Doc. No.

SY3000V-OMM0002-B

Solenoid Valve
PRODUCT NAME

SY3000/5000/7000 Series
Plug-in Type
MODEL/ Series
Contents

Safety Instructions ---------------------------------------------------------------------------- 2,3

Design / Selection ---------------------------------------------------------------------------- 4,5

Mounting ---------------------------------------------------------------------------------------- 5

Piping -------------------------------------------------------------------------------------------- 6

Wiring -------------------------------------------------------------------------------------------- 6

Lubrication -------------------------------------------------------------------------------------- 7

Air Supply --------------------------------------------------------------------------------------- 7

Operating Environment ---------------------------------------------------------------------- 8

Maintenance ------------------------------------------------------------------------------------ 8

UL approved product ---------------------------------------------------------------------------- 8

Specific Product Precautions --------------------------------------------------------------- 9 ~16

Construction and optional parts ------------------------------------------------------------ 17~19

Trouble shooting ------------------------------------------------------------------------------- 20,21

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S

No.SY3000V-OMM0002-B
 Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.

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NoSY3000V-OMM0002-B
 Safety Instructions
Caution
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer

1.The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered,whichever is first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
∗2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
pad or failure due to the deterioration of rubber material are not covered by the limited
warranty.

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.

Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests
relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.

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NoSY3000V-OMM0002-B
 SY Series
Precautions for 5 Port Solenoid Valve 1
Be sure to read before handling.

Design / Selection
8. Operation in a vacuum condition
Warning When a valve is used for switching a vacuum, take
1. Confirm the specifications measures to install a suction filter or similar to
Products represented in this instruction manual are prevent external dust or other foreign matter from
designed only for use in compressed air systems entering inside the valve. In addition, at the time of
( including vacuum). Do not operate at pressures vacuum adsorption, be sure to supply a constant
or temperatures, etc., beyond the range of supply of vacuum. Failure to do so may result in
specifications, as this can cause damage or foreign matter sticking to the adsorption pad or air
malfunction. (Refer to the specifications.) Please leakage, causing the workpiece to drop.
contact SMC when using a fluid other than 9. Regarding a vacuum switch valve
compressed air (including vacuum). We do not For maintenance purposes install a system for
guarantee against any damage if the product is releasing residual pressure.
used outside of the specification range. 10. Double solenoid type
2. Actuator drive When using the double solenoid type for the first
When an actuator, such as a cylinder, is to be driven time, actuators may travel in an unexpected
using a valve, take appropriate measures (cover direction depending on the switching position of the
installation or approach prohibition) to prevent valve. Implement measures to prevent any danger
potential danger caused by actuator operation. from occurring when operating the actuator.
3. Intermediate stops 11. Ventilation
For 3-position closed center or double check valve Provide ventilation when using a valve in a confined
type, it is difficult to make a piston stop at the area, such as in a closed control panel. For example,
required position accurately due to the install a ventilation opening, etc. in order to prevent
compressibility of air. pressure from increasing inside of the confined area
Furthermore, since valves and cylinders are not and to release the heat generated by the valve.
guaranteed for zero air leakage, it may not be 12. Extended periods of continuous
possible to hold a stopped position for an energization.
extended period of time. Please contact SMC if it is  If a valve will be continuously energized for
necessary to hold a stopped position for an an extended period of time, the temperature
extended period of time. of the valve will increase due to the heat
4. Effect of back pressure when using a manifold. generated by the coil. This will likely
Use caution when valves are used on a manifold, adversely affect the performance of the
because an actuator may malfunction due to solenoid valve and any nearby peripheral
back-pressure. For 3-position exhaust center valve equipment. Therefore, when it is
or single acting cylinder, take appropriate measures continuously energized or the energized
to prevent malfunction by using it with an individual period per day is longer than the
EXH spacer assembly or a back pressure check de-energized period use either: DC
valve. specification, power-saving type. Also,
5. Holding pressure (including vacuum). please contact SMC because depending on
Since the valve are subject to air leakage, they the application, there may be additional
cannot be used for applications such as holding valves not mentioned above that may be
pressure (including vacuum) in a pressure vessel. used. In addition, it is possible to shorten the
6. Not suitable for use as an emergency shut-off energized time by making a valve with an
valve, etc. N.O. (normally open) specification.
The valves listed in this instruction manual are not  For applications such as mounting a valve on
designed for safety applications such as an a control panel, incorporate measure to limit
emergency shutoff valve. If the valves are used for the heat radiation so that it is within the
the mentioned applications, additional safety operation temperature range.
measures should be adopted. 13. Do not disassemble the product of make
7. Release of residual pressure any modifications, including additional
For maintenance purposes install a system for machining.
releasing residual pressure. Especially in the case It may cause human injury and/or an accident.
of 3-position closed center valve or double check
valve type, ensure that the residual pressure
between the valve and the cylinder is released.

