Uc 28023

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UC28023, UC28025
SLUS557G – MARCH 2003 – REVISED DECEMBER 2016

UC2802x Economy High-Speed PWM Controller


1 Features Targeted for cost-effective solutions with minimal
external components. UC2802x devices include an
1• Peak Current Mode, Average Current Mode, or oscillator, a temperature compensated reference, a
Voltage Mode (With FeedForward) Control wide bandwidth error amplifier, a high-speed current-
Methods sense comparator, and high-current, active-high,
• Practical Operation Up to 1 MHz totem-pole outputs to directly drive external
• 50-ns Propagation Delay to Output MOSFETs.
• ±1.5-A Peak Totem Pole Outputs Protection circuitry includes a current limit comparator
• 9-V to 30-V Nominal Operational Voltage with a 1-V threshold, a TTL compatible shutdown
port, and a soft-start pin which doubles as a
• Wide Bandwidth Error Amplifier maximum duty-cycle clamp. The logic is fully latched
• Fully Latched Logic With Double Pulse to provide jitter-free operation and prohibit multiple
Suppression pulses at an output. An undervoltage lockout section
• Pulse-by-Pulse Current Limiting with 800 mV of hysteresis assures low start-up
current. During undervoltage lockout, the outputs are
• Programmable Maximum Duty Cycle Control high impedance. Propagation delays through the
• Undervoltage Lockout With Hysteresis comparators and logic circuitry have been minimized
• Trimmed 5.1-V Reference With UVLO while maximizing bandwidth and slew rate of the error
amplifier.
• Same Functionality as UC3823 and UC3825
Devices are available in the industrial temperature
2 Applications range of –40°C to 105°C. Package offerings are
16-pin SOIC (DW), or 16-pin PDIP (N) packages.
• Off-Line and DC-DC Power Supplies
• Converters Using Voltage Mode, Peak Current Device Information(1)
Mode, or Average Current Mode Control Methods PART NUMBER PACKAGE BODY SIZE (NOM)
• Single-Ended or Two-Switch Topology Designs SOIC (16) 10.30 mm × 7.50 mm
UC2802x
PDIP (16) 19.30 mm × 6.35 mm
3 Description
(1) For all available packages, see the orderable addendum at
The UC28023 and UC28025 are fixed-frequency the end of the data sheet.
PWM controllers optimized for high-frequency
switched-mode power-supply applications. The
UC28023 is a single output PWM for single-ended
topologies while the UC28025 offers dual alternating
outputs for double-ended and full bridge topologies.
Typical Application Schematic
+
VIN VOUT 5 V
42 V to 56 V 12 V 1 A to 10 A
-- +
4.7 μF 0.8 μH
15 13 15 V

VCC VC
0.1 μF
16 VREF OUTB 14 6μF
1 kΩ
1N 5820 --

1Ω 5:1
2 NI OUTA 11
10
4.3 kΩ kΩ
UC28025 4.7 μF
1 kΩ

1 INV ILIM/SD 9
1 nF 22 pF
3.3 kΩ

3 EAOUT RAMP 7 8.2 kΩ


1 kΩ
10 nF
4 CLOCK CT 6 120 pF

CT
5 RT PGND 12
470 pF

GND SS
1.5 kΩ
10 8
0.1 μF

Copyright © 2016, Texas Instruments Incorporated


1

An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
UC28023, UC28025
SLUS557G – MARCH 2003 – REVISED DECEMBER 2016 www.ti.com

Table of Contents
1 Features .................................................................. 1 8.3 Feature Description................................................. 11
2 Applications ........................................................... 1 8.4 Device Functional Modes........................................ 14
3 Description ............................................................. 1 9 Application and Implementation ........................ 15
4 Revision History..................................................... 2 9.1 Application Information............................................ 15
9.2 Typical Application .................................................. 15
5 Pin Configuration and Functions ......................... 3
6 Specifications......................................................... 4 10 Power Supply Recommendations ..................... 17
6.1 Absolute Maximum Ratings ...................................... 4 11 Layout................................................................... 18
6.2 ESD Ratings.............................................................. 4 11.1 Layout Guidelines ................................................. 18
6.3 Recommended Operating Conditions....................... 4 11.2 Layout Example .................................................... 18
6.4 Thermal Information .................................................. 4 12 Device and Documentation Support ................. 19
6.5 Electrical Characteristics........................................... 5 12.1 Documentation Support ........................................ 19
6.6 Switching Characteristics .......................................... 6 12.2 Related Links ........................................................ 19
6.7 Typical Characteristics .............................................. 7 12.3 Receiving Notification of Documentation Updates 19
7 Parameter Measurement Information .................. 8 12.4 Community Resources.......................................... 19
7.1 Control Methods and Test Circuits............................ 8 12.5 Trademarks ........................................................... 19
12.6 Electrostatic Discharge Caution ............................ 19
8 Detailed Description ............................................ 10
12.7 Glossary ................................................................ 19
8.1 Overview ................................................................. 10
8.2 Functional Block Diagram ....................................... 10 13 Mechanical, Packaging, and Orderable
Information ........................................................... 19

4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.

