREW (M6-1.0 X 12mm)
18. 106-385 8 FLG LOCKNUT (M6-1.00)
19. 106-477 2 SCREW (M12-1.75 X 45MM, 10.9)
20. 106-397 2 WASHER (M12, HARDENED)

FOOTNOTES

NOTE:

G 805-874
118

SEAT MOUNT
WITH HEAT/AIR

2
6

13

16

10

9 7
4
3 8

19 11
18

14
7 12
5
15

10
17

07 ID0051395
119

SEAT MOUNT
WITH HEAT/AIR

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 117-100 1 SEAT ENDS WITH S/N 2Z0237
117-631 1 SEAT ASSY BEGINS WITH S/N 2Z0658
2. 105-003 4 FLG LOCKNUT (5/16-NC)
3. 171-011 1 SEAT BELT SET ENDS WITH S/N 2Z0237
118-271 1 SEAT BELT BEGINS WITH S/N 2Z0658
4. 184-252 2 BUSHING (.562" X 1" X .590")
5. 105-247 2 SCREW (M12-1.75 X 35MM)
6. 349-746 1 VENT PLATE
7. 106-334 8 SCREW (M8-1.25 X 25MM,BUT SOC)
8. 106-551 10 CLIP NUT (M8-1.25)
9. 105-633 4 NUTSERT (M8X1.25) 3.8-7.9" THK
10. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 2 @ 23"
256-665 AR ADHESIVE
11. 110-653 2 PLUG (3/4")
12. 349-464 1 SEAT MOUNT
13. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
14. 115-430 2 SEAT BELT TETHER
15. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
16. 116-724 AR BULK SEAL (3/32", SOLD PER 1') USE 1 @ 44"
17. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 1 @ 40"
18. 106-477 2 SCREW (M12-1.75 X 45MM, 10.9)
19. 106-397 2 WASHER (M12, HARDENED)

NOT SHOWN:

FOOTNOTES:

NOTE:

07 ID0051395
120

CAB COVERS

6
5 2

25
1

13
3

14 27

28

26 4

15

17

24 8
11 18
7
12 11
19

16
14
10
33
4
23 13 19
13
20 29

22
21 13 30
32
31

04 ID0155975
121

CAB COVERS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-551 4 CLIP NUT (M8-1.25)
2. 107-334 4 SCREW (M8-1.25 X 25MM, BUT SOC)
3. 349-479 1 LOWER COVER
4. 116-724 2 BULK SEAL (3/32", SOLD PER 1') U S E 2 @ 6 3", U S E 1 @ 4 6 1/2"
5. 307-683 - CAB FRAME
6. 217-057 2 WORKING LIGHT - CLEAR
7. 106-228 2 SCREW (M5-0.80 X 10MM)
8. 110-947 1 DOME PLUG (3")
9. 115-686 1 BULK EDGE (5/32", SOLD PER 1") U S E 1 @ 36 "
10. 349-477 1 ACCESS DOOR
11. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
12. 349-745 1 ACCESS COVER
13. 106-162 11 FLG SCREW (M8-1.25 X 20MM)
14. 105-633 4 NUTSERT (M8-1.25) 3.8-7.9" THK
15. 349-475 1 ACCESS COVER
16. 307-540 1 RELAY PANEL
17. 110-560 3 POP RIVET (3/16" X 1/2", ALUM)
18. 250-622 1 MANUAL COMPARTMENT
19. 111-002 2 LIFT-OFF HINGE (OFF-SET)
20. 106-850 29 LOCKNUT (M5-0.80)
21. 106-542 29 SCREW (M5-0.80 X 16MM, PAN PLPS)
22. 110-332 1 BOLT-ON CLAMP (1-5/8")
23. 106 -386 1 F LG LOCK NU T (M8-1.25)
24 . 115-6 86 1 BU LK E D G E (5/32", S OLD PE R 1") U S E 1 @ 17 1/2"
25. 211-04 1 2 CONNE CTOR CLI P
26 . 106 -6 4 0 3 S CR E W (M6 -1.00 X 20MM, BU T S OC)
27 . 34 9 -4 7 8 1 CABLE COV E R
28. 106 -57 4 3 CLI P NU T (M6 -1.00)
29 . 300-829 4 1 BR ACK E T AT U NI TS ONLY
30. 106 -54 2 2 S CR E W (M5-0.80 X 16 mm, PAN PLPS ) AT U NI TS ONLY
31. 215-128 1 H OU R ME TE R AT U NI TS ONLY
32. 217 -9 12 1 R OCK E R S W I TCH AT U NI TS ONLY
33. 106 -850 2 LOCK NU T (M5-0.80) AT U NI TS ONLY

NOT SHOWN:
116-737 1 FLOOR MAT
115-318 AR BULK NON-SKID (6", SOLD PER 1') USE 1 @ 30"
215-7 34 AR CABLE 16 ga 2 W I R E U S E 2 @ 1 1/2'
214 -103 4 2 W AY MALE CONNE CTOR
214 -04 7 2 2 W AY W E ATH E R PAC F E MALE CONNE CTOR
214 -04 8 4 PACK AR D W P TE R MI NAL F E MALE
214 -104 8 PACK AR D MALE TE R MI NAL
157 -6 4 5 12 W E ATH E R PAC S E AL (2.80MM)

FOOTNOTES:

NOTE:

04 ID0155975
122
123
124
125
126
127
128

TOP LINING/PANEL

2
5 8
6
6 19
25 9 18
10 20
18 3
11 19
12 18 21

17 7 16
19 14
22
23
19 18 22
22 16
13 3 23

24 16

15

LIGHT DETAIL
4

04 ID0155974
129

TOP LINING/PANEL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-412 1 TOP LINING
2. 106-574 18 CLIP NUT (M6-1.00)
3. 107-312 23 SCREW (M6-1.00 X 25MM, BUT SOC)
4. 213-214 2 DIRECTIONAL LIGHT
5. 300-2023 1 SHEET, TOP INSTRUMENT PANEL
6. 217-919 2 ROCKER SW (DPDT) ON-ON-(ON) WINDSHIELD WIPER/WASHER
7. 217-918 1 ROCKER SW {DPDT) ON-ON WORK LIGHTS
8. 217-228 1 ROCKER SWITCH (DPDT){ON}-OFF-{ON} CAB SWING
9. 211-328 1 FUEL GAUGE
10. 211-329 1 VOLT METER
11. 215-1268 1 2.06" CAN ENG OIL PRESS GAUGE
12. 215-1267 1 2.06" CAN COOLANT TEMP GAUGE
13. 105-643 5 WELLNUT (M6-1.00 X 16MM LG)
14. 323-892 2 ADAPTER PLATE
15. 107-863 4 SCREW (M4-0.7 X 60mm PAN)
16. 217-925 4 ROCKER SWITCH (ACTUATOR)
17. 220-664 2 INDICATOR LIGHT
18. 217-156 4 DIFFUSION LENS (GREEN)
19. 217-158 4 DIFFUSION LENS (WHITE)
20. 217-149 1 ICON (WHT) OPERATOR SEAT- IN
21. 217-148 1 ICON (WHT) OPERATOR SEAT- OUT
22. 217-136 3 ICON (WHT) ON-START
23. 217-137 3 ICON (WHT) OFF-STOP
24. 107-393 4 SCREW (M4-0.70 X 16MM, BX)
25. 107-358 4 WELLNUT (M4-0.7 X 12.67MM LG)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0155974
130

LEFT CONSOLE (JT)


9
REMOTE DISPLAY

18 26
A
SWITCH LEGEND
HEAT/AIR FAN SPEED
20
10
B HEAT/AIR ON/OFF A
C MOBILE BORE
D LUBRICATOR
12
B
E FRONT DRILL FRAME TILT E
F REAR DRILL FRAME TILT
G FRONT WRENCH CLAMP {STATIONARY}
H REAR WRENCH CLAMP {ROTATING}

13
J REAR WRENCH ROTATE F
K PIPE SHUTTLE
L PIPE GRIP

31
M PIPE LIFT
N
P
SPINDLE BRAKE
ENGINE THROTTLE
16 N
7
R SHUTTLE STOP
S
T
ADD PIPE/REMOVE PIPE
SET/RESUME 19 M J
T 32
L
C
S
D
15 R K H G 17
5
3 P

14 28
6

23
2 24 11
1

29
27

30
22

25

4 21
8 24
02 ID0227293
131

LEFT CONSOLE (JT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1351 1 LEFT CONSOLE
2 349-406 1 ARM REST PAD
3 303-931 1 LEFT REAR PANEL
4 370-412 1 LEFT REAR MOUNT
5 303-930 1 LEFT CENTER PANEL
6 349-404 1 LEFT CONSOLE CENTER MOUNT
7 362-1352 1 A/T CONSOLE
8 300-2584 1 SHEET, CONNECTOR PANEL
9 220-1024 1 ESID MODULE
10 211-099 1 INNER ROTATION TACHOMETER
11 215-128 1 HOUR METER
12 111-067 2 EXPANSION PLUG (2.125")
13 214-566 2 POTENTIOMETER
14 306-607 1 HORN BUTTON
15 306-608 1 BUTTON COVER
16 217-918 1 ROCKER SWITCH (SPDT) ON-ON
17 217-924 1 ROCKER SWITCH (DPDT) OFF-(ON)
18 217-922 1 ROCKER SWITCH (SPDT) (ON)-ON-(ON)
19 217-228 12 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
20 217-923 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
21 108-184 20 SCREW (M6-1.00 X 30MM, BUT SOC)
22 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
23 106-163 2 FLG SCREW (M8-1.25 X 30MM)
24 106-386 5 FLG LOCKNUT (M8-1.25)
25 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
26 107-871 15 WELLNUT (M6-1.00 X 20.35MM LG)
27 106-574 3 CLIP NUT (M6-1.00)
28 116-723 1 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D
29 116-421 1 BULK EDGE (1/8", SOLD PER 1") USE 1 @ 1.6"
30 116-724 1 BULK SEAL (3/32", SOLD PER FT) USE 1 @ 21"
31 110-560 4 POP RIVET (3/16" X 1/2", ALUM)
32 362-1421 1 HOLE PLUG

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0227293
132

33
LEFT CONSOLE (AT)
REMOTE DISPLAY 29
SWITCH LEGEND
A HEAT/AIR FAN SPEED 31
B
C
HEAT/AIR ON/OFF
MOBILE BORE 14
D LUBRICATOR
16
29
E FRONT DRILL FRAME TILT A
36
B
13 2
F REAR DRILL FRAME TILT
G FRONT WRENCH CLAMP {STATIONARY}
H REAR WRENCH CLAMP {ROTATING}
J
K
REAR WRENCH ROTATE
PIPE SHUTTLE 34 E
L PIPE GRIP
35
17
M PIPE LIFT F

19 10
N SPINDLE BRAKE
18
P ENGINE THROTTLE
R SHUTTLE STOP
S ADD PIPE/REMOVE PIPE
T SET/RESUME
12 9
15
U INNER ROTATION
V INNER ROTATION SPEED N U
10
V
16
J T

M C 17
S

10 14
L H D

10 11
R
G
29
22
K

5 4
P

10 1
21 25
3 30
26 32
6
20

32
23
27

28
24
29
8 27
7
02 30 ID0234566
133

LEFT CONSOLE (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1351 1 LEFT CONSOLE
2 362-1352 1 A/T CONSOLE
3 349-404 1 LEFT CONSOLE CENTER MOUNT
4 300-8210 1 A/T FUNCTION PANEL
5 303-931 1 LEFT REAR PANEL
6 349-406 1 ARM REST PAD
7 370-412 1 LEFT REAR MOUNT
8 300-2584 1 SHEET, CONNECTOR PANEL
9 215-1016 1 ROTATION DITHER SWITCH
10 217-228 10 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
11 217-924 1 ROCKER SWITCH (DPDT) OFF-(ON)
12 217-912 1 ROCKER SWITCH (DPDT) ON-ON-ON
13 217-921 1 ROCKER SWITCH (SPDT) (ON)-OFF-(ON)
14 217-923 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
15 217-918 1 ROCKER SWITCH (SPDT) ON-ON
16 217-922 2 ROCKER SWITCH (SPDT) (ON)-ON-(ON)
17 214-566 2 POTENTIOMETER
18 211-089 1 4.5V-12.0V POTENTIOMETER
19 110-560 6 POP RIVET (3/16" X 1/2", ALUM)
20 215-128 1 HOUR METER
21 306-607 1 HORN BUTTON
22 306-608 1 BUTTON COVER
23 116-421 1 BULK EDGE (1/8", SOLD PER 1") USE 1 @ 1.6"
24 116-724 1 BULK SEAL (3/32", SOLD PER FT) USE 1 @ 21"
25 116-723 1 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D
26 106-163 2 FLG SCREW (M8-1.25 X 30MM)
27 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
28 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
29 108-184 20 SCREW (M6-1.00 X 30MM, BUT SOC)
30 106-386 5 FLG LOCKNUT (M8-1.25)
31 107-871 15 WELLNUT (M6-1.00 X 20.35MM LG)
32 106-574 3 CLIP NUT (M6-1.00)
33 220-1024 1 ESID MODULE
34 215-1561 1 SPINDLE TACHOMETER (300 RPM)
35 217-570 1 PRESSURE GAUGE 6000 PSI
36 211-053 1 SPINDLE TACHOMETER (250RPM)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0234566
134

LEFT CONSOLE SWITCHES


16 21 19
1 16
23
16 17
22
2
20
19
20 16
43 24
25 18
44 19 26
20
16
50
31 6

19 5
20 51 16
16
49
31 50 19 27
28
16 48
19
32
20 34 33 20
45 19
52 19
46 16
20 20
19 30 29 3
9
16 20 19
4
32 20

20 31 8
16 40 16
19 7
39
31 20 38
20 19 16
50 13 37
20 36
42
19 19
16 12 20 35
20 19
41 22
16 11
15 19
20 21 10
14 19

47

04 ID0043733
135

LEFT CONSOLE SWITCHES

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 217-922 1 ROCKER SW (SPDT) ON-ON-ON HEAT/AIR FAN SPEED
2. 217-923 1 ROCKER SW (DPDT) ON-OFF-ON HEAT/AIR ON/OFF
3. 217-923 1 ROCKER SW (DPDT) ON-OFF-ON MOBILE BORE
4. 217-924 1 ROCKER SW (DPDT) OFF-{ON} LUBRICATOR
5. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} FRONT DRILL FRAME TILT
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON) REAR DRILL FRAME TILT
6. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} FRONT WRENCH CLAMP
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON) REAR WRENCH CLAMP
7. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} REAR WRENCH ROTATE
8. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE SHUTTLE
9. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE GRIP
10. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE LIFT
11. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} SPINDLE BRAKE
12. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} SHUTTLE STOP
13. 217-918 1 ROCKER SW {DPDT) ON-ON ADD PIPE/REMOVE PIPE
14. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON}
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON)
15. 217-922 1 ROCKER SW (SPDT) ON-ON-ON
16. 217-925 17 ROCKER SWITCH (ACTUATOR)
17. 217-157 1 DIFFUSION LENS (RED)
18. 217-155 1 DIFFUSION LENS (BLUE)
19. 217-156 16 DIFFUSION LENS (GREEN)
20. 217-158 15 DIFFUSION LENS (WHITE)
21. 217-138 2 ICON (WHT) FAST
22. 217-139 2 ICON (WHT) SLOW
23. 217-144 1 ICON (WHT) INTERIOR HEAT
24. 217-145 1 ICON (WHT) AIR CONDITION
25. 217-167 1 ICON (WHT) FRAME EXTEND-FRONT
26. 217-168 1 ICON (WHT) FRAME RETRACT-FRONT
27. 217-147 1 ICON (WHT) DRILL HEAD
28. 217-146 1 ICON (WHT) BORING - GND DRIVE
29. 217-171 1 ICON (WHT) FRONT CLAMP - OPEN
30. 217-172 1 ICON (WHT) FRONT CLAMP - CLOSE
31. 217-136 5 ICON (WHT) ON-START
32. 217-137 3 ICON (WHT) OFF-STOP
33. 217-176 1 ICON (WHT) REAR CLAMP-ROTATE CCW
34. 217-175 1 ICON (WHT) REAR CLAMP-ROTATE CW
35. 217-179 1 ICON (WHT) SHUTTLE-RETRACT

FOOTNOTES:

NOTE:

04 ID0043733
136

LEFT CONSOLE SWITCHES

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
36. 217-153 1 ICON (WHT) LOADER-SHUTTLE
37. 217-178 1 ICON (WHT) PIPE GRIP - CLOSE
38. 217-177 1 ICON (WHT) PIPE GRIP - OPEN
39. 217-181 1 ICON (WHT) PIPE LIFT-LOWER
40. 217-180 1 ICON (WHT) PIPE LIFT-RAISE
41. 217-150 1 ICON (WHT) LOADER-ROW-OUT
42. 217-151 1 ICON (WHT) LOADER-ROW-IN
43. 217-170 1 ICON (WHT) FRAME-RETRACT REAR
44. 217-169 1 ICON (WHT) FRAME-EXTEND REAR
45. 217-173 1 ICON (WHT) REAR CLAMP-OPEN
46. 217-174 1 ICON (WHT) REAR CLAMP-CLOSE
47. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} THROTTLE
48. 217-192 1 ICON (WHT) AUTO LUBRICATION
49. 217-922 1 ROCKER SW (DPDT) (ON-ON) SET/RESUME
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON)
50. 700-035 3 ICON, INCREASE/POSTIVE
51. 215-1016 1 ROTATION DITHER SW AT ONLY
52. 217-922 1 ROCKER SW (SPDT) ON-ON AT ONLY

FOOTNOTES:

NOTE:

04 ID0043733
137
138

RIGHT CONSOLE
24
11
19 25
21
21
11
34
14

10

4
13
2 26 2
7 30 9

29
15 22
31 23
12
8
31 1
31
6

31
20

33
18

27
4
32 28
17
3
5
16

02 ID0226011
139

RIGHT CONSOLE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-406 1 ARM REST PAD
2. 107-312 20 SCREW (M6-1.00X25MM, BUT SOC)
3. 306-914 1 RIGHT CONSOLE
4. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 1 @ 79"
5. 116-724 AR BULK SEAL (3/32", SOLD PER 1') USE 1 @ 42"
6. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 1 @ 8"
7. 106-574 13 CLIP NUT (M6-1.00)
8. 215-1224 1 DUAL AXIS HALL EFFECT JOYSTICK
9. 300-9004 1 SHEET, RIGHT INSTRUMENT PANEL
10. 215-1429 1 POWERVIEW DIAGNOSTIC GUAGE
11. 217-079 2 PRESSURE GAUGE (10000 PSI)
12. 107-358 4 WELLNUT (M4-0.7)
13. 217-221 1 FLOW METER DISPLAY
14. 105-649 2 BOLT (#10-32 X .75", BUT)
15. 306-603 1 AUDIO ALARM
16. 303-934 1 RIGHT REAR PANEL
17. 214-852 1 IGNITION SWITCH
214-961 KEY, PAIT (BASE CODE)
214-962 SWITCH MOUNTING NUT
214-963 LOCK PLUG W/1 KEY (BASE CODE)
18. 107-327 2 SCREW (#10-24X1/2",CSK PLPS)
19. 214-563 1 RED LED (12V)
20. 349-416 1 CUP HOLDER
21. 214-701 5 STATUS LIGHT ENGINE STOP
22. 107-414 4 SCREW (M4-0.70 X 30MM BUT SOC)
23. 217-206 1 BUTTON SWITCH (SPST)
24. 150-1444 1 PRESSURE GAUGE(2000 PSI)
25. 214-840 1 GREEN LED (12V DC)
26. 106-850 2 LOCKNUT (M5-0.80)
27. 214-301 1 ACCESSORY SOCKET
28. 106-058 2 BOLT (#6-32 X 1-1/8", RD SLT)
29. 514-355 2 CONNECTOR (04NF-04NF90)
30. 154-020 2 CONNECTOR (04N-04J)
31. 107-871 5 WELLNUT (M6-1.00 X 20.35MM LG)
32. 217-924 1 ROCKER SWITCH (DPDT) OFF-{ON}
33. 217-925 1 ROCKER SWITCH (ACTUATOR)
34. 215-1015 1 MOMENTARY PUSHBUTTON SWITCH

NOT SHOWN:

217-291 2 TERMINAL SOCKET

FOOTNOTES:

NOTE:

02 ID0226011
140

CAB LOCK
8

1
9

3 10
2

5 26 27
6 22
4
24
11
7

12 23

13

25

21
17

14

20

15 18

16
19
16

04 ID0068656
141

CAB LOCK

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
2. 106-386 2 FLG LOCKNUT (M8-1.25)
3. 106-427 2 SCREW (M5-0.80 X 22MM, SOC)
4. 307-724 1 BRACKET
5. 215-1175 1 PROXIMITY SWITCH
6. 106-850 2 LOCKNUT (M5-0.80)
7. 179-445 1 LATCH SPACER BEGINS WITH S/N: 2W0856
8. 110-071 1 KNOB (1/4-NC, BLACK)
9. 349-900 1 ROD
10. 105-523 1 COTTER PIN (.125" X .750")
11. 349-955 AR SHIM
12. 349-954 AR SPACER
13. 349-953 1 LATCH PLATE
14. 106-700 2 SCREW (M12-1.75 X 80MM) ENDS WITH S/N: 2V2567
106-337 2 SCREW (M12-1.75 X 110MM) BEGINS WITH S/N: 2W0856
15. 349-945 1 LATCH
16. 125-403 2 BRONZE BUSHING (.625")
17. 115-780 2 KLIP RING (.625")
18. 349-948 1 PIN
19. 117-054 1 TORSION SPRING
20. 105-273 4 SCREW (M12-1.75 X 30MM)
21. 349-942 1 LATCH MOUNT
22. 125-436 1 BRONZE BUSHING (.376")
23. 349-951 1 ROD GUIDE
24. 105-245 2 SCREW (M10-1.50 X 25MM)
25. 105-894 2 LOCKNUT (M10-1.50, PRV TRQ,10.9)
26. 107-450 AR SHIM (.075") SEE FOOTNOTE 1
27. 107-451 AR SHIM (.135") SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. SHIMS ARE OPTIONAL

NOTE:

04 ID0068656
142

CAB HEAT/AIR

15
10
12 9
15
13
2

16 9
17
11
1 16

17

9
7

14

5
3
6
8

07 ID0110768
143

CAB HEAT/AIR

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1385 1 HEAT/AIR SYSTEM
2. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 2 @ 5"
3. 349-471 1 HEAT/AIR MOUNT
4. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
5. 105-633 4 NUTSERT (M8X1.25) 3.8-7.9" THK
6. 116-689 2 GROMMET
7. 106-397 8 WASHER (M12, HARDENED)
8. 105-833 4 FLG LOCKNUT (1/2-NC)
9. 110-134 4 WORM CLAMP (2.062" TO 2.75")
10. 502-064 2 RECTANGULAR LOUVER
11. 349-894 1 LOUVER PLATE
12. 106-640 3 SCREW (M6-1.0 X 20mm, BUT SOC)
13. 105-631 3 NUTSERT (M6X1.0) 4.20-6.60THK
14. 502-066 1 FOAM FILTER (1/2" X 4" X 17")
15. 502-065 2 ROUND LOUVER
502-067 2 HOSE ADAPTER
16. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 2 @ 5.50"
17. 500-1383 1 HOSE KIT

NOT SHOWN:
499-210 1 EXPANSION VALVE
499-205 1 DRIER
499-211 1 COMPRESSOR
500-1382 1 CONDENSER
500-1286 1 HOSE, AC
FOOTNOTES:

NOTE:

07 ID0110768
144

HEAT/AIR DIAGRAM

OUT
IN

1/2" 5/16"

13/32"

4 5/16"

02 ID0113931
145

HEAT/AIR DIAGRAM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1385 - HEAT/AIR SYSTEM
499-210 - EXPANSION VALVE
2. 499-205 - DRYER
3. 499-211 - COMPRESSOR
4. 500-1382 - CONDENSER COIL

NOT SHOWN:

FOOTNOTES:

TORQUE FITTINGS TO THE FOLLOWING SPECIFICATIONS


NOTE:

-6 HOSES: 11-13 FT-LBS


-8 HOSES: 15-20 FT-LBS
-10 HOSES:21-27 FT-LBS

02 ID0113931
146

HEAT/AIR COMPONENT MOUNT

22 24
24 A 24
B
24
23
25 27 34
26
24
24 C
29 28 38
24 36 35
29 28 38 4 D
16 24 25
19 36 35
17 15 37
11 E
15 18 41
4
20 21 30
2
31
21 12 33
31 43

30

1
11
9
4

42
40 10 7 6
6 7
14 4
3
39
8
13

32
5

4 A - HEATER OUT
B - HEATER IN
C - EVAPORATOR OUT
D - CHARGE PORT
E - EVAPORATOR IN

4
09 ID0155978
147

HEAT/AIR COMPONENT MOUNT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 117-719 1 ABRASION SLEEVE (1.75" X 36")
2. 105-264 4 WASHER (3/8")
3. 300-1774 1 WELDMENT, COMPRESSOR MOUNT
4. 499-558 - A/C HOSE KIT (R134)
5. 117-718 1 ABRASION SLEEVE (1" X 36")
6. 106-755 2 SCREW (M10-1.50 X 30MM, S0C)
7. 106-390 2 WASHER (M10)
8. 300-1789 - WELDMENT, FRONT ENGINE MOUNT (LEFT)
9. 105-286 1 BOLT (3/8-NC X 1-3/4")
10. 499-211 - A/C COMPRESSOR
11. 105-117 2 WASHER (5/16")
12. 300-4683 1 SHEET, A/C COMPRESSOR TENSIONER
13. 117-392 1 ABRASION SLEEVE (1.25" X 60")
14. 171-007 1 COMPRESSOR BELT
15. 158-579 2 SHUT-OFF (08NF-08NF)
16. 514-285 1 S/O COUPLER (08N-10H90)
17. 115-122 1 NIPPLE (08N-1-1/2")
18. 115-115 1 STREET ELBOW (08N-08NF90)
19. 514-140 1 S/O COUPLER (08N-10H)
20. 115-162 1 NIPPLE (08N-4")
21. 514-335 2 REDUCER (M26-1.50-08NF) SEE FOOTNOTE 1
22. 116-750 AR BULK HOSE (5/8", SOLD PER 1') USE 1 @ 250"
23. 117-610 1 ABRASION SLEEVE (1.75" X 138")
24. 110-026 8 WORM CLAMP (1/2" TO 1-1/4")
25. 110-226 3 BOLT-ON CLAMP (1")
26. 105-818 6 BOLT (1/4-NC X 1-1/2")
27. 116-750 AR BULK HOSE (5/8", SOLD PER 1') USE 1 @ 205"
28. 322-289 4 BACKUP (BOLT-ON)
29. 111-007 4 BOLT-ON CLAMP (7/8", SET)
30. 106-386 4 FLG LOCKNUT (3/8-NC)
31. 106-162 7 FLG SCREW (M8-1.25 X 20MM)
32. 499-213 - CONDENSER COIL
33. 499-205 - RECEIVER DRIER
34. 116-750 AR BULK HOSE (5/8", SOLD PER 1') USE 1 @ 42"
35. 105-095 2 WASHER (1/4")
36. 110-333 2 BOLT-ON CLAMP (1")
37. 106-382 1 FLG LK SCREW (M10-1.50 X 20MM)
38. 105-198 2 BOLT (1/4-NC X 1-3/4")
39. 107-111 4 FLG SCREW (M10-1.50 X 35MM)
40. 106-387 4 FLG LOCKNUT (M10-1.50)
41. 105-834 2 FLG LOCKNUT (3/8-NC)
42. 106-711 AR WASHER USE AS SHIM
43. 301-1346 1 BRACKET

NOT SHOWN:

FOOTNOTES:
1. REMOVE 2 PLUGS FROM ENGINE. REINSTALL WASHERS FROM THE PLUGS BEFORE INSTALLING REDUCERS.

NOTE:

09 ID0155978
148

NOTES:

ID0134963
149

HYDRAULICS

ID0135071
150

PUMP MOUNTING

16 3 1
4

17
6

8
5

11
6
12
18 7

15 9
10

13

14

09 ID0159457
151

PUMP MOUNTING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 194-892 - ENGINE- DEUTZ 2013 DIESEL T3 OBSOLETE, INCL REF NO. 3
2. 158-490 1 HYDRAULIC PUMP
3. 499-955 - O-RING (ID 3.95, OD 4.25) AUX PUMP MOUNTING
4. 106-333 2 SCREW (M12-1.75 X 40MM, 8.8) USE LOCTITE 242 OR EQUIVALENT
5. 149-902 1 HYDRAULIC PUMP (100 CC)
190-764 SEAL REPAIR KIT
6. 105-858 8 BOLT (1/2-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
7. 106-743 8 WASHER (.531, HARDENED)
8. 157-1001 1 O-RING (2-158 D75)
9. 105-319 4 BOLT (3/4-NC X 1-1/2") USE LOCTITE 242 OR EQUIVALENT
10. 106-949 4 WASHER (3/4", HARDENED)
11. 149-901 1 HYDRAULIC PUMP (130 CC)
190-763 SEAL REPAIR KIT
12. 106-383 12 FLG LK SCREW (M10-1.50 X 30MM) USE LOCTITE 242 OR EQUIVALENT
13. 349-001 1 FLYWHEEL HOUSING COVER
14. 105-876 8 SCREW (M10-1.50 X 35MM) USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 32 FT LBS
15. 194-777 1 FLYWHEEL COUPLING USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1
16. 106-397 2 WASHER (M12, HARDENED)
17. 149-903 1 HYDRAULIC PUMP (75 CC) JT
18. 157-1001 1 O-RING (2-158 D75) USE AFTER SN CMWJT100J90000009
157-183 1 O-RING (048 D70) USE BEFORE SN CMW JT100K9000008, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:
1. FLAT SIDE OF COUPLING GOES TOWARD FLYWHEEL. TORQUE TO 70 FT LBS.
2. USE O-RING 157-1001 ON ALL AT UNITS EXCEPT CMWAT100A90000001. USE 157-183 ON CMWAT100A90000001.