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No.SY3000V-OMM0002-B
 SY Series
Precautions for 5 Port Solenoid Valve 2
Be sure to read before handling.

Design / Selection
4. Operation in a low temperature condition
Caution It is possible to operate a valve in extreme
temperature, as low as -10 oC. Take appropriate
1. Momentary energization
measures to avoid freezing of drainage, moisture
If a double solenoid valve is operated with
etc. in low temperature.
momentary energization, it should be energized for
5. Operation for air blowing
at least 0.1 second. However, depending on the
When using a solenoid valve for air blowing, use an
piping conditions, cylinder may malfunction even
external pilot type. Use caution because the
when the double solenoid valve is energized for 0.1
pressure drop caused by the air blowing can have
second or longer. In this case, energize the double
an affect on the internal pilot type valve when the
solenoid valve until the cylinder is exhausted
internal pilot type valves and external pilot type
completely.
valves are used on the same manifold. Additionally,
2. Leakage voltage
when compressed air within the pressure range of
Take note that the leakage voltage will increase
the established specifications is supplied to the
when a resistor is used in parallel with switching
external pilot type valve’s port, and a double
element or a C-R circuit (surge voltage suppressor)
solenoid valve is used for air blowing, the solenoids
is used for protecting a switching device because of
should normally be energized when air is being
the passing leakage voltage through the C-R
blown.
circuit. The suppressor residual leakage voltage
6. Mounting orientation
should be 3% or less of the rated voltage.
Rubber seal: Mounting orientation is free.
Metal seal: Mounting orientation of a single solenoid
is universal.
When installing a double solenoid or a 3-position
configuration, mount the valve so that spool valve is
horizontal.

3. Surge voltage suppressor

Mounting
1) A surge voltage suppressor built into the valve
is intended to protect the output contacts so Warning
that the surge generated inside valve does not 1. Operation manual
adversely affect the output contacts. Install the products and operate them only after
Therefore, if an overvoltage or overcurrent is reading the operation manual carefully and
received from an external peripheral device, understanding its contents. Also, keep the manual
the surge voltage protection element inside where it can be referred to as necessary.
the valve is overloaded, causing the element 2. Ensure sufficient space for maintenance
to break. In the worst case, the electric circuit activities.
enters the short-circuit status by the breakage. When installing the products, allow access for
If the energizing continues in this status, a maintenance.
large current flows. This may cause 3. Tighten threads with the proper tightening
secondary damage to the output circuit, torque.
external peripheral device, or valve, and may When installing the products, follow the listed torque
also cause fire accident. So, take appropriate specifications.
protective measures, such as installation of an 4. If air leakage increases or equipment does
overcurrent protection circuit in the power not operated properly, stop operation.
supply or drive circuit to maintain the sufficient Check mounting conditions when air and power
safety. supplies are connected. Initial function and leakage
2) If a surge protection circuit contains tests should be performed after installation.
nonstandard diodes, such as Zener diodes or 5. Painting and coating
varistor, a residual voltage that is in proportion Warnings or specifications printed or affixed to the
to the protective circuit and the rated voltage product should not be erased, removed or covered
will remain. Therefore, take into consideration up. Please consult with SMC before applying paint
the surge voltage protection of the to resinous parts, as this may have an adverse
controller.In the case of diodes, the residual effect due to the solvent in the paint.
voltage is approximately 1 V.

