BEDIA CLS 5x en
BEDIA CLS 5x en
BEDIA CLS 5x en
www.tuv-sud.com/ms-cert www.tuv-sud.com/ms-cert
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CONTENT
The company 4
General description 6
Measurable mediums . 7
Switching outputs 8
Installation instruction 9
Functionality overview 10
With cable 13
Special versions 13
Accessories 14
Technical data 16
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BEDIA
The company
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Company history at a glance
2018
to the new corporate building in Altdorf in the indus- of the classification societies
trial park near the A6.
intelligent, analog tank sensors for fuels and oils
2008
Takeover of the production for sensors from the intelligent, analog hot wire sensors for monitoring
business entit E-T-A in Altdorf oil sump fill levels
temperature sensors
Spin-off of the new BEDIA Kabel business unit from
2006
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GENERAL DESCRIPTION
Water-based liquids like coolants, AdBlue®, fresh water, waste water, bilge water and oil-based liquids like motor
oils, hydraulic oils, fuels and brake fluids can be monitored. Due to their rugged design, high IP protection classes
and a working temperature range from -40°C to 125°C (-40°F to +257°F) the BEDIA monitoring sensors are
primarily used in the following areas:
Wherever pressure switches or temperature sensors are today used as level monitoring
elements, this sensor offers the advantage of indicating a critical condition far earlier:
Temperature sensors frequently react too late, because the medium to be monitored is no longer present. The rise
in temperature is not passed on to the pick-up sensor. Pressure switches do not indicate low oil until there is a to-
tal shortage of oil and thus too late to protect the engine. The level sensor already indicates a critical filling level.
BEDIA Level Monitoring Sensors differ from float-type switches in their compact
design and their resistance to vibration:
Since they contain no mechanical moving parts, their function will not be influenced by dirt particles or other
influences. No electrical current is sent through the medium via an electrode with BEDIA sensors, an electrolysis
of the medium is not possible.
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MEASURABLE MEDIUMS
Operating principle
The function of the sensor is based on the capacitive principle. It detects the change in capacitance that occurs
when an electrode surrounded by air is immersed into a liquid medium. This change in capacitance at the
electrode of the sensor excites an oscillator. This signal is processed by a microcontroller-based evaluation
circuit which activates or deactivates an output stage.
V VV
Er = 1 Er
Er==11
air εr = 1 air εr = 1
V VV
Types of media
The level monitoring sensors are designed for two different media types:
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SWITCHING OUTPUTS
S
The output transistor switches positive
positive switching (HSS) 1 A short circuit
potential at the output
- and overload proof
+
The output transistor switches negative
negative switching (LSS) 0.5 A short circuit 1 A short circuit
potential at the output
S and overload proof and overload proof
S
0.5 V* or 4.5 V* output voltage
analog output (AOV) V
- *other values on request
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INSTALLATION INSTRUCTION
Mounting position
BEDIA level monitoring sensors may be installed in any position.
For properly function the level sensors should be mounted in a calm area of the tank, otherwise a sensor with a
fault indication delay should be used.
This point is usually applicable for installation in gearboxes or for direct installation in engine oil pans during
operation. In such cases, the measurement is only possible at engine shutdown.
sensor
> 7 mm wall
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FUNCTIONALITY OVERVIEW
Minimum-Sensors
If a minimum sensor is removed from the medium, the output is activated after the fault indication delay time.
For a working current sensor, the output goes low-impedance (active) and the output signal is available. For a
quiescent current sensor, the output goes high-impedance (inactive) and the output signal is no longer available.
If a minimum sensor is immersed in the medium, the output is deactivated instantaneously. For a working cur-
rent sensor, the output goes high-impedance (deactivated) and the output signal is no longer available. For a
quiescent current sensor, the output goes low-impedance (active) and the output signal is available.
Operating current
output active
switching
delay*
output inactive
Quiescent current
output active
switching
delay*
output inactive
It is possible to select a fault indication delay time of 0 seconds for instantaneous switching.