NOTE:
HUB FACE SHOULD MEASURE 9.07MM FROM END OF PUMP SHAFT

09 ID0159457
152
153
154
155
156
157
158

CHARGE FILTER HYDRAULICS (JT)


23
10

14
1
8 13

21 21
3 6
16
2

13
7
4
12 22
15
28

26

6
20
5
11 18

13
27

19
25
17 24

9
TO BULKHEAD ABOVE
PILOT VALVE
04 ID0229667
159

CHARGE FILTER HYDRAULICS (JT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-734 1 FILTER BRACKET
2 149-837 2 CONNECTOR (16S-16SF90)
3 149-353 1 REMOTE FILTER SEE FOOTNOTE 1
4 149-367 2 CONNECTOR 16S-10O-08O-08O-04SF
5 154-301 2 CONNECTOR (10S-10O)
6 154-279 3 CONNECTOR (08O-10S)
7 154-322 1 CONNECTOR (08O-10S90)
8 154-266 1 UNION RUN TEE (08OFX-08O-08O) SEE FOOTNOTE 2
9 155-260 1 QDC ADAPTER (02-04OBK)
10 105-825 4 FLG LK BOLT (3/8-NC X 3/4)
11 117-718 1 ABRASION SLEEVE (1" X 36"")
12 117-324 1 ABRASION SLEEVE (1.25" X 48")
13 117-655 3 ABRASION SLEEVE (1.59" X 38")
14 117-674 1 ABRASION SLEEVE (1.59" X 122") SEE FOOTNOTE 2
15 154-252 1 CONNECTOR (04S-04O90)
16 155-125 1 PLUG (04S)
17 117-388 1 ABRASION SLEEVE (1.25" X 42")
18 154-699 1 HOSE (10OFX-36"-2750)
19 515-380 1 HOSE (08OFX45-46"-3000)
20 154-745 1 HOSE (08OFX-50"-3000)
21 515-380 1 HOSE (08OFX45-46"-3000)
22 154-884 1 HOSE (08OFX90-60"-3000)
23 515-701 1 HOSE (08OFX90-122"-3000) SEE FOOTNOTE 2
24 153-365 1 HOSE (04OFX90S-34"-3000)
25 154-699 1 HOSE (10OFX-36"-2750)
26 154-265 1 UNION RUN TEE (04OFX-04O-04O)
27 150-1663 1 HOSE (04OFX45-105"-3000)
28 154-255 1 UNION (04O-040FX90)

NOT SHOWN:

FOOTNOTES:
1. 153-375 IS SERVICE ELEMENT FOR 149-353
2. USED WITH AIR GREASER

NOTE:

04 ID0229667
160

CHARGE FILTER HYDRAULICS (AT)


21 16

3
19 12
20
5

22 9
4
17
14

15 6
11 13
10 7
15

8
14

23
18
TO BULKHEAD ABOVE
03 PILOT VALVE ID0234596
161

CHARGE FILTER HYDRAULICS (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-734 1 FILTER BRACKET
2 149-353 1 REMOTE FILTER SEE FOOTNOTE 1
3 149-837 2 CONNECTOR (16S-16SF90)
4 154-252 1 CONNECTOR (04S-04O90)
5 149-367 2 CONNECTOR 16S-10O-08O-08O-04SF
6 154-279 2 CONNECTOR (08O-10S)
7 154-301 2 CONNECTOR (10S-10O)
8 117-388 1 ABRASION SLEEVE (1.25" X 42")
9 117-324 1 ABRASION SLEEVE (1.25" X 48")
10 117-718 1 ABRASION SLEEVE (1" X 36"")
11 117-655 2 ABRASION SLEEVE (1.59" X 38")
12 154-699 1 HOSE (10OFX-36"-2750)
13 154-745 1 HOSE (08OFX-50"-3000)
14 153-365 1 HOSE (04OFX90S-34"-3000)
15 154-699 1 HOSE (10OFX-36"-2750)
16 515-380 1 HOSE (08OFX45-46"-3000)
17 154-265 1 UNION RUN TEE (04OFX-04O-04O)
18 155-260 1 QDC ADAPTER (02-04OBK)
19 155-125 1 PLUG (04S)
20 154-327 2 CAP (08OF)
21 105-825 4 FLG LK BOLT (3/8-NC X 3/4)
22 154-255 1 UNION (04O-04OFX90)
23 150-1663 1 HOSE (04OFX45-105"-3000)

NOT SHOWN:

FOOTNOTES:
1. 153-575 IS SERVICE ELEMENT FOR 149-353

NOTE:

03 ID0234596
162

HYDRAULIC RESERVOIR

13
10

19
11

9 15

14
12
15
14
8
20 TO LS PUMP

TO ROTATION
2 CASE DRAIN

14

26
7 6
23
24
21 4
22 25 16 1
17 3
18

05 5 ID0159232
163

HYDRAULIC RESERVOIR

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 370-314 1 BOTTOM COVER


2. 106-724 7 FLG SCREW (M10-1.5 X 25MM)
3. 106-558 4 CLIP NUT (M10-1.5)
4. 514-002 1 BK RUN TEE (12O)
5. 154-328 1 CAP (12OF)
6. 150-2364 1 HOSE (12OFX-15.5"-3000) JT ONLY
150-1830 1 HOSE (12OFX-12.3"-3000) AT ONLY
7. 154-247 1 CONNECTOR (10S-12O)
8. 214-819 1 TEMPERATURE SWITCH
9. 300-2394 1 WELDMENT, HYDRAULIC TANK USE ON "JT" OPTION
10. 349-090 1 LID USE LOCTITE AVIATION SEALANT OR EQUIVALENT
11. 364-171 1 SIGHT GAUGE
12. 349-098 1 HYD TANK PAD SEE FOOTNOTE 1
13. 105-214 12 FLG SCREW (#10-24 X .5")
14. 106-387 7 FLG LOCKNUT (M10-1.50)
15. 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
16. 106-379 2 FLG LK SCREW (M6-1.00 X 20MM)
17. 300-9494 1 MOUNT BAR
18. 106-385 2 FLG LOCKNUT (M6-1.00)
19. 111-046 1 LOCKING CAP (NON-VENTED)
20. 111-021 1 BREATHER CAP (TANK)
21. 149-829 1 1" SEAL WASHER
22. 149-398 1 DRAIN PLUG (1-UNF, .375 ORF)
23. 150-2704 1 HOSE (12OFX-424"-3000)
24. 154-457 1 UNION (12O-12OFX90)
25. 154-368 1 UN RUN TEE (12OFX-12O-12O) AT ONLY
26. 150-3088 1 HOSE (12OFX45-34"-4000) AT ONLY

NOT SHOWN:
SERVICE PARTS:
150-1876 RELIEF VALVE
500-1415 SEAL REPAIR KIT
500-1575 2-POS, 2-WAY BLOCKING VALVE
500-1311 SOLENOID COIL, 12VDC W/ZENER DIODE
500-1414 SEAL REPAIR KIT

FOOTNOTES:
1. APPLY ADHESIVE (P/N 256-665) TO BOTTOM OF PAD BEFORE INSTALLING ON MAIN FRAME.

NOTE:

05 ID0159232
164

HYDRAULIC RESERVIOR (AT)

13
14
29
TO LS VALVE 12
"LS" PORT

27 31

24 26 28 14 13
2 10

18
1
21
15
22
20 16
6
8
3 11
25

19
23

5 30
7
TO TEE IN HOSE 17
FROM FILTER HEAD
4 9

06 ID0218334
165

HYDRAULIC RESERVIOR (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2208 1 HYDRAULIC PUMP
2 300-8281 1 WELDMENT, HYDRAULIC TANK
3 116-817 1 AR BULK HOSE 2" USE 19"
4 116-588 1 BULK HOSE 1.5" USE 37"
5 150-2317 1 S/O COUPLER (32S-32H90)
6 150-2316 1 S/O COUPLER (40F-32H-24H-06SF)
7 111-028 2 T-BOLT CLAMP (1.75"-2.00")
8 110-815 2 T-BOLT CLAMP (2.5")
9 159-157 1 QDC ADAPTER (02-06OF)
10 154-401 1 CONNECTOR (04S-04O90, ORF)
11 154-342 1 CONNECTOR (06S-06O90)
12 117-170 1 ABRASION SLEEVE (1.00" X 197")
13 159-156 2 QDC ADAPTER (02-040F)
14 154-335 2 CONNECTOR (04O-04O)
15 154-278 1 CONNECTOR (04S-04O)
16 106-743 4 WASHER (.531", HARDENED)
17 154-413 1 CONNECTOR (06O-06O)
18 154-220 1 CONNECTOR (04O-06S)
19 105-938 4 BOLT (1/2-NC X 2-1/4",SOC)
20 157-015 1 O-RING (232 D70)
21 157-1001 1 O-RING (2-158 D75)
22 105-1200 4 BOLT (1/2-NC X 1-1/2", GD 8) USE LOCTITE 242
23 153-395 1 BK CONNECTOR (20O-20O45)
24 116-641 1 ABRASION SLEEVE (2.54" X 132")
25 154-270 1 CONNECTOR (12S-12O90)
26 150-2829 1 HOSE (04OFX90S-189"-4000)
27 150-2849 1 HOSE (20OFX-20FLH 90[120] -124"-4000)
28 150-2348 1 HOSE (04OFXM-24 - 4000)
29 515-305 1 HOSE (04OFX90S-21"-5000)
30 157-936 1 HOSE (06DFX-22" -3000)
31 159-436 1 SPLIT FLANGE (20SFL, SET)

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0218334
166

PUMP HYDRAULICS

10

2 8
7
9 11
7
3

8 13
8

12 15
7
7
3 6

1
14 16

17

5 17
16

02 ID0159464
167

PUMP HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 158-490 - HYDRAULIC PUMP


500-747 SEAL REPAIR KIT
2. 159-432 1 TANK FILTER SCREEN
3. 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
4. 149-902 - HYDRAULIC PUMP (100 CC)
190-764 SEAL REPAIR KIT
5. 149-901 - HYDRAULIC PUMP (130 CC)
190-763 SEAL REPAIR KIT
6. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 23.5"
7. 111-028 4 T-BOLT CLAMP (1-3/4" TO 2")
8. 514-136 3 S/O COUPLER (20S-24H90)
9. 154-476 1 S/O COUPLER (20S-16H)
10. 300-2394 - WELDMENT, HYDRAULIC TANK
11. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 13"
12. 116-460 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 23"
13. 155-148 1 S/O COUPLER (20S-24H)
14. 155-195 1 S/O COUPLER (20S-16H90)
15. 115-680 1 ABRASION SLEEVE (2.07" X 21")
16. 154-226 2 CONNECTOR (04O-06S90)
17. 154-296 2 CAP (04OF)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0159464
168

HYDROSTATIC GAUGE HYDRAULICS (JT)


ENDS WITH S/N: CMWJT100PA0000013
2
1

ROTATION
3 GAUGE
4 2
3
4
THRUST
GAUGE

1
7

13

M1
A

B
14
M2
17

6 16

M4 18

A 11
M1
7 B

M2 5
8
20

15
9

10
11 19

12
21

22 8
25
23
03 24 ID0223460
169

HYDROSTATIC GAUGE HYDRAULICS (JT)


ENDS WITH S/N: CMWJT100PA0000013
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 217-079 2 PRESSURE GAUGE (10,000PSI)


499-202 GAUGE CLAMP & STUDS
2. 514-355 2 CONNECTOR (04NF-04NF90)
3. 154-020 2 CONNECTOR (04N-04J)
4. 155-490 2 HOSE (04JFX-306"-6000)
5. 154-220 1 CONNECTOR (04O-06S)
6. 515-304 1 HOSE (04OFX90S-15"-5000)
7. 154-226 2 CONNECTOR (04O-06S90)
8. 159-475 2 SHUTTLE VALVE
9. 154-221 1 CONNECTOR (06S-06O)
10. 154-343 1 UNION (06S-06OFX90)
11. 149-043 2 BK BR TEE (06S-04J-04SF)
12. 159-154 1 QDC ADAPTER (02-04S)
13. 116-840 1 ABRASION SLEEVE (1.00" X 306")
14. 515-305 1 HOSE (04OFX90-21"-5000)
15. 149-901 - HYDRAULIC PUMP (130 CC)
16. 149-902 - HYDRAULIC PUMP (100 CC)
17. 150-2787 1 CONNECTOR (06S-06OFX)
18. 154-383 1 PLUG (04S)
19. 154-230 1 BRANCH TEE (06S-04O-04O)
20. 153-911 1 HOSE (04OFX90M-10"-5000-AR)
21. 159-156 1 QDC ADAPTER (02-04OF)
22. 154-346 1 BRANCH TEE (06S-06O-06O)
23. 154-228 1 UNION (06O-06OFX90)
24. 159-157 1 QDC ADAPTER (02-06OF)
25. 154-335 1 CONNECTOR (04O-04O)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

NOTE:

03 ID0223460
170

HYDROSTATIC GAUGE HYDRAULICS


BEGINS WITH S/N: CMWJT100KA0000014
1
2
ROTATION 29
31
3 32
GAUGE

4 2 33
3
34
4
THRUST
GAUGE
39
1 40
35
41 38
7 36
13
37 TO
RETURN
VALVE
M1
A

B
14
17
16 M2
6
7 M4
18

11
A
M1
B

30
M2
5 20
8

15
10 19
11

9
12
26
21
22 8
28 24 23
25
27

02 ID0247893
171

HYDROSTATIC GAUGE HYDRAULICS


BEGINS WITH S/N: CMWJT100KA0000014
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 217-079 2 PRESSURE GAUGE (10,000PSI)


499-202 GAUGE CLAMP & STUDS
2. 514-355 2 CONNECTOR (04NF-04NF90)
3. 154-020 2 CONNECTOR (04N-04J)
4. 155-490 2 HOSE (04JFX-306"-6000)
5. 154-220 1 CONNECTOR (04O-06S)
6. 515-304 1 HOSE (04OFX90S-15"-5000)
7. 154-226 2 CONNECTOR (04O-06S90)
8. 159-475 2 SHUTTLE VALVE
9. 154-221 1 CONNECTOR (06S-06O)
10. 154-343 1 UNION (06S-06OFX90)
11. 149-043 2 BK BR TEE (06S-04J-04SF)
12. 159-154 1 QDC ADAPTER (02-04S)
13. 116-840 1 ABRASION SLEEVE (1.00" X 306")
14. 515-305 1 HOSE (04OFX90-21"-5000)
15. 149-901 - HYDRAULIC PUMP (130 CC)
16. 149-902 - HYDRAULIC PUMP (100 CC)
17. 150-2787 1 CONNECTOR (06S-06OFX)
18. 154-383 1 PLUG (04S)
19. 154-230 1 BRANCH TEE (06S-04O-04O)
20. 153-911 1 HOSE (04OFX90M-10"-5000-AR)
21. 159-156 1 QDC ADAPTER (02-04OF)
22. 154-346 1 BRANCH TEE (06S-06O-06O)
23. 154-228 1 UNION (06O-06OFX90)
24. 159-157 1 QDC ADAPTER (02-06OF)
25. 154-335 1 CONNECTOR (04O-04O)
26. 154-344 1 UN RUN TEE (O06FX-06O-06O)
27. 154-228 1 UNION (06O-06OFX90)
28. 154-373 1 RECUCER (04O-06F)
29. 150-1872 2 HOSE (O40FX90-26"-6000)
30. 154-265 1 UNION RUN TEE (04OFX-04O-04O)
31. 154-220 2 CONNECTOR (04O-06S)
32. 150-1158 1 FLUSHING VALVE
33. 155-153 1 CONNECTOR (06S-06S)
34. 155-163 1 REDUCER (08S-06SF)
35. 150-2026 1 RELIEF VALVE
36. 154-222 1 CONNECTOR (06O-08S)
37. 150-3054 1 HOSE (06OFX-14"-3000)
38. 106-385 4 FLG LOCKNUT (M6-1.00)
39. 106-161 2 FLG SCREW (M6-1.00 X 20mm)
40. 107-025 2 SCREW (M6-1.OOX 50mm)
41. 300-5804 1 FORMED PLATE

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0247893
172

HYDROSTATIC GAUGE HYDRAULICS (AT)

2
1

ROTATION
32 3 GAUGE
4 2
3
33 4
21
22
THRUST
31
GAUGE

1
7 28
20 13
7
29
31 31 19

18
7 M1
A

23
B

14 27
M2

6 16
7
M4
30
17
A 11
M1
7 B 24
26 8
M2 5 25
8

15
9

10
11

12

02 ID0222130
173

HYDROSTATIC GAUGE HYDRAULICS (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 217-079 2 PRESSURE GAUGE (10,000PSI)


499-202 GAUGE CLAMP & STUDS
2. 514-355 2 CONNECTOR (04NF-04NF90)
3. 154-020 2 CONNECTOR (04N-04J)
4. 155-490 2 HOSE (04JFX-306"-6000)
5. 154-220 1 CONNECTOR (04O-06S)
6. 515-304 1 HOSE (04OFX90S-15"-5000)
7. 154-226 5 CONNECTOR (04O-06S90)
8. 159-475 2 SHUTTLE VALVE
9. 154-221 1 CONNECTOR (06S-06O)
10. 154-343 1 UNION (06S-06OFX90)
11. 149-043 2 BK BR TEE (06S-04J-04SF)
12. 159-154 1 QDC ADAPTER (02-04S)
13. 116-840 1 ABRASION SLEEVE (1.00" X 306")
14. 515-305 1 HOSE (04OFX90-21"-5000)
15. 149-901 - HYDRAULIC PUMP (130 CC)
16. 149-902 - HYDRAULIC PUMP (100 CC)
17. 154-383 1 PLUG (04S)
18. 154-250 1 CONNECTOR (04O-06S45)
19. 154-379 1 UN BR TEE (04OFX-04O-04O)
20. 515-309 1 HOSE (04OFX-18"-5000)
21. 154-263 1 CONNECTOR (04S-04O45)
22. 150-3006 1 POR MANIFOLD
23. 154-653 1 HOSE (04OFX-40"-3000)
24. 154-346 1 BRANCH TEE (06S-06O-06O)
25. 154-228 1 UNION (06O-06OFX90)
26. 159-157 1 QDC ADAPTER (02-06OF)
27. 150-2787 1 CONNECTOR (06S-06OFX)
28. 154-335 1 CONNECTOR (04O-04O)
29. 153-911 1 HOSE (04OFX90-10"-5000)
30. 154-230 1 BRANCH TEE (06S-04O-04O)
31. 159-156 1 QDC ADAPTER (02O-04OF)
32. 105-825 2 FLG LK BOLT (3/8-NC X 3/4)
33. 154-384 1 PLUG (06S)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

NOTE:
1. FOR SERVICE PARTS REFER TO PAGE ID0159232.

02 ID0222130
174

ROTATION PUMP HYDRAULICS

3 2
19
21
6 15 2
20 7 4
19

22
A

8
B

8 5
7
VIEW
8 ROTATED 180^
7

7 23
8
9

14

24
19 25

1
13
D A

11

18
10
12

11 12 16
17
06 ID0069122
175

ROTATION PUMP HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-829 4 FLG LK BOLT (1/2-NC X 1")

2. 159-436 2 SPLIT FLANGE (20SF, SET)

105-066 4 BOLT (1/2-NC X 1-3/4")


TORQUE TO 45 FT/LBS

105-070 4 LOCK WASHER (1/2")

157-078 1 O-RING (222 D90)

3. 515-565 1 HOSE (20OFX-20FLH90-43"-6000)

4. 515-566 1 HOSE (20OFX-20FLH90-45"-6000)

5. 349-851 2 MOUNT CLAMP

6. 105-224 8 BOLT (1/4-NC X 2-1/2")

7. 322-362 4 BACKUP SPACER

8. 110-852 4 BLT-ON CLP (1.25", SOLD PER SET)

9. 106-724 4 FLG SCREW (M10-1.50 X 25MM)

10. 156-137 - HYD LINE (-20) ENDS WITH S/N: 2V2567

153-569 1 HYD LINE (-20) BEGINS WITH S/N: 2W0856

11. 514-095 2 CONNECTOR (20S-20O90)

12. 514-333 2 HEAD FLANGE (20FL-16SF)

13. 156-136 - HYD LINE (-20) ENDS WITH S/N: 2V2567

153-571 1 HYD LINE (-20) BEGINS WITH S/N: 2W0856

14. 106-387 4 FLG LOCKNUT (M10-1.50)

15. 149-901 - HYDRAULIC PUMP (130CC)

16. 105-070 8 LOCK WASHER (1/2")

17. 105-067 8 BOLT (1/2-NC X 2-3/4") TORQUE TO 45 FT/LBS

18. 157-078 2 O-RING (222 D90)

19. 157-129 4 O-RING (025 D90)

20. 106-388 8 WASHER (M6)

21. 156-137 - HYD LINE (-20) ENDS WITH S/N: 2V2567

153-568 1 HYD LINE (-20) BEGINS WITH S/N: 2W0856

22. 156-136 - HYD LINE (-20) ENDS WITH S/N: 2V2567

153-570 1 HYD LINE (-20) BEGINS WITH S/N: 2W0856

23. 349-853 1 RETAINER BAR

24. 106-551 2 CLIP NUT(M8-1.25)

25. 106-991 2 FLG LK SCREW (M8-1.25 X 20MM)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06 ID0069122
176

ROTATION MOTOR HYDRAULICS

9 17
8
16

10

7
14
11
15
13

10

15
11 12

14
12

18
3
3
"D "C"
1 "

18

2
2

4 1
6

5
"C
"
"D
"
FR
ON
T
03 ID0226469
177

ROTATION MOTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-178 2 BK CONNECTOR (20O-20O90BK)
2. 150-2708 2 HOSE (20OFX-20FL45-333"-6000)
3. 104-1340 2 ABRASION SLEEVE (2.54" X 333")
4. 159-436 2 SPLIT FLANGE (20SF, SOLD PER SET)
105-066 8 BOLT (1/2-NC X 1-3/4") TORQUE TO 45 FT/LBS
157-078 2 O-RING (222 D90)
105-070 8 LOCK WASHER (.500")
5. 516-033 - SELECTOR VALVE DIVERTER
6. 300-5454 - CABLE TRAY BRACKET
7. 149-397 - HYD MOTOR (PISTON)
191-212 - SEAL REPAIR KIT
217-745 - CONTROL SOLENOID
8. 149-479 1 HOSE (20OFX90S-45"-6000)
9. 150-2909 1 HOSE (20OFX90S-42"-6000)
10. 514-244 2 CONNECTOR (16S-20O90)
11. 149-995 2 HEAD FLANGE (20HFL-16SF)
12. 514-422 2 CONNECTOR (20O-20OFX90)
13. 106-098 2 FLG BOLT (3/4-NC X 2", GD8)
14. 106-204 8 BOLT (1/2-NC X 1-1/2", SOC)
15. 157-078 2 O-RING (222 D90)
16. 117-668 1 ABRASION SLEEVE (2.38" X 42")
17. 117-651 1 ABRASION SLEEVE (2.38" X 45")
18. 110-134 4 WORM CLAMP (2.062" TO 2.750")

NOT SHOWN:
214-630 1 SPINDLE HARNESS MACH 1 UNITS
117-327 1 ABRASION SLEEVE (1.59" X 231") MACH 1 UNITS

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0226469
178

THRUST PUMP HYDRAULICS


11

1
B
F B

E A

2
9
9

10
5
9 14
3

13 4

5
6

6
12
12

04 ID0226514
179

THRUST PUMP HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 516-033 1 SELECTOR VALVE DIVERTER

TORQUE TO 45 FT. LB.


2. 159-436 2 SPLIT FLANGE (20SF, SET)

105-066 4 BOLT (1/2-NC X 1-3/4")

105-070 4 LOCK WASHER (1/2")

157-078 1 O-RING (222 D90)

3. 105-224 8 BOLT (1/4-NC X 2-1/2")

4. 157-998 1 HOSE (16OFX-20FLS90-68"-6000)

5. 154-287 2 CONNECTOR (16S-16O90)

6. 514-245 2 HEAD FLANGE (16HFL-16SF)

7. 149-902 - HYDRAULIC PUMP (100CC)

8. 159-926 1 HOSE (16OFX-20FLS90-71"-6000)

9. 111-008 4 BOLT-ON CLAMP (1.5",SOLD PER SET)

10. 322-362 4 BACKUP SPACER

11. 105-829 4 FLG LK BOLT (1/2-NC X 1")

12. 157-029 2 O-RING (219 D90)

13. 105-918 8 BOLT (7/16-NC X 1-1/2", SOC)

14. 106-388 8 WASHER (M6)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0226514
180

THRUST MOTOR HYDRAULICS

16
16
6 1
5 12
2 3
2
5 8
11

10

7
12 6
4 3

13 9 16

15
14 9 16

04 ID0222961
181

THRUST MOTOR HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2129 2 SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF)
2 150-1447 2 CHECK VALVE (-08M, 40 PSI)
3 154-269 2 CONNECTOR (12S-12O)
4 154-419 2 BK CONNECTOR (16O-16O90BK)
5 154-290 2 UNION (16O-16OFX90)
6 154-287 2 CONNECTOR (16S-16O90)
7 105-1338 1 ABRASION SLEEVE (2.07" x 39")
8 117-454 1 ABRASION SLEEVE (2.07" X 50")
9 105-1336 2 ABRASION SLEEVE (2.07" X 302")
10 150-2076 1 VALVE SERIES PARALLEL
11 515-363 1 HOSE (16OFX45-45"-6000)
12 150-2844 1 HOSE (16OFX-36"-5000)
13 150-2797 1 HOSE (16OFX-20FLH100 302"-5000)
14 150-2797 1 HOSE (16OFX-20FLH100 302"-5000)
15 159-436 2 SPLIT FLANGE (20SFL, SET) TORQUE TO 45 FT/LBS
16 111-011 4 WORM CLAMP (1" TO 1-3/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0222961
182

THRUST DRIVE HYDRAULICS


(6 WAY SELECTOR)

19 TO MOTOR
F
18 4
TO VALVE SERIES
PARALLEL
Q

3 17 TO VALVE SERIES
P PARALLEL 20
11
5 6
13 TO MOTOR
E
17 13
1
12
S TO RETURN
MANIFOLD
TO CARRIAGE
MANIFOLD
Y 8 2
11
9

7 N
TO VALVE SERIES 11 21
PARALLEL
17 10

16
V

TO VALVE SERIES 15
PARALLEL
14

03 ID0212764
183

THRUST DRIVE HYDRAULICS


(6 WAY SELECTOR)
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1408 1 6-WAY SELECTOR SEE FOOTNOTE 1 FOR SEAL KIT & SPRING
2 116-811 1 HOSE (06OFX90-40"-3000)
3 150-2688 1 HOSE (12OFX90M-53"-5000)
4 150-2684 1 HOSE (12OFX45-42"-5000)
5 153-365 1 HOSE (06OFX90-40"-3000)
6 150-2683 1 HOSE (12OFX90S-38"-5000)
7 515-148 1 HOSE (04OFX90-10"-3000)
8 515-179 1 HOSE (04OFX90-11"-3000)
9 154-221 1 CONNECTOR (06S-06O)
10 514-295 1 CONNECTOR (12O-16S9006SF06SF)
11 154-367 3 CONNECTOR (12O-16S)
12 154-252 1 CONNECTOR (04S-04O90)
13 154-286 2 CONNECTOR (12O-16S90)
14 150-2168 1 HYDRAULIC LINE (-12)
15 150-2173 1 HYDRAULIC LINE (-12)
16 149-814 1 BRANCH TEE (04S-04O-04O)
17 154-457 3 UNION (12O-12OFX90)
18 117-707 1 ABRASION SLEEVE (1.59" X 56")
19 117-686 1 ABRASION SLEEVE (1.75" X 43")
20 117-655 1 ABRASION SLEEVE (1.59" X 38")
21 154-384 1 PLUG (06S)

NOT SHOWN:

FOOTNOTES:
1. 500-1412 - SEAL KIT, 500-1413 - SPRING

NOTE:

03 ID0212764
184

THRUST DRIVE HYDRAULICS


(VALVE SERIES PARALLEL)

24

C 11 TO MOTOR
TO MOTOR A 23
27
R
TO RETURN MANIFOLD
TO MOTOR 22
B 14 12
N 4
TO 6 WAY
SELECTOR 25 26
9 2
TO MOTOR
D
17 6
5
18
21 TO 6 WAY
1
P SELECTOR

15
10
6

TO 6 WAY 26 3
SELECTOR 13
V 7
18
2 16
T
TO RETURN 20 Q
8 19
MANIFOLD TO 6 WAY
SELECTOR U
TO CARRIAGE MANIFOLD
LOW PRESSURE RETURN

05 ID0212832
185

THRUST DRIVE HYDRAULICS


(VALVE SERIES PARALLEL)
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2076 1 VALVE SERIES PARALLEL SEE FOOTNOTE 1 FOR SEAL KIT & SPRING
2 150-1447 2 CHECK VALVE (-08M, 40 PSI)
3 149-814 1 BRANCH TEE (04S-04O-04O)
4 154-367 1 CONNECTOR (12O-16S)
5 154-252 1 CONNECTOR (04S-04O90)
6 154-286 3 CONNECTOR (12O-16S90)
7 150-2129 2 SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF)
8 150-2173 1 HYDRAULIC LINE (-12)
9 150-2685 1 HOSE (12OFX45-38"-5000)
10 150-2686 1 HOSE (12OFX45-51"-5000)
11 150-2689 1 HOSE (12OFX90L-61"-5000)
12 150-2687 1 HOSE (12OFX90L-66"-5000)
13 150-2688 1 HOSE (12OFX90M-53"-5000)
14 154-943 1 HOSE (08OFX45-30"-3000)
15 153-365 1 HOSE (06OFX90-40"-3000)
16 515-175 1 HOSE (04OFX90-16"-3000)
17 515-179 1 HOSE (04OFX90-11"-3000)
18 154-269 2 CONNECTOR (12S-12O)
19 150-2690 1 HOSE (08OFX90M-28"-4000)
20 117-707 1 ABRASION SLEEVE (1.59" X 56")
21 115-903 1 ABRASION SLEEVE (1.59" X 50"")
22 117-655 1 ABRASION SLEEVE (1.59" X 38")
23 115-938 1 ABRASION SLEEVE (1.59" X 66")
24 117-603 1 ABRASION SLEEVE (1.59" X 62"")
25 155-130 2 PLUG (06S)
26 154-287 2 CONNECTOR (16S-16O90)
27 154-457 1 UNION (12O-12OFX90)

NOT SHOWN:

FOOTNOTES:
1. 500-1412 - SEAL KIT, 500-1413 - SPRING

NOTE:

05 ID0212832
186

THRUST DRIVE HYDRAULICS


(MOTOR & BRAKE)

