CLO Ductile Iron Brochure 2023 v3-WEB
CLO Ductile Iron Brochure 2023 v3-WEB
CLO Ductile Iron Brochure 2023 v3-WEB
PIPE, FITTINGS,
VALVES &
ACCESSORIES
—
AS/NZS2280 “DUCTILE IRON PIPES & FITTINGS”
Version 3.0
CONTENTS
—
We are Clover 4
Compatible Pipelines 6
Technical Data 7
Product Range
Gate Valves 20
Service Connections 24
Streetware 27
Accessories 29
Product Dimensions 34
For further information The products shown form part of our continuous improvement program
and as such the product designs, specifications and materials may be
relating to Ductile Iron changed without notice.
Pipe & Fittings or any All warranties relating to accuracy, completeness, or suitability for any
other Clover product particular purpose and all liability for any loss, damage or costs incurred
relating to the use of this information are excluded.
contact your local Clover
sales office for assistance. © Clover Pipelines Pty Ltd. All Rights Reserved.
2 3
WE ARE CLOVER, AN Australia’s most complete pipeline
INTEGRATED PIPELINE infrastructure provider.
INFRASTRUCTURE —
SUPPLY
—
In a project based industry, timing is everything.
At Clover, our approach to supply and distribution
is based around a dedication to consistency,
responsiveness and service excellence.
4 5
Compatible Pipelines Technical Data
AS / NZS2280 Ductile Iron Fittings are compatible for use with the following pipeline
Ductile Iron pipes and fittings comply fully with Joint Deflections
materials:
the requirements of the following standards:
JOINT DEFLECTIONS
— AS/NZS2280 “Ductile iron pipes and fittings”
Ductile Iron Pipe
— AS/NZS4087 “Metallic flanges for DN
Minimum Joint dflection
(degrees)
waterworks purposes”
Size Range: DN80 - DN750
100-200 3.5
Pressure Range: PN20 & PN35 — AS/NZS4158 “Thermal-bonded polymeric
Coating Options: Zinc Epoxy, Cement Lined, Fusion / coatings on valves and fittings for water 225-250 3.5
PVC Pressure Pipe Series 1 & 2 The allowable pressure for a pipeline system Product Applications
(Refer to Clover PVC Pipe & Fittings Product Guide) is limited to the lowest pressure classification
of all pipes, fittings & components within the — Potable and recycled water supply
Size Range: DN80 - DN600 pipe system. (Refer table below) — Irrigation and raw water
Pressure Range: PN6 - PN25
ALLOWABLE PIPELINE PRESSURE (MPa) — Gravity and sewer rising mains
Materials: oPVC, mPVC & uPVC
Colours: Blue, Purple, White and Cream — Mining and slurry
Type PN16 PN20 PN35
Jointing: Rubber Ring (RRJ) & Solvent Cement (SCJ) — Stormwater and drainage
Standards: AS/NZS4441, AS/NZS4765, AS/NZS1477 Allowable Operating Pressure 1.60 2.00 3.50 — Buried and above ground.
Max Allow Operating Pressure 1.92 2.40 4.20
GRP Pipe Allowable Site Test Pressure 2.00 2.50 4.38 Features & Benefits
(Refer to Clover GRP Pipe & Fittings Product Guide)
Fitting Pressure Classification — High strength and impact resistant
ductile iron.
Size Range: DN300 – DN4000
Socket fittings PN16 & PN35
Pressure Range: PN1 – PN40 — Thermal bonded polymeric coating provides
Spigot fittings PN16 & PN35
Stiffness: SN1,250 - SN20,000 corrosion, impact and abrasion resistance
Flange fittings PN16 (Standard flanges),
Materials: Continuous Filament Wound or (Standard coating for fittings).
PN35 (High pressure flanges)
Centrifugal Cast
Jointing: Full Face Coupling — Range of pipes and fittings suitable
Diameters: AS/NZS2280 Compatible (DN300 - DN750) Definitions for PN16 to PN35 pipelines.
Standards: AS3571.1, AS3571.2 — Fittings are compatible with Ductile
Allowable Operating Pressure: The allowable
internal pressure, excluding surge, that a Iron pipes to AS/NZS2280 and PVC
component can safely withstand in service. Series 2 pipes to AS/NZS4441 (PVC-O)
Legacy Pipelines
AS/NZS4765 (PVC-M)
Maximum allowable operating pressure:
Existing pipelines no longer manufactured – — A Series 2-Series 1 Conversion Seal can
The maximum internal pressure, including
Grey Cast Iron: Class B (AS1724) be used in the socket fittings to provide
surge, that a component can safely withstand
Class C (AS2544) in service. (Refer to table above) compatibility with Series 1 pipelines
Asbestos Cement: Class AB (AS1711) complying with AS/NZS1477, AS/NZS4795
Class CD (AS1711) Allowable site test pressure: Maximum and AS/NZS4441.
pressure applied on site in a newly installed
pipeline, includes a safety factor and
allowances for surge.
6 7
PRODUCT RANGE
100 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35100 102
150 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35150 150
Pipe Coatings
200 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35200 200
Zinalium - Zinc Aluminium (400g / m2) with blue Epoxy top coat (seal coat and non seal coat).
