Casting to Perfection

2010 CPC (P) LTD Design – ANGLER technologies

 Company Profile

• Established in the year 1946, CPC is today a leading manufacturer & exporter of Grey
Iron / SG Iron castings & machined components

• The foundry is located in Pudukkottai and registered office at Coimbatore

• Being a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in
manufacturing of most intricate castings & machined components

• Our products can be used in wide range of diversified industry verticals including
automobile, agriculture, valves, pumps, motors & general engineering Industries

• With rich industrial experience, we supply products that are in compliance to

international standards and clients' specifications

Our Vision

• To become reliable, competitive and responsive supplier of Iron castings and

components

2010 CPC (P) LTD Design – ANGLER technologies

Our Strength

• Complex shape & size castings with close dimensional tolerance can be easily casted

• Using premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with
international quality standards

• Continual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight
helped us to deliver castings and machined components that increases productivity level besides offering better surface finish

• Periodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step ahead
of its competitors

• With no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI

2010 CPC (P) LTD Design – ANGLER technologies

Manufacturing Facilities

• The foundry is spread across a landscape of 18000 sq.mts. having build-up area of 6000 sq.mts

• CPC has a modern foundry at Pudukkottai & well equipped machine shop in Coimbatore with wide range of technically
advanced machines

• With cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with maximum
dimensional accuracy

• Around 300 employees form the backbone of CPC (P) Ltd

2010 CPC (P) LTD Design – ANGLER technologies

Pudukkottai Unit

2010 CPC (P) LTD Design – ANGLER technologies

Pudukkottai Unit

• To meet the ongoing industrial demands, CPC foundry at Pudukkottai produces 6, 000 MT of castings per annum

• With an future enhancement of additional melting capacity, our foundry is all set to produce 9, 000 MT of castings per
annum

• It is easily accessible by road, rail, air.

• It is 250 Km from Coimbatore office & 40 Km from Trichy airport

2010 CPC (P) LTD Design – ANGLER technologies

Our Team

• Our asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the
industry

• We carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many
innovative products and services

2010 CPC (P) LTD Design – ANGLER technologies

Sales

• Since inception, CPC ‘s record of high quality and better customer service
resulted in rapid growth of its business

• We have supplied 6000 MT of castings per annum, out of which 4,200 MT

of castings are supplied in machined condition

• With an export business of Rs.200 Millions to several well reputed OEM’s

across the globe including Europe, America, Australia, Canada, North Africa
and Far East, our company's yearly turnover has reached over Rs. 300
Millions

• The production capacity is likely to reach 9,000 tonnes by the year 2020
and the turn over is likely to reach Rs. 450 Millions.

2010 CPC (P) LTD Design – ANGLER technologies

Pattern Shop

• Our well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of
castings that meets the customer’s requirements

• The patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun Metal

• The pattern equipments are maintained in good condition and stored in shelves with specific identification

• Part of the operations are outsourced

• Software used in pattern development are solid modeling – Pro E, thermal analysis – Magma

2010 CPC (P) LTD Design – ANGLER technologies

Pattern Shop

2010 CPC (P) LTD Design – ANGLER technologies

Moulding & Sand Plant – Pudukottai Unit

• A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand
cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich Mixer

Moulding Sand Plant

2010 CPC (P) LTD Design – ANGLER technologies

Moulding Machine & Box details

Moulding Box Depth Weight

Grey Iron Moulds
Length Width Pattern Type Machine Type
Grades Cope mm Drag mm Min kg Max kg /Hour
mm mm

400 520 120 120 0.50 15.00 60 AL, CI Arpa 300 BMD
Simultaneous Jolt
400 520 175 175 10.00 20.00 40 AL, CI Squeeze 2 Pairs

650 650 150 150 20.00 35.00 30 AL, CI

FG 150, FG Arpa 450 BMD
220, FG 650 650 275 275 35.00 100.00 15 AL, CI Simultaneous Jolt
260, Squeeze 1 Pair
650 650 150 300 100.00 10.00 10 AL, CI
FG 300 and
Ductile Iron Arpa 900 Simultaneous
1000 800 300 350 70.00 200.00 10 AL,CI Jolt Squeeze 1 Pair