Changes from Revision F (August 2010) to Revision G Page

• Added Device Information table, Pin Configuration and Functions section, Specifications section, ESD Ratings table,
Recommended Operating Conditions table, Switching Characteristics table, Typical Characteristics section, Detailed
Description section, Application and Implementation section, Power Supply Recommendations section, Layout
section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ...... 1
• Deleted Ordering Information table; see POA at the end of the data sheet........................................................................... 1
• Moved Delay to output time parameters from Electrical Characteristics to Switching Characteristics .................................. 1
• Moved rise and fall time parameters from Electrical Characteristics to Switching Characteristics ........................................ 1
• Deleted Lead temperature soldering rating in the Absolute Maximum Ratings table ............................................................ 4
• Added Thermal Information table ........................................................................................................................................... 4
• Changed RθJA values for DW (SOIC) package From: 50°C/W to 100°C/W To: 70.5°C/W and for N (PDIP) package
From: 90°C/W To: 44.5°C/W .................................................................................................................................................. 4
• Changed RθJC(top) values for DW (SOIC) package From: 27°C/W To: 31.8°C/W and for N (PDIP) package From:
45°C/W To: 34.3°C/W............................................................................................................................................................. 4

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www.ti.com SLUS557G – MARCH 2003 – REVISED DECEMBER 2016

5 Pin Configuration and Functions

UC28023 DW or N Packages UC28025 DW or N Packages


16-Pin SOIC or PDIP 16-Pin SOIC or PDIP
Top View Top View

INV 1 16 VREF INV 1 16 VREF


NI 2 15 VCC NI 2 15 VCC
EAOUT 3 14 OUT EAOUT 3 14 OUTB
CLOCK 4 13 VC CLOCK 4 13 VC
RT 5 12 PGND RT 5 12 PGND
CT 6 11 ILIM/REF CT 6 11 OUTA
RAMP 7 10 GND RAMP 7 10 GND
SS 8 9 ILIM/SD SS 8 9 ILIM/SD

Pin Functions
PIN
I/O DESCRIPTION
NAME UC28023 UC28025
CLOCK 4 4 O Output of the internal oscillator
Timing capacitor connection pin for oscillator frequency programming. The timing capacitor
CT 6 6 I
must be connected to the device ground using minimal trace length.
EAOUT 3 3 O Output of the error amplifier for compensation
GND 10 10 — Analog ground return pin.
ILIM/REF 11 — I Pin to set the current limit threshold externally.
ILIM/SD 9 9 I Input to the current limit comparator and the shutdown comparator.
INV 1 1 I Inverting input to the error amplifier
NI 2 2 I Noninverting input to the error amplifier
OUT 14 — O High current totem pole output of the on-chip drive stage.
OUTA — 11 O High current totem pole output A of the on-chip drive stage.
OUTB — 14 O High current totem pole output B of the on-chip drive stage
PGND 12 12 — Ground return pin for the output driver stage
Noninverting input to the PWM comparator with 1.25-V internal input offset. In voltage mode
RAMP 7 7 I operation this serves as the input voltage feedforward function by using the CT ramp. In peak
current mode operation, this serves as the slope compensation input.
RT 5 5 I Timing resistor connection pin for oscillator frequency programming
SS 8 8 I Soft-start input pin.
Power supply pin for the output stage. This pin must be bypassed with a 0.1-µF monolithic
VC 13 13 —
ceramic low ESL capacitor with minimal trace lengths.
Power supply pin for the device. This pin must be bypassed with a 0.1-µF monolithic ceramic
VCC 15 15 —
low ESL capacitor with minimal trace lengths
5.1-V reference. For stability, the reference must be bypassed with a 0.1-µF monolithic
VREF 16 16 O
ceramic low ESL capacitor and minimal trace length to the ground plane.

