HT115 Parts Manual

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HT115
Parts
Manual
®
CMW Issue 07 053-481
1
HT115
ISSUE NO. 07PL-08/11
For Replacement Copy Order P/N 053-481
This manual contains information concerning the following models:

HT115 Tractor
Copyright 2004, 2006, 2007, 2008, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, and The Underground, and The Underground Authority Worldwide
are registered trademarks of The Charles Machine Works, Inc.
ID0134996
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,

The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B 800-001

4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals
Decal Location - HT115 .............................. 8 Hydraulics
Auxiliary Hydraulics ............................. 118
Engine Components BFB Hydraulics .................................... 106
Engine - Deere - Tier 2 .............................. 14 BFB Valve ........................................... 108
Engine Mount - Rear ................................. 34 Case Drain - Ground Drive ......................... 126
Engine Service - Deere - Tier 2 ..................... 16 Ground Drive Hydraulics ...................... 124
Engine Support - Rear .............................. 18 Hi/Low Ground Drive ........................... 116
Fuel Tank - Begins.................................... 32 Hydraulic Control Valve ........................ 132
Fuel Tank - Ends ....................................... 30 Hydraulic Cylinder (2x1.25x8) .................. 134
Muffler and Air Filter ............................... 20 Hydraulic Cylinder (3x1.75x8) .................. 136
Muffler Guard Kit ..................................... 22 Hydraulic Filter - Tier 2 ........................... 122
Muffler Support ....................................... 24 Hydraulic Filter Guard .......................... 130
Radiator Mount Kit ................................... 36 Hydraulic Pump Attach Hydraulic ......... 120
Radiator/Oil Cooler - Tier 2......................... 26 Motor Shift/Park Brake Hydraulic - Begins 112
Motor Shift/Park Brake Hydraulic - Ends . 114
Frame Components Park Brake - Ground Drive ......................... 128
Backfill Blade Assembly ........................... 42 Pump Drive Hydraulics ........................ 110
Battery Box ............................................. 82
BFB Cylinder Guard ................................ 40 Electrical
Cab Heater Assembly ............................. 92 *See technical supplement for further
Canopy and Light Kit ............................... 90 electrical information .......... #053-139
Component Mounting .............................. 84
Console ................................................... 70 Miscellaneous
Counterweight/Grille - Begins ..................... 46 Bolt/Nut Torque Chart ........................... 142
Counterweight/Grille - Ends ....................... 44 Filters .................................................... 146
Engine Enclosure .................................... 48 Optional Kits .......................................... 146
Fenders & Covers ................................... 76 Parts Manual Change Request ............ 147
Frame Mount .......................................... 50 Reaplacement O-Ring Chart ................ 145
Ground Drive Hydraulic Mount ................ 56 Related Publications ............................. 146
Hydraulic Tank ........................................ 80 Warranty Registration .......................... 150
ROPS ..................................................... 88
Seat Platform .......................................... 72
Seat Swivel and Base ............................. 74
Skid Plate ................................................ 54
Sound Blankets ....................................... 86
Tape Dispenser ...................................... 94
Track Frame Mount.................................. 52
Track Group - Rubber ................................. 58
Track Group - Steel .................................... 60
Track Guide - Front .................................... 62
Track Guide - Middle .................................. 64
Track Repair Parts - Steel .......................... 66
Track Scraper .......................................... 68
Control Components
Attachment Control .............................. 100
BFB Control ........................................... 98
Joystick Control ................................... 102
ID0135101
6
7
DECALS
ID0135069
8
DECAL LOCATION
HT115
TEST PORTS 20
18
2
19
9
11 3
46
37 8
30 40
43
22
26
24
24 5
32 22 22
38
24 14
12
21
A 809-414
9
DECAL LOCATION
HT115
15
16
17
41
44
23
10
22 27
24
34
35
22 24
26 22
22 36
24 31
43
A 809-414
10
DECAL LOCATION
HT115
4
13 25
39 45
29 33
42
INSIDE OF BATTERY DOOR
28
BATTERY
1
A 809-414
11
DECAL LOCATION
HT115
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
275-938 DECAL KIT - HT115
1 273-016 1 SOUND POWER 11 SEE FOOT NOTE 1
2 273-100 1 BFB FUNCTIONS OPTION; SEE FOOT NOTE 2
3 273-146 1 NOTICE ADD COOLANT
4 273-197 1 OVERHEAD CONSOLE OPTION; SEE FOOT NOTE 3
5 273-246 1 RIGID LOGO PLACARD
6 273-267 2 DITCH WITCH BATTERY
7 273-292 1 FRAME NOSE CASTING WEIGHT
8 273-452 1 NOTICE COOLANT
9 273-457 1 DIAGNOSTIC GAUGE & CONNECTION
10 273-448 1 CAN MULTIPORT MODULE
11 273-459 1 NOTICE EXPLOSION POSSIBLE
12 273-460 1 PREHEAT RELAY/SOLENOID
13 273-475 1 NOTICE-READ MANUAL
14 273-505 1 HT115 LUBE CHART
15 273-506 1 HT115 FUSE PANEL
16 273-507 1 HT115 RELAY PANEL
17 273-508 1 HT115 TEST PORT LOCATIONS
18 273-509 1 AUTO TRACK/GROUND SPEED
19 273-510 1 AUTOTRACK JOYSTICK OVERLAY
20 273-511 1 HT115 TEST PORTS
21 274-206 1 STARTING FLUID HAZARD ALERT
22 274-318 8 TIE DOWN LOCATION
23 274-375 1 MASTER DISCONNECT SWITCH
24 274-442 6 LIFT LOCATION
25 274-724 1 ONE CALL NOTIFICATION
26 274-482 2 WARNING SINGLE OPERATOR
27 275-023 1 OIL LEVEL
28 275-033 1 NOTICE ELECTRICAL SYSTEM
29 275-070 1 WARNING RUNAWAY
30 275-120 1 RESERVOIR (THF)
31 275-148 1 FUEL TANK (DIESEL)
32 275-203 1 BATTERY
33 275-303 1 WARNING ROLLOVER
34 275-400 1 NOTICE OIL LEVEL
35 275-497 1 OIL DRAIN-ID
36 700-062 1 DIESEL FUEL CAP
37 700-063 1 HYDRAULIC OIL CAP
38 700-064 1 POWER BEYOND/RETURN/PRESSURE
39 700-125 1 ENGINE OVERRIDE/REEL CARRIER
40 700-155 1 HT115 MODEL ID RT
41 700-156 1 HT115 MODEL ID LT
42 700-157 1 HT115 MIDDLE OVERLAY
43 700-158 2 STACKED DITCH WITCH LOGOTYPE
44 700-159 1 AUXILIARY OVERLAY
45 700-160 1 HORN/PARKING BRAKE/IGNITION
46 700-194 1 THROTTLE
FOOTNOTES
1. NOT PART OF KIT.
2. NOT PART OF KIT. SEE BACKFILL BLADE KIT 104-083.
3. NOT PART OF KIT. SEE LIGHT KIT 601-329.
A 809-414
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
DEERE ENGINE (TIER 2)
19
27 25
21 24 23
28
18 24
12 11
16
1
9
8
13
32
31
26 30 33
22 39
24
19
4 36
29
35
5
4 38
17
14 24 34
10
20
37
2 15
3
15 ID0036210
15
DEERE ENGINE (TIER 2)
REF PART
1. 194-370 1 ENGINE 4045TF275115I JD OBSOLETE
2. 154-324 1 CAP (10OF)
3. 149-624 1 BK S/O COUPLER (10O-10H)
4. 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
5. 116-044 AR BULK HOSE (5/8", SOLD PER 1") USE 1 @ 5.75"
6. 153-160 1 S/O COUPER (18M-10H45)
7. 215-1203 1 SENDER, OIL PRESSURE (0-80PSI) SD SEE FOOTNOTE 1
8. 217-565 1 TEMPERATURE SENDER 100 - 280 F
9. 217-247 1 WATER TEMPERATURE ADAPTER
10. 107-009 1 FLG LK SCREW (M12-1.75 X 25MM)
11. 106-396 1 WASHER (M10, HARDENED)
12. 184-427 1 BOSS
13. 156-241 2 STREET ELBOW (02N-02NF90)
14. 159-625 1 FUEL FILTER HOSE (06O)
15. 106-989 2 FLG LK SCREW (M8-1.25 X 35mm)
16. 106-527 2 SCREW (M14-2.00 X 50mm)
17. 310-599 1 MOUNT
18. 178-358 1 SLEEVE
19. 107-002 2 FLG LK SCREW (M10-1.50 X 30mm)
20. 106-386 2 FLG LOCKNUT (M8-1.25)
21. 156-277 1 COMPRESSION NUT (05T)
22. 323-634 1 FILTER MOUNT
23. 194-478 - ENGINE OIL FILTER
24. 106-124 1 SCREW (M10-1.50 X 110mm)
25. 315-543 1 FILTER MOUNT
26. 106-382 4 FLG LK SCREW (M10-1.5 X 20mm)
27. 156-275 1 TUBE CONNECTOR (04H-05T)
28. 156-276 1 FERRULE (05T)
29. 323-365 1 FILTER MOUNT SUPPORT
30. 106-545 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
31. 105-475 2 WASHER (1/2")
32. 106-336 2 SCREW (M12-1.75 X 90mm)
33. 107-001 4 FLG LK SCREW (M10-1.50 X 25mm)
34. 106-266 4 FLG NUT (M10-1.50)
35. 107-723 2 SCREW (M16-2.00 X 70mm, SOC)
36. 106-643 2 SCREW (M16-2.00 X 25mm, SOC)
37. 106-709 2 FLG LK NUT (M12-1.75)
38. 116-946 2 ENGINE SHOCK MOUNT POSITION METAL FACE TO FRAME BOTTOM
39. 337-369 1 FRONT ENGINE BRACKET
NOT SHOWN:
FOOTNOTES:
1. THE PRESSURE SENDER 215-1203 IS CONNECTED TO THE GAUGE DISPLAY AND THE PRESSURE SENSOR 213-083 (NOT
SHOWN) IS CONNECTED TO THE ENGINE ECU.
NOTE:
REF #2 THRU #29 ARE SUPPLIED WITH ENGINE (194-370).
15 ID0036210
16
DEERE ENGINE SERVICE TIER 2
11
7
8
10 9
09 ID0029275
17
DEERE ENGINE SERVICE TIER 2
REF PART
1. 194-370 - ENGINE 4045TF275115I JD OBSOLETE
2. 194-478 1 ENGINE OIL FILTER
499-944 - OIL FILTER SEAL RING
3. 171-010 1 FAN BELT
4. 217-451 1 ALTERNATOR 95 AMP (REMAN)
5. 194-442 1 FAN SPACER
6. 194-394 1 22.5 DIA PULLER FAN
7. 106-090 4 LOCK WASHER (M10)
8. 106-206 4 SCREW (M10-1.50 X 90mm)
9. 194-492 1 PRIMARY FUEL FILTER ELEMENT
10. 194-498 1 SECONDARY FUEL FILTER
11. 215-1203 1 SENDER, OIL PRESSURE (0-80PSI) SD SEE FOOTNOTE 1
NOT SHOWN:
054-087 1 JOHN DEERE TIER II OPER MANUAL
194-254 1 STARTER
194-501 1 THERMOSTAT
165-883 1 GASKET, THERMOSTAT
213-080 2 WHEEL SPEED SENSOR
213-081 1 COOLANT TEMPERATURE SENSOR
213-082 1 ENGINE HEAD TEMPERATURE SENSOR
159-586 - SPEED SENSOR O-RING
213-083 1 OIL PRESSURE SENSOR SEE FOOTNOTE 1
213-085 1 DIODE HARNESS
FOOTNOTES
1. THE PRESSURE SENDER 215-1203 IS CONNECTED TO THE GAUGE DISPLAY AND THE PRESSURE SENSOR 213-083 (NOT SHOWN) IS CONNECTED TO THE
ENGINE ECU.
NOTE:
09 ID0029275
18
19
20
21
22
MUFFLER GUARD KIT (RT/HT115 & RT95)
2 1
5
3
5
6
C 808-758
23
MUFFLER GUARD KIT (RT/HT115 & RT95)
REF PART
191-308 MUFFLER GUARD KIT (RT115) INCLUDES REF. NO.'S 2 & 3
1 194-201 1 MUFFLER
2 320-491 1 MUFFLER GUARD
3 111-136 2 MOUNTING CLAMP INCLUDES REF. NO.'S 5, 6 & 7 SEE FOOTNOTE 1
4 196-351 1 EXHAUST TUBE (4" X 12")
5 105-823 6 FLG LK BOLT (5/16-NC X 3/4")
6 105-562 2 FLG BOLT (5/16-NC X 1-3/4")
7 105-003 2 FLG LOCKNUT (5/16-NC)
FOOTNOTES
1. MOUNTING CLAMP NEEDS TO BE SHAPED TO FIT MUFFLER..
NOTE:
C 808-758
24
MUFFLER SUPPORT
RT115 - RT95H - HT115
4
25
23
3 24 27
26
6 13 28
10 9
29 29
30
5
2
11 29
5 7 W/ AIR CONDITIONING
12
14
15
8
1 16
17
18
20 21 22
21
19
TIER 1
07 ID0002135
25
MUFFLER SUPPORT
RT115 - RT95H - HT115
REF PART
191-368 MUFFLER SUPPORT KIT INCLUDES REF NO.,S 2, 5, 7 - 11 & 14
1 194-370 1 ENGINE ASSY OBSOLETE, EXHAUST ELBOW AND FAN MOUNT NOT PART OF KIT
2 320-494 1 FRONT SUPPORT
3 194-201 1 MUFFLER NOT PART OF KIT
4 196-351 1 EXHAUST TUBE (4" X 12") NOT PART OF KIT
5 106-719 2 CLIP NUT (3/8-NC)
6 105-003 2 FLG LOCKNUT (5/16-NC) INCLUDED WITH MOUNTING CLAMP 111-136
7 105-827 4 FLG LK BOLT (3/8-NC X 1-1/4")
8 107-001 4 FLG LK SCREW (M10-1.50 X 25MM)
9 320-932 1 MUFFLER MOUNT PLATE
10 111-136 2 MOUNTING CLAMP SHAPE TO FIT MUFFLER
11 105-873 2 FLG LK BOLT (5/16-NC X 1")
12 105-823 4 FLG LK BOLT (5/16-NC X 3/4") INCLUDED WITH MOUNTING CLAMP 111-136
13 105-562 2 FLG BOLT (5/16-NC X 1-3/4") INCLUDED WITH MOUNTING CLAMP 111-136
14 116-461 1 BULK EDGE (3/8", SOLD PER FT) USE 12"
15 325-634 1 RADIATOR MOUNT SEE FOOTNOTE 2
16 115-704 1 BULK EDGE (1/4", SOLD PER 1") USE 1 @ 7"
191-428 AIR INTAKE CONVERSION KIT INCL'S REF. NO'S 17-22 & SEE FOOTNOTE 1
17 320-175 1 INLET MOUNT
18 320-738 1 RIGHT SIDE PANEL W/ AIR INTAKE
19 117-978 1 BULK EDGE(3/16 W/ 1" BULB)
20 194-121 1 AIR CLEANER ASSEMBLY
21 110-170 2 WORM CLAMP (4-1/8" TO 5")
22 117-852 1 INTAKE ELBOW (4.5")
190-1181 - MUFFLER AND COMPRESSOR MOUNT FOR UNITS WITH AIR CONDITIONING
23 300-1576 1 MUFFLER AND COMPRESSOR MOUNT
24 320-932 1 MUFFLER MOUNT PLATE
25 111-136 2 MOUNTING CLAMP
26 106-719 2 CLIP NUT (3/8-NC)
27 105-866 2 FLG LK BOLT (5/16-NC X 1.250")
28 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4")
29 107-001 5 FLG LK SCREW (M10-1.50 X 25MM)
30 116-461 12 BULK EDGE (3/8", SOLD PER FT)
FOOTNOTES:
1. 191-428 AIR-INTAKE CONVERSION KIT ONLY USED ON RT115 TIER 1 UNITS.
2. REF #15 (325-634) FOR USE ON RT115/HT115 ONLY. SEE PAGE ENTITLED "RADIATOR/OIL COOLER (TIER 2) FOR REFERANCE.
NOTE:
07 ID0002135
26
RADIATOR/OIL COOLER (TIER 2)