TO 6 WAY SELECTOR

TO VALVE SERIES
E 29 PARALLEL
8
7 12
F
D
31 A 18
32
C
26
B
6
11 13 21
16 22 20
30 17 23
27 28
24
2

3 5
9 19
4
10
M
L
31 15
25 K
14
J

1 H I

G
TO CARRIAGE
MANIFOLD

TO RETURN
MANIFOLD

03 ID0212941
187

THRUST DRIVE HYDRAULICS


(MOTOR & BRAKE)
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1074 1 THRUST DRIVE GEARBOX W/BRAKE
2 158-270 6 HYDRAULIC MOTOR SEE FOOTNOTE 1 FOR SEAL KIT
3 154-273 3 CONNECTOR (10S-12O90)
4 154-298 3 CONNECTOR (10S-10O90)
5 154-301 6 CONNECTOR (10S-10O)
6 154-252 7 CONNECTOR (04S-04O90)
7 150-2244 3 CONNECTOR (12OF-12O-10O SPECIAL)
8 154-315 3 UNION (10O-10OFX90)
9 154-372 3 UNION (10S-10OFX90)
10 150-2246 3 TEE (10FS-10O-12O)
11 150-2165 2 HYDRAULIC LINE (-10)
12 150-2153 1 HYDRAULIC LINE (-10)
13 150-2154 1 HYDRAULIC LINE (-10)
14 150-2167 2 HYDRAULIC LINE (-10)
15 150-2683 1 HOSE (12OFX90S-38"-5000)
16 150-2684 1 HOSE (12OFX45-42"-5000)
17 150-2685 1 HOSE (12OFX45-38"-5000)
18 150-2686 1 HOSE (12OFX45-51"-5000)
19 154-783 1 HOSE (04OFX-24"-3000)
20 154-783 1 HOSE (04OFX-24"-3000)
21 154-783 1 HOSE (04OFX-24"-3000)
22 154-783 1 HOSE (04OFX-24"-3000)
23 154-783 1 HOSE (04OFX-24"-3000)
24 154-783 1 HOSE (04OFX-24"-3000)
25 150-2691 1 HOSE (04OFX90L-20"-3000)
26 150-2689 1 HOSE (12OFX90L-61"-5000)
27 150-2687 1 HOSE (12OFX90L-66"-5000)
28 117-603 1 ABRASION SLEEVE (1.59" X 62")
29 115-903 1 ABRASION SLEEVE (1.59" X 50"")
30 117-686 1 ABRASION SLEEVE (1.75" X 43")
31 117-655 2 ABRASION SLEEVE (1.59" X 38")
32 115-938 1 ABRASION SLEEVE (1.59" X 66")

NOT SHOWN:

FOOTNOTES:
1. 500-1269 - SEAL KIT

NOTE:

03 ID0212941
188

THRUST DRIVE HYDRAULICS


(RETURN MANIFOLD)

2
1
TO VALVE SERIES
PARALLEL
R 9 16
3 7

19

6
5
13
15 8 S
14 17
11
TO 6 WAY
4 SELECTOR
18 12
10 L T H M K TO MOTOR CASE
I J
DRAIN

TO SERIES PARALLEL
VALVE
19

TO BULKHEAD ON
HOSE TRACK SUPPORT
TO MOTOR CASE
DRAIN

07 ID0212904
189

THRUST DRIVE HYDRAULICS


(RETURN MANIFOLD)
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2667 1 RETURN MANIFOLD
2 150-2252 1 RELIEF VALVE
3 154-253 1 CONNECTOR (06S-08090)
4 154-342 1 CONNECTOR (06S-06O90)
5 154-246 1 CONNECTOR (06S-08O)
6 154-252 3 CONNECTOR (04S-04O90)
7 154-224 1 CONNECTOR (06S-06O45)
8 154-278 3 CONNECTOR (04S-04O)
9 154-943 1 HOSE (08OFX45-30"-3000)
10 154-783 1 HOSE (04OFX-24"-3000)
11 154-783 1 HOSE (04OFX-24"-3000)
12 154-783 1 HOSE (04OFX-24"-3000)
13 154-783 1 HOSE (04OFX-24"-3000)
14 154-783 1 HOSE (04OFX-24"-3000)
15 154-783 1 HOSE (04OFX-24"-3000)
16 116-811 1 HOSE (06OFX90-40"-3000)
17 150-2690 1 HOSE (08OFX90M-28"-4000)
18 150-2367 1 HOSE (06OFX90M-40"-3000)
19 117-189 2 ABRASION SLEEVE (1.25" X 44")

NOT SHOWN:

FOOTNOTES:

NOTE:

07 ID0212904
190

THRUST DRIVE HYDRAULICS


(CARRIAGE MANIFOLD)
ENDS WITH S/N: CMWJT100PA0000013

TO 6 WAY 1
SELECTOR

5
Y

3 10
8
2

11
4
9 TO ROTATION
(SPINDLE)
BRAKE
7 U
G
6 TO THRUST BRAKE TO VALVE SERIES
PARALLEL

12

TO PILOT T
VALVE PORT
TO BULKHEAD
FITTING ABOVE
04 PILOT VALVE ID0212914
191

THRUST DRIVE HYDRAULICS


(CARRIAGE MANIFOLD)
ENDS WITH S/N: CMWJT100PA0000013
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-554 1 MANIFOLD (3-SP) SEE FOOTNOTE 1 FOR SERVICE PARTS
2 154-316 1 RUN TEE (04S-04O-04O)
3 154-252 1 CONNECTOR (04S-04O90)
4 154-278 2 CONNECTOR (04S-04O)
5 154-226 1 CONNECTOR (04O-06S90)
6 515-041 1 HOSE (04OFX90S-20"-3000)
7 515-175 1 HOSE (04OFX90-16"-3000)
8 515-148 1 HOSE (04OFX90-10"-3000)
9 153-365 1 HOSE (04OFX90S-34"-3000)
10 150-2703 1 HOSE (04OFX90L-328"-3000)
11 150-2702 1 HOSE (04OFX90S-321"-3000)
12 117-331 1 ABRASION SLEEVE (1.75" X 314")

NOT SHOWN:

FOOTNOTES:
1. 499-466 - CARTRIDGE VALVE
214-491 - COIL

NOTE:

04 ID0212914
192

THRUST DRIVE HYDRAULICS


CARRIAGE MANIFOLD
BEGINS WITH S/N: CMWJT100KA0000014

TO 6 WAY
SELECTOR
1

3
13 6 7

TO ROTATION MOTOR,
8 FRONT
2
4 5

3
9
11

TO ROTATION 10
(SPINDLE)
BRAKE TO VALVE SERIES
12 TO THRUST PARALLEL
BRAKE

14

TO PILOT VALVE
PORT "T"
TO BULKHEAD
FITTING ABOVE
01 PILOT VALVE ID0247891
193

THRUST DRIVE HYDRAULICS


CARRIAGE MANIFOLD
BEGINS WITH S/N: CMWJT100KA0000014
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-554 1 MANIFOLD (3-SP) SERVICE PARTS: REFER NOT SHOWN SECTION
2 154-252 1 CONNECTOR (04S-04O90)
3 154-278 2 CONNECTOR (04S-04O)
4 154-226 1 CONNECTOR (04O-06S90)
5 154-316 1 RUN TEE (04S-04O-04O)
6 154-265 1 UNION RUN TEE (04OFX-04O-04O)
7 154-802 1 HOSE (04OFX90S-26"-3000)
8 150-2703 1 HOSE (04OFX90L-328"-3000)
9 150-2702 1 HOSE (04OFX90S-321"-3000)
10 515-175 1 HOSE (04OFX90-16"-3000)
11 153-365 1 HOSE (04OFX90S-34"-3000)
12 515-041 1 HOSE (04OFX90S-20"-3000)
13 515-148 1 HOSE (04OFX90-10"-3000)
14 117-331 1 ABRASION SLEEVE (1.75" X 314")

NOT SHOWN:
499-466 - CARTRIDGE VALVE
214-491 - COIL

FOOTNOTES:

NOTE:

01 ID0247891
194

CASE DRAIN HYDRAULICS 23


ROTATION MOTOR
ENDS WITH S/N: CMWJT100PA0000013
37 22
3
35

17 4

26
38 5
36 32 34
28
18 29
TO THRUST DRIVE
RETURN MANIFOLD (L)
33
16
6
31 27
7
8

9 19
30 8
8
24
8 25

10
5

MAIN FRAME

8 2
7
15 8 20
7 11
11
12 21

14 11 12 21
13
11
13
06 ID0221955
195

CASE DRAIN HYDRAULICS


ROTATION MOTOR
ENDS WITH S/N: CMWJT100PA0000013
REF PART

1. 150-2928 1 HOSE (12OFX90-36"-2250)


NO. NUMBER QTY DESCRIPTION REMARKS

2. 106-387 2 FLG LOCKNUT (M10-1.50)


3. 300-5454 - CABLE TRAY BRACKET
4. 156-482 1 BK CONNECTOR (12O-12O90BK)
5. 150-2704 1 HOSE (12OFX-424"-3000)
6. 107-196 2 BOLT (1/4-NC X 3")
7. 322-289 3 BACKUP (BOLT-ON)
8. 110-573 4 BOLT-ON CLAMP (1", SOLD PER SET)
9. 156-134 1 HYD LINE (-16)
10. 156-135 1 HYD LINE (-16)
11. 111-011 4 WORM CLAMP (1" TO 1-3/4")
12. 116-094 AR BULK HOSE (1", SOLD PER 1") USE 2 @ 9.5"
13. 155-230 2 S/O COUPLER (16S-16H45)
14. 159-414 - CASE DRAIN MANIFOLD
15. 105-106 4 BOLT (1/4-NC X 2")
16. 149-397 - HYD MOTOR (PISTON)
191-212 - SEAL REPAIR KIT
217-745 - CONTROL SOLENOID
502-172 - SPEED SENSOR
17. 154-269 1 CONNECTOR (12S-12O)
18. 105-1337 1 ABRASION SLEEVE (1.75" X 425")
19. 157-017 2 O-RING (018 D90)
20. 110-332 2 BOLT-ON CLAMP (1-5/8")
21. 107-001 2 FLG LK SCREW (M10-1.50 X 25mm)
22. 117-655 1 ABRASION SLEEVE (1.59" X 38")
23. 154-457 1 UNION (12O-12OFX90)
24. 154-459 1 REDUCER STEM (06O)
25. 154-271 1 REDUCER NUT (12OF)
26. 150-2367 1 HOSE (06OFX90M-40"-3000)
27. 154-328 1 CAP (12OF)
28. 110-353 1 WORM CLAMP (3/4" TO 1-1/2")
29. 150-2366 1 HOSE (06OFX90S-268"-3000)
30. 105-1425 1 ABRASION SLEEVE (1.25" X 270")
31. 150-2365 1 HOSE (06OFX-122"-3000)
32. 105-1426 1 ABRASION SLEEVE (1.25" X 124")
33. 154-413 1 CONNECTOR (06O-06O)
34. 154-229 1 BK CONNECTOR (06O-06O90BK)
35. 153-365 1 HOSE (04OFX90S-34"-3000)
36. 117-189 1 ABRASION SLEEVE (1.25" X 44")
37. 154-252 1 CONNECTOR (04S-04O90)
38. 160-458 1 MODULAR BREAK

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06 ID0221955
196

CASE DRAIN HYDRAULICS 23


ROTATION MOTOR
45
BEGINS WITH S/N: CMWJT100KA0000014
22
42 41 3
37
35

FROM 40
CARRIAGE MANIFOLD
1
39
17 4

26
38 5
36 32 34
28
18 29
TO THRUST DRIVE
RETURN MANIFOLD (L)
33
16
6
31 27
7
8

9 19
30 8
44
8
24 43
8 25

10
TO
5 RELIEF VALVE

MAIN FRAME

8 2
7
15 8 20
7 11
11
12 21

14 11 12 21
13
11
13
03 ID0247892
197

CASE DRAIN HYDRAULICS


ROTATION MOTOR
BEGINS WITH S/N: CMWJT100KA0000014
REF PART

1. 150-2928 1 HOSE (12OFX90-36"-2250)


NO. NUMBER QTY DESCRIPTION REMARKS

2. 106-387 2 FLG LOCKNUT (M10-1.50)


3. 300-5454 - CABLE TRAY BRACKET
4. 156-482 1 BK CONNECTOR (12O-12O90BK)
5. 150-2704 1 HOSE (12OFX-424"-3000)
6. 107-196 2 BOLT (1/4-NC X 3")
7. 322-289 3 BACKUP (BOLT-ON)
8. 110-573 4 BOLT-ON CLAMP (1", SOLD PER SET)
9. 150-2800 1 HYD LINE (-16)
10. 156-135 1 HYD LINE (-16)
11. 111-011 4 WORM CLAMP (1" TO 1-3/4")
12. 116-094 AR BULK HOSE (1", SOLD PER 1") USE 2 @ 9.5"
13. 155-230 2 S/O COUPLER (16S-16H45)
14. 159-414 - CASE DRAIN MANIFOLD
15. 105-106 4 BOLT (1/4-NC X 2")
16. - HYD MOTOR (PISTON)
191-212 - SEAL REPAIR KIT
217-745 - CONTROL SOLENOID
502-172 - SPEED SENSOR
17. 154-269 1 CONNECTOR (12S-12O)
18. 105-1337 1 ABRASION SLEEVE (1.75" X 425")
19. 157-017 2 O-RING (018 D90)
20. 110-332 2 BOLT-ON CLAMP (1-5/8")
21. 107-001 2 FLG LK SCREW (M10-1.50 X 25mm)
22. 117-655 1 ABRASION SLEEVE (1.59" X 38")
23. 154-457 1 UNION (12O-12OFX90)
24. 154-459 1 REDUCER STEM (06O)
25. 154-271 1 REDUCER NUT (12OF)
26. 150-2367 1 HOSE (06OFX90M-40"-3000)
27. 154-334 1 CAP (12OF)
28. 110-353 1 WORM CLAMP (3/4" TO 1-1/2")
29. 150-2366 1 HOSE (06OFX90S-268"-3000)
30. 105-1425 1 ABRASION SLEEVE (1.25" X 270")
31. 150-2365 1 HOSE (06OFX-122"-3000)
32. 105-1426 1 ABRASION SLEEVE (1.25" X 124")
33. 154-413 1 CONNECTOR (06O-06O)
34. 154-229 1 BK CONNECTOR (06O-06O90BK)
35. 153-365 1 HOSE (04OFX90S-34"-3000)
36. 117-189 1 ABRASION SLEEVE (1.25" X 44")
37. 154-316 1 RUN TEE (04S-04O-04O)
38. 160-458 1 MODULAR BREAK
39. 155-193 1 REDUCER (10S-08SF)
40. 154-466 1 CONNECTOR (08S-08S)
41. 150-2026 1 RELIEF VALVE
42. 154-261 1 CONNECTOR (04O-08S)
43. 150-3054 1 HOSE (06OFX45-14"-3000)
44. 154-344 1 UN RUN TEE (06OFX-06O-06O)
45. 159-156 1 QDC ADAPTER (02-040F)

NOT SHOWN:

FOOTNOTES:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:

03 ID0247892
198

INNER ROTATION PLUMBING

11
27
38 40
22 35 12
28 18
10
1
5 19
22 39 9 42
2 11 22
30
26 37
4 3 9
31 22
17 30
29 41

32
25
7 24

34
36
21
33
20 8
16
15 13
23
6
14

04 ID0237589
199

INNER ROTATION PLUMBING

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-612 1 HYDRAULIC MOTOR SEE FOOTNOTE 1
2 150-2819 1 ANCHOR FLANGE 20HF-20SF
3 159-036 1 SPLIT FLANGE (20SF, SET)
4 154-246 1 CONNECTOR (06S-08O)
5 514-095 1 CONNECTOR (20S-20O90)
6 155-254 1 REDUCER (06S-04SF)
7 514-144 2 REDUCER (16O-20OF)
8 150-2815 2 BK CONNECTOR (20O-20O90BK-04SF)
9 514-096 4 BK CONNECTOR (20O-20OBK)
10 154-396 1 BK CONNECTOR (08O-08O90BK)
11 153-395 2 BK CONNECTOR (20O-20O45)
12 154-390 1 BK CONNECTOR (08O)
13 150-1005 1 RUN TEE (04S-04O-06SF)
14 214-569 1 PRESSURE TRANSDUCER (6000 PSI)
15 159-156 1 QDC ADAPTER (02-040F)
16 159-154 1 QDC ADAPTER (02-04S)
17 300-9431 1 BRACKET
18 300-9811 1 BULKHEAD BRACKET
19 300-9610 1 BULKHEAD BRACKET
20 300-8716 1 BULKHEAD BRACKET
21 106-387 2 FLG LOCKNUT (M10-1.50)
22 110-134 12 WORM CLAMP (2.062" TO 2.750")
23 106-724 2 FLG SCREW (M10-1.50 X 25MM)
24 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
25 150-2828 1 HOSE (16OFX90S-42"-4000)
26 150-2825 1 HOSE (08OFX90S-35"-3000)
27 150-2823 1 HOSE (20OFX-271"-4000)
28 150-2850 1 HOSE (20OFX90M-49"-4000)
29 150-2839 1 HOSE (20OFX-20OFX 227"-4000)
30 150-2369 2 HOSE (20OFX 20OFX 66" 4000)
31 150-2371 1 HOSE (20OFX20FLH-21.5"-4000)
32 150-2826 1 HOSE (08OFX45-92"-3000)
33 150-2822 1 HOSE (20OFX-125"-4000)
34 150-2822 1 HOSE (20OFX-125"-4000)
35 150-2824 1 HOSE (04OFX90M-312"-4000)
36 150-2827 1 HOSE (16OFX-38"-4000)
37 115-448 1 ABRASION SLEEVE (2.38" X 252")
38 117-696 1 ABRASION SLEEVE (2.38" X 48")
39 115-932 1 ABRASION SLEEVE (2.38" X 24")
40 105-1335 1 ABRASION SLEEVE (1.25" X 315")
41 117-1024 1 ABRASOIN SLEEVE (2.54" x 275")
42 117-568 2 ABRASION SLEEVE (2.38" X 66")

NOT SHOWN:

FOOTNOTES:

1 USE 191-263 SEAL KIT

NOTE:

04 ID0237589
200
201
202

OIL COOLER HYDRAULICS

12
15

14
8

19
21
20 19 18
11
17
4

FLOW 3

10
9 7
6
13

2
5
16

01 ID0159467
203

OIL COOLER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS

1. 159-414 1 CASE DRAIN MANIFOLD


2. 106-206 2 SCREW (M10-1.50 X 90MM)
3. 106-390 2 WASHER (M10)
4. 105-894 2 LOCKNUT (M10-1.50,PRV TRQ, 10.9)
5. 514-429 1 S/0 COUPLER (20S-24H90-04S)
6. 111-028 2 T-BOLT CLAMP (1-3/4" TO 2")
7. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 20"
8. 514-354 1 CONNECTOR (20S-24O)
9. 514-131 1 CONNECTOR (16S-16S)
10. 158-693 1 FLOW CHECK (16SF-16SF)
11. 156-895 1 CONNECTOR (16S-20O90)
12. 156-131 - HYD LINE (-20)
13. 514-353 1 REDUCER (20S-16SF)
14. 149-942 1 HYD LINE (-24)
15. 195-1015 - COOLER, JT8020 TIER 3
16. 154-383 1 PLUG (04S)
17. 308-702 - CLAMP MOUNT
18. 105-224 2 BOLT (1/4-NC X 2-1/2")
19. 111-008 1 BLT-ON CLAMP (1.5", SOLD PER SET)
20. 322-363 1 WELD PLATE
21. 105-095 2 WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01 ID0159467
204

COOLER OUTLET HYDRAULICS


BEGINS WITH
S/N CMWJ8020T3P70000006
13
12
1
4
15
16
3 14

2
1
2 2

6
15

8 2

8
5

11

10

TO CASE DRAIN
MANIFOLD

04 ID0176733
205

COOLER OUTLET HYDRAULICS


BEGINS WITH
S/N CMWJ8020T3P70000006
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-138 2 S/O COUPLER (24S-24H)
2. 111-028 6 T-BOLT CLAMP (1-3/4" TO 2")
3. 159-411 1 FILTER HEAD (20SF-20SF)
168-616 1 FILTER HEAD GASKET
4. 105-825 4 FLG LK BOLT (3/8-NC X .75")
5. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 6"
6. 153-792 2 FILTER ELEMENT (1-1/2-UNF)
153-791 2 FILTER ELEMENT (1-1/2-UNF) SEE FOOTNOTE 1
7. 149-954 1 HYD LINE (24H)
8. 111-011 2 WORM CLAMP (1" - 1-3/4")
9. 116-587 AR BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 12.5"
10. 156-131 1 HYD LINE (-20)
11. 155-148 1 S/O COUPLER (20S-24H)
12. 106-724 2 FLG SCREW (M10-1.50 X 25MM)
13. 106-387 2 FLG NUT (M10-1.50)
14. 300-4530 1 WELDMENT, HYD OIL FILTER BRACKET
15. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 2 @ 9.5"
16. 153-370 1 S/O COUPLER (24S-24H45)

NOT SHOWN:

FOOTNOTES:
1. USE 153-792 ELEMENT FOR NORMAL MAINTENCE. USE 153-791 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0176733
206

COOLER OUTLET HYDRAULICS (AT)

TO LS PUMP 17
INLET 13
1 12

2 4
15
2 16
3 14
18

2
19 22

2 2
20

6
23

21

8 2

8 FROM CASE
5
DRAIN MANIFOLD
11

10

TO CASE DRAIN
25 PSI CHECK
02 ID0221905
207

COOLER OUTLET HYDRAULICS (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-441 1 S/O BR TEE (16O-24H-24H)
2. 111-028 8 T-BOLT CLAMP (1-3/4" TO 2")
3. 159-411 1 FILTER HEAD (20SF-20SF)
168-616 1 FILTER HEAD GASKET
4. 105-825 4 FLG LK BOLT (3/8-NC X .75")
5. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 6"
6. 153-792 2 FILTER ELEMENT (1-1/2-UNF)
153-791 2 FILTER ELEMENT (1-1/2-UNF) SEE FOOTNOTE 1
7. 149-954 1 HYD LINE (24H)
8. 111-011 2 WORM CLAMP (1" - 1-3/4")
9. 116-587 AR BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 12.5"
10. 156-131 1 HYD LINE (-20)
11. 155-148 1 S/O COUPLER (20S-24H)
12. 106-724 2 FLG SCREW (M10-1.50 X 25MM)
13. 106-387 2 FLG NUT (M10-1.50)
14. 300-4530 1 WELDMENT, HYD OIL FILTER BRACKET
15. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 32"
16. 153-370 1 S/O COUPLER (24S-24H45)
17. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 37"
18. 150-2818 1 CONNECTOR (16S-16OFX)
19. 153-436 1 FLOW CHECK (-16SF-16SF)
20. 154-388 1 CONNECTOR (16S-16O45)
21. 150-2800 1 HYD LINE (-16)
22. 514-138 1 SLIP-ON COUPLER (24S-24H)
23. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 9"

NOT SHOWN:

FOOTNOTES:
1. USE 153-792 ELEMENT FOR NORMAL MAINTENCE. USE 153-791 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0221905
208

PILOT VALVE HYDRAULICS


33 38
TO
18
35 20
CHARGE
34
FILTER
OUT
1
19
3
2 31

4
36
5
9
P 17
13
14 T
8
12

6 30 5 21
7 30
11
22
7 15 32
8 23
C 10
D 1
9
A
B

16 3
MUD PUMP
SOLENOID

29

37

28 27

TO CARRIAGE 25 26
MANIFOLD (T) TO CARRIAGE 24
MANIFOLD (P)

03 ID0224292
209

PILOT VALVE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 115-153 2 PLUG (04N, SQ)
2. 516-033 1 SELECTOR VALVE DIVERTER
3. 159-426 - SPRING OFFSET KIT
4. 154-482 1 CONNECTOR (04N-04O90)
5. 154-265 2 UNION RUN TEE (04OFX-04O-04O)
6. 117-676 2 ABRASION SLEEVE (1" X 30")
7. 154-727 2 HYD HOSE (04OFX90-30"-3000)
8. 515-041 2 HYD HOSE (04OFX90-20"-3000)
9. 514-005 2 CONNECTOR (04O-06N)
10. 154-339 1 CONNECTOR (04N-04O)
11. 154-379 1 UN BR TEE (04OFX-04O-04O)
12. 117-672 2 ABRASION SLEEVE (1" X 20")
13. 106-332 2 SCREW (M10-1.50 X 70MM)
14. 154-278 1 CONNECTOR (04S-04O)
15. 150-2702 1 HOSE (04OFX90S-321"-3000)
16. 516-033 1 SELECTOR VALVE DIVERTER SEE FOOTNOTE #1
17. 159-194 1 CHARGE MANIFOLD
18. 106-387 2 FLG LOCKNUT (M10-1.50)
19. 105-829 8 FLG LK BOLT (1/2-NC X 1")
20. 150-2703 1 HOSE (04OFX90L-328"-3000)
21. 154-964 1 HYD HOSE (04OFX90-70"-3000)
22. 154-670 1 HYD HOSE (04OFX-70"-3000)
23. 117-702 2 ABRASION SLEEVE (1" X 68")
24. 154-279 1 CONNECTOR (08O-10S)
25. 154-272 1 REDUCER NUT (08OF)
26. 154-248 1 REDUCER STEM (04O)
27. 154-230 1 BRANCH TEE (06S-04O-04O)
28. 300-2394 - WELDMENT, HYDRAULIC TANK, JT
29. 149-901 - HYDRAULIC PUMP (130 CC)
30. 154-316 2 RUN TEE (04S-04O-04O)
31. 106-397 4 WASHER (M12, HARDENED)
32. 149-482 - HOSE (04OFX90S-217"-3000)
33. 300-8145 1 BULKHEAD BRACKET FOR "JT" USE
34. 154-275 1 BK CONNECTOR (04O-04OBK)
35. 150-1663 1 HOSE (04OFX45-105"-3000)
36. 155-125 1 PLUG (04S)
37. 117-331 1 ABRASION SLEEVE (1.75" X 314")
38. 300-9811 1 BULKHEAD BRACKET FOR "AT" USE

NOT SHOWN:

FOOTNOTES:
1. ROTATE "D" TO BE IN LINE WITH FITTING

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:

03 ID0224292
210
211
212

AUXILIARY VALVE HYDRAULICS

TO PILOT PRESSURE

15
FOR PIPE LOADER
24 CONTROL VALVE

TO INNER ROTATION
CASE DRAIN
34

TO THRUST
CHARGE PUMP TO PIPE
LOADER
7
1
2 22
3 4
17
12
16
8
28 14
33 30
31 29
32 10
25 21
23
27 20
9
29 10
12
18 11
13
26
6

19 TO TANK
CRANE
5

06 ID0159470
213

AUXILIARY VALVE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 515-304 1 HOSE (04OFX90S-15"-5000)
2. 154-339 1 CONNECTOR (04N-04O)
3. 115-170 1 COLLAR (04NF)
4. 217-552 1 PRESSURE GAUGE (6000 PSI)
5. 154-470 1 CONNECTOR (10O-12S45)
6. 515-368 1 HOSE (10OFX90-68"-3000)
7. 117-312 1 ABRASION SLEEVE (1.59" X 80")
8. 154-298 1 CONNECTOR (10S-10O90) JT
154-399 1 CONNECTOR (10S-10O45) AT
9. 515-735 1 HOSE (04OFX-22"-3000)
10. 154-252 2 CONNECTOR (04S-04O90)
11. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
12. 154-301 2 CONNECTOR (10S-10O) JT
13. 154-370 1 RUN TEE (12S-10O-10O)
14. 154-293 1 BRANCH TEE (04S-04O-04O)
15. 300-2394 1 WELDMENT, HYDRAULIC TANK JT
300-8281 1 WELDMENT, HYDRAULIC TANK AT
16. 154-230 1 BRANCH TEE (06S-04O-04O)
17. 149-845 - REMOTE FILTRATION KIT (75/100)
18. 115-938 1 ABRASION SLEEVE (1.59" X 66")
19. 158-490 - HYD PUMP
20. 515-604 1 HOSE (10OFX45-20"-3000)
21. 155-484 1 HOSE (04OFX-16"-3000)
22. 154-986 1 HOSE (10OFX90-80"-3000)
23. 510-017 1 REDUCER (12S-10SF)
24. 111-046 - LOCKING CAP (NON-VENTED)
25. 154-315 1 CONNECTOR (10O-10OFX90)
26. 154-488 1 UN RUN TEE (10OFX-10O-10O)
27. 159-159 1 QDC ADAPTER (02-10OFX)
28. 154-255 1 UNION (04O-04OFX90)
29. 154-310 2 REDUCER NUT (10OF) AT
30. 154-312 1 REDUCER STEM (08O) AT
31. 154-311 1 REDUCER STEM (040) AT
32. 154-318 1 BRANCH TEE (10S-10O-10O) AT & REFER TO FOOTNOTE 1
33. 154-315 1 UNION (08O-08OFX90) AT
34. 150-2826 1 HOSE (080FX45-92"-3000) AT

NOT SHOWN:

FOOTNOTES:
1. FOR "AT" PURPOSES REPLACE REF. #12 (154-301) WITH REF. #32 (154-318).