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SLUS557G – MARCH 2003 – REVISED DECEMBER 2016 www.ti.com

6 Specifications
6.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted) (1) (2)
MIN MAX UNIT
Input voltage VC, VCC 30 V
INV, NI, RAMP –0.3 7
Analog inputs V
SS, ILIM/SD VREF – 0.3 VREF + 0.3
IOUT(DC) Output current OUT (UC28023), OUTB (UC28025) ±0.5 A
Peak output current, pulsed 0.5 ms (IOUT pulsed) OUT (UC28023), OUTB (UC28025) ±2 A
IREF Output current VREF 10 mA
ICLOCK Output current CLOCK –5 mA
ISINK_SS Soft-start sink current SS 5 mA
IOUT(EA) Output current EAOUT 20 mA
IOSC_CHG Oscillator charging current RT –5 mA
CLOAD Capacitive load 200 pF
Power Dissipation at TA = 25°C (all packages) 1 W
TJ Operating junction temperature –55 150 °C
Tstg Storage temperature –65 150 °C

(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltages are with respect to GND. All currents are positive into and negative out of the specified terminal.

6.2 ESD Ratings


VALUE UNIT
(1)
Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 ±3000
V(ESD) Electrostatic discharge V
Charged-device model (CDM), per JEDEC specification JESD22-C101 (2) ±1500

(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
(2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.

6.3 Recommended Operating Conditions


over operating free-air temperature range (unless otherwise noted)
MIN NOM MAX UNIT
VCC input voltage from a low-impedance source 12 V
Operating temperature –40 105 °C

6.4 Thermal Information


UC2802x
THERMAL METRIC (1) DW (SOIC) N (PDIP) UNIT
16 PINS 16 PINS
RθJA Junction-to-ambient thermal resistance 70.5 44.5 °C/W
RθJC(top) Junction-to-case (top) thermal resistance 31.8 34.3 °C/W
RθJB Junction-to-board thermal resistance 35.2 24.6 °C/W
ψJT Junction-to-top characterization parameter 7.7 14.7 °C/W
ψJB Junction-to-board characterization parameter 34.7 24.4 °C/W

(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report.

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6.5 Electrical Characteristics


TA = –40°C to 105°C, TJ = TA, RT = 3.65 kΩ, CT = 1 nF, VCC = 15 V (unless otherwise noted)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
REFERENCE
VREF Reference voltage TJ = 25°C, IREF = 1 mA 5.05 5.1 5.15 V
Line regulation voltage VCC = 10 V to 30 V 2 15 mV
Load regulation voltage IREF = 1 mA to 10 mA 5 15 mV
(1)
Temperature stability TA = –40°C to 105°C 0.2 0.4 mV/°C
Total output voltage variation (1) Line and load temperature 4.95 5.25 V
Output noise voltage (1) f = 10 Hz to 10 kHz 50 µV
Long-term stability voltage (1) TJ = 125°C, 1000 hours 5 25 mV
ISS Short-circuit current VREF = 0 V –20 –50 –100 mA
OSCILLATOR
fOSC Initial accuracy (1) TJ = 25°C 360 400 440 kHz
Voltage stability (1) VCC =10 V to 30 V 0.2% 2%
Temperature stability (1) TA = –40°C to 105°C 5%
Total voltage variation (1) Line temperature 340 460 kHz
VCLOCK_H High-level clock output voltage 3.9 4.5 V
VCLOCK_L Low-level clock output voltage 2.3 2.9 V
VRAMP(P) Ramp peak voltage (1) 2.6 2.8 3 V
(1)
VRAMP(V) Ramp valley voltage 0.7 1 1.25 V
VRAMP(VP) Ramp valley-to-peak voltage (1) 1.6 1.8 2 V
ERROR AMPLIFIER
VIN Input offset voltage 15 mV
IBIAS Input bias current 0.6 3 µA
IIN Input offset current 0.1 1 µA
AVOL Open-loop gain VOUT = 1 V to 4 V 60 95 dB
CMRR Common-mode rejection ratio VCM = 1.5 V to 5.5 V 75 95 dB
PSRR Power supply rejection ratio VCC = 10 V to 30 V 85 110 dB
IOUT(SINK) Output sink current V(EAOUT) = 1 V 1 2.5 mA
IOUT(SRC) Output source current V(EAOUT) = 4 V –0.5 –1.3 mA
VOH High-level output voltage I(EAOUT) = –0.5 V 4 4.7 5 V
VOL Low-level output voltage I(EAOUT) = 1 mA 0 0.5 1 V
(1)
Unity gain bandwidth 3 5.5 MHz
Slew rate (1) 6 12 V/µs
PWM COMPARATOR
IBIAS_RAMP RAMP bias current VRAMP = 0 V –1 –5 µA
UC28023 80% 90%
Maximum duty cycle (2)
UC28025 See 40% 45%
UC28023 0%
Minimum duty cycle
UC28025 0%
EAOUT zero DC threshold VRAMP = 0 V 1.1 1.25 1.4 V
SOFT START
ICHG Charge current VSS = 0.5 V 3 9 20 µA
IDISCHG Discharge current VSS = 1 V 1 7.5 mA

(1) Specified by design. Not production tested.


