CM2 Amt100 2001 03

CM2-AMT100-2001
Control Valves
Model: AMT
User’s Manual
AMT000001000P
Copyright, Notices and Trademarks
While this information is presented in good faith and believed to

be accurate, Azbil Corporation disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agree-
ment with and for its customer.
In no event is Azbil Corporation liable to anyone for any indirect,
special or consequential damages. This information and speci-
fications in this document are subject to change without notice.
© 2001-2023 Azbil Corporation. All Rights Reserved.

Table of Contents
1. GENERAL...............................................................................................1
1.1 Scope.................................................................................................................................1
1.2 Major Components of Control Valves..............................................................................1
1.3 Structures...........................................................................................................................2
1.4 Nameplate..........................................................................................................................4
2. INSTALLATION......................................................................................5
2.1 Maximum Lifting Loads of Eyebolts................................................................................5
2.2 Installing Valve in Process Pipe........................................................................................5
2.3 Item to be Checked After Installation and Before Starting Operation..............................6
3. INSPECTION AND MAINTENANCE......................................................8
4. DISASSEMBLY AND ASSEMBLY.........................................................9

4.1 Detaching Actuator from Valve Body..............................................................................9
4.2 Disassembly and Assembly of Valve Body......................................................................9
4.3 Disassembly and Assembly of Actuator.........................................................................16
4.4 Disassembly and assembly of model PSA 1...................................................................18
4.5 Disassembly and Assembly of Model HA2, HA3, or HA4 Actuator.............................24
5. ADJUSTMENT AND CALIBRATION...................................................30
6. DIRECT/REVERSE ACTION TYPE CONVERSION AND SPRING

RANGE CHANGE OF ACTUATOR......................................................33
6.1 Direct/Reverse Action Change........................................................................................33
6.2 Stroke And Range Spring Change..................................................................................35
7. INSTRUCTIONS FOR TOP HANDWHEEL OF ACTUATOR...............37

7.1 Model PSA1 Actuator.....................................................................................................37
7.2 Model HA2, HA3, or HA4 Actuator...............................................................................41
8. INSTRUCTIONS FOR SIDE HANDWHEEL OF ACTUATOR..............48

8.1 Installation Procedure......................................................................................................48
8.2 Operating Instructions.....................................................................................................48
8.3 Disassembly of Side Assembly of Side Handwheel.......................................................49
9. Mechanical stopper.............................................................................51
9.1 Adjustment of MIN. stopper...........................................................................................51
9.2 Adjustment of MAX. stopper..........................................................................................51
9.3 Adjustment of dual MIN. MAX. stopper........................................................................52
10. TROUBLESHOOTING........................................................................53
11. RECOMMENDED SPARE PARTS.....................................................55

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1. GENERAL
1.1 Scope
This manual covers the instructions for the Three-way Control Valves.
Model AMT Mixing Valves and Model HDT Diverting Valves.
For the valve positioners, refer the following operators manuals.

• Model VPE OM2-8310-0410 Pneumatic valve positioner for small actuators
• Model HTP OM2-83 10-0200 Pneumatic valve positioner (Single Acting type)
• Model HEP 15, l6, l7 OM2-8313-0100 Electro-Pneumatic Valve Positioner
(Single Acting Type)
• Model AVP 300/301/302/200/201/202
CM2-AVP300-2001 Smart valve positioner
• Model AVP 303/203 CM2-AVP303-2001 Smart valve positioner
1.2 Major Components of Control Valves
Each control valve is comprised of two major components, namely, a valve body
and an actuator. Various combinations of valve body and actuator are available
to meet various type of uses with different valve sizes, pressure ratings, types of
connections, types of materials, and actuator sizes.
(For details of specifications, refer to Specification Sheets SS2-8113-4100.)
Model: AMT, HDT - CV3000 Series Control Valves 1

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1.3 Structures
The structures of typical CV3000 Series control valves are shown is Fig. 1-1 and 1-2.
The valve body is connected to the bonnet with stud bolts and nuts. Gaskets are
provided at the connection section to seal against the internal fluid or to let the valve
body make up a pressure vessel. The valve plug is supported by the guide ring and
cage, and driven by the actuator. The actuator has multiple springs and a diaphragm,
and converts the pneumatic control signal into a mechanical (positional) control
signal with which to position the valve plug.
In the illustrations, for mixing service, the left and bottom ports are inlets and the
right port is outlet. For diverting service, the right port is inlet.
No. Parts Name

1 Valve Stem
2 Stud Bolt
3 Nut
4 Packing Flange
5 Yoke Lock Nut
6 Bonnet
7 Stud Bolt
8 Nut
9 Lubricator
10 Lantern Ring
11 Packing
12 Valve Body
13 Nut
14 Stud Bolt
1” Size Valve Body 15 Tail Piece
16 Packing Follower
17 V-Packing Holder
18 V-PTFE Packing
19 V-Packing Retainer
20 V-Packing Spring
21 Blind Plug
22 Packing Ring
23 Gasket
24 Pin
25 Guide Bushing
26 Seat Ring
27 Valve Plug
28 Gasket
29 Seating Guide
30 Guide Ring
1-1/2” and 2” Size Valve Body Valve Body 2-1/2” or More
Fig. 1-1 Mixing Type Three-way Valve (AMT)
2 Model: AMT, HDT - CV3000 Series Control Valves

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No. Parts Name

1 Valve Stem
2 Stud Bolt
3 Nut
4 Packing Flange
5 Yoke Lock Nut
6 Bonnet
7 Stud Bolt
8 Nut
9 Lubricator
10 Lantern Ring
11 Packing
12 Valve Body
13 Nut
14 Stud Bolt
15 Tail Piece
16 Packing Follower
17 V-Packing Holder
18 V-PTFE Packing
19 V-Packing Retainer
20 V-Packing Spring
21 Blind Plug
22 Packing Ring
23 Gasket
24 Pin
25 Guide Bushing
26 Seat Ring
27 Valve Plug A
28 Gasket
29 Seating Guide
30 Guide Ring
31 Valve Plug B
32 Key
33 Lock
34 Nut
Fig. 1-2 Diverting Type Three-way Valve (HDT)

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1.4 Nameplate
A nameplate as shown in Fig. 1-3 is posted on each control valve. The nameplate
indicates the model number, valve size, pressure rating, trim material, date of
manufacture and other major specifications of the control valve. Before installing
the control valve, make sure that the specifications indicated on the nameplate
conform with the conditions of use. The nameplate indicate also the product number
(PROD.NO.) of the control valve. Please mention this number also when consulting
your Azbil Corporation agent for replacement of parts or other modification of the
control valve.
Fig. 1-3 Nameplate
Compliance with Regulations

This product complies with the directive below.
• Pressure Equipment Directive (PED) 2014/63/EU
Requirements for workers (installation, operation, maintenance)

To ensure safety, only specialists who are skilled in instrumentation work should
carry out the installation, operation, and maintenance of this device.

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2. INSTALLATION
2.1 Maximum Lifting Loads of Eyebolts
The diaphragm case has a pair of lifting eyebolts. These eyebolts primarily are for
lifting the actuator alone. When using the eyebolts for other purposes (such as lifting
an actuator bed to its valve body or other components), note that the allowable
maximum lifting loads of the eyebolts are as shown in the following table.
Table 2-1 Maximum Lifting Loads of Eyebolts
Allowable Maximum Weight of
Actuator Model No. Lifting Load of Eyebolts Actuator Alone
PSA1 160kg 8kg
HA2 160kg 16kg
HA3 160kg 32kg
HA4 220kg 68kg
Note: The eyebolts may be used to lift the actuator together with its valve buy
(cast globe valve) of up to pressure rating “Class 600”. When doing this, be
extremely careful so that no shock or other abnormal force is applied to the
actuator or the valve body.
2.2 Installing Valve in Process Pipe

(1) Before installing the valve in the process pipe, remove foreign matter (such
as scales and welding chips) from both upstream and downstream sides of the
process pipe.
(2) Confirm that the direction of process fluid flow conforms with that of the
arrowhead mark provided on the valve body.
(3) Pay attention so that the pipe connection gaskets do not extrude into the process
pipe inside. Be sure to use gaskets made of material which is suitable for the
process fluid. The welding type of valve employ no gaskets.
(4) Pay attention so that no excessively large stress is conveyed from the process
pipe to the valve body. Uniformly tighten the bolts of the process pipe
connection flange. The high pressure type of valves have no flanges, since they
are connected to the process by welding.
(5) Before connecting the air pipes to the actuator and positioner, blow the pipes to
clean them.
(6) Do not install any heating or cooling provisions on the bonnet.

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2.3 Item to be Checked After Installation and Before Starting Operation

(1) Check that there is no leak from air piping.
(2) Check that the bolts and nuts of the diaphragm case are not loose. Standard
tightening torques are as follows:
For HA2, HA3 (M8) : 12 N.m {120 kg-cm}
For HA4 (M12) : 42 N.m {420 kg-cm}
(3) Tighten the packing flange nuts to prevent leak from the gland packing section.
Standard tightening torques are as shown in Table 2-2.
Table 2-2 Tightening Torques of Packing Flange Nuts
Valve Stem Metallic Filament Reinforced
Graphite Packing V PTFE Packing
Diameter Graphite Packing
(N.m {kgf-cm}) (N.m {kgf-cm})
(mm) (N.m {kgf-cm})
10 3 {30} 7 {70}
13 5 {50} 12 {120}
16 8 {80} 18 {180}
0.8 {8}
20 10 {100} 25 {250}
25 15 {150} 40 {400}
30 20 {200} 50 {500}
Note: The tightening torques mentioned in the above are only to give you reference
values. Note that tightening torques may vary depending on the type of
packing.
Graphite Yarn packing
Fig. 2-1 Gland Section
(4) If the valve is provided with a lubricator as shown in Fig. 2-2, check whether
the bonnet section has been lubricated or not. To do this, loosen the lubricator
handwheel and turn the squeeze screw. If the squeeze screw turn lightly, and
grease in the lubricating procedure mentioned below. (If the squeeze screw turns
heavily, this means that grease has been applied.)