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No.SY3000V-OMM0002-B
 SY Series
Precautions for 5 Port Solenoid Valve 3
Be sure to read before handling.

Piping
Caution
1. Refer to the Fittings and Tubing (2) Rc type
precautions for handling one-touch Tighten with the proper torque shown below.
fittings.
Tightening Torque for Piping Applicable
2. Preparation before piping Connection Proper tightening torque
Before piping is connected, it should be thoroughly thread (N･m)
blown out with air (flushing) or washed to remove Rc1/8 3 to 5
chips, cutting oil and other debris from inside the Rc1/4 8 to 12
pipe. Rc3/8 14 to 16
3. Wrapping of pipe tape
When screwing piping or fittings into ports, ensure 6. Piping to products
that chips from the pipe threads or sealing material When piping to a product, avoid mistakes regarding
do not enter the piping. Also, if pipe tape is used, the supply port, etc.
leave 1 thread ridges exposed at the end of the
threads.
Wiring
Caution
1. Polarity
When connecting power to a solenoid valve with a
DC specification and equipped with a light or surge
voltage suppressor, check for polarity. If there is
polarity, take note of the following.

4. Closed center and double check valve No diode to protect polarity.

types If a mistake is mode regarding the polarity, damage
For the closed center or double check valve types, may occur to the diode in the valve, the switching
check the piping to prevent air leakage from the element in a control device or power supply
piping between the valve and the cylinder. equipment, etc.

5. Connection of fittings
When screwing fittings into valves, tighten as With diode to protect polarity.
follows. If polarity connection is wrong, the valve does not
operate.
(1) Follow the procedures below when installing an
SMC fitting, etc. 2. Applied voltage
・ M5 types When electric power is connected to a solenoid
After tightening the fitting by hand, use a wrench valve, be careful to apply the proper voltage.
to tighten the fitting an additional approximately Improper voltage may cause malfunction or coil
1/6 to 1/4 turn. As a reference value, tightening damage.
torque is 1 to 1.5 N･m.
Note) If tightened excessively, the thread of the 3. Check the connections.
product may break or the gasket may deform. If Check if the connections are correct after
tightened insufficiently, the thread of the product completing all wiring.
may become loose. In either case, air leakage
can occur.
・ Follow the procedure of the manufacture
when fittings other than SMC is used.

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No.SY3000V-OMM0002-B
 SY Series
Precautions for 5 Port Solenoid Valve 4
Be sure to read before handling.