(2) Tested as 80% minimum for the oscillator which is the equivalent of 40% for UC28025.

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Electrical Characteristics (continued)


TA = –40°C to 105°C, TJ = TA, RT = 3.65 kΩ, CT = 1 nF, VCC = 15 V (unless otherwise noted)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
CURRENT LIMIT AND SHUTDOWN
ILIMIT Current limit bias current VILIM/SD = 0 V to 4 V ±10 µA
ILIMIT Offset voltage UC28023 15 mV
ILIMITREF Common mode (1) UC28023 1 1.25 V
Current limit threshold
UC28025 0.9 1 1.1 V
voltage
Shutdown threshold voltage 1.25 1.4 1.55 V
OUTPUT
IOUT = 20 mA 0.25 0.4
VOL Low-level output voltage V
IOUT = 200 mA 1.2 2.2
IOUT = –20 mA 13 13.5
VOH High-level output voltage V
IOUT = –200 mA 12 13
Collector leakage VC = 30 V 100 500 µA
UNDERVOLTAGE LOCKOUT (UVLO)
Start threshold voltage 8.8 9.2 9.6 V
Hysteresis 0.4 0.8 1.2 V
SUPPLY CURRENT
Start-up current VCC = 8 V 1.1 2 mA
VINV = VRAMP = VILIM = 0 V,
ICC Operating current 25 35 mA
VNI = 1 V

6.6 Switching Characteristics


over operating free-air temperature range (unless otherwise noted)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
PWM comparator 50 100 ns
tDELAY Delay to output time (1)
Current limit and shutdown 50 80 ns
(1)
Rise time and Fall time CLOAD = 1 nF 30 60 ns

(1) Specified by design. Not production tested.

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6.7 Typical Characteristics

100 k 100
4.7 nF
80
2.2 nF
RT -- Timing Resistance -- Ω

GAIN
1 nF 60

470 pF 40

AV -- Gain -- dB
10 k
20
100 nF

47 nF 0 0

PHASE
22 nF

Phase -- °
--20 --90
10 nF

1k --40 --180
100 1k 10 k 100 k 1M 100 1k 10 k 100 k 1M 10 M 100 M
fOSC -- Frequency -- Hz fOSC -- Frequency -- Hz
Figure 1. Timing Resistance vs Frequency Figure 2. Open-Loop Frequency Response
5 3

VIN VOUT
VSEAout -- E/A Output Voltage -- V

4 VSAT -- Saturation Voltage -- V

Source
3

1
2

Sink
1 0
0 0.2 0.4 0.6 0.8 1.0 0 0.25 0.50 0.75 1.00 1.25 1.50
tdelay -- Delay Time-- μs IOUT -- Output Current -- A
Figure 3. Unity Gain Slew Rate Figure 4. Saturation Voltage vs Output Current

ILOAD -- Load Current -- A


ILOAD -- Load Current -- A

0.2 0.2
CLOAD = 1 nF CLOAD = 10 nF

0 0

15 --0.2 15 --0.2
VOUT -- Output Voltage -- V
VOUT -- Output Voltage -- V

10 10

5 5

0 0
0 40 80 120 160 200 0 100 200 300 400 500
tRISE (tFALL ) -- Time -- ns tRISE (tFALL ) -- Time -- ns
Figure 5. Rise and Fall Time vs Figure 6. Rise and Fall Time vs
Output Voltage and Load Current Output Voltage and Load Current

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7 Parameter Measurement Information


7.1 Control Methods and Test Circuits

UC2802x

CT
6 OSCILLATOR

RAMP 1.25 V
7

CT
From
Error Amplifier

Figure 7. Voltage Mode Control

UC2802x

CT CT
ISENSE 6 OSCILLATOR

RAMP 1.25 V
7
* *
RSENSE
From
Error Amplifier

A small filter may be required to suppress switch noise.