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Fig. 2-2 Lubricator(Class 600 or under)
Lubricating Procedure
(a) prepare grease of the type indicated on the nameplate.
(b) Tightly close the lubricator handwheel.
(c) Remove the squeeze screw, apply grease, and set the squeeze screw.
(d) Loosen the lubricator handwheel and drive grease by turning the squeeze screw.
(e) Repeat the procedure of (b), (c) and (d) until turning of the squeeze screw
becomes heavier. Tightly close lubricator handwheel.
(5) When raising temperature of a valve which is used for high temperature service,
raise temperature gradually (standard rate is 100 per hour) and do not operate
the valve when its temperature is being raised.

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3. INSPECTION AND MAINTENANCE

Inspect and service the actuator as follows:
(1) Tightening the gland:
Tighten the gland once in every 6 months or thereabout.
The tightening procedure is as given in Section 2-3-(3).
(2) Lubricating the gland:
Lubricating the gland once in every 6 months or thereabout.
The lubricating procedure is as given in Section 2-3-(4).
(3) Check for hunting of valve Position:
Refer to Section 10 “TROUBLESHOOTING.”
(4) Check for abnormal noise and vibration:
Refer to Section 10 “TROUBLESHOOTING.”

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4. DISASSEMBLY AND ASSEMBLY

This section covers the disassembly and assembly procedures of the actuator for its
overhaul or modification.
4.1 Detaching Actuator from Valve Body
See Fig. 4-5.

(1) Apply to the actuator an air pressure so that the valve position pointer is at a
point of 10% - 20% above the fully closed point.
(2) Loosen the clamping-bolts of the stem connector, remove the stem connector,
and detach the actuator stem from the valve stem.
(3) Remove the clamping-nut of the yoke.
(4) Raise the actuator to detach it from the valve body.
Precautions: F
or detaching the actuator from the valve body which is kept installed
in the process pipe, be sure to shut down the process for and release the
process pressure before detaching the actuator.
4.2 Disassembly and Assembly of Valve Body
To disassemble or assemble the valve body, refer to Fig. 4-1 through 4-4 and
proceed as described below.
Disassembly Procedure
• AMT (Mixing) Type (Refer to Fig.4-1, 4-2, 4-3)
(1) Apply an air pressure to the diaphragm so that the pointer indicates slightly
below the position AB-B for direct acting actuator provided or indicates slightly
above the position AB-A for reverse acting actuator and hold it in either case so
that the valve plug does not touch the seat ring.
(2) Remove the stem connector to separate the actuator stem from the valve stem.
(3) Release an air pressure from the diaphragm and disconnect the air piping.
(4) Remove the yoke nut by turning it with a chisel and detach (pull up) the actuator
from the valve body.
(5) Remove the tail piece from the valve body by loosening the bottom nuts on the
body.
(6) Pull down the seating guide from the valve body. However, for 1” valve,
unscrew and remove the seat ring from the tail piece as required.
(7) Loosen the gland packing flange nuts and remove the valve plug from the
bottom of the valve body.
(8) Remove the bonnet assembling nuts and pull out the bonnet.
(9) To remove the seat ring, use the “special tool* for mounting and removing the
seat ring.”
*: Separately ordered.

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• HDT (Diverting) Type (Refer to Fig.4-4)

(1) Apply an air pressure to the diaphragm so that the pointer indicates slightly
below the position AB-A for direct acting actuator provided or indicates slightly
above the position AB-B for reverse acting actuator and hold it in either case so
that the valve plug do not touch the seat ring.
(2) Remove the stem connector to separate the actuator stem from the valve stem.
(3) Release an air pressure from the diaphragm and disconnect the air piping.
(4) Remove the yoke nut by turning it with a chisel and detach (pull up) the actuator
from the valve body.
(5) Remove the tail piece from the valve body by loosening the bottom nuts on the
body. When doing this, be careful not to drop the seating guide lest the seating
surface of valve plug B should be damaged.
(6) Remove the bottom nut on the valve plug and pull the valve plug downward.
Then pull down the seating guide.
(7) Remove the bonnet mounting nuts and pull out the bonnet by loosening the
gland packing flange nuts.
(8) Pull upward the valve plug A and the guide ring.
(9) To remove the seat ring, use the “special tool* for mounting and removing the
seat ring.”
*: Separately ordered.
Inspection
Inspect the disassembled parts for damage. If any damage is found, replace the parts.
(When ordering parts, mention also the Prod. No. of the valve which is indicated on
the nameplate.)
(1) Do not re-use the removed gland packing. Use fresh packing when assembling
the valve. (When assembling, a vacuum service valve, pay special attention to
the packing assembly method.)
(2) Check that the seating surfaces of plug, seat ring and cage are not damaged.
(3) Check that the gasket-contacting surfaces of valve body, bonnet and guide ring
cage are not damaged. Do not re-use the removed gasket. Use fresh gasket when
assembling the valve.
(4) Check that the plug guide section, the stem, and the guiding sections of guide
bushing, seat ring and seating guide are not damaged.
Assembly Procedure
• AMT (Diverting) Type (Refer to Figs. 4-1, 4-2, 4-3)
To assemble the valve, follow the disassembly procedure in the reverse order.
(1) To mount the seat ring, use the “special tool for mounting and removing the seat
ring.” (The tool is optional.)
For the tightening torques, see Table 4-1.
(2) Insert the valve plug (with valve stem mounted) from the tail piece side.
(3) Mount the seating guide and two gasket (one for 1” valve). (For 1” valve, seat
ring should be inserted in the tail piece in advance.)

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(4) Mount the guide ring and two gaskets (since 1” valve has the guide mounted in
the bonnet and 1 1/2” and 2” valve in the valve body, only one gasket is used)
from the top of the valve body and install the bonnet.
For assembling the tail piece and the bonnet with nuts, first tighten all nuts
lightly with a and further, gradually tighten them with a wrench evenly not to
cause uneven tightness.
(5) Insert the gland packing into the gland. (See Fig. 2-1.)
Note: When installing yarn packings, stack them sheet by sheet with the cut
sections of the mutally adjoining sheets making up the right angle (90
degrees).
(6) Install the packing follower and packing flange, and tighten the nut. For the
tightening torque, see Table 2-2.
• HDT (Diverting) Type (Refer to Fig.4-4.)

To assemble the valve, follow the disassembly procedure in the reverse order.
(1) To mount the seat ring, use the “special tool for mounting and removing the seat
ring.” For the tightening torques, see Table 4-1.
(2) Insert the valve plug A (with valve stem mounted) from the top of the bonnet.
(3) Insert the gasket and seating guide from the tail piece side and, then,fasten the
valve pulg B with the lock nut.
(4) Insert the gasket and assemble the tail piece.
(5) Mount the guide ring and two gaskets from the top of the valve body and
assemble the bonnet.
For assembling the tail piece and the bonnet with nuts, first tighten all nuts
lightly with a and further, gradually tighten them with a wrench evenly not to
cause uneven tightness. For the tightening torque, see Table 4-2.
(6) Insert the gland packing into the gland. (See Fig. 2-1.)
Note: When installing yarn packings, stack them sheet by sheet with the cut
sections of the mutally adjoining sheets making up the right angle (90
degrees).
(7) Install the packing follower and packing flange, and tighten the nut. For the
tightening torque, see Table 2-2.
Torque
Bolt
(N.m{kgf-cm})
M12 60 {600}
M16 100 {1,000}
M20 150 {1,500}
Torque M22 200 {2,000}
Size (in.)
(N.m{kgf-cm}) M24 250 {2,500}
1 180 {1,800} M27 350 {3,500}
1-1/2 260 {2,600} M30 500 {5,000}
2 390 {3,900} M33 660 {6,600}
2-1/2 520 {5,200} M36 850 {8,500}
3 650 {6,500} M39 1,000{10,000}
4 800 {8,000} M42 1,200 {12,000}
5 1,000 {10,000} M45 1,400 {14,000}
Table 4-1 Seat Ring Tightening Torques Table 4-2 T
ightening Torque of
Bonnet Stud Bolts

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Fig. 4-1 Model AMT 1”

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Fig. 4-2 Model AMT 1 1/2”, 2”

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Fig. 4-3 Model AMT 2 1/2” - 6”

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Fig. 4-4 Model HDT

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4.3 Disassembly and Assembly of Actuator
Normally the actuator requires no adjustment. However, it should be disassembled

and assembled when installing it on a valve body, when modifying its specifications,
or when replacing damaged parts. The disassembly and assembly procedure of the
actuator for such purposes are covered in Sections 4-4 and 4-5.
To disassemble the actuator, refer to fig.4-11 and Fig.4-19.
Fig. 4-5
When disassembling or assembling the actuator, keep it in the vertical attitude. For
the tightening torques of bolts and nuts, see Tables 4-5.
For the names of the parts, see Figs.4-11 and 4-19.

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Notes for Disassembly

1. The nuts for the eyebolts are made of stainless steel. Discriminate these nuts
from other nuts when assembling the diaphragm case.
2. It is recommendable to make locating marks on the top and bottom diaphragm
cases before disassembly. This will help you to find easily the air piping
connector location.
3. Store the removed parts in a clean place.
Caution: Never loosen or remove carelessly the bolts and nuts of the actuator.
The actuator employs powerful compressed springs and if you
remove the bolts and nuts carelessly, the springs may leap out causing
hazards. When removing the bolts and nuts, be sure to observe the
instructions given for disassembly and assembly procedures of the
actuator and top handwheel.

