Welding Solutions

for the Cement Industry

voestalpine Bohler Welding USA Inc.

www.voestalpine.com/welding
voestalpine Böhler Welding
Metallurgical Expertise for Best Welding Results

voestalpine Böhler Welding Customer First

(formerly Böhler Welding Group) Absolute customer focus is our guiding principle. We see ourselves
is a leading manufacturer and as a provider of solutions to challenging welding projects.
worldwide supplier of filler materials We ensure that our customers get the right filler metals, use them
correctly, and that all welding process parameters are adjusted for
for industrial welding the best possible performance. We consider it as our responsibility to
and brazing applications. guarantee that we deliver to our customers, now and in the future,
the best possible solutions. We also strive to develop new products,
optimize existing products, and streamline processes so as to achieve
very short turnaround times. We focus on technologically advanced
industrial sectors and provide products that are geared to their
specific requirements.
As a part of the voestalpine Group,
Austria’s largest steel manufacturer and one of
Three Competences – Three Brands
the world’s leading suppliers of specialized steel
products, we are a part of a global network of
In our efforts to afford our customers the best possible support
metallurgy experts.
and promote development in line with specific targets,
we have built our core competences within Joint Welding,
Our customers benefit from:
Repair & Maintenance Welding and Soldering & Brazing.

n Comprehensive welding and steel know-how

This way we offer our customers the largest and most comprehensive
under one roof
product portfolio of filler materials within our three brands:
n Coordinated complete solutions comprised
of steel and welding filler metals n Böhler Welding
n A partner offering maximum economic n UTP Maintenance
stability and technological expertise n Fontargen Brazing
Join Expertise –
Don’t let your productivity wear down
To provide solutions for the Cement industry is a special competence of voestalpine Böhler Welding.
We offer you a wide range of long-life filler metals that help you increase productivity and optimize
maintenance, repair, wear and surface protection. Rely on:

n Tailored products to the exact needs of the Cement industry

n Consistently high product quality
n Worldwide distribution and a global service network
n Individual technical support by application specialists and welding engineers
n Decades of experience and application know-how in the Cement industry

Roller Press Vertical Mill Hammers

SK SMC-O SK 162-O SK SMC-O
SK 402-O SK A 38-O SK A 38-O
SK A 43-O SK A 43-O SK 600 TiC-O
SK A 38-O UTP LEDURIT 60 SK 624-O
SK 260 NbC-O UTP BMC
SK 600 TiC-O UTP DUR 600
UTP BMC
UTP DUR 600
Fan Blade Roller Press Wear Plates
SK A 45-O SK SMC-O SK 164 WP-O
SK A 43-O SK 402-O SK 867 WP-O
SK ABRA-MAX-O/G SK A 43-O UTP 63
UTP LEDURIT 65 SK A 38-O UTP DUR 600
UTP DUR 600 SK 260 NbC-O
SK 600 TiC-O
UTP BMC
UTP DUR 600
 Typical Products by welding process
Description
hardness SMAW FCAW
All purpose alloy, rebuilding and joining of carbon and 14% Mn steel, buffer layer
200 - 260 HB / prior to deposit hard overlay / High rate of work-hardening.
45 HRc - 550 UTP BMC SK SMC-O/G/S For rebuilding of parts subject to high compression and impact in combination with
HB abrasion. Rebuilding on manganese steel parts.
APPLICATIONS: Railway rails and crossover, buffer layer for inter particles crusher,
gyratory crusher mantles....
Rebuilding All purpose alloy, rebuilding of carbon steels, buffer layer prior to deposit hard
of buffer overlay.
260 - 290 HB UTP (A) DUR 250 SK 300-O/G/S
layer / APPLICATIONS: Buffer layer for continuous casting rollers, mine car wheels,
High impact shaft….
low abrasion Wear resistant rebuilding of parts subject to high pressure in combination with rolling
370 HB UTP (A) DUR 350 SK 350-G and gliding wear. APPLICATIONS: track rollers, chain support, rolls, sprocket
wheels, guide rolls
200 HB / For tough, crack resistant buffer layers and rebuilding prior to hard surfacing tending
400 HB UTP (A) 63 SK 402 -O/G/S to hardness cracks. APPLICATIONS: Joining for wear plates on shovel bucket,
rebuilding of rails….
Rebuilding on parts subject to a combination of pressure, high impact and abra-
Abrasion and 55-58 HRC UTP( A ) DUR 600 SK 600-G sion.
high impact APPLICATIONS: Bucket teeth, gravel pumps, conveyor chains, sliding metal parts,
gear teeth, crusher hammers, rock drills.