26
10
12
34 45
12
22 10
35
49 20 36
7
28
22 22
24 14
9 22
28
22 50 29 33 32
3 34 27
40
42 33
39 13
1 31
23 4
16 30
25 51 19
19 41
17
37
9 43
16 15 13 16
9
51 52 6 54
9 47
6 8
18
53 19 16 6
38 5
16
11
11
16
16 2
17
44
48 21
11
46
21
14 ID0021179
27
REF PART
1. 194-374 1 RADIATOR/OIL COOLER TIER 2 RTH
2. 362-973 2 FAN SHROUD HALF (RT115)
3. 184-317 4 ENGINE MOUNT SPACER
4. 117-864 1 UPPER RADIATOR HOSE
5. 117-862 1 LOWER RADIATOR HOSE
6. 116-128 4 SHOCK MOUNT
7. 318-956 1 FRONT SUPPORT
8. 325-634 1 RADIATOR MOUNT
9. 105-118 10 WASHER (3/8")
10. 107-135 2 CLIP NUT (M8-1.25)
11. 107-001 8 FLG LK SCREW (M10-1.50 X 25mm)
12. 106-992 2 FLG LK SCREW (M8-1.25 X 25mm)
13. 110-134 4 WORM CLAMP (2.062" TO 2.750")
14. 116-108 AR BULK HOSE (5/16", SOLD PER 1") USE 1 @ 24"
15. 106-998 2 FLG LK SCREW (M10-1.50 X 70mm)
16. 106-266 16 FLG NUT (M10-1.50)
17. 106-999 14 FLG LK SCREW (M10-1.50 X 20mm)
18. 319-729 1 BARRIER
19. 116-421 AR BULK EDGE (1/8", SOLD PER 1') 45", SEE FOOTNOTE 3
20. 106-497 4 FLG SCREW (M10-1.50 X 35mm)
21. 116-107 AR BULK STRIP (1.2", SOLD PER 1") USE 2 @ 12"
22. 110-249 5 WORM CLAMP (1/4" X 5/8")
23. 107-002 4 FLG LK SCREW (M10-1.50 X 30mm)
24. 364-638 1 PRESSURE TANK
25. 117-937 1 AIR BARRIER
26. 111-084 1 RADIATOR CAP (16 PSI)
27. 106-386 1 FLG LOCKNUT (M8-1.25)
28. 155-162 2 S/O COUPLER (04N-05H)
29. 514-285 1 S/O COUPLER (08N-10H90)
30. 153-160 1 S/O COUPLER (18M-10H45) SEE FOOTNOTE 1
32. 115-286 1 REDUCER (08N-1/4-NF) SEE FOOTNOTE 2
33. 110-217 2 WORM CLAMP (7/16" TO 1")
34. 155-164 2 S/O COUPLER (04N-05H90)
NOT SHOWN:
FOOTNOTES:
1. CONNECTS INTO ENGINE WATER PUMP

2. CONNECTS INTO ENGINE CYLINDER HEAD
3. REF 19 (116-421) USES THREE PIECES 15" LONG.
NOTE:
14 ID0021179
28
REF PART
37. 502-046 1 GROMMET (3/4")
38. 179-608 2 SPACER
39. 106-380 4 FLG LK SCREW (M8-1.25 X 16mm)
40. 110-333 1 BOLT-ON CLAMP (1")
41. 110-259 3 BOLT-ON CLAMP (.625")
42. 106-162 1 FLG SCREW(M8-1.25 X 20mm, GD8)
43. 117-819 2 FLAP
44. 117-936 1 AIR BARRIER
45. 110-549 1 SIGHT GAUGE (12N)
46. 111-134 2 BOLT CLAMP
47. 105-975 2 WASHER (3/4")
48. 105-884 6 WASHER (.531")
49. 106-997 2 FLG LK SCREW (M10-1.50 X 60MM)
50. 115-380 AR WEATHER STRIP (3/8" x 3/4")
51. 117-888 AR BULK STRIP (1/2", SOLD PER 1") USE 2 @ 12"
52. 157-429 2 HOLE PLUG (1.125")
53. 331-555 AR SHIM
54. 115-704 AR BULK EDGE (1/4", SOLD PER 1") USE 1 @ 7"
NOT SHOWN:
FOOTNOTES:
NOTE:
14 ID0021179
29
30
FUEL TANK
ENDS WITH S/N CMWHT115 P60000013 27
27
24 12
29
23
30
26
11 2 5
25 4
26
3
22 9
21 6 18 17
7
17 15 16
19
22
20
28
14
1
14
13
10
05 ID0019165
31
FUEL TANK
ENDS WITH S/N CMWHT115 P60000013
REF PART
1 364-604 1 FUEL TANK WELDMENT
2 111-052 1 HINGE
3 111-051 1 HINGE
4 364-623 1 TOOL BOX DOOR
5 117-558 1 LATCH, ADJUST LEVER (LOCKING)
6 111-021 1 BREATHER CAP (TANK)
7 105-650 8 SCREW (M4-0.70 X 10MM)
8 156-239 1 S/O SHUT-OFF (02N-05H90)
9 214-985 1 FUEL SENDER
10 115-152 1 PLUG (12N, SQ FM)
11 105-649 5 BOLT (#10-32 X .75", BUT)
12 117-671 1 ABRASION SLEEVE (1" X 12")
13 106-709 12 FLG LK NUT (M12-1.75)
14 106-387 2 FLG LOCKNUT (M10-1.50)
15 106-724 2 FLG SCREW (M10-1.50 X 25MM)
16 106-574 1 CLIP NUT (M6-1.00)
17 107-629 3 WASHER (M8)
18 107-778 2 SCREW (M8-1.25 X 30MM,BUT SOC)
19 106-386 2 FLG LOCKNUT (M8-1.25)
20 105-003 1 FLG LOCKNUT (5/16-NC)
21 111-046 1 LOCKING CAP (NON-VENTED)
22 106-632 12 FLG LK SCR (M12-1.75X35MM,SER)
23 116-325 1 GROMMET (.362")
24 156-269 1 S/O COUPLER (04H-05H90)
25 118-096 1 BULK FUEL TUBING (1/4",PER FT) USE 1 @ 12"
26 110-563 2 SPRING CLAMP (3/8")
27 110-528 4 SNAP-ON CLAMP (.531" TO .593")
28 116-108 1 BULK HOSE (5/16", SOLD PER 1") USE 1 @ 65"
29 116-108 1 BULK HOSE (5/16", SOLD PER 1") USE 1 @ 46.5"
30 194-505 1 FUEL PICKUP
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0019165
32
FUEL TANK
BEGINS WITH S/N CMWHT115 P60000014
2 2
35 1
7
4
6 12
8 13
3
10
14
10 11
3 9 21
5 18 20
3 17 19
20 19
3
15
15
34 23
24 15
20
25
15
15 23 16
15 18
15 19
22 28 16
33
32
26 30
31
16
27 29
06 ID0141524
33
FUEL TANK
BEGINS WITH S/N CMWHT115 P60000014
REF PART
1 214-985 1 FUEL SENDER
2 106-506 5 BOLT (#10-24 X 3/4")
3 110-528 4 SNAP-ON CLAMP (.531" TO .593")
6 117-671 1 ABRASION SLEEVE (1" X 12")
7 156-269 1 S/O COUPLER (04H-05H90)
8 116-325 1 GROMMET (.362")
9 156-239 1 S/O SHUT-OFF (02N-05H90)
10 110-563 2 SPRING CLAMP (3/8")
11 118-096 1 BULK FUEL TUBING (1/4",PER FT) USE 1 @ 12"
14 194-505 1 FUEL PICKUP
15 106-709 14 FLG LK NUT (M12-1.75)
17 300-1384 1 FLANGE
18 106-387 4 FLG LOCKNUT (M10-1.50)
19 106-724 4 FLG SCREW (M10-1.50 X 25MM)
20 105-003 4 FLG LOCKNUT (5/16-NC) ATTACHES COVER TO STUD ON FRAME
21 300-1401 1 FUEL TANK WELDMENT
22 106-574 1 CLIP NUT (M6-1.00)
23 107-629 3 WASHER (M8)
26 106-386 2 FLG LOCKNUT (M8-1.25)
27 300-2689 1 TOOL BOX DOOR
28 105-650 8 SCREW (M4-0.70 X 10MM)
30 111-052 1 HINGE
31 111-051 1 HINGE
32 300-1390 1 TOOL BOX
33 115-152 1 PLUG (12N, SQ FM)
34 313-911 1 LEFT AIR DEFLECTOR
35 300-2186 1 SPACER REFER TO FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SPACER (300-2186) IS USED "AS REQUIRED" DURING ASSEMBLY TO ADJUST THE SPACE BETWEEN THE TANK AND THE PLASTIC FENDER.
NOTE:
06 ID0141524
34
REAR ENGINE MOUNT
12 11
1
2 14
11 13
12
11
13 6
5 4
12
19 7 8
17 15
10 18
9
16
A 809-624
35
REAR ENGINE MOUNT
REF PART
1 323-401 1 REAR ENGINE MOUNT
2 323-545 1 LEFT MOUNT FORK
3 323-544 1 RIGHT MOUNT FORK
4 323-891 1 RELIEF VALVE MOUNT
5 323-970 1 ATTACHMENT BRACKET
6 106-386 1 FLG LOCKNUT (M8-1.25)
7 106-381 1 FLG LK SCREW (M8-1.25 X 25MM)
8 106-385 2 FLG LOCKNUT (M6-1.00)
9 107-025 2 SCREW (M6-1.00 X 50MM)
10 106-383 12 FLG LK SCREW (M10-1.50 X 30MM)
11 106-397 24 WASHER (M12, HARDENED)
12 106-333 12 SCREW (M12-1.75 X 40MM, 8.8)
13 106-031 12 LOCKNUT (M12-1.75, NLK)
14 105-993 2 FLG BOLT (5/8-NC X 4")
15 105-475 2 WASHER (1/2")
16 105-994 2 FLG LOCKNUT (5/8-NC)
17 110-332 1 BOLT-ON CLAMP (1-5/8")
18 158-681 1 RELIEF VALVE (AUXILIARY)
19 116-151 2 SHOCK MOUNT
FOOTNOTES
NOTE:
A 809-624
36
RADIATOR MOUNT KIT