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4.4 Disassembly and assembly of model PSA 1
Disassembly procedure
A. Direct action model (see Figure 4-6)

(1) Disconnect the air piping and detach the accessories from the actuator.
(2) Remove the stem connector.
(3) Remove the clamping bolts (except the pair of eyebolts) from the diaphragm
case.
(4) Alternatively and evenly loosen the pair of eyebolts. The initial setting of the
springs is achieved using these eyebolts.
(5) Removing the diaphragm case. Pull the actuator rod upward and out together
with the diaphragm.
(6) Take out the springs.
B. Reverse action model (see Figure 4-7)

(1) Disconnect the air piping and detach the accessories from the actuator
(2) Remove the stem connector.
(3) Remove the clamping bolts (except the pair of eyebolts) from the diaphragm
case.
(4) Alternately and evenly loosen the pair of eyebolts. The initial setting of the
springs is achieved using the eyebolts.
(5) Remove the diaphragm case. Take on the springs.
(6) Pull the actuator rod upward and out together with the diaphragm.

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Fig. 4-6 Direct Action model PSA1D Fig. 4-7 Reverse Action model PSA1R

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Assembly
Before assembly, check the parts for scratches, damage, deformation, peeling paint
or any other abnormalities. To assemble the actuator, proceed as follows:
A. Direct action models
(1) Secure the diaphragm case (bottom) with the four bolts to the yoke. At the same
time, set the air vent hole as in Fig. 4-8. For PSA1D actuator, secure the spring
plate to the diaphragm case and yoke.
(2) Fasten the spring place and install the springs onto the spring plate (see Fig. 4-8).
(3) Insert the actuator rod (with diaphragm connected) into the bushing. Be careful to
prevent the bushing's inside surface or dust seal form being damaged by the threaded
section of the rod. If possible, cover the threaded section with adhesive tape.
(4) Rotate the actuator rod, locating the diaphragm plate stopper as shown in Fig.4-8.
(5) Place the top diaphragm case and secure it with the pair of eyebolts.
Note: Set the air pipe connection port to the location shown in Fig. 4-8. Tighten
the pair of eyebolts uniformly and alternately. The initial setting of the
springs is completed by tightening these eyebolts.
(6) Clamp the diaphragm case with clamping bolts.
(7) Install the stem connector. Connect the air pipe to its connection port at the top
diaphragm case.
(8) After completing assembly, check the following:
• Apply air pressure of 490 kPa {5 kgf/cm2} through the air pipe connection port
at the top diaphragm case, and check the diaphragm periphery for air leakage
with soapy water.
• Check that the actuator operates smoothly through to its full stroke by
operating it as an independent unit.
CAUTION
Install packing for the rod and dustseal in the correct direction.
Refer to Fig.4-6.
Diaphragm plate
Diaphragm plate
Stopper
Eyebolt
Air pipe connection port

(upper diaphragm case)
Air vent hole

(lower diaphragm case)
Fig. 4-8 Direct Action Models Model PSA1D Actuator

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B. Revers action models

(1) Secure the bottom diaphragm case with the four bolts to the yoke. At the same
time, set the air pipe connection port in the location shown in the Fig. 4-9.
(2) Insert the actuator rod (with diaphragm connected) into the bushing. Be careful
to prevent the bushing's inside surface or dust seal from being damaged by the
threaded section of the rod. If possible, cover the threaded section with adhesive
tape.
(3) Rotate the actuator rod, locating its diaphragm plate stopper as shown in Fig.
4-9.
(4) Fasten the spring plate and install the springs onto the spring plate.
(see Fig. 4-9).
(5) Place the top diaphragm case and secure it with the pair of eyebolts.
Note: Set the air vent hole to the location shown in Fig. 4-9. Uniformly and
alternately tighten the eyebolts. The initial setting of the springs is
completed by tightening these eyebolts.
(6) Clamp the diaphragm case with clamping bolts.
(7) Install the stem connector.
(8) Install the stem cap onto the air vent port.
(9) Connect the air pipe to its connection port at the bottom diaphragm case.
(10) After completing of assembly, check the following.
• Apply air pressure of 490 kPa {5 kgf/cm2}through the air pie connection port at
the diaphragm case, and check the diaphragm periphery for air leakage with soapy
water.
• Check that the actuator operates smoothly through to its full stroke by operating
the actuator as an independent unit.
CAUTION
Install packing for the rod and dustseal in the correct direction.
Refer to Fig.4-7.
Diaphragm plate
Stopper
Diaphragm plate
Eyebolt
Air vent hole

(upper diaphragm case)
Air pipe connection port

(lower diaphragm case)
Fig. 4-9 Reverse Action Model Model PSA1R Actuator

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Direct Action type Reverse Action type
Fig. 4-10 Bolts and Nuts of Actuator
Table 4-5 Tihtening Torques of Bolts and Nuts of Actuator

Unit:(N.m{kgf-cm})
No. Materials PSA1
45-70
1 SK5 S45C M14
{460-710}
35-50
2 S30C M12
{360-510}
15-20
3 SUS304 M8
{150-200}
10-15
4 SUS304 M8
{100-150}
Note: Install the rain cap on the reverse actuator as follows. Drive the cap into the
diaphragm case until the shoulder (brim) of the cap is brought into contact
with the diaphragm case, then drive the cap further into the diaphragm case by
half a turn.

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Direct Action type Reverse Action type
Fig. 4-11 Model PSA Actuator
No. Item Material No. Item Material

1 Nut S45C, SK5 16 Bolt SUS304
2 Diaphragm case(Top) SAPH370 17 nut SUS304
3 Diaphragm EPDM, Polyaimid 18 Spring plate SUS304CP
4 Eyebolt SUS304 19 Bolt S30C
5 Nut SUS304 20 Seal washer NBR, SPCC
6 Bolt SUS304 21 Packing for rod NBR
7 Diaphragm case(Bottom) SAPH370 22 O-Ring NBR
SPCC, Bronze, PTFE,
8 Bushing 23 Rod SUS304
Lead
9 Dust seal NBR 24 Truss screw SUS304, SK5
10 Yoke A216WBC(SCPH2) 25 Scale plate SUS304
11 Stem connector SCS13A 26 Drive screw SUS304
12 Bolt SUS304 27 Nameplate SUS304
13 Diaphragm retainer SS400 28 Rain cap SUS304
14 Diaphragm plate AC4A/AC4C 29 Washer SUS304
15 Spring SWOSM-B, SWOSC-V

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4.5 Disassembly and Assembly of Model HA2, HA3, or HA4 Actuator

Disassembly Procedure
(a) Direct Action Type
(1) Disconnect the air piping and detach the accessories from the actuator.
(2) Remove the stem connector, pointer and lock nut. (See Fig. 4-19.)
(3) Remove the clamping-bolts (except the pair of eyebolts) of the diaphragm
case.
(4) Loosen evenly and alternately the pair of eyebolts. (The initial setting of the
springs is done by these eyebolts.)
(5) Remove the diaphragm case. Pull out upward the actuator rod together with
the diaphragm.
(6) Take out the springs.
Fig. 4-12 HA2D or HA3D Actuator Fig. 4-13 HA4D Actuator

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(b) Reverse Action Type

(1) Disconnect the air piping and detach other external items from the actuator.
(2) Remove the stem connector, pointer and lock nut. (See Fig. 4-19.)
(3) Remove the clamping-bolts (except the pair of eyebolts) of the diaphragm
case.
(4) Loosen evenly and alternately the pair of eyebolts. (The initial setting of the
springs is done by these eyebolts.)
(5) Remove the diaphragm case. Take out the springs.
(6) Pull out upward the actuator rod together with the diaphragm.
Fig. 4-14 HA2R or HAR Actuator Fig. 4-15 HA4R Actuator

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Assembly Procedure
Before assembly, check the parts for scrapes, damage, deformation, peeling off of
paint, and other abnormality. To assemble the actuator, proceed as followes:
(1) Fix the bottom diaphragm case and yoke with the bolts. (For models HA2D
and HA3D, install the diaphragm case and spring plate together.)
(2) Install the springs on the spring plate. The quantities of springs are as
follwes;
HA2.....................4 springs
HA3, HA4............8 springs
Except particular models as follows:
HA2, 38 mm stroke,
80 - 240 kPa (0.8 - 2.4 kgf/cm2)........ Total 8 springs (with double springs)
HA3, 50 mm stroke,
80 - 240 kpa (0.8 - 2.4 kgycm2)......... Total 16 springs (with double springs)
HA4, 75 mm stroke,
80 - 240 kPa (0.8 - 2.4 kgf/cm2)........ Total l6 springs (with double springs)
(3) Insert the actuator rod (to which the diaphragm is connected) into the
bushing, exercising are not to damage the bushing inside surface or dust
seal with the threaded section of the rod. (For example, cover the threaded
section with adhesive tape to prevent damaging the hushing.) Set the stopper
in parallel with the yoke.
(4) Place the top diaphragm case and fix it with the pair of eyebolts.
Notes: • Set the air piping connection port in the location shown in the
illustration. (Fig. 4-16)
• Tighten the pair of eyebolts uniformly by tightening them
alternately. The initial setting of the springs is complete by
tightening of these eyebolts.
Fig. 4-16 Direct Action Type
(5) Clamp the diaphragm case with other clamping-bolts than the pair of eyebolts.
(6) Install the pointer, secure the lock nut, and install the stem connector. (Connect
the air pipe to the air piping connection port of the top diaphragm case.)
(7) After the assembly is complete as above, check the following.
1. Applying an air pressure of 490 kPa (5kgf/cm2) via the air piping
connection port of the top diaphragm case, check the diaphragm periphery
for air leak by using soapsuds.
2. Check that the actuator smoothly operates for its full stroke.
Note: Check this operation by operating the actuator as an independent unit.

