Amx-Omx0018 Operation Manual

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Document No.

: AMX-OMX0018-D

PRODUCT NAME

Line filter
Mist Separator
Micro Mist Separator

MODEL / Series / Product Number

AFF20-(F,N)01~(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D
AFF30-(F,N)02~(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AFF40-(F,N)02~(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D

AM20-(F,N)01~(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D
AM30-(F,N)02~(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AM40-(F,N)02~(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D

AMD20-(F,N)01~(F,N)02(B,C)(-2,6,C,J,L,M,MM,R,Z)-D
AMD30-(F,N)02~(F,N)03(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
AMD40-(F,N)02~(F,N)04(B,C,D)(-2,6,8,J,L,M,MM,R,W,Z)-D
Contents

Page
1. Safety Instructions 2 to 7

2. Application 8

3. Standard specifications 8 to 10

4. How to order 11

5. Construction / Options / Replacement parts 12

6. Bowl assembly specifications 13 to 20


6-1. Bowl assembly / auto drain for AFF,AM,AMD20 13
6-2. Bowl assembly / auto drain for AFF,AM,AMD30 15
6-3. Bowl assembly / auto drain for AFF,AM,AMD40 18

7. Assembly of Optional parts 21

8. Auto Switch Specifications 22

9. Operation and Adjustment 23 to 24

10. Troubleshooting 25

11. Replacement work procedure 26 to 32


11-1. Element Replacement for AFF,AM,AMD20 26 to 27
11-2. Bowl Assembly Replacement for AFF,AM,AMD20 28
11-3. Element Replacement for AFF,AM,AMD30 / AFF,AM,AMD40 29 to 30
11-4. Bowl Assembly Replacement for AFF,AM,AMD30 / AFF,AM,AMD40 31 to 32

12. Disassembly Drawing 33

13. Dimensions 34

-1-
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These
instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They
are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other
safety regulations.
∗1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components
ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots
etc.

Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results. The expected performance and safety assurance of the equipment will
be the responsibility of the person who has determined its compatibility with the product. This person should
also continuously review all specifications of the product referring to its latest catalog information, with a view
to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator who is
appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Our products cannot be used beyond their specifications. Our products are not developed,
designed, and manufactured to be used under the following conditions or environments.
Use under such conditions or environments is not covered.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment
affecting human life, body, and property, fuel equipment, entertainment equipment, emergency shut-off
circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform
to standard specifications such as catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection
function in case of failure. Please periodically inspect the product to confirm that the product is operating
properly.

-2-
Safety Instructions
Caution
We develop, design, and manufacture our products to be used for automatic control equipment, and
provide them for peaceful use in manufacturing business.
Use in non-manufacturing business is not covered.
Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the
Measurement Act.
The new Measurement Act prohibits use of any unit other than SI units in Japan.

Limited warranty and Disclaimer/Compliance Requirements


The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer


1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is
first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your
nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred due to
the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the
specified catalog for the particular products.
*2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction
(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant
security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC
product to another country, assure that all local rules governing that export are known and followed.

-3-
Precautions for Design
Warning
1) Do not use the product if no leakage is allowed due to the environment, or if the fluid is not air.
2) Polycarbonate resin is used for the external parts including the bowl. Organic solvents including thinner,
acetone, alcohol and ethylene chloride; chemicals including sulphuric acid, nitric acid and hydrochloric
acid; cutting oil, synthetic oils, ester-based compressor oil, alkali, kerosene, gasoline, lock material of
screw are harmful. Do not use the product where these are present.

Material
Type Chemical name Application examples
Polycarbonate Nylon
Hydrochloric acid
Sulphuric acid,
Acid washing liquid for
Acid Phosphoric acid △ ×
metals
Acetic acid
Chromic acid
Sodium hydroxide
(Caustic soda)
Potash Degreasing of metals
Alkaline Calcium hydroxide Industrial salts × 〇
(Slacked lime) Water-soluble cutting oil
Ammonia water
Carbotane of soda
Sodium sulphide
Inorganic salts Sulphate of potash - × △
Sulphate of soda
Carbon tetrachloride
Cleaning liquid for metals
Chlorine Chloroform
Printing ink × △
solvents Ethylene chloride
Dilution
Methylene chloride
Benzene
Coatings
Aromatic series Toluene × △
Dry cleaning
Paint thinner
Acetone Photographic film,
Ketone Methyl ethyl ketone Dry cleaning, × ×
Cyclohexane Textile industries
Ethyl alcohol
Antifreeze
Alcohol IPA △ ×
Adhesives
Methyl alcohol
Gasoline
Oil - × 〇
Kerosene
Phthalic acid dim ethyl Synthetic oil
Ester × 〇
Phthalic acid diethyl Anti-rust additives
Methyl ether
Ether Brake oil additives × 〇
Ethyl ether
Cutting oil
Amino Methyl amine Brake oil additives × ×
Rubber accelerator
Thread-lock fluid
Others Sea water - × △
Leak tester
〇: Essentially safe. △: Some effects may occur. ×: Effects will occur.
Note 1) When the above factors are present, or there is some doubt, use a metal bowl for safety.
Note 2) The display window material is nylon.

3) Avoid the application where charge and discharge of pressure to/from a standard bowl is switched
frequently. This may damage the bowl. A metal bowl is recommended in these cases.
4) Protect from ultra violet ray and radiation heat by shield.
5) If the air equipment is mounted on the outlet of the product, particles will be generated from the
equipment and required cleanliness may not be obtained. Instead, install the air equipment at the inlet.