HT/RT115
5
4 3
2
4
5
1
( 3 )
( 2 )
( 1 )
1:2
02 ID0156364
37
RADIATOR MOUNT KIT

HT/RT115
REF PART
1 325-634 1 RADIATOR MOUNT
2 116-128 2 SHOCK MOUNT SEE FOOTNOTE 1
3 105-975 2 WASHER (3/4") SEE FOOTNOTE 1
4 105-118 4 WASHER (3/8")
5 106-266 4 FLG NUT (M10-1.50)
6 106-997 2 FLG LK SCREW (M10-1.50 X 60MM)
7 107-001 2 FLG LK SCREW (M10-1.50 X 25MM)
NOT SHOWN:
190-1081 RADIATOR MOUNT KIT INCLUDES REF 1 THRU 7
FOOTNOTES:
1. AUXILIARY VIEW SHOWS PROPER INSTALLATION OF SHOCK MOUNT (116-128) & WASHER (105-975).
NOTE:
02 ID0156364
38
NOTES:
ID0134963
39
FRAME
COMPONENTS
ID0135068
40
41
42
BACKFILL BLADE ASSEMBLY

RT90, RT95, & RT115
35
6
36
15 4
1
27 2 OLD STYLE
26
27 4 37
26 12
38 15 OPTION
34
4
25 4 13
6 18
27
25 3 14 33
16
6 14
20 32
30
27
14 30 29
8
12 29 24 9
28 10
1
11
17 7 21
15 5
16 4
15
14 28
23 22
24
19
31
19
SEE FOOTNOTE 2
15 ID0115816
43
BACKFILL BLADE ASSEMBLY

RT90, RT95, & RT115
REF PART
1. 105-416 2 WASHER (5/8")
2. 178-572 1 PIN (1.75" X 12.75")
3. 151-057 - CYL (2.0" X 1.25" X 8.0")
4. 125-771 5 COMPOSITION BUSHING (1.25")
5. 300-7763 1 PIN SEE FOOTNOTE 2
6. 181-982 1 TAPERED INSERT (1.25")
7. 107-434 1 ROLL PIN 3/8 X 1-5/8
8. 106-164 1 FLG LK SCREW (M10-1.50 X 30mm)
9. 181-981 1 TAPERED INSERT (1")
10. 183-767 1 TAPERED PIN (25.4mm X 60mm)
11. 125-770 1 COMPOSITION BUSHING (1")
13. 331-475 1 PIVOT
15. 106-470 4 FLG SCREW (M16-2.00 X 40mm)
16. 181-975 2 TAPERED INSERT (1.75")
17. 178-584 1 TAPERED PIN (1.750" X 13.90")
18. 183-768 1 TAPERED PIN (44.4mm X 205mm)
19. 308-921 1 LIFT ARM
20. 151-070 - CYL (3" X 1.75" X 8")
21. 300-8635 1 LOW ANGLE BACKFILL BLADE, 80" SEE FOOTNOTE 1
22. 151-202 - CYL (2" X 1" X 3.38")
23. 178-532 1 PIN (1.750" X 7.000")
24. 314-104 2 TILT BLADE RETAINER
25. 178-394 2 TAPERED PIN (1.250" X 4.250")
26. 105-475 2 WASHER (1/2")
27. 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4")
28. 106-012 6 FLANGE BOLT (5/8-NC X 3")
29. 309-138 2 RETAINER
30. 106-383 2 FLG LK SCREW (M10-1.50 X 30mm)
31. 331-751 1 80" CUTTING EDGE
32. 322-360 2 FITTING GUARD (3.0" CYL) OPTION
33. 106-330 4 SCREW (M8-1.25 X 70mm) OPTION
34. 106-386 4 FLG LOCKNUT (M8-1.25) OPTION
35. 105-1187 2 SCREW (M10-1.5 X 35mm) USE LOCTITE 242
36. 105-1188 2 TAPERED PIN (1.250" X 2.560")
37. 107-537 2 SCREW (M10-1.5 X 20mm) USE LOCTITE 242
38. 300-8460 2 TAB PIN (1.250" X 2.57")
NOT SHOWN:
FOOTNOTES:
1. BACKFILL BLADE 300-4321 IS SUPERSEDED BY 300-8635 ON RT90, RT95, AND RT115.
RT95M BEGINS WITH S/N CMWRT95MJ90000296
RT95H BEGINS WITH S/N CMWRT95HK90000364
RT115 BEGINS WITH S/N CMWR15T3K90000130
2. EARLIER MODELS USE P/N 183-766 TAPERED PIN (31.7mm X 90MM) WITH 106-469 FLG SCREW (M12-1.75 X 30mm)
NOTE:
15 ID0115816
44
COUNTERWEIGHT / GRILLE
ENDS WITH SERIAL NUMBER (SEE NOTES)
3
2
12
4
7 15
6
7
1 16
13
9
14
5
11
2
10
4
3 8
6
SEE FOOTNOTE 2
TRACTOR FRAME
1 CROSSMEMBER
TRACTOR
FRAME
E 808-579
45
COUNTERWEIGHT / GRILLE
ENDS WITH SERAIL NUMBER (SEE NOTES)
REF PART
1. 106-633 6 SCREW (M20-2.5 X 130mm) SEE FOOTNOTE 1, 3 & 4
2. 106-665 6 LOCKNUT (M20-2.50, 10.9) SEE FOOTNOTE 4
3. 375-370 1 CASTING (FRAME NOSE) SEE FOOTNOTE 3
4. 327-389 2 CLAMP BAR SEE FOOTNOTE 2 & 4
5. 313-825 2 GRILLE SEE FOOTNOTE 4
6. 118-400 2 SHIM (.075")
7. 117-386 2 EXTENSION SPRING
8. 308-723 2 SCREEN
9. 106-987 2 FLG LK SCREW (M6-1.00 X 16mm)
10. 178-873 2 SCREEN RETAINER
11. 106-574 2 CLIP NUT(M6-1.00)
12. 320-729 - FRONT HOOD SUPPORT
13. 106-385 1 FLG LOCKNUT (M6-1.00)
14. 306-609 1 HIGH FREQUENCY HORN
15. 106-161 1 FLG SCREW (M6-1.00 X 20MM)
16. 214-971 1 FRAME HARNESS
FOOTNOTES
1- TORQUE BOLT TO 350 FT/LB (475 N/m)
2- INSTALL REF #4 (327-389) WITH THICK EDGE TO FRAME.
3- REFER TO NOSE CASTING INSTALLATION INSTRUCTIONS 051-420.
4- 104-186, BOLT AND SHIM KIT, INCLUDES 1,2,4 & 6.
NOTE:
1. HT115 ENDS WITH S/N 5Z0675
2. RT115 ENDS WITH S/N 5Z0676
E 808-579
46
COUNTERWEIGHT/GRILLE
BEGINS WITH S/N 5Z0677.
1
10
2
3
5
3
14 4 9
5 8 6
10
13 3
4
2 2 7
15 17
12
16
17
11
17
17
SEE FOOTNOTE 2
A 809-967
47
COUNTERWEIGHT/GRILLE
BEGINS WITH S/N 5Z0677.
REF PART
1 375-457 1 NOSE CASTING
2 106-626 6 SCREW (M20-2.50 X 120MM, 10.9) SEE FOOTNOTE 1,2 & 3
3 106-665 6 LOCKNUT (M20-2.50, 10.9)
5 307-531 2 CLAMP BAR
6 313-825 2 GRILLE
7 178-873 2 SCREEN RETAINER
8 106-574 2 CLIP NUT (M6-1.00)
9 106-987 2 FLG LK SCREW (M6-1.00 X 16MM)
10 117-386 2 EXTENSION SPRING
11 308-723 2 SCREEN
12 320-729 1 FRONT HOOD SUPPORT
13 306-609 1 HIGH FREQUENCY HORN
14 106-385 1 FLG LOCKNUT (M6-1.00)
15 106-161 1 FLG SCREW (M6-1.00 X 20MM)
16 214-971 1 FRAME HARNESS
17 329-358 4 SHIM SEE FOOTNOTE 2
NOT SHOWN
FOOTNOTES
1. TORQUE BOLT TO 350 ft/lbs.
2. USE SHIMS (REF #17) WHEN MOUNTING NEW CAST NOSE (375-457) ONTO TRACTOR FRAME BEFORE S/N 5Z0676.
3. REFER TO NOSE CASTING INSTALLATION INSTRUCTIONS 051-420 FOR CORRECT TORQUE SEQUENCE.
NOTE
A 809-967
48
ENGINE ENCLOSURE
12 7
6 27
1
19
21 5 31
16
20 24
28 8
8 30
25 23
32
15
14 13
2 11 16
12
17 26
18
22 4 9
10
4
3
29
08 ID0032205
49
ENGINE ENCLOSURE
REF PART
191-227 SIDE PANEL LOCK KIT INCLUDES REF #'S 23,24 & 25.
1. 307-463 1 LEFT SIDE PANEL
2. 320-738 1 RIGHT SIDE PANEL W/ AIR INTAKE
3. 106-081 2 SCREW (M10-1.50 X
4. 106-387 8 FLG LOCKNUT (M10-1.50)
5. 319-808 1 MID HOOD
6. 214-979 1 PREHEAT SOLENOID
7. 310-716 1 FIREWALL
111-043 9 INSULATION STUD
117-341 1 SOUND INSULATION
8. 211-087 1 BATTERY JUMPER TERMINALS (RED)
9. 117-344 AR BULK EDGE (3/16", SOLD PER 1') USE 2 @ 25"
10. 110-681 4 DRAW LATCH
12. 107-001 7 FLG LK SCREW (M10-1.50 X 25mm)
13. 117-978 AR BULK EDGE (3/16 W/ 1" BULB)(FT) USE 18"
14. 107-003 8 FLG LK SCREW (M12-1.75 X 35mm)
15. 106-709 8 FLG LK NUT (M12-1.75)
16. 106-558 5 CLIP NUT (M10-1.50)
17. 106-048 8 LOCKNUT (#10-24)
18. 106-408 8 BOLT (#10-24 X 1-1/4",SOC,
21. 217-819 1 BATTERY DISCONNECT SWITCH INCLUDES HARDWARE
22. 106-725 2 SCREW (M10-1.50 X 65mm, SOC)
23. 194-345 2 LOCK CABLE
24. 318-523 2 LOCK BRACKET
25. 110-348 4 POP RIVET(3/16" X .664")
26. 320-729 1 FRONT HOOD SUPPORT
27. 106-379 2 FLG LK SCREW (M6-1.00 X 20mm)
28. 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9)
29. 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2")
30. 325-791 1 HOOD CAP
31. 106-313 2 POP RIVET (1/8" X 3/8" ALUM)
32. 115-686 2 BULK EDGE (5/32", SOLD PER 1") 5-1/2" EACH
NOT SHOWN:
FOOTNOTES:
NOTE:
08 ID0032205
50
FRAME MOUNT
1
A 809-261
51
FRAME MOUNT
REF PART
1 105-973 8 BOLT (1-NC X 9")
2 324-506 4 MOUNT BAR
3 105-919 8 ID0011312.par
FOOTNOTES
NOTE:
A 809-261
52
TRACK FRAME MOUNT
1
2
A 809-262
53
TRACK FRAME MOUNT
REF PART
1 107-127 16 SCREW (M20-2.50 X 80MM, 10.9)
2 106-356 16 FLG NUT (M20-2.50, 10.9)
3 323-498 1 REAR CROSSMEMBER
4 323-499 1 FRONT CROSSMEMBER
FOOTNOTES
NOTE:
A 809-262
54
SKID PLATE
2 1
02 ID0018822
55
SKID PLATE
REF PART
1 323-507 1 SKID PLATE
2 106-164 7 FLG LK SCREW (M10-1.50 X 30MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0018822
56
GROUND DRIVE HYDRAULIC MOUNT
3
2
1
5
02 ID0018823
57
GROUND DRIVE HYDRAULIC MOUNT
REF PART
1 324-475 1 COVER
2 324-476 1 COVER
3 106-806 8 FLG LK SCREW (M12-1.75 X 25MM)
4 323-504 2 COVER
5 106-382 8 FLG LK SCREW (M10-1.50 X 20MM)
6 106-471 4 FLG SCREW (M16-2.00 X 30MM)
7 324-474 1 COVER MOUNT
8 324-473 1 COVER MOUNT
9 116-259 2 BULK EDGE (1/2", SOLD PER FT) QTY 1-1/2 FEET, AND EACH PIECE IS 9" LONG
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0018823
58
TRACK GROUP (RUBBER)
17 4
11
10 7
1
22
5
15
6
13 11
16
21 12
20 13
8
2
1 9
18 15 14
19
HT115 RUBBER TRACK
ROCK GUARD KIT
P/N 190-1273
3
LEFT MOTOR ORIENTATION DETAIL RIGHT MOTOR ORIENTATION DETAIL