225 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35225 232
Zinalium - Zinc Aluminium (400g / m2) with red Epoxy top coat (calcium aluminate cement).
Zn - Zinc (200g / m2) with black Epoxy top coat (seal coat and non seal coat). 250 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35250 270
Zn - Zinc (200g / m2) with red Epoxy top coat (calcium aluminate cement).
300 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35300 356
375 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35375 501
450 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35450 661
Hydroclass Zinalium PN35 Hydroclass Zinalium PN35 500 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35500 779
Cement Lined + Seal Coat Cement Lined 600 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35600 1080
750 PN35 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI35750 1596
LENGTH
DESCRIPTION CODE DESCRIPTION CODE MASS (KG)
100 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35100 100 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35100 102
Integral Zinalium PN20
150 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35150 150 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35150 150 Calcium Alumina Cement Lined
200 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35200 200 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35200 200
DESCRIPTION CODE LENGTH MASS (KG)
225 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35225 225 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35225 232
250 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35250 250 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35250 270 225 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20225 225
300 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35300 300 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35300 356 250 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20250 249
375 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35375 375 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35375 501 300 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20300 301
450 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35450 450 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35450 661 375 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20375 386
500 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35500 500 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35500 779 450 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20450 492
600 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35600 600 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35600 1080 500 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20500 572
750 PN35 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS35750 750 PN35 DICL Pipe Hydroclass Zinalium 5.75m DPZH35750 1596 600 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20600 779
750 PN20 DICL Pipe Integral Zinalium Calcium Alumina 5.75m DPZI20750 1138
225 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20225 225 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20225 225
Material: Ductile Iron Flange Class Pipe
250 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20250 250 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20250 249
Size Range: DN80 to DN750
300 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20300 300 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20300 301 End Configurations: Fl / Fl, Fl / Soc, Fl / Sp, Soc / Sp & SP/SP
375 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20375 375 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20375 386 Flange Drillings: PN16 – AS/NZS4087 Fig. B5
450 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20450 450 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20450 492 (compatible with Table C, D AS2129)
500 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20500 500 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20500 572 Table E – AS2129
600 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20600 600 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20600 779 PN35 – AS/NZS4087 Fig. B6
750 PN20 DICL Pipe Hydroclass Zinalium Seal Coat 5.75m DPZHS20750 750 PN20 DICL Pipe Hydroclass Zinalium 5.75m DPZH20750 1138 (compatible with Table F, H AS2129)
Options: Weep / Thrust Flange
8 9
PRODUCT RANGE PRODUCT RANGE
DIAMETER 11 ¼ DEG 22 ½ DEG 45 DEG 90 DEG DIAMETER 11 ¼ DEG 22 ½ DEG 45 DEG 90 DEG
10 11
PRODUCT RANGE PRODUCT RANGE
750 DCSS750 DCSF750 DCPF750 250 x 200 DRSS2520 DRSF2520 DRPP2520 DRPF2520 DRFF2520 DRFFE2520
250 x 225 DRSS2522 DRSF2522 DRPP2522 DRPF2522 DRFF2522 DRFFE2522
300 x 100 DRSS3010 DRSF3010 DRPP3010 DRPF3010 DRFF3010 DRFFE3010