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06 ID0159470
214

AUXILIARY VALVE

1
2

3
5
9
10
12
14

11
16 13
18

20 8
15 6
17
19 7

06 ID0070138
215

AUXILIARY VALVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-330 2 SCREW (M8-1.25 X 70MM)
2. 153-215 1 HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 1 HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
3. 110-283 4 KNOB (3/8-NC, BLACK)
4. 106-386 3 FLG LOCKNUT (M8-1.25)
5. 217-206 1 BUTTON SWITCH (SPST)
6. 106-574 4 CLIP NUT (M6-1.00)
7. 106-640 4 SCREW (M6-1.00 X 20MM, BUT SOC)
8. 349-752 1 VALVE COVER
9. 217-925 1 ROCKER SWITCH (ACTUATOR)
10. 217-138 1 ICON (WHT) FAST
11. 217-139 1 ICON (WHT) SLOW
12. 217-156 1 DIFFUSION LENS (GREEN)
13. 217-158 1 DIFFUSION LENS (WHITE)
14. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} THROTTLE
15. 217-925 1 ROCKER SWITCH (ACTUATOR)
16. 217-136 1 ICON (WHT) ON-START
17. 217-137 1 ICON (WHT) OFF-STOP
18. 217-156 1 DIFFUSION LENS (GREEN)
19. 217-158 1 DIFFUSION LENS (WHITE)
20. 217-918 1 ROCKER SW (DPDT) ON-ON WORK LIGHTS

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0070138
216
217
218

ROTATING CLAMP HYDRAULICS


ENDS WITH S/N: CMWJT100L90000001
39
4
2 7
38
33

2 18
5
6

1 1
9

34
40
42

2
3
27
29 41
26
24
18
30 14
37
25
17
11 12 22
28
10
13
C

V
15
31 21
10
18 16
35 19
32
8 20
23
36
9 20
10
21
45
43 7

44
6

4 5
3
2
1

04 ID0220055
219

ROTATING CLAMP HYDRAULICS


ENDS WITH S/N: CMWJT100L90000001
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-051 2 BRANCH TEE (08S-06O-06O)

2. 154-227 3 CONNECTOR (06O-08S90)

3. 154-225 1 CONNECTOR (06O-08S45)

4. 515-637 1 HOSE (06OFX-38"-4000

5. 515-638 1 HOSE (06OFX-26"-4000)

6. 117-684 1 ABRASION SLEEVE (1" X 26")

7. 117-718 1 ABRASION SLEEVE (1" X 36")

8. 515-635 1 HOSE (06OFX45-22"-4000)

9. 515-636 1 HOSE (06OFX90S-28"-4000)

10. 154-342 3 CONNECTOR (06S-06O90)

11. 155-130 1 PLUG (06S)

12. 155-623 1 DOUBLE LOCKOUT VALVE

13. 154-221 1 CONNECTOR (06S-06O)

14. 159-279 1 SEQUENCE VALVE

15. 154-460 1 CONNECTOR (06S-06SF90)

16. 154-346 1 BRANCH TEE (06S-06O-06O)

17. 158-813 1 FLOW CHECK VALVE (06S-06O)

18. 154-344 3 UN RUN TEE (06OFX-06O-06O)

19. 149-039 1 CONNECTOR (04N-06090)

20. 154-369 4 CONNECTOR (06O-10S)

21. 515-632 2 HOSE (06OFX90-40"-4000)

22. 515-630 1 HOSE (06OFX90-33"-4000)

23. 515-629 1 HOSE (06OFX90-75"-4000)

24. 515-634 1 HOSE (06OFX-20"-4000)

25. 515-631 1 HOSE (06OFX90-47"-4000)

26. 515-627 1 HOSE (06OFX-13"-4000)

27. 117-671 1 ABRASION SLEEVE (1" X 12")

28. 117-672 1 ABRASION SLEEVE (1.00" X 20")

29. 117-611 1 ABRASION SLEEVE (1.75" X 24")

30. 502-651 2 SCREW (M6-1.00 X 35MM)

31. 106-385 2 FLG LOCKNUT (M6-1.00)

32. 115-737 1 ABRASION SLEEVE (1.59" X 40")

33. 159-157 1 QDC ADAPTER (02-06OF)

34. 117-409 1 ABRASION SLEEVE (1.00" X 10")

35. 154-228 1 UNION (060-060FX90)

36. 153-252 - HYD CONTROL VALVE (7-SPOOL)

37. 105-826 2 FLG LOCK BOLT (3/8-NC X 1")

38. 159-146 1 QDC BODY (02-04NF)

39. 215-116 1 PRESSURE GAUGE (5000 PSI)

40. 370-276 - STATIONARY CLAMP

41. 300-5342 - FRONT FRAME

42. 370-275 - ROTATION CLAMP

43. 150-1206 1 TEE (06SF-06SF-06SF)

44. 155-153 1 CONNECTOR (06S-06S)

45. 215-1489 1 PRESSURE SWITCH (2850 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0220055
220

ROTATING CLAMP HYDRAULICS


BEGINS WITH S/N: CMWJT100L90000002 32
4
2 7
31
27

2 14
5
6

1 1
9

28
33
35

24

2
3
21
12 23 34

39
22
11 12
13
C

V 19

25 18
10
14
29
26
8 15
17

15 30
9
10 16

36 38
8
7

37
6

4 5
3
2
1

06 ID0225545
221

ROTATING CLAMP HYDRAULICS


BEGINS WITH S/N: CMWJT100L90000002

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-051 2 BRANCH TEE (08S-06O-06O)

2. 154-227 3 CONNECTOR (06O-08S90)

3. 154-225 1 CONNECTOR (06O-08S45)

4. 515-637 1 HOSE (06OFX-38"-4000

5. 515-638 1 HOSE (06OFX-26"-4000)

6. 117-684 1 ABRASION SLEEVE (1" X 26")

7. 117-718 1 ABRASION SLEEVE (1" X 36")

8. 515-635 1 HOSE (06OFX45-22"-4000)

9. 515-636 1 HOSE (06OFX90S-28"-4000)

10. 154-342 3 CONNECTOR (06S-06O90)

11. 155-130 1 PLUG (06S)

12. 155-623 2 DOUBLE LOCKOUT VALVE

13. 154-221 1 CONNECTOR (06S-06O)

14. 154-344 2 UN RUN TEE (06OFX-06O-06O)

15. 154-369 4 CONNECTOR (06O-10S)

16. 150-2820 1 HOSE (06OFX90M-56"-4000)

17. 515-629 1 HOSE (06OFX90-75"-4000)

18. 150-2832 1 HOSE (06OFXM-62"-4000)

19. 150-2833 1 HOSE (06OFX90M-72"-4000)

20. 515-627 1 HOSE (06OFX-13"-4000)

21. 117-695 1 ABRASION SLEEVE (1" X 56")

22. 118-062 1 ABRASION SLEEVE (1.00" X 62")

23. 117-611 1 ABRASION SLEEVE (1.75" X 24")

24. 107-743 2 SCREW (1/4 NC X 2.75", GD5)

25. 105-832 2 FLG LOCKNUT (1/4 - NC)

26. 117-761 1 ABRASION SLEEVE (1.59" X 70")

27. 159-157 1 QDC ADAPTER (02-06OF)

28. 117-409 1 ABRASION SLEEVE (1.00" X 10")

29. 154-228 1 UNION (060-060FX90)

30. 150-2731 - HYD CONTROL VALVE (8-SPOOL)

31. 159-146 1 QDC BODY (02-04NF)

32. 215-116 1 PRESSURE GAUGE (5000 PSI)

33. 370-276 - STATIONARY CLAMP

34. 300-5342 - FRONT FRAME

35. 370-275 - ROTATION CLAMP

36. 150-1206 1 TEE (06SF-06SF-06SF)

37. 155-153 1 CONNECTOR (06S-06S)

38. 215-1489 1 PRESSURE SWITCH

39. 105-095 4 WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06 ID0225545
222

STATIONARY CLAMP HYDRAULICS


ENDS WITH CMW S/N: CMWJT100L90000001

29
30
23
31
38

9 16
10 16
12
15
27 37
11
19
13
21
14 18
9 15 7
25 20
26

6 19
27 5
6
18 3
3

8
4
FRONT 1
39 ELEC. FOR
SWITCH

32 STRIKE COIL 1
2
39 22 3
CABLE
35 4
5
6
34
7
32
36 28
33

24 36
33
17

08 ID0147353
223

STATIONARY CLAMP HYDRAULICS


ENDS WITH CMW S/N: CMWJT100L90000001

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-369 1 CONNECTOR (06O-10S)
2. 154-421 1 CONNECTOR (06O-10S90)
3. 515-633 2 HOSE (06OFX90-38"-4000)
4. 515-629 1 HOSE (06OFX90-75"-4000)
5. 158-813 1 FLOW CHECK VALVE (06S-06O)
6. 154-344 2 UN RUN TEE (06OFX-06O-06O)
7. 159-279 - SEQUENCE VALVE
8. 115-737 1 ABRASION SLEEVE (1.59" X 40")
9. 154-342 2 CONNECTOR (06S-06O90)
10. 106-332 2 SCREW (M10-1.50 X 70MM)
11. 106-390 2 WASHER (M10)
12. 149-791 1 HYDRAULIC CONTROL VALVE USE SERVICE PARTS: 500-2041 SEAL KIT & 500-2042 SEAL
13. 313-946 1 MOUNT BRACKET
14. 105-894 2 LOCKNUT(M10-1.50, PRV TRQ,10.9)
15. 514-051 2 BRANCH TEE (08S-06O-06O)
16. 154-227 2 CONNECTOR (06O-08S90)
17. 515-637 1 HOSE (06OFX-38"-4000)
18. 515-638 2 HOSE (06OFX-26"-4000)
19. 117-684 2 ABRASION SLEEVE (1" X 26")
20. 117-718 1 ABRASION SLEEVE (1" X 36")
21. 155-171 1 REDUCER (10S-06SF)
22. 215-1489 1 PRESSURE SWITCH (2850PSI)
23. 159-157 1 QDC ADAPTER (02-06OF)
159-148 DUST CAP (1/8")
24. 154-755 1 HOSE (06OFX-34"-3000)
25. 117-412 1 ABRASION SLEEVE (1.00" X 34")
26. 105-826 2 FLG LOCK BOLT (3/8-NC X 1")
27. 154-228 2 UNION (060-060FX90)
28. 150-2731 1 HYD CONTROL VALVE (8-SECTION) BEGINS WITH S/N
153-252 1 HYD CONTROL VALVE (7-SPOOL) ENDS WITH S/N
29. 159-146 1 QDC BODY (02-04NF)
30. 215-116 1 PRESSURE GAUGE (5000PSI)
31. 370-276 - STATIONARY CLAMP
32. 155-254 2 REDUCER (06S-04SF)
33. 149-843 2 TEE (04S-06SF-06O)
34. 215-1204 1 PRESSURE SWITCH (1850PSI)
35. 117-679 1 ABRASION SLEEVE (1.59" X 32")
36. 155-705 1 O-RING (906 D90)
37. 106-231 2 SCREW (M6-1.00 X 16MM)
38. 106-385 2 FLG LOCKNUT (M6-1.00)
39. 155-163 2 REDUCER (08S-06SF)
NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08 ID0147353
224

STATIONARY CLAMP HYDRAULICS


BEGINS WITH CMW S/N: CMWJT100L90000002

29
30
23
31
7

9
16
10 16
12
15
27 11 6
13 19 20
21
14 18
9 26 15
25 C
V
41 17
36 19
40
27 43 42
3
18 38
27

39 1

8 28

39 4
26
2 1
5
FRONT

44

34 37 40
35
1
33 2
3
4
5
43 C
6
5 37 7
8

27
36 22 45
24 V
42
44
38

27
07 ID0222163
225

STATIONARY CLAMP HYDRAULICS


BEGINS WITH CMW S/N: CMWJT100L90000002

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-369 2 CONNECTOR (06O-10S)
2. 150-960 1 HYDRAULIC FITTING
3. 149-161 1 HOSE (06OFX90-69"-4000)
4. 515-629 1 HOSE (06OFX90-75"-4000)
5. 155-705 1 O-RING (906 D90)
6. 106-093 2 SCREW (M6-1.00 X 45MM)
7. 106-385 2 FLG LOCKNUT (M6-1.00)
8. 116-634 1 ABRASION SLEEVE (1.59" X 65")
9. 154-342 2 CONNECTOR (06S-06O90)
10. 106-332 2 SCREW (M10-1.50 X 70MM)
11. 106-390 2 WASHER (M10)
12. 149-791 1 HYDRAULIC CONTROL VALVE
13. 313-946 1 MOUNT BRACKET
14. 105-894 2 LOCKNUT(M10-1.50, PRV TRQ,10.9)
15. 514-051 2 BRANCH TEE (08S-06O-06O)
16. 154-227 2 CONNECTOR (06O-08S90)
17. 515-637 1 HOSE (06OFX-38"-4000)
18. 515-638 2 HOSE (06OFX-26"-4000)
19. 117-684 2 ABRASION SLEEVE (1" X 26")
20. 117-718 1 ABRASION SLEEVE (1" X 36")
21. 159-947 1 REDUCER (10S-06SF)
22. 215-1489 1 PRESSURE SWITCH
23. 159-157 1 QDC ADAPTER (02-06OF)
159-148 1 DUST CAP (1/8")
24. 154-755 1 HOSE (06OFX-34"-3000)
25. 117-412 1 ABRASION SLEEVE (1.00" X 34")
26. 154-222 2 CONNECTOR (060-08S)
27. 154-228 4 UNION (060-060FX90)
28. 153-252 - HYD CONTROL VALVE (7-SPOOL)
29. 159-146 1 QDC BODY (02-04NF)
30. 215-116 1 PRESSURE GAUGE (5000PSI)
31. 370-276 - STATIONARY CLAMP
32. 155-254 1 REDUCER (06S-04SF)
33. 149-843 1 TEE (04S-06SF-06O)
34. 215-1204 1 PRESSURE SWITCH (1850PSI)
35. 150-3054 1 HOSE (06OFX45-14"-3000)
36. 154-344 4 UN RUN TEE (060FX06O-06O)
37. 117-280 2 ABRASION SLEEVE (1.00" X 25")
38. 153-768 2 HOSE (06OFX90S-18"-3000)
39. 117-672 2 ABRASION SLEEVE (1.00" X 20")
40. 155-130 2 PLUG (06S)
41. 154-224 1 CONNECTOR (06S-06O45)
42. 155-623 2 DOUBLE LOCKOUT VALVE
43. 154-221 4 CONNECTOR ( 06S-06O)
44. 157-950 2 HOSE (06OFX90M-23"-3000)
45. 156-174 1 CONNECTOR (06S-06O LG

NOT SHOWN:

FOOTNOTES:

NOTE:

07 ID0222163
226

LOAD SENSE VALVE (AT)

18
15

23 PRESSURE FROM LOAD


SENSE PUMP
13 TO INNER ROTATION
21 MOTOR BULKHEAD
12 17 TO DRILL FLUID
5 10 MOTOR PORT A
9
TO DRILL FLUID
7 MOTOR PORT B
6 20 25
3 8 22
14
4
TO INNER ROTATION
16 MOTOR BULKHEAD
2
11

19 TO LOAD SENSE
PUMP PORT "X"

27
26

24
28
29
30
02 ID0218565
227

LOAD SENSE VALVE (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 314-779 1 PLATFORM FRAME
2 150-2209 1 HYDRAULIC VALVE SEAL KIT 500-1799
3 514-245 1 HEAD FLANGE (16HFL-16SF)
4 157-029 1 O-RING (219 D90)
5 105-918 4 BOLT (7/16-NC X 1-1/2", SOC)
6 150-2786 1 ANCHOR FLANGE (16HF-16SF)
7 500-302 1 PLUG (-12 S)
8 154-377 1 CONNECTOR (12S-16O90)
9 154-306 2 CONNECTOR (12S-16O)
10 154-287 1 CONNECTOR (16S-16O90)
11 154-375 1 CONNECTOR (04O-08S, ORF)
12 156-895 1 CONNECTOR (16S-20O90)
13 115-715 1 ABRASION SLEEVE (2.07" X 42")
14 117-455 1 ABRASION SLEEVE (2.07" X 38")
15 117-568 1 ABRASION SLEEVE (2.38" X 66")
16 117-170 1 ABRASION SLEEVE (1.00" X 197")
17 115-680 1 ABRASION SLEEVE (2.07" X 21")
18 150-2813 1 HOSE (20OFX45-20OFX45 63"-4000)
19 150-2829 1 HOSE (04OFX90S-189"-4000)
20 150-2831 1 HOSE (16OFX-17"-3000)
21 150-2830 1 HOSE (16OFX-16FLH90L-20"-4000)
22 150-2827 1 HOSE (16OFX-38"-4000)
23 150-2828 1 HOSE (16OFX90S-42"-4000)
24 105-896 4 BOLT (7/16-NC X 3/4")
25 105-1447 1 ABRASION SLEEVE (2.07" X 16")
26 220-1158 1 12-PIN CONTROLLER
27 106-048 2 LOCKNUT (#10-24)
28 106-388 2 WASHER (M6)
29 105-214 2 FLG SCREW (#10-24 X .5")
30 211-078 1 CONNECTOR CAP (TURCK RS-CC)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0218565
228

PIVOT FRONT LIFT HYDRAULICS

3
1
4
3
1 1
4 2

10
10

7
12 9

6
6

11

03 ID0139765
229

PIVOT FRONT LINE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 4 CONNECTOR (06O-08S90)
2. 156-156 2 HYD LINE (-06)
3. 156-157 2 HYD LINE (-06)
4. 154-437 2 TEE (06O-06O-06O)
5. 153-121 1 HOSE (06OFX90S-74"-3000)
6. 155-171 2 REDUCER (10S-06SF)
7. 514-436 1 CONNECTOR (06S-06O90, ORF) FOR "AT" APPLICATION, QUANITY IS 2
8. 117-761 1 ABRASION SLEEVE (1.59" X 70")
9. 153-122 1 HOSE (06OFX90S-77"-3000)
10. 151-047 - CYL (3.5" X 2" X 12")
11. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
12. 514-437 1 CONNECTOR (06S-06O45, ORF) JT ONLY, USE REF #7 FOR "AT"

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0139765
230

PIVOT REAR LIFT HYDRAULICS (RACK & PINION)


17
16
6

15

18

12
V1 14 1 21
C1 V2 19 11
2
C2
5 17

10
20
4
1
3
21

1
9
5

10 8

8 7
7
13

04 ID0229348
231

PIVOT REAR LIFT HYDRAULICS (RACK & PINION)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 3 CONNECTOR (06O-08S90)
2. 156-158 1 HYD LINE (06OFX)
3. 156-159 1 HYD LINE (-06)
4. 154-437 1 TEE (06O-06O-06O)
5. 515-411 1 HOSE (06OFX90-118"-3000)
6. 151-047 - CYL (3.5" X 2" X 12")
7. 155-171 2 REDUCER (10S-06SF)
8. 514-437 2 CONNECTOR (06S-06O45,ORF)
9. 117-674 1 ABRASION SLEEVE (1.59" X 122")
10. 515-351 1 HOSE (06OFX45S-114"-3000)
11. 514-051 1 BRANCH TEE (08S-06O-06O)
12. 515-354 1 HOSE (06OFX-10.5"-3000)
13. 153-215 1 HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 1 HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
14. 150-2722 1 COUNTER BALANCE VALVE
15. 500-478 2 COUNTER BALANCE CARTRIDGE
16. 106-329 2 SCREW (M8-1.25 X 50MM)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 154-342 1 CONNECTOR (06S-06O90)
19. 154-221 3 CONNECTOR (06S-06O)
20. 154-929 1 HOSE (06OFX90-19"-3000)
21. 515-538 1 HOSE (06OFX90S-15"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0229348
232

LEFT STABILIZER HYDRAULICS

8
2

6
19
19 2
4
5
5
10

FRONT

17 23

9
11 1
13 14
16 7 3
20
24 15

22
18 12

16
21

1
REAR

10

03 ID0069895
233

LEFT STABILIZER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 2 CONNECTOR (06O-08S90)
2. 515-410 2 HOSE (06OFX45-118"-3000)
3. 117-674 1 ABRASION SLEEVE (1.59" X 122")
4. 154-369 2 CONNECTOR (06O-10S)
5. 514-352 2 CONNECTOR (06O-10S, ORF)
6. 515-559 1 HOSE (06OFX45-153"-3000)
7. 117-771 1 ABRASION SLEEVE (1.59" X 155")
8. 515-558 1 HOSE (06OFX45-165"-3000)
9. 153-215 1 HYD CONTROL VALVE 8 SPOOL BEFORE SN. CMWJT100JA0000015
150-2730 1 HYD CONTROL VALVE 8 SPOOL AFTER SN. CMWJT100CA0000016
10. 151-095 1 CYL (4" X 2.25" X 8")
11. 154-418 1 UNION (08S-08OFX90)
12. 149-090 1 HYD LINE (-06)
13. 154-233 1 CONNECTOR (08S-08O)
14. 159-487 1 CHECK VALVE
15. 149-091 1 HYD LINE (-06)
16. 154-342 2 CONNECTOR (06S-06O90)
17. 370-363 1 CLAMP BRACKET
18. 159-482 1 CHECK VALVE
19. 110-391 2 WORM CLAMP (4-3/4" TO 5-5/8")
20. 514-051 1 BRANCH TEE (08S-06O-06O)
21. 154-466 1 CONNECTOR (08S-08S)
22. 154-224 2 CONNECTOR (06S-06O45)
23. 106-932 2 SCREW (M8-1.25 X 45MM)
24. 106-386 2 FLG LOCKNUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0069895
234

RIGHT STABILIZER HYDRAULICS

8
9
9
8

3
FRONT
11

10
13 1
15
7 6
12
4
15
7
14 5

4
12

6 14
1
5
13

REAR
11

02 ID0069841
235

RIGHT STABILIZER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 2 CONNECTOR (06O-08S90)
2. 116-633 1 ABRASION SLEEVE (1.59" X 115")
3. 115-938 1 ABRASION SLEEVE (1.59" X 66")
4. 159-482 2 CHECK VALVE
5. 154-969 2 HOSE (06OFX45-58"-3000)
6. 149-090 2 HYD LINE (-06)
7. 515-560 2 HOSE (06OFX45-106"-3000)
8. 514-352 2 CONNECTOR (06O-10S ORF)
9. 154-369 2 CONNECTOR (06O-10S)
10. 153-215 1 HYD CONTROL VALVE 8 SPOOL JT
150-2730 1 HYD CONTROL VALVE 8 SPOOL AT
11. 151-095 1 CYL (4" X 2.25 X 8")
12. 154-342 2 CONNECTOR (06S-06O90)
13. 154-466 2 CONNECTOR (08S-08S)
14. 154-224 2 CONNECTOR (06S-06O45)
15. 154-221 1 CONNECTOR (06S-06O)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0069841
236

LEFT GROUND DRIVE HYDRAULICS


BEGINS WITH S/N 2W0856

F PORT
16
17

14
1

22

9 E PORT
13
8 15
2 14
8
3 11
9
4 12
23
24
6

21
5 8
18
8 9 19
10
7
8
9

20

04 ID0114563
237

LEFT GROUND DRIVE HYDRAULICS


BEGINS WITH S/N 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 516-033 - SELECTOR VALVE DIVERTER
2. 153-819 1 HYD LINE (-16)
3. 153-817 1 HYD LINE (16O-16OFX)
4. 514-009 1 CONNECTOR (16O-16O90)
5. 153-818 1 HYD LINE (16OFX-16FL)
6. 156-155 1 HYD LINE (16OFX-16FL)
7. 105-818 4 BOLT (1/4-NC X 1-1/2")
8. 110-573 6 BOLT-ON CLAMP (1",SOLD PER SET)
9. 322-289 6 BACKUP (BOLT-ON)
10. 159-077 2 SPLIT FLANGE (16SFL)
157-029 2 O-RING (219 D90)
105-156 8 BOLT (3/8-NC X 1-1/2") TORQUE TO 45 FT/LBS
105-072 8 LOCK WASHER (3/8")
11. 105-070 8 LOCK WASHER (1/2")
12. 105-067 8 BOLT (1/2-NC X 2-3/4") TORQUE TO 45 FT/LBS
13. 514-353 1 REDUCER (20S-16SF)
14. 514-333 2 HEAD FLANGE (20FL-16SF)
15. 154-388 1 CONNECTOR (16S-16O45)
16. 514-196 1 CONNECTOR (16O-20S90)
17. 157-078 2 O-RING (222 D90)
18. 105-198 2 BOLT (1/4-NC X 1-3/4")
19. 110-373 2 BOLT-ON CLAMP (13/16")
20. 166-162 1 GEARBOX & GROUND DRIVE PLANETARY
21. 105-095 2 WASHER (1/4")
22. 105-870 2 BOLT (1/4-NC X 3-1/2")
23. 105-832 2 FLG LOCKNUT (1/4-NC)
24. 155-714 1 O-RING (021-D90)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0114563
238

RIGHT GROUND DRIVE HUDRAULICS

10

9
8

7
4
12
3 2 7
13

15 12
14

6 2

11

11 ID0108709
239

RIGHT GROUND DRIVE HUDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 159-077 2 SPLIT FLANGE (16SFL)
157-029 2 O-RING (219 D90)
105-156 8 BOLT (3/8-NC X 1-1/2")
105-072 8 LOCK WASHER (3/8")
2. 110-573 2 BOLT-ON CLAMP (1", SOLD PER SET)
3. 322-289 2 BACKUP (BOLT-ON)
4. 105-818 3 BOLT (1/4-NC X 1-1/2")
5. 156-152 1 HYD LINE (-16)
6. 156-153 1 HYD LINE (-16)
7. 515-575 2 HOSE (16OFX-20FL90-62"-6000) ENDS WITH S/N: 2V2567
157-998 2 HOSE (16OFX-20FL90-68"-6000) BEGINS WITH S/N: 2W0856
8. 159-436 2 SPLIT FLANGE (20SF, SET)
157-078 1 O-RING (222 D90)
105-070 4 LOCK WASHER (1/2")
105-066 4 BOLT (1/2-NC X 1-3/4") TORQUE TO 45 FT. LB.
9. 117-179 2 ABRASION SLEEVE (2.07" X 62") ENDS WITH S/N: 2V2567
117-292 2 ABRASION SLEEVE (2.07" X 70") BEGINS WITH S/N: 2W0856
10. 516-033 - SELECTOR VALVE DIVERTER
11. 166-162 - GEARBOX AND GRND DRIVE PLANETARY
12. 155-714 2 O-RING (021 D90)
13. 105-198 1 BOLT (1/4-NC X 1-3/4")
14. 110-373 1 BOLT-ON CLAMP (13/16")
15. 105-095 1 WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

11 ID0108709
240

CASE DRAIN (GROUND DRIVE)

7
5 5 6 11 4
9

10

8
1

2
3 12
1

12

02 ID0070127
241

CASE DRAIN (GROUND DRIVE)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-264 2 CONNECTOR (08O-10S45)
2. 117-619 1 ABRASION SLEEVE (1.59" X 135")
3. 153-116 1 HOSE (08OFX90S-188"-3000)
4. 154-253 1 CONNECTOR (06S-08O90)
5. 111-007 2 BOLT-ON CLAMP (7/8", SOLD PER SET)
6. 322-289 1 BACKUP (BOLT-ON)
7. 106-967 2 BOLT (1/4-NC X 2-3/4" SIL BRZ)
8. 117-764 1 ABRASION SLEEVE (1.59" X 90")
9. 515-572 1 HOSE (08OFX90S-134"-3000)
10. 159-414 - CASE DRAIN MANIFOLD
11. 154-266 1 UNION RUN TEE (08OFX-08O-080)
12. 166-162 - GEARBOX AND DRIVE PLANETARY

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0070127
242
243
244

CAB SWING HYDRAULICS

10

9
6

7 3

03 ID0139768
245

CAB SWING HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-278 1 CONNECTOR 04S-04O)
2. 154-263 1 CONNECTOR (04S-04O45)
3. 515-277 1 HOSE (04OFX90-128"-3000)
4. 116-633 1 ABRASION SLEEVE (1.59" X 115")
5. 515-098 1 HOSE (04OFX-110"-3000)
6. 154-364 2 CONNECTOR (04O-06S90, ORF)
7. 155-171 2 REDUCER (10S-06SF)
8. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
9. 151-182 - CYL (2.0" X 1.25" X 14.250")
10. 117-611 1 ABRASION SLEEVE (1.00" X 22")

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0139768
246

HYDRAULIC CYLINDER
6" X 4" X 3"

2
11
13 3

10

4
9

12

1
14

7
6

06 ID0031621
247

HYDRAULIC CYLINDER
6" X 4" X 3"

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-176 CYL (6.00" X 4.00" X 3.00") INCL REF NO.'S 1 - 14
190-774 SEAL REPAIR KIT INCL REF NO.'S 6, 8 - 14,
1. 152-615 1 BARREL
2. 150-681 1 CYLINDER ROD
3. 151-175 1 CYL GLAND
4. 150-707 1 LOCK RING
5. 149-319 1 PISTON (6")
6. 105-1074 1 SCREW (M30-1.50 X 90MM,10.9) SEE FOOTNOTE # 1
7. 106-780 1 WASHER (M30)
8. 157-082 1 O-RING (358 D90)
9. 157-083 1 BACKUP RING (358 D90)
10. 157-729 1 U-SEAL
11. 157-648 1 PISTON SEAL (4")
12. 157-186 1 PISTON SEAL 6.00"
13. 125-851 1 WEAR RING
14. 125-850 1 WEAR RING

NOT SHOWN:

FOOTNOTES:
1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS.