SK ABRA- New development available with borocarbides in austenitic matrix and complex
70 HRc MAX-O/G carbides designed to resist to very high stress abrasion at high temperature up to
750°C
63 HRc SK 164 WP-O
Wear plates
62 HRc SK 867 WP-O
60 HRc UTP LEDURIT 60 SK A 38-O High chromium carbide alloy designed to resist high stress grinding abrasion cou-
pled with low impact. The deposits will readily show stress relief cracks / Rebuilding
60 HRC UTP LEDURIT 61 of parts subject to strong mineral abrasion and moderate impact.
APPLICATIONS: Vertical mill,Palm oil expeller screws, cement conveyor screws,
63 HRC UTP 7100 SK 256-O / dredge pump impeller, dredge cutters, shovel bucket teeth.....
SK 162-O
Chromium-Niobium alloy designed to resist high stress grinding abrasion at service
UTP Abrasodur temperature not exceeding 450°C. The deposits will readily show stress relief
Low impact 63 HRc 43 + SK A43-O/S cracks.
and high APPLICATIONS: groundnut oil expeller screws, screen in the coal industry, bucket
teeth....
abrasion
Chromium-Niobium-Molybdenum alloy with addition of Tungsten and Vanadium de-
signed to resist high stress grinding abrasion with low impact and solid erosion at
63 HRc UTP Abrasodur SK A45-O/S service temperature up to 650°C. The deposits will readily show stress relief cracks.
45 + APPLICATIONS: Sinter finger crushers, exhaust fan blades, bucket teeth and lips
on bucket teeth excavators on phosphate mines. Boiler fan blades in the sugar
cane industry, burden area in blast furnace bells....
Austenitic matrix with complex carbides designed to surface parts subject to high stress
63 HRc SK 299-O grinding abrasion without impact at higher temperature (up to 650°C).
APPLICATIONS: Sinter plant bars, Chutes, conveyor screws, mixers, shovel bucket
parts working in sand clinker crusher.
Excellent wear resistance to fine abrasive particles of high hardness. Working
63-65 HRC UTP LEDURIT 65 temperature up to 500°C. APPLICATIONS: Surfacing on earth moving equipment,
scraper bars, wear bars and plates.
Martensitic chromium-Titanium alloy designed to resist high stress abrasion with
heavy impact. Deposits usually do not show stress relief cracks.
58 HRc SK 600 TiC-O/G APPLICATIONS: Crusher rollers, crusher hammers, asphalt mixer blade, agricultural
tools, shovel bucket teeth and lips, bulldozer blades, cane knives and shredders,
bed knives in the wood pulp industry.
High Chromium - Manganese alloy enriched with Niobium, designed to resist abra-
240 HB / 45 SK 624-O sion and solid erosion wear combined with heavy impact.
HRc APPLICATIONS: crusher hammers, gyratory crusher mantles, crusher cylinder,
High impact automobile shredder hammers.
and high
abrasion Flux cored wire and electrode with high W containing. The composition and particle
size have been optimized to provide the best combination of thoughness and wear
63 HRc DIADUR HR SK 900-O resistance. The deposits will readily show stress relief cracks.
APPLICATIONS: Bucked teeth for wheel bucked excavators in phosphates mines,
concrete mixer blades, brick and clay mill augers, crusher rollers, wood chipper
spouts and bed knives.

60 HRc SK 258 NbC-O/S Martensitic Chromium-Niobium alloy designed to resist high stress abrasion with
heavy impact. Deposits usually do not relief cracks.
60 HRc SK 2560 NbC-O/S APPLICATIONS: Roller press (inter-particles crusher rollers)

Flux cored wires with extreme high W containing, incorporated in a matrix alloyed
with CrNiB. This composition has been optimized for the best possible combination
50 HRc SK 900Ni-G of thoughness and wear resistance. APPLICATIONS: Excavation in phosphate
mines, brick and clay mill augers, wood chippers‘ spout and bed knives in the
paper industry and crusher rollers.
220 HB UTP 86 FN SK FN-O/G Ferro-Nickel alloy with high mechanical values for repair and construction.
APPLICATIONS: Joining and surfacing of grey cast iron and spherodial cast iron.
Graphite-basic coated electrode for cast iron cold welding.
180 HB UTP 8 APPLICATIONS: Joining and surfacing of all common cast iron qualities. Buffer layers
General on alloyed cast iron.
repair and
nickel base 140 - 150 HB SK FNM (4)-G Ferro-Nickel alloy enhanced by Manganese designed for the welding and the repair
of cast iron components as well as for the joining of cast irons to steel.
UTP (A / AF) 068HH SK NiCr3-G Nickel base alloy used for dissimilar joints, for joining of heat resistant steels and for
170 - 220 HB joining and repair of steels with limited weldability. For critical repairs with working
UTP 7015 Mo temperature up to 900°C. No need to preheat
UTP 65 Austenitic ferritic deposit for joining of unknown or hard to weld steels, and for
240 HB dissimilar joints, good crack resistance.
APPLICATIONS: Repair and maintenance of machine and drive components, join-
UTP A 651 ings of hardly weldable steels

Legend: O: open arc, G: gas shielded, S: submerged arc (SAW), A: solid rods & wires (GTAW/GMAW), no letter: stick electrodes
 voestalpine Bohler Welding USA Inc., 09/2014, EN
voestalpine Böhler Welding
Böhler Welding know-how joins steel

Customers in over 120 countries join the expertise of voestalpine Böhler Welding (formerly the Böhler Welding Group).
Focused on filler metals, voestalpine Böhler Welding offers extensive technical consultation and individual solutions for
industrial welding and soldering applications. Customer proximity is guaranteed by 40 subsidiaries in 28 countries,
with the support of 2,200 employees, and through more than 1,000 distribution partners worldwide.

Böhler Welding – More than 2,000 products for joint welding in all conventional arc welding
processes are united in a product portfolio that is unique throughout the world.
Creating lasting connections is the brand‘s philosophy in welding and between people.

UTP Maintenance – Decades of industry experience and application know-how in the areas
of repair as well as wear and surface protection, combined with innovative and custom-
tailored products, guarantee customers an increase in the productivity and protection of their
components.

Fontargen Brazing – Through deep insight into processing methods and ways of application,
Fontargen Brazing provides the best brazing and soldering solutions based on proven
products with German technology. The expertise of this brand’s application engineers has
been formulated over many years of experience from countless application cases.

forwarded by:

voestalpine Bohler Welding USA Inc.

10401 Greenbough Drive

Stafford, TX 77477

voestalpine Bohler Welding USA Inc.

www.voestalpine.com/welding