Pretap Connector – 2 Outlets (Dual) 300 x 150 DRSS3015 DRSF3015 DRPP3015 DRPF3015 DRFF3015 DRFFE3015
300 x 200 DRSS3020 DRSF3020 DRPP3020 DRPF3020 DRFF3020 DRFFE3020
300 x 225 DRSS3022 DRSF3022 DRPP3022 DRPF3022 DRFF3022 DRFFE3022
DIA TAPPING STANDARD RECYCLED DIA TAPPING STANDARD RECYCLED
300 x 250 DRSS3025 DRSF3025 DRPP3025 DRPF3025 DRFF3025 DRFFE3025
100 20 BSP DCSST1020 DCSST1020L 150 20 BSP DCCST1520 DCCST1520L 375 x 200 DRSS3720 DRSF3720 DRPP3720 DRPF3720 DRFF3720 DRFFE3720
100 25 BSP DCSST1025 DCSST1025L 150 25 BSP DCSST1525 DCSST1525L 450 x 250 DRSS4525 DRSF4525 DRPP4525 DRPF4525 DRFF4525 DRFFE4525
100 32 BSP DCSST1032 DCSST1032L 150 32 BSP DCSST1532 DCSST1532L 450 x 300 DRSS4530 DRSF4530 DRPP4530 DRPF4530 DRFF4530 DRFFE4530
100 40 BSP DCSST1040 DCSST1040L 150 40 BSP DCSST1540 DCSST1540L 450 x 375 DRSS4537 DRSF4537 DRPP4537 DRPF4537 DRFF4537 DRFFE4537
100 50 BSP DCSST1050 DCSST1050L 150 50 BSP DCSST1550 DCSST1550L
375 x 225 DRSS3722 DRSF3722 DRPP3722 DRPF3722 DRFF3722 DRFFE3722
375 x 250 DRSS3725 DRSF3725 DRPP3725 DRPF3725 DRFF3725 DRFFE3725
Pretap Connector – 1 Outlet (Single) 375 x 300 DRSS3730 DRSF3730 DRPP3730 DRPF3730 DRFF3730 DRFFE3730
500 x 250 DRSS5025 DRSF5025 DRPP5025 DRPF5025 DRFF5025 DRFFE5025
DIA TAPPING STANDARD RECYCLED DIA TAPPING STANDARD RECYCLED 500 x 300 DRSS5030 DRSF5030 DRPP5030 DRPF5030 DRFF5030 DRFFE5030
500 x 375 DRSS5037 DRSF5037 DRPP5037 DRPF5037 DRFF5037 DRFFE5037
100 25 BSP DCSST1025S DCSST1025SL 150 25 BSP DCSTT1525S DCSTT1525SL
500 x 450 DRSS5045 DRSF5045 DRPP5045 DRPF5045 DRFF5045 DRFFE5045
100 32 BSP DCSST1032S DCSST1032SL 150 32 BSP DCSTT1532S DCSTT1532SL
600 x 300 DRSS6030 DRSF6030 DRPP6030 DRPF6030 DRFF6030 DRFFE6030
100 40 BSP DCSTT1040S DCSTT1040SL 150 40 BSP DCSTT1540S DCSTT1540SL
600 x 375 DRSS6037 DRSF6037 DRPP6037 DRPF6037 DRFF6037 DRFFE6037
100 50 BSP DCSTT1050S DCSTT1050SL 150 50 BSP DCSTT1550S DCSTT1550SL
600 x 450 DRSS6045 DRSF6045 DRPP6045 DRPF6045 DRFF6045 DRFFE6045
600 x 500 DRSS6050 DRSF6050 DRPP6050 DRPF6050 DRFF6050 DRFFE6050
750 x 600 DRSS7560 DRSF7560 DRPP7560 DRPF7560 DRFF7560 DRFFE7560
Pretap Connector – 4 Outlets (Quad)
12 13
PRODUCT RANGE PRODUCT RANGE
300 x 80 DTSF3008 DTSPF3008 DTPF3008 DTFF3008 750 x 80 DTSF7508 DTSPF7508 DTPF7508 DTFF7510
300 x 100 DTSS3010 DTSF3010 DTSPF3010 DTPP3010 DTPF3010 DTFF3010 750 x 100 DTSS7510 DTSF7510 DTSPF7510 DTPP7510 DTPF7510 DTFF7510
300 x 150 DTSS3015 DTSF3015 DTPP3015 DTPF3015 DTFF3015 750 x 600 DTSS7560 DTSF7560 DTPP7560 DTPF7560 DTFF7560
300 x 200 DTSS3020 DTSF3020 DTPP3020 DTPF3020 DTFF3020 750 x 750 DTSS7575 DTSF7575 DTPP7575 DTPF7575 DTFF7575
300 x 225 DTSS3022 DTSF3022 DTPP3022 DTPF3022 DTFF3022
300 x 250 DTSS3025 DTSF3025 DTPP3025 DTPF3025 DTFF3025
Scour Tee
300 x 300 DTSS3030 DTSF3030 DTPP3030 DTPF3030 DTFF3030
375 x 80 DTSF3708 DTSPF3708 DTPF3708 DTFF3708
DIAMETER SOCKET/FLANGE SOC/SP/FLG FLANGE/FLANGE
375 x 100 DTSS3710 DTSF3710 DTSPF3710 DTPP3710 DTPF3710 DTFF3710
375 x 150 DTSS3715 DTSF3715 DTPP3715 DTPF3715 DTFF3715 100 x 80 DTSFS1008 DTSPFS1008 DTFFS1008
375 x 200 DTSS3720 DTSF3720 DTPP3720 DTPF3720 DTFF3720 150 x 80 DTSFS1508 DTSPFS1508 DTFFS1508
375 x 225 DTSS3722 DTSF3722 DTPP3722 DTPF3722 DTFF3722 150 x 100 DTSFS1510 DTSPFS1510 DTFFS1510
375 x 250 DTSS3725 DTSF3725 DTPP3725 DTPF3725 DTFF3725 200 x 80 DTSFS2008 DTSPFS2008 DTFFS2008
375 x 300 DTSS3730 DTSF3730 DTPP3730 DTPF3730 DTFF3730 200 x 100 DTSFS2010 DTSPFS2010 DTFFS2010
375 x 375 DTSS3737 DTSF3737 DTPP3737 DTPF3737 DTFF3737
225 x 100 DTSFS2210 DTSPFS2210 DTFFS2210
450 x 80 DTSF4508 DTSPF4508 DTPF4508 DTFF4508
250 x 100 DTSFS2510 DTSPFS2510 DTFFS2510
450 x 100 DTSS4510 DTSF4510 DTSPF4510 DTPP4510 DTPF4510 DTFF4510
300 x 100 DTSFS3010 DTSPFS3010 DTFFS3010
450 x 150 DTSS4515 DTSF4515 DTPP4515 DTPF4515 DTFF4515
375 x 150 DTSFS3715 DTSPFS3715 DTFFS3715
450 x 200 DTSS4520 DTSF4520 DTPP4520 DTPF4520 DTFF4520
450 x 100 DTSFS4510 DTSPFS4510 DTFFS4510
450 x 225 DTSS4522 DTSF4522 DTPP4522 DTPF4522 DTFF4522
450 x 150 DTSFS4515 DTSPFS4515 DTFFS4515
450 x 250 DTSS4525 DTSF4525 DTPP4525 DTPF4525 DTFF4525
500 x 150 DTSFS5015 DTSPFS5015 DTFFS5010
450 x 300 DTSS4530 DTSF4530 DTPP4530 DTPF4530 DTFF4530
450 x 375 DTSS4537 DTSF4537 DTPP4537 DTPF4537 DTFF4537
600 x 150 DTSFS6015 DTSPFS6015 DTFFS6015
450 x 450 DTSS4545 DTSF4545 DTPP4545 DTPF4545 DTFF4545 750 x 200 DTSFS7520 DTSPFS7520 DTFFS7520
14 15
PRODUCT RANGE PRODUCT RANGE
80 600 DHR080600
Cross
Hydrant Riser – 100 Diameter
DIAMETER SOCKET SPIGOT FLANGE
DIAMETER LENGTH PRODUCT CODE
100 x 100 DTSSC1010 DTPPC1010 DTFFC1010
100 100 DHR100100 150 x 100 DTSSC1510 DTPPC1510 DTFFC1510
100 150 DHR100150 150 x 150 DTSSC1515 DTPPC1515 DTFFC1515
100 225 DHR100225
Other sizes & configurations available on request.