NOTE:

06 ID0031621
248

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25)


2" X 1.25" X 14.25"
1

7
8
4
9

3
10

04 ID0023870
249

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25)


2" X 1.25" X 14.25"

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-182 - CYL (2.0 X 1.25 X 14.25) INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1
1 152-069 1 CYLINDER BARREL (2.0 X
2 150-448 1 CYLINDER ROD (1.25 X 16.0)
3 150-770 1 CYLINDER HEAD (2.0 X 1.25)
4 150-778 1 LOCK RING (2.0)
5 150-771 1 CYLINDER PISTON (2.0 X 1.25) INCL MOLDED-ON WEAR RING
6 106-097 1 FLG BOLT (5/8-NC X 1-3/4",GD8) SEE FOOTNOTE 2
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-541 1 U-SEAL (1.250")
10 157-538 1 WIPER SEAL (1.250")

NOT SHOWN:

FOOTNOTES:
1. SEAL KIT P/N: 190-169
2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:
259-100 U-SEAL INSTALLER (1"-4.99")
259-236 WIPER INSTALLER (1.25")
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN

04 ID0023870
250

HYDRAULIC CYLINDERS (3.0" X 1.75")

6
11

7
8
4
9
3
10

A 809-366
251

HYDRAULIC CYLINDERS (3.0" X 1.75")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
149-683 - CYL (3.0 X 1.75 X 3.0) SEE FOOTNOTES 1 & 2
1 150-299 1 CYLINDER BARREL (3.0 X 3.0)
2 150-446 1 CYLINDER ROD (1.75 X 3.0)
149-684 - CYL (3.0 X 1.75 X 4.0) SEE FOOTNOTES 1 & 2
1 152-004 1 CYLINDER BARREL (3.0 X 4.0)
2 153-015 1 CYLINDER ROD (1.75 X 4.0)
149-685 - CYL (3.0 X 1.75 X 5.0) SEE FOOTNOTES 1 & 2
1 152-068 1 CYLINDER BARREL (3.0 X 5.0)
2 150-432 1 CYLINDER ROD (1.75 X 5.0)
151-058 - CYL (3.0 X 1.75 X 6.0) SEE FOOTNOTES 1 & 2
1 152-008 1 CYLINDER BARREL (3.0 X 6.0)
2 150-428 1 CYLINDER ROD (1.75 X 6.0)
151-070 - CYL (3.0 X 1.75 X 8.0) SEE FOOTNOTES 1 & 2
1 152-014 1 CYLINDER BARREL (3.0 X 8.0)
2 150-436 1 CYLINDER ROD (1.75 X 8.0)
149-686 - CYL (3.0 X 1.75 X 10.0) SEE FOOTNOTES 1 & 2
1 150-284 1 CYLINDER BARREL (3.0 X 10.0)
2 149-732 1 CYLINDER ROD (1.75 X 10.0)
151-042 - CYL (3.0 X 1.75 X 12.0) SEE FOOTNOTES 1 & 2
1 150-293 1 CYLINDER BARREL (3.0 X 12.0)
2 150-425 1 CYLINDER ROD (1.75 X 12.0)
151-083 - CYL (3.0 X 1.75 X 16.0) SEE FOOTNOTES 1 & 2
1 150-288 1 CYLINDER BARREL (3.0 X 16.0)
2 153-004 1 CYLINDER ROD (1.75 X 16.0)
151-122 - CYL (3.0 X 1.75 X 20.0) SEE FOOTNOTES 1 & 2
1 150-667 1 CYLINDER BARREL (3.0 X 20.0)
2 153-020 1 CYLINDER ROD (1.75 X 20.0)
149-687 - CYL (3.0 X 1.75 X 24.0) SEE FOOTNOTES 1 & 2
1 149-763 1 CYLINDER BARREL (3.0 X 24.0)
2 149-733 1 CYLINDER ROD (1.75 X 24.0)
149-688 - CYL (3.0 X 1.75 X 30.0) SEE FOOTNOTES 1 & 2
1 149-764 1 CYLINDER BARREL (3.0 X 30.0)
2 149-734 1 CYLINDER ROD (1.75 X 30.0)
.
3 150-763 1 CYLINDER HEAD (3.0 X 1.75)
4 150-911 1 LOCK RING (3.0)
5 150-765 1 CYLINDER PISTON (3.0 X 1.75) INCL. MOLDED-ON WEAR RING
6 106-122 1 BOLT (7/8-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 155-734 1 O-RING (334 D90)
8 155-733 1 BACKUP RING (334 D90)
9 157-550 1 U-SEAL (1.750")
10 157-549 1 WIPER SEAL (1.750")
11 105-363 1 WASHER (7/8")

FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-172
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-238 WIPER INSTALLER (1.75")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
259-188 CYL HEAD SPANNER - TWO PIN
A 809-366
252

HYDRAULIC CYLINDERS (3.5" X 2.0")

11

7
8
4
9
3
10

A 809-368
253

HYDRAULIC CYLINDERS (3.5" X 2.0")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-123 - CYL (3.5 X 2.0 X 4.0) SEE FOOTNOTES 1 & 2
1 152-037 1 CYLINDER BARREL (3.5 X 4.0)
2 153-021 1 CYLINDER ROD (2.00 X 4.0)
151-178 - CYL (3.5 X 2.0 X 5.0) SEE FOOTNOTES 1 & 2
1 150-300 1 CYLINDER BARREL (3.5 X 5.0)
2 150-440 1 CYLINDER ROD (2.00 X 5.0)
149-692 - CYL (3.5 X 2.0 X 5.0) SEE FOOTNOTES 1 & 2
1 150-296 1 CYLINDER BARREL (3.5 X 6.0)
2 149-735 1 CYLINDER ROD (2.00 X 6.0)
149-693 - CYL (3.5 X 2.0 X 8.0) SEE FOOTNOTES 1 & 2
1 152-006 1 CYLINDER BARREL (3.5 X 8.0)
2 149-736 1 CYLINDER ROD (2.00 X 8.0)
151-116 - CYL (3.5 X 2.0 X 10.0) SEE FOOTNOTES 1 & 2
1 152-040 1 CYLINDER BARREL (3.5 X 10.0)
2 153-016 1 CYLINDER ROD (2.00 X 10.0)
151-047 - CYL (3.5 X 2.0 X 12.0) SEE FOOTNOTES 1 & 2
1 150-297 1 CYLINDER BARREL (3.5 X 12.0)
2 150-429 1 CYLINDER ROD (2.00 X 12.0)
149-694 - CYL (3.5 X 2.0 X 16.0) SEE FOOTNOTE 1 & 2
1 149-737 1 CYLINDER ROD (2.00 X 16.0)
2 149-805 1 CYLINDER BARREL (3.5 X 16.0)
149-695 - CYL (3.5 X 2.0 X 20.0) SEE FOOTNOTES 1 & 2
1 149-765 1 CYLINDER BARREL (3.5 X 20.0)
2 149-738 1 CYLINDER ROD (2.00 X 20.0)
149-696 - CYL (3.5 X 2.0 X 24.0) SEE FOOTNOTES 1 & 2
1 149-766 1 CYLINDER BARREL (3.5 X 24.0)
2 149-739 1 CYLINDER ROD (2.00 X 24.0)
149-697 - CYL (3.5 X 2.0 X 30.0) SEE FOOTNOTES 1 & 2
1 149-767 1 CYLINDER BARREL (3.5 X 30.0)
2 149-740 1 CYLINDER ROD (2.00 X 30.0)
.
3 150-759 1 CYLINDER HEAD (3.5 x 2.00)
4 149-302 1 LOCK RING (3.5)
5 150-992 1 CYLINDER PISTON (3.5 X 2.00) INCL. MOLDED-ON WEAR RING
6 106-145 1 BOLT (1-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 157-030 1 O-RING (338 D90)
8 157-032 1 BACKUP RING (338 D90)
9 157-559 1 U-SEAL (2.000")
10 157-558 1 WIPER SEAL (2.000")
11 106-144 1 WASHER (1")

FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-175
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-239 WIPER/SEAL INSTALLER (2")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
259-188 CYL HEAD SPANNER - TWO PIN
A 809-368
254

HYDRAULIC CYLINDERS (4.0" X 2.25")

6
11

4
8
9
12
10 3

A 809-370
255

HYDRAULIC CYLINDERS (4.0" X 2.25")

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
149-705 - CYL (4.0 X 2.25 X 4.0) SEE FOOTNOTES 1 & 2
1 149-768 1 CYLINDER BARREL (4.0 X 4.0)
2 149-741 1 CYLINDER ROD (2.25 X 4.0)
151-132 - CYL (4.0 X 2.25 X 5.0) SEE FOOTNOTES 1 & 2
1 152-012 1 CYLINDER BARREL (4.0 X 5.0)
2 153-023 1 CYLINDER ROD (2.25 X 5.0)
151-158 - CYL (4.0 X 2.25 X 6.0) SEE FOOTNOTES 1 & 2
1 152-062 1 CYLINDER BARREL (4.0 X 6.0)
2 153-036 1 CYLINDER ROD (2.25 X 6.0)
151-095 - CYL (4.0 X 2.25 X 8.0) SEE FOOTNOTES 1 & 2
1 152-030 1 CYLINDER BARREL (4.0 X 8.0)
2 153-008 1 CYLINDER ROD (2.25 X 8.0)
149-706 - CYL (4.0 X 2.25 X 10.0) SEE FOOTNOTES 1 & 2
1 149-769 1 CYLINDER BARREL (4.0 X 10.0)
2 149-742 1 CYLINDER ROD (2.25 X 10.0)
151-048 - CYL (4.0 X 2.25 X 12.0) SEE FOOTNOTES 1 & 2
1 150-298 1 CYLINDER BARREL (4.0 X 12.0)
2 150-430 1 CYLINDER ROD (2.25 X 12.0)
151-059 - CYL (4.0 X 2.25 X 16.0) SEE FOOTNOTES 1 & 2
1 152-007 1 CYLINDER BARREL (4.0 X 16.0)
2 150-470 1 CYLINDER ROD (2.25 X 16.0)
149-707 - CYL (4.0 X 2.25 X 20.0) SEE FOOTNOTES 1 & 2
1 149-770 1 CYLINDER BARREL (4.0 X 20.0)
2 149-801 1 CYLINDER ROD (2.25 X 20.0)
151-162 - CYL (4.0 X 2.25 X 24.0) SEE FOOTNOTES 1 & 2
1 152-063 1 CYLINDER BARREL (4.0 X 24.0)
2 153-037 1 CYLINDER ROD (2.25 X 24.0)
149-708 - CYL (4.0 X 2.25 X 30.0) SEE FOOTNOTES 1 & 2
1 149-771 1 CYLINDER BARREL (4.0 X 30.0)
2 149-743 1 CYLINDER ROD (2.25 X 30.0)
149-709 - CYL (4.0 X 2.25 X 30.0) SEE FOOTNOTES 1 & 2
1 149-772 1 CYLINDER BARREL (4.0 X 36.0)
2 149-744 1 CYLINDER ROD (2.25 X 36.0)
.
3 150-757 1 CYLINDER HEAD (4.0 X 2.25)
4 149-303 1 LOCK RING (4.0)
5 150-993 1 CYLINDER PISTON (4.0 X 2.25)
6 106-146 1 BOLT (1-1/8-NC X 2-1/2", GD8) SEE FOOTNOTE 3
7 157-035 1 O-RING (342 D90)
8 157-036 1 BACKUP RING (342 D90)
9 157-526 1 U-SEAL (2.250")
10 157-527 1 WIPER SEAL (2.250")
11 106-147 1 WASHER (1-1/8")
12 149-318 1 WEAR RING
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-177
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS

NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-240 WIPER/SEAL INSTALLER (2.25")
259-246 PISTON SEAL INSTALLER (4")
259-247 PISTON INSTALLER (4")
259-188 CYL HEAD SPANNER - TWO PIN
A 809-370
256

NOTES:

ID0134963
257

ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION

ID0134878
258

NOTES:

ID0134963
259

ANCHOR
COMPONENTS

ID0040800
260

AUGER DRIVE

HOIST

20

22
21
3
6 4

5
8
2
1

19 7

10

9 11

12
20

13

14

15
VIEW
ROTATED 90^ 21

16

17

18
05 ID0069570
261

AUGER DRIVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
370-072 ANCHOR DRIVER PARTS
1. 106-470 1 FLG SCREW (M16-2.00 X 40mm)
2. 181-974 1 TAPERED INSERT (1.5")
3. 349-840 1 COUPLING
4. 125-772 2 COMPOSITION BUSHING (1.5")
5. 349-839 1 AUGER DRIVER
6. 179-209 1 TAPERED PIN (38.1mm X 320mm)
7. 106-526 8 NUT (M14- 2.0, 10.9)
8. 158-753 1 THRUST DRIVE MOTOR
500-658 SEAL REPAIR KIT
9. 157-099 1 O-RING (042 D70)
10. 166-161 1 AUGER DRIVE GEARBOX
11. 106-527 8 SCREW (M14-2.00 X 50mm)
12. 105-585 2 ROLL PIN (.750" X 1.250")
13. 309-977 1 ANCHOR DRIVER USES SIX BALLS (REF 16) TO RETAIN STOP (REF 14) FOOT NOTE 2
303-643 1 ANCHOR DRIVER USED THREE BALLS (REF 16) TO RETAIN STOP (REF 14)
14. 370-054 1 WEIGHT/STOP
15. 117-160 1 COMPRESSION SPRING
16. 125-150 9 DETENT BALL (.875")
17. 178-591 1 LOCK COLLAR
18. 116-761 1 SPIRAL RETAINING RING FOOT NOTE 1
19. 106-204 2 BOLT (1/2-NC X 1-1/2", SOC) USE 242 LOCTITE OR EQUIVALENT
20. 183-328 2 PULL PIN (1.000" X 2.750")
21. 110-128 2 SPRING CLIP PIN (5/32" X 1")
22. 307-671 1 STOW BAR

NOT SHOWN:

FOOTNOTES:
1. USE WHEN INSTALLING UPDATED 309-977
2. UPDATED VERSION NECKED-DOWN FOR THICKER 116-761

NOTE:

05 ID0069570
262

ANCHOR DRIVER HYDRAULICS


16
1 10
15 22

1
10
19 22

13

17

3
4

3
5
4
6

7
21 6
20 20
8
21
7
1
1
9
18

14
18
11

12

14

02 ID0154792
263

ANCHOR DRIVER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-233 4 CONNECTOR (08S-08O)
2. 117-741 1 ABRASION SLEEVE (1.59" X 145")
3. 515-754 2 HOSE (08OFX-08O -170"-3000)
4. 154-396 2 BK CONNECTOR (08O-08O90BK)
5. 156-732 2 CONNECTOR (08J-08O)
6. 155-706 2 O-RING (908 D90)
7. 155-989 2 QDC BODY (08-08SF)
8. 155-990 2 QDC ADAPTER (08-08SF)
9. 154-830 2 HOSE (08OFX90-18"- 3000)
10. 515-642 2 HOSE (08OFX90-176"-3000)
11. 158-753 - THRUST DRIVE MOTOR
12. 349-839 - AUGER DRIVER
13. 306-936 - HOIST/CRANE
14. 154-279 2 CONNECTOR (08O-10S)
15. 159-419 1 DUAL HOSE REEL
16. 105-885 2 FLG LK BOLT (1/2-NC X 2")
17. 105-833 2 FLG LOCKNUT (1/2-NC)
18. 117-622 1 ABRASION SLEEVE (1.25" X 20")
19. 349-485 2 SPACER
20. 155-935 2 DUST CAP (1/2" - 3/4")
21. 155-936 2 DUST PLUG (1/2" - 3/4")
22. 117-721 2 ABRASION SLEEVE (1.59" X 172")

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0154792
264
265
266

ANCHOR SHAFT

7 13
13 7
8

11

5 18

17
10
3
10

1
15
16
14 6
12 12
6
4
4
OLD STYLE

07 ID0070201
267

ANCHOR SHAFT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 370-190 2 AUGER CAP
2. 166-200 2 SHAFT
3. 370-196 4 LATCH
370-111 AR AUGER (240MM)
370-110 - AUGER (380MM)
370-112 - AUGER (480MM)
4. 301-0249 AR ROCK ANCHOR (9.5") SEE FOOTNOTE 6
301-0250 AR ROCK ANCHOR (7.5") SEE FOOTNOTE 6
300-9589 AR ROCK ANCHOR
5. 106-739 8 SHLD BLT (M12 X 20MM, M10-1.50)
6. 105-575 - ROLL PIN (1/2" X 1-1/4")
7. 105-548 4 ROLL PIN (1/2" X 2-1/4") USE 277 LOCTITE OR EQUIVALENT
105-609 4 ROLL PIN (5/8" X 2-1/4")
8. 370-106 2 LOCK COLLAR (3.031") SEE FOOTNOTE 1
370-320 2 LOCK COLLAR SEE FOOTNOTE 2
9. 370-244 2 ANCHOR NUT (CAST) SEE FOOTNOTE 1
10. 105-058 AR BELLVILLE WASHER (1/2") SEE FOOTNOTE 2
11. 370-120 1 NUT DRIVER
12. 105-547 - ROLL PIN (5/16" X 1-1/4")
13. 105-529 4 ROLL PIN (5/16" X 1-1/2") SEE FOOTNOTE 1
105-520 2 ROLL PIN (3/8" X 1-1/4") SEE FOOTNOTE 2
14. 106-342 2 SCREW (M16-2.00 X 90MM) SEE FOOTNOTE 1 & 2
15. 136-101 AR INSERT BIT SEE FOOTNOTE 4
131-259 AR INSERT BIT
16. 106-545 2 LOCKNUT (M16-2.0, PRV TRQ, 10.9) SEE FOOTNOTE 2 & 3
17. 347-888 2 SPRING LOADED PIN
18. 106-796 4 SCREW (M4-.70 X 30MM)

NOT SHOWN:

FOOTNOTES:
1. USE WITH 370-102 AUGER SHAFT
2. USE WITH 166-200 AUGER SHAFT
3. USE REF. NO. 27 WITH M12 BOLT
4. USE WITH 370-443 ROCK ANCHOR & 370-453 ROCK ANCHOR.
5. USE WITH 300-9589 ROCK ANCHOR
6. INCLUDES BIT 136-102. BITS 136-100 & 136-101 ALSO FIT.

NOTE:

07 ID0070201
268

NOTES:

ID0134963
269

FLUID
SYSTEMS

ID0135021
270

FLUID PUMP MOUNTING (JT)


BEGINS WITH S/N: 2W0856
1

11 3

5 4 10

65

5 2
9

04 ID0157006
271

FLUID PUMP MOUNTING (JT)


BEGINS WITH S/N: 2W0856

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-776 1 FLUID PUMP
2. 310-997 1 FLUID PUMP MOUNT
3. 106-356 4 FLG NUT (M20-2.5, 10.9)
4. 106-477 6 SCREW (M12-1.75 X 45MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
5. 106-397 6 WASHER (M12, HARDENED)
6. 106-685 6 LOCKNUT(M12-1.75,PRV TRQ,10.9)
7. 107-127 4 SCREW (M20-2.50 X 80MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
8. 106-399 4 WASHER (M20, HARDENED)
9. 107-748 4 SCREW (M12-1.75 X 50MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
10. 313-219 1 MOUNT BRACKET
11. 106-162 2 FLG SCREW (M8-1.25 X 20MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0157006
272

FLUID PUMP PLUMBING


DISCHARGE SIDE
38 35
4 33
2 31
13

34
10 9 41
11 3 5
19
16
18 39
8
17 14 30
7 15
20 29
12
6 28
21
23

27
24 25 37 22
26 32
40

42

36

05 ID0218344
273

FLUID PUMP PLUMBING


DISCHARGE SIDE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 310-997 1 FLUID PUMP MOUNT
2 149-396 1 MUD PUMP
3 515-680 1 NIPPLE (32N-2")
4 156-938 1 PLUG (32N)
5 216-047 1 SPEED PICK-UP
6 115-1013 1 NIPPLE (32N-18")
7 153-344 1 TEE (32NF-32NF-32NF)
8 115-162 1 NIPPLE (08N-4")
9 115-064 1 REDUCER (32N-12NF)
10 154-490 1 CONNECTOR (12N-08090)
11 156-732 1 CONNECTOR (08J-08O)
12 159-088 1 QDC BODY (08-08SF)
13 106-442 4 FLG LKNUT (M16-2.0,PRVTRQ10.9)
14 115-115 1 STREET ELBOW (08N-08NF90)
15 514-106 1 CAP (08 NF)
16 211-261 1 HEAT SHRINK TUBING .75" ID
17 216-026 1 FLEX-GUARD (.25")
18 215-224 1 3-WAY WP MALE CONNECTOR
19 214-104 2 PACKARD MALE TERMINAL
20 149-1001 1 SHUT OFF (32NF-32NF)
21 149-646 1 CYLINDER MOUNT (32N-24J)
22 106-334 1 SCREW (M12-1.75 X 50MM)
23 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9)
24 306-388 1 VALVE ARM
25 106-391 2 WASHER (M12)
26 105-512 1 COTTER PIN (.094 X .750)
27 106-018 1 JAM NUT (3/8-NF)
28 307-524 1 BOLT-ON CLAMP (2",PAIR)
29 307-532 1 COVER PLATE
30 107-443 2 BOLT (7/16-NC X 4.0", GD 8)
31 150-2253 1 HYDRAULIC MOTOR
32 300-8302 1 PUMP SUPPORT
33 154-287 2 CONNECTOR (16S-16O90)
34 153-391 1 SWIVEL BRANCH TEE
35 105-282 4 BOLT (1/2 - NC X 1.25", SOC)
36 106-613 4 SCREW (M16-2.00 X 170MM, 10.9)
37 151-211 1 CYL (1.25" X .50"" X 4.00"")
38 150-2830 1 HOSE (16OFX-16FLH90L-20"-4000)
39 150-2831 1 HOSE (16OFX-17"-3000)
40 150-2798 1 HOSE (24JFX-24JFX90 160"-1250)
41 150-3068 1 HOSE (20OFX90M-74"-2250)
42 106-398 4 WASHER (M16, HARDENED)

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0218344
274

ANTIFREEZE TANK

14

2
20

6
13
4
19
13 18
6
5

7
8
9
12 10
11 TO FLUID
PUMP

15

16

17
21

01 ID0235424
275

ANTIFREEZE TANK

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 314-777 1 HANDRAIL FRAME
2. 106-383 4 FLG BOLT (M10-1.50 X 30mm)
3. 107-661 5 FLG NUT (M10-1.50, PRV TRQ)
4. 153-763 1 PIPE CAP (-48NF)
5. 314-778 1 ANTIFREEZE TANK
6. 156-108 2 S/O COUPLER (08N-08H90)
7. 114-008 1 PLUG (32N, SQ, GALV)
8. 115-132 1 STREET ELBOW (20N-20NF90) JT
159-575 1 STREET ELBOW (20N-20NF45) AT
9. 156-940 1 S/0 COUPLER (20N-20H)
10. 111-011 1 WORM CLAMP (1" TO 1-3/4")
11. 116-587 - BULK HOSE (1-1/4", SOLD PER 1') JT, USE 1 @ 24"
116-587 - BULK HOSE (1-1/4", SOLD PER 1') AT, USE 1 @ 11"
12. 314-779 1 PLATFORM FRAME
13. 110-217 2 WORM CLAMP (2.06"-2.75")
14. 106-617 1 SCREW (M10-1.50 X 80MM)
15. 107-748 4 SCREW (M12-1.75 X 50MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
16. 106-496 2 FLG BOLT (M12-1.75 X 35MM)
17. 310-997 1 FLUID PUMP MOUNT
18. 159-446 1 BREATHER VENT
19. 118-432 1 BULK HOSE (1/2", SOLD PER 1") USE 1 @ 9"
20. 325-147 1 TANK PAD
21. 106-709 2 FLG LK NUT (M12-1.75)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR
REPLACEMENT OF O-RINGS

01 ID0235424
276

FLUID PUMP HYDRAULICS (JT)


HYDROSTAT AND FLUID CONTROL VALVE 15
BEGINS WITH S/N: 2W0856 14

45 13

32 37 17

31 47
3
5
12 TO ROTATION
1
CHARGE PUMP

2 33 35 44 17
4 48
42
34 16
29 42 39
43 13
27 15
26 33 18
6 37
22
7 36
33
24 21
23 9
25 30
46
10
9
35
8 36 30
38
11 37
37
39
40
52 20
41
19
51

49
50 28

05 ID0157049
277

FLUID PUMP HYDRAULICS (JT)


HYDROSTAT AND FLUID CONTROL VALVE
BEGINS WITH S/N: 2W0856
REF PART
DESCRIPTION REMARKS
1. 149-482 1 HOSE (04OFX90S-217"-3000)
NO. NUMBER QTY

2. 117-988 1 ABRASION SLEEVE (1.00" X 216")


3. 154-226 2 CONNECTOR (04O-06S90)
4. 158-805 1 HYD CONTROL VALVE (4-WAY,2POS) SEE FOOTNOTE 1
5. 149-903 - HYDRAULIC PUMP (75 CC)
6. 515-188 1 HOSE (06OFX90S-23"-3000)
7. 117-611 1 ABRASION SLEEVE (1.00" X 22")
8. 154-221 1 CONNECTOR (06S-06O)
9. 110-026 2 WORM CLAMP (1/2" TO 1-1/4")
10. 116-636 AR BULK HOSE (3/4", SOLD PER 1') USE 1 @ 120"
11. 155-198 1 S/O COUPLER (12S-12H90-06SF)
12. 154-670 - HOSE (04OFX-70"-3000)
13. 514-245 2 HEAD FLANGE (16HFL-16SF)
14. 105-918 8 BOLT (7/16-NC X 1-1/2", SOC)
15. 154-287 4 CONNECTOR (16S-16O90)
16. 313-219 - MOUNT BRACKET
17. 157-029 2 O-RING (219 D90)
18. 118-077 2 ABRASION SLEEVE (2.38" X 155")
19. 157-421 1 HOSE (16OFX45-155"-6000)
20. 153-916 1 HOSE (16OFX-155"-6000)
21. 156-132 1 HYD LINE (-16)
22. 117-613 1 ABRASION SLEEVE (1.00" X 64")
23. 117-693 1 ABRASION SLEEVE (1.00" X 60")
24. 154-705 1 HOSE (04OFX90-60"-3000)
25. 151-211 - CYL (1.25" X .50" X 4.00")
26. 154-278 2 CONNECTOR (04S-04O)
27. 515-030 1 HOSE (04OFX90S-64"-3000)
28. 159-159 1 QDC ADAPTER (02-10OFX)
29. 154-342 1 CONNECTOR (06S-06O90)
30. 322-289 2 BACKUP (BOLT -ON)
31. 154-316 - RUN TEE (04S-04O-04O)
32. 159-194 - CHARGE MANIFOLD
33. 154-226 3 CONNECTOR (04O-06S90)
34. 105-106 2 BOLT (1/4-NC X 2")
35. 105-832 4 FLG LOCKNUT (1/4-NC)
36. 110-573 4 BOLT-ON CLAMP (1",SOLD PER SET)
37. 111-011 4 WORM CLAMP (1" TO 1-3/4")
38. 105-106 2 BOLT (1/4-NC X 2")
39. 116-094 AR BULK HOSE (1", SOLD PER 1") USE 1 @ 57", 1 @ 9.5"
40. 155-230 1 S/O COUPLER (16S-16H45)
41. 159-414 1 CASE DRAIN MANIFOLD
42. 110-133 2 WORM CLMP (1-1/16" TO 1-15/16")
43. 155-168 1 S/O COUPLER (20S-20H90)
44. 155-149 1 S/O COUPLER (16S-20H90)
45. 155-146 1 S/O COUPLER (12S-16H90)
46. 105-818 1 BOLT (1/4-NC X 1-1/2")
47. 154-296 1 CAP (04OF)
48. 116-587 AR BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 22"
49. 154-409 1 UNION RUN TEE (16OFX-16O-16O)
50. 154-442 1 REDUCER STEM (10O)
51. 154-340 1 REDUCER NUT (16OF)
52. 115-686 AR BULK EDGING (5/32", SOLD PER 1" USE 1 @ 8"
NOTES:

1. PORT 1 BARREL, PORT 2 INLET, PORT 3 ROD, PORT 4 RETURN


FOOTNOTES:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05 ID0157049
278

FLUID PUMP HYDRAULICS (JT)


BEGINS WITH S/N: 2W0856

13

12
10
9

18
11
15
14
17
19 6
16
8
7 2

4
3

20

05 ID0122557
279

FLUID PUMP HYDRAULICS (JT)


BEGINS WITH S/N: 2W0856

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-776 - FLUID PUMP
2. 157-201 1 O-RING (049 D70)
3. 106-499 4 FLG BOLT (1/2-NC X 1-1/2",GD8)
4. 149-822 1 HYDRAULIC MOTOR
5. 157-029 2 O-RING (219 D90)
6. 514-245 2 HEAD FLANGE (16HFL-16SF)
7. 105-918 8 BOLT (7/16-NC X 1-1/2", SOC)
8. 154-287 2 CONNECTOR (16S-16O90)
9. 153-916 - HOSE (16OFX-155"-6000)
10. 315-770 1 BULKHEAD PLATE
11. 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD 8)
12. 154-419 2 BK CONNECTOR (16O-16O90BK)
13. 153-824 1 HYD LINE (-16) M1432
14. 153-825 1 HYD LINE (-16) M1432
15. 159-159 1 QDC ADAPTER (02-10OFX)
16. 154-340 1 REDUCER NUT (16OF)
17. 154-442 1 REDUCER STEM (10O)
18. 154-409 1 UNION RUN TEE (16OFX-16O-16O)
19. 157-421 - HOSE (16OFX45-155"-6000)
20. 310-997 - FLUID PUMP MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

05 ID0122557
280

FLUID MOTOR PLUMBING (AT)

14

9
8
6 7
2 1
9
10
11 13

12 33
3
34 17 4
18 32
35 16
24
19 20
36 21
5 23 31
22
25 26

29 27 15
28
28 30

39
38
37

02 ID0223482
281

FLUID MOTOR PLUMBING (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2209 1 HYDRAULIC VALVE SEAL KIT 511-1799
2 150-2253 1 HYDRAULIC MOTOR SEAL KIT 500-1805
3 300-8281 1 WELDMENT, HYDRAULIC TANK
4 158-805 1 HYD CONTROL VALVE (4-WAY,2POS)
5 159-414 1 CASE DRAIN MANIFOLD
6 150-2786 1 ANCHOR FLANGE (16HF-16SF) REFER TO FOOTNOTE 1
7 500-302 1 PLUG (-12 S)
8 154-306 1 CONNECTOR (12S-16O)
9 154-287 3 CONNECTOR (16S-16O90)
10 154-345 1 RUN TEE (06S-06O-06O)
11 150-2821 1 HOSE (06OFX90S-138"-3000)
12 150-2831 1 HOSE (16OFX-17"-3000)
13 150-2830 1 HOSE (16OFX-16FLH90L-20"-4000)
14 115-680 1 ABRASION SLEEVE (2.07" X 21")
15 150-3068 1 HOSE (20OFX90M-74"-2250)
16 150-2834 1 HOSE (06OFX-18"-3000)
17 153-391 1 SWIVEL BRANCH TEE
18 154-342 1 CONNECTOR (06S-06O90)
19 157-261 1 SPECIAL TEE (16S-20O-20O)
20 153-436 1 FLOW CHECK (16SF-16SF) FLOW TOWARDS HYDRAULIC TANK
21 155-230 1 S/O COUPLER (16S-16H45)
22 110-852 1 BLT-ON CLP(1.25",SOLD PER SET)
23 322-362 1 BACKUP SPACER
24 107-196 2 BOLT (1/4-NC X 3.0, GD5)
25 105-832 2 FLG LOCKNUT (1/4-NC)
26 150-3009 1 HYDRAULIC LINE (-20)
27 116-587 10 BULK HOSE (1 1/4", SOLD PER FT)
28 149-342 2 T-BOLT CLAMP (1.687")
29 115-281 1 SO COUPLER (16S-20H45)
30 116-460 1 1" Hose (45")
31 117-265 1 ABRASION SLEEVE (1.75" X 50.0")
32 111-011 2 WORM CLAMP (1" TO 1-3/4")
33 150-3008 1 S/O COUPLER (24S-16HSB90)
34 110-973 1 COVER PLATE
35 106-967 2 BOLT (1/4-NC X 2-3/4",SIL BRZ)
36 111-010 1 BOLT-ON CLAMP (1.75" HALF)
37 154-318 1 BRANCH TEE (10S-10O-10O)
38 154-451 1 REDUCER STEM (060)
39 154-310 1 REDUCER NUT (10OF)