Arpa 450 Simultaneous

735 585 200 200 35.00 100.00 25 AL,CI Jolt Squeeze 1 Pair

2010 CPC (P) LTD Design – ANGLER technologies

Core Shop Facilities

• Well-equipped core shop fabricates cores in cold box and CO2

• CPC produces any complex shaped core with maximum dimensional accuracy

Type of Core Processes Limitation Quantity

CO2 CO2 Process 10 kgs & above -

Cold Box Cold Box Core Shooter 10 kgs – 20 kgs 2 Nos.

2010 CPC (P) LTD Design – ANGLER technologies

Melting Furnaces

The available melting units are:

• One 1.5 Mega Watts 2 tonnes dual track medium frequency induction
furnace

• One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction
furnace

2010 CPC (P) LTD Design – ANGLER technologies

Melting facilities

Melting facilities

Type of Unit Melt /Day Metal Type Quantity

Grey Cast Iron

Induction 35 Tons / Day 2 Nos. and 4 Crucibles
Ductile Iron

2010 CPC (P) LTD Design – ANGLER technologies

Fettling

• Fettling department is fully equipped with shot blasting facilities and all necessary auxiliaries

• It consists of one 72” dia Twin Table, one 96” dia Twin Table, hanger type Shot Blasting Machines, electrical and pneumatic
equipments .

2010 CPC (P) LTD Design – ANGLER technologies

Paint Shop

• Our well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour as
specified by the customer

2010 CPC (P) LTD Design – ANGLER technologies

Packing

• Our packing section is well equipped with facilities to do packing as per customers requirement

2010 CPC (P) LTD Design – ANGLER technologies

Machine Shop

• Fortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the castings
to the specified dimensional tolerances

• Excellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shop

• A standards room is available to calibrate all the gauges and instruments used in the operations

2010 CPC (P) LTD Design – ANGLER technologies

Machine Shop

Type Make Quantity

CNC Horizontal Machining Center Mazak, Moriseiki NH 4000 DCG 2 Nos.

Moriseiki NV 5000 A/40, Moriseiki MV Junior

CNC Vertical Machining Center 2 Nos.

CNC Drill & Tap Center Brother TC S2A high speed tapping & Leadwell 2 Nos.

CNC Horizontal Turning Center Femco, Hwacheon 2 Nos

CNC Vertical Turning Center Hwacheon, Daewoo 5 Nos

Centre Lathes HMT, MKL 3 Nos

Milling Machines 1 Vertical + 1 Horizontal 2 Nos

Drilling Machines 5 Radial + 5 Pedestal 10 Nos

Balancing Machine ABRO dynamic vertical balancing M/C 3 Nos

Cylindrical Grinding Machine HMT 1 No

Tapping Machine DESAI 1 No

2010 CPC (P) LTD Design – ANGLER technologies

Machine Shop

2010 CPC (P) LTD Design – ANGLER technologies

Machine Shop

• After the completion of machining process, the machined parts are forwarded to our in-house conveyerised paint shop where
they undergo a primer painting with heating system of any colour as specified by the customer.

• Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept
ready for dispatch.

2010 CPC (P) LTD Design – ANGLER technologies

Laboratory

• Our testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest
satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term
relationship with our clients.

Some of our testing equipments include:

• Bruker Quantron Q6- Columbus 20 Elements Spectral • Carbide Slip Gauges

Analyser,
• Rockwell Hardness Tester
• 40 Ton UTM
• Co-ordinate Measuring Machine DEA
• BHN Tester
• Image Analyser & Calibration Facilities.
• Wet Analysis Lab

• Sand Lab

• Trimos -for verifying all the gauges for their tolerances

• Profile Projector

• Sylvac - for checking the dial gauges and verniers.

