RLA Compact 20170407 W Eng
RLA Compact 20170407 W Eng
RLA Compact 20170407 W Eng
RLA compact
1. INTRODUCTION 3
1.1 For your safety 3
1.2 Application and purpose 3
1.3 Special conditions for safe application 3
4. OPERATING INSTRUCTIONS 8
4.1 Measuring mode 8
4.2 Alarms 8
4.2.1 Alarm configuration 8
4.2.2 Alarm acknowledgement (Reset) 8
4.3 Faults 9
4.4 Data logger function (configured using the RLA compact Config software) 9
4.5 Analogue outputs 10
6. ANNEX 11
6.1 Cleaning and care 11
6.2 Maintenance and service 11
6.2.1 Visual inspection 12
6.2.2 Functional testing 12
6.2.3 System check 12
6.2.4 Repair 12
6.3 Spare parts and accessories 12
6.4 Information on the environmentally sound disposal of used parts 12
6.5 Functional safety and parameters 13
6.6 Technical data 14
6.7 Service Address 15
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1. Introduction
1.1 For your safety
This user manual states the intended use of the product according to § 3 of the German Product
Safety Act (ProdSG) and helps to prevent hazards.
It must be read and observed by all persons who operate, service, maintain and inspect this
product. This product can serve its intended purpose only if it is operated, serviced, maintained
and inspected according to the instructions given by WITT-GASETECHNIK GmbH & Co KG.
Otherwise, the warranty provided by WITT-GASETECHNIK GmbH & Co KG becomes void. Settings
in service mode should only be carried out by experts.
The RLA compact Config software program is required to configure the controller RLA compact
and the relay module RLA compact -RT.
The configuration software RLA compact Config is not described in this user manual. (see
UM 222-000.30).
The relay module RLA compact-RT/RTD is not described in this user manual. (see UM 222-
000.24).
Operation and maintenance of the various transmitters are described in separate user manuals.
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2. Gas detection controller RLA compact
Alarm light
Control buttons
Status display of
LCD display operating statuses
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2.2.2 Graphical display
Currently measured values are shown on the display for each measuring point. The display for
the measuring points can be optionally set via the menu navigation (also see section 5.1), e.g.:
Display in normal mode
Display of 8 measuring points Display of 4 measuring points Display as single measuring point
The graphical display is backlit; the light intensity can be increased via any control button. In the
event of a gas alarm or faults, the display lighting is automatically activated with a red
background.
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3. Assembly and Installation Instructions
RLA c o m p a c t
If the housing cover is opened, various positions inside the RLA compact are marked with
symbols. The symbols have the following meaning:
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3.2.4 External 24 V DC voltage supply
The RLA compact can optionally be operated with an installed power supply unit or with an
external 24 V DC power supply. If external 24 V DC voltage is available and should be used to
supply the RLA compact, it is connected via terminal Y13 (24 V DC 2) and Y14 (GND) or, with a
redundant design of the supply voltage, via terminal Y12 (24 V DC1) and Y11 (GND). If an
external power supply unit is used, it should comply with EN60950-1 or feature reinforced or
double insulation between the mains supply circuit and output voltage circuit similar to devices of
protection class II (protective insulation ). If the RLA compact is operated in a 24 V DC power
supply network, it must be safety extra-low voltage (SELV) or protective extra-low voltage
(PELV). Otherwise, the same requirements as for the previously described power supply units
apply to the 24 V DC power supply network.
3.3 Commissioning
Commissioning can commence after assembling the RLA compact as well as all the transmitters
and additional control modules, and once the voltage supply has been connected.
The gas warning system must be inspected and commissioned by an expert after installation.
Inspections must be carried out in accordance with the manufacturer's instructions and executed
by a fully trained and qualified expert. The expert must record the result in writing (see data
sheet T023/2009, section 8.1 and DIN EN 60079-29-2, section 8.9). WITT service technicians as
well as experts authorised by us are at your disposal.
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4. Operating Instructions
4.2 Alarms
Three alarm thresholds can be configured within the measuring range for each measuring point.
If the alarm thresholds are exceeded or not achieved, the alarm LEDs AL1, AL2, AL3 (collective
alarm display) and the integrated acoustic alarm are activated according to the status. Detailed
information on the gas concentration level, the alarm status (AL1, AL2 or AL3) of the respective
measuring point are simultaneously shown in the graphical display (see section 2.2.2).
The configured relays and the relay LEDs R1-R4 (typical configuration) are additionally activated
according to the configuration.
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4.3 Faults
Fault messages are categorised as GMA controller faults and transmitter measuring point faults.
Fault messages are non-self-locking.
FLT/TRM Transmitter or measuring point fault:
A fault can be caused, e.g., by a defective signal line or a defective transmitter.
Note: Observe the respective information in the user manual of the connected
transmitter.
FLT/GMA GMA controller fault
Possible causes:
- Defective electronics
- Operating voltage has not been achieved
- Communication error to the external GMA modules
(relay module RLA compact-RT)
- One or more defective internal relays or external relays
(relay module RLA compact-RT)
- Program error (error in the parameters, check sums, etc.)