100 300 DHR100300
100 375 DHR100375
100 450 DHR100450 Wye
100 600 DHR100600
100 900 DHR100900 DIAMETER SOCKET SPIGOT FLANGE
100 1000 DHR101000
100 x 100 DTY1010S DTY1010P DTY1010F
150 x 150 DTY1515S DTY1515P DTY1515F
Hydrant Riser – 150 Diameter
200 x 200 DTY2020S DTY2020P DTY2020F
225 x 225 DTY2222S DTY2222P DTY2222F
DIAMETER LENGTH PRODUCT CODE
250 x 250 DTY2525S DTY2525P DTY2525F
80 DFBM080
Hydrant Riser – 200 Diameter
100 DFBM600
150 DFBM150
DIAMETER LENGTH PRODUCT CODE
200 DFBM200
16 17
PRODUCT RANGE PRODUCT RANGE
200 DCS200 100 108 - 133 3 x M16 176 100 100 100 DGVPC100
225 DCS225 150 158 - 182 3 x M16 176 150 150 150 DGVPC150
250 DCS250 200 216 - 242 5 x M16 176 200 200 200 DGVPC200
300 DCS300 225 243 - 268 5 x M16 176 225 225 DGVPC225
375 DCS375 250 270 - 295 6 x M16 176 250 250 250 DGVPC250
450 DCS450 300 330 - 356 6 x M16 176 300 300 300 DGVPC300
500 DCS500 375 400 - 429 8 x M16 216 375 375 400 DGVPC375
600 DCS600 450 488 - 512 10 x M16 216 450 500 DGVPC450
750 DCS750 500 540 - 565 12 x M16 216 500 500 DGVPC500
600 656 - 680 14 x M16 216 600 600 DGVPC600
750 810 - 834 14 x M16 216 750 750 DGVPC750
Blank Flange
PRODUCT 20BSP 25BSP 50BSP
DIAMETER
CODE TAPPING TAPPING TAPPING
80 DFB080 DFBT080020 DFBT080025 DFBT080050 Unrestrained Mechanical Coupling – Short Series
100 DFB100 DFBT100020 DFBT100025 DFBT100050
SLEEVE COMPATIBLE PRESSURE PRODUCT
150 DFB150 DFBT150020 DFBT150025 DFBT150050 DIAMETER RANGE BOLTS
LENGTH PIPE MATERIALS CODE
200 DFB200 DFBT200020 DFBT200025 DFBT200050
100 108 - 133 3 x M16 121 100 DGVPC100SB
225 DFB225 DFBT225020 DFBT225025 DFBT225050
150 158 - 182 3 x M16 136 150 DGVPC150SB
250 DFB250 DFBT250020 DFBT250025 DFBT250050
300 DFB300 DFBT300020 DFBT300025 DFBT300050
375 DFB375 DFBT375020 DFBT375025 DFBT375050
450 DFB450 DFBT450020 DFBT450025 DFBT450050
500 DFB500 DFBT500020 DFBT500025 DFBT500050
600 DFB600 DFBT600020 DFBT600025 DFBT600050
750 DFB750 DFBT750020 DFBT750025 DFBT750050 Uni-Flange (SS Bolts)
Other size tappings available.