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(1) Fix the bottom diaphragm case and yoke with the bolts.
(2) Insert the actuator rod (to which the diaphragm is connected) into the
hushing, exercising care not to damage the bushing inside surface or dust
seal with the thread section of the rod. (For example, cover the threaded
section with adhesive tape to prevent damaging the bushing.)
(3) Make the stopper (in the diaphragm plate) in parallel with the yoke by
turning the rod.
(4) Install the springs on the spring plate. The quantities of springs are as
follows:
HA2.....................4 springs
HA3, HA4............8 springs
Except particular models as follows:
HA2, 38 mm stroke,
80 - 240 kPa (0.8 - 2.4 kgf/cm2)........ Total 8 springs (with double springs)
HA3, 50 mm stroke,
80 - 240 kpa (0.8 - 2.4 kgycm2)......... Total 16 springs (with double springs)
HA4, 75 mm stroke,
80 - 240 kPa (0.8 - 2.4 kgf/cm2)........ Total l6 springs (with double springs)
(5) Place the top diaphragm case and fix it with the pair of eyebolts. Set the air
vent hole in the location shown in the illustration (Fig. 4-17). Uniformly and
alternately tighten the eyebolts. The initial setting of the springs is complete
by tightening of these eyebolts.
Fig. 4-17 Reverse Action Type
(6) Clamp the diaphragm case with other clamping-bolts than the pair of
eyebolts.
(7) Install the pointer, secure the lock nut, and install the stem connector.
(8) Install the rain cap on the air vent port.
(9) Connect the air pipe to the air piping connection port of the bottom
diaphragm case.
(10) After the assembly is complete as above, check the following.
1. Applying an air pressure of 490kPa (5kgf/cm2) via the air Piping
connection port of the bottom diaphragm case, check the diaphragm
periphery for air leak by using soapsuds.
2. Check that the actuator smoothly operates for its full stroke.
Note: Check this operation by operating the actuator as an independent unit.

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Fig. 4-18 Bolts and Nuts of Actuator
Table 4-6 Tightening Torques of Bolts and Nuts of Actuator

Unit:(N.m{kgf-cm})
No. Materials For HA2 For HA3 For HA4
1 SK5 S45C M10 37{370} M14 105{1,050} M20 310{3,170}
2 S30C M12 42{420} M16 105{1,050} M24 360{3,360}
3 S20C M14 69{690} M18 140{1,450} M30 710{7,160}
4 SUS304 M8 18{185} M8 18{185} M12 63{630}
5 SUS304 M10 56{560} M10 56{560} M12 63{630}

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No. Parts Name No. Parts Name

1 Nut 18 Coil Spring
2 Diaphragm Case(Top) 19 Bolt
3 Diaphragm 20 Nut
4 Eye Bolt 21 Spring Plate
5 Nut 22 Bolt
6 Bolt 23 Washer
7 Diaphragm Case(Bottom) 24 Packing
8 Bushing 25 Rod
9 Bearing 26 Lock Nut
10 Dust Seal 27 Trus Screw (Washer, Nut)
11 Pointer 28 Scale Plate
12 Yoke 29 Screw
13 Stem Connector 30 nameplate
14 Bolt 31 Cap
15 Diaphragm Retainer 32 O-Ring
16 Stopper 33 Washer
17 Diaphragm Plate 34 Tapping Screw
Fig. 4-19 Cut View of Actuator

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5. ADJUSTMENT AND CALIBRATION

Normally, the diaphragm-type control valve requires no adjustment or calibration.
When it is serviced for overhaul or parts replacement, however, it should be adjusted
and calibrated as described in this section.
AMT Type (Mixing Type)

(a) Lift Adjustment
• For Valve with Direct-action Actuator
Keeping the stem connector disconnected, make air piping to apply an air pressure
to the diaphragm. Apply an air pressure to the actuator so that the actuator stem
(pointer) is pressed downward by 2mm and, in this state, set the open reference point
of the scale to the pointer. Next, increase the air pressure until the pointer indicates
the AB-A point of the scale. On the other hand, press down the valve stem until the
valve plug is seated on the lower seat ring. Now connect the actuator stem to the
valve stem with the stem connector.
By adjusting the air pressure applied to the diaphragm, check that the lift (stroke) of
the valve is normal.
Next, with the valve position at a midposition of the stroke, slightly loosen the screw
of the stem connector so that it can be rotated with your hand. By adjusting the air
pressure, let the valve plug seated on the upper and lower seat rings. The seated
state can be known as the stem cannot be rotated with your hand when in this state.
If the stem connector can be rotated with your hand, this means that the valve plug is
not seated on the seat. If this is the case, repeat the adjustment all over again.
• For Valve with Reverse-action Actuator

(pointer) is pressed downward by 2mm and, in this state, set the open reference point
of the scale to the pointer. Next, increase the air pressure until the pointer indicates
the AB-A point of the scale. On the other hand, press down the valve stem until the
valve plug is seated on the lower seat ring. Now connect the actuator stem to the
valve stem with the stem connector.
By adjusting the air pressure applied to the diaphragm, check that the lift (stroke) of
the valve is normal.
state can be known as the stem connector cannot be rotated with your hand when in
this state. If the stem connector can be rotated with your hand, this means that the
valve plug is not seated on the seat. If this is the case, repeat the adjustment all over
again.

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HDT Type (Diverting Type)

(a) Lift Adjustment
• For Valve with Direct-action Actuator
(pointer) is pressed down by 2mm and, in this state, set the AB-A point of the scale
to the pointer. Next, increase the air pressure until the pointer indicates the AB-B
point on the scale. On the other hand, press down the valve stem until the valve plug
is seated on the upper seat ring. Now connect the actuator stem to the valve stem
with the stem connector.
By adjusting the air pressure applied to the diaphragm, check that the lift (stroke) is
normal.
• For Valve with Reverse-action Actuator

(pointer) is pressed down by 2mm and, in this state, set the AB-B point of the scale
to the pointer. On the other hand, press down the valve stem until the valve plug is
seated on the upper seat ring. Now connect the actuator stem to the valve stem with
the stem connector.
By adjusting the air pressure applied to the diaphragm, check that the lift (stroke) is
normal.

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Fig. 5-1

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6. DIRECT/REVERSE ACTION TYPE CONVERSION AND

SPRING RANGE CHANGE OF ACTUATOR
6.1 Direct/Reverse Action Change
As a general rule it is most recommendable to prepare separately the direct type and
reverse type of actuators and not to convert actuators into different types. However,
when it has become unavoidable to convert actuators into other types, conversions
may be done by using the parts mentioned below (Table 6-1 and Table 6-2). The
parts marked “+” are the ones which are newly needed and those marked “-” are
ones which are not used.
Table 6-1 To Convert the Direct-Action Thpe into the Reverse Action Type
PSA1D -> PSA1R
Parts neme Q’ty
82559228-102 14.3mm
Rod unite +1
82559228-101 25mm
82559229-102 14.3mm
Rod -1
82559229-101 25mm
Seal washer +4 82521069-101
Rod packing +1 82521067-102
Rain cap +1 82553334-101
Washer +1 82592235-596
“O” ring +1 82553318-101
HA2D -> HA2R

Part name Q’ty For stroke 14.3mm, 25mm For stroke 38mm
Seal washers +2 82521069-101 82521069-101
Rod packing +1 82521067-101 82521067-101
82521431-101 (14.3mm)
Rod unit +1 82521431-103
82521431-102 (25mm)
Rain cap +1 82553334-101 82553334-101
82521427-101 (14.3mm)
Rod (-1) 82521427-103
82521427-102 (25mm)
HA3D -> HA3R

Part name Q’ty For stroke 14.3mm For stroke 25mm, 38mm For stroke 38mm
Seal washers +2 82521069-102 82521069-102 82521069-102
Rod packing +1 82521067-102 82521067-102 82521067-102
82521431-202 (25mm)
Rod unit +1 82521431-201 82521431-204
82521431-203 (38mm)
Rain cap +1 82553334-101 82553334-101 82553334-101
82521428-102 (25mm)
Rod (-1) 82521428-101 82521428-104
82521428-103 (38mm)
HA4D -> HA4R

For stroke
Part name Q’ty For stroke 25mm
38mm, 50mm, 75mm
Seal washers +2 82521069-103 82521069-103
Rod packing +1 82521067-103 82521067-103
Rod unit +1 82521431-302 82521431-303
82521429-103 (38mm)
Rain unit (-1) 82521429-102 82521429-104 (50mm)
82521429-105 (75mm)
Rain cap +1 82553334-101 82553334-101
Flat washers (-2) 82592131-201 82592131-201

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Table 6-2 To Convert the Reverse Action Type into the Direct Action Type
PSA1R -> PSA1D
Parts neme Q’ty
82559229-102 14.3mm
Rod unite +1
82559229-101 25mm
82559228-102 14.3mm
Rod -1
82559228-101 25mm
Seal washer -4 82521069-101
Rod packing -1 82521067-102
Rain cap -1 82553334-101
Washer -1 82592235-596
“O” ring +1 82553318-101
HA2R -> HA2D