Figure 8. Peak Current Mode Control

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Control Methods and Test Circuits (continued)

RT UC2802x
IR
5
3V
IC = IR
CT
6

5.1 V

CLOCK
4 Blanking

TD
400 μA

Figure 9. Oscillator Circuit

VIN
UC2802x
RFF

7 RAMP

CFF 4 CLOCK

6 CT

5 RT

Figure 10. Feedforward Technique for Off-Line Voltage-Mode Applications

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8 Detailed Description

8.1 Overview
The UC28023 and UC28025 (UC2802x) are fixed-frequency PWM controllers optimized for high-frequency
switched-mode power-supply applications. Targeted for cost-effective solutions with minimal external
components. UC2802x devices include an oscillator, a temperature-compensated reference, a wide band width
error amplifier, a high-speed current-sense comparator, and high-current active-high totem-pole outputs to
directly drive external MOSFETs.
Protection circuitry includes a current limit comparator with a 1-V threshold, a TTL compatible shutdown port, and
a soft-start pin which doubles as a maximum duty cycle clamp. The logic is fully latched to provide jitter free
operation and prohibit multiple pulses at an output. An undervoltage lockout section with 800 mV of hysteresis
assures low start-up current. During undervoltage lockout, the outputs are high impedance. Propagation delays
through the comparators and logic circuitry have been minimized while maximizing bandwidth and slew rate of
the error amplifier.

8.2 Functional Block Diagram

CLOCK 4

UC28025
RT 5
Toggle F/F 13 VC
OSCILLATOR
CT 6 11 OUTA
PWM
1.25 V Latch T
+

RAMP 7 R
14 OUTB
EAOUT 3 SD
Wide Bandwidth 12 PGND
Error Amplifier
NI 2 VIN
+

9μA
INV 1 UC28023
Inhibit 13 VC

14 OUT

SS 8 12 PGND
1V
(UC28025 Only)
ILIM
Comparator
ILIMREF 11
(UC28023
Only) 1V Shutdown
ILIM/SD 9 Comparator
Internal Bias
1.4 V
16 VREF

VCC 15 VCC Good REF GEN VREF Good


9V 4V
GND 10 UVLO
Output Inhibit
UDG--03048
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8.3 Feature Description


8.3.1 Error Amplifier
Figure 11 shows a simplified schematic of the UC2802x error amplifier and Figure 2 and Figure 3 show its
characteristics.

5.1 V
16 VREF

3 EAOUT
INV 1
200 Ω
NI 2

Copyright © 2016, Texas Instruments Incorporated

Figure 11. Simplified Error Amplifier Schematic

8.3.2 Synchronization
Figure 12 shows a generalized synchronization. Figure 13 shows a synchronized operation of two units in close
proximity.

UC2802x UC2802x
(Master) (Slave)

VREF 16
RT
10 μF 1.15 Ω
5 RT

2N222
CLOCK 4
43 Ω 0.1 μF
RT
RT 5 24 Ω
43 Ω 0.1 μF
CT CT
6 CT
CT 6
To other
43 Ω 0.1 μF slaves 24 Ω

Local Local
470 Ω
Ramp Ramp

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Figure 12. Generalized Synchronization

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Feature Description (continued)

UC2802x UC2802x
(Master) (Slave)

CLOCK 4 4 CLOCK

16 VREF
RT
RT 5 5 RT

CT 6 Local 6 CT
Ramp

CT

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Figure 13. Synchronization of Two Units in Close Proximity

8.3.3 Constant Volt-Second Clamp Circuit


The circuit for the UC28023 shown in Figure 14 describes achievement a constant volt-second product clamp
over varying input voltages. The ramp generator components, RT and CR are chosen so that the ramp at Pin 9
(ILIM/SD) crosses the 1-V threshold at the same time the desired maximum volt-second product is reached. The
delay through the functional inverter block must be such that the ramp capacitor can be completely discharged
during the minimum deadtime.

UC28023
VIN

RT OUT
14
ILIM/SD
9

CR

Copyright © 2016, Texas Instruments Incorporated

Figure 14. Achieving Constant Volt-Second Product Clamp With the UC28023

The circuit for the UC28025 shown in Figure 15 describes achievement a constant volt-second product clamp
over varying input voltages. The ramp generator components, RT and CR are chosen so that the ramp at Pin 9
(ILIM/SD) crosses the 1-V threshold at the same time the desired maximum volt-second product is reached. The
delay through the functional inverter block must be such that the ramp capacitor can be completely discharged
during the minimum deadtime.

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Feature Description (continued)

UC28025
VIN

OUTB
RT
14
ILIM/SD

OUTA

11

CR

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Figure 15. Achieving Constant Volt-Second Product Clamp With the UC28025

8.3.4 Outputs
UC28023 has one output and UC28025 has dual alternating outputs.

UC2802x
15 VCC

13 VC

OUTx

12 PWRGND

10 GND

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Figure 16. Simplified Schematic

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Feature Description (continued)


8.3.5 Open-Loop Laboratory Test Fixture
The following test fixture is useful for exercising many of the UC28025’s functions and measuring their
specifications. As with any wideband circuit, careful ground and bypass procedures must be followed. TI highly
recommends using a ground plane