Caution
AD27-D with auto drain may have leakage of accumulated drain during pressure exhaust (this leakage
is allowed in their constructions and not considered failure). Be sure to connect piping for drain.

-4-
Selection
Warning
1) Grease is used on the internal sliding parts and seals. The grease may flow to the outlet side.
2) Select the model so that the maximum discharge value (instantaneous) of the flow rate will not exceed
the rated air capacity.
3) N.O. type auto drain should be operated under the following conditions to avoid operating failure.
Operating compressor: 0.75kW or more.
Discharged flow rate: 100L/min (ANR) or more. When using 2 or more auto drains, multiply the value
above by the number of auto drains to find the capacity of the compressors you will need. For example,
when using 2 auto drains, 1.5kW (200L/min (ANR)) of the compressor capacity is required. The
operating pressure should be 0.1 MPa or more.
4) N.C. type auto drain should be used under the following requirements to avoid operating failure.
AD27: Operating pressure 0.1MPa or more.
AD37, AD47: Operating pressure 0.15MPa or more.

Installation
Warning
1) Do not drop or apply impact during transportation or installation; It will cause damage to the product and
result in operation failure.
2) Do not install in areas of high humidity or high temperature. Operation outside of the product
specification range may cause damage to the product or operation failure, or shorten the product life.
3) Connect the product ensuring the direction of "1"(IN) and "2"(OUT) for air direction or an arrow. Incorrect
connections may cause malfunction.
4) Install with adequate space for maintenance beneath the product. Refer to [13. Dimensions] (page 34)
for necessary space.
5) Install vertically so that outlet of drain is facing downward. It cannot be used in horizontal or upward
direction as it may cause operation failure.
6) Do not hit the auto switch with a tool or allow it to receive any other impacts. Doing so may cause
damage.
7) Do not attach or detach the auto switch equipped with the clogging switch. Otherwise, the detection
accuracy of the clogging switch may be reduced. In addition, note that an auto switch with an element
service indicator cannot be installed in combination.
8) Do not place magnetic objects near the product. Otherwise, a machine failure may result.

Piping
Warning:
1) Before piping, perform flushing or cleaning of the piping, etc. to remove any cutting chips, cutting oil,
solid foreign matter, etc. from the piping. Contamination of piping may cause damage or malfunction.
2) When screwing together pipes and fittings, etc., be certain that chips from the pipe threads and sealant
do not get inside the pipe. When a sealant tape is used, leave 1 thread ridge exposed at the end of the
threads.
3) Connect piping/fittings using the recommended torque while holding the female thread side tightly.
Insufficient tightening torque can cause loose piping or sealing failure. Excess tightening torque may
cause damage to threads. If the female side is not held while tightening, excessive force will be applied
to the bracket directly, causing breakage.

Recommended tightening torque (Unit: N m)


Thread size 1/8 1/4 3/8 1/2
Torque 3 to 5 8 to 12 15 to 20 20 to 25

4) When a one-touch fitting of SMC is used, refer to the operation manual for the one-touch fitting.
5) Do not apply torsion or bending moment other than the weight of the product itself. External piping needs
to be supported separately as it may cause damage. Non-flexible piping like steel tube is susceptible to
excessive moment load or vibration. Insert flexible tubes to prevent this.
6) Drain guide is not equipped with valve function. Be sure to connect piping for drain. No piping for drain
allows the drain and compressed air to exhaust freely. Also, the piping should be performed with drain
guide held by spanner to prevent breakage of bowl.

-5-
7) The piping for drain from auto drain should be connected under the following requirements to avoid
operating failure.
Tubing for AD27-D: I.D. ø2.5 (ø3/32") or larger, Length 5 m (200 inch) or shorter
Tubing for AD37, 47(N)-D: I.D. ø4 (ø3/16") or larger, Length 5 m (200 inch) or shorter
Tubing for AD38, 48(N)-D: I.D. ø6.5 (ø1/4") or larger, Length 5 m (200 inch) or shorter
8) Pipework for auto drain discharge which rises higher than the auto drain outlet should be avoided. It may
cause the auto drain operation to fail.

Air Source
Warning
1) Use clean air. Do not use compressed air containing chemicals, organic solvent, synthetic oil or corrosive
gas as it may be cause of breakage of components or operation failure.
2) Air containing too much moisture may deteriorate the performance. Install the refrigerated air dryer or
aftercooler before the line filter.
3) Make sure that the supply pressure is not below the minimum operating pressure. If it is used at the
minimum operating pressure or less, pressure resistance increases, leading to the decrease of operation
life or operation failure.

Caution
1) Install the air filter AF series or line filter AFF series as a pre-filter to the inlet of the AM series in order to
avoid the clogging of early stage.
2) Install the air filter AFM series or line filter AM series as a pre-filter to the inlet of the AMD series in order
to avoid the clogging of early stage.

Maintenance
Warning
1) Release the pressure in the product to the atmosphere when replacing parts or removing piping.
2) Maintenance and checks should be done by following the procedure in the operation manual. Incorrect
handling of the product may cause breakage or operation failure of the equipment or device.
3) Do not touch the product when operating at high temperature (40 to 60oC). The operators may get burnt.
Be sure to confirm that the temperature of the container or operating part is reduced to 40 degrees or
less to prevent burns.
4) Perform periodical check to find cracks, flaws or other deterioration on resin bowl. If any of them is seen,
as malfunction is caused, replace with new bowl or metal bowl. Investigate and/or review the operating
conditions if necessary.
5) Check for dirt in resin bowl periodically. If any dirt is seen, replace with new bowl. If removing dirt by
washing the resin bowl, never use washing material other than neutral detergent. Otherwise, the bowl is
damaged.
6) Open and close drain cock by hand. The use of tools can result in damage to the product.
7) Replace the element before 2 years passed from start of use or pressure drop (difference between the
inlet pressure and outlet pressure) reaches 0.1MPa. Or if the element is broken.
8) Check the bowl regularly. Discharge it before drain reaches the element. Refer to [9. Operation and
Adjustment] (P23 to 24) for discharging of drain. When a resin bowl or a bowl with level gauge is used,
discharge the drain before the drain reaches the MAX. DRAIN LEVEL.