DIAMETER PRODUCT CODE
80 DFU080
100 DFU100
150 DFU150
200 DFU200
225 DFU225
250 DFU250
300 DFU300
375 DFU375
450 DFU450
500 DFU500
600 DFU600
750 DFU750
18 19
PRODUCT RANGE PRODUCT RANGE
DIAMETER ANTI-CLOCKWISE CLOSE CLOCKWISE CLOSE DIAMETER ANTI-CLOCKWISE CLOSE CLOCKWISE CLOSE
80 VGSF080 VGSF080C
100 VGSF100 VGSF100C
150 VGSF150 VGSF150C
Resilient Seat Double Flanged Integral Bypass PN16
20 21
PRODUCT RANGE PRODUCT RANGE
80 VRS080
100 VRS100
150 VRS150
Hydrant / Air Valve Isolator PN35
200 VRS200
225 VRS225
250 VRS250 DIAMETER ANTI-CLOCKWISE CLOSE CLOCKWISE CLOSE
300 VRS300
80 VHC080.35 VHC080C.35
375 VRS375
450 VRS450 100 VHC100.35 VHC100C.35
500 VRS500
600 VRS600
DIAMETER ANTI-CLOCKWISE CLOSE CLOCKWISE CLOSE DIAMETER FREE ACTING PN16 FREE ACTING PN35
22 23
PRODUCT RANGE PRODUCT RANGE
DIAMETER 20 25 32 40 50 DIAMETER 20 25 32 40 50
100 TCBAC10020 TCBAC10025 TCBAC10032 TCBAC10040 TCBAC10050 100 TCN210020L TCN210025L TCN210032L TCN210040L TCN210050L
150 TCBAC15020 TCBAC15025 TCBAC15032 TCBAC15040 TCBAC15050 150 TCN215020L TCN215025L TCN215032L TCN215040L TCN215050L
200 TCBAC20020 TCBAC25025 TCBAC32032 TCBAC40040 TCBAC50050 200 TCN220020L TCN220025L TCN220032L TCN220040L TCN220050L
225 TCBAC22520 TCBAC22525 TCBAC22532 TCBAC22540 TCBAC22550 225 TCN222520L TCN222525L TCN222532L TCN222540L TCN222550L
250 TCBAC25020 TCBAC25025 TCBAC25032 TCBAC25040 TCBAC25050 250 TCN225020L TCN225025L TCN225032L TCN225040L TCN225050L
300 TCBAC30020 TCBAC30025 TCBAC30032 TCBAC30040 TCBAC30050 300 TCN230020L TCN230025L TCN230032L TCN230040L TCN230050L
375 TCBAC37520 TCBAC37525 TCBAC37532 TCBAC37540 TCBAC37550
450 TCBAC45020 TCBAC45025 TCBAC45032 TCBAC45040 TCBAC45050
65 TCBP06520 TCBP06525 TCBP06532 TCBP06540 100 TCN110020 TCN110025 TCN110032 TCN110040 TCN110050
80 TCBP08020 TCBP08025 TCBP08032 TCBP08040 TCBP08050 150 TCN115020 TCN115025 TCN115032 TCN115040 TCN115050
100 TCBP10020 TCBP10025 TCBP10032 TCBP10040 TCBP10050 200 TCN120020 TCN120025 TCN120032 TCN120040 TCN120050
Tapping Band Gunmetal PN16 (Suit PE) 40 ABFTUP40 ABFTUP40P ABFTUP40C ABFTUP40CP
50 ABFTUP50 ABFTUP50P ABFTUP50C ABFTUP50CP
DIAMETER 20 25 50
DIAMETER MI POLY
Tapping Band Blue – PN16 (Suit PVC S2, DI & AC)
20 ABF20 ABF20P
25 ABF25 ABF25P
DIAMETER 20 25 32 40 50
32 ABF32 ABF32P
100 TCN210020B TCN210025B TCN210032B TCN210040B TCN210050B 40 ABF40 ABF40P
150 TCN215020B TCN215025B TCN215032B TCN215040B TCN215050B 50 ABF50 ABF50P
200 TCN220020B TCN220025B TCN220032B TCN220040B TCN220050B
225 TCN222520B TCN222525B TCN222532B TCN222540B TCN222550B
250 TCN225020B TCN225025B TCN225032B TCN225040B TCN225050B
300 TCN230020B TCN230025B TCN230032B TCN230040B TCN230050B
24 25
PRODUCT RANGE PRODUCT RANGE
200 ABFS200
300 ABFS300 PRODUCT PRODUCT CODE PRIMARY MARKET
375 ABFS375
Sv Lid Drop In ACCSVLID QLD
450 ABFS450
Fh Lid Drop In ACCFHLID QLD
600 ABFS600
W Lid Drop In ACCWLID QLD
750 ABFS750
Valve Box ACCVLVBOXQ QLD
900 ABFS900
Sv Lid Drop In ACCSVLID QLD
Meter Box & Lid AXPMBQ QLD
26 27
PRODUCT RANGE PRODUCT RANGE
Streetware Accessories
Underground Marker Tape – 100mm x 250m
TYPE PRODUCT CODE PRIMARY MARKET
Valve Cover Square (Grey) AZVSGREY VIC TYPE DETECTABLE NON DETECTABLE
L Type Hydrant Potable ACLTYPE VIC
L Type Hydrant Recycled ACLTYPEL VIC Water Green ATDW ATNDW
L Type Concrete Hydrant Surround AXLSND VIC Water Blue ATDWB ATNDWB
Recycled Water - Do Not Drink Lilac ATDR ATNDR
Latch Pin – (L Type) AXLP VIC
Fire Red ATDF ATNDF
L Type Hydrant Key ACLTYPEK VIC
Sewer Beige ATDS ATNDS
Gas Yellow ATDG ATNDG
Stormwater Blue ATDSW ATNDSW
TYPE PRODUCT CODE PRIMARY MARKET Electricity Orange ATDE ATNDE
Communications White ATDC ATNDC
Sv/Hyd Box Grey Drop In Lid ACCSURPGRY QLD
Irrigation Blue ATDI ATNDI
Sv/Hyd Box Blue Drop In Lid ACCSURPBLU QLD
Sewer Junction ATNSJ
Sv/Hyd Box White Drop In Lid ACCSURPWHT QLD
Sv/Hyd Box Yellow Drop In Lid ACCSURPYEL QLD Other colour and marking options available.
