102272-00 Slimline ICL-C & MasterLink Operation Manual
102272-00 Slimline ICL-C & MasterLink Operation Manual
102272-00 Slimline ICL-C & MasterLink Operation Manual
Document: 102272-00
Release date: June 2021
1 Scope................................................................................................................ 4
2 ICL-C & MasterLink Unit .................................................................................... 5
2.1 MasterLink module connectors & control ............................................................................ 6
2.2 ICL-C module connectors ...................................................................................................... 7
3 Configuration ................................................................................................... 8
3.1 Switch on & Initial Communication ....................................................................................... 8
3.2 WebService - general ............................................................................................................ 9
3.2.1 Setup of ICL-C & MasterLink ........................................................................................................ 11
3.2.2 Communication interval .............................................................................................................. 13
3.2.3 Sample interval & Start time ....................................................................................................... 14
3.2.4 Intensive measurements ............................................................................................................. 15
3.2.5 Assigning probes/sensors/components to the ICL-C .................................................................. 16
3.2.6 Linking ER probes to your account .............................................................................................. 17
5 Installation ..................................................................................................... 28
5.1 Solar Junction Box Installation ............................................................................................ 28
5.2 Big Fink Installation ............................................................................................................. 33
5.3 Big Fink Solar Solution ......................................................................................................... 38
5.4 Battery Hat Solution ............................................................................................................ 39
• If you are a new customer or setting up a NEW account, please also provide details of a Primary
contact person for data & administration communication with MetriCorr.
1. Name & title / position
2. Email address
3. Telephone number
Once you have confirmation that the units have been assigned to the account as requested (together with
login details if you have requested a new account or user), you are ready to start.
IMPORTANT: Do not disassemble the unit. If the unit is malfunctioning, please contact MetriCorr.
Standard accessories:
- Antenna LTE with 1m wire and adhesive pad
The MasterLink module comes with a Status/control button, antenna, and Power supply connectors as
standard. Optional interface connectors are available on-demand.
A: Antenna connection
MasterLink – Specifications
The ICL-C module's endplate consists of five connectors for the ER probe connection, Line Current Sensor,
and Reference electrode to Pipe/structure measurement.
ER channel (1)
Resistance Range 150 mΩ
Repeatability 0.2 µΩ
Precision 0.4 µΩ
*The device is Off. 5 short (0.5 milliseconds) flashes per second for 5 Figure 4. LED flash indication
seconds. This signal is triggered by a short (<0.5s) push on the push-
button.
The landing page is the "ICL ER probe" page and looks like this:
Click "DATA" -> "I LCS" to show the "Line Current Section":
Click "RMU" -> "MASTERLINKS" to show the page "Your defined MasterLinks":
An overview of the columns in the" Your defined Masterlink" table above is described in Table 2 below:
Received Time (UTC) 13-Jan-2021 11:51:21 UTC time stamp of LAST communication/data transfer
Next wakeup (UTC) 13-Jan-2021 12:50:32 UTC time stamp of NEXT communication attempt
Status OK, 348 logger lines " OK" indicates that communication went well.
received " 348 logger lines received" inform amount of data received since
last communication session.
Connected Device ICL-C Indicate type of logger, in example: ICL, VL-100 or ICL-C
Serial number AT0239770 Serial number of ICL-C module
Channel 1 SN PI20304415 Serial number of connected ER probe
Channel 2 SN Pipesection 08 Serial number of Line Current Component, i.e. a pipe section.
Figure 5, you can access the setup page for the current ICL-C & MasterLink:
Click' Setup' in the column to the right:
2. Sleep(Fail) hours. If communication fails, the MasterLink try to establish communication with a
different interval. (I.e. 4 hours)
For battery operation, it is recommended to set the unit for a 4h sleep interval in case of a communication
error (Sleep (FAIL) hours), and a 24h (once daily) for normal operation (Sleep (OK) hours) in order to
preserve battery life.
The existing settings are shown under 'Latest Registration'. For a new unit this will be blank.
Installation mode.
After initial power-up, 'Installation mode' will be activated. Communication frequency will be forced
automatic to 1h. This stated will automatically be disabled after three days and returned to recommended
normal operation.
Communication frequency can configurated as desired. It is recommended to specify a 4h sleep time, in
case of a communication error (Sleep (FAIL)) and a 24h (once daily) for normal operation (Sleep (OK)) to
preserve battery life.
Start time, HH:MM (UTC) sets the time of the first sample to be measured.
Sample interval (min) sets the interval for the next sample to be measured. The unit will continue to
perform measurements with this interval until the user stops it.
The 'Latest Registration' text shows when the next measurement is currently due to occur. All
updates will be performed at this time. This can be 'forced' by physically restarting the MasterLink.
Remember to 'Save request' beforehand.