Part name Q’ty For stroke 14.3mm, 25mm For stroke 38mm
Seal washers (-2) 82521069-101 82521069-101
Rod packing (-1) 82521067-101 82521067-101
82521427-101 (14.3mm)
Rod unit +1 82521427-103
82521427-102 (25mm)
82521431-101 (14.3mm)
Rod (-1) 82521431-103
82521431-102 (25mm)
Rain cap (-1) 82553334-101 82553334-101
HA3R -> HA3D

Part name Q’ty For stroke 14.3mm For stroke 25mm, 38mm For stroke 50mm
Seal washers (-2) 82521069-102 82521069-102 82521069-102
Rod packing (-1) 82521067-102 82521067-102 82521067-102
82521428-102 (25mm)
Rod unit +1 82521428-101 82521428-104
82521428-103 (38mm)
82521431-202 (25mm)
Rod (-1) 82521431-201 82521431-204
82521202-203 (38mm)
Rain cap (-1) 82553334-104 82553334-104 82553334-104
HA4R -> HA4D

For stroke
Part name Q’ty For stroke 25mm
38mm, 50mm, 75mm
Seal washers (-2) 82521069-103 82521069-103
Flat washaers +2 82592131-201 82592131-201
Rod packing (-1) 82521067-103 82592131-103
Rod unit (-1) 82521431-302 82521431-303
82521429-103 (38mm)
Rod +1 82521429-102 82521429-104 (50mm)
82521429-105 (75mm)
Rain cap (-1) 82553334-104 82553334-104
For the conversion procedure, refer to Section 4 “DISASSEMBLY AND ASSEMBLY”

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6.2 Stroke And Range Spring Change
As a general rule it is most recommendable to prepare separate actuators for diffent

strokes and spring ranges to avoid modifications. However, modifications can be
done by using the parts mentioned below.
Of Models HA2 and HA3, there are two different diameters of bonnet connection
sections. For these models, note the following:
Of Model HA, modification for change between read stroke of 14.3 or 25mm and
that of 38mm cannot be done.
Of Model HA3, modification for change between rated stroke of 25 or 38mm and
that of 50mm cannot be done.
Table 6-3 Parts Required for Respective Stroke Ranges

Note:spring force is equivalent to air pressure(kPa{kgf/cm2})
Actuator PSA1D -> PSA1R
Part name Q’ty For Stroke 25mm -> 14.3mm For Stroke 14.3mm -> 25mm
Scale plate 1 82559230-102 82559230-101
20-98{0.2-0.1} 4 82521340-101 82521340-104
Spring
80-240{0.8-2.4} 4 82521340-102 82521340-103
R (Reverse action) 1 82559228-102 82559228-101
Rod unit
D (Direct action) 1 82559229-102 82559229-101
Washer 1 82553318-101 82553318-101
Actuator HA2D -> HA2R

Part name Q’ty For Stroke 25mm -> 14.3mm For Stroke 14.3mm -> 25mm
Scale plate 1 80225032-164 80225037-164
20-98{0.2-0.1} 4 82521205-101 82521205-103
Spring
80-240{0.8-2.4} 4 82521205-102 82521208-101
R (Reverse action) 1 82521431-101 82521431-102
Rod unit
D (Direct action) 1 82521427-101 .82521427-102

Part name Q’ty For Stroke 38mm -> 25mm For Stroke 25mm -> 38mm
Scale plate 1 80225037-164 80225039-164
20-98{0.2-0.1} 8 82521206-101 82521206-103
Spring
80-240{0.8-2.4} 8 82521206-102 82521209-101
R (Reverse action) 1 82521431-202 82521431-203
Rod unit
D (Direct action) 1 82521428-102 82521428-103

Part name Q’ty For Stroke 25mm For Stroke 38mm For Stroke 50mm For Stroke 75mm
Scale plate 1 80225037-164 80225039-164 80225041-164 80224425-164
20-98{0.2-0.1} 8 82521244-104 82521207-101 82521207-102 82521210-103
Spring 82521210-104*
80-240{0.8-2.4} 8 82521244-106 82521210-101 82521210-102
82521210-105*
R (Reverse action) 1 82521429-102 82521429-103 82521429-104 82521429-105
Rod unit
D (Direct action) 1 82521431-302 82521431-303 82521431-303 82521431-303
*:The quantity of springs is 8 set, with 2 springs for each set, or total 16 springs.

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Color Codes and Dimensions of the Springs of Model HA Actuators
The color codes and dimensions of the springs of Model HA Actuators are as
shown in the following table. The color codes may help you confirm springs when
disassembling and assembling actuators for modification or other purpose.
Table 6-4 Color Codes and Dimensions of Springs

Model
PSA1 HA2 HA3 HA4
Rated stroke Range
20-98 Red Red Yellow and Green
{0.2-1.0} 64.6 86 99.2
14.3
80-240 Blue Blue Red and Green
{0.8-2.4} 69.8 90 103.6
20-98 Green Yellow Red Yellow and Green
{0.2-1.0} 68.7 91.4 99.3 148.1
25
80-240 Purple Brown Blue Red and Green
{0.8-2.4} 78.8 99 107 155.3
20-98 Green Yellow Red
{0.2-1.0} 95 102.9 152.8
38
80-240 Purple Brown Blue
{0.8-2.4} 107 114.9 163.7
20-98 Green Yellow
{0.2-1.0} 106.5 156.3
50
80-240 Purple Brown
{0.8-2.4} 122.2 170.6
20-98 Green
{0.2-1.0} 163.4
75
80-240 Purple NOTE 1
{0.8-2.4} 182, 186.7*
Note: 1. Each set is comprised of two springs.

2. “0.2-1.0” and “0.8-2.4” are spring forces corresponding to air pressures in the unit of kPa{kgf/cm2}.
3. The dimensions indicated are free lengths of springs.

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7. INSTRUCTIONS FOR TOP HANDWHEEL OF ACTUATOR

7.1 Model PSA1 Actuator
7.1.1 Operating Instructions

To manually operate the actuator, refer to Fig. 7-1 and Fig. 7-2 and proceed as follows:
(1) Loosen the lock nut of the handwheel and turn the handwheel in the direction
indicated by the corresponding arrowhead mark.
As you turn the handwheel clockwise, the actuator stem moves downward
regardless of whether the actuator is of the direct action type or reverse action
type. The handwheel bears the "SHUT" mark to indicate that the valve is closed
as the handwheel is turned clockwise and the "OPEN” mark to indicate that the
valve is made open as the handwheel is turned counterclockwise.
(2) For automatic operation of the actuator, fully raise the handwheel if the actuator is
of the direct action type or fully lower the handwheel if the actuator is of reverse
action type, and then tighten the lock nut to secure the handwheel in such position.
Precautions: If you forcefully turn the handwheel after it has reached the
mechanical stop position, the valve stem may be damaged. Do
not turn the handwheel with forces larger than 16 kgf at the
outermost periphery of the handwheel.
No. Parts name No. Parts name

1 Hex Nut 20 Stem Connector
2 Spring Washer 21 Screw Shaft
3 Washer 22 Housing
4 Handwheel 23 Spring Pin
5 Lock Nut 24 Seal Washer
6 Washer 25 Hex Nut
7 O-Ring 26 Diaphragm Case(Top)
8 Bearing 27 Spring
9 O-Ring 28 Hex Nut
10 Lock Nut 29 Hex Nut
11 Washer 30 Diaphragm Plate
12 Diaphragm Retainer 31 Diaphragm Case(bottom)
13 Eyebolt 32 Rod
14 Diaphragm 33 Truss Screw
15 Hex Nut 34 Scale
16 Spring Plate 35 Nameplate
17 Hex Nut 36 Drive Screw
18 Bushing 37 yoke
19 Dust Seal
Fig. 7-1 Model PSA1 Actuator with Top Handwheel (Direct Action Type)

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No. Parts name No. Parts name

1 Hex Nut 21 Screw Shaft
2 Spring Washer 22 Bearing Washer
3 Washer 23 Bearing
4 Handwheel 24 Nut
5 Lock Nut 25 Bearing Case
6 Housing 26 Spring Plate
7 Spring Pin 27 Hex Nut
8 Cap 28 Setscrew
9 Spring 29 Hex Bolt
10 Diaphragm Case(Top) 30 Hex Nut
11 Eyebolt 31 Diaphragm Case(bottom)
12 Hex Nut 32 Connector
13 Diaphragm Plate 33 Diaphragm Retainer
14 Diaphragm 34 Hex Nut
15 Washer 35 Seal Washer
16 O-Ring 36 Rod
17 Rod Packing 37 Truss Screw
18 Bushing 38 Scale
19 Dust Seal 39 Nameplate
20 Stem Connector 40 Drive Screw
41 yoke
Fig. 7-2 Model PSA1 Actuator with Top Handwheel (Reverse Action Type)

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7.1.2 Disassembly and Assembly of Top Handwheel

To disassemble or assemble the top handwheel, refer to Fig. 7-3 through 7-4 and
proceed as described in this section. For disassembly work, keep the actuator in the
vertical attitude.
(1) Disconnect the air piping.
(2) Set the handwheel shaft in the automatic operation position (fully raise the
handwheel shaft).
(3) Remove the top diaphragm case. When doing this, loosen the pair of
eyebolts uniformly and alternately, after removing all other clamping-bolts
of the diaphragm case.
(4) Sufficiently insert the handwheel shaft by turning it and then remove the
handwheel and the lock nut. Insert the shaft further and then remove the
screw shaft from the housing.
(5) Remove the O-ring.
To assemble the top handwheel, follow the disassembly procedure in the reverse
order.
(2) Set the handwheel shaft in the automatic operation position (fully lower the
handwheel shaft).
(3) Remove the handwheel and the lock nut. Insert the shaft into the housing by
means of the threading until the threaded sections are disengaged.
(5) Remove the housing by loosening its clamping-screw.
(6) Remove the setscrew and then remove the bearing case.
(7) Remove the spring pin and then remove the castle nut.
(8) Remove the bearing retainer and then remove the bearing.
order.
(c) Inspection After Assembly
(1) Check that the handwheel turns smoothly for the fun stroke.
(2) For the direct action type of actuator, check by means of soapsuds that there
is no air leak from the connecting section of the top diaphragm case.