Caution
1) Check the element periodically and replace it with a new one if necessary. If it is found that outlet
pressure drops or the flow is restricted, check the condition of the element.
2) For the N.O. type auto drain, when there is no pressure, condensate which does not operate the auto
drain mechanism will remain in the bowl. It is recommended to release the residual condensate manually
at the end of the working day.
3) For models with an element service indicator or clogging switch, as the element becomes more clogged,
the indicator will display an increasing level of red. Be sure to replace the element before the level of red
reaches the top of the indicator.
4) For the product equipped with a clogging switch, replace the element even if it has been used for 2 years
or less when the installed auto switch (SW) is detected.

-6-
Element status when auto switch is detected SW1 SW2
Installation When SW is
Symbol No. of SW
of SW detected
SW 1 No ―
-M
SW 2 Yes Warning
SW 1 Yes Caution
-MM
SW 2 Yes Warning
Caution: Replacement is recommended because the
element is clogged.
Warning: The element is clogged, which may result in
the destruction of the element.

Name plate

-7-
2. Application
Series Application
This product aims at eliminating excess saturated water and solid foreign matter
AFF
(1μm) in the air line.
AM This product aims at eliminating oil mist and solid foreign matter(0.1μm) in the air line.
AMD This product aims at eliminating oil mist and solid foreign matter(0.01μm) in the air line.

3. Standard specifications
3-1. Line Filter (AFF Series)
Model No. AFF20 AFF30 AFF40
Port size 1/8, 1/4 1/4, 3/8 1/4,3/8, 1/2
Fluid Compressed air
Ambient and o fluid temperature -5 to 60 oC (No freezing)
Proof pressure 1.5MPa
Max. operating pressure 1.0MPa
Min. operating pressure 0.05MPa
Min. operating N.C. 0.1MPa 0.15MPa
pressure of auto
drain N.O. - 0.1MPa
1μm
Nominal filtration rating Note 1)
(99% filtered particle size)
Note 2)
Water droplet removal ratio 99%
Max. flow capacity Note 3) 300L/min(ANR) 750L/min(ANR) 1500L/min(ANR)
Compressed air purity class Note 4) ISO 8573-1:2010 [4:7:4]
3
Drain capacity 8cm 25cm3 45cm3
Bowl material Polycarbonate
Semi-standard
Bowl guard Standard (Polycarbonate)
(Steel)
Weight 0. 19kg 0. 39kg 0. 79kg

Note 1) Conditions in accordance with [Test method ISO 12500-3:2009 compliant] in addition to the conditions
above.
- Flow capacity, inlet pressure, and the amount of solid or liquid particles on the filter inlet side are stable.
- New element
Note 2) Conditions in accordance with [Test method ISO 12500-4:2009 compliant] in addition to the conditions
above.
- Water droplet on the filter inlet side 33mL/m3 (ANR).
(Water droplet indicates condensed moisture. Water vapor which is not condensed is not included.)
- Inlet air temperature: 25oC
- Flow capacity, inlet pressure, and the amount of water droplets on the filter inlet side are stable.
- New element
Note 3) Inlet pressure: 0.7MPa Flow rate at 20oC, atmospheric pressure, and 65% of relative humidity.
Note 4) Based on ISO 8573-1:2010 Compressed air - Part1: Contaminants and purity classes.
The compressed air quality class on the inlet side is [6:8:4].

-8-
3-2. Mist Separator (AM Series)
Model No. AM20 AM30 AM40
Port size 1/8, 1/4 1/4, 3/8 1/4,3/8, 1/2
Fluid Compressed air
Ambient and o fluid temperature -5 to 60 oC (No freezing)
Proof pressure 1.5MPa
Max. operating pressure 1.0MPa
Min. operating pressure 0.05MPa
Min. operating N.C. 0.1MPa 0.15MPa
pressure of auto
drain N.O. - 0.1MPa
0.1μm
Nominal filtration rating Note 1)
(99% filtered particle size)
Outlet side oil mist concentration Note 2) 1mg/m3 or less
Max. flow capacity Note 3) 300L/min(ANR) 750L/min(ANR) 1500L/min(ANR)
Compressed air purity class Note 4) ISO 8573-1:2010 [2:7:3]
Drain capacity 8cm3 25cm3 45cm3
Bowl material Polycarbonate
Semi-standard
Bowl guard Standard (Polycarbonate)
(Steel)
Weight 0.19kg 0.39kg 0.79kg

Note 1) Conditions in accordance with [Test method ISO 12500-3:2009 compliant] in addition to the conditions
above.
- Flow capacity, inlet pressure, and the amount of solid or liquid particles on the filter inlet side are stable.
- New element
Note 2) Conditions in accordance with [Test method ISO 12500-1:2007 compliant] in addition to the conditions
above.
- Oil aerosol concentration on the filter inlet side = 10mg/m3
- Inlet air temperature: 25oC
- Flow capacity, inlet pressure, and the oil aerosol concentration on the filter inlet side are stable.
- New element
Note 3) Inlet pressure: 0.7MPa Flow rate at 20oC, atmospheric pressure, and 65% of relative humidity.
Note 4) Based on ISO 8573-1:2010 Compressed air - Part1: Contaminants and purity classes.
The compressed air quality class on the inlet side is [4:7:4].