Please contact our Service in the case of faults.
4.4 Data logger function (configured using the RLA compact Config
software)
The gas detection controller RLA compact can be equipped with a microSD card for saving
measured values. The SD card must be removed and read out externally.
The following is permanently recorded at individually configured intervals:
Mean values – recording intervals: 5/10/15/20/30 seconds or
1/2/3/5/10/15/20/30/60 minutes
Instantaneous values – recording intervals: 5/10/15/20/30/60 seconds
as well as alarm events and faults.
Depending on the configuration, the measured values are saved under a file name according to
the calendar:
- Daily (file name: Year/Month/Day/Type*) e.g. 13-0622M.txt
- Weekly (file name: Year/W/Calendar week) e.g. 13-W24M.txt
- Monthly (file name: Year/Month/Type*) e.g. 13-06M.txt
- Annually (file name: Year/Type*) e.g. 13-00M.txt
*M= Mean value / A= Instantaneous value in the case of an alarm
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Important information: Prior to removing the SD card, stop or deactivate the data
recording (also see the additional information on the service menu).
- Activate the RLA compact menu by pressing and holding
- Select "Status Datenlogger" (Status data logger); to acknowledge, press
- Select "Stop Rec" (pause function) by pressing
- The status (still available storage capacity) is also displayed in this menu item.
Proceed as follows to deactivate the data recording:
- Select "Service Menü" (service menu) via
- Enter the password (see section 5.3)
- Select "Datenlogger" (Data logger) and acknowledge via
- Activate the measured value recording
- Deactivate the measured value recording
- Press repeatedly to exit the service menu
Access detailed information in the main menu (see section 5.2), change the
measured value display to single measuring point display, toggle from the alarm
display function to display, select cursor position for entering the password in the
service menu.
Toggle to menu items in the main menu, with single measuring point display to single
view of other measuring points, toggle to total display (1-8, 9-16), select numerical
values for entering the password in the service menu.
Function when pressed: Exit the detailed information in the main menu, exit the main
menu, toggle the display to display of all measuring points, toggle the display
function to alarm display function, select cursor position for entering the password in
the service menu.
Function when pressed: Toggle to menu items in the main menu, with single
measuring point display to single view of other measuring points, activate the auto-
scroll function (10 s or 10 min, automatic change-over of the display), select
numerical values for entering the password in the service menu.
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5.2 Main menu
Press and hold down the button to access the main menu. The main menu is divided into:
- Status GMA
- Status data logger
- Info GMA
- Info measuring points
- Info relays
- Info analogue outputs
- Tests (test LCD display, LED/horn, external switch)
- Service menu (password protected, see section 5.3)
User navigation in the main menu occurs via the keyboard at the controller RLA compact (see
section 5.1).
6. Annex
6.1 Cleaning and care
External soiling of the device housing can be removed using a cloth dampened with water when
the device is de-energised. Do not use solvents or cleaning agents!
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6.2.1 Visual inspection
Visual inspections should be carried out on a regular basis with a maximum interval of one month
and include the following tasks:
- Check the operation display and the status messages, e.g. operation display "On",
alarm and fault displays "Off"
- Check for mechanical damage and external soiling
6.2.4 Repair
This includes all repair and replacement tasks. These tasks should only be carried out by the
manufacturer and persons who have been authorised to do so by the manufacturer – WITT-
GASETECHNIK GmbH & Co KG. Only original spare parts and original modules inspected and
approved by the manufacturer should be used.
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6.5 Functional safety and parameters
These safety parameters have been determined for the following safety functions for the gas warning
controllers RLA compact-MT6, RLA compact-MT16, RLA compact and RLA multichannel individually and in
combination with a relay module RLA compact-RT/-RTD:
Single-channel Redundant use
use (1oo1) (1oo2)
Type of detector B
MTTR 72 h
Proof Test Interval 1 year
SIL-capability hardware #1 2 or 1 3 or 2
HFT 0 1
β factor — 5%
Safety function 1 SFF 94.05 %
Analogue input (0-24 mA), λDU [1/h] 5.02 × 10-8
Signal processing, λDD [1/h] 4.82 × 10-7
int. relay switching output of λSU [1/h] 2.41 × 10-7
RLA compact -MT/-MW λSD [1/h] 7.05 × 10-8
PFD [1/year] 2.58 × 10-4 2.58 × 10-4
Safety function 2 SFF 94.16 %
Digital input (RS485), λDU [1/h] 4.96 × 10-8
Signal processing, λDD [1/h] 5.00 × 10-7
int. relay switching output of λSU [1/h] 2.29 × 10-7
RLA compact-MT/-MW λSD [1/h] 7.05 × 10-8
PFD [1/year] 2.57 × 10-4 2.57 × 10-4
Safety function 3 SFF 95.96 %
Analogue input (0-24 mA), λDU [1/h] 6.19 × 10-8
Signal processing, λDD [1/h] 9.37 × 10-7
Signal transmission, λSU [1/h] 4.27 × 10-7
ext. relay switching output of λSD [1/h] 1.07 × 10-7
RLA compact-RT/-RTD PFD [1/year] 3.43 × 10-4 3.43 × 10-4
Safety function 4 SFF 96.02 %
Digital input (RS485), λDU [1/h] 6.13 × 10-8
Signal processing, λDD [1/h] 9.57 × 10-7
Signal transmission, λSU [1/h] 4.16 × 10-7
ext. relay switching output of λSD [1/h] 1.05 × 10-7
RLA compact-RT/-RTD PFD [1/year] 3.42 × 10-4 3.42 × 10-4
Safety function 5 SFF 98.34 %
Analogue input (0-24 mA), λDU [1/h] 1.32 × 10-8
Signal processing, λDD [1/h] 4.93 × 10-7
Digital output (RS485) of λSU [1/h] 2.21 × 10-7
RLA compact-MT/-MW λSD [1/h] 7.24 × 10-8
PFD [1/year] 9.44 × 10-5 9.44 × 10-5
Safety function 6 SFF 98.43 %
Digital input (RS485), λDU [1/h] 1.26 × 10-8
Signal processing, λDD [1/h] 5.13 × 10-7
Digital output (RS485) of λSU [1/h] 2.09 × 10-7
RLA compact-MT/-MW λSD [1/h] 7.05 × 10-8
PFD [1/year] 9.32 × 10-5 9.32 × 10-5
These parameters were calculated by an independent expert from GWW GasWarn Dr.Wenker GmbH.