09 ID0018654
59
TRACK GROUP (RUBBER)
REF PART
1 324-956 7 TRACK ROLLER (MACHINED)
2 324-955 1 TRACK ROLLER
4 106-335 32 SCREW (M12-1.75 X 70MM) USE LOCTITE 242 OR EQUIVALENT
5 166-535 1 GEARBOX & DRIVE PLANETARY
6 141-770 1 SPROCKET, 23 TOOTH
7 106-345 20 SCREW (M20-2.50 X 50MM) USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 4
8 324-960 1 IDLER SEE FOOTNOTE 3, SPRING NOT SHOWN
9 349-004 1 RUBBER TRACK (450MM,88P,71MM)
11 108-165 22 SCREW (M20-2.50 X 40MM, SOC) TORQUE TO 500 FT-LBS, USE LOCTITE 242 OR EQU & SEE FOOTNOTE 4
12 324-574 2 RECOIL STOP BAR SEE FOOTNOTE 2
13 349-324 2 COVER
14 349-330 1 COVER
15 106-382 6 FLG LK SCREW (M10-1.50 X 20MM)
16 323-472 1 LEFT ROLLER FRAME 323-473 RIGHT ROLLER FRAME
17 159-722 1 HYDRAULIC MOTOR
18 349-949 7 BELT RETAINER
19 106-117 14 SCREW (M12-1.75 X 80MM, SOC) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 95 FT-LBS
20 500-1342 2 SEAL SEE FOOTNOTE 5
21 500-1343 1 LUBRICANT NIPPLE SEE FOOTNOTE 5
22 500-1361 1 O-RING SEE FOOTNOTE 6
NOT SHOWN:
FOOTNOTES:
1. USE 115-258 (COUPLER) FOR TRACK TENSION ADJUSTMENTS, INCLUDED IN SHIP KIT.
2. COMPRESS IDLER SPRING UNTIL RECOIL STOP BAR ARE ABLE TO BE INSERTED IN WINDOW ON TRACK FRAME.
3. SERVICE PARTS: 115-023 SEAL WASHER (M17); 115-022 VALVE ZERK (M16-1.50)
4. THE CHANGING OF SCREW QUANTITIES ENDS WITH S/N 5Z0334 & BEGINS WITH S/N 5Z0443.
5. REF. #20, AND #21 ARE PART OF A SERVICE KIT #190-1192 FOR FRONT IDLER.
6. SERVICE PART ONLY. THE O-RING IS ALREADY ON NEW MOTORS, AND IT IS ALSO INCLUDED IN KIT #500-577.
NOTE:
1. TO REDUCE TRACK TENSION, RELEASE GREASE FROM CYLINDER BY LOOSENING FITTING WITH 1 1/16 INCH (27MM) WRENCH
09 ID0018654
60
TRACK GROUP (STEEL)
17 16
5 15
8 7
3
2 4
1 14
6 19 1
9 1
10 2
18
8
11 3
12
12
FOOTNOTE 9
FOOTNOTE 8
2 1
3
FOOTNOTE 7
13
11 ID0018893
61
TRACK GROUP (STEEL)
REF PART
1 324-955 8 TRACK ROLLER
3 106-335 32 SCREW (M12-1.75 X 70MM) USE LOCTITE 242 OR EQUIVALENT
4 166-535 1 GEARBOX & DRIVE PLANETARY
5 106-345 20 SCREW (M20-2.50 X 50MM) USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 4
6 324-960 1 IDLER SEE FOOTNOTE 3, SPRING NOT SHOWN
8 108-165 22 SCREW (M20-2.50 X 40MM, SOC) TORQUE TO 500 FT-LBS, USE LOCTITE 242 OR EQU & SEE FOOTNOTE 4
9 323-505 2 RECOIL STOP BAR
10 349-324 1 COVER
11 349-330 1 COVER
12 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
13 305-869 1 STEEL TRACK 600mm
14 141-769 1 SPROCKET (5.515" A21)
15 323-472 1 LEFT ROLLER FRAME 323-473 RIGHT ROLLER FRAME
16 500-1361 1 O-RING
17 159-722 1 HYDRAULIC MOTOR SEE FOOTNOTE 6
18 500-1342 2 SEAL SEE FOOTNOTE 5
19 500-1343 1 LUBRICANT NIPPLE SEE FOOTNOTE 5
FOOTNOTES:
1. USE 115-258 (COUPLER) FOR TRACK TENSION ADJUSTMENTS, INCLUDED IN SHIP KIT.
2. COMPRESS IDLER SPRING UNTIL RECOIL STOP BAR ARE ABLE TO BE INSERTED IN WINDOW ON TRACK FRAME.
3. SERVICE PARTS: 115-023 SEAL WASHER KIT (M17); 115-022 VALVE ZERK (M16-1.50)
4. THE CHANGING OF SCREW QUANTITIES ENDS WITH S/N 5Z0334 & BEGINS WITH S/N 5Z0443.
5. REF #24, AND #25 ARE PART OF A SERVICE KIT #190-1192 FOR FRONT IDLER.
6. SERIVCE PART ONLY. THE O-RING IS ALREADY ON NEW MOTORS, AND IT IS ALSO INCLUDED IN KIT #500-577.
7. STREET PAD KIT 191-402 INCLUDES 176X BOLT 105-302, 176X LOCK WASHER 105-385 & 88X RUBBER GROUSER PAD 118-291.
8. REFER TO "FRONT TRACK GUIDE" ID0181271 FOR MORE INFORMATION & HARDWARE LISTING FOR INSTALLING FRONT TRACK GUIDES.
9. REFER TO "MIDDLE TRACK GUIDE" ID0181272 FOR MORE INFORMATION & HARDWARE LISTING FOR INSTALLING MIDDLE TRACK GUIDES.
NOTE:
1. TO REDUCE TRACK TENSION, RELEASE GREASE FROM CYLINDER BY LOOSENING FITTING WITH 1 1/16 INCH (27 MM) WRENCH
11 ID0018893
62
FRONT TRACK GUIDE

HT115
10 4
2
5
9
7
3 8
6
04 ID0181271
63
FRONT TRACK GUIDE

HT115
REF PART
1 300-4860 1 GUIDE BRACE
2 300-4861 2 FRONT GUUIDE
3 105-794 8 WASHER (M12)
4 105-159 2 CAM WASHER (1/2")
5 300-4859 2 GUIDE WEAR BAR
6 105-273 8 SCREW (M12-1.75 X 30MM) TORQUE 72 FT-LB. SEE FOOTNOTE #1
8 107-521 8 SCREW (M12-1.75 X 20MM) SEE FOOTNOTE #1
9 105-1177 2 BOLT (1/2-UNC X 8.0" GR. 8)
10 105-833 1 FLG LOCKNUT (1/2-NC) TORQUR NUT 180 FT-LBS. SEE FOOTNOTE #2
NOT SHOWN:
FOOTNOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT.
2 APPLY LOCTITE 262 OR EQUIVALENT
NOTE:
04 ID0181271
64
MIDDLE TRACK GUIDE

HT115
10
5
7
11 8
6 3
04 ID0181272
65
MIDDLE TRACK GUIDE

HT115
REF PART
1 300-4860 2 GUIDE BRACE
2 300-4862 2 MIDDLE GUIDE
3 177-001 2 SPACER BAR
4 105-159 4 CAM WASHER (1/2")
5 324-991 3 WEAR BAR
6 105-273 8 SCREW (M12-1.75 X 30MM) TORQUE 72 FT-LBS / SEE FOOTNOTE #1
8 107-521 8 SCREW (M12-1.75 X 20MM) SEE FOOTNOTE #1
9 105-1177 4 BOLT (1/2-UNC X 8.0" GR. 8)
10 105-833 1 FLG LOCKNUT (1/2-NC) TORQUE NUT 180 FT-LBS SEE FOOTNOTE #2
11 105-794 3 WASHER (M12)
NOT SHOWN:
FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT
NOTE:
04 ID0181272
66
STEEL TRACK REPAIR PARTS

HT115
19
3
6 7 1 18
10 21
11 2
12 4
14
8
9
5
16
13
26
17 15
23 20
25 24
27 22
29
28 30
03 ID0192777
67
STEEL TRACK REPAIR PARTS