Base Plate / Top Flange PVC Shroud 225 x 300 TYPE PRODUCT CODE
Product Code: ACCBASE Product Code: ACPSHROUD Trace Wire 316ss 0.7mm 100m ATWSS100
Trace Wire 316ss 3.2mm 305m ATWSS305
Marker Plate
Flushing Point Cover
TYPE PRODUCT CODE
TYPE PRODUCT CODE PRIMARY MARKET
Marker Plate Red / White - HP AMMARKERHP
Flushing Point Assembly Cover AXPFMB VIC
Marker Plate Red / White - HR AMMARKERHR
Flushing Point Assembly Marker Plate Red / White - FH AMMARKERFH
AXPFML VIC
Cover Recycled (Purple) Marker Plate Red / White - SV AMMARKERSV
Marker Plate Red / White - SCV AMMARKERSCV
Marker Plate Red / White - AV AMMARKERAV
Flushing Point Cover Marker Plate Green / White - H AMMARKERH
Marker Plate Black / Lilac - RHP AMMARKERRHP
TYPE PRODUCT CODE PRIMARY MARKET Marker Plate Black / Lilac - RHR AMMARKERRHR
Marker Plate Black / Lilac - RSV AMMARKERRSV
Hydrant Cover AXPHWCI VIC Marker Plate Black / Lilac - RSCV AMMARKERRSCV
Marker Plate Black / Lilac - RAV AMMARKERRAV
Other lid options available upon request.
28 29
PRODUCT RANGE PRODUCT RANGE
Accessories Accessories
Sticker Block
TIMBER PLASTIC
TYPE PRODUCT CODE
300 x 300 300 x 600 300 x 300 300 x 600
Sticker Red / White - HP AMSTICKERHP
ARBLOCK ARBLOCKL ARPTB ARPTBL
Sticker Red / White - HR AMSTICKERHR
Sticker Red / White - FH AMSTICKERFH
Sticker Red / White - SV AMSTICKERSV
Sticker Red / White - SCV AMSTICKERSCV
Wedge
Sticker Red / White - AV AMSTICKERAV
Sticker Green / White - H AMSTICKERH
TIMBER PLASTIC
Sticker Black / Lilac - RHP AMSTICKERRHP
Sticker Black / Lilac - RHR AMSTICKERRHR ARWEDGE ARPW
Sticker Black / Lilac - RSV AMSTICKERRSV
Sticker Black / Lilac - RSCV AMSTICKERRSCV
Sticker Black / Lilac - RAV AMSTICKERRAV
Pipe Swab
Custom prints and other configurations available.
TIMBER PLASTIC
Petrolatum Tape 150mm x10m 250 AGK250S AGK250G AGKP250S AGKF250S AGKF250G
30 31
JOINTING & ASSEMBLY
Flange Assembly ESTIMATED TIGHTENING TORQUE VALUES STANDARD PRESSURE FLANGES AS 4087 FIGURE B5 PN16
100 M16 4 75 20 70 55 65
Nuts & Washers
150 M16 8 75 20 70 40 65
Gasket 200 M16 8 75 20 70 55 65
STEP 1. STEP 2. STEP 3. Grade 4.6 galvanised steel bolts (GSB) and nuts or Grade 316 Class 50 stainless steel bolts (SSB) and nuts with full face gasket - 3mm EPDM gasket
— — —
Ensure flange faces are clean with no Align the flanges and gasket evenly. Tighten the nuts and bolts
score marks or debris that could affect Insert the bolts and washers through as per the standard tightening
sealing. Place the gasket on the flange the flanges and gasket. Place a washer sequence (refer to the diagrams ESTIMATED TIGHTENING TORQUE VALUES HIGH PRESSURE FLANGES AS 4087 FIGURE B6 PN35
and ensure the holes are evenly aligned. and nut on each bolt from the other below). Recommended tightening in
side. Ensure all bolting is clean. Insert four steps 20%, 50%, 75% & 100% of ESTIMATED TORQUES (NM)
Grade 8.8 galvanised steel studs (GSS) and nuts or Grade 316 Class 70 stainless steel studs (SSS) and nuts with full face gasket - 1.5mm fibre gasket
NOTES
— The above assembly torques are based on ductile iron flange to flange jointing.
— “Lightly oiled” Refers to the application of a good quality lubricating oil and is the usual as received condition of fasteners.
— “Well lubricated” Refers to the application of molybdenum disulphide grease or Loctite 771 equivalent antiseize compound.