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Fig. 7-3 Model PSA1 Direct Action Type Fig. 7-4 Model PSA1 Reverse Action Type

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7.2 Model HA2, HA3, or HA4 Actuator
7.2.1 Operating Instructions

To manually operate the actuator, refer to 'Fig. 7-5 through Fig. 7-8 and proceed as
follows:
(1) First, loosen the lock nut (which has a bar-shape handle and which locks
the handwheel, and turn the handwheel in the direction indicated by the
corresponding arrowhead mark.
As you turn the handwheel clockwise, the actuator stem moves downward
regardless of whether the actuator is of the direct action type or reverse action
type. The handwheel bears the “SHUT’ mark to indicate that the valve is closed
as the handwheel is tuned clockwise and the ‘’OPEN’ mark to indicate that the
valve is made open as the handwheel is tuned counterclockwise.
(2) For automatic operation of the actuator, fully raise the handwheel if the actuator
is of the direct action type or fully lower the handwheel if the actuator is of the
reverse action type, and then tighten the lock nut to secure the handwheel in such
position.
Precautions: I f you forcefully turn the handwheel after it has reached the mechanical
stop position, the valve stem may be damaged. Do not turn the
handwheel with forces larger than the below-mentioned limits.
Model HA2: 190N {19kgf}
Model HA3: 260N {26 kgf}
Model HA4: 410N {41 kgf}
(at the outermost periphery of the handwheel)

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No. Parts name

1 Nut
2 Washer
3 Handwheel
4 Screw Shaft
5 Lock Nut
6 O-Ring
7 Cotter
8 nut
9 Diaphragm Case(Top)
10 Eyebolt
11 Nut
12 Through Bolt
13 Diaphragm
14 Diaphragm Case(Bottom)
15 Bushing
16 Bearing
17 Dust seal
18 Pointer
19 Yoke
20 Stem Connector
21 Stem Connector Bolt
22 Housing
23 Bearing
24 Spring Retainer
25 O-Ring
26 Seal Washer
27 Bolt
28 Diaphragm Retainer
29 Stopper
30 Diaphragm Plate
31 Bolt
32 Nut
33 Compressed Coil Spring
34 Spring Plate
35 Bolt
36 Spring Washer
37 Rod
38 Lock Nut
Truss Screw, Spring
39
Washer Nut, or Speed Nut
40 Scale
41 Nameplate
42 Drive screw
43 Washer
44 Tapping Screw
Fig. 7-5 Model HA2/3 Actuator with Top Handwheel (Direct Action Type)

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No. Parts name

1 Nut
2 Washer
3 Handwheel
4 Lock Nut
5 Screw Shaft
6 Bearing Case
7 Cap
9 Eyebolt
10 Nut
11 Through Bolt
12 Diaphragm
13 Connector
15 Stopper
17 Bearing
18 Bushing
19 Yoke
20 Lock Nut
21 Pointer
22 Stem Connector
24 Housing
25 Bearing Washer
26 Bearing
27 Cotter Pin
28 Castle Nut
29 Seal Washer
30 Bolt
31 Compressed Coil Spring
32 Setscrew
33 Setscrew
34 Bolt
35 Nut
36 Diaphragm Plate
37 Spring Plate
38 Bolt
39 Seal Washer
40 Packing For Rod
41 Dust Seal
Truss Screw, Spring
42
Washer Nut, or Speed Nut
43 Scale
44 Rod
45 Nameplate
46 Drive Screw
47 Spring Washer
48 O-Ring
Fig. 7-6 Model HA2/3 Actuator with Top Handwheel (Reverse Action Type)

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No. Parts name

1 Nut
2 Washer
3 Handwheel
4 Screw Shaft
5 Lock Nut
6 Bearing
7 Bearing Case
8 Cotter
9 Connector
10 Eyebolt
11 Nut
12 Through Bolt
14 Coil Spring
15 Bearing
16 Bushing
17 Rod
18 Pointer
19 Lock Nut
20 Yoke
21 Stem Connector
23 Housing
24 Piston Plate
25 O-Ring
26 Bolt
27 Bearing Retainer
28 Seal Washer
29 Bolt
31 Diaphragm
32 Diaphragm Plate
33 Bolt
34 Nut
35 Stopper
36 Bolt
37 Spring Plate
38 Washer
39 Dust Seal
40 Truss Screw, Speed Nut
41 Scale
42 Nameplate
43 Drive Screw
44 O-Ring
45 Seal Washer
46 Keybolt
47 Setscrew
48 Setscrew
49 Spring Washer
Fig. 7-7 Model HA4 Actuator with Top Handwheel (Direct Action Type)

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No. Parts name

1 Nut
2 Washer
3 Handwheel
4 Lock Nut
5 Screw Shaft
6 Bearing Case
7 Cap
9 Eyebolt
10 Nut
11 Through Bolt
12 Diaphragm
14 Stopper
15 Connector
17 Bearing
18 Bushing
19 Yoke
20 Rod
21 Pointer
22 Stem Connector
24 Housing
25 Washer
26 Bearing
27 Bearing
28 Cotter Pin
29 Seal Washer
30 Bolt
31 Coil Spring
32 Setscrew
33 Bolt
34 Nut
35 Setscrew
36 Diaphragm Plate
37 Spring Plate
38 Bolt
39 Seal Washer
40 Packing
41 Dust Seal
42 Truss Screw, Speed Nut
43 Scale
44 Lock Nut
45 Nameplate
46 Drive Screw
47 Keybolt
48 Spring Washer
49 O-Ring
Fig. 7-8 Model HA4 Actuator with Top Handwheel (Reverse Action Type)

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7.2.2 Disassembly and Assembly of Top Handwheel

To disassemble or assemble the top handwheel, refer to Fig. 7-5 through 7-10 and
proceed as described in this section. For disassembly and assembly work, keep the
actuator in the vertical attitude.

(2) Set the handwheel shaft in the automatic operation position (fully raise the
handwheel shaft).
(4) Sufficiently insert the handle shaft by turning it and then remove the
handwheel and the lock nut. Insert the shaft further and then remove the
screw shaft from the housing.
(5) Remove the O-ring.
order.

(2) Set the handwheel shaft in the automatic operation position (fully lower the
handwheel shaft).
(3) Remove the handwheel and the lock nut. Insert the shaft into the housing by
means of the threading until the threading sections are disengaged.
of the diaphragm use.
(5) Remove the housing by loosening its clamping-screws.
(6) Remove the setscrew and then remove the bearing case.
(7) Remove the pin and then remove the castle nut.
(8) Remove the bearing retainer and then remove the bearing.
To assemble the top handwheeI, follow the disassembly procedure in the reverse
order.
(c) Inspection After Assembly

(1) Check that the handwheel turns smoothly for the full stroke.
(2) For the direct action type of actuator, check by means of soapsuds that there
is no air leak from the connecting sections of the housing and top diaphragm
case.

Azbil Corporation
Fig. 7-9 Direct Action Type Fig. 7-10 Reverse Action Type

Azbil Corporation
8. INSTRUCTIONS FOR SIDE HANDWHEEL OF ACTUATOR

As you turn the handwheel clockwise, the actuator stem moves downward regardless
of whether the actuator is of the direct action type or reverse action type. The
handwheel bears the ‘’SHUT’ mark to indicate that the valve is closed as the
handwheel is tuned clockwise and the “OPEN’’ mark to indicate that the valve is
made open as the handwheel is tuned counterclockwise.
8.1 Installation Procedure
To install the side handwheel, refer to Fig. 8-1 and proceed as follows:
(1) Prepare a manual operation kit (a side handwheel set and its mounting
accessories).
To install the handwheel, no machining or other physical processing on the
actuator is necessary.
(2) By turning the handwheel, set the pointer of the operation nut at the AUTO
position.
(3) Loosen the bolt (item number 6 as-show in Fig. 8-1) and widen the distance
between levers.
(4) Install the handwheel on the mounting pad at the back of the actuator, with the
mounting-bolts.
(5) Engage the holes at the end of two levers to the pointer boss and engage those of
the other ends to the boss of the operation nut, and then tighten the bolt.
(6) When the control valve is in the automatic mode of operation, set the pointer of
the operation nut at the AUTO position and keep the handwheel locked.
8.2 Operating Instructions

(1) To manually operate the actuator, remove the handwheel lock (the fork-shaped
component) which locks the handwheel and turn the handwheel in the direction
indicated by the corresponding arrowhead mark.
(2) To return to the automatic operation, turn the handwheel so that the pointer of
the operation nut is set at the AUTO position and then apply the handwheel lock.
Precautions: If you forcefully turn the handwheel after it has reached the
mechanical stop position, the valve stem may be damaged. Do not turn the
handwheel with forces larger than the below-mentioned limits.
Model PSA1: 80N {8kgf}
Model HA2: 190N {l9kgf}
(at the outermost periphery of the handwheel)

Azbil Corporation
8.3 Disassembly of Side Assembly of Side Handwheel
Before starting disassembly, check that the pointer is set at the AUTO position.
(Refer to Fig. 8-1)
(1) Loosen the bolt 6 which connects the levers 2 and then disengage the levers
from the pointer.
(2) Undo the mounting-bolts 1 of the side handwheel unit and detach it from the
actuator.
(3) Remove the lock nut of the handwheel and then remove the handwheel.
(4) Loosen the bolt 8 of the bearing holder and then remove the feed shaft 7.
To assemble the side handwheel, refer to Fig. 8-1 and follow the disassembly
procedure in the reverse order.