UC28025
15 V
0.1 μF
4 CLOCK VCC 15

RT 3.65 kΩ
15 V
5 RT OSCILLATOR VC 13 10 uF
CT 1.0 nF
0.1 μF 10 μF
6 CT

200 Ω OUTA 11
7 RAMP

3 EAOUT
OUTB 14
27 kΩ
50 Ω 68 kΩ 1N5820
ERROR 1N5820
4.7 kΩ AMPLIFIER
10 kΩ
2 NI PGND 12
22 kΩ
1 INV
27 kΩ GND 10
4.7 kΩ
8 SS
0.1 μF
10 μF
10 kΩ VREF 16
9 ILIM/SD

3.3 kΩ

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Figure 17. Laboratory Test Fixture

8.4 Device Functional Modes


There are no functional modes for this device.

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9 Application and Implementation

NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TI’s customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.

9.1 Application Information


The UC28023 and UC28025 are fixed-frequency PWM controllers optimized for high-frequency switched-mode
power supply applications. The UC28023 is a single output PWM for single-ended topologies while the UC28025
offers dual alternating outputs for double-ended and full bridge topologies.

9.2 Typical Application


+
VIN VOUT 5 V
42 V to 56 V 12 V 1 A to 10 A
-- +
4.7 μF 0.8 μH
15 13 15 V

VCC VC
0.1 μF
16 VREF OUTB 14 6μF
1 kΩ
1N 5820 --

1Ω 5:1
2 NI OUTA 11
10
4.3 kΩ kΩ
UC28025 4.7 μF
1 kΩ

1 INV ILIM/SD 9
1 nF 22 pF
3.3 kΩ

3 EAOUT RAMP 7 8.2 kΩ


1 kΩ
10 nF
4 CLOCK CT 6 120 pF

CT
5 RT PGND 12
470 pF

GND SS
1.5 kΩ
10 8
0.1 μF

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Figure 18. DC-DC Push-Pull Converter Using UC28025

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Typical Application (continued)


9.2.1 Design Requirements
For this design example, use the parameters listed in Table 1 as the input parameters.

Table 1. Design Parameters


PARAMETER EXAMPLE VALUE
Input voltage 42 V to 56 V (48-V typical)
Output voltage 5V
Output current 1 A to 10 A
Oscillator frequency 1.5 MHz
Switching frequency 750 kHz
Timing resistance 1.5 kΩ
Timing capacitance 470 pF

9.2.2 Detailed Design Procedure

9.2.2.1 Timing Resistor and Capacitor Selection


Generally, a higher switching frequency results in a smaller size but has higher switching losses. Operation at
750 kHz is used in this example as a reasonable compromise between size and efficiency. The values for timing
resistance (RT) and timing capacitance (CT) are selected for the 1.5-MHz oscillator based on Figure 1.

9.2.2.2 Turns Ratio Selection


The maximum primary-to-secondary turns ratio (NMAX) can be determined with the target output voltage,
minimum input voltage, and the estimated maximum duty cycle. DLIM = 0.35 is used for this example. NMAX can
be calculated using Equation 1.
2 ´ D LIM ´ VINMIN 2 ´ 0.35 ´ 42 V
NMAX = = = 5.55
VOUT + VF 5 V + 0.3 V (1)
Rounding NMAX down to the next lowest integer results in a turns ratio of N = 5.

9.2.2.3 Inductor Selection


The maximum inductor ripple current occurs at the maximum input voltage. Typically, 20% to 40% of the full load
current ripple is a good compromise between core loss and copper loss of the inductor. Higher ripple current
allows for smaller inductor size, but places more burden on the output capacitor to smooth the ripple voltage on
the output. In this example a ripple current of 25% of 10 A is used. The inductor value can be calculated with
Equation 2.
VOUT + VF æ 1 N ´ (VOUT + VF ) ö
LO = ´ç - ÷ = 0.745 µH
DIL ´ f SW è 2 2 ´ VINMAX ø (2)
The closest standard value of 0.8 µH is chosen for LO, this step is necessary if the chosen LO differs significantly
from the value calculated in Equation 2. The actual ΔIL is based upon this selected inductor which must be
calculated with Equation 3.
VOUT + VF æ 1 N ´ (VOUT + VF ) ö
DIL = ´ç - ÷ = 2.327 A
L O ´ f SW è 2 2 ´ VINMAX ø (3)

9.2.2.4 Rectifier Diode Selection


A rectifier diode must always possess low-forward voltage drop. When used in high-frequency switching
applications, however, the diode must also posses a short recovery time. Schottky diodes meet both
requirements and TI recommends their use for push-pull converter designs.