Lubrication
Warning 4. Use clean air
Do not use compressed air that contains chemicals,
Lubrication synthetic oils including organic solvents, salt or
[Rubber seal] corrosive gasses, etc., as it can cause damage or
1) The valve has been lubricated for life by the malfunction.
factory and does not require any further.
2) If a lubricant is used in the system, use class 1
turbine oil (no additive), ISO VG32. For details Caution
about lubricant manufacturers’ brands, refer to the
SMC website. Once lubricant is utilized within the 1. When extremely dry air is used as the fluid,
system, since the original lubricant applied within degradation of the lubrication properties in
the product during manufacturing will be washed side the equipment may occur, resulting in
away, please continue to supply lubrication to the reduced reliability (or reduced service life)
system. If turbine oil is used, refer to the Material of the equipment. Please consult with
Safety Data Sheet (MSDS) of the oil. SMC.
[Metal seal]
1) These valves can be used without lubrication. 2. Install an air filter.
2) If a lubricant is used in the system, use class 1 Install an air filter upstream near the valve. Select
turbine oil (no additives), ISO VG32. For details an air filter with a filtration size of 5 μm or smaller.
about lubricant manufacturers’ brands, refer to the
SMC website. 3. Take measures to ensure air quality,
Note）If a lubricant is used in the system, use such as by installing an aftercooler, air
class 1 turbine oil (no additives), ISO VG32. For dryer, or water separator.
details about lubricant manufacturers’ brands, Compressed air that contains a large amount of
refer to the SMC website. Additionally, please drainage can cause malfunction of pneumatic
contact SMC for details about class 2 turbine oil equipment such as valves. Therefore, take
(with additives) ISO VG32. appropriate measures to ensure air quality, such as
by providing an aftercooler, air dryer, or water
Lubrication amount
separator.
If the lubrication amount is excessive, the oil may
accumulate inside the pilot valve, causing
malfunction or response delay. So, do not apply a 4. If excessive carbon powder is seen,
large amount of oil. When a large amount of oil
install a mist separator on the upstream
needs to be applied, use an external pilot type to put side of the valve.
the supply air on the pilot valve side in the non-lube If excessive carbon dust is generated by the
compressor, it may adhere to the inside of a valve
state. This prevents the accumulation of oil inside
the pilot valve. and cause it to malfunction For compressed air
quality, refer to SMC’s Best Pneumatics catalog.
Air Supply
Warning
1. Type of fluids
Please consult with SMC when using the product in
applications other than compressed air.
2. When there is a large amount of drainage.
Compressed air containing a large amount of
drainage can cause malfunction of pneumatic
equipment. An air dryer or water separator should
be installed upstream from filters.
3. Drain flushing
If condensation in the drain bowl is not emptied on a
regular basis, the bowl will overflow and allow the
condensation to enter the compressed air lines. It
causes malfunction of pneumatic equipment. If the
drain bowl is difficult to check and remove,
installation of a drain bowl with an auto drain option
is recommended. For compressed air quality, refer
to SMC’s Best Pneumatics catalog.
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No.SY3000V-OMM0002-B
 SY Series
Precautions for 5 Port Solenoid Valve 5
Be sure to read before handling.

Operating Environment
Caution
Warning
1. Do not use in an atmosphere having corrosive 1. Drain flushing
gases, chemicals, sea water, water, water steam, or Remove drainage from the air filters regularly.
where there is direct contact with any of these. 2. Lubrication
2. Products with IP65 and IP67 enclosures (based on In the case of rubber seals, once lubrication has
IEC60529) are protected against dust and water, been started, it must be continued.
however, these products cannot be used in water. Use class 1 turbine oil (with no additive), VG32
3. Products compliant to IP65 and IP67 satisfy the because if other lubricant oil is used, it may cause
specifications through mounting. Be sure to read the malfunction. Please contact SMC for suggested
Precautions for each product. class 2 turbine oil (with additive), VG32.
4. Do not use in an environment where flammable gas
or explosive gas exists. Usage may cause a fire or UL approved product
explosion. The products do not have an explosion
proof construction. Caution
5. Do not use in a place subject to heavy vibration
and/or shock. When conformity to UL is required, the SI unit
6. The valve should not be exposed to prolonged should be used with a UL 1310 Class 2 power
sunlight. Use a protective cover. supply. The SI unit is a UL approved product only if
7. Remove any sources of excessive heat. they have a mark on the body.
8. If it is used in an environment where there is
possible contact with oil, weld spatter, etc., exercise
preventive measures.
9. When the valve is mounted in a control panel or its
energized for a long time, make sure ambient
temperatures is within the specification of the valve.

Maintenance
Warning
1. Perform maintenance inspection
according to the procedures indicated in
the operation manual.
If handled improperly, malfunction and damage of
machinery or equipment may occur.
2. Removal of equipment and
supply/exhaust of compressed air
When components are removed, first confirm that
measures are in place to prevent workpieces from
dropping, run-away equipment, etc. Then, cut off the
supply pressure and electric power, and exhaust all
compressed air from the system using the residual
pressure release function.
For 3-position closed center type, exhaust the
residual pressure between the valve and the
cylinder. When the equipment is operated after
remounting or replacement, first confirm that
measures are in place to prevent lurching of
actuators, etc. Then, confirm that the equipment is
operating normally.
3. Low frequency operation
Valves should be operated at least once every 30
days to prevent malfunction. (Use caution regarding
the air supply.)
4. Manual override operation
When the manual override is operated, connected
equipment will be actuated. Operate after safety is
confirmed.