2010 CPC (P) LTD Design – ANGLER technologies

Lab Photos

2010 CPC (P) LTD Design – ANGLER technologies

Gear Box Housings

2010 CPC (P) LTD Design – ANGLER technologies

Flywheel - Passengers Car

2010 CPC (P) LTD Design – ANGLER technologies

Fly Wheels – Trucks

2010 CPC (P) LTD Design – ANGLER technologies

Pulleys & Hub

2010 CPC (P) LTD Design – ANGLER technologies

Pump Parts

2010 CPC (P) LTD Design – ANGLER technologies

Pump Casting - Process Pumps

2010 CPC (P) LTD Design – ANGLER technologies

Manifolds – Tractor

2010 CPC (P) LTD Design – ANGLER technologies

Gear Box & Hydraulic Parts

2010 CPC (P) LTD Design – ANGLER technologies

Valve Parts

2010 CPC (P) LTD Design – ANGLER technologies

Sub - Assemblies

2010 CPC (P) LTD Design – ANGLER technologies

Quality Systems

• Our Quality Management System has been the cornerstone for our success in the international market

• The entire quality assurance system is based on ISO 9001:2008 standards

• Strict inspection procedures are implemented in every stage of production from raw material to end product

• We at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the
customer

• To accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every
activity of our organization in order to achieve quality

• Our Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to ensure
that all is well on the quality front

• We always welcome quality surveillance from our valued customers for continual improvements

• Maintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of
castings before dispatch guarantee quality

2010 CPC (P) LTD Design – ANGLER technologies

Quality Policy

• Our Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology,
improving productivity and focusing on the customer

• Our priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our
customers are reflected in the certifications conferred on us

• It is our continuous pursuit to excel that enables us to set standards as well as to achieve them

• Our company activities and Quality systems are accredited to a number of national and international standard quality
certificates and license as follows:

2010 CPC (P) LTD Design – ANGLER technologies

Environment Friendly Facilities

• CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the
foundry

• With a green belt, CPC is constantly thriving to be an environment friendly unit

• CPC holds requisite approvals from the state and central pollution control boards

2010 CPC (P) LTD Design – ANGLER technologies

Recognition

• Best Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai (3
Times)

• Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry men

• Best Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter

2010 CPC (P) LTD Design – ANGLER technologies

Clients

• We cater to a huge number of domestic and international customers in diversified fields

• With overwhelming response received from our esteemed clients, we manufacture better quality products and strive for
better customer service

• We have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in
both domestic and international markets

Some of our esteemed domestic customers

Customer Name Place Name of the parts manufactured

Addison and Co Ltd Chennai Tractor

Bonfiglioli Transmissions Pvt Ltd Chennai Gear Box

New Holland Fiat (India) Pvt Ltd Delhi PTO

Graziano Trasmissioni India Pvt Ltd Delhi Hydraulic

Same Deutz Fahr India Pvt Ltd Chennai Tractor

Ingersoll Rand India Ltd Ahamedabad Compressor

V S T Tillers Tractors Ltd Bangalore Tiller

Mather & Platt Pumps Ltd Pune Pump

2010 CPC (P) LTD Design – ANGLER technologies

Some of our esteemed Export customers

Customer Name Country Name of the parts manufactured

Lombardini Fabrica Italiana Motori Italy Engine

Comer Industries Italy Gear Box for Tractor implements

Rossi Motori SPA Italy Gear Box

Caprari Italy Pump

ITT Italy & USA Pump & Valve

Flowserve France, Germany, Australia & USA Pump & Valve

Wilo France, Germany & Korea Pump

Class France & Germany Tractor

Spirax France Valve

GHH Germany Compressor

Armstrong Limited Canada & UK Pump

Cornell Pump Company USA Pump

Ingersoll Rand Co USA Compressor

Mono Pumps UK, Australia & China Pump

Smadia Moroco Pump

Karui Pump
Japan

2010 CPC (P) LTD Design – ANGLER technologies

Thank you very much for your kind attention!
We look forward to working with you

Contact Us

Mr. Aditya Balasundaram Mr.S. Vijayakumar

Executive Director Manager
Email ID: [email protected] Email ID:
[email protected]