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    6 Week 250 Hour Forklift Maintenance Checklist Electric

    Uploaded by

    johnscuizon

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    6 Week 250 Hour Forklift Maintenance Checklist Electric

    Uploaded by

    johnscuizon
    22 views2 pages

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    22 views2 pages

    6 Week 250 Hour Forklift Maintenance Checklist Electric

    Uploaded by

    johnscuizon

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Material Handling Equipment Supplier

    New & Used Sales. Service. Parts. Rentals.


    Green Bay | Neenah | Wausau
    920-499-5181
    conger.com

    6-Week (250-Hour) Forklift Maintenance Checklist

    (for Electric Forklifts)

    Date:
    Unit Number:
    Forklift Make:
    Forklift Model:
    Forklift Serial Number:
    Hour Meter:
    Note: This checklist was adapted from Toyota’s 7FBE15-20 electric forklift operator’s manual. It is not meant to be exhaustive. Please consult the
    operator’s manual for your particular forklift before performing maintenance.

    Only trained and authorized technicians should perform service on forklifts.

    System Action Maintenance Item Complete?


    Drive unit for oil leakage and level
    Motor rotation sound
    Motor terminal for looseness
    Battery charging level
    Inspect
    Power & Drive System Battery electrolyte level
    Battery terminal for looseness
    Upper battery case of abnormalities
    Battery connector for condition and connection
    Measure Specific gravity of the battery
    Tires for debris and damage
    Rim, side ring and disc wheel for damage
    Inspect
    Wheels & Axles Front and rear wheel bearings for unusual noises and looseness
    Hub nuts for looseness
    Measure Tire tread depth
    Steering wheel for play and operation
    Steering valve for leakage
    Power steering for oil leakage and check level
    Power steering for looseness in mounting parts
    Brake pedal operation
    Steering & Brakes Inspect
    Parking brake pull margin operating force
    Parking brake effectiveness
    Braking rod and cable for operation, looseness, and damage
    Disc brakes for disk to pad clearance
    Steering valve mounting for looseness
    Fork and stopper pin condition
    Forks for wear and deformation
    Mast and lift bracket for cracks, damage, and deformation in welds
    Roller bearing looseness
    Mast and lift bracket for looseness
    Mast support metal for wear and damage
    Forks, Attachment, Mast & Inspect
    Rollers for operation, wear, and damage
    Chains
    Chain for tension, deformation and damage
    Cain anchor bolt condition
    Chain wheel for operation, wear, and damage
    Chain wheel bearing for wear
    Attachment for abnormalities and mounting condition
    Lubricate Lifting chains
    Hydraulic rod and rod end for deformation and damage
    Cylinder operation
    Hydraulic cylinders for oil leaks and damage

    Inspect
    Hydraulics (Cylinders, Pump,
    Control Valve & Levers)
    Pin and hydraulic cylinder shaft support for wear and damage
    Hydraulic cylinders for uneven movement
    Oil pump for leakage and unusual noise
    Inspect
    Hydraulic tank oil level and for leaks and contamination
    Hydraulics (Cylinders, Pump,
    Control lever linkage for operation and looseness
    Control Valve & Levers)
    Oil control valve for leakage
    Oil control valve for relief valve function
    Oil pressure piping for leaks, deformation, damage, and linkage looseness
    Hydraulic cylinder mounting for looseness and check for damage
    Replace Hydraulic return oil filter (for new trucks)
    Hydraulic cylinder natural drop and forward tilt
    Measure
    Lifting speed
    Magnetic contactor for looseness and damage
    Auxiliary contactor for contamination, contact, and abrasion
    Microswitch operation and timing
    Microswitch for damage and looseness
    Electrical System (Ignition, Inspect Directional level for operation and damage
    Starter, Wiring) Controller operation
    Fuses for looseness
    Wiring harness for deterioration and damage
    Wiring for looseness in connecting parts and taping condition
    Clean Interior controller and check for damage
    Overhead guard for cracks, damage, and deterioration
    Load backrest for cracks, deformation and damage
    All lights for operation and mounting looseness
    Horn for operation and mounting
    Turn signals (if equipped) for operation and mounting
    Instruments for operation
    Safety Devices Inspect Back-up buzzer (if equipped) for operation and mounting
    Operator presence sensing system (OPSS) function
    Seat mounting for looseness and damage
    Seat belt for damage and operation
    Seat switch for operation
    Rear view mirror (if equipped) for dirt, damage, and reflection
    Load backrest for looseness
    Notes

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