ER probes for ICL-C will always be" Connected". Only Channel 2 on an ICL-MasterLink (a different product in the Slimline series) can
be configured as" Native" via a hardware jumper inside the unit. "Connected" means that the ER probe is connected to the "Pipe"
terminal. "Native" means that the ER probe is NOT connected to the "Pipe" terminal, which is used for corrosion measurements in
free air.
As shown below, probes/sensors can be 'Disabled' from the drop-down list for both channels. Assigning a
probe/sensor/component to a channel allows the ICL-C to take readings on that channel.
The landing page will now show "Your Probe Certificate data":
DC amplitude: 20 mV
0.8V
AC amplitude: 1.18 V
Freq: 50 Hz
0.4V
20 mV
-0.0V
-0.4V
-0.8V
-1.2V
0s 5ms 10ms 15ms 20ms 25ms 30ms 35ms 40ms
V(V1:+)
Time
If the LC input voltage exceeds 1.2 V, the A/D converter will clip the signal and an error message will be
shown.
A steel pipe is used for this illustration, where the ICL-C MasterLink is placed in the center between the two
line current measuring points:
The current "I" with an arrow indicates the positive current direction.
The pipe current that results in a measured voltage of 20 mVdc across the span of the pipe (100m) is given
by:
20 𝑚𝑉
𝐼20𝑚𝑉 = = 13.8 𝐴
1.45 𝑚Ω
Note that the AC impedance will change according to the moisture content of the surrounding soil.
Figure 6." Edit a LCS certificate" page for typing in a value for DC resistance
Nominal calculations (input values for online DC resistance calculator for a steel pipe)
Span 100 m Span or length of the pipe section
Outer diameter 500 mm The diameter of the pipe section
Wall Thickness 10 mm The thickness of steel for the pipe
Specific Resistivity, ρ 1.43E-07 Ωm Specific Resistivity for the steel. Choose from the drop-down menu.
Note that you must define materials before anything shows!
Enter RLcs,DC value (Type in actual DC resistance value to be used for DC current calculation)
RLcs,DC 2 mΩ Type in actual DC resistance
Table 3. LCS certificate - parameter description
Click "Calculate" and the actual and nominal values for RLcs,DC will be shown to the right.
The online calculator takes values for currents and voltages measured both ways and sets RLcs,Dc to the
mean value between the forward and reverse measurements:
2 𝑚𝑉 2.0 𝑚𝑉
𝑅𝐿𝑐𝑠,𝐷𝐶 = ½ ∙ ( + ) = 0.976 𝑚Ω
2.0 𝐴 2.1 𝐴
Click "Calculate" and the actual and nominal values for RLcs,DC will be shown to the right.
Click "Submit" and the actual value for RLcs,DC will be submitted and used for DC current calculations.
Click "Create"
The new material will now appear in "Your defined Specific Resistivity Table" ready to be used when
defining an LCS sensor certificate, see "Figure 6." Edit a LCS certificate" page for typing in a value for DC
resistance."
Click "DATA" -> "I LCS" to view the LCS sensors linked to your account:
To view the collected data from an LCS sensor, click on its "Sensor S/N", for example "A-Pipe Section 08".
Graphs:
1. ILcs is the Line Current measurement (LC+ and LC-)
2. Edcon/Eoff is the simultaneous DC voltage measurement (Pipe – Ref)
3. Uac is the simultaneous AC voltage measurement (Pipe – Ref)
Click "Download/View Data" to view a list of each measurement, including the (Line Current AC voltage
measurement, ULcs,ac), illustrated on next page.
An overview of the columns in the" Logged data from (UTC)" table above is described in Table 4 below:
This section covers the installation of the Slimline units for different applications listed here:
The accessories required as well as the assembly are described in the relevant sections, below.
The junction box itself can be installed on a stable wooden pole, metal tube, or test station pipe such as a
big fink. The mounting should be carried out according to the mounting sketch present in Appendix 1. To
the best possible extent, it is important to mount the junction box such that it is not shadowed (in any
season) as the solar panel needs direct sun to recharge the battery effectively. A back-up battery for three
months of operation (without solar charging) at 1-hour measurement intervals and weekly uploads is
supplied with the junction box.
Once the junction box is securely mounted in place, the onsite installation/set up of the RMU can
commence.
ICL-C module
Yellow:
Reference electrode
Black:
Pipe
2. Refer to Figure 8 above: plug in the supplied pipe connection (black - Top) and the
reference electrode (yellow – Bottom) to the terminals "Pipe" and "Ref". Connect the pipe
and reference cables from the field through the terminal block indicated above.
*Important* Please follow the sequence below exactly. Failure to do so may result in damage to the solar
charge controller.
Test the charge of the battery before you head to the site. It should be above 12V. If it is not, charge the
battery with a separate lead crystal battery charger (note that the battery MUST be disconnected from the
solar charger during charging). Once charged, follow the steps below.
4. Remove the yellow tape from the connector (blue wire) and connect it to the (-) pole on
the battery.