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FUNCTIONALITY OVERVIEW
Maximum-Sensors
If a maximum sensor is immersed in the medium, the output is activated after the fault indication delay time.
For a working current sensor, the output goes low-impedance (active) and the output signal is available. For a
quiescent current sensor, the output goes high-impedance (inactive) and the output signal is no longer available.
If a maximum sensor is removed from the medium, the output is deactivated instantaneously. For a working
current sensor, the output goes high-impedance (deactivated) and the output signal is no longer available. For a
quiescent current sensor, the output goes low-impedance (active) and the output signal is available.
Operating current
output active
switching
delay*
output inactive
Quiescent current
output active
switching
delay*
output inactive
It is possible to select a fault indication delay time of 0 seconds for instantaneous switching.
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OVERVIEW OF THE CONNECTIONS
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Connector DIN EN 175 301-803-A
Protection class IP 65 DIN 40050
With approval of the 10 classification societies
CE marking in accordance with the EU directive 2004/108/EG
With Cable
Protection class IP 69K / IP 68 up to 30 m DIN 40050
With approval of the 10 classification societies
CE marking in accordance with the EU directive 2004/108/EG
Special versions
With EMC cable connection for shielded lines, protection class Level monitoring sensors for high-viscous oils
IP 68, up to 10 bar in accordance with DIN 40050
With approval of the 10 classification societies With approval of the 10 classification societies
CE marking in accordance with the EU directive 2004/108/EG CE marking in accordance with the EU directive 2004/108/EG
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ACCESSORIES
Ready-made cable Typw CL105 3 x 0,75 mm² Ready-made cable Type CL105 3 x 0,75 mm²
with 4-pin bayonet ISO 15170 straight connector with 4-pin bayonet ISO 15170 90° angle
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3-pin plug with centralized screw
M 3 x 35 DIN EN 175 301-803-A
Plug-in connector bayonet 10 SL straight with Plug-in connector bayonet 10 SL 90° angle
mounting flange VG 95234 with mounting flange VG 95234
Ready-made cable Type CL105 3 x 0,75 mm² Ready-made cable Type CL105 3 x 0,75 mm²
with 3-pin bayonet connector 10 SL VG 95234 straight with 3-pin bayonet connector 10 SL VG 95234 90° angle
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TECHNICAL DATA
For level monitoring sensors CLS 50
Medium Water / Oil
Function Minimum - Maximum
Operating voltage 12 / 24 V (-25% / +50%) (9 - 36 V DC)
Current consumpltion typic < 8 mA
Output low-side switch / high-side switch / analog switching
≤ 1 A over the hole temperature range. Short-circuit and over-
load protected over the ambient temperature range. For inductive
loads freewheeling diode e.g. 1N4007, has to be mounted at
the load.
Mounting thread see order number overview
Function control time see order number overview
Fault indication delay time see order number overview
Connection see order number overview
Housing material stainless steel X5CrNi 1810, EN 10088-3, 1.4301
housing capacitive connected to ground
Sensor coating Tefzel ® ETFE
Sensor protection IP 65 - 69K nach DIN 40050 (depending on connector type)
Switch point hysteresis typic < 3 mm
Medium temperature -40°C to +125°C (-40°F to +257°F) water
-40°C to +150°C (-40°F to +302°F) oil
Ambient temperature -40°C to +125°C (-40°F to +257°F)
Storage temperature -50°C to +125°C (-58°F to +257°F)
Mounting position any
Reverse polarity protection built-in, between positive and negative terminal
Caution!
With low-side switching sensors do not connect minus potential to the signal terminal and plus potential
to the minus terminal. With high side switchin sensors do not connect plus potential to the signal terminal
and minus potential to the plus terminal.