HT115
REF PART
1 324-960 1 IDLER INCLUDES ITEMS 2 THRU 17.
2 500-1526 1 TRACK SPRING PLATE
3 500-1525 1 TRACK SPRING
4 500-1524 1 TRACK TENSION GREASE CYLINDER
5 500-1343 1 LUBRICANT NIPPLE SEE FOOTNOTE 1.
6 500-1342 2 SEAL SEE FOOTNOTE 1.
7 105-1242 1 SCREW (M16-1.5 X 20MM)
8 106-614 2 SCREW (M16-2.00 X 120MM, 10.9)
9 105-385 2 LOCK WASHER (5/8")
10 500-1523 1 TRACK IDLER SHELL
11 500-1522 2 TRACK IDLER BRONZE BUSHING
12 500-1521 1 TRACK IDLER FILL/CHECK PLUG
13 500-1520 1 TRACK IDLER SHAFT
14 500-1519 2 TRACK IDLER RUBBER SEAL
15 500-1518 2 TRACK IDLER FRICTION SEAL GROUP
16 500-1517 2 TRACK IDLER SLIDING PLATE
17 105-1243 2 ROLL PIN (10MM X 60MM)
18 305-869 1 STEEL TRACK 600mm INCLUDES ITEMS 19 THRU 22.
19 108-122 176 GROUSER SHOE SCREW
20 108-123 176 GROUSER SHOE NUT
21 500-1514 44 GROUSER SHOE
22 500-1527 1 TRACK LINK ASSEMBLY INCLUDES ITEMS 23 THRU 30.
23 500-1513 44 TRACK RH LINK
24 500-1512 44 TRACK LH LINK
25 500-1511 43 TRACK BUSHING
26 370-505 43 TRACK PIN
27 500-1510 86 TRACK PIN POLYURETHANE SEAL
28 370-504 1 TRACK MASTER BUSHING
29 370-506 1 TRACK MASTER PIN
30 500-1507 2 TRACK MASTER BUSHING SPACER
NOT SHOWN:
FOOTNOTES:
1. INCLUDED IN 190-1192, GREASE CYLINDER REPAIR KIT.
NOTE:
03 ID0192777
68
TRACK SCRAPER
HT115
3
4
2
4
SEE NOTE 1 ON
TEXT PAGE
3
3
1
5
5
3
4 3
01 ID0169917
69
TRACK SCRAPER
HT115
REF PART
1 300-1750 1 SCRAPER RIGHT REFER TO FOOTNOTE 1
2 300-1751 1 SCRAPER LEFT REFER TO FOOTNOTE 1
3 106-399 24 WASHER (M20, HARDENED) REFER TO FOOTNOTE 1
4 105-625 12 SCREW (M20-2.50 X 80MM) REFER TO FOOTNOTE 1
5 106-374 12 HEX NUT (M20-2.50, 10.9) ZP REFER TO FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SCRAPER KIT 190-1164 INCLUDES REF NUMBER 1 THRU 5.
NOTE:
1. THE FOUR (4) BOLTS THAT ALIGN WITH THE CLEARANCE HOLES IN THE SCRAPERS "ARE NOT" TO BE REMOVED TO INSTALL THE SCRAPERS.
LEAVE THEM TIGHT TO SECURE THE ATTACHMENT WHILE THE SCRAPERS ARE ATTACHED WITH THE BOLTS, NUTS & WASHERS THAT COME
WITH KIT 190-1164.
01 ID0169917
70
71
72
SEAT PLATFORM
HT115
14
26 16
15
27 29
12 1 2
12 14
28
20
8 19 16
1 13
3 27 29
21
4
7 12
28
6
5
24 11
30
17
25
22
18 10
9
23
22
03 ID0040516
73
SEAT PLATFORM
HT115
REF PART
1. 117-924 1 SEAT BELT SET W/5.75" TONGUE
117-925 - SEAT BELT TONGUE (5.75")
2. 117-429 1 SEAT
115-445 REPLACEMENT SEAT
115-428 ADJUSTABLE TRACK
3. 184-252 2 BUSHING (.562" X 1" X .590")
4. 106-333 2 SCREW (M12-1.75 X 40mm, 8.8)
5. 106-031 2 LOCKNUT (M12-1.75, NLK)
6. 115-430 2 SEAT BELT TETHER
7. 105-267 4 CUP WASHER (5/16")
8. 309-431 1 RIGHT SEAT CONSOLE
9. 314-594 1 SEAT BASE
10. 105-273 2 SCREW (M12-1.75 X 30mm)
11. 305-649 - LEFT SEAT CONSOLE
12. 107-312 20 SCREW (M6-1.00 X 25mm, BUT SOC)
13. 324-662 1 LOWER ARMREST BRACKET
14. 117-314 2 ARMREST
15. 309-294 1 LOWER ARMREST BRACKET
16. 106-159 4 FLG SCREW (1/4-NC X 3/4")
17. 105-876 2 SCREW (M10-1.50 X 35mm)
18. 105-089 4 LOCKNUT (5/16-NC)
19. 324-661 1 UPPER ARMREST BRACKET
20. 313-411 1 Y-GATE USED WITH COMBO ATTACHMENT
316-479 1 PLOW GATE USED WITH PLOW ATTACHMENT
21. 106-391 2 WASHER (M12)
22. 107-001 8 FLG LK SCREW (M10-1.50 X 25mm)
23. 106-387 2 FLG LOCKNUT (M10-1.50)
24. 215-1107 1 SEAT SWITCH
25. 309-227 1 CONTROL LEVER FRAME
26. 313-707 1 UPPER ARMREST BRACKET
27. 107-702 2 CARRIAGE BOLT (3/8-NC x 3/4")
28. 107-698 2 DOWEL PIN (.375 X .500)
29. 110-383 2 KNOB (3/8-NC, BLACK)
30. 106-168 2 FLG LK BOLT (1/4-NC X 3/4") SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT.
NOTE:
03 ID0040516
74
SEAT SWIVEL AND BASE
20
21
19
3
16
4 17
10
15
13
14
18
12
6
7
22 8
11
7
8
13 ID0034153
75
SEAT SWIVEL AND BASE
REF PART
1 107-528 1 PN10 SLOTTED NUT SEE FOOTNOTE 2
2 106-522 1 WASHER (2-1/16")
3 106-385 1 FLG LOCKNUT (M6-1.00)
4 308-895 1 LEVER
5 110-178 2 PLUG (7/8")
6 306-844 1 SEAT BASE
322-986 1 SEAT BASE FOR TIER 2 RT90 & RT115
324-729 1 SEAT BASE FOR HT115
300-8537 1 SEAT BASE SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5
7 106-992 9 FLG LK SCREW (M8-1.25 X 25mm) SEE FOOTNOTE 1
8 107-135 13 CLIP NUT (M8-1.25)
9 117-816 1 COMPRESSION SPRING
10 179-382 1 SHIM (.020)
11 115-662 1 GROMMET EDGE (3/16" X 12.7")
12 110-383 1 KNOB (3/8-NC, BLACK)
13 308-879 1 SWIVEL
14 106-559 1 SCREW (M12-1.75 X 25mm)
15 117-301 1 SWIVEL DISK (7" UHMW) SEE FOOTNOTE 3
16 107-582 1 SHLD BOLT (3/8" X 1/4", 5/16-NC) SEE FOOTNOTE 1
17 115-645 1 COMPRESSION SPRING
18 106-121 1 STUD BOLT (3/8-NC X 1-1/2")
19 106-986 1 FLG LK SCREW (M6-1.00 X 12mm)
20 107-606 1 TANG LOCK WASHER (2")
21 105-095 1 WASHER (1/4")
22 300-8446 1 ACCESS PANEL SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5
NOT SHOWN:
FOOTNOTES:
2. TORQUE SPANNER NUT TO PREVENT ROTATION, THEN REVERSE DIRECTION AND LOOSEN 1/8 OF A TURN.
3. NO LUBRICANT ON ITEM #15
4. SEAT BASE 300-8537, ACCESS PANEL 300-8446 MUST BE USED TOGETHER.
BEGINS WITH SERIAL NUMBERS; RT95ME90000274 RT95HJ90000351 RT115T3T90000125.
5. USE 2X 106-264 FOR RETAINING 300-8446 TO 300-8537 IF WELDNUTS ARE PRESENT.
BEGINS WITH SERIAL NUMBERS; RT95HP90000380 RT95ME90000291 R15T3L90000135.
NOTE:
13 ID0034153
76
FENDERS AND COVERS

HT115 TIER 2
38 51
46
47 34
37
48 22 52
50 46 45
44 36 6
40
43 10
49 30 21 5
41 35 17 19
33
26
42
22 15 18
19
27 31
7 18
54 57
12 23
3
11 11 20
20 12
13 56 20
25 1
12
56 25 12
20 16 32
56 16
12 13
16 2 25
12
9 55
4
53
11
11
24 11
56
8 12
20
12 6 28
14
16
39
29
12
06 ID0092969
77
FENDERS AND COVERS

HT115 TIER 2
REF PART
1. 319-746 1 REAR PANEL W/O AC DUCT
319-745 1 REAR PANEL W/ AC DUCT
2. 324-651 1 LEFT FENDER
3. 324-650 1 RIGHT FENDER
4. 324-623 1 ACCESS PLATE
5. 105-662 4 NUT (#4-40)
6. 322-871 1 TDM COVER
7. 110-854 1 SWITCH ACTUATOR GUARD SEE FOOTNOTE 1
8. 324-566 1 FLOOR PLATE
9. 107-461 1 LOCKING LATCH
10. 120-085 4 ADJUSTABLE LOUVER (23-0005)
11. 107-778 24 SCREW (M8-1.25 X 30mm,BUT SOC)
12. 107-135 36 CLIP NUT (M8-1.25)
13. 306-796 5 TAB
14. 309-816 2 STRAP
15. 217-762 1 ROCKER SWITCH (SPDT) SEE FOOTNOTE 1
16. 106-992 8 FLG LK SCREW (M8-1.25 X 25mm)
17. 307-644 1 COVER
18. 107-358 10 WELLNUT (M4-0.7 X 12.67mm LG)
19. 107-580 10 SCREW (M4-0.70 X 16mm,BUT SOC)
20. 107-629 19 WASHER (M8)
21. 107-269 4 SCREW (#4-40 X 3/4 ", PAN)
22. 106-640 6 SCREW (M6-1.00 X 20mm, BUT. SOC.) SEE FOOTNOTE 4
23. 106-574 5 CLIP NUT (M6-1.00)
24. 306-795 1 TAB
25. 309-434 4 TAB
26. 106-385 2 FLG LOCKNUT (M6-1.00)
27. 362-823 1 COVER SEE FOOTNOTE 2
28. 117-360 2 GRAB HANDLE
29. 309-847 1 FUEL SENDER COVER
30. 106-155 20 SCREW (#4-40 X 5/8", PAN PLPS)
31. 120-084 4 HOSE ADAPTER (23-0048)
32. 120-123 1 HOSE ADAPTER (23-0090)
33. 107-744 2 WASHER (M6)
34. 106-724 2 FLG SCREW (M10-1.50 X 25mm)
35. 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9)
36. 320-680 1 J-BOX MOUNT PLATE
37. 110-590 1 KNOB (3/8-NC, ORANGE)
38. 105-085 2 LOCKNUT (1/4-NC)
39. 106-992 4 FLG LK SCREW (M8-1.25 X 25mm)
FOOTNOTES:
1) 1 REQUIRED WITH REEL WINDER
2) 1 REQUIRED PER FOLLOWING OPTION NOT USED: REEL WINDER
3) 1 REQUIRED W/O BACKFILL BLADE KIT
4) 7 REQUIRED WITH BACKFILL BLADE KIT
5) BEGINS WITH S/N CMW HT115J70000047.
6) CAN DIAGNOSTIC TOOL 260-1062 - NOT SHOWN - BEGINS WITH S/N CMW HT115J70000047.
06 ID0092969
78
FENDERS AND COVERS