-9-
3-3. Micro Mist Separator (AMD Series)
Model No. AMD20 AMD30 AMD40
Port size 1/8, 1/4 1/4, 3/8 1/4,3/8, 1/2
Fluid Compressed air
Ambient and o fluid temperature -5 to 60 oC (No freezing)
Proof pressure 1.5MPa
Max. operating pressure 1.0MPa
Min. operating pressure 0.05MPa
Min. operating N.C. 0.1MPa 0.15 MPa
pressure of auto
drain N.O. - 0.1MPa
0.01μm
Nominal filtration rating Note 1)
(99.9% filtered particle size)
Outlet side oil mist concentration Note 2) 0.1mg/m3 or less
Max. flow capacity Note 3) 300L/min(ANR) 750L/min(ANR) 1500L/min(ANR)
Compressed air purity class Note 4) ISO 8573-1:2010 [1:7:2]
3
Drain capacity 8cm 25cm3 45cm3
Bowl material Polycarbonate
Semi-standard
Bowl guard Standard (Polycarbonate)
(Steel)
Weight 0.19kg 0.39kg 0.79kg

Note1) Conditions in accordance with [Test method ISO 12500-3:2009 compliant] in addition to the conditions
above.
- Flow capacity, inlet pressure, and the amount of solid or liquid particles on the filter inlet side are stable.
- New element
Note2) Conditions in accordance with [Test method ISO 12500-1:2007 compliant] in addition to the conditions
above.
- Oil aerosol concentration on the filter inlet side = 1mg/m3
- Inlet air temperature: 25oC
- Flow capacity, inlet pressure, and the oil aerosol concentration on the filter inlet side are stable.
- New element
Note 3) Inlet pressure: 0.7MPa Flow rate at 20oC, atmospheric pressure, and 65% of relative humidity.
Note 4) Based on ISO 8573-1:2010 Compressed air - Part1: Contaminants and purity classes.
The compressed air quality class on the inlet side is [2:7:3].

-10-
4. How to Order

AM 30 - 03 B - - D

❶ ❷ ❸ ❹ ❺ ❻

Symbol Details Body size
20 30 40
AFF Line Filter ● ● ●
➊ Filter type AM Mist Separator ● ● ●
AMD Micro Mist Separator ● ● ●
Nil Rc ● ● ●
❸ Thread type N NPT ● ● ●
F G ● ● ●
01 1/8 ● - -
02 1/4 ● ● ●
❹ Port size
03 3/8 - ● ●
04 1/2 - - ●
Nil Without mounting option ● ● ●
a Mounting
B With bracket ● ● ●
Nil Without auto drain ● ● ●
Options

Drain port is closed


❺ C N.C. (Normally close) when pressure is not ● ● ●
Float type
b supplied.
auto drain
Drain port is open
D N.O. (Normally open) when pressure is not - ● ●
supplied.
Nil Polycarbonate bowl ● ● ●
2 Metal bowl ● ● ●
6 Nylon bowl ● ● ●
c Bowl
8 Metal bowl with level gauge - ● ●
C With bowl guard ● - -
6C With bowl guard (Nylon bowl) ● - -
Nil With drain cock ● ● ●
Drain guide 1/8 ● - -
Semi-standard

d Drain port J
Drain guide 1/4 - ● ●
❻ W With drain cock and barb fitting - ● ●
Nil Without indicator ● ● ●
L With element service indicator ● ● ●
e Indicator
M With clogging switch (1 point) ● ● ●
MM With clogging switch (2 points) ● ● ●
Flow Nil Flow direction: left to right ● ● ●
f
direction R Flow direction: Right to left ● ● ●
Pressure Nil Pressure unit: MPa Temp. unit: oC ● ● ●
unit
g
Temperature Z Pressure unit: psi Temp. unit: oF ○Note 2) ○Note 2) ○Note 2)
unit
Note 1) ❺Option and ❻Semi-standard: Select one each for a to g.
Note 2) ○: For NPT thread type only.

-11-
5. Construction / Options / Replacement parts
Construction / Options / Replacement parts Note 1)

AFF,AM,AMD20 AFF,AM,AMD30 / AFF,AM,AMD40

Replacement parts

Component Component number


Parts description
No.
20 30 40
AFF AFF24P-060AS AFF34P-060AS AFF44P-060AS
① Element AM AM24P-060AS AM34P-060AS AM44P-060AS
AMD AMD24P060AS AMD34P060AS AMD44P060AS

Bowl seal C2SFP-260S C32FP-260S C42FP-260S

Bowl assembly
Refer to [6.Bowl assembly specifications]
④ Auto drain (N.C.)
(P13 to P20).
Auto drain (N.O.)
Note 1) The numbers in the table and construction are consistent with the number in [11. Replacement work
procedure] (P26-32) and [12. Disassembly Drawing] (P33).

Options

Component Component number


Parts description
number
20 30 40
⑤ Bracket assembly Note 1)
AF24P-070AS AF34P-070AS AF44P-070AS
Note 1) Refer to [7. Assembly of Optional parts] (P21) for mounting the bracket assembly.
Note 2) Assembly of the mounting bracket (2 types) and set screw (2 pcs.).