NOT SHOWN:

FOOTNOTES:
1. ANCHOR FLANGE (REF #6) INCLUDES BOLTS (4X) 105-238 & O-RING 157-029

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02 ID0223482
282

FLUID SUPPLY (SWIVEL)

5
4
2

8
11 1

12

10
11

TO WATER SWIVEL

04 ID0205761
283

FLUID SUPPLY (SWIVEL)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5454 1 CABLE TRAY BRACKET
2 300-9605 1 HOSE MOUNT
3 105-249 3 CARRIAGE BOLT(3/8-NC X 1-1/4")
4 105-118 3 WASHER (3/8")
5 105-047 3 LOCKNUT (3/8-NC)
6 310-994 1 CLAMP HALVES (2 PER SET)
7 307-532 1 COVER PLATE
8 107-443 2 BOLT (7/16-NC X 4.0", GD 8)
9 150-2175 1 HOSE (32JFX90S-77"-1300)
10 150-2727 1 BK CONNECTOR (32J45) O-RING 105-1434
11 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4")
12 117-376 1 ABRASION SLEEVE (3.66" X 77")

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0205761
284

FLUID SUPPLY (JT)


WATER SWIVEL

6
5
4
3
1

10

11 9
2

06 ID0205800
285

FLUID SUPPLY (JT)


WATER SWIVEL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2670 1 WATER SWIVEL USE LOCTITE 242 OR EQUIVALENT, USE SWIVEL SEAL KIT 500-2033
2 150-2732 1 CONNECTOR (24S-32J90 SPECIAL) O-RING 105-1434
3 300-8709 1 COIL MOUNT SEE FOOTNOTE 1
4 214-548 1 COLLECTOR RING SEE FOOTNOTE 1
5 115-156 1 REDUCER (08N-06NF) SEE FOOTNOTE 1
6 358-855 1 PACF-OFF FITTING SEE FOOTNOTE 1
7 300-5431 1 SWIVEL TORQUE BRACKET
8 106-547 2 SCREW (M12-1.75 X 40MM,10.9)
9 106-709 2 FLG LK NUT (M12-1.75)
10 106-332 1 SCREW (M10-1.50 X 70MM) SEE FOOTNOTE 1
11 106-387 2 FLG LOCKNUT (M10-1.50) SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:
1. FOR USE WITH WIRE LINE KIT ONLY.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06 ID0205800
286

WATER SWIVEL (AT)

2
1

01 ID0242161
287

WATER SWIVEL (AT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-208 1 WATER SWIVEL (24N-24NF)
2 150-2837 1 ELBOW (24NF-32J)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0242161
288

FLUID SUPPLY 3
29 30
3

28

31
26
2
5 3
23
MUD
PRESSURE
GAUGE
15

16 14 TO BULKHEAD
BRACKET
25
17 13

18 12
19
20
21 TO PULSATION STABILIZER
1
22
3
27
THRU CAB
13 6
FLOOR
7
11 12

24
9

3
10
4

06 ID0226572
289

FLUID SUPPLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-610 1 HOSE (32JFX-84.75"-1300) JT
150-2798 1 HOSE (24JFX-24JFX90 157"-1250) AT
2. 310-263 1 BULKHEAD PLATE JT
3. 110-311 6 WORM CLAMP (1-5/16" TO 3-1/4")
4. 150-2711 1 BK CONNECTOR (24S-32J) JT
150-2734 1 BK CONNECTOR (24J-32JBK) AT USE O-RINGS 105-1433 & 105-1434
5. 150-2727 1 BULKHEAD FITTING USE O-RING 105-1434
6. 107-443 2 SCREW (7/16-NC X 4") USE LOCTITE 242 OR EQUIVALENT
7. 307-532 1 COVER PLATE
8. 310-994 1 CLAMP HALVES (2 PER SET)
9. 154-339 1 CONNECTOR (04N-04O)
10. 153-348 1 HOSE (32JFX-77.75"-1300)
11. 117-170 1 ABRASION SLEEVE (1" X 197")
12. 153-297 1 HOSE (04OFX90M-198"-3000)
13. 154-339 1 CONNECTOR (04N-04O)
14. 115-130 1 TEE (O4NF-04NF-04NF)
15. 150-1444 - PRESSURE GAUGE (2000PSI)
16. 154-482 1 CONNECTOR (04N-04O90)
17. 515-249 1 HOSE (04OFX-26"-3000)
18. 154-272 1 REDUCER NUT (08OF)
19. 154-248 1 REDUCER STEM (04O)
20. 154-349 1 CONNECTOR (08N-08O)
21. 158-579 1 SHUT-OFF (08NF-08NF)
22. 149-364 1 BK CONN (08N-08O)
23. 150-2176 1 HOSE (32JFX-288"-1300)
24. 117-376 1 ABRASION SLEEVE (3.66" X 77")
25. 300-5385 - HOSE CARRIER SEE NOT SHOWN FOR SERVICE PARTS
26. 105-1341 1 ABRASION SLEEVE (3.66" X 286")
27. 105-834 4 FLG LOCKNUT (3/8-NC)
28. 106-383 3 FLG LK SCREW (M10-1.50 X 30MM)
29. 107-566 4 CARRIAGE BOLT (3/8-NC X 1.50")
30. 106-387 3 FLG LOCKNUT (M10-1.50)
31. 310-268 1 BULKHEAD

NOT SHOWN:
190-1677 MOUNTING BRACKET KIT SERVICE PART KIT FOR 300-5385 HOSE CARRIER

FOOTNOTES:

NOTE:
REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT O-RINGS

06 ID0226572
290

FLUID PUMP PLUMBING (JT)


SUCTION SIDE
BEGINS WITH S/N: 2W0856

15

14

8
13

12
11

3
7
10
6
9 TO INLET 4
PRESSURE GAUGE 5
TO ANTIFREEZE TANK
4

06 ID0113951
291

FLUID PUMP PLUMBING (JT)


SUCTION SIDE
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-914 1 FHC BODY (4-1/2 FHCF X 4" NPTF)
2. 153-953 1 CLOSE NIPPLE (64N)
3. 153-776 1 FLUID PUMP
4. 111-011 2 WORM CLAMP (1" TO 1-3/4")
5. 116-587 AR BULK HOSE (1-1/4",SOLD PER 1')
6. 156-940 1 S/O COUPLER (20N-20H)
7. 149-786 1 SHUT-OFF (20NF)
8. 115-207 2 NIPPLE (20N-2")
9. 154-805 - HOSE (06OFX90S-54"-3000)
10. 154-420 1 CONNECTOR (08N-06O90)
11. 115-276 1 REDUCER (16N-08NF)
12. 115-236 1 REDUCER (20N-16NF)
13. 115-264 1 PIPE TEE (20NF)
14. 178-407 1 REDUCER (48N-20NF)
15. 115-252 1 REDUCER (64N-48NF)

NOT SHOWN:
153-915 FHC PLUG (-64)
153-954 REDUCER 4 FHCM-3 FHCF

FOOTNOTES:

NOTE:

06 ID0113951
292

INLET GAUGE PLUMBING (JT)


SUCTION SIDE
BEGINS WITH S/N: 2W0856

4 3

6
8

06 ID0157010
293

INLET GAUGE PLUMBING (JT)


SUCTION SIDE
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-776 - FLUID PUMP
2. 258-048 1 PRESSURE GAUGE (0-160 PSI)
3. 310-997 - FLUID PUMP MOUNT
4. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED)
5. 115-129 1 ALL THREAD (04N) SCH 80
6. 154-805 1 HOSE (06OFX90S-54"-3000) ENDS WITH S/N: 2Z1021
149-193 1 HOSE (06OFX90-69"-3000-AR) BEGINS WITH S/N: 2Z1022
7. 115-130 1 TEE (04NF-04NF-04NF)
8. 149-039 1 CONNECTOR (04N-06O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

06 ID0157010
294

FLUID PUMP PLUMBING (AT)


SUCTION

FROM 20
ANTI FREEZE 19
TANK 18 1
17 21
13 2
16

3
12 12
15
14
15 11 4
24
22
26 5
25
23 7
8
6

10

03 ID0223830
295

FLUID PUMP PLUMBING (AT)


SUCTION
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 149-396 1 MUD PUMP
2 156-938 1 PLUG (32N)
3 115-162 1 NIPPLE (08N-4")
4 115-115 1 STREET ELBOW (08N-08NF90)
5 514-106 1 CAP (08 NF)
6 115-299 1 NIPPLE (48N-3")
7 154-486 1 ELBOW (48NF-48NF45)
8 514-386 1 FHC BODY (3 1/2" FHC X 3" NPT)
9 153-255 1 FHC PLUG (-56)
10 313-759 1 LANYARD
11 178-407 1 REDUCER (48N-20NF)
12 115-207 2 NIPPLE (20N-2")
13 115-264 1 PIPE TEE (20NPT-F)
14 149-786 1 SHUT-OFF (20NF)
15 115-132 2 STREET ELBOW (20N-20NF90)
16 156-940 1 SO COUPLER (20N-20H)
17 111-011 1 WORM CLAMP (1" TO 1-3/4")
18 115-236 1 REDUCER (20N-16NF)
19 115-276 1 REDUCER (16N-08NF)
20 154-420 1 CONNECTOR ( 08N-06090 )
21 515-176 1 HOSE (06OFX90-38"-3000)
22 115-130 1 TEE (04NF-04NF-04NF)
23 120-090 1 SHUT-OFF VALVE
24 258-048 1 Gauge
25 149-039 1 CONNECTOR (04N-06O90)
26 115-129 1 ALL THREAD (04N) SCH 80

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0223830
296

FLUID PUMP PLUMBING (JT)


DISCHARGE SIDE / WASH WAND CONNECTION
BEGINS WITH S/N: 2W0856

22 1

21 2

3
20
4

17 16

18
19

17
13

31 12
15
5
14 15
24

23 11
25
29

30 6
7
27

26 28 8
9

10
MAIN FRAME

08 ID0113950
297

FLUID PUMP PLUMBING (JT)


DISCHARGE SIDE / WASH WAND CONNECTION
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-490 1 CONNECTOR (12N-08O90)
2. 156-732 1 CONNECTOR (08J-08O)
3. 155-706 1 O-RING (908 D90)
4. 159-088 1 QDC BODY (08-08SF)
5. 153-776 - FLUID PUMP
6. 153-610 - FLUID HOSE (32JFX-84.75"-1300)
7. 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4")
8. 117-637 - ABRASION SLEEVE (3.66" X 90")
9. 150-2711 - BK CONNECTOR (32J-32JBK) USE O-RING 105-1434
10. 153-348 - HOSE (32JFX-77.75"-1300)
11. 106-164 4 FLG LK SCREW (M10-1.50 X 30MM)
12. 106-639 2 SCREW (M10-1.50 X 160MM)
13 315-146 1 DAMPENER MOUNT
14. 316-594 2 MOUNT PLATE
15 106-387 6 FLG LOCKNUT (M10-1.50)
16. 515-680 1 NIPPLE (32N-2")
17. 110-656 2 WORM CLAMP (2-1/2" TO 8-1/2")
18. 313-485 1 PULSATION DAMPNER (DISCHARGE) SEE FOOTNOTE 1
19. 149-785 1 HEX HD UNION (32NF)
20. 153-595 1 CONNECTOR (32N-32N8)
21. 114-008 1 PLUG (32N, SQ, GALV) NON ON-BOARD FLUID ONLY
22. 115-064 1 REDUCER (32N-12NF)
23. 306-388 1 VALVE ARM
24. 149-1001 1 SHUT-OFF (32NF-32NF)
191-069 - BALL VALVE REPAIR KIT
25. 106-391 2 WASHER (M12)
26. 105-512 1 COTTER PIN (3/32" X 3/4")
27. 151-211 1 CYL (1.25" X .50" X 4.00")
28. 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) USE O-RING 105-1434
29. 150-2733 1 CYLINDER MOUNT (32N-32JBK SPECIAL)
30. 106-334 1 SCREW (M12-1.75 X 50MM)
31. 153-952 1 NIPPLE (32N-5") EX HEAVY

NOT SHOWN:

FOOTNOTES:
1. FOR MAXIMUM PERFORMANCE STABILIZER IS FACTORY INSTALLED WITH NITROGEN (250 PSI). IF SERVICING IN
FIELD, COMPRESSED AIR IS ACCEPTABLE.

NOTE:

08 ID0113950
298

FLUID PUMP PLUMBING (AT)


DISCHARGE SIDE/WASH WAND CONNECTION

29 21
27 20
19

PORT 3
PORT 1
26
1
31 32
33 22
24 12
27
30
23
26 11
34 3 14
25
2
4 18 13
7
5
9 6
16
8 28
17 15
10

03 ID0223780
299

FLUID PUMP PLUMBING (AT)


DISCHARGE SIDE/WASH WAND CONNECTION
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 149-396 1 MUD PUMP
2 515-680 1 NIPPLE (32N-2")
3 216-047 1 SPEED PICK-UP
4 115-1013 1 NIPPLE (32N-18")
5 153-344 1 TEE (32NF-32NF-32NF)
6 115-064 1 REDUCER (32N-12NF)
7 154-490 1 CONNECTOR (12N-08090)
8 156-732 1 CONNECTOR (08J-08O)
9 155-706 1 O-RING (908 D90)
10 159-088 1 QDC BODY (08-08SF)
11 149-1001 1 SHUT OFF (32NF-32NF)
12 149-646 1 CYLINDER MOUNT (32N-24J)
13 106-334 1 SCREW (M12-1.75 X 50MM)
14 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9)
15 306-388 1 VALVE ARM
16 106-391 2 WASHER (M12)
17 105-512 1 COTTER PIN (.094 X .750)
18 106-018 1 JAM NUT (3/8-NF)
19 307-524 1 BOLT-ON CLAMP (2",PAIR)
20 307-532 1 COVER PLATE
21 107-443 2 BOLT (7/16-NC X 4.0", GD 8)
22 300-8703 1 BRACKET
23 318-485 1 MUFFLER CLAMP
24 158-805 1 HYD CONTROL VALVE (4-WAY,2POS) REFER TO FOOTNOTE 1 & 2
25 154-252 2 CONNECTOR (04S-04O90)
26 154-226 3 CONNECTOR (04O-06S90)
27 150-2798 1 HOSE (24JFX-24JFX90 160"-1250)
28 151-211 1 CYL (1.25" X .50"" X 4.00"") REFER TO FOOTNOTE 1 & 2
29 150-2734 1 BK CONNECTOR (24J-32JBK) O-RINGS 105-1433 & 105-1434
30 105-832 2 FLG LOCKNUT (1/4-NC)
31 105-106 2 BOLT (1/4-NC X 2")
32 150-2836 1 HOSE (04OFX45-39"-3000)
33 150-2836 1 HOSE (04OFX45-39"-3000)
34 149-482 1 HOSE (04oFX90s-217"-3000)

NOT SHOWN:

FOOTNOTES:
1. BARREL TO PORT 1.
2. ROD TO PORT 3

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0223780
300

LINER WASH PLUMBING (JT)

9
6 14 13
18
32
8 20
11 12
7
32 4
3
16
21 23 17
5 32 32

15

31 25
26
27

28

30

29 22 10 19
1
24

03 ID0220593
301

LINER WASH PLUMBING (JT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 310-997 1 FLUID PUMP MOUNT
2 153-776 1 FLUID PUMP
3 115-156 1 REDUCER (08N-06NF)
4 115-155 1 COLLAR (08NF)
5 300-8600 1 FILTER BRACKET MIDDLE
6 300-8601 1 UPPER FILTER BRACKET
7 115-219 1 REDUCER (12N-06NF)
8 115-126 1 REDUCER (12N-08NF)
9 106-161 4 FLG SCREW (M6-1.00 X 20MM)
10 106-385 4 FLG LOCKNUT (M6-1.00)
11 514-285 1 S/O COUPLER (08N-10H90)
12 153-738 1 LINER WASH PUMP
13 156-260 1 STREET ELBOW (06N-06NF90)
14 115-103 1 NIPPLE (06N-1.50")
15 153-871 2 S/O COUPLER (06N-06H90, BRS)
16 116-881 1 BULK HOSE (.375", SOLD PER 1") 1 @ 40"
17 110-249 2 WORM CLAMP (1/4" TO 5/8")
18 107-667 4 BOLT (#10-24 X 1-1/2",SOC,GD5)
19 106-048 4 LOCKNUT (#10-24)
20 106-205 4 WASHER (.191")
21 116-855 1 BULK HOSE (.625", SOLD PER 1") 1 @ 30"
22 149-487 1 S/O COUPLER (08N-10H)
23 110-217 2 WORM CLAMP (7/16" TO 1")
24 153-223 1 TANK SEAL
25 514-314 1 REDUCER (24N-16NF)
26 115-273 1 NIPPLE (16N-6")
27 115-135 1 REDUCER (08N-04NF)
28 110-141 1 DRAIN VALVE (04N)
29 115-112 1 PLUG (08N, SQ)
30 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
31 313-773 1 LINER WASH TANK
32 153-133 1 STRAINER

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0220593
302

FLUID PUMP - FMC (JT)


FLUID END
BEGINS WITH S/N: 2W0856

2
14 11
1
10
15

13
16

12

6 5 4 3
9 8 7
19

17 18

04 ID0123937
303

FLUID PUMP - FMC (JT)


FLUID END
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
499-450 VALVE KIT (M14) INCLUDES REF NO. 14, 15 AND 16
191-214 PISTON / CYL. REPLACEMENT KIT INCLUDES REF NO. 10, 11, 13, 17, 18 AND 19
191-215 PISTON REPLACEMENT KIT INCLUDES REF NO. 10, 11, 17 AND 18
1. 157-275 3 PLUNGER ROD SEAL (U-CUP)
2. 499-457 3 PLUNGER ROD SEAL HOUSING
3. 157-302 3 O-RING (2-244)
4. 157-274 3 PLUNGER ROD SEAL (SCRAPER)
5. 499-456 3 CROSSHEAD
6. 499-458 3 DEFLECTOR SHIELD
7. 499-455 3 PLUNGER CLAMP
8. 499-454 3 PISTON ROD
9. 499-452 3 PISTON HOLDER
10. 157-069 3 O-RING (215 D90)
11. 157-269 3 O-RING (-249 D90)
12. 499-453 3 PISTON RETAINER
13. 107-794 3 LOCKNUT (1" NC) REPLACE WITH NEW WHEN REMOVED. TORQUE TO 250 FT LBS.
14. N/A O-RING (-245 D70)
15. N/A DISCHARGE VALVE
16. N/A SUCTION VALVE
17. N/A PISTON
18. N/A WEAR RING
19. 500-1421 CYLINDER SLEEVE

NOT SHOWN:
157-272 2 OIL SEAL
157-271 1 O-RING (-373 D70)
157-268 1 BACK COVER GASKET
499-451 AR VALVE PULLER (M14)
499-394 1 SIGHT GAGE
FOOTNOTES:

NOTE:

04 ID0123937
304

FLUID PUMP (FLUID END)


120 GPM

1
8
2 5
4

3
9 8 6

08 ID0090838
305

FLUID PUMP (FLUID END)


120 GPM
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 191-054 1 VALVE REPAIR KIT INCLUDES PARTS FOR ALL VALVES IN PUMP.

2. 191-1008 1 PACKING REPAIR KIT SEE FOOTNOTE 1.

3. 499-041 3 CUP HOLDER

4. 499-039 3 PLUNGER NUT

5. 499-089 3 CYL (2.750")

6. 499-042 3 CYLINDER GASKET

7. 157-191 3 O-RING (233 D90)

8. 157-202 3 O-RING (042 D70)

9. 157-031 3 O-RING (234 D90)

NOT SHOWN:

FOOTNOTES:
KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS.

NOTE:

08 ID0090838
306

FLUID PUMP (POWER END)


L1122, L1622

2
1
A
A

07 ID0091396
307

FLUID PUMP (POWER END)


L1122, L1622

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 126-194 3 ROD BEARING (PAIR) CONNECTING ROD
USE 3 PAIR PER PUMP
2. 165-896 1 BACK COVER GASKET
3. 165-888 3 SEAL HOLDER GASKET
4. 157-739 9 INTERNAL SEAL PLUNGER ROD
5. 157-742 1 INTERNAL SEAL ADAPTER

NOT SHOWN:

FOOTNOTES:

NOTE:

07 ID0091396
308
309
310

NOTES:

ID0134963
311

PIPE LOADER
SYSTEMS

ID0135289
312

PIPE LOADER (MOUNT)

25 10
20
28 10 19
29
14
1
21 16 15 18

27
4
5 22
13 17
12
11

26

30

2
24

31
17
7
30
23

DRILL FRAME
9

03 ID0226575
313

PIPE LOADER (MOUNT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-6136 1 PIPE LOADER
2. 300-7992 1 COVER
3. 106-540 10 SCREW (M16-2.0 X 130mm) USE LOCTITE 277 OR EQUIVALENT
4. 106-162 13 FLG SCREW (M8-1.25 X 20mm)
5. 370-133 1 COVER PLATE
6. 106-551 13 CLIP NUT (M8-1.25)
7. 370-148 AR TOP FLG PLATE
370-165 AR CENTER SHIM PLATE
8. 370-163 AR SPACER PLATE
370-164 AR SHIM PLATE
9. 106-398 10 WASHER (M16, HARDENED)
10. 370-325 AR SHIM (.065")
11. 105-633 1 NUTSERT(M8-1.25)3.80-7.9" THK
12. 370-079 1 COVER PLATE
13. 107-032 4 SCREW (M8-1.25 X 20mm, BUT SOC)
14. 370-242 1 STOP PLATE
15. 106-353 4 FLG NUT (M6-1.00)
16. 106-386 8 FLG LOCKNUT (M8-1.25)
17. 106-796 2 SCREW (M4-.70 X 30mm)
18. 370-243 1 SLIDE BAR
19. 107-170 4 BOLT (M6-1.00 X 20mm)
20. 370-231 1 STEP
21. 106-380 2 FLG LK SCREW (M8-1.25 X 16mm)
22. 347-888 1 SPRING LOADED PIN
23. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 18"
24. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 22"
25. 370-241 1 CROSS BAR
26. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 9"
27. 116-686 AR BULK EDGE (5/32", SOLD PER FT) USE 1 @ 9"
28. 324-358 1 COVER
29. 106-724 1 FLG LK SCREW (M10-1.50 X 25mm)
30. 300-6124 4 3" SPACER
31. 300-7938 1 SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0226575
314

GUARD RAIL

2
8

11
3

13
12
2
17
12
4 5 16

18
10
PIPE LOADER 15
9
14
6
1

08 ID0042867
315

GUARD RAIL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 347-888 1 SPRING LOADED PIN
2. 348-098 2 SPRING TUBE
3. 300-6264 1 GUARD RAIL SEE FOOTNOTE 1
4. 348-068 1 SUPPORT PIN
5. 106-381 6 FLG LK SCREW (M8-1.25 X 25MM)
6. 106-796 2 SCREW (M4-0.70 X 30MM)
7. 106-427 2 SCREW (M5-0.80 X 22MM, SOC)
8. 215-1175 1 PROXIMITY SWITCH
9. 370-334 2 PIN
10. 125-731 2 COMPOSITION BUSHING (.750") USE LOCTITE 680 OR EQUIVALENT
11. 106-850 2 LOCKNUT (M5-0.80)
12. 115-503 4 KLIP RING (.750")
13. 117-121 2 TORSION SPRING
14. 370-335 2 HEAD PLATE
15. 106-378 2 FLG LK SCREW (M6-1.00 X 12MM) USE LOCTITE 242 OR EQUIVALENT
16. 300-6259 1 TUBE END PLATE
17. 105-249 3 CARRIAGE BOLT (3/8-NC X 1-1/4")
18. 105-834 3 FLG LOCKNUT (3/8-NC)

NOT SHOWN:

FOOTNOTES:
1. 307-789 GUARD RAIL (BEFORE S/N CMWJT100PA0000027) IS NO LONGER AVAILABLE. REPLACE WITH 300-6264 AND REF. NO.'S 16, 17 AND 18.

NOTE:

08 ID0042867
316

PIPE LOADER LIFT ARMS


ENDS WITH S/N: CMWJT100PA0000027

25
6
1
2 29 27
26
11
25
RE
6
AR
5
2 4
2 28
14 5 2
3 16
2 4
6 17
15
25 13

7
10
PIPE LOADER

FR
6
2
ON
9 25 T
8 PIPE
2 LOADER
FRAME
18
16
22 19
21
24 18

FRONT OF
23 20 PIPE LOADER

12

9
8

10 ID0129303
317

PIPE LOADER LIFT ARMS


ENDS WITH S/N: CMWJT100PA0000027
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-967 1 LIFT ARM

2. 125-754 7 COMPOSITION BUSHING (2")

3. 179-042 2 TAPERED PIN (31.75MM X 144MM)

4. 181-982 4 TAPERED INSERT (1.25")

5. 105-247 2 SCREW (M12-1.75 X 35MM) USE LOCTITE 242 OR EQUIVALENT

6. 125-143 4 BRONZE BUSHING (1.250")

7. 349-965 1 LINKAGE ARM

8. 106-344 4 SCREW (M20-2.5 X 40MM) USE LOCTITE 242 OR EQUIVALENT

9. 184-064 4 TAPERED INSERT (2")

10. 179-236 1 TAPERED PIN (50.8MM X 200MM)

11. 105-604 1 JAM NUT (1-1/2 NF-12, LH THD)

12. 179-168 3 TAPERED PIN (50.8MM X 655MM)

13. 349-237 1 LIFT ARM

14. 349-962 1 CENTER LINKAGE

15. 179-232 2 TAPERED PIN (31.75MM X 65MM)

16. 118-047 4 INTERNAL SNAP RING (1.000")

17. 349-240 2 LIFT BAR

18. 125-770 16 COMPOSITION BUSHING (1")

19. 349-766 8 ROLLER

20. 183-878 1 TAPERED PIN (44.4MM X 135MM)

21. 181-975 1 TAPERED INSERT (1.75")

22. 106-470 1 FLG SCREW (M16-2.0 X 40MM) USE LOCTITE 242 OR EQUIVALENT

23. 151-085 1 CYL (3.5" X 1.75" X 16")

24. 125-773 1 COMPOSITION BUSHING (1.75")

25. 110-056 AR MACHINERY BUSHING (1.25")

26. 370-303 1 ADJUSTMENT BAR

27. 105-377 1 JAM NUT (1-1/2-NF)

28. 370-298 1 FRONT LINK

29. 370-301 1 BACK LINK

NOT SHOWN:

FOOTNOTES:

NOTE:

10 ID0129303
318

PIPE LOADER LIFT ARMS


BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001

7
4
6 11
8
12
21
9 1
10
13 27
2
REAR 28
29
25 24 30
15 1 1
13 24 25 31
32 14 19 13
26
18 24 25 22
20
16
17 23
21
12
12
22 1
34
1
33 14
1 15 11
14 7
15 1 25
14 24
15 5
10

9
16
13
3
FRONT 6
8

01 ID0251527
319

PIPE LOADER LIFT ARMS


BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-6136 1 PIPE LOADER ONLY PIN BOSSES SHOWN FOR REFERENCE
2 301-1073 1 REAR LIFT ARM
3 301-1061 1 FRONT LIFT ARM
4 301-1125 1 REAR PIN MOUNT
5 301-1067 1 FRONT PIN MOUNT
6 301-1081 2 ROLLER (JT) 301-1078 ROLLER (AT)
7 301-1079 2 ROLLER PIN (JT) 301-1076 ROLLER PIN (AT)
8 125-772 4 COMPOSITION BUSHING (1.5")
9 106-545 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
10 107-144 2 SCREW (M16-2.00 X 100MM)
11 107-759 2 SCREW (M12-1.75 X 20MM,BUT SOC)
12 179-168 3 TAPERED PIN (2.000" X 25.8")
13 125-754 7 COMPOSITION BUSHING (2")
14 184-064 4 TAPERED INSERT (2")
15 106-344 4 SCREW (M20-2.50 X 40MM) USE LOCTITE 242 OR EQUIVALENT
16 179-042 2 TAPERED PIN (31.75MM X 144MM)
17 183-878 1 TAPERED PIN (1.75" X 5.31")
18 181-975 1 TAPERED INSERT (1.75")
19 106-470 1 FLG SCREW (M16-2.0 X 40MM) USE LOCTITE 242 OR EQUIVALENT
20 110-056 1 MACH BUSHING (1-1/4", 18GA) AS REQUIRED
21 125-143 4 BRONZE BUSHING (1.250")
22 179-232 2 TAPERED PIN (31.75MM X 65MM)
23 349-965 1 LINKAGE ARM
24 181-982 4 TAPERED INSERT (1.25")
25 105-247 4 SCREW (M12-1.75 X 35MM) USE LOCTITE 242 OR EQUIVALENT
26 349-962 1 CENTER LINKAGE
27 370-301 1 BACK LINK
28 105-377 1 JAM NUT (1-1/2-NF)
29 370-303 1 ADJUSTMENT BAR
30 105-604 1 JAM NUT (1-1/2-UNF LH)
31 370-298 1 FRONT LINK
32 151-085 1 CYL (3.5" X 1.75" X 16")
33 125-773 1 COMPOSITION BUSHING (1.75")
34 179-236 1 TAPERED PIN (50.8MM X 200MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0251527
320

PIPE LOADER (SHUTTLE MOUNT)


12
9
3

14

8
10

7
11

13
1 2

PIPE LOADER

5
4

02 ID0226606
321

PIPE LOADER (SHUTTLE MOUNT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 348-064 3 SHIM

2. 106-386 20 FLG LOCKNUT (M8-1.25)

3. 215-1175 1 PROXIMITY SWITCH

4. 106-328 4 FLG SCREW (M8-1.25 X 30MM)

5. 106-353 16 FLG NUT (M6-1.00)

6. 300-6142 4 BOTTOM SLIDE BAR

7. 107-170 16 SCREW (M6-1.00 X 20MM)

8. 300-6139 3 RETAINER BAR

300-6140 1 RETAINER BAR

9. 106-329 16 SCREW (M8-1.25 x 50MM)

10. 300-6141 4 OUTER SHIM

11. 300-6135 4 BAR

12. 106-427 2 SCREW (M5-080 X 22MM, SOC)

13. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 1 @ 9".