HT115 TIER 2
REF PART
40. 111-067 1 EXPANSION PLUG SEE FOOTNOTES 5 & 6
41. 217-304 1 THROTTLE SENSOR
42. 319-498 1 THROTTLE BRACKET
43. 105-815 2 BOLT (#10-24 X 1", PAN SLT)
44. 179-554 1 THROTTLE PIVOT PIN
45. 106-598 1 WASHER (9/16", HARDENED)
46. 107-529 2 WASHER (1.250", UHMW)
47. 105-118 1 WASHER (3/8")
48. 105-805 1 BELLEVILLE WASHER (3/8")
49. 105-287 1 LOCKNUT (3/8-NC)
50. 117-342 1 ROD
51. 213-061 1 CAN MULTIPORT MODULE
52. 505-070 2 BOLT (1/4-NC X 2", SOC)
53. 116-458 AR BULK TUBING (3/8",SOLD PER 1") USE 1 @ .75"
54. 324-753 1 BFB COVER SEE FOOTNOTE 3
55. 108-156 8 WASHER (5/16")
56. 106-163 6 FLG SCREW (M8-1.25 X 30MM)
57. 105-1549 7 SCREW (M6-1.00 X 20MM)
FOOTNOTES:
06 ID0092969
79
80
HYDRAULIC TANK
14
1
10
4
3
11
3
5
9
4
2
13 3
12 7
8
04 ID0019108
81
HYDRAULIC TANK
REF PART
2 149-829 1 1" SEAL WASHER
3 106-709 7 FLG LK NUT (M12-1.75)
5 157-987 1 S/O COUPLER (20S-16H90, 04NF)
6 154-276 1 CONNECTOR (04O-08S90)
7 155-194 1 REDUCER (20S-12SF)
8 155-197 1 REDUCER (12S-16H45) SEE FOOTNOTE 1
9 154-318 1 BRANCH TEE (10S-10O-10O)
10 364-671 1 HYDRAULIC TANK
11 364-171 1 SIGHT GAUGE
12 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE)
13 149-398 1 DRAIN PLUG (1" W/.375 ORF)
NOT SHOWN:
FOOTNOTES:
1. REFER TO "PUMP DRIVE HYDRAULICS" REF #34, FOR DESTINATION OF THIS FITTING.
NOTE:
04 ID0019108
82
BATTERY BOX 11
11
10
6 11
10
11
12 10
11
4
5 11
13
14
19
12
3 16 15
2 8
24 22 26
18 19
7 8 21
7
8 27
19
20 8
20
8
9 10
23 1
9 22 9
10 10
9
10
25 17
07 ID0019226
83
BATTERY BOX
REF PART
1 323-637 1 STEP AND BATTERY BOX SEE FOOTNOTE 1
2 111-002 1 LIFT-OFF HINGE (OFF-SET)
3 105-617 1 LIFT-OFF HINGE (OFF-SET)
4 323-657 1 DOOR
6 324-505 1 FRONT COVER, BATTERY BOX SEE FOOTNOTE 1
7 107-004 2 FLG LK SCREW (M12-1.75 X 45MM)
8 106-709 9 FLG LK NUT (M12-1.75)
10 106-386 11 FLG LOCKNUT (M8-1.25)
11 106-991 9 FLG LK SCREW (M8-1.25 X 20MM)
12 106-228 8 SCREW (M5-0.80 X 10MM)
13 106-999 1 FLG LK SCREW (M10-1.50 X 20MM)
14 105-832 1 FLG LOCKNUT (1/4-NC)
15 213-104 2 BATTERY (12V, 875CCA)
16 322-951 1 BATTERY HOLD DOWN
17 179-799 1 J-HOOK
18 324-717 1 STOP
19 106-387 3 FLG LOCKNUT (M10-1.50)
20 106-724 2 FLG SCREW (M10-1.50 X 25MM)
21 106-574 1 CLIP NUT (M6-1.00)
22 107-629 3 WASHER (M8)
25 107-221 1 SCREW (M12-1.75X20MM, CSK SOC)
26 313-910 1 RIGHT AIR DEFLECTOR
27 105-003 1 FLG LOCKNUT (5/16-NC) ATTACHES COVER TO STUD ON FRAME
NOT SHOWN:
FOOTNOTES:
1. REPLACE WITH 3001-9350. REQUIRES 300-8089 & 300-9373 AND MODIFICATION TO RIGHT DECK.
NOTE:
07 ID0019226
84
COMPONENT MOUNTING
5 4
2
3
04 ID0018034
85
COMPONENT MOUNTING
REF PART
1 107-859 2 NUT, LOCK, #6-32, NYLON INSERT
2 215-1011 1 BUSSBAR (MAIN FUSE HOLDER)
3 215-1009 1 MAIN FUSE HOLDER BASE
4 215-1010 1 MAIN FUSE HOLDER COVER
5 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0018034
86
87
88
ROPS
20
3
5
4
8
6
7
1
21
14
13 16
10
14 9 13
13
15 11
13
16
13 13
12 12
17
19
18
C 809-510
89
ROPS
REF PART
1 327-817 1 ROPS
2 159-919 1 PLUG (1 3/8" SPLIT BUSHING)
3 159-958 2 PLUG (3/4")
4 318-588 1 MANUAL COMPARTMENT
5 110-348 4 POP RIVET (3/16" X .664")
6 324-921 1 COVER, PLASTIC
8 106-574 4 CLIP NUT (M6-1.00)
9 324-396 1 BRACKET
10 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
11 106-386 4 FLG LOCKNUT (M8-1.25)
12 106-665 8 LOCKNUT (M20-2.50, 10.9) TORQUE NUT TO 250 FT-LBS
13 106-393 16 WASHER (M20)
14 106-798 4 SCREW (M20-2.50 X 55MM, 10.9)
15 116-421 1 BULK EDGE (1/8", SOLD PER 1')
16 106-607 4 SCREW (M20-2.50 X 50MM, 10.9)
17 118-300 1 HEADLINER
18 195-611 2 BOLT (1/2-NC X 1-1/4",CSK SOC)
19 115-038 2 RETAINER
20 159-936 4 PLUG (5/8")
21 159-976 16 PLUG (1/4")
FOOTNOTES
NOTE:
C 809-510
90
91
92
CAB HEATER ASS'Y

RT115 / HT115 TIER 2
TO
PR
ES
SU
18
RE
TA
NK 7 17
36
19
13 39
11 12 38 16
3 6 2
3 30
11 20 10
15 31
K 16
RE
TA
N
9
SU
ES
PR
TO
26 23
24
40
25
1 8
11
21
29
34 28
37
35
22 27
21 32
33 14
11
4 11
04 ID0142780
93
CAB HEATER ASS'Y

RT115 / HT115 TIER 2
REF PART
191-358 A/C HEATER KIT
191-318 HEATER KIT
1. 499-802 1 MODEL EE320, HVAC, 12V SEE FOOTNOTE 1
194-439 1 HEATER SEE FOOTNOTE 1
2. 499-837 1 CONTROL PANEL, FAN-AC-HT SEE FOOTNOTE 2
3. 116-044 AR BULK HOSE (5/8" , SOLD PER 1") USE 2 @ 90"
4. 499-705 1 HEATER VALVE
5. 116-044 AR BULK HOSE (5/8" , SOLD PER 1") USE 1 @ 22"
6. 115-106 1 REDUCER (06N-04NF)
7. 499-833 4 LOUVER MOUNT, 3.1" HOLE
8. 117-344 AR BULK EDGE (3/16", SOLD PER FT) USE 1 @ 16"
9. 514-085 1 REDUCER (08N-06NF)
10. 156-260 1 STREET ELBOW (06N-06NF90)
11. 110-217 8 WORM CLAMP (7/16"TO 1")
12. 155-164 1 S/O COUPLER (04N-05H90)
13. 110-249 1 WORM CLAMP (1/4"TO 5/8")
14. 117-622 1 ABRASION SLEEVE (1.25" X 20")
15. 514-159 1 S/O TEE (10H)
16. 107-358 6 WELLNUT (M4-0.7 X 12.67mm LG)
17. 107-597 4 WASHER (M4)
18. 107-580 4 SCREW (M4-0.70 X 16mm, BUT SOC)
19. 107-852 16 SCREW (#8 X 5/8" CSK PLPS)
21. 106-992 4 FLG LK SCREW (M8-1.25 X 25mm)
22. 106-386 - FLG LOCKNUT (M8-1.25)
23. 106-640 - SCREW (M6-1.00 X 20mm, BUT SOC)
24. 106-388 - WASHER (M6)
25. 106-574 - CLIP NUT (M6-1.00)
26. 110-030 1 CABLE TIE (1/16" TO 4")
28. 106-386 4 FLG LOCKNUT (M8-1.25)
30. 155-112 1 S/O COUPLER (06N-10H)
31. 155-017 1 SERVICE TEE (06N-06NF-06NF)
32. 108-113 2 SCREW (#6-19 X 1-1/4" PLASTIC)
33. 318-811 1 VALVE BRACKET
34. 322-986 - SEAT BASE
324-729 - SEAT BASE HT115 ONLY
35. 115-662 1 GROMMET EDGE (3/16" X 12.7")
36. 319-745 1 REAR PANEL W/ AC DUCT
37. 105-814 4 FLG LOCKNUT (3/8-NC) SCREWS ONTO STUD BOLTS ON BOTTOM OF REF #1 (499-802)
38. 322-871 1 TDM COVER
39. 107-393 2 SCREW (M4-0.70 X 16mm, BX)
40. 157-333 1 HOLE PLUG (.750")
1. NOT SHOWN PARTS: 2. NOT SHOWN PARTS:

213-174 SWITCH, THERMOSTAT 499-707 BLOWER SWITCH
499-704 BLOWER MOTOR 499-708 A/C SWITCH
499-829 COIL, EVAP 499-709 WATER VALVE CONTROL
499-830 COIL, HEAT 499-838 BRACKET, CONTROL PANEL
499-831 VALVE, EXP BLOCK 499-839 DECAL CONTROLS
499-834 WIRE HARNESS 499-840 KNOB, POINTER PUSH ON
499-835 RECIRCULATION AIR FILTER 194-289 A/C HEATER KIT
499-842 HOSE, DRAIN 213-041 A/C HARNESS
499-843 FTG, DRAIN 217-826 MINI RELAY (SPDT)
499-844 CONDENSATE VALVE 255-008 REFRIGERANT (30 LB. BOTTLE)
04 ID0142780
94
TAPE DISPENSER
5 3
6
2 4
5
8
7
8
05 ID0263926
95
TAPE DISPENSER
REF PART
190-1637 - TAPE DISPENSER INCL'S REF #'S 1 THRU 8
1 301-1490 1 PLATE
2 301-1399 1 MOUNT
3 301-1491 2 RING
4 105-258 3 BOLT (3/8-NC X 3-3/4") RT80 & RT55
5 105-098 3 BOLT (3/8-NC X 3") HT/RT115 & QUAD RT45
6 105-047 3 LOCKNUT (3/8-NC)
7 301-1492 1 COLLAR
8 105-714 2 SET SCREW (3/8-NC X 1", SQ)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0263926
96
NOTES:
ID0134963
97
CONTROL
COMPONENTS
ID0135065
98
BFB BLADE CONTROLS

1
2
3
10 13
4
21 22 23 5
8 24
11 20 6
19
25
7
11
8
13
8
16 4
13
12 11
15
9
13
10
11
18
12
17
14
16 15
02 ID0235632
99
BFB BLADE CONTROLS
REF PART
1 117-345 1 CONTROL HANDLE
2 305-728 1 HANDLE ASSEMBLY
3 105-263 2 BOLT (1/4-NC X 3/4", CSK, SOC)
4 178-421 2 BUSHING
5 110-330 1 DUST BOOT
6 107-312 4 SCREW (M6-1.00 X 25MM, BUT SOC)
7 305-727 1 MOUNT ASSEMBLY
8 107-770 3 LOCKNUT (1/4-NF, NYL INSERT)
9 105-387 1 LOCKNUT (3/4-NF)
10 160-540 2 ROD END
11 105-152 4 NUT (1/4-NF)
12 179-884 2 ROD (19.44")
13 106-076 5 WASHER (1/4")
14 107-790 4 CLEVIS (1/4-NF-LH)
15 110-082 4 CLEVIS PIN (1/4 X 11/16)
16 105-508 4 COTTER PIN (3/32" X 1")
17 105-878 3 NUT (1/4-NF, LH)
18 179-885 1 ROD (17")
19 105-085 1 LOCKNUT (1/4"-NC)
20 305-724 1 LINKAGE PLATE
21 105-284 1 WASHER (3/16")
22 105-087 1 BOLT (1/4-NC X 7/8", SOC)
23 110-565 1 BALL JOINT (1/4-NF)
24 110-281 1 ROD END (1/4-NF, FM)
25 107-582 1 SHLD BOLT(3/8" X 1/4",5/16-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0235632
100
101
102
JOYSTICK CONTROL
6
6 8
4 8
4
7
2
3 9
3 1
04 ID0017977
103
JOYSTICK CONTROL
REF PART
1 305-649 1 LEFT SEAT CONSOLE
2 324-558 1 COVER
3 106-941 2 SCREW (M6-1.00 X 10MM, SOC)
4 107-635 4 NUTSERT (M4 X 0.7)
5 215-1389 1 12V DUAL AXIS JOYSTICK (EMC)
7 107-312 4 SCREW (M6-1.00 X 25MM, BUT SOC)
8 217-764 2 ROCKER SWITCH (SPDT)
9 324-548 1 JOYSTICK MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0017977
104
NOTES:
ID0134963
105
HYDRAULICS
ID0135071
106
BACKFILL BLADE HYDRAULICS

HT115
27 1
34
TILT
LIFT
LIFT 1
28
SWING 26
24 4 33
6
TILT
7 4
41
SWING 5
8
7 23
17 16 SW
33 ING
15
39
2 21 37
6 40
22 35
9 19 20
25 36 3 39 40
32 14
13 13
SW 3 38
36 14
LIF
ING
T
10 18 11
8 31
30 T
TIL
29 14 12
FOOTNOTE 2
REF. 27
FITS HERE
SWING
REF. 7
LIFT
TILT
(24) FITS HERE
REF. 7
FITS HERE REF. 6
FITS HERE
REF. 6
FITS HERE REF. 28
FITS HERE
03 ID0142995
107
BACKFILL BLADE HYDRAULICS