16 Submit Documentation Feedback Copyright © 2003–2016, Texas Instruments Incorporated

Product Folder Links: UC28023 UC28025


UC28023, UC28025
www.ti.com SLUS557G – MARCH 2003 – REVISED DECEMBER 2016

9.2.2.5 Snubber Components Selection


A resistor-capacitor snubber network crossing the low-side MOSFET reduces ringing and spikes at the switching
node. Excessive ringing and spikes can cause erratic operation and may couple noise to the output voltage.
Selecting the values for the snubber is best accomplished through empirical methods. First, make sure the lead
lengths for the snubber connections are very short. Start with a resistor value between 5 Ω and 50 Ω. Increasing
the value of the snubber capacitor results in more damping, but higher snubber losses. Select a minimum value
for the snubber capacitor that provides adequate damping of the spikes on the switch node waveform at heavy
load. A snubber may not be necessary with an optimized layout.

9.2.2.6 VCC and VC Capacitor Selection


The primary purpose of the VCC and VC capacitor is to supply the peak transient currents of the drivers as well
as provide stability for the VCC and VC regulator. These peak currents can be several amperes. The value of the
VCC and VC capacitor must at least 0.47 µF, and must be a good quality, low ESR, ceramic capacitor. The VCC
and VC capacitor must be placed at the pins of the IC to minimize potentially damaging voltage transients
caused by trace inductance. A value of 4.7 µF is used in this design.

9.2.2.7 Output Capacitor Selection


The output capacitors smooth the output voltage ripple caused by inductor ripple current and provide a source of
charge during load transient conditions. In this design example, a 6-µF capacitor is selected as the main output
capacitor.

9.2.2.8 Input Capacitor Selection


The input supply voltage typically has high source impedance at the switching frequency. Good quality input
capacitors are necessary to limit the ripple voltage at the VIN pin while supplying most of the switch current
during the on-time. The input capacitor must be selected for RMS current rating and minimum ripple voltage. In
this example, a 4.7-µF capacitor is used. With ceramic capacitors, the input ripple voltage is triangular.

9.2.3 Application Curves

10.0 160
3 kΩ≤ RT ≤ 100 kΩ

4.70

140
2.20
TD -- Dead Time -- μs

TD -- Dead Time -- ns

CT = 1 nF
1.00
120
0.47

CT = 470 pF
0.22
100

0.10

0.047 80
0.47 1.0 2.2 4.7 10.0 22.0 47 100 10 k 100 k 1M
CT -- Timing Capacitance -- nF fOSC -- Frequency -- Hz

Figure 19. Dead Time vs Timing Capacitance Figure 20. Dead Time vs Frequency

10 Power Supply Recommendations


The UC28023 and UC28025 operate from an external bias supply. TI recommends powering the device from a
regulated auxiliary supply. (This device is not intended to be used from a bootstrap bias supply. A bootstrap bias
supply is fed from the input high voltage through a resistor with sufficient capacitance on VCC to hold up the
voltage on VCC until current can be supplied from a bias winding on the boost inductor. For that reason, the
minimal hysteresis on VCC would require an unreasonable value of hold-up capacitance.)

Copyright © 2003–2016, Texas Instruments Incorporated Submit Documentation Feedback 17


Product Folder Links: UC28023 UC28025
UC28023, UC28025
SLUS557G – MARCH 2003 – REVISED DECEMBER 2016 www.ti.com

11 Layout

11.1 Layout Guidelines


High speed circuits demand careful attention to layout and component placement. To assure proper performance
of the UC2802x follow these rules:
1. Use a ground plane.
2. Damp or clamp parasitic inductive kick energy from the gate of driven MOSFETs. Do not allow the output
pins to ring below ground. A series gate resistor or a shunt 1-A Schottky diode at the output pin serves this
purpose.
3. Bypass VCC, VC, and VREF. Use 0.1-µF monolithic ceramic capacitors with low equivalent series
inductance. Allow less than 1 cm of total lead length for each capacitor between the bypassed pin and the
ground plane.
4. Treat the timing capacitor (CT) as a bypass capacitor.

11.2 Layout Example

FB

RFB INV VREF CVREF

RZ NI VCC VCC
15V
CZ EAOUT OUTB RgB OUTB

CLOCK VC DB
CVDD

UCC28025DW
RT
RT PGND

CT OUTA RgA OUTA


CT
RAMP GND
DA
CCT
SS ILIM

RCT
CSS CF GND
RF

CRAMP RRAMP CS

Figure 21. Layout Recommendation

18 Submit Documentation Feedback Copyright © 2003–2016, Texas Instruments Incorporated

Product Folder Links: UC28023 UC28025


UC28023, UC28025
www.ti.com SLUS557G – MARCH 2003 – REVISED DECEMBER 2016

12 Device and Documentation Support

12.1 Documentation Support


12.1.1 Related Documentation
For related documentation see the following:
• 1.5-MHz Current Mode IC Controlled 50--Watt Power Supply (SLUA053)
• The UC3823A,B and UC3825A,B Enhanced Generation of PWM Controllers (SLUA125)

12.2 Related Links


The table below lists quick access links. Categories include technical documents, support and community
resources, tools and software, and quick access to sample or buy.