— Recommended tightening in four steps 20%, 50%, 75% & 100% of recommended tightening torque.
— These guidelines are also applicable for dismantling joint and adaptable flange fittings during flange to flange jointing.
— The above tables are based on requirements of WSA-109. Refer to WSA-109 for additional requirements.
32 33
PRODUCT DIMENSIONS PRODUCT DIMENSIONS
PIPE MATERIAL STD NOMINAL SIZE (DN) FLANGES: PN16 AS2129 FLANGES: AS2129 FLANGES: PN35 AS2129
PIPE
(COMPATIBLE WITH TABLE C,D) (COMPATIBLE WITH TABLE E) (COMPATIBLE WITH TABLE F,H)
PRESSURE PIPES 80 90 100 125 150 175 200 225 250 300 350 375 400 450 500 525 550 575 600 675 700 750 800 900
PIPE FLANGE NO HOLE BOLT FLANGE FLANGE NO HOLE BOLT FLANGE FLANGE NO HOLE BOLT FLANGE
DIA. PCD PCD PCD
OD OD HOLES DIA. SIZE THICK OD HOLES DIA. SIZE THICK OD HOLES DIA. SIZE THICK
oPVC Series 2 AS4441 122 177 232 259 286 345 426 507 560 667
100 122 215 178 4 18 M16 20 215 178 8 18 M16 22 230 191 8 18 M16 22
uPVC Series 2 AS1477 122 177 232 259 286 345 426 507 560 667
150 177 280 235 8 18 M16 23 280 235 8 22 M20 22 305 260 12 22 M20 27
GRP AS3571 345 399 426 453 507 560 587 667 747 826 924
200 232 335 292 8 18 M16 23 335 292 8 22 M20 25 370 324 12 22 M20 31
Ductile Iron AS2280 96 122 177 232 259 286 345 426 507 560 667 826
225 259 370 324 8 18 M16 24 370 324 12 22 M20 25 405 356 12 26 M24 34
Cast Iron Cl B AS1724 122 177 232 259 286 334 413 492 545 650
250 286 405 356 8 22 M20 24 405 356 12 22 M20 25 430 381 12 26 M24 34
Cast Iron Cl C AS2544 96 122 149 177 203 232 259 286 345 426 507 560 667 826
300 345 455 406 12 22 M20 30 455 406 12 26 M24 29 490 438 16 26 M24 38
AC Class CD AS1711 96 122 177 232 259 286 345 426 507 587 667 747 826
375 426 550 495 12 26 M24 33 Same as PN16 580 521 16 30 M27 42
AC Class AB AS1711 96 122 177 232 259 286 334 413 492 572 650
450 507 640 584 12 26 M24 33 640 584 16 26 M24 35 675 610 20 33 M30 46
mPVC Series 1 AS4765 114 140 160 200 225 250 280 315 400 500 560 630
500 560 705 641 16 26 M24 35 705 641 16 26 M24 38 735 673 24 33 M30 49
uPVC Series 1 AS1477 89 114 140 160 200 225 250 280 315 355 400 450 500 560 630
525 587 735 673 16 26 M24 38 735 673 16 30 M27 38 760 699 24 33 M30 60
Mild Steel AS1579 114 168 219 273 324 356 406 457 508 610 711 762 813 914
600 667 825 756 16 30 M27 42 825 756 16 33 M30 41 850 781 24 36 M33 54
SS Sch 10-160 89 114 141 168 219 273 324 356 406 457 508 559 610 762
750 826 995 927 20 33 M30 47 995 927 20 36 M33 48 1015 940 28 36 M33 59
Gal Steel AS1074 89 114 140 168 630
ABS Series 1 AS3518 89 114 140 168 225 250 315 355 400 450 500 560
Ductile Iron ISO EN545 98 118 114 170 222 274 326 378 429 480 532 635 738 842 945 DIAMETER RADIUS DIMENSION L (MM)
34 35
PRODUCT DIMENSIONS PRODUCT DIMENSIONS
11 ¼ deg 22 ½ deg 45 deg 90 deg Body Branch L1 (mm) H1 (mm) L2 (mm) H2 (mm)
100 152 152 152 152 241 225 225 380 190 508 254
L
150 190 190 190 190 279 250 100 240 200 534 267
200 203 203 203 203 305 250 150 300 200 534 267
225 229 229 229 229 330 250 200 350 200 534 267
250 254 254 254 254 356 250 225 380 205 534 267 H1
300 305 305 305 305 406 250 250 410 205 534 267
Flange / Flange 300 100 240 230 610 305
375 381 381 381 381 495
= =
450 457 457 457 457 572 300 150 300 230 610 305
500 508 508 508 508 622 300 200 350 230 610 305
300 225 380 235 610 305 Socket / Socket
600 610 610 610 610 737
750 765 230 295 460 905 300 250 410 235 610 305
300 300 490 245 610 305
375 200 360 270 738 356
Connectors 375 225 390 275 738 356
375 250 420 275 738 356
DIAMETER FLANGE / SOCKET L1 (MM) FLANGE / SPIGOT L2 (MM) 375 300 500 285 738 356
36 37
PRODUCT DIMENSIONS PRODUCT DIMENSIONS
DIAMETER SOCKET / FLANGE SPIGOT / FLANGE DIAMETER SOCKET / FLANGE SPIGOT / FLANGE
Body Branch L1 (mm) H1 (mm) L2 (mm) H2 (mm) Body Branch L1 (mm) H1 (mm) L2 (mm) H2 (mm)