HT115
REF PART
1. 153-074 2 HOSE (06OFX90-88"-3000) LIFT
2. 153-968 1 HOSE (04OFX90S-82"-5000) SWING
3. 515-310 2 HOSE (04OFX45-22"-5000) SWING
4. 515-137 2 HOSE (04OFX90-90"-3000) TILT
5. 106-327 2 SCREW (M8-1.25 X 30mm)
6. 154-261 2 CONNECTOR (04O-08S)
7. 154-374 2 CONNECTOR (04O-08S, ORF)
8. 151-057 2 CYL (2.0" X 1.25" X 8.0") SEE FOOTNOTE 1
9. 154-293 1 BRANCH TEE (04S-04O-04O)
10. 154-278 1 CONNECTOR (04S-04O)
11. 151-070 1 CYL (3" X 1.75" X 8") SEE FOOTNOTE 1
12. 151-202 1 CYL (2" X 1" X 3.38") SEE FOOTNOTE 1
13. 154-342 2 CONNECTOR (06S-06O90)
14. 154-252 3 CONNECTOR (04S-04O90)
15. 307-416 1 BK BRACKET
16. 154-229 2 BK CONNECTOR (06O-06O90BK)
17. 154-355 2 BK CONNECTOR (04O-04O90BK)
18. 154-921 1 HOSE (04OFX-54"-3000-AR) TILT
19. 154-929 1 HOSE (06OFX90-19"-3000) LIFT
20. 515-221 1 HOSE (06OFX90S-28"-3000) LIFT
21. 106-386 2 FLG LOCKNUT (M8-1.25)
22. 154-316 1 RUN TEE (04S-04O-04O)
23. 153-967 1 HOSE (04OFX90S-90"-5000) SWING
24. 158-033 - HYD. CONTROL VALVE (3-SPOOL) ENDS WITH S/N 5Y0446
159-809 - HYD. CONTROL VALVE (3-SPOOL) BEGINS WITH S/N 5Y0447
27. 514-294 1 CONNECTOR (08S-06O, ORF)
28. 154-222 1 CONNECTOR (06O-08S)
29. 110-866 2 CLAMP SET (1/2") SEE FOOTNOTE 2
30. 110-958 2 BACKUP PLATE
31. 105-818 4 BOLT (1/4-NC X 1-1/2")
32. 110-332 1 BOLT-ON CLAMP (1-5/8") SEE FOOTNOTE 3
33. 105-003 2 FLG LOCKNUT (5/16-NC) SEE FOOTNOTE 3
34. 110-333 1 BOLT-ON CLAMP (1") SEE FOOTNOTE 3
38. 153-973 1 HOSE (04OFX45-54"-3000-AR) TILT
39. 154-344 2 UN RUN TEE (06OFX-06O-06O)
40. 154-326 2 CAP (06OF)
41. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 12" & SEE FOOTNOTE 4
NOT SHOWN:
FOOTNOTES:
1. REFER TO PARTS PAGE "BACKFILL BLADE ASSEMBLY" FOR CYLINDER INSTALLATION HARDWARE.
2. CLAMP SET (110-866) BOLTS ONTO WELD PLATE ON BFB LIFT ARM.
3. #110-333, 105-003 & 110-332 ATTACH TO STUD BOLTS ON FRAME PLATES.
4. USE EDGING ON FRAME WHERE HOSE'S PASS THRU.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0142995
108
BACKFILL BLADE VALVE
11
2 7
2
1
3
5
6
4 10
12
9
SEE FOOTNOTE 1
NOTE:
REFER TO AUX. HYD.
05 ID0052073
109
BACKFILL BLADE VALVE
REF PART
1. 149-851 1 HYD LINE (-10)
2. 154-298 2 CONNECTOR (10S-10O90)
3. 515-047 1 HOSE (10OFX90-22"-3000)
4 117-622 1 ABRASION SLEEVE (1.25" X 20")
5. 105-292 3 SCREW (M8-1.25 X 75mm)
6. 106-386 3 FLG LOCKNUT (M8-1.25)
7. 159-809 1 HYD. CONTROL VALVE (3-SPOOL) USE FLOAT KIT 500-2020
8. 154-939 1 HOSE (10OFX90S-50"-3000)
9. 154-362 - S/O COUPLER (10S-12H90)
10. 116-636 - BULK HOSE (3/4", SOLD PER 1') USE 1 @ 40"
11. 154-464 1 CONNECTOR (10O-10O)
12. 115-687 1 ABRASION SLEEVE(SOLD PER FOOT) USE 1 @ 35"
NOT SHOWN:
FOOTNOTES:
1. FOR BFB VALVE RETURN HOSE'S REFER TO PAGE "PUMP DRIVE HYDRAULICS"
NOTE:
05 ID0052073
110
PUMP DRIVE HYDRAULICS
39
2X SCALE
20
TO ATTACHMENT
VALVE RETURN 7
32 4
FLOW
12 11
13 11
4
FLOW
8
6 45
4 10
43
9
5 4
19
42 3
3 35 44
35 TO HYD TANK
37
18 36
21
2 38 22
1
35
FROM REAR
ATT. VALVE 28
28 25
17
40 24
23
16 41 33 29
5
15 25
24 27
26
34 44 33 30
29
4 14
30
31
WITHOUT FRONT ATTACHMENT
04 ID0153686
111
PUMP DRIVE HYDRAULICS
REF PART
1. 159-702 1 HYDRAULIC PUMP - PISTON
190-806 - SEAL KIT
500-763 - MULTIFUNCTION VALVE - RELIEF (#7)
500-764 - MULTIFUNCTION VALVE (#1)
2. 159-703 2 HYDRAULIC PUMP - PISTON
190-679 - SEAL REPAIR KIT
149-368 - HYDRAULIC VALVE
3. 155-146 2 S/O COUPLER (12S-16H90)
4. 111-027 8 T-BOLT CLAMP (1.25"-1.50")
5. 116-460 AR BULK HOSE (1", SOLD PER FT) 2 @ 11.5"
6. 154-412 1 S/O RUN TEE (12S-16H-16H)
7. 116-460 AR BULK HOSE (1", SOLD PER FT) 1 @ 19"
8. 307-535 1 RETURN MANIFOLD
9. 154-325 1 UN BR TEE (10OFX-10O-10O)
10. 154-956 1 HOSE (10OFX-12"-3000)
11. 110-353 2 WORM CLAMP (3/4" TO 1-1/2")
12. 116-636 AR BULK HOSE (3/4", SOLD PER FT) 1 @ 40" W/BACKFILL BLADE; 1 @ 3" W/O BACKFILL BLADE
13. 154-362 1 S/O COUPLER (10S-12H90) W/BACKFILL BLADE
159-980 1 HOSE BARB PLUG (-12) W/O BACKFILL BLADE
14. 155-217 1 S/O BR TEE (16S-16H-24H)
15. 116-460 AR BULK HOSE (1", SOLD PER FT) 1 @ 12"
16. 149-908 1 RUN TEE (16S-16H-16H)
17. 159-876 1 HOSE (04OFX90-21"-7350)
18. 154-220 6 CONNECTOR (04O-06S)
19. 154-934 1 HOSE (04OFX45-18"-3000)
20. 323-891 1 RELIEF VALVE MOUNT
21. 159-147 1 QDC ADAPTER (02-06S)
22. 306-459 - RADIATOR/OIL COOLER
23. 155-184 1 PLUG (16S)
24. 105-003 2 FLG LOCKNUT (5/16-NC) SEE FOOTNOTE 1
25. 110-333 2 BOLT-ON CLAMP (1") SEE FOOTNOTE 1
27. 154-915 1 HOSE (10OFX-70"-3000)
28. 157-343 2 HOSE (10OFX90S-120"-3000)
29. 154-324 4 CAP (10OF)
30. 153-984 3 BK RUN TEE (10O-10O-10OL)
31. 149-821 1 HYD LINE (-10) W/O FRONT ATTACHMENT
32. 154-332 1 PLUG (10O)
34. 116-460 AR BULK HOSE (1", SOLD PER FT) USE 1 @ 17"
35. 515-448 4 HOSE (04OFX90-26"-7350)
36. 154-230 1 BRANCH TEE (06S-04O-04O)
37. 159-156 1 QDC ADAPTER (02-04OF)
38. 159-148 1 DUST CAP (1/8")
39. 155-260 8 BK QDC ADAPTER (02-04OBK)
40. 155-222 1 REDUCER (16S-12SF)
41. 154-361 1 S/O BR TEE (12S-16H-16H)
42. 154-255 1 UNION (04O-04OFX90)
43. 115-687 AR ABRASION SLEEVE(SOLD PER FOOT) 1 @ 5"
44. 515-665 1 HOSE (04OFX90-34"-7350)
45. 154-702 1 HOSE (04OFX-30"-3000)
FOOTNOTES
1. #110-333 & #105-003 ATTACH TO STUD BOLTS ON LEFT FRAME PLATE.
NOTE
04 ID0153686
112
MOTOR SHIFT/PARK BRAKE HYDRAULICS

BEGINS WITH S/N: CMW HT115 C50000001
11
10
9 CHARGE PORT
ATT. PUMP
5 8
7 LEFT BRAKE
3
8 RIGHT BRAKE
4
LFT. G.D. MOTOR
4 RGT. G.D. MOTOR
1
12 2 15
RETURN
16
14
13
02 ID0142760
113

BEGINS WITH S/N: CMW HT115 C50000001
REF PART
1 157-246 1 MANIFOLD (2-SP)
2 329-172 1 BRACKET PART OF KIT 190-1109
3 106-893 2 SCREW (M6-1.00 X 55MM) PART OF KIT 190-1109
4 154-403 2 CONNECTOR (04S-04O, XL)
5 154-278 1 CONNECTOR (04S-04O)
6 154-255 1 UNION (04O-04OFX90)
7 154-252 1 CONNECTOR (04S-04O90)
8 154-265 2 UNION RUN TEE (04OFX-04O-04O)
9 117-324 1 ABRASION SLEEVE (1.25" X 48")
10 515-180 1 HOSE (04OFX-48"-3000)
11 154-230 1 BRANCH TEE (06S-04O-04O)
12 106-163 2 FLG SCREW (M8-1.25 X 30MM) PART OF KIT 190-1109
13 106-386 2 FLG LOCKNUT (M8-1.25) PART OF KIT 190-1109
14 106-353 2 FLG NUT (M6-1.00) PART OF KIT 190-1109
15 154-276 1 CONNECTOR (04O-08S90)
16 154-682 1 HOSE (04OFX-17"-3000)
NOT SHOWN:
190-1109 MOTOR SHIFT/PARK BRAKE KIT INCL. REF NUMBERS 2, 3, 12, 13 & 14
FOOTNOTES:
NOTE:
1. PARTS NOT PART OF KIT 190-1109 ARE THE SAME AS "ENDS WITH S/N_______." PAGE (ID0042702).
02 ID0142760
114

ENDS WITH S/N 5Z0676
PARK BRAKE
4
MOTOR SHIFT
2
S1
1
S2
11
2 P
12
5
14 6
3
14
8
7
TO GRD. DRV.
MOTOR HI/LO
7 13
TO PARK BRAKE
TO CHARGE PORT
ON ATTACHMENT PUMP
RETURN
TO HYD TANK 10
9 REFER TO
REFER TO
PUMP HYDROSTAT ASS'Y.
PUMP DRIVE
HYDROSTATIC
03 ID0042702
115

ENDS WITH S/N 5Z0676
REF PART
1. 157-246 1 MANIFOLD (2-SP)

214-491 COIL, 12V
499-446 SOLENOID (3 WAY-2 POS VALVE)
2. 306-885 3 MOUNT PLATE
3. 106-385 2 FLG LOCKNUT (M6-1.00)
4. 106-566 2 SCREW (M6-1.00 X 70mm)
5. 154-252 1 CONNECTOR (04S-04O90)
6. 515-180 1 HOSE (04OFX-48"-3000)
7. 154-265 2 UNION RUN TEE (04OFX-04O-04O)
8. 154-682 1 HOSE (04OFX-17"-3000)
9. 154-230 1 BRANCH TEE (06S-04O-04O)
10. 154-276 1 CONNECTOR (04O-08S90)
11. 154-278 1 CONNECTOR (04S-04O)
12. 154-255 1 UNION (04O-04OFX90)
14. 154-403 2 CONNECTOR (04S-04O, XL)
NOT SHOWN:
FOOTNOTES:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS
NOTE:
03 ID0042702
116
HI/LOW (GROUND DRIVE)
S1
S2
RIGHT GD DRIVE
6 MOTOR
3
4 5
1
3
LEFT GD DRIVE
MOTOR
04 ID0042703
117
HI/LOW (GROUND DRIVE)
REF PART
1. 154-252 2 CONNECTOR (04S-04O90)