Table 2. Related Links


TECHNICAL TOOLS & SUPPORT &
PARTS PRODUCT FOLDER SAMPLE & BUY
DOCUMENTS SOFTWARE COMMUNITY
UC28023 Click here Click here Click here Click here Click here
UC28025 Click here Click here Click here Click here Click here

12.3 Receiving Notification of Documentation Updates


To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper
right corner, click on Alert me to register and receive a weekly digest of any product information that has
changed. For change details, review the revision history included in any revised document.

12.4 Community Resources


The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective
contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of
Use.
TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration
among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help
solve problems with fellow engineers.
Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and
contact information for technical support.

12.5 Trademarks
E2E is a trademark of Texas Instruments.
All other trademarks are the property of their respective owners.
12.6 Electrostatic Discharge Caution
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.

12.7 Glossary
SLYZ022 — TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.

13 Mechanical, Packaging, and Orderable Information


The following pages include mechanical, packaging, and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.

Copyright © 2003–2016, Texas Instruments Incorporated Submit Documentation Feedback 19


Product Folder Links: UC28023 UC28025
PACKAGE OPTION ADDENDUM

www.ti.com 13-Aug-2021

PACKAGING INFORMATION

Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)

UC28023DW ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 105 UC28023DW

UC28023DWR ACTIVE SOIC DW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 105 UC28023DW

UC28025DW ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 105 UC28025DW

UC28025DWG4 ACTIVE SOIC DW 16 40 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 105 UC28025DW

UC28025DWR ACTIVE SOIC DW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 105 UC28025DW

UC28025N ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -40 to 105 UC28025N

UC28025NG4 ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -40 to 105 UC28025N

(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.

(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.

(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.

(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.

(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.

Addendum-Page 1
PACKAGE OPTION ADDENDUM

www.ti.com 13-Aug-2021

(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.

Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.

In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.

Addendum-Page 2
PACKAGE MATERIALS INFORMATION

www.ti.com 3-Jun-2022

TAPE AND REEL INFORMATION

REEL DIMENSIONS TAPE DIMENSIONS


K0 P1

B0 W
Reel
Diameter
Cavity A0
A0 Dimension designed to accommodate the component width
B0 Dimension designed to accommodate the component length
K0 Dimension designed to accommodate the component thickness
W Overall width of the carrier tape
P1 Pitch between successive cavity centers

Reel Width (W1)


QUADRANT ASSIGNMENTS FOR PIN 1 ORIENTATION IN TAPE

Sprocket Holes

Q1 Q2 Q1 Q2

Q3 Q4 Q3 Q4 User Direction of Feed

Pocket Quadrants

*All dimensions are nominal


Device Package Package Pins SPQ Reel Reel A0 B0 K0 P1 W Pin1
Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant
(mm) W1 (mm)
UC28023DWR SOIC DW 16 2000 330.0 16.4 10.75 10.7 2.7 12.0 16.0 Q1
UC28025DWR SOIC DW 16 2000 330.0 16.4 10.75 10.7 2.7 12.0 16.0 Q1

Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION

www.ti.com 3-Jun-2022

TAPE AND REEL BOX DIMENSIONS

Width (mm)
H
W

*All dimensions are nominal


Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
UC28023DWR SOIC DW 16 2000 356.0 356.0 35.0
UC28025DWR SOIC DW 16 2000 356.0 356.0 35.0

Pack Materials-Page 2
PACKAGE MATERIALS INFORMATION

www.ti.com 3-Jun-2022

TUBE

T - Tube
height L - Tube length

W - Tube
width

B - Alignment groove width

*All dimensions are nominal


Device Package Name Package Type Pins SPQ L (mm) W (mm) T (µm) B (mm)
UC28023DW DW SOIC 16 40 507 12.83 5080 6.6
UC28025DW DW SOIC 16 40 507 12.83 5080 6.6
UC28025DWG4 DW SOIC 16 40 507 12.83 5080 6.6
UC28025N N PDIP 16 25 506 13.97 11230 4.32
UC28025NG4 N PDIP 16 25 506 13.97 11230 4.32

Pack Materials-Page 3
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