H1
100 80 210 195 432 178 500 80 230 415 584 381
100 100 230 195 432 178 500 100 250 415 584 381
150 80 210 225 432 203 500 250 420 455 888 432
150 100 230 225 432 203 500 300 500 485 888 432 = =
150 150 290 250 432 203 500 375 610 510 940 444
200 80 210 250 457 241 500 450 690 520 940 444 Socket / Flange
200 100 230 250 457 241 500 500 770 550 940 444
H1
200 150 290 275 482 241 600 80 230 470 584 432
200 200 340 275 534 241 600 100 250 470 584 432
225 80 220 265 457 254 600 300 500 535 990 483
225 100 240 265 457 254 = = 600 375 610 565 1042 495
H2
225 150 300 290 508 254 600 450 690 575 1042 495
225 200 350 290 534 254 Socket / Flange 600 500 770 600 1042 495
225 225 380 305 558 254 600 600 870 615 1066 508
= =
250 80 220 280 457 267 750 100 260 550 570 550
250 100 240 280 457 267 750 300 510 615 830 615
250 150 300 305 534 267 750 375 620 645 920 645 Spigot / Flange
250 200 350 305 558 267 750 450 700 655 1015 655
250 225 380 320 558 267 H2 750 500 780 680 1075 680
250 250 410 320 610 267 750 600 880 695 1190 695
300 80 220 310 457 305 750 750 1070 725 1355 725
300 100 240 310 457 305 = = 750 750 1070 535 1450 725
300 150 300 335 610 305
300 200 350 335 636 305 Spigot / Flange
300 225 380 350 636 305
Scour Tee
300 250 410 350 636 305
300 300 490 375 660 305 DIAMETER SOCKET / FLANGE
375 80 230 350 559 305
375 100 250 350 559 305 Body Branch L (mm) H (mm)
375 250 420 390 736 356 150 100 230 195
375 375 610 445 812 368 200 100 230 250
450 80 230 390 559 343 225 100 240 265
450 100 250 390 559 343 250 100 240 280
450 250 420 430 812 394 300 100 240 310
H
450 300 500 455 812 394 375 150 310 375
450 375 610 485 864 406 450 150 310 415 Socket / Flange
450 450 690 495 888 406 500 150 310 440
600 150 310 495
More sizes on the next page.
750 200 370 575
38 39
PRODUCT DIMENSIONS PRODUCT RANGE
SOCKET /
DIAMETER SOCKET FLANGE FLANGE ECC DIAMETER SOCKET / SPIGOT / FLANGE
FLANGE
Body Branch L1 (mm) L2 (mm) L3 (mm) L4 (mm) Body Branch L (mm) C (mm) H (mm)
100 80 105 125 165 165 100 80 310 105 195
150 80 230 250 298 298 100 100 335 115 195
150 100 170 190 235 235 150 80 310 105 225
200 100 295 315 368 368 150 100 335 115 225
200 150 170 200 248 248 200 80 325 105 250
225 100 365 385 432 432 200 100 345 115 250
Socket / Socket
225 150 235 270 311 311 225 80 330 110 265
225 200 110 155 190 190 225 100 350 120 265
250 100 425 445 495 495 250 80 330 110 280
C
250 150 300 330 375 375 250 100 350 120 280 L
250 200 175 215 254 254 300 80 330 110 310
Socket / Spigot / Flange
250 225 115 160 190 190 300 100 350 120 310
300 100 555 575 629 629 375 80 360 115 350
300 150 425 460 508 508 375 100 380 125 350
300 200 300 345 387 387 450 80 360 115 390
300 225 240 290 324 324 450 100 380 125 390
Socket / Flange
300 250 180 225 260 260 500 80 360 115 415
375 200 495 540 584 584 500 100 380 125 415
375 225 435 485 521 521 600 80 360 115 470
375 250 375 420 457 457 600 100 380 125 470
375 300 245 305 337 337 750 100 415 130 550
450 250 565 610 660 660
450 300 435 495 540 540
450 375 250 310 356 356
500 250 690 740 787 787
500 300 565 620 667 667
Flange / Flange Some products comply with the requirements of AS / NZS2280
500 375 380 440 483 483 however the dimensions may vary by manufacturer:
500 450 190 255 305 305
600 300 820 875 934 934 — Bends – Washout, Hydrant, Pedestal, Duckfoot, Spigot / Flange and Socket
600 375 635 690 749 749 / Flange
600 450 440 510 572 572
— PN16 Socket Fittings
600 500 315 400 444 444
750 375 1020 1080 1180 1180 — Spigot Fittings – All styles
750 450 830 895 1000 1000
750 500 700 785 885 885
Flange / Flange — Bellmouths, Pre-tap Connectors, Y-Junctions and Crosses
Eccentric
750 600 445 540 645 645 — Socket depths
40 41
Clover Pipelines Pty Ltd