2. 515-074 1 HOSE (04OFX90S-77"-3000)
3. 117-686 - ABRASION SLEEVE (1.75" X 43") SEE FOOTNOTE 1
4. 154-265 - UNION RUN TEE (04OFX-04O-04O)
5. 154-900 1 HOSE (04OFX90S-62"-3000)
6. 154-403 - CONNECTOR (04S-04O, XL)
NOT SHOWN:
FOOTNOTES:
1. ABRASION SLEEVE TO INCLUDE CASE DRAIN AND PARK BRAKE HOSES.
NOTE:
04 ID0042703
118
119
120
121
122
HYDRAULIC FILTER
HT115 TIER 3
25
7
22
32
CASE DRAIN, ATTACHMENT
CASE DRAIN
GD MOTORS
TOP
33 COOLER
RETURN FROM FRONT ATTACHMENT OUTLET
35
1 30
34
CASE DRAIN, RH GD PUMPS 13
5
4 27
24 7
TO BFB VALVE 30
RETURN TEST PORT
W
O
36
FL
16 37
23 7 21
5
TO BOTTOM OF ATT.PUMP 4
26
38
FLO 20
FL
OW
6 10 W
2 18
28 FLOW
11
14 17
15
9
13
19
28 19
7 BOTTOM
COOLER
29 7 INLET
8
12
31
CASE DRAIN, LH GD PUMP
08 ID0047605
123
HYDRAULIC FILTER
HT115 TIER 3
REF PART
1. 307-535 1 RETURN MANIFOLD
2. 105-826 3 FLG LK BOLT (3/8-NC X 1")
3. 154-331 1 PLUG (08O)
4. 105-003 2 FLG LOCKNUT (5/16-NC)
5. 105-881 2 WASHER (5/16")
6. 116-588 AR BULK HOSE (1-1/2",SOLD PER FT) USE 1 @ 19"
7. 111-027 11 T-BOLT CLAMP (1.25"-1.50")
8. 157-345 1 HYD OIL FILTER (20SF-20SF) SEE FOOTNOTE 1
153-792 FILTER ELEMENT (10 MICRON)
153-791 FILTER ELEMENT (5 MICRON) SEE FOOTNOTE 2
217-765 INDICATOR SWITCH
9. 306-862 1 BRACKET
10. 107-003 2 FLG LK SCREW (M12-1.75 X 35mm)
11. 106-709 2 FLG LK NUT (M12-1.75)
12. 153-110 1 S/O COUPLER (20S-16H45)
13. 514-088 2 S/O COUPLER (16S-16H)
14. 116-460 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 44"
15. 116-460 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 4.5"
16. 154-188 1 S/O COUPLER (16S-16H90)
17. 155-231 1 S/O BR TEE (16S-16H-16H)
18. 153-888 1 CHECK VALVE (16SF-16SF, 25 PSI)
19. 115-733 AR ABRASION SLEEVE (SOLD PER FOOT) USE 2 @ 12"
20. 110-332 1 BOLT-ON CLAMP (1-5/8")
21. 159-877 1 CROSS 16H-16H-16H-16H-04SAE
23. 155-217 1 S/O BR TEE (16S-16H-24H)
25. 149-223 1 HOSE (08OFX45-40"-3000)
26. 116-460 AR BULK HOSE (1", SOLD PER 1') USE 1 @ 4.5"
28. 111-028 2 T-BOLT CLAMP (1.75"-2.00")
29. 155-148 1 S/O COUPLER (20S-24H)
30. 108-208 2 FLG BOLT (5/16-NC X 1-1/2")
31. 116-460 AR BULK HOSE (1", SOLD PER FT) USE 1 @ 62"
32. 154-256 1 UNION (08O-08OFX90)
33. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
34. 154-326 1 CAP (06OF) USE 1 @ 15" & SEE FOOTNOTE 3
35. 515-333 1 HOSE (08OFX90-22"-3000-AR)
36. 159-154 1 QDC ADAPTER (02-04S)
37. 107-380 1 CARRIAGE BOLT(M8-1.25X30MM,BX)
38. 106-386 1 FLG LOCKNUT (M8-1.25)
NOT SHOWN:
115-687 AR ABRASION SLEEVE(SOLD PER FOOT)
FOOTNOTES:
1. 157-345 IS THE FILTER HEAD AND REGULAR ELEMENT 153-792.
2. IF THE HYDRAULIC SYSTEM IS EXPOSED TO CONTAMINATES, A NEW BREAK-IN FILTER 153-791 IS INSTALLED
FOR 50 HOURS.
3. PLACE 115-687 OVER REFERENCE 24, HOSE 116-460
NOTE:
08 ID0047605
124
125
126
127
128
PARK BRAKE (GROUND DRIVE)
RIGHT GD DRIVE
MOTOR & PLANETARY
S1
S2
3
4
2 3
LEFT GD DRIVE
MOTOR & PLANETARY
04 ID0042704
129
PARK BRAKE (GROUND DRIVE)
REF PART
1. 514-301 2 CONNECTOR (04O-M12-1.50)

2. 154-900 2 HOSE (04OFX90S-62"-3000)
3. 117-686 - ABRASION SLEEVE (1.75" X 43") SEE FOOTNOTE 1
4. 154-265 - UNION RUN TEE (04OFX-04O-04O)
5. 515-074 1 HOSE (04OFX90S-77"-3000)
6. 154-403 - CONNECTOR (04S-04O, XL)
NOT SHOWN:
FOOTNOTES:
1. ABRASION SLEEVE TO INCLUDE CASE DRAIN AND HI/LOW HOSES.
NOTE:
04 ID0042704
130
HYDRAULIC FILTER GUARD
8 3
5
7
3
3
A 808-782
131
HYDRAULIC FILTER GUARD
REF PART
1 322-662 1 HYD FILTER GUARD

2 157-345 1 FILTER HEAD REFER TO FOOTNOTE 1
3 107-003 5 FLG LK SCREW (M12-1.75 X 35MM) REFER TO FOOTNOTE 1
4 149-624 1 BK S/O COUPLER (10O-10H) REFER TO FOOTNOTE 1
5 306-862 1 BRACKET REFER TO FOOTNOTE 1
6 153-792 1 FILTER ELEMENT (10 MICRON) REFER TO FOOTNOTE 1
7 106-709 2 FLG LK NUT (M12-1.75) REFER TO FOOTNOTE 1
8 105-826 3 FLG LK BOLT (3/8-NC X 1") REFER TO FOOTNOTE 1
FOOTNOTES
1. FOR MORE DETAILS ON REF NO.'S 2 THRU 8 REFER TO PARTS PAGE "HYDRAULIC FILTER".
NOTE:
HYDRAULIC FILTER GUARD KIT #191-342 CONSIST OF 1X REF #1 AND 3X REF #3.
A 808-782
132
HYDRAULIC CONTROL VALVE

3 SPOOL UPPER VALVE
1 8
11
13
12
10 9
4
5 3
07 ID0114909
133
HYDRAULIC CONTROL VALVE

3 SPOOL UPPER VALVE
REF PART
1. 158-033 1 HYD CONTROL VALVE (3-SPOOL) ENDS WITH S/N_______. OBSOLETE
159-809 1 HYD CONTROL VALVE (3-SPOOL) BEGINS WITH S/N_________. USE FLOAT KIT 500-2020
2. 500-933 3 LOAD CHECK PLUG KIT
3. 599-278 1 NR PLUG KIT
4. 500-935 1 FLOAT POSITIONER KIT
5. 191-149 1 PLUG SEAL KIT
6. 500-934 2 SPOOL POSITIONER KIT
7. 191-153 3 SPOOL BOOT KIT
8. 191-157 1 POWER BEYOND SLEEVE
9. 191-151 6 SPOOL LIP SEAL KIT
10. 155-179 1 PLUG (10S, SOC)
11. 154-384 1 PLUG (06S)
12. 599-279 2 WORK PORT NR PLUG KIT
13. 500-928 2 SEAL REPAIR KIT
NOT SHOWN:
FOOTNOTES:
1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED,
FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.
NOTE:
07 ID0114909
134
135
136
137
138
NOTES:
ID0134963
139
ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
ID0134878
140
NOTES:
ID0134963
141
MISCELLANEOUS
ID0135063
142
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped
VS02 ID0053384
143
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
144
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
VS02 ID0053384
145
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
146
HT115
Related Publications
Component Ass’y P/N
Model:
HT115 ................ Parts Manual ......................................................... ............ 053-481
HT115 ................ Operators Manual .................................................. ............ 054-126
HT115 ................. Repair Guide (Service Manual) .............................. ................ N/A
HT115 ................ Technical Supplement ........................................... ............ 053-139
Engine:
John Deere ......... Operators Manual - 4045TF275 ...................... 194-370 .... 054-087
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................... 194-121
Element (primary) .............................................................................. 194-147
Element (secondary) .......................................................................... 194-148
Oil Filter Element (spin-on) - John Deere .......................................................... 194-478
Fuel Filter Element (slip-on) - ............................................................................ 155-941
Primary Filter Sediment Bowl ........................................................................... 194-493
Primary Fuel Filter Element-John Deere .......................................................... 194-492
Secondary Fuel Filter Element – John Deere ................................................... 194-498
Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 153-792
Element (1-1/2-UNF, spin-on, Break-In) .............................................. 153-791
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052
VER.02 ID0127009
147
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
Your Name: _____________________________ Position: _____________________________
Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
 Text  Graphics  Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
148
149
ID0040564
150
ID0135281

HT115 Parts Manual

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This manual contains information concerning the following models:

Description and specifications in this book were current at publication. However,

Instructions on recommended equipment use and maintenance are in the Operator’s

Keep the following in mind when ordering ProTech replacement parts:

8/6/2010, Rev-B 800-001

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

INSIDE OF BATTERY DOOR

DEERE ENGINE (TIER 2)

DEERE ENGINE (TIER 2)

DEERE ENGINE SERVICE TIER 2

DEERE ENGINE SERVICE TIER 2

MUFFLER GUARD KIT (RT/HT115 & RT95)

MUFFLER GUARD KIT (RT/HT115 & RT95)

RADIATOR/OIL COOLER (TIER 2)

RADIATOR/OIL COOLER (TIER 2)

1. CONNECTS INTO ENGINE WATER PUMP

RADIATOR/OIL COOLER (TIER 2)

REAR ENGINE MOUNT

REAR ENGINE MOUNT

RADIATOR MOUNT KIT

RADIATOR MOUNT KIT

190-1081 RADIATOR MOUNT KIT INCLUDES REF 1 THRU 7

BACKFILL BLADE ASSEMBLY

BACKFILL BLADE ASSEMBLY

TRACK FRAME MOUNT

TRACK FRAME MOUNT

GROUND DRIVE HYDRAULIC MOUNT

GROUND DRIVE HYDRAULIC MOUNT

TRACK GROUP (RUBBER)

LEFT MOTOR ORIENTATION DETAIL RIGHT MOTOR ORIENTATION DETAIL

TRACK GROUP (RUBBER)

TRACK GROUP (STEEL)

TRACK GROUP (STEEL)

FRONT TRACK GUIDE

FRONT TRACK GUIDE

MIDDLE TRACK GUIDE

MIDDLE TRACK GUIDE

STEEL TRACK REPAIR PARTS

STEEL TRACK REPAIR PARTS

SEAT SWIVEL AND BASE

SEAT SWIVEL AND BASE

FENDERS AND COVERS

FENDERS AND COVERS

FENDERS AND COVERS

CAB HEATER ASS'Y

CAB HEATER ASS'Y

1. NOT SHOWN PARTS: 2. NOT SHOWN PARTS:

BFB BLADE CONTROLS

BFB BLADE CONTROLS

BACKFILL BLADE HYDRAULICS

(24) FITS HERE

BACKFILL BLADE HYDRAULICS

BACKFILL BLADE VALVE

BACKFILL BLADE VALVE

PUMP DRIVE HYDRAULICS

PUMP DRIVE HYDRAULICS

Date: _ Dealer No. (required): _______

Your Name: _ Position: _

Phone: _________ Fax: _ E-mail: __________