14. 107-451 AR SHIM (.135")

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0226606
322

PIPE LOADER SHUTTLES


ENDS WITH S/N: CMWJT100PA0000027

16

15
1

13

3
18

12

14 9

4
11
6
5
19
7
7
10 17

9 20

04 ID0123982
323

PIPE LOADER SHUTTLES


ENDS WITH S/N: CMWJT100PA0000027
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-296 2 TOP SLIDE BAR
2. 107-187 16 SCREW (M8-1.25 x 35mm)
3. 306-898 1 FRONT SHUTTLE
4. 106-386 16 FLG LOCKNUT (M8-1.25)
5. 105-357 2 LOCKNUT (5/8-NC)
6. 356-205 2 CHAIN ADJUSTER (#80)
7. 130-330 2 ROLLER CHAIN (#80, 58P) INCL REF NO'S 19 AND 20
8. 107-160 2 SHLDR BOLT (M8 X 50MM, M6-1.00)
9. 106-353 10 FLG NUT (M6-1.00) USE 242 LOCTITE OR EQUIVALENT
10. 348-036 2 WEAR PAD
11. 106-943 4 SCREW (M8-1.25 x 16mm, CSK SLT)
12. 349-978 1 TRACK BRACKET
13. 106-379 8 FLG LK SCREW (M6-1.00 x 20mm)
14. 349-068 2 HOSE TRACK (34.4")
15. 349-980 1 TRACK BRACKET
16. 306-897 1 BACK SHUTTLE
17. 130-300 2 ROLLER BUSHING (#80)
18. 106-381 4 FLG LK SCREW (M8-1.25 X 25mm)
19. 130-304 - CONNECTOR LINK (#80)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0123982
324

PIPE LOADER SHUTTLES


BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001

4
3 2

8
9
11 15

12 1
3

11 7 16
17
10

18
14
13

12 5 6

19 20

01 ID0251080
325

PIPE LOADER SHUTTLES


BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 301-1030 1 FRONT SHUTTLE
2 301-1041 1 BACK SHUTTLE
3 301-1037 2 TOP SLIDE BAR
4 107-187 16 SCREW (M8-1.25 X 35MM)
5 301-1040 1 SHUTTLE STOP (JT) 301-1038 SHUTTLE STOP (AT)
6 107-336 6 FLG SCREW (M16-2.00X45MM,10.9)
7 301-1087 1 FRONT CARRIER MOUNT
8 301-1088 1 REAR CARRIER MOUNT
9 106-381 4 FLG LK SCREW (M8-1.25 X 25MM)
10 118-1010 2 HOSE CARRIER (38.1")
11 106-379 8 FLG LK SCREW (M6-1.00 X 20MM)
12 106-353 6 FLG NUT (M6-1.00) USE LOCTITE 242 OR EQUIVALENT
13 348-036 2 WEAR PAD
14 106-943 4 SCREW (M8-1.25 X 16MM,CSK SOC)
15 105-357 1 LOCKNUT (5/8-NC)
16 356-205 2 CHAIN ADJUSTER
17 130-300 1 ROLLER BUSHING (#80)
18 106-386 16 FLG LOCKNUT (M8-1.25)
19 130-330 2 ROLLER CHAIN (#80, 58P) INCLUDES 130-304 CONNECTOR LINK (#80)
20 107-160 2 SHLD BLT (M8 X 50MM, M6-1.00)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0251080
326

PIPE LOADER (SHUTTLE DRIVE)

15

14 17
18

12 16 17

11
PIPE LOADER

5 5

20
19
21
3

1 13
11
4
25

2 23
7 7 22

25
2 8

7 7

23

4 6

24

10
05 ID0069518
327

PIPE LOADER (SHUTTLE DRIVE)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-228 1 SHAFT

2. 105-264 8 WASHER (3/8")

3. 106-620 8 SCREW (M12-1.75 X 150MM)

4. 348-053 4 SHAFT SUPPORT

5. 106-387 8 FLG LOCKNUT (M10-1.50)

6. 370-518 8 PIN

7. 125-403 16 BRONZE BUSHING (.625")

8. 370-036 8 SPACER

9. 348-067 AR SUPPORT SHIM

10. 106-354 6 FLG NUT (M12-1.75)

11. 106-383 8 FLG LK SCREW (M10-1.50 x 30MM)

12. 348-062 1 BEARING MOUNT

13. 106-391 8 WASHER (M12)

14. 125-605 1 FLANGE BEARING (1.25", 2-BLT)

15. 115-499 8 KLIP RING (1.000")

16. 183-912 4 PIN

17. 125-770 8 COMPOSITION BUSHING (1")

18. 175-529 4 IDLER SPROCKET (80B9)

19. 106-198 4 FLG LOCKNUT (1/2-NC, GD8)

20. 348-060 1 MOTOR MOUNT

21. 158-952 1 HYD MOTOR (SHUTTLE) SEE FOOTNOTE 1

22. 105-066 4 BOLT (1/2-NC X 1.75")

23. 370-361 8 ROLLER

24. 370-360 AR SPACER PLATE

25. 105-274 8 SCREW (M10-1.50 X 20MM) USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:
1. SEAL REPAIR KIT 500-658

NOTE:

05 ID0069518
328
329
330

PIPE LOADER GRIPPERS


BEGINS WITH S/N 2WO856

26
24

20
28

18 27
2

19
1
21 25
17

22

3
9 4
11 5
10 6
12
5
13
14
23

15
16

09 ID0123962
331

PIPE LOADER GRIPPERS


BEGINS WITH S/N 2WO856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 308-939 1 FRONT GRIPPER
308-938 1 REAR GRIPPER
2. 107-682 4 ROLL PIN (M12 X 50MM)
3. 107-223 2 SHLD BOLT (M10 X 35MM,M8-1.25) USE 242 LOCTITE OR EQUIVALENT
4. 107-043 2 SHLD BLT (M12 X 35MM,M10-1.50) USE 242 LOCTITE OR EQUIVALENT
5. 125-137 4 BALL BEARING (.375)
6. 370-154 2 ROLLER
7. 349-057 2 PLUNGER
8. 125-430 2 BRONZE BUSHING (.502")
9. 349-060 2 TUBE
10. 348-037 2 SPRING WASHER (1.56")
11. 105-858 2 BOLT (1/2-NC X 1-1/4")
12. 349-061 2 SPRING GUIDE
13. 117-128 2 COMPRESSION SPRING
14. 351-163 2 CAP
15. 151-163 - CYL (2" X 1" X 3")
16. 125-771 2 COMPOSITION BUSHING (1.25")
17. 306-897 - BACK SHUTTLE ENDS WITH S/N: CMWJT100PA0000027
306-898 - FRONT SHUTTLE ENDS WITH S/N: CMWJT100PA0000027
301-1041 1 BACK SHUTTLE
301-1030 1 FRONT SHUTTLE
18. 115-483 2 KLIP RING (1.250")
19. 115-499 2 KLIP RING (1.000")
20. 308-940 2 GRIP PAD
21. 349-972 - PIN (1.5" X 4.539") ENDS WITH S/N: CMWJT100PA0000027
300-6323 2 PIN (1.5" X 4.5")
22. 125-770 4 COMPOSITION BUSHING (1")
23. 157-537 2 WIPER SEAL (1.500")
24. 308-944 2 GRIP PAD HOLDER
25. 105-304 2 JAM NUT (1-5/16-NF)
26. 107-928 2 ADJUSTMENT NUT
27. 106-398 2 WASHER (M16, HARDENED)
28. 107-181 2 BOLT (5/8-NC X 1-1/4", GD8)

NOT SHOWN:

FOOTNOTES:

NOTE:

09 ID0123962
332
333
334

PIPE LOADER VALVE HYDRAULICS

4 FROM GREASER
2 3 MOTOR RETURN

5 6
9
1
13 15
25 22

12 24
7 3 8 21 16 26

14
10
32
11 29 TO GREASE
SOLENOID
28
33
23

31
30
18 27

17 FROM CHARGE
MANIFOLD

19

20

TO BRANCH TEE
100 CC PUMP

TO HYD. RESERVOIR
01 ID0226653
RETURN
335

PIPE LOADER VALVE HYDRAULICS

REF PART
REMARKS
1. 153-252 1 HYD CONTROL VALVE (7-SPOOL)
NO. NUMBER QTY DESCRIPTION
INCL. REF. NO. 2
2. 500-302 1 PLUG (12S SOC) SEE FOOTNOTE 1
3. 105-292 3 SCREW (M8-1.25 X 75MM)
4. 117-718 1 ABRASION SLEEVE (1" X 36")
5. 154-911 1 HOSE (04OFX-36"-3000 AR)
6. 154-252 1 CONNECTOR (04S-04O90)
7. 154-293 1 BR TEE (04S-04O-04O)
8. 106-386 3 FLG LOCKNUT (M8-1.25)
9. 117-737 1 ABRASION SLEEVE (1.59" X 140")
10. 116-804 1 HOSE (04OFX90-69"-3000)
11. 154-255 1 UNION (04O-04FX90)
12. 116-806 1 HOSE (10OFX90S-62"-3000)
13. 116-634 1 ABRASION SLEEVE (1.59" X 65")
14. 117-702 1 ABRASION SLEEVE (1" X 68")
15. 154-291 1 BK CONNECTOR (10O-10O90BK)
16. 154-275 1 BK CONNECTOR (04O-04OBK)
17. 153-125 1 HOSE (04OFX90L-85"-3000)
18. 153-126 1 HOSE (10OFX90L-82"-3000)
19. 117-312 1 ABRASION SLEEVE (1.59" X 80")
20. 154-298 1 CONNECTOR (10S-10O90)
21. 154-370 1 RUN TEE (12S-10O-10O)
22. 154-396 1 BK CONNECTOR (08O-08O90BK)
23. 515-701 1 HOSE (08OFX90-122"-3000)
24. 515-233 1 HOSE (08OFX90S-95"-3000)
25. 515-616 1 HOSE (10OFX90-140"-3000)
26. 116-787 1 ABRASION SLEEVE (1.59" X 95")
27. 117-674 1 ABRASION SLEEVE (1.59" X 122")
28. 154-324 1 CAP (10OF)
29. 154-488 1 UNION RUN TEE (10OFX-10O-10O)
30. 154-296 1 CAP (04OF)
31. 154-265 1 UNION RUN TEE (04OFX-04O-04O)
32. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
33. 154-327 1 CAP (08OF)

NOT SHOWN:

FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01 ID0226653
336

PIPE LOADER VALVE HYDRAULICS


BEGINS WITH S/N: CMWJT100T90000006

4
2 3 FROM LUBRICATOR
RETURN

5 6 9
1
23 15
13

7 22
3 8 21 16

14

10
25
24

11
12
18

17

19

20

TO HYD. RESERVOIR
TO BRANCH TEE
RETURN
100 CC PUMP

03 ID0223919
337

PIPE LOADER VALVE HYDRAULICS


BEGINS WITH S/N: CMWJT100T90000006
REF PART
REMARKS
1. 150-2731 1 HYD CONTROL VALVE (8-SECTION)
NO. NUMBER QTY DESCRIPTION
INCL. REF. NO. 2
2. 500-302 1 PLUG (12S SOC) SEE FOOTNOTE 1
3. 105-292 3 SCREW (M8-1.25 X 75MM)
4. 117-718 1 ABRASION SLEEVE (1" X 36")
5. 154-911 1 HOSE (04OFX-36"-3000 AR)
6. 154-252 1 CONNECTOR (04S-04O90)
7. 154-293 1 BR TEE (04S-04O-04O)
8. 106-386 3 FLG LOCKNUT (M8-1.25)
9. 154-310 1 REDUCER NUT (10OF)
10. 116-804 1 HOSE (04OFX90-69"-3000)
11. 154-265 1 UNION RUN TEE (04OFX-04O-04O)
12. 154-296 1 CAP (04OF)
13. 115-755 1 ABRASION SLEEVE (1.59" X 60")
14. 117-702 1 ABRASION SLEEVE (1" X 68")
15. 154-291 1 BK CONNECTOR (10O-10O90BK)
16. 154-275 1 BK CONNECTOR (04O-04OBK)
17. 153-125 1 HOSE (04OFX90L-85"-3000)
18. 153-126 1 HOSE (10OFX90L-82"-3000)
19. 117-312 1 ABRASION SLEEVE (1.59" X 80")
20. 154-298 1 CONNECTOR (10S-10O90) JT
154-318 1 RUN TEE (10S-10O-10O) AT
21. 154-370 1 RUN TEE (12S-10O-10O)
22. 116-805 1 HOSE (10OFX90S-58"-3000)
23. 154-311 1 REDUCER STEM (04O)
24. 154-324 1 CAP (10OF)
25. 154-488 1 UNION RUN TEE (10OFX-10O-10O)

NOT SHOWN:

FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03 ID0223919
338

PIPE GRIP HYDRAULICS


ENDS WITH S/N: CMWJT100PA0000027
1
19

18

2
3
5
7
15
5
20
21
6
8 10 8

11 12 1

9
19
FRONT
4 19

1
2
3
4
5
6
18
7

14 13
TO DIVERTER VALVE
SEE FOOTNOTE 2
23
22

17
16

FROM PB
SETUP VALVE

06 ID0139779
339

PIPE GRIP HYDRAULICS


ENDS WITH S/N: CMWJT100PA0000027

REF PART

1. 117-670 2 ABRASION SLEEVE (1.00" X 10")


NO. NUMBER QTY DESCRIPTION REMARKS

2. 117-761 1 ABRASION SLEEVE (1.59" X 70")


3. 515-240 1 HOSE (040FX90-72"-3000)
4. 115-963 1 ABRASION SLEEVE (1.59" X 75") SEE FOOTNOTE 2
5. 154-379 2 UN BR TEE (04OFX-04O-04O)
6. 514-018 1 CONNECTOR (04O-06S, ORF)
7. 116-809 1 HOSE (04OFX90-132"-3000)
8. 155-171 2 REDUCER (10S-06SF)
9. 500-302 - PLUG (12S) SEE FOOTNOTE 1
10. 116-812 1 HOSE (10OFX90-71"-3000) SEE FOOTNOTE 2
11. 154-300 1 CONNECTOR (10O-12S90)
12. 116-632 1 ABRASION SLEEVE (1.59" X 130")
13. 154-291 1 BK CONNECTOR (10O-10O90BK)
14. 153-252 - HYD CONTROL VALVE (7-SPOOL) INCL. REF. NO. 9
150-2731 - HYD CONTROL VALVE (8-SPOOL) INCL. REF. NO. 9 ; BEGINS WITH S/N: CMWJT100T90000006
15. 116-810 1 HOSE (04OFX90-76"-3000)
16. 154-986 1 HOSE (10FX90-80"-3000)
17. 117-312 1 ABRASION SLEEVE (1.59" X 80")
18. 151-163 2 HYD CYL (2" X 1" X 3")
19. 154-252 4 CONNECTOR (04S-04090)
20. 116-808 1 HOSE (04OFX90L-138"-3000)
21. 154-220 1 CONNECTOR (04O-06S)
22. 154-324 1 CAP (10OF)
23. 154-488 1 UNION RUN TEE (10OF-10O-10O)

NOT SHOWN:

FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
2. REFERENCE NO.'S 4 & 10 NOT USED IN CURRENT PRODUCTION, SEE PAGE ENTITLED "DIVERTOR VALVE HYDRAULICS".

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

06 ID0139779

CMWJT T
340

PIPE GRIP HYDRAULICS


BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001

1 19
4

19

18

2
3
5
7
15
5
20 12
21
6
8 8
FROM DIVERTER VALVE
SEE FOOTNOTE 2 1 19
11 4
9
19

FRONT
18
TO DIVERTER VALVE
SEE FOOTNOTE 2
13

14 10
22

17
16

FROM PB
SETUP VALVE

01 ID0251040
341

PIPE GRIP HYDRAULICS


BEGINS WITH S/N: CMWJT100A0000029 & CMWAT100A90000001

REF PART

1. 117-670 2 ABRASION SLEEVE (1.00" X 10")


NO. NUMBER QTY DESCRIPTION REMARKS

2. 117-761 1 ABRASION SLEEVE (1.59" X 70")


3. 515-240 1 HOSE (040FX90-72"-3000)
4. 154-255 2 UNION (04O-04OFX90)
5. 154-379 2 UN BR TEE (04OFX-04O-04O)
6. 514-018 1 CONNECTOR (04O-06S, ORF)
7. 150-3138 1 HOSE (04OFX90L-136"-3000)
8. 155-171 2 REDUCER (10S-06SF)
9. 500-302 - PLUG (12S) SEE FOOTNOTE 1
10. 154-488 1 UNION RUN TEE (10OF-10O-10O)
11. 154-300 1 CONNECTOR (10O-12S90)
12. 105-1481 1 ABRASION SLEEVE (1.59" X 132")
13. 154-291 1 BK CONNECTOR (10O-10O90BK)
14. 150-2731 - HYD CONTROL VALVE (8-SPOOL) INCL. REF. NO. 9
15. 116-810 1 HOSE (04OFX90-76"-3000)
16. 154-986 1 HOSE (10FX90-80"-3000)
17. 117-312 1 ABRASION SLEEVE (1.59" X 80")
18. 151-163 2 HYD CYL (2" X 1" X 3")
19. 154-252 4 CONNECTOR (04S-04090)
20. 150-3139 1 HOSE (04OFX90L-140"-3000)
21. 154-220 1 CONNECTOR (04O-06S)
22. 154-324 1 CAP (10OF)

NOT SHOWN:

FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
2. SEE PAGE ENTITLED "DIVERTOR VALVE HYDRAULICS".

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

01 ID0251040
342

PIPE LIFT AND SHUTTLE HYDRAULICS

1
22

8
24
25
2
23
19 20 5
3
19 21 4 24
C 18 25 7
18 V 15
17
16 14
8 11
26 2
5
8 1 2
3
12
6
4
FRONT 5 6
7

8 7

11

27
28
27
V2 13
C2
29
30 V1

10

10 ID0069504
343

PIPE LIFT AND SHUTTLE HYDRAULICS

REF PART
REMARKS
1. 115-737 1 ABRASION SLEEVE (1.59" X 40")
NO. NUMBER QTY DESCRIPTION

2. 154-743 2 HOSE (04OFX90S-23"-3000)


3. 116-811 1 HOSE (06OFX90-40"-3000)
4. 156-993 1 CONNECTOR (06O-10S, ORF)
5. 514-074 2 CONNECTOR (06S-04O, ORF)
6. 156-193 1 CONNECTOR (06S-06O90, ORF)
7. 154-798 2 HOSE (06OFX-62"-3000)
8. 155-171 6 REDUCER (10S-06SF)
9. 154-227 1 CONNECTOR (06O-08S90)
10. 151-085 1 CYL (3.5" X 1.75" X 16")
11. 116-613 2 ABRASION SLEEVE (1.00" X 64")
12. 153-252 1 HYD CONTROL VALVE (7 SPOOL) ENDS WITH CMW S/N:
150-2730 1 HYD CONTROL VALVE (8 SPOOL) BEGINS WITH CMW S/N:
13. 154-221 1 CONNECTOR (06S-06O)
14. 154-369 1 CONNECTOR (06O-10S)
15. 515-015 1 HOSE (06OFX90M-44"-3000)
16. 105-832 2 FLG LOCKNUT (1/4-NC)
17. 155-623 1 DOUBLE LOCKOUT VALVE
18. 154-220 4 CONNECTOR (04O-06S)
19. 515-041 2 HOSE (04OFX90-20"-3000)
20. 105-106 2 BOLT (1/4-NC X 2")
21. 105-095 2 WASHER (1/4")
22. 158-952 1 HYD MOTOR (SHUTTLE)
23. 150-726 1 CYL (1.0" X 6.0")
24. 154-342 3 CONNECTOR (06S-06O90)
25. 154-252 2 CONNECTOR (04S-04O90)
26. 117-706 1 ABRASION SLEEVE (1.59" X 17")
27. 154-224 2 CONNECTOR (06S-06O45)
28. 159-482 1 CHECK VALVE
29. 154-731 1 HOSE (06OFX-17"-3000)
30. 154-466 1 CONNECTOR (08S-08S)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10 ID0069504
344

DIVERTER VALVE HYDRAULICS 16

13 15

14

1
20

17
6
12
18 21

11
22
2 19

8
9
4
7
10 5 3
01 ID0242806
345

DIVERTER VALVE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2731 1 HYD CONTROL VALVE (8-SECTION)
2 150-2927 1 DIVERTER VALVE 2 POS ROTARY 3 WAY 24 GPM
3 300-9910 1 BRACKET
4 106-387 2 FLG LOCKNUT (M10-1.50)
5 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
6 106-755 2 SCREW (M10-1.50 X 30MM, SOC)
7 514-275 1 BK CONNECTOR (12S-10O)
8 150-1241 1 CONNECTOR (10S-12S)
9 159-351 1 QDC BODY (08-12SF)
10 159-350 1 QDC ADAPTER (08-12SF)
11 154-301 1 CONNECTOR (10S-10O)
12 154-298 1 CONNECTOR (10S-10O90)
13 154-300 1 CONNECTOR (10O-12S90)
14 154-370 1 RUN TEE (12S-10O-10O)
15 154-488 1 UN RUN TEE (10OFX-10O-10O)
16 154-291 1 BK CONNECTOR (10O-10O90BK)
17 153-274 1 HOSE (10OFX-122"-3000)
18 515-743 1 HOSE (10OFX90M-47"-3000)
19 154-986 1 HOSE (10OFX90S-80"-3000)
20 117-674 1 ABRASION SLEEVE (1.59" X 122")
21 117-720 1 ABRASION SLEEVE (1.59" X 48")
22 117-312 1 ABRASION SLEEVE (1.59" X 80")

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0242806
346
347
348

AIR COMPRESSOR
ENDS WITH S/N:CMWJT100C90000005

27
14 24

25

13
21
12
23
3 2
1
15
11 6

22

9
10

7 2
19 8 3
4

20

16

26
18

17
19
5

10 ID0069553
349

AIR COMPRESSOR
ENDS WITH S/N:CMWJT100C90000005

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 166-317 1 COUPLER 1/2" W/OUT KEYWAY
2. 166-318 1 SPIDER CENTER L070
3. 166-319 1 COUPLER 5/8" W/KEYWAY
4. 158-918 1 HYDRAULIC MOTOR
5. 307-078 1 COMPRESSOR STAND
6. 120-086 1 AIR COMPRESSOR OBSOLETE, SUPERCEEDED WITH 190-1697 HYD GREASE PUMP KIT
191-160 SERVICE REPAIR KIT
499-330 FILTER ASSEMBLY
7. 154-308 1 CONNECTOR (10O-12S)
8. 154-315 1 CONNECTOR (10O-10OFX90)
9. 515-616 1 HOSE (10OFX90-140"-3000)
10. 510-017 1 REDUCER (12S-10SF)
11. 154-342 1 CONNECTOR (06S-06O90)
12. 158-627 1 SOLENOID VALVE SEE FOOTNOTE 1
13. 154-246 1 CONNECTOR (06S-08O)
14. 515-233 1 HOSE (08OFX90S-95"-3000)
15. 155-130 1 PLUG (06S)
16. 105-271 4 SCREW (M10-1.5 X 40mm)
17. 106-349 4 SCREW (#8-32 X 3/4", PAN)
18. 214-658 4 RUBBER ISOLATOR
19. 106-387 6 FLG LOCKNUT (M10-1.50)
20. 106-079 2 SCREW (M10-1.50 X 30MM)
21. 117-737 1 ABRASION SLEEVE (1.59" X 140")
22. 159-947 1 REDUCER(10S-O6SF)
23. 514-409 1 UNION (06J-06OFX) SEE FOOTNOTE 2
24. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
25. 159-158 1 QDC ADAPTER (02-08OFX)
26. 106-205 4 WASHER (.191")
27. 116-787 1 ABRASION SLEEVE (1.59" X 95")

NOT SHOWN:

FOOTNOTES:
1. #12 VALVE 158-627 (PORT #1 OUTLET, PORT #2 PLUGGED, PORT #3 INLET)
2. USE O-RING 155-705 AS NEEDED FOR UNION 514-409

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RING.

10 ID0069553
350

AUTO-GREASER
ENDS WITH CMW S/N:

9
10
10 36
13
42
43 34
10

11
15
11
35
44

30
27
19 18
20 3
39 24 23 16 13

14
4 10 16
7 22
29 23 32
25
23 23
10 28
26
12 6 3 31 10
2 33 13
7 8 9 21
17 5
10
6 6
7
40
12

10 45
41 37
1 6

38

14 ID0069515
351

AUTO-GREASER
ENDS WITH CMW S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 120-086 - AIR COMPRESSOR OBSOLETE, SUPERCEEDED WITH 190-1697 HYD GREASE PUMP KIT
2. 115-170 1 COLLAR (04NF)
3. 154-482 2 CONNECTOR (04N-04O90)
4. 154-743 1 HOSE(04OFX90S-23"-3000)
5. 120-089 1 AIR TANK
6. 115-444 4 PLUG (04N, SOC, SS)
7. 115-136 3 NIPPLE (04N-4")
8. 214-417 1 SOLENOID VALVE SEE FOOTNOTE 1
9. 154-265 2 UN RUN TEE(04OFX-04O-04O)
10. 154-339 8 CONNECTOR (04N-04O)
11. 156-189 1 GREASE PUMP
191-096 1 AIR VALVE KIT
191-064 1 PUMP TUBE REPAIR KIT
12. 155-120 2 STREET ELBOW (04N-04NF90)
13. 149-068 3 HOSE (04NFX90-230"-3000)
14. 117-612 1 ABRASION SLEEVE (1.00" X 46")
15. 117-672 1 ABRASION SLEEVE (1.00" X 20")
16. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP,SS
159-481 1 FLUID CAP,SS
165-890 1 GASKET, PLUG
165-891 1 GASKET,FLUID CAP
17. 120-088 1 INLINE DESICCANT DRYER HAND TIGHTEN TO LEAK PROOF SEAL
18. 149-071 1 NIPPLE (04N-5")
19. 115-114 1 ELBOW (04NF-04NF90)
20. 115-1010 1 NIPPLE (04N-2.0")
21. 154-255 1 UNION (04O-04OFX90)
22. 370-296 1 NOZZLE MOUNT
23. 115-135 4 REDUCER (08N-04NF)
24. 370-276 - STATIONARY CLAMP
25. 154-963 1 HOSE (04OFX45-24"-3000)
26. 217-243 1 PRESSURE SWITCH
27. 156-927 1 NEEDLE VALVE
28. 154-379 1 UN BR TEE (04OFX-04O-04O)
29. 370-292 1 GREASE BUCKET CONTAINER
30. 256-025 - TOOL JNT LUBE, SUMR SPRY 5 GAL
256-027 1 TOOL JNT LUBE, STD SPRAY 5 GAL
31. 106-386 2 FLG LOCKNUT (M8-1.25)
32. 106-327 2 SCREW (M8-1.25 X 30MM)
33. 149-812 1 RELIEF VALVE
34. 117-611 1 ABRASION SLEEVE (1.00" X 22")
35. 115-737 1 ABRASION SLEEVE (1.59" X 40")
36. 115-106 1 REDUCER (06N-04NF)
37. 105-873 4 FLG LK BOLT (5/16-NC X 1")
38. 110-141 1 DRAIN VALVE (04N)
39. 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
40. 515-744 1 HOSE (04OFX90S-28"-3000)
41. 115-130 1 TEE (04NF-04NF-04NF)
42. 149-868 1 CONNECTOR (04N-04OFX)
43. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED)
44. 499-299 1 GREASE FOLLOWER
45. 115-1010 1 NIPPLE (04N-2.0")
FOOTNOTES:
1. PORT 1 INLET, PORT 4 OUTLET, PORT 2, 3, AND 5 ARE PLUGGED

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF O-RING.