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No.SY3000V-OMM0002-B
 SY series
Specific Product Precautions 1
Be sure to read this before handling
Operating Environment

■ Push-turn locking lever type [Type E]

1. Do not use in an atmosphere having corrosive gases,
Push down on the manual override by finger until it
chemicals, sea water, water, water steam, or where
stops, and then turn it 60° clockwise. The manual
there is direct contact with any of these.
override is then locked.
2. Products compliant with IP67 enclosures (based on
To release it, turn it
IEC60529) are protected against dust and water,
counterclockwise.
however, these products cannot be used in water. If
If it is not turned,
using in an environment that is exposed to water
it can be operated
and dust splashes, take measures such as using a
the same way
protective cover.
as the non-locking type.
3. When using built-in silencer type manifold with an
IP67 enclosure, keep the exhaust port of the
silencer from coming in direct contact with water or
other liquids.
4. The metal seal valve is provided with a hole to
Carefully check the manual override
discharge the pilot EXH. When using in
projection amount.
atmospheres containing water and dust, mount it
Max. (at OFF): 3.7 mm
horizontally.
Valve Mounting

Mount it so that there is no slippage or deformation in

gaskets, and tighten with the tightening torque as shown
below.

Do not apply excessive torque when turning the manual

Manual Override override.[0.1 N·m] When locking the manual override, be
sure to push it down before turning. Turning without first
pushing it down can cause damage to the manual
Regardless of an electric signal for the valve, the manual override and other trouble such as air leakage, etc.
override is used for switching the main valve. Connected
actuator is started by manual operation. Use the manual ■ Slide locking type (Manual)
override after confirming that there is no danger. It is locked by sliding the manual override all the
way in the direction indicated by the arrow (ON
■ Non-locking push type side) with a small flat head screwdriver or with your
Push down on the manual fingers. Slide it in the direction indicated by the
override button until it stops. arrow (OFF side) to release it.

■ Push-turn locking slotted type [Type D]

Push down on the manual override with a small flat
head screwdriver until it stops. Turn it clockwise by
90° to lock it. Turn it counterclockwise to release it.
If it is not turned, it can be operated the same way
as the non-locking type.

-9-

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 2
Be sure to read this before handling

Back Pressure Check Valve Light/Surge Voltage Suppressor

There are two types of back pressure check valves;

the one which is built into a valve (with rubber seal
type only) and the one which is built in on the
manifold side with connector connection. Both of
them have a check valve built-in to prevent back
pressure. For this reason, use caution that the valves
with external pilot specification cannot be
pressurized from exhaust port [3/5(E)]. As compared
with the types which do not integrate the back
pressure check valve, C value of the flow rate
characteristics goes down. Please contact SMC for
details.
Exhaust Throttle
・

The SY series pilot valve and main valve share a

common exhaust inside the valve. Therefore, do not
block the exhaust port when arranging the piping.

Used as a 3-Port Valve

■ In case of using a 5-port valve as a 3-port valve

The SY3000/5000/7000 series can be used as
normally closed (N.C.) or normally open (N.O.)
3-port port valves by closing one of the cylinder
ports 4(A) or 2(B) with a plug. However, they should
be used with the exhaust ports kept open. They are
convenient at times when a double solenoid type
3-port valve is required.

Valve and Manifold Combination

The SY series plug-in valve has the common
configuration of the valve mounting surface between base
mounted type (SY3/5/7□0□) and top ported type
(SY3/5/7□3□), therefore, it can be mounted to all
manifolds of the side ported type (type 50 and type 10),
the bottom 0ported type (type 51 and type 11) and the top
ported type (type 52 and type 12).
For example, air output can be obtained from both sides
of the A and B ports of the manifold and the valve by
mounting a top ported valve to a side ported or bottom
ported manifold , and a pressure switch can be connected
to the output port on one side.
However, when selecting valves and manifolds, note that
when a base mounted valve is mounted to a top ported
manifold, there will be no output from the A and B port.