5. Remove yellow tape from the connector (blue wire from solar panel), insert it into the solar
panel terminal marked “Panel –“ and tighten the screw terminal:
The loggers can be mounted within the test post either using factory fitted clips, or brackets depending on
the Client's preference.
Figure 10: Left: Big Fink terminals. Right: Mounting brackets and Clips for Slimline Installation in Big Finks
1. The reference electrode cable and the pipe connection(s) should be available at the top of
the Big Fink, as shown.
ER Probe Connections
(ICL module: 2 * ER probe)
(ICL-C module: 1 * ER probe)
(VL100: no ER probe)
Pipe Connection
Figure 11: Big Fink Test Station ready for installation of Slimline series: “ICL & MasterLink”.
Note that “ICL-C & MasterLink” only takes one ER probe, Pipe connection (black), Reference (Yellow) and two
wires for pipe connections for “LC+” and “LC-“.
2. ER probes: Connect the ODU connectors for the ER probe cables to the ER socket(s) on
the ICL module or ICL-C module.
3. "Pipe" & "Ref": Connect the pipe and reference electrode cables to the logger. The
connection should be made using banana plugs (depending on the existing setup, making-
off the cable ends with banana plugs before installation of the logger may be necessary).
4. LC input: Connect the two wires from the pipe to "LC+" and "LC-". The connection should
be made using banana plugs as for the "Pipe" & "Ref" terminals
5. Antenna and power cable must be connected to the MasterLink module and go through
commissioning procedure to start the logger as outlined in Section 3.
Squeeze the clips in towards the Slimline unit and insert into
1 1 the test station, pushing down such that there is room
enough for the antenna beneath the Big Fink cap, ensuring
the cables are not excessively bent or trapped between the
2
logger and the side of the test post.
7. Brackets
The logger should be lowered until the Big Fink top attached to the bracket can be correctly
seated on top of the pole. Tighten the collar nut to ensure a secure fit.
8. All additional cables should be correctly terminated on either the standard Big Fink terminal
board (in the case of the Solar Hat Solution) or on the supplied modified (flat) terminal board
in the case of the hat battery solution.
Figure 12: Big Fink Solar Hat general layout & appearance
The MetriCorr Big Fink Solar power solution requires only that the power cord is connected to the power
supply socket on the MasterLink module, as per step 5 above. Once power is connected, ensure that the
logger is ON and set up correctly (see Section 3).
Secure the hat onto the top of the pole using the terminal board/collar and twist to lock, as you would a
normal Big Fink hat, ensuring that the solar panel is facing toward the prevailing sun. There must be no
shadowing of the solar panel.
Sun 2
Bottom of Modified
Terminal board with
spade terminals
Figure 14: Big Fink Battery Hat General layout & appearance
The MetriCorr Big Fink Battery requires only that power cord connected
to connector E (Figure 2), as per step 3 above. Once power is connected,
ensure that the logger is ON and set up correctly (see Section 3).
Secure the hat onto the top of the pole using the terminal board/collar
and twist to lock, as you would a normal Big Fink hat.
1
This will display a table of all of your POT - sensors and the latest measurement values (average of the last
seven days is the default). You can use the Site, Time, and Text filters to change the probes/sensors that are
displayed. Clicking on the sensor number will display a graphical representation of the data for that
probe/sensor.
The graph appearance and the data shown can be changed by using 'Plot Settings' and downloaded as a
.jpeg etc. by clicking the three-line symbol (circled above).
Data for that probe/sensor can be downloaded in tabular form by clicking 'Download/View'.
Once a pipeline and tag have been defined, you can assign the 'Sensor Position'.
The sensor/probe's pipeline, tag and chainage will be shown in the Data table and can be filtered using the
Site, Time and Text filters described in Section 6.1.
3
1
2
Configure and enable Alerts by selecting a specific parameter
The satellite modem is mounted under the top of the cabinet and is connected to the MasterLink and
battery charger via the DIN-rail terminals + relay to the right, (internal connections only). The cabinet
shown also holds optional extra surge protection for areas with increased risk of surges from lightnings.
Typically, the best installation location will be on top of an asset, with a 360 degree view of the
sky. Because Iridium satellites are always moving, with a sensible retry strategy it is possible to
achieve good performance even with quite a restricted view of the sky.
Your satellite-connected MasterLink will appear in the “Your defined Masterlinks” list as any other
MasterLink-datalogger from Metricorr. Here, the “Subscription Category” is set to “Satellite”.
As with any other MasterLink-dataloggers from Metricorr, satellite connected MasterLinks can be
accessed on location using the Metricorr App.
The measurements transferred via satellite will provide daily measurements for monitoring to
allow for immediate action, if for example the corrosion rate has accelerated. Hourly
measurements can then be collected for example once a year using the Metricorr app to get a
more precise picture that will reveal possible interference with trains, AC power lines, etc.