Self-Powered Isolated RS-232 To UART Interface
Self-Powered Isolated RS-232 To UART Interface
Self-Powered Isolated RS-232 To UART Interface
VCC
1
D1
2
ISO C2
7
D3
3
VCC * U1 C3 C1
8
*
U3
RXD
4
C6
3
U2 * C4
9
C8
TXD
2
C5
GND
1
C7
An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other
important disclaimers and information.
1 System Description
Many sensing applications are designed around low power microcontroller units (MCUs), which do not
require isolated power supply designs. In order to save costs, many systems use capacitive-drop power
supplies as opposed to transformer-based designs. Using capacitive-drop power designs puts a sensing
solution at a very high voltage in relation to a potentially connected host computer. The high voltage
creates the need for an isolation boundary.
The RS-232 interface from a host computer is still very popular in the industrial space due to the robust
nature of the interface and low cost. However, to facilitate proper RS-232 translation to an embedded
system requires an intermediate-level shifting stage. The CMOS TTL voltages are typically in the 3.3-V to
5-V range, while the RS-232 can be near 12 V. Powering the translation on the RS-232 side of the
isolation boundary typically requires addition of an isolation power supply to RS-232 interface. The added
power supply means unwanted cost to the system. By harvesting power from the RS-232 protocol itself, a
fully-isolated, self-powered converter can be implemented.
The TI portfolio offers devices in a broad range of products. Most notably for this industrial design, TI
offers products in isolation, interface charge pumps, and power management. By choosing the correct
combination of products, a system can be designed to meet the requirements of these isolated industrial
interfaces.
2 Design Features
3 Block Diagram
Power Harvesting
RTS/DTR
TX/RX
RS-232 Line
MCU UART Isolation Barrier UART
Driver
The port was reopened in Putty using the standard port settings (9600 baud, 8 data bits, 1 stop bit, no
parity, and no flow control) that interacts with embedded system UART protocols well. Via the now open
terminal session, a test string was repeatedly sent. On a correct echo, the terminal would read exactly
what was sent out on the line. To help observe for errors, the window was sized to easily show a
continuous stream of repeated text. The test results are shown in Figure 3.
This test was also repeated with a data rate of 1 Mbaud, and with a 5-V supply on the input connection
with no issues. The tests show that from the isolation boundaries' standpoint, the communication remains
robust across different host designs.
5 Schematics
To download the Schematics, see the design files at TIDA-00163.
TPS76333DBVT
+5..12V
1N4148 PORT_RTS
NC/FB
4 D1
C1 G2
GND 2 1N4148 PORT_DTR 5 9
47u D3 PORT_DTR 4 8
VCC
3 PORT_TX 3 7 PORT_RTS
EN
PORT_RX 2 6
5
OUT IN
1 C2 GND 1
VCC
G1
1u RS1
1 JP2 GND
U3 2
GND GND
GND
U1
VCC
U2
VCC
C4
1
VCC1 VCC2
8 C8 0.1u 2 V+ VCC
16
4 VCC_IN GND 6
V- GND
15 0.1u
3 RXD_IN 2
OUTA INA
7 C7 0.1u
2 TXD_IN 12 13 PORT_TX
ROUT1 RIN1
1 GND_IN 3 6 11 14 PORT_RX GND
INB OUTB DIN1 DOUT1
JP1
4 5 9 8
GND1 GND2 ROUT2 RIN2
C3 10
DIN2 DOUT2
7
0.1u 1
C1+ C2+
4
ISO7421D C6 3
C1- C2- 5 C5
6 Bill of Materials
To download the bill of materials (BOM), see the design files at www.ti.com/tool/TIDA-00163. Table 1
shows the BOM for this design.
7 Layer Plots
To download the layer plots, see the design files at www.ti.com/tool/TIDA-00163. Figure 6 shows the layer
plot for this design.
6
D1
2
ISO C2
7
D3
3
VCC * U1 C3 C1
8
*
U3
RXD
4
C6
3
U2 * C4
9
C8
TXD
2
5
C5
GND
1
C7
8 Altium Project
To download the Altium files, see the design files at www.ti.com/tool/TIDA-00163.
9 Gerber Files
To download the Gerber files, see the design files at www.ti.com/tool/TIDA-00163.
10 Software Files
To download the software files, see the design files at www.ti.com/tool/TIDA-00163.
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