Azbil Corporation
No. Parts name

1 Housing
2 Lever
3 Shaft
4 Bushing
5 Bearing
6 Nut
7 Screw
8 Pointer
9 Color
10 Hex Bolt
11 Hex Bolt
12 Bushing
13 Spring Washer
14 Handwheel
15 Washer
16 Hex Nut
17 Handle Lock
18 Nut
19 Washer
20 Bushing
21 Bearing Holder
22 Bearing
23 Bush
24 Nut
25 Washer
26 Hex Bolt
27 Washer
28 Hex Bolt
29 Color
30 Spring Washer
31 Pin
Fig. 8-1 View of Side-Handwheel 32 Spring Washer

Azbil Corporation
9. Mechanical stopper
Refer to “Fig.9-1” on page 52 for details of construction. This device can be used
as MIN. stopper or MAX. stopper as required. Also, it can be used as MIN/MAX
stopper.
The MIN. stopper (limits valve’s minimum opening for direct acting valve) regulates
the maximum suction of stopper shaft, and the MAX stopper (limits valve’s
maximum opening of valve opening for direct acting valve) regulates maximum
extrusion of stopper shaft 4.
9.1 Adjustment of MIN. stopper

(1) Loosen detent 2 and remove MAX. stopper 1 (adjust cover) from housing 5.
(2) Loosen hexnut 3 for MIN. stopper and remove from stopper shaft 4. Although
the stopper does not function in this condition, the valve can operate across the
rated range of lift.
(3) Manipulate positioner signal, supply air pressure or manual handle to set the
valve at the stopper’s set position.
(4) Lock the detent at the position when it hits housing 5 while the valve is set.
(5) Assemble and lock MAX. stopper and detent 2 at the position where they do not
hit the maximum protruding position of stopper shaft 4.
9.2 Adjustment of MAX. stopper

(1) Loosen detent 2 and remove MAX. stopper 1 (adjust cover) from housing 5.
(2) Loosen hexnut 3 for MIN. stopper and remove from stopper shaft 4. Although
the stopper does not function in this condition, the valve can operate across the
rated range of lift.
(3) Manipulate positioner signal, supply air pressure or manual handle to set the
valve at fully open position.
(4) Screw on hex head nut for MIN. stopper 3 onto stopper shaft 4. The hexnut for
MIN. stopper 3 should be locked at the top end of the stopper shaft 4 to make
the distance between the lower face of the hexnut 3 and housing 5 larger than the
rated lift.
(5) Manipulate positioner signal, supply air pressure or manual handle to set hte
valve at the stopper’s set position.
(6) Screw MAX. stopper 1 onto housing 5, and when MAX. stopper 1 seats against
hexnut for MIN. stopper 3 or stopper shaft 4, lock MAX. stopper 1 with detent 2.

Azbil Corporation
9.3 Adjustment of dual MIN. MAX. stopper
Perform adjustments as described in both “9-1:Adjustment of MIN. stopper” and

“9-2:Adjustment of MAX. stopper”.
Described below is a normally expected maljunction during operation.
CAUTION
When hexnut for MIN. stopper is tightened or loosened, apply wrenches on top and
bottom of the nut so that no excessive torque is applied to stopper shaft 4.
Reverse acting model Direct acting model

Fig. 9-1
No. Nomenclature No. Nomenclature

1 MAX. stopper (adjust cover) 1 MAX. stopper (adjust cover)
2 Detent 2 Detent
3 Hex nut for MIN. stopper 3 Hex nut for MIN. stopper
4 Stopper shaft 4 Stopper shaft
5 Housing 5 Housing

Azbil Corporation
10. TROUBLESHOOTING
This section covers the symptoms, causes and remedies of most probable types of
troubles. Parts may be required to be replaced depending on the type of trouble.
For further troubles, please order your Azbil Corporation agent for repair.
Table 10-1 Troubleshooting
Symptom Cause and Remedy

Unstable valve operation
• Valve position hunting occurs • Cv value is too large. Reduce Cv value.

when almost fully closed. • For a single scat Valve, the valve is Installed in the reverse flow
direction.
• Air supply pressure is unstable. • Large air consuming equipment is hooked up to the same air supply
line. Check that the air supply capacity piping capacity and restriction
capacity are appropriate.
• Supply air pressure regulator is inadequate or not operating properly.
• Signal pressure is unstable. • Controller is not properly tuned. Property tune the controller
(properly set the proportional band and other parameters).
• Check that the controller output does not change abnormally.
• Valve position hunting occurs even • Hunting of output of positioner itself. Check and repair or replace the
when signal pressure is stable. positioner.
• Being affected by pressure change of process fluid as power of the
actuator is insufficient. Replace the actuator with a Iarger one.
Vibration of valve
• Valve vibrates (generate noise) at • Piping is vibrating. Securely fix the piping.
any position of valve plug. • Check for other sources of vibration. Worn valve plug or guides.
Check the parts and replace them as required.
• Valve vibrates (generate noise) • Check for change in process fluid flow conditions
only when valve plug is set at a (change in restriction orifice, Cv value, etc.)
certain position. • Check for change in plug configuration
(change in flow control characteristics.)
Sluggish valve operation or • Air leak from piping

inoperative Valve • Air leak from actuator
• Foreign matter entrapped in guide section of valve plug.
• Aged and hardened gland packing, causing increased hysteresis
• Malfunctioning positioner (Check the positioner by operating it directly
on an air supply known to be operating normally.)
Fluid leak from gland section • Check for loose packing flange.
• Check for insufficient grease.
• Check for damaged valve shaft.
Liquid leak from gasket section • Check for Ioose nuts of bonnet.
• Check for defective gasket (deformed or damaged).

Azbil Corporation
Symptom Cause and Remedy

Even when valve plug is in closed • Air leak at actuator section.
position, large flow leaks to • For trial, apply the air supply pressure or atmospheric pressure to the
downstream side. actuator. (Check the air supply source and positioner.)
• Check whether the valve plug is actually the closed position or not.
(Check the valve plug lift)
• Check the plug seat ring for corrosion and erosion.
• Check the guide sections for binding.

Azbil Corporation
11. RECOMMENDED SPARE PARTS

It is most recommendable to replace the following parts when servicing the control
valve.
• Valve Body
Be sure to replace the following parts with fresh ones whenever the valve body
is disassembled:
• Gland packing
• Gaskets
• Actuator
Replace the following Parts at every 5 years or thereabout.

• Diaphragm
• Bushing
• Cap
}
• Seal washer
Be sure to replace these parts whenever
• Dust seal
the actuator is disassembly.
• Rod seal
Of the bellows sealed type of control valves, the bellows seal assembly* must be
replaced periodically. The period of replacement depends on temperature, pressure
and other conditions of use. A typical service longevity of the bellows assembly is
10,000 vertical stroke cycles.
* The bellows seal assembly has the seal bellows and valve stem (including the
bellows seat) assembled together.
Please mention the parts name and the product number indicated on the name plate
when ordering those spare parts.

Azbil Corporation

Terms and Conditions
We would like to express our appreciation for your purchase and use of Azbil Corporation’s products.
You are required to acknowledge and agree upon the following terms and conditions for your purchase of Azbil Corporation’s products (system
products, field instruments, control valves, and control products), unless otherwise stated in any separate document, including, without limitation,
estimation sheets, written agreements, catalogs, specifications and instruction manuals.
1. Warranty period and warranty scope
1.1 Warranty period
Azbil Corporation’s products shall be warranted for one (1) year from the date of your purchase of the said products or the delivery of the
said products to a place designated by you.
1.2 Warranty scope
In the event that Azbil Corporation’s product has any failure attributable to azbil during the aforementioned warranty period, Azbil
Corporation shall, without charge, deliver a replacement for the said product to the place where you purchased, or repair the said
product and deliver it to the aforementioned place. Notwithstanding the foregoing, any failure falling under one of the following shall
not be covered under this warranty:
(1) Failure caused by your improper use of azbil product (noncompliance with conditions, environment of use, precautions, etc. set
forth in catalogs, specifications, instruction manuals, etc.);
(2) Failure caused for other reasons than Azbil Corporation’s product;
(3) Failure caused by any modification or repair made by any person other than Azbil Corporation or Azbil Corporation’s
subcontractors;
(4) Failure caused by your use of Azbil Corporation’s product in a manner not conforming to the intended usage of that product;
(5) Failure that the state-of-the-art at the time of Azbil Corporation’s shipment did not allow Azbil Corporation to predict; or
(6) Failure that arose from any reason not attributable to Azbil Corporation, including, without limitation, acts of God, disasters, and
actions taken by a third party.
Please note that the term “warranty” as used herein refers to equipment-only-warranty, and Azbil Corporation shall not be liable for any
damages, including direct, indirect, special, incidental or consequential damages in connection with or arising out of Azbil Corporation’s
products.
2. Ascertainment of suitability
You are required to ascertain the suitability of Azbil Corporation’s product in case of your use of the same with your machinery,
equipment, etc. (hereinafter referred to as “Equipment”) on your own responsibility, taking the following matters into consideration:
(1) Regulations and standards or laws that your Equipment is to comply with.
(2) Examples of application described in any documents provided by Azbil Corporation are for your reference purpose only, and
you are required to check the functions and safety of your Equipment prior to your use.
(3) Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use
Although azbil is constantly making efforts to improve the quality and reliability of Azbil Corporation’s products, there exists
a possibility that parts and machinery may break down. You are required to provide your Equipment with safety design such
as fool-proof design,*1 and fail-safe design*2 (anti-flame propagation design, etc.), whereby preventing any occurrence of
physical injuries, fires, significant damage, and so forth. Furthermore, fault avoidance,*3 fault tolerance,*4 or the like should be
incorporated so that the said Equipment can satisfy the level of reliability and safety required for your use.
*1. A design that is safe even if the user makes an error.
*2. A design that is safe even if the device fails.
*3. Avoidance of device failure by using highly reliable components, etc.
*4. The use of redundancy.
3. Precautions and restrictions on application
3.1 Restrictions on application
Please follow the table below for use in nuclear power or radiation-related equipment.
Nuclear power quality*5 required Nuclear power quality*5 not required