- 10 -

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 3
Be sure to read this before handling

Light/Surge Voltage Suppressor Continuous Duty

If a valve is energized continuously for a long period of

time, the rise in temperature due to heat-up of the coil
assembly may cause a decline in solenoid valve
performance, reduce service life, or have adverse effects
on peripheral equipment. If the valve is energized
continuously for a long period of time, be sure to use a
valve with power saving circuit. In particular, if three or
more adjacent stations on the manifold are energized
simultaneously for extended periods of time or if the
valves on A side and B side are energized simultaneously
for a long period of time, take special care as the
temperature rise will be greater.

- 11 -

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 4
Be sure to read this before handling
Countermeasure for Surge Voltage Intrusion Light Indication
■ Sneak-in of surge voltage
With non-polar type valves, at times of sudden When equipped with indicator light
interruption of the loading power supply, such as and surge voltage suppressor,
emergency shutdown, surge voltage intrusion may the light window turns orange
be generated from loading equipment with a large when solenoid a is energized,
capacity (power consumption), and the valve in a and it turns green
de-energized state may switch over (see Figure 1). when solenoid b is energized.
When installing a breaker circuit for the loading
power supply, consider using a valve with
polarity (with polarity protection diode), or install
a surge absorption diode between the loading
equipment COM line and the output equipment
COM line (see Figure 2). Type 5□ (Metal Base) Changing Connector
Entry Direction

Connector direction for electrical entry of D-sub connector,

flat ribbon cable and PC wiring can be changed. If the
directional change is required, push the lever on both
sides to remove the connector and change the connector
direction for electrical entry as shown in the figure. Since
lead wire assemblies are attached to the connector,
excessive pulling or twisting can cause
broken wires or other trouble.
Also, take precautions so
that lead wires are not
caught and pinched when
installing the connector.

Type 1□ (Connector Connecting Base)

Changing Connector Entry Direction

Connector direction for electrical entry of D-sub connector,

flat ribbon cable and PC wiring can be changed. If the
directional change is required, slide the lever on the side
of the connector block to the FREE position, and then
change the direction as shown in the figure. Also, before
connecting the connector, be sure to return the lever to
the LOCK position. (If the lever is difficult to slide, move
the connector a little bit to make it easier to slide the
lever.) If an excessive force is applied on the connector in
the LOCK position, the connector block may be damaged.
Also, using in such a way that the connector floats
in the FREE position, it may cause the lead wire, etc. to
break. Thus,refrain from using in these ways.

- 12 -

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 5
Be sure to read this before handling

Substrate Assemblies inside Manifolds Port Block Assembly and How to Change
Piping Types between Top and Side

Substrate assemblies inside of manifolds cannot be taken

apart. Attempting to do so may damage parts. For top ported type, the port size of A and B ports can be
changed by switching the port block assemblies which are
mounted on the body. The piping method can also be
Fixation of DIN Rail Mounting Type Manifold
changed by switching the top ported type port block
assembly with the side ported type cover assembly. Also,
it may cause air leakage if the mounting screws are not
1. When the manifold is fixed with bolts on a mounting
tightened securely enough when they are switched. Take
surface, etc., it can be operated just by fixing on both
care to tighten to the correct tightening torque.
ends of the DIN rail if the bottom surface of the DIN
rail is entirely in contact with the mounting surface
When switching them while valves are mounted on a
when mounted horizontally. However, if it is used
manifold, remove the clip with a flat head screwdriver
with other mounting or with side or reverse mounting,
before switching the plug Ass’y and the One-touch fittings.
fix the DIN rail with bolts at regular intervals. As a
It may cause air leakage if the mounting screws are not
guide, insert bolts in 2 positions for 2-5 stations, 3
tightened or the clip is not inserted securely enough when
positions for 6-10 stations, 4 positions for 11-15
they are switched. Take care to tighten to the correct