14 ID0069515
352

LUBRICATOR HYDRAULICS
BEGINS WITH CMW S/N:CMWJT100T90000006

11

10
14
15

16

9
9

7
6
2

1
TO HYD. RESERVOIR
RETURN

6 13

4
3 12

04 ID0224188
353

LUBRICATOR HYDRAULICS
BEGINS WITH CMW S/N:CMWJT100T90000006
REF PART
REMARKS
1. 150-2731 1 HYD CONTROL VALVE (8-SPOOL)
NO. NUMBER QTY DESCRIPTION

2. 155-171 1 REDUCER (10S-06SF)


3. 154-311 1 REDUCER STEM (.04O)
4. 154-370 1 RUN TEE (12S-10O-10O)
5. 154-310 1 REDUCER NUT (10OF)
6. 515-190 2 HOSE (04OFX90S-88"-3000)
7. 154-226 1 CONNECTOR (04O-06S90)
8. 154-252 1 CONNECTOR (04S-04O90, ORF)
9. 117-414 2 ABRASION SLEEVE
10. 154-221 1 CONNECTOR (06S-06O)
11. 159-797 1 CONNECTOR (04S-04O90, ORF/CHK)
12. 116-805 1 HOSE (10OFX90S-58"-3000)
13. 115-755 1 ABRASION SLEEVE (1.59" X 60")
14. 154-344 1 UNION RUN TEE (06OFX-06O-06O)
15. 149-825 1 HOSE (06OFX90L-28"-3000)
16. 154-326 1 CAP (06F)

NOT SHOWN:

FOOTNOTES:

NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04 ID0224188
354

AUTO-LUBBER ASSEMBLY

2
4

3
6

01 ID0219968
355

AUTO-LUBBER ASSEMBLY

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 256-025 1 TOOL JNT LUBE, SUMR SPRY 5 GAL
2 300-5628 1 COVER
3 106-378 4 FLG LK SCREW (M6-1.00 X 12MM)
4 106-795 3 WING SCREW (M8-1.25 X 20MM)
5 350-2183 1 GREASE PUMP PARTS
6 350-2177 1 TOOL JOINT LUBE FOLLOWER

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0219968
356

GREASE PUMP

4
18
3
6
12
5 13

2 11

21 10
14
20
15
16

1
17

19
9

02 ID0219947
357

GREASE PUMP

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-2183 GREASE PUMP PARTS ASSEMBLY INCL. REF #s 1-21
1 350-687 1 PUMP BODY
2 350-682 1 BARREL
3 155-702 2 O-RING (920 D90)
4 350-686 1 CYLINDER CAP
5 350-421 1 ADJUSTING SPOOL
6 157-049 2 O-RING (113 D70)
7 107-492 1 SCREW (M8-1.25 X 35MM,ALL THD)
8 106-078 1 NUT (M8-1.25)
9 300-5647 1 PLUNGER
10 350-671 1 ROD GUIDE
11 125-424 2 BRONZE BUSHING (.750")
12 117-228 1 COMPRESSION SPRING
13 300-5648 1 PUMP BARREL
14 301-0196 1 RETAINER CLIP SUPERSEDES RETAINER CLIP 105-653
15 125-125 1 DETENT BALL (.750")
16 350-691 1 VALVE SEAT
17 350-692 1 INLET TUBE
18 155-748 1 O-RING (916 D90)
19 117-227 2 SEAL (POLY PAK)
20 105-525 1 ROLL PIN (3/16" X 1-1/4")
21 178-467 1 ROD CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0219947
358

AUTO-GREASER (NOZZLES)
BEGINS WITH CMW S/N:CMWJT100T90000006
ENDS WITH S/N: CMWJT100PA0000013

4 3

7
5

2
8
9

10
8
1

04 ID0235553
359

AUTO-GREASER (NOZZLES)
BEGINS WITH CMW S/N:CMWJT100T90000006
ENDS WITH S/N: CMWJT100PA0000013
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-181 1 CONNECTOR (04N-06O)
2. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP (SS)
159-481 1 FLUID CAP (SS)
165-890 1 GASKET, PLUG
165-891 1 GASKET, FLUID CAP
3. 149-071 1 NIPPLE (04N-5")
4. 115-114 1 ELBOW (04NF-04NF90)
5. 115-1010 1 NIPPLE (04N-2.0")
6. 156-927 1 NEEDLE VALVE
7. 115-444 1 PLUG (04N, SOC, SS)
8. 115-135 4 REDUCER (08N-04NF)
9. 370-276 1 STATIONARY CLAMP
10. 149-825 1 HOSE (06OFX90L-28"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0235553
360

AUTO-GREASER (NOZZLES)
BEGINS WITH S/N: CMWJT100KA0000014

4 3
2
6
5

8 7
9

10
8
1

01 ID0248035
361

AUTO-GREASER (NOZZLES)
BEGINS WITH S/N: CMWJT100KA0000014

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-181 1 CONNECTOR (04N-06O)
2. 115-170 1 COLLAR (04NF)
3. 115-136 1 NIPPLE (04N-4")
4. 115-114 1 ELBOW (04NF-04NF90)
5. 115-1010 1 NIPPLE (04N-2.0")
6. 149-039 1 CONNECTOR (04N-06O90)
7. 149-399 1 SPRAY NOZZLE (65)
8. 115-135 4 REDUCER (08N-04NF)
9. 370-276 1 STATIONARY CLAMP
10. 149-825 1 HOSE (06OFX90L-28"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01 ID0248035
362

AUTO-GREASER (NOZZLES)
ENDS WITH CMW S/N:

19

20

15
7 6

8 21
12 11 5 3

4
9 1
2
14
10
5 11 9 18
13 16
11 11
2
17 2
3

04 ID0069126
363

AUTO-GREASER (NOZZLES)
ENDS WITH CMW S/N:

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-743 1 HOSE (04OFX90-23"-3000)
2. 154-339 4 CONNECTOR (04N-04O)
3. 149-068 2 HOSE (04NFX90-230"-3000)
4. 117-612 1 ABRASION SLEEVE (1.00" X 46")
5. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP (SS)
159-481 1 FLUID CAP (SS)
165-890 1 GASKET, PLUG
165-891 1 GASKET, FLUID CAP
6. 149-071 1 NIPPLE (04N-5")
7. 115-114 1 ELBOW (04NF-04NF90)
8. 115-1010 1 NIPPLE (04N-2.0")
9. 370-296 2 NOZZLE MOUNT FRONT NOZZLE MOUNT USED ON EARLY MODELS ONLY
10. 106-083 - SCREW (M8-1.25 X 20MM) USED ON EARLY UNITS
11. 115-135 4 REDUCER (08N-04NF)
12. 370-276 1 STATIONARY CLAMP
13. 154-963 1 HOSE (04OFX45-24"-3000)
14. 115-136 1 NIPPLE (04N-4")
15. 156-927 1 NEEDLE VALVE
16. 154-379 1 UN BR TEE (04OFX-04O-04O)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 106-327 2 SCREW (M8-1.25 X 30MM)
19. 117-611 1 ABRASION SLEEVE (1.0" X 22")
20. 115-737 1 ABRASION SLEEVE (1.59" X 40")
21. 154-482 1 CONNECTOR (04N-04O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0069126
364
365
366
367
368

NOTES:

ID0134963
369

HOIST
SYSTEMS

ID0040619
370

DECAL LOCATION
CRANE
1

1
3

12

11

2 1

3 13

5
6
10
7
11

5
6 8 9

4
9

04 ID0093313
371

DECAL LOCATION
CRANE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
275-792 DECAL KIT - CRANE
1 274-968 4 STAY CLEAR OF BOOM
2 274-966 2 ELECTROCUTION HAZARD
3 274-967 2 DITCH WITCH LOGOTYPE
4 274-965 2 PINCH POINT
5 274-960 2 EXTEND OUTRIGGER
6 275-326 2 WARNING CRUSHING WEIGHT
7 274-962 2 NEVER RIDE ON HOOK
8 274-957 2 LOAD CHART
9 274-959 2 OPERATION INSTRUCTIONS
10 700-963 1 MANUAL VALVE OPERATION
11 273-475 2 NOTICE - READ MANUAL
12 700-958 1 PENDANT CONTROL
13 273-670 1 TERMINAL BLOCK

FOOTNOTES

04 ID0093313
372

PEDESTAL
9

1 13
12
11

7 10

8
05 ID0036220
373

PEDESTAL

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-755 1 PEDESTAL
2 348-285 1 SPACER, OUTER RACE
3 499-265 1 ROTATION BEARING
4 325-339 1 SPACER, INNER RACE
5 108-222 24 WASHER (5/8" HARDENED)
6 106-398 24 WASHER (M16, HARDENED)
7 106-983 24 SCREW (M16-2.00 X 150MM, 10.9) USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1
8 108-221 24 BOLT (5/8-NC X 5", SOC, GD8) USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 180 FT. LB.
9 125-483 2 COMPOSITION BUSHING (2.000")
10 179-270 1 SLIDE STOP PIN
11 499-266 1 SLIDE STOP WASHER
12 105-385 1 LOCK WASHER (5/8")
13 105-358 1 BOLT (5/8-NC X 1-1/2", GD8)

NOT SHOWN:

FOOTNOTES:
1. TIGHTEN BOLTS THROUGH ACCESS HOLES ON PEDESTAL BASE

NOTE:

05 ID0036220
374

INNER BOOM

1
8

6
5
2

7
3

8 8

02 ID0036223
375

INNER BOOM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-756 1 INNER BOOM
2 499-235 1 PIN WASHER
3 105-072 2 LOCK WASHER (3/8")
4 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
5 105-385 1 LOCK WASHER (5/8")
6 105-358 1 BOLT (5/8-NC X 1-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
7 179-268 1 PIN
8 125-483 7 COMPOSITION BUSHING (2.000")

FOOTNOTES

NOTE:

02 ID0036223
376

OUTER BOOM

13
5 4
1
9
10
2
11
12

3
15 6
14
7
8

04 ID0036222
377

OUTER BOOM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-757 1 OUTER BOOM
2 179-271 1 PIN
3 105-376 1 BOLT (5/8-NC X 3", GD8)
4 370-288 1 HOSE REEL GUIDE
5 106-385 2 FLG LOCKNUT (M6-1.00)
6 106-379 2 FLG LK SCREW (M6-1.00 X 20MM)
7 106-033 1 JAM NUT (1-NC)
8 106-167 1 BOLT (1-NC X 2") GRADE 5
9 105-865 2 BOLT (1/4-NC X 3/4", GD8)
10 105-079 2 LOCK WASHER (1/4)
11 348-286 1 SLIDE PAD USE EP GEAR GREASE FOR LUBRICATION
12 499-261 1 SLIDE PAD MOUNT
13 125-483 5 COMPOSITION BUSHING (2.000")
14 105-385 1 LOCK WASHER (5/8")
15 105-357 1 LOCKNUT (5/8-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0036222
378

EXTENTION BOOM

5
4

1 3

2
9
6 11
7

8
13

12
3 2

10

04 ID0036224
379

EXTENTION BOOM

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-758 1 EXTENSION BOOM
2 105-072 3 LOCK WASHER (3/8")
3 105-031 3 BOLT (3/8-NC X 1") USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 37 FT-LBS
4 348-287 1 SLIDE PAD
5 105-197 2 BOLT (1/4-NC X 1")
6 105-079 2 LOCK WASHER (1/4)
7 105-078 2 NUT (1/4-NC)
8 179-274 1 HOOK PIN
9 105-053 1 NUT (3/8 NC) HEX
10 111-041 1 SWIVEL HOOK (6-TON)
11 181-965 2 SPACER
12 105-223 2 WASHER (3/8")
13 499-260 1 PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0036224
380

SWING DRIVE 10

8 9

7
6
4

02 ID0036221
381

SWING DRIVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 499-236 1 SWING DRIVE USE 80W-90 GEAR OIL, 3 QUART CAPACITY
2 370-162 4 WASHER (.812, HARDENED)
3 105-320 4 BOLT (3/4-NC X 2-1/4", GD8) USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 180 FT-LBS
4 499-238 1 HYDRAULIC MOTOR
5 157-041 1 O-RING (152 D70)
6 516-117 1 COUNTERBALANCE VALVE
7 105-091 4 LOCK WASHER (5/16")
8 105-178 4 BOLT (5/16-NC X 2-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
9 105-070 2 LOCK WASHER (1/2")
10 105-282 2 BOLT (1/2 - NC X 1.25", SOC) USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 90 FT-LBS

FOOTNOTES

NOTE:

02 ID0036221
382
383
384

LIFT CYLINDER

9
8
7

4
3
2
9
8
7 5

5
6
3
2

04 ID0036225
385

LIFT CYLINDER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 151-198 1 LIFT CYLINDER SEE FOOTNOTE 1
2 105-052 4 BOLT (3/8-NC X 1-1/4") USE 242 LOCTITE OR EQUIVALENT
3 105-072 4 LOCK WASHER (3/8")
4 179-269 1 PIN
5 125-483 3 COMPOSITION BUSHING (2.000")
6 179-267 1 PIN USE 242 LOCTITE OR EQUIVALENT
7 499-235 2 PIN WASHER
8 105-385 2 LOCK WASHER (5/8")
9 105-358 2 BOLT (5/8-NC X 1-1/2", GD8)

NOT SHOWN:

FOOTNOTES:
1. SEAL KIT 500-2120.

NOTE:

04 ID0036225
386

OVERLOAD

9
6

1
7

03 ID0036237
387

OVERLOAD

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 516-112 1 COUNTERBALANCE VALVE
2 153-203 1 ELBOW (06O-04N90)
3 153-202 1 ADJUSTABLE GAUGE SNUBBER
4 153-264 1 REDUCER (04N-06SF)
5 213-315 1 PRESSURE SWITCH
6 105-079 2 LOCK WASHER (1/4)
7 107-743 2 BOLT (1/4-NC X 2.75, GD5)
8 516-111 1 SENSE MANIFOLD
9 158-079 1 ORIFICE DISC (.016)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0036237
388

OUTER BOOM CYLINDER

4
3 5

4 5
3 2

12
7
10
9
11
12
8 12
9
11
1 12

12

05 ID0036226
389

OUTER BOOM CYLINDER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 151-197 1 OUTER BOOM CYLINDER SEE FOOTNOTE 1.
2 499-262 1 LIFTING LUG
3 499-235 2 PIN WASHER
4 105-385 2 LOCK WASHER (5/8")
5 105-358 2 BOLT (5/8-NC X 1-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
6 105-375 1 NUT (1-NC)
7 105-373 1 BOLT (1-NC X 3")
8 179-269 1 PIN
9 105-072 4 LOCK WASHER (3/8")
10 179-268 1 PIN
11 105-052 4 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
12 125-483 5 COMPOSITION BUSHING (2.000")

NOT SHOWN:

FOOTNOTES:
1. SEAL KIT 500-2120.

NOTE:

05 ID0036226
390

EXTENSION CYLINDER

4 3
2
1

03 ID0036227
391

EXTENSION CYLINDER

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 348-297 2 TRUNNION CAP
2 105-070 4 LOCK WASHER (1/2")
3 105-121 4 BOLT (1/2-NC X 1") USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 90 FT-LBS
4 499-259 1 EXTENSION BOOM CYLINDER

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0036227
392

CONTROL VALVE

9 11

1
14
15
24
17
8

10 2

6 21
20 12 22
19 13
23 18
5

16
19
4
3

06 ID0036229
393

CONTROL VALVE

06 ID0036229
394

CONTROL VALVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 499-237 1 HYD CONTROL VALVE SEE NOT SHOWN FOR SERVICE PARTS.
2 370-073 1 VALVE MOUNT
3 154-255 2 UNION (04O-04OFX90)
4 154-373 2 REDUCER (04O-06OF)
5 154-228 2 UNION (06O-06OFX90)
6 154-279 4 CONNECTOR (08O-10S)
7 154-270 2 CONNECTOR (12S-12O90)
8 500-294 2 PLUG (10S)
9 154-368 1 UN RUN TEE (12OFX-12O-12O)
10 154-256 2 UNION (08O-08OFX90)
11 105-170 3 BOLT (5/16-NC X 3")
12 105-091 3 LOCK WASHER (5/16")
13 105-089 3 LOCKNUT (5/16-NC)
14 154-322 1 CONNECTOR (08O-10S90)
15 155-193 1 REDUCER (10S-08SF)
16 158-076 2 FLOW RESTRICTOR (.053)
17 154-252 1 CONNECTOR (04S-04O90)
18 154-316 1 RUN TEE (04S-04O-04O)
19 150-1133 4 CONNECTOR (06O-10S)
20 158-282 1 FLOW RESTRICTOR (.047)
21 105-070 3 LOCK WASHER (1/2")
22 105-021 3 NUT(1/2-NC)
23 158-283 1 FLOW RESTRICTOR (.062) INSTALL WITH SPRING SIDE UP
24 154-235 1 CONNECTOR (08S-08O90)

NOT SHOWN:
500-2034 SOLENOID ACTUATOR
500-2035 SOLENOID ACTUATOR
500-2036 SOLENOID ACTUATOR
500-2037 COIL KIT
500-2038 OUTLET COVER
499-150 BONNET SEAL KIT
500-581 PLUG SEAL KIT
500-2050 RELIEF VALVE

FOOTNOTES:

NOTE:

06 ID0036229
395
396

CONTROL VALVE CHARGE HYDRAULICS

4
1
6
5

3
TO
ROTATION
PUMP

03 ID0036231
397

CONTROL VALVE CHARGE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 515-639 1 HOSE (04OFX-140"-3000)
2 154-255 1 UNION (04O-04OFX90)
3 154-230 1 BRANCH TEE (06S-04O-04O) INSTALL IN ROTATION PUMP
4 154-743 1 HOSE (04OFX90S-23"-3000)
5 117-203 1 ABRASION SLEEVE (1.00" X 143")
6 110-030 2 CABLE TIE (1/16" TO 4")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0036231
398

PROPORTIONAL VALVE
11 3
3
2
18
1

4
15

12
14
13
6

17

14

16 16

14
19 19
10

9
10

5
7 23
8 21
22
24 20
04 ID0036235
399

PROPORTIONAL VALVE

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 499-267 1 PROPORTIONAL VALVE
2 105-178 2 BOLT (5/16-NC X 2-1/2", GD8)
3 154-270 2 CONNECTOR (12S-12O90)
4 154-269 1 CONNECTOR (12S-12O)
5 153-552 1 MANIFOLD
6 154-368 1 UN RUN TEE (12OFX-12O-12O)
7 105-070 2 LOCK WASHER (1/2")
8 105-121 2 BOLT (1/2-NC X 1")
9 154-247 2 CONNECTOR (10S-12O)
10 150-1021 2 HYDRAULIC LINE (-12)
11 159-782 1 HOSE (12OFX90S-24"-4000)
12 115-777 1 ABRASION SLEEVE (1.59" X 15"")
13 115-811 1 ABRASION SLEEVE (1.59" X 20")
14 110-030 8 CABLE TIE (1/16" TO 4")
15 150-1032 1 HOSE (12OFX-15"-3000)
16 117-720 2 ABRASION SLEEVE (1.59" X 48")
17 150-1033 1 HOSE (12OFX90L-37"-3000)
18 150-1034 1 HOSE (12OFX-51"-3000)
19 154-431 2 CONNECTOR (12O-12O)
20 153-772 2 HYD SWIVEL
21 515-082 1 HOSE (10OFX90S-60"-3000)
22 117-204 1 ABRASION SLEEVE (1.59" X 108")
23 115-755 1 ABRASION SLEEVE (1.59" X 60")
24 515-202 1 HOSE (10OFX-106"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0036235
400
401
402

SWING DRIVE HYDRAULICS

3
10 4
9 10
9

8 2
7
6

9
10

03 ID0036230
403

SWING DRIVE HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-252 1 CONNECTOR (04S-04O90)
2 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
3 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
4 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
5 154-278 1 CONNECTOR (04S-04O)
6 154-279 2 CONNECTOR (08O-10S)
7 154-248 2 REDUCER STEM (04O)
8 154-272 2 REDUCER NUT (08OF)
9 117-278 3 ABRASION SLEEVE (1.00" X 14")
10 110-030 6 CABLE TIE (1/16" TO 4")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0036230
404

LIFT CYLINDER HYDRAULICS

5
4
7

8
6 2

03 ID0036232
405

LIFT CYLINDER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-997 1 HYDRAULIC LINE (-08)
2 515-188 1 HOSE (06OFX90S-23"-3000)
3 154-222 1 CONNECTOR (06O-08S)
4 117-672 2 ABRASION SLEEVE (1.00" X 20")
5 154-345 1 RUN TEE (06S-06O-06O)
6 515-188 1 HOSE (06OFX90S-23"-3000)
7 110-030 4 CABLE TIE (1/16" TO 4")
8 154-221 1 CONNECTOR (06S-06O)

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0036232
406

EXTENSION CYLINDER HYDRAULICS

5
8 4
2
7

6
9 4

04 ID0036234
407

EXTENSION CYLINDER HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-256 2 UNION (08O-08OFX90)
2 516-118 1 COUNTERBALANCE VALVE
3 159-995 1 HYDRAULIC LINE (-08)
4 154-233 4 CONNECTOR (08S-08O)
5 150-1030 1 HOSE (08OFX90S-155"-4000) CONNECT TO V1 PORT ON COUNTERBALANCE VALVE
6 150-1030 1 HOSE (08OFX90S-155"-4000) CONNECT TO V2 PORT ON COUNTERBALANCE VALVE
7 116-640 2 ABRASION SLEEVE (1.59" X 150")
8 110-030 4 CABLE TIE (1/16" TO 4")
9 105-1064 2 BOLT (3/8-NC X 2-3/4", SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0036234
408

3
OUTER BOOM HYDRAULICS

9
1

5
04 ID0036233
409

OUTER BOOM HYDRAULICS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 516-118 1 COUNTERBALANCE VALVE SEE FOOTNOTE 1
2 159-996 1 HYDRAULIC LINE (-08)
3 154-233 2 CONNECTOR (08S-08O)
4 159-853 1 HOSE (08OFX90L-64"-4000)
5 159-853 1 HOSE (08OFX90L-64"-4000)
6 154-284 2 CONNECTOR (08S-08O45)
7 117-693 2 ABRASION SLEEVE (1.00" X 60")
8 110-030 4 CABLE TIE (1/16" TO 4")
9 105-1064 2 BOLT (3/8-NC X 2-3/4", SOC)

NOT SHOWN:

FOOTNOTES:
1. V1 INSIDE / V2 OUTSIDE

NOTE:

04 ID0036233
410

PENDANT

12
5
4
11
8
9

3 2

10

1
6

04 ID0036238
411

PENDANT

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 164-034 1 CASE PENDANT
2 325-344 1 PENDANT BACK PLATE
3 700-958 1 PENDANT - 8 FUNCTION
4 499-431 1 TRIGGER, PENDANT
5 106-048 2 LOCKNUT (#10-24)
6 107-781 3 HEX SCREW (#10-24 X 5/8")
7 499-271 6 TOGGLE SWITCH (DPDT)
8 213-386 1 TOGGLE SWITCH (ON/OFF)
9 213-387 1 TOGGLE SWITCH (SPDT)
10 499-273 8 TOGGLE BOOT
11 217-406 1 POTENTIOMETER
12 117-206 1 EXTENSION SPRING

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0036238
412

LIMIT SWITCH

8
7
4
3

6
5

10

03 ID0036236
413

LIMIT SWITCH

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 213-384 1 LIMIT SWITCH
2 325-342 1 SWITCH MOUNT
3 325-341 1 SWITCH MOUNT
4 105-053 2 NUT (3/8 NC) HEX
5 105-031 2 BOLT (3/8-NC X 1")
6 105-118 2 WASHER (3/8")
7 105-079 2 LOCK WASHER (1/4)
8 105-865 2 BOLT (1/4-NC X 3/4", GD8)
9 325-340 1 BRACKET, WEATHER PACK
10 105-836 4 FLG LK BOLT (1/4-NC X 1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

03 ID0036236
414

ELECTRICAL COMPONENTS
14 15

1
12

9
11
13
6 8
4
2

3
10 7

02 ID0149600
415

ELECTRICAL COMPONENTS

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-589 1 PROPORTIONAL MOUNT
2 213-316 1 PROPORTIONAL AMPLIFIER
3 214-416 1
4 105-079 4 LOCK WASHER (1/4)
5 115-355 2 GROMMET (1-3/8")
6 329-592 1 COVER
7 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
8 116-325 3 GROMMET (.362")
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 105-174 4 BOLT (1/4-NC X 1/2")
11 213-314 1 TERMINAL BLOCK, 22 STA
12 105-121 4 BOLT (1/2-NC X 1")
13 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)
14 105-070 4 LOCK WASHER (1/2")
15 105-021 4 NUT(1/2-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0149600
416
417
418

NOTES:

ID0134963
419

ACCESSORIES
420

FLUID MIXING ACCESSORIES

3
2

4
8
6

9 10

11

10 ID0109085
421

FLUID MIXING ACCESSORIES

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 259-195 1 VISCOSITY FUNNEL
2. 259-196 1 VISCOSITY CUP
3. 259-804 AR BENTONITE, QUIK-GEL (50 LB)
4. 259-805 AR LIQUID POLYMER, EZ-MUD (5 GAL)
5. 259-807 AR BENTONITE, BORE-GEL (50 LB)
6. 259-808 AR VISCOSIFIER, LIQUI-TROL (5 GAL)
7. 259-809 AR POWDER POLYMER, QUIK-TROL (20 LB)
8. 259-810 AR WET AGENT, CON-DET (5 GAL)
9. 259-821 AR 'PAC-R' FILTRATION CONTROL
10. 259-822 AR 'BARAZAN D+' VISCOSIFIER
11. 259-832 AR 'NO SAG' (20# BOX/10-2#BAGS)

NOT SHOWN:
191-158 1 DRILLING FLUID TEST KIT
259-487 1 SHEAROMETER

FOOTNOTES:

NOTE:

10 ID0109085
422

WIRELINE KIT (JT)

8 13

4 2 14
10
3

1 12
15

7
5

11
9

04 ID0225387
423

WIRELINE KIT (JT)

REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 115-156 1 REDUCER (08N-06NF)
2 300-8709 1 COIL MOUNT
3 214-548 1 COLLECTOR RING
4 300-5431 1 SWIVEL TORQUE BRACKET
5 150-2732 1 CONNECTOR (24S-32J90 SPECIAL)
6 106-547 2 SCREW (M12-1.75 X 40MM,10.9)
7 106-709 2 FLG LK NUT (M12-1.75)
8 150-2670 1 WATER SWIVEL USE SWIVEL SEAL KIT 500-2033
9 106-332 1 SCREW (M10-1.50 X 70MM)
10 106-387 2 FLG LOCKNUT (M10-1.50)
11 300-8211 1 HEAT SHIELD
12 106-045 4 BOLT (5/16-NC X 1-3/4")
13 105-688 4 SCREW (M6-1.00 X 35MM)
14 105-693 1 ALLIGATOR CLIP .312" X 2.343"
15 358-855 1 PACF-OFF FITTING

KIT 190-1459 includes parts 1-3 & 9-15


NOT SHOWN:

Parts 4-8 are standard parts on unit.

FOOTNOTES:

NOTE:

04 ID0225387
424
425
426

PIPE BOX
JT100

04 ID0068651
427

PIPE BOX
JT100
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
303-941 PIPE BOX ASS'Y INCLUDES REF NO.'S 1, 3 & 4
1 369-694 1 PIPE BOX
2 348-091 1 PIPE BOX LIFT MOUNT
3 303-943 2 PIN
4 303-942 5 PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

04 ID0068651
428

PIPE BOX
AT100

1
2

02 ID0251134
429

PIPE BOX
AT100
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1486 PIPE BOX ASS'Y INCLUDES REF NO.'S 1, 3 & 4
1 301-1016 1 PIPE BOX
2 301-1022 1 PIPE BOX LIFT MOUNT
3 301-1461 2 PIN
4 301-1462 5 PIPE BOX PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

02 ID0251134
430

NOTES:

ID0134963
431

MISCELLANEOUS

ID0135063
432

SAE Bolt and Nut Torque Value Chart


Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 12 16 8 11 20 27

5/16 25 34 15 20 45 60

3/8 40 54 25 34 75 100

7/16 65 90 40 55 125 170

1/2 100 135 60 80 190 260

9/16 150 200 90 125 270 370

5/8 200 270 120 165 370 500

3/4 350 475 210 285 650 880

7/8 560 760 340 460 1250 1425

1 840 1140 500 680 1580 2145

1-1/8 1030 1400 320 840 1950 3645

1-1/4 1460 1980 880 1195 2760 3475

Grade 8: UNC or UNF Thread

Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole

ft•lb N•m ft•lb N•m ft•lb N•m

1/4 14 19 10 14 24 33

5/16 30 40 18 25 50 70

3/8 55 73 35 50 90 125

7/16 85 115 50 70 140 190

1/2 130 175 80 110 220 300

9/16 190 260 110 150 310 420

5/8 260 355 160 245 430 585

3/4 450 610 270 365 750 1015

7/8 730 990 440 600 1210 1640

1 1090 1480 650 880 1320 2465

1-1/8 1550 2100 930 1260 2580 3500

1-1/4 2180 2955 1310 1780 3640 4935

*drilled and tapped


433
Metric Bolt and Cap Screw Torque Values

Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9

Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb

M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5

M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35

M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70

M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120

M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190

M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300

M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410

M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580

M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800

M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000

M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500

M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000

M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750

M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500

Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
434

Hydraulic Cylinder Bolt Torque Chart

Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.

1/2 106-096 190-165 90-100 120-135

5/8 106-097 190-166 & 190-169 180-200 245-270

3/4 106-098 190-167 & 190-170 290-325 395-440

7/8 106-122 190-172 & 190-174 410-640 550-625

1 106-145 190-175 & 190-189 630-700 855-950

1-1/8 106-146 190-177 770-850 1045-1170

As a general rule:

• 1/2-inch bolts are used in cylinders with 1-inch rods


• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 3/4-inch bolts are used in cylinders with 1 1/2-inch rods
• 7/8-inch bolts are used in cylinders with 1 3/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
435
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart

Fraction Dash SAE ORS


Size Size (Port Seal O-Ring) (Face Seal O-Ring)

Thread Size O-Ring P/N Thread Size O-Ring P/N

1/16 1 NA NA NA NA

1/8 2 5/16 - 24 NA NA NA

3/16 3 3/8 - 24 NA NA NA

1/4 4 7/16 - 20 155-760 9/16 - 18 157-037

5/16 5 1/2 - 20 NA NA NA

3/8 6 9/16 - 18 155-705 11/16 - 16 157-038

1/2 8 3/4 -16 155-706 13/16 - 16 157-039

5/8 10 7/8 - 14 155-707 1 - 14 157-040

3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017

7/8 14 1-3/16 - 12 155-747 NA NA

1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714

1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA

1-1/2 24 1-7/8 - 12 157-001 2 -12 NA

2 32 2-1/2 - 12 NA NA NA

2-1/2 40 3 - 12 NA NA NA

3 48 3-1/2 - 12 NA NA NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications

SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
436

JT100
Related Publications
Component Ass’y P/N
Model:
JT100 ..................... Parts Manual .................................................................... ............. 053-1232
JT100 ..................... Operators Manual ............................................................ ............. 053-1348
JT100 ..................... Repair Guide (Service Manual) ....................................... ............. XXX-XXX
JT100 ..................... Technical Supplement ..................................................... ............. 053-1352
JT100 ..................... Special Tools Guide ......................................................... .............. 052-901

Engine:
Deutz ..................... Operators Manual - TCD2013L062V ........................ 194-892 ....... 053-1053
Deutz ..................... Problem Diagnosis Guide ................................................ .............. 050-555
Deutz ..................... Sales & Service Directory ................................................ .............. 050-556

Filters

Engine:
Air Filter Parts Ass’y ......................................................................................................... 194-672
Element (primary) ........................................................................................... 500-1086
Element (safety) .............................................................................................. 500-1087
Oil Filter Element (spin-on) - Deutz ................................................................................. 500-1082
Fuel Filter Element (pre-filter, cartridge) - Deutz .............................................................. 500-1083
Element (primary, spin-on) - Deutz .............................................................. 500-1084
Hydraulic:
Oil Filter Element (cartridge), Pall (HC9104FKS8H) - Charge ......................................... 153-375
Element (1-1/2-UNF, spin-on, Replacement) .................................................. 153-792
Element (1-1/2-UNF, spin-on, Break-In) .......................................................... 153-791
Oil Strainer (2-1/2-UN-20SF) ........................................................................................... 159-432

Water {H2O}:
Water Strainer (2.250” x 7.0”) - Y-Strainer ....................................................................... 159-239
Strainer (4.000” x 9.0”) - Y-Strainer ...................................................................... 159-490

Optional Kits

O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

Ver.03 ID0226718
437

Parts Manual Change Request


(Please print clearly)

Date: _______________________ Dealer No. (required): _____________________________

Your Name: _____________________________ Position: _____________________________

Phone: _________________ Fax: _________________ E-mail: __________________

Publication Information:
Parts Manual No.: _____-_____ Model: __________

Illustration Part No.: Manual Page No.:


1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________

Nature of Change Request:

 Text  Graphics  Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.):

________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________

Please fax completed form to


Parts Manual Department (580) 572-3525

Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.

ID0135001
438
439

ID0040564
440

ID0135281

You might also like