Comment #1:
According to DIN EN 50402, the SIL capability of the hardware for safety functions 1-4 depends on the contact load of the relay
switching output. The higher value only applies if the relay contact is loaded with a max. current of 2 A.
An external fuse or similar component must be used to limit this maximum current.
Abbreviations:
MTTR = Mean Time To Repair
HFT = Hardware Fault Tolerance
SFF = Safe Failure Fraction
PFD = Probability of dangerous Failure on Demand
λDU, λDD, λSU, λSD = Error probability (DU=hazardous undetected, DD=hazardous detected, SU=safe undetected, SD=safe detected)
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6.6 Technical data
Type designation: RLA compact
Display & control elements 2.2" graphical display and 5 buttons
13 status LEDs for alarms, operating and relay statuses
Ambient conditions
For storage: -25..+60 °C | 0..99 % RH (recommended 0...+30 °C)
For operation: -20..+55°C | 0..99 % RH
Site of installation: only indoors
up to a height of 2,000 m above sea level
Power supply
Operating voltage: 100-240 V AC 50-60 Hz or/and 24 V DC (20-30 V DC permitted)
Power consumption: max.16 VA (without transmitter)
max.42 VA (with transmitter)
Fuses: F1=T 500 mA (for RLA compact)
F2=M 1A (for transmitter)
Transmitter connections
Supply: 24 V DC ±3 % with installed power supply unit, otherwise 20-30 V DC
(see above)
4x 150 mA or Iges=0.6 A with other configuration
Analogue signals IIN1-16: 4-20 mA or 0,2-1 mA
(resistance approx. 50..100 Ω, Imax= 70 mA permanently / 500 mA
temporarily)
Digital signals TRM Bus1+2: RS485; half-duplex; max. 38,400 Baud
RS485 outputs
TRM Bus1+2: RS485; half-duplex; max. 38,400 Baud
(for RLA compact relay modules only)
GMA Bus: RS485; half-duplex; galvanically isolated; max. 230,400 Baud
(for RLA compact relay modules, control centre, PC, PLC or Gateway)
Relay outputs
Contacts: 6 relays each with a normally open contact
Contact rating: 3 A / 250 V AC or 3 A / 30 V DC
Insulation distances: Basic insulation between the relays: 1&2, 3&4, 5&6
Double insulation between the relays: 2&3, 4&5
Analogue outputs
IOUT1+2: 4-20 mA (resistance max. 560 Ω)
Alarm acknowledgement
inputs
Reset1+2: 0-3 V DC (alarm acknowledgement occurs at contact with GND;
UMAX=30 V DC)
Data logger (optional) 2GB microSD card with FAT (FAT16) format
USB connection Mini USB port for device configuration via PC
Connection cables
Cable glands: max. 9 pieces M16x1.5 (for cable cross section of 4.5-10 mm)
Terminal blocks: 0.8..2.5 mm2 cross section
Cable: 3-4 wire ≥0.75 mm2 LiYY, NYM (for RLA compact supply)
2-4-wire 0.5-1.5 mm2 LiYY, LiYCY (for transmitter)
2-wire 1 x 2 x 0.22 mm2 BUS-LD (for GMA Bus with a length >10 m)
Housing
Protection class: IP65 according to IEC 60529; IK08 according to IEC 62262
Material: Plastic
Weight: approx. 890 g
Dimensions: 209 x 180 x 64 mm (W x H x D)
Approvals/Tests
Electromagnetic EN 50270:2006 Emitted interference: Type class I
compatibility: Interference resistance: Type class II
Electrical safety: DIN EN 61010:2010 Degree of soiling 2
Overvoltage category II for mains supply
Overvoltage category III for relay contacts
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6.7 Service Address
For additional questions on the product or in case of failure and problems please contact:
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