-12-
6. Bowl assembly specifications
6-1. Bowl assembly / auto drain for AFF,AM,AMD20
Option symbol - -
Semi-standard
- 6 C 6C
symbol
Semi-standard: "-" Semi-standard: "C"
(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C2SF-D C2SF-C-D
G G
NPT C2SF(-Z)-D NPT C2SF-C(Z)-D
Appearance
and part No. Semi-standard: "6" Semi-standard: "6C"
(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C2SF-6-A C2SF-(6)C-A
G G
NPT C2SF-6(Z)-A NPT C2SF-6C(Z)-A

Option symbol - -
Semi-standard
J 6J CJ 6CJ
symbol

Semi-standard: "J" Semi-standard: "CJ"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C2SF-J-D C2SF-CJ-D
G G
NPT C2SFN-J(Z)-D NPT C2SFN-CJ(Z)-D
Appearance
and part No. Semi-standard: "6J" Semi-standard: "6CJ"
(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C2SF-6J-A C2SF-6CJ-A
G G
NPT C2SFN-6J(Z)-A NPT C2SFN-6CJ(Z)-A

Option symbol - -
Semi-standard
2 2J
symbol

Semi-standard: "2" Semi-standard: "2J"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Appearance Rc Rc
C2SF-2-A C2SF-2J-A
and part No. G G
NPT C2SF-2(Z)-A NPT C2SFN-2J(Z)-A

-13-
Option symbol C Note 1) C Note 1)
Semi-standard
- 6 C 6C
symbol

Semi-standard: "-" Semi-standard: "C"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
AD27-D AD27-C-D
G G
NPT AD27(-Z)-D NPT AD27-C(Z)-D
Appearance
and part No. Semi-standard: "6C" Semi-standard: "6C"
(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
AD27-6-A AD27-6C-A
G G
NPT AD27N-6(Z)-A NPT AD27N-6C(Z)-A

Option symbol C Note 1)


Semi-standard
2
symbol

Semi-standard: "2"
(Standard)
Port
thread ④ Part No.
type
Rc
AD27-2-A
Appearance G
and part No. NPT AD27-2(Z)-A

Note 1) Minimum operating pressure is 0.1MPa.


Note 2) Part No. ④ includes Bowl seal ③. Refer to [12. Disassembly Drawing] (P33).
Note 3) “Z” in Part No. ④ indicates standard specifications. The pressure unit: psi. The temperature unit: oF.
Note 4) Refer to [4. How to Order] (P11) for option and semi-standard symbols.

-14-
6-2. Bowl assembly / auto drain for AFF,AM,AMD30
Option symbol - -
Semi-standard
- 6 J 6J
symbol

Semi-standard: "-" Semi-standard: "2"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C3SF-D C3SF-J-D
G G
NPT C3SF(-Z)-D NPT C3SFN-J(Z)-D
Appearance
and part No. Semi-standard: "6" Semi-standard: "6J"
(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc C3SF-6J-D
C3SF-6-D G C3SFF-6J-D
G
NPT C3SF-6(Z)-D NPT C3SFN-6J(Z)-D

Option symbol -
Semi-standard
W 6W
symbol
Semi-standard: "W"
(Standard)
Port
thread ④ Part No.
type
Rc
C3SF-W-D
G
NPT C3SF-W(Z)-D
Appearance
and part No. Semi-standard: "6W"
(Standard)
Port
thread ④ Part No.
type
Rc
C3SF-6W-D
G
NPT C3SF-6W(Z)-D

Option symbol - -
Semi-standard
2 2J
symbol

Semi-standard: "2" Semi-standard: "2J"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Appearance Rc Rc
C3SF-2-A C3SF-2J-A
and part No. G G
NPT C3SF-W(Z)-A NPT C3SFN-2J(Z)-A

-15-
Option symbol - -
Semi-standard
8 8J
symbol

Semi-standard: "8" Semi-standard: "8J"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C3LF-8-A C3LF-8J-A
G G
Appearance NPT C3LF-8(Z)-A NPT C3LFN-8J(Z)-A
and part No.

Option symbol C Note 1) C Note 1)


Semi-standard
- 6 2
symbol

Semi-standard: "-" Semi-standard: "2"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
AD37-D AD37-2-A
G G
NPT AD37N(-Z)-D NPT AD37N-2(Z)-A
Appearance
and part No. Semi-standard: "6"
(Standard)
Port
thread ④ Part No.
type
Rc
AD37-6-D
G
NPT AD37N-6(Z)-D

Option symbol C Note 1)


Semi-standard
8
symbol

Semi-standard: "8"
(Standard)
Port
thread ④ Part No.
type Note 1) Minimum operating pressure is
Rc 0.15MPa.
AD37-8-A
G Note 2) Part No. ④ includes Bowl seal
NPT AD37N-8(Z)-A
Appearance ③. Refer to [12. Disassembly
and part No. Drawing] (P33).
Note 3) “Z” in Part No. ④ indicates
standard specifications. The
pressure unit: psi. The
temperature unit: oF.
Note 4) Refer to [4. How to Order] (P11)
for option and semi-standard
symbols.

-16-
Option symbol D Note 1) D Note 1)
Semi-standard
- 6 2
symbol

Semi-standard: "-" Semi-standard: "2"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
AD38-D AD38-2-A
G G
NPT AD38N(-Z)-D AD38N-2(Z)-
Appearance NPT
and part No. Semi-standard: "6" A
(Standard)
Port
thread ④ Part No.
type
Rc
AD38-6-D
G
NPT AD38N-6(Z)-D

Option symbol D Note 1)


Semi-standard
8
symbol

Semi-standard: "8"
(Standard)
Port
thread ④ Part No.
type
Rc
AD38-8-A
G
NPT AD38N-8(Z)-A
Appearance
and part No.

Note 1) Minimum operating pressure is 0.1MPa.