Within a radiation Cannot be used (except for limit switches for Cannot be used (except for limit switches for
controlled area*6 nuclear power*7) nuclear power*7)
Outside a radiation Cannot be used (except for limit switches for Can be used
controlled area*6 nuclear power*7)
*5. Nuclear power quality: compliance with JEAG 4121 required

*6. R adiation controlled area: an area governed by the requirements of article 3 of “Rules on the Prevention of Harm from
Ionizing Radiation,” article 2 2 4 of “Regulations on Installation and Operation of Nuclear Reactors for Practical Power
Generation,” article 4 of “Determining the Quantity, etc., of Radiation-Emitting Isotopes,”etc.
*7. L imit switch for nuclear power: a limit switch designed, manufactured and sold according to IEEE 382 and JEAG 4121.
Any Azbil Corporation’s products shall not be used for/with medical equipment.
The products are for industrial use. Do not allow general consumers to install or use any Azbil Corporation’s product. However, azbil
products can be incorporated into products used by general consumers. If you intend to use a product for that purpose, please contact
one of our sales representatives.
3.2 Precautions on application
you are required to conduct a consultation with our sales representative and understand detail specifications, cautions for operation,
and so forth by reference to catalogs, specifications, instruction manual, etc. in case that you intend to use azbil product for any purposes
specified in (1) through (6) below. Moreover, you are required to provide your Equipment with fool-proof design, fail-safe design, anti-
flame propagation design, fault avoidance, fault tolerance, and other kinds of protection/safety circuit design on your own responsibility
to ensure reliability and safety, whereby preventing problems caused by failure or nonconformity.
(1) For use under such conditions or in such environments as not stated in technical documents, including catalogs, specification,
and instruction manuals
(2) For use of specific purposes, such as:
* Nuclear energy/radiation related facilities
[When used outside a radiation controlled area and where nuclear power quality is not required]
[When the limit switch for nuclear power is used]
* Machinery or equipment for space/sea bottom
* Transportation equipment
[Railway, aircraft, vessels, vehicle equipment, etc.]
* Antidisaster/crime-prevention equipment
* Burning appliances
* Electrothermal equipment
* Amusement facilities
* Facilities/applications associated directly with billing
(3) Supply systems such as electricity/gas/water supply systems, large-scale communication systems, and traffic/air traffic control
systems requiring high reliability
(4) Facilities that are to comply with regulations of governmental/public agencies or specific industries
(5) Machinery or equipment that may affect human lives, human bodies or properties
(6) Other machinery or equipment equivalent to those set forth in items (1) to (5) above which require high reliability and safety
4. Precautions against long-term use
Use of Azbil Corporation’s products, including switches, which contain electronic components, over a prolonged period may degrade
insulation or increase contact-resistance and may result in heat generation or any other similar problem causing such product or switch
to develop safety hazards such as smoking, ignition, and electrification. Although acceleration of the above situation varies depending
on the conditions or environment of use of the products, you are required not to use any Azbil Corporation’s products for a period
exceeding ten (10) years unless otherwise stated in specifications or instruction manuals.
5. Recommendation for renewal
Mechanical components, such as relays and switches, used for Azbil Corporation’s products will reach the end of their life due to wear by
repetitious open/close operations.
In addition, electronic components such as electrolytic capacitors will reach the end of their life due to aged deterioration based on
the conditions or environment in which such electronic components are used. Although acceleration of the above situation varies
depending on the conditions or environment of use, the number of open/close operations of relays, etc. as prescribed in specifications
or instruction manuals, or depending on the design margin of your machine or equipment, you are required to renew any Azbil
Corporation’s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals. System products, field
instruments (sensors such as pressure/flow/level sensors, regulating valves, etc.) will reach the end of their life due to aged deterioration
of parts. For those parts that will reach the end of their life due to aged deterioration, recommended replacement cycles are prescribed.
You are required to replace parts based on such recommended replacement cycles.
6. Other precautions
Prior to your use of Azbil Corporation’s products, you are required to understand and comply with specifications (e.g., conditions and
environment of use), precautions, warnings/cautions/notices as set forth in the technical documents prepared for individual Azbil
Corporation’s products, such as catalogs, specifications, and instruction manuals to ensure the quality, reliability, and safety of those
products.
7. Changes to specifications
Please note that the descriptions contained in any documents provided by azbil are subject to change without notice for improvement
or for any other reason. For inquires or information on specifications as you may need to check, please contact our branch offices or
sales offices, or your local sales agents.
8. Discontinuance of the supply of products/parts
Please note that the production of any Azbil Corporation’s product may be discontinued without notice. After manufacturing is
discontinued, we may not be able to provide replacement products even within the warranty period.
For repairable products, we will, in principle, undertake repairs for five (5) years after the discontinuance of those products. In
some cases, however, we cannot undertake such repairs for reasons, such as the absence of repair parts. For system products, field
instruments, we may not be able to undertake parts replacement for similar reasons.
9. Scope of services
Prices of Azbil Corporation’s products do not include any charges for services such as engineer dispatch service. Accordingly, a separate
fee will be charged in any of the following cases:
(1) Installation, adjustment, guidance, and attendance at a test run
(2) Maintenance, inspection, adjustment, and repair
(3) Technical guidance and technical education
(4) Special test or special inspection of a product under the conditions specified by you
Please note that we cannot provide any services as set forth above in a nuclear energy controlled area (radiation controlled area) or at a
place where the level of exposure to radiation is equivalent to that in a nuclear energy controlled area.
AAS-511A-014-10
Document Number: CM2-AMT100-2001
Document Name: Control Valves
Model: AMT
User’s Manual
Date: 1st edition: Oct. 2001
3nd edition: Apr. 2023
Issued/Edited by: Azbil Corporation

CM2 Amt100 2001 03

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© 2001-2023 Azbil Corporation. All Rights Reserved.

3. INSPECTION AND MAINTENANCE......................................................8

4. DISASSEMBLY AND ASSEMBLY.........................................................9

5. ADJUSTMENT AND CALIBRATION...................................................30

6. DIRECT/REVERSE ACTION TYPE CONVERSION AND SPRING

7. INSTRUCTIONS FOR TOP HANDWHEEL OF ACTUATOR...............37

8. INSTRUCTIONS FOR SIDE HANDWHEEL OF ACTUATOR..............48

11. RECOMMENDED SPARE PARTS.....................................................55

For the valve positioners, refer the following operators manuals.

1.2 Major Components of Control Valves

Model: AMT, HDT - CV3000 Series Control Valves 1

No. Parts Name

2 Model: AMT, HDT - CV3000 Series Control Valves

No. Parts Name

Fig. 1-2 Diverting Type Three-way Valve (HDT)

Model: AMT, HDT - CV3000 Series Control Valves 3

Fig. 1-3 Nameplate

Compliance with Regulations

Requirements for workers (installation, operation, maintenance)

4 Model: AMT, HDT - CV3000 Series Control Valves

2.2 Installing Valve in Process Pipe

Model: AMT, HDT - CV3000 Series Control Valves 5

2.3 Item to be Checked After Installation and Before Starting Operation

Graphite Yarn packing

Fig. 2-1 Gland Section

6 Model: AMT, HDT - CV3000 Series Control Valves

Fig. 2-2 Lubricator(Class 600 or under)

Model: AMT, HDT - CV3000 Series Control Valves 7

3. INSPECTION AND MAINTENANCE

8 Model: AMT, HDT - CV3000 Series Control Valves

4. DISASSEMBLY AND ASSEMBLY

4.1 Detaching Actuator from Valve Body

See Fig. 4-5.

4.2 Disassembly and Assembly of Valve Body

Model: AMT, HDT - CV3000 Series Control Valves 9

• HDT (Diverting) Type (Refer to Fig.4-4)

10 Model: AMT, HDT - CV3000 Series Control Valves

• HDT (Diverting) Type (Refer to Fig.4-4.)

Model: AMT, HDT - CV3000 Series Control Valves 11

Fig. 4-1 Model AMT 1”

12 Model: AMT, HDT - CV3000 Series Control Valves

Fig. 4-2 Model AMT 1 1/2”, 2”

Model: AMT, HDT - CV3000 Series Control Valves 13

Fig. 4-3 Model AMT 2 1/2” - 6”

14 Model: AMT, HDT - CV3000 Series Control Valves

Fig. 4-4 Model HDT

Model: AMT, HDT - CV3000 Series Control Valves 15

4.3 Disassembly and Assembly of Actuator

Normally the actuator requires no adjustment. However, it should be disassembled

16 Model: AMT, HDT - CV3000 Series Control Valves

Notes for Disassembly

Model: AMT, HDT - CV3000 Series Control Valves 17

4.4 Disassembly and assembly of model PSA 1

A. Direct action model (see Figure 4-6)

B. Reverse action model (see Figure 4-7)

18 Model: AMT, HDT - CV3000 Series Control Valves

Model: AMT, HDT - CV3000 Series Control Valves 19