Approvals ABS, BV, CCS, DNV, GL, KRS, LR, NKK, RINA, RMRS
Customs tariff number 90261029
Environmental simulations
Vibration ISO 16750-3:2007 10 Hz - 2000 Hz 20 g
Free Fall IEC 16750
Machanical Shock DIN EN 60068-2-27:1995; 100 g / 11ms
Dry Cold DIN EN 60068-2-1:2006; -40°C (-40°F) / 24 h
Dry Heat DIN EN 60068-2-2:2008; +125°C (257°F)/ 96 h
Temperature cycling DIN EN 60068-2-14:2000
Damp Heat DIN EN 60068-2-78:2002
Damp Heat, steady state DIN EN 60068-2-30:2006
Salt spray DIN EN 60068-2-52:1996
Flame Retardant DIN 75 200
Pressure resistance 2,5 Mpa (25 bar) (362,6 psi) at 25 °C (75°F) / 1 h
EMC
Conducted emission form the power port IEC 60945 10 kHz - 30 MHz
Electric field radiated emmisssions IEC 60945 150 kHz - 2 GHz
RF electromagnetic fields EN 61000-4-3 1 MHz - 2 GHz; 100 V/m
Conducted Interference RF EN 61000-4-6 150 kHz - 80 MHz; 10 V
Conducted Interference AF IEC 60533 50 Hz - 10 kHz; 3 V / 0,5 V
ESD EN 61000-4-2 ± 8 kV Contact / Air discharge
Burst EN 61000-4-4 ± 2 kV DC powerport / signal lines
Surge EN 61000-4-5 ± 1 kV lines <-> ground
± 0,5 kV lines <-> lines
High Voltage IEC 60092-504 550 V
Power supply, variations and interruptions EN 61000-4-11 UB +50% / -25%
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TECHNICAL DATA
For level monitoring sensors CLS 55
Medium Water / Oil
Function Minimum / Maximum
Operating voltage 5 / 12 V (-10% / +50%) (4,5 - 18 V DC)
Current consumpltion typic < 8 mA
Output low-side switch / analog switching
≤ 0,5 A over the hole temperature range. Short-circuit and over-
load protected over the ambient temperature range. For inductive
loads freewheeling diode e.g. 1N4007, has to be mounted at
the load.
Mounting thread see order number overview
Function control time see order number overview
Fault indication delay time see order number overview
Connection see order number overview
Housing material stainless steel X5CrNi 1810, EN 10088-3, 1.4301
housing capacitive connected to ground
Sensor coating Tefzel ® ETFE
Sensor protection IP 65 - 69K nach DIN 40050 (depending on connector type)
Switch point hysteresis typic < 3 mm
Medium temperature -40°C to +125°C (-40°F to +257°F) water
-40°C to +150°C (-40°F to +302°F) oil
Ambient temperature -40°C to +125°C (-40°F to +257°F)
Storage temperature -50°C to +125°C (-58°F to +257°F)
Mounting position any
Reverse polarity protection built-in, between positive and negative terminal
Caution!
With low-side switching sensors do not connect minus potential to the signal terminal and plus potential
to the minus terminal.
Approval ABS, BV, CCS, DNV, GL, KRS, LR, NKK, RINA, RMRS
Customs tariff number 90261029
Environmental simulations
Vibration ISO 16750-3:2007 10 Hz - 2000 Hz 20 g
Free Fall IEC 16750
Machanical Shock DIN EN 60068-2-27:1995; 100 g / 11ms
Dry Cold DIN EN 60068-2-1:2006; -40°C (-40°F) / 24 h
Dry Heat DIN EN 60068-2-2:2008; +125°C (257°F)/ 96 h
Temperature cycling DIN EN 60068-2-14:2000
Damp Heat DIN EN 60068-2-78:2002
Damp Heat, steady state DIN EN 60068-2-30:2006
Salt spray DIN EN 60068-2-52:1996
Flame Retardant DIN 75 200
Pressure resistance 2,5 Mpa (25 bar) (362,6 psi) at 25 °C (75°F) / 1 h
EMC
Conducted emission form the power port IEC 60945 10 kHz - 30 MHz
Electric field radiated emmisssions IEC 60945 150 kHz - 2 GHz
RF electromagnetic fields EN 61000-4-3 1 MHz - 2 GHz; 100 V/m
Conducted Interference RF EN 61000-4-6 150 kHz - 80 MHz; 10 V
Conducted Interference AF IEC 60533 50 Hz - 10 kHz; 3 V / 0,5 V
ESD EN 61000-4-2 ± 8 kV Contact / Air discharge
Burst EN 61000-4-4 ± 2 kV DC powerport / signal lines
Surge EN 61000-4-5 ± 1 kV lines <-> ground
± 0,5 kV lines <-> lines
High Voltage IEC 60092-504 550 V
Power supply, variations and interruptions EN 61000-4-11 UB +50% / -25%
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ORDER NUMBER OVERVIEW
Op
Fu
Fu e se
Fa lay t
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tim
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ind e s
tin
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Order number for low-side switch Order number for high-side switch
tio
olt
tro
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a
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ACCESSORIES
Connector
Order-Nr. Description
420 700 4-pin bayonet ISO 15170 for corrugated tubing NW10 straight connector
420 701 4-pin bayonet ISO 15170 for corrugated tubing NW10 90° angle
420 703 4-pin bayonet ISO 15170 for cable straight connector
420 702 4-pin bayonet ISO 15170 for cable 90° angle
Connector Cable
Order-Nr. Description
418 047 Type CL105 3 x 0,75 mm² with type approval, sold by meter
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ORDER NUMBER OVERVIEW
Op
Fu
Fu e se
Fa lay t
rea
nct c
ult im
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ctio
tim
de
d
ion
ind e s
tin
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gv
ica ec
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Order number for low-side switch Order number for high-side switch
tio
olt
tro
n
a
l
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ACCESSORIES
Connector
Order-Nr. Description
421 652 Plug-in connector bayonet 10 SL VG 95234 straight connector
421 885 Plug-in connector bayonet 10 SL VG 95234 90° angle connector
Connecting Cable
Order-No. Discription
418 047 Type CL105 3 x 0,75 mm² with type approval, sold by meter
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ORDER NUMBER OVERVIEW
Op
Fu
Fu e se
Fa lay t
rea
nct c
ult im
era
ctio
tim
de
d
ion
ind e s
tin
n
gv
ica ec
con
Order number for low-side switch Order number for high-side switch
tio
olt
tro
n
a
l
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ACCESSORIES
Connector
Order-Nr. Description
422 197 mating connector bayonet 12 S straight
422 198 mating connector bayonet 12 S 90° angle
Connecting Cable
Order-Nr. Description
418 047 Type CL105 3 x 0,75 mm² with type approval, sold by meter
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ORDER NUMBER OVERVIEW
Op
Fu
Fu e se
Fa lay t
rea
nct c
ult im
era
ctio
tim
de
d
ion
ind e s
tin
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gv
ica ec
con
Order number for low-side switch Order number for high-side switch
tio
olt
tro
n
a
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ge
ACCESSORIES
Connector
Order-Nr. Description
421 645 Plug-in connector fine thread VG 95342 straight
421 649 Plug-in connector fine thread VG 95342 90° angle
Connecting Cable
Order-Nr. Description
418 047 Type CL105 3 x 0,75 mm² with type approval, sold by meter
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ORDER NUMBER OVERVIEW
Op
Fu
Fu e se
Fa lay t
rea
nct c
ult im
era
ctio
tim
de
d
ion
ind e s
tin
n
gv
ica ec
con
Order number for low-side switch Order number for high-side switch
tio
olt
tro
n
a
l
ge
ACCESSORIES
Connector
Order-Nr. Description
421 880 3-pin plug with centralized screw M 3 x 35 DIN EN 175 301-803-A
Connector Cable
Order-Nr. Description
418 047 Type CL105 3 x 0,75 mm² with type approval, sold by meter
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ORDER NUMBER OVERVIEW
Sensors with cable
Protection class IP 69K / IP 68 up to 30 m DIN 40050
Th
Ca
Ca
Op
Fu
Fu e se
Fa y t
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Order number for low-side switch Order number for high-side switch
ne
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mm
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Rev. 5/2018 - EN
454 012
Im Erlet 1
D-90518 Altdorf bei Nürnberg
[email protected]
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