Note 2) Part No. ④ includes Bowl seal ③. Refer to [12. Disassembly Drawing] (P33).
Note 3) “Z” in Part No. ④ indicates standard specifications. The pressure unit: psi. The temperature unit: oF.
Note 4) Refer to [4. How to Order] (P11) for option and semi-standard symbols.

-17-
6-3. Bowl assembly / auto drain for AFF,AM,AMD40
Option symbol - -
Semi-standard
- 6 J 6J
symbol

Semi-standard: "-" Semi-standard: "J"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C4SF-D C4SF-J-D
G G
NPT C4SF(-Z)-D NPT C4SFN-J(Z)-D
Appearance and
part No. Semi-standard: "6" Semi-standard: "6J"
(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc C4SF-6J-D
C4SF-6-D G C4SFF-6J-D
G
NPT C4SF-6(Z)-D NPT C4SFN-6J(Z)-D

Option symbol -
Semi-standard
W 6W
symbol
Semi-standard: "W"
(Standard)
Port
thread ④ Part No.
type
Rc
C4SF-W-D
G
NPT C4SF-W(Z)-D
Appearance and
part No. Semi-standard: "6W"
(Standard)
Port
thread ④ Part No.
type
Rc
C4SF-6W-D
G
NPT C4SF-6W(Z)-D

Option symbol - -
Semi-standard
2 2J
symbol

Semi-standard: "2J"
Semi-standard: "2"
(Standard)
(Standard)
Port
Port
thread ④ Part No.
thread ④ Part No.
type
type
Rc
Appearance and Rc C4SF-2J-A
C4SF-2-A G
part No. G
NPT C4SFN-2J(Z)-A
NPT C4SF-2(Z)-A

-18-
Option symbol - -
Semi-standard
8 8J
symbol

Semi-standard: "8" Semi-standard: "8J"


(Standard) (Standard)
Port Port
thread ④ Part No. thread ④ Part No.
type type
Rc Rc
C4LF-8-A C4LF-8J-A
Appearance and G G
part No. NPT C4LF-8(Z)-A NPT C4LFN-8J(Z)-A

Option symbol C Note 1) C Note 1)


Semi-standard
- 6 2
symbol

Semi-standard: "-"
(Standard) Semi-standard: "2"
(Standard)
Port
thread ④ Part No. Port
type thread ④ Part No.
type
Rc
AD47-D Rc
G AD47-2-A
NPT AD47N(-Z)-D G
Appearance and NPT AD47N-2(Z)-A
part No. Semi-standard: "6"
(Standard)
Port
thread ④ Part No.
type
Rc
AD47-6-D
G
NPT AD47N-6(Z)-D

Option symbol C Note 1)


Semi-standard
8
symbol

Semi-standard: "8"
Note 1) Minimum operating pressure is
(Standard) 0.15MPa.
Port Note 2) Part No. ④ includes Bowl seal
thread ④ Part No. ③. Refer to [12. Disassembly
type Drawing ] (P33).
Rc
AD47-8-A
Note 3) “Z” in Part No. ④ indicates
G standard specifications. The
Appearance and NPT AD47N-8(Z)-A pressure unit: psi. The
part No.
temperature unit: oF.
Note 4) Refer to [4. How to Order] (P11)
for option and semi-standard
symbols.

-19-
Option symbol D Note 1) D Note 1)
Semi-standard
- 6 2
symbol

Semi-standard: "-"
(Standard) Semi-standard: "2"
(Standard)
Port
thread ④ Part No. Port
type thread ④ Part No.
type
Rc
AD48-D Rc
G AD48-2-A
NPT AD48N(-Z)-D G
Appearance and NPT AD48N-2(Z)-A
part No. Semi-standard: "6"
(Standard)
Port
thread ④ Part No.
type
Rc
AD48-6-D
G
NPT AD48N-6(Z)-D

Option symbol D Note 1)


Semi-standard
8
symbol

Semi-standard: "8"
(Standard)
Port
thread ④ Part No.
type
Rc
AD48-8-A
G
Appearance and NPT AD48N-8(Z)-A
part No.

Note 1) Minimum operating pressure is 0.1MPa.


Note 2) Part No. ④ includes Bowl seal ③. Refer to [12. Disassembly Drawing] (P33).
Note 3) “Z” in Part No. ④ indicates standard specifications. The pressure unit: psi. The temperature unit: oF.
Note 4) Refer to [4. How to Order] (P11) for option and semi-standard symbols.

-20-
7. Assembly of Optional parts
Bracket

1) Mounting of bracket A
Insert bracket A from the front side of the product
Product so that the finger of the bracket A engages with
the groove and the bottom of the body (see
drawing on the left).

Groove

Bottom of
the body

Finger
Bracket A

2) Mounting of bracket B
Bracket B Fix the bracket B with the set screw (2pcs.)
included in the package. Refer to the table
below for the tightening torque.

Set screw Model No. Tools Tightening torque


(2 pcs.)
AFF,AM,AMD20
Phillips
AFF,AM,AMD30 0. 75+/-0. 2 N・m
screwdriver(+)
AFF,AM,AMD40

-21-
8. Auto Switch Specifications
Auto switch model D-A93VL
Applicable load Relay, PLC
Load voltage 24VDC 100VAC
Load current range and Max load ∗3
5 to 40mA 5 to 20mA
current ∗2
Internal circuit ∗1
Contact protection circuit None
Internal voltage drop 2.7V or less
Indicator light Red LED illuminates when turned ON.
Standard CE/UKCA marking
Auto switch specifications
Leakage current None
Operating time 1.2ms
Impact resistance 300m/s2
Insulation resistance 50MΩ or more at 500VDC Mega
Withstand voltage 1000VAC for 1min
Lead wire length 3m
Weight 30g
Ambient temperature −10 to 60°C
Enclosure IEC 60529 standard IP67
Sheath Outside diameter Φ2.7mm
Number of cores 2 cores (Brown, Blue)
Insulator
Oilproof heavy-duty lead Outside diameter Φ0.96mm
wire specifications Effective area 0.18mm2
Conductor
Strand diameter Φ0.08mm
Lead wire min bending radius 17mm
∗1 Refer to the following circuit diagram for the internal circuit.
∗2 Under 5mA, the strength of the indicator light is poor. In some cases, visibility of the indicator light will not
be possible when the output signal is less than 2.5mA. However, there is no problem in terms of contact
output when the output signal exceeds 1mA.
∗3 When using at 12VDC, the auto switch operates normally, but the load may not operate depending on the
specifications of the load. For details, refer to the description of the internal voltage drop of the auto switch
in the Reed Auto Switch/Common Precautions section in the Web Catalog.

-22-
9. Operation and Adjustment
9-1. Discharging the product with drain cock
- Pressurize the inside of the air filter when discharging drain. Drain will not be discharged properly if not
pressurized.
- Drain discharge mechanism is different depending on the bowl assembly. Check the bowl assembly and
discharge the drain following the method below.
Rotation type: After discharging the drain, tighten the drain cock to the opposite direction by hand until the
seal inside seals correctly.
Use of a tool can damage the product.
AFF,AM,AMD20: AFF,AM,AMD30 / AFF,AM,AMD40:
Drain cock (rotation type) With drain cock and barb fitting (push type)
(Polycarbonate bowl / Nylon bowl) (Polycarbonate bowl / Nylon bowl)

Drain cock OPEN


(Drain discharge) PUSH Drain cock
(Drain discharge) Drain cock
With barb fitting

AFF,AM,AMD20: AFF,AM,AMD30 / AFF,AM,AMD40:


With drain cock (push type) Drain cock (rotation type)
(Metal bowl) (Metal bowl / metal bowl with level gauge)

PUSH Drain cock


(Drain discharge) Drain cock OPEN
(Drain discharge)

-23-
9-2. Manual drain discharge of the auto drain
- Pressurize the inside of the air filter when discharging drain. Drain will not be discharged properly if not
pressurized.
- To discharge the auto drain manually, follow the procedure below. After discharging the drain, rotate
the cock to the opposite direction by hand to close the drain valve. Use of a tool can damage the product.

AFF,AM,AMD20: Auto drain AFF,AM,AMD30 / AFF,AM,AMD40: Auto drain

OPEN
(Drain discharge)
Drain cock
Drain cock OPEN
(Drain discharge)

-24-
10. Troubleshooting

Refer to [11. Replacement work procedure] (P26 to 32) and [12. Disassembly Drawing] (P33).

Problem
Page for
Possible causes Countermeasure
reference
Category Failure
As pressure drop 1. Clog of the element. Replace the element.
is large, fluid does P26 to 27
Flow rate not flow. P29 to 30

Air leaks between 1. Breakage of joint seal. Replace the bowl seal.
the body and P26 to 27
joint. P29 to 30

Air leaks between 1. Breakage of the bowl seal. Replace the bowl seal.
the joint and the P28
bowl. P31 to 32

Air leakage from 1. Bowl is damaged. Replace the bowl assembly.


the bowl. (If the solvent is considered to be
harmful, replacement to the metal
P28
bowl is recommended)
P31 to 32

Air leakage from 1. Foreign matter caught in the Open the drain cock for a few
the drain cock. valve of the drain cock. seconds for blowing. P23 to 24

2. Seating part of the drain cock Replace the bowl assembly.


is damaged. P28
P31 to 32

Air leakage Drainage or air 1. Low supply pressure Check the minimum operating
continues blowing pressure of the auto drain. P13 to 20
out of the drain
discharge of the
float type auto 2. The product is not mounted Install the drain exhaust so that it
drain. correctly. will face vertically downward. -

3. Foreign matter is caught at the Remove the dust by manual drain


main valve of the auto drain. discharge. P23 to 24

4. Main valve of the auto drain is Replace the bowl assembly.


broken. P28
P31 to 32

5. Drain piping is long, or I.D. of Be sure to connect the appropriate


the piping is small. (Back piping for drain. P5 to 6
pressure is applied.)

6. Drain exhaust and bowl seat Replace the bowl assembly.


are broken. P28
P31 to 32

Drain is not 1. Blockage of outlet of the drain Replace the bowl assembly.
discharging when cock due to solid foreign
the drain cock matter etc. P28
opens. P31 to 32
Operability
Too much drain 1. Drain level reaches the bottom Open the drain cock for draining and
comes from the of the element. replace the element. P23 to 24
piping of outlet P26 to 27
side. P29 to 30

Note) Fluorine grease is recommended when applying additional grease.

-25-
11. How to Replace the Components
Warning
Before replacement, make sure that no pressure remains in the equipment.
After replacement, confirm that the product satisfies specific functions and no external leakage occurs before
operating it.

11-1. Element Replacement for AFF,AM,AMD20


1) Disassembly
Step 1 Step 2
Remove the joint from the product. Remove the element assembly by the holding part of
If the joint is tightened too much to be removed, use a the element assembly (shown by the arrows below).
hook spanner until it can be loosened by hand.

Holds the elements

Body

Pull upward

① Element assembly

Joint Rotation

-26-
2) Assembly
Step 1 Step 2
Aligh 2 arrow marks and 2 recessed areas of the joint. Press the element downward until the element and
joint come into contact with each other completely. If
they are forced to be inserted without aligning, the
element will break.
00 Arrow mark
of the
Assemble
element
(2 places)

① Element assembly
Recessed area
of the joint
(2 places)

Joint

Make sure that the


joint and element
contact completely

① Element assembly
④ Bowl assembly

Step 3
Screw the bowl assembly into the product.
Tighten it referring to the specified torque below.

Body

Joint

Screw Tightening
fitting
Recommended tightening torque:
3.5N・m

-27-
11-2. Bowl Assembly Replacement for AFF,AM,AMD20
1) Disassembly
Step 1
Remove the bowl assembly from the product.
If the bowl assembly is tightened too much to be removed, use a hook spanner until it can be loosened by
hand.

Body

Joint

Rotation

④ Bowl Assembly

2) Assembly
Step 2
Screw the bowl assembly into the product.
Tighten it referring to the specified torque below.

Body

④ Bowl Assembly
Tightening
Screw fitting Recommended tightening torque:
2.2N・m

-28-
11-3. Element Replacement for AFF,AM,AMD30 / AFF,AM,AMD40
1) Disassembly
Step 1 Step 2
To remove the joint from the body, rotate for approx. Hold the element as shown below and pull upward to
30 degrees with the lock button held down. Align the remove the element assembly.
mating mark of the body and joint and pull down the
bowl assembly to remove it.
Align the mating mark
Holds the elements
Mating mark of the body

Body

Mating mark
of the joint Pull upward ① Element assembly

[Step 1]

Rotate for 30
degrees

Lock button

Joint

④ Bowl
Assembly

[Step 2]

Pull downward

-29-
2) Assembly
Step 1 Step 2
Aligh 2 arrow marks and 2 recessed areas of the joint. Press the element downward until the element and
joint come into contact with each other completely. If
they are forced to be inserted without aligning, the
element will break.

Arrow mark of
the element Assemble
(2 places)

① Element assembly
Recessed area
of the joint
(2 places)

Joint Make sure that


the joint and
element contact
completely

① Element assembly
④ Bowl assembly

Step 3
While the lock button is held down, mount the body and joint where their marks meet. Rotate the joint until the
lock button meets the body groove (approx. 30 degrees).

Mating mark of the body


[Step 1]
Assemble Body

[Step 2]
Mating mark of the joint
30 degrees
Rotation

Caution
Lock button
Make sure that the lock
button is locked to the
grove of the product
Joint before pressurizing it.

-30-
11-4. Bowl Assembly Replacement for AFF,AM,AMD30 / AFF,AM,AMD40
1) Disassembly
Step 1
To remove the bowl assembly from the product, rotate for approx. 30 degrees while the lock button is held down.
Align the mating mark of the joint and bowl assembly and pull the bowl assembly down to remove it.

Align the mating mark


Body
Mating mark of the joint

Mating mark of the


bowl assembly

Lock button
Joint

[Step 1]
Rotate for 30
degrees
④ Bowl Assembly

[Step 2]

Pull downward

-31-
2) Assembly
Step 1 Step 2
Mount the bowl assembly at the position where the mating While the lock button is held down, rotate the bowl
mark of the joint and bowl assembly meet. assembly so that the lock button meets the groove
of the joint (approx. 30 degrees).

Align the mating mark


Body Mating mark of the joint

Bowl assembly side


Mating mark

Joint Rotate for 30


degrees

④ Bowl Assembly
Lock button

④ Bowl Assembly

Assemble Caution

Make sure that the lock


button is locked to the
grove of the product
before pressurizing it.

-32-
12. Disassembly Drawing

1) AFF,AM,AMD20 2) AFF,AM,AMD30 / AFF,AM,AMD40

T
OU
T
OU

Body

IN IN

① Element assembly

② Bowl seal

Joint

③ Bowl seal

④ Bowl assembly

-33-
13. Dimensions

(Port size)

Semi-standard:
With element service
indicator

Indicator

Semi-standard:
With clogging switch

Switch

X
Lead wire length: 3 m

Maintenance
space

Indicator Switch
Standard specifications Bracket mount
Model No. mount mount
P A B C D E G J M N Q R S T U V W X

AFF,AM,AMD20 1/8, 1/4 40 142. 3 17. 5 21 - 25 21 30 27 22 5. 4 8. 4 60 2. 3 28 50. 6 56.6

AFF,AM,AMD30 1/4, 3/8 53 178. 1 21. 5 26. 5 30 35 26. 5 41 35 25 6. 5 13 71 2. 3 32 54. 3 60.3

AFF,AM,AMD40 1/4・3/8・1/2 70 223. 5 25. 5 35. 5 38. 4 40 35. 5 50 52 30 8. 5 12. 5 88 2. 3 39 58. 3 64.3

Auto drain / semi-standard bowl


drain Auto Semi-standard specifications

PC/PA bowl Metal bowl Metal bowl with level gauge


Metal bowl with
Model No. PC/PA bowl Metal bowl
level gauge With drain With drain With drain
Barb fitting. With drain cock With drain cock
guide guide guide

B B B B B B B B B

AFF,AM,AMD20 159. 6 159. 4 - - 146. 1 142. 1 148. 6 - -

AFF,AM,AMD30 219. 8 219. 8 219. 8 186. 6 184. 9 180. 6 185. 1 200. 6 205. 1

AFF,AM,AMD40 263.3 265.1 265.1 232 230. 3 225. 9 230. 4 245. 9 250. 4

-34-
Revision history
1st edition: December 2019
Revision: September 2020
Revision: August 2021
Revision: September 2023
Revision: March 2024

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362


URL https://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© SMC Corporation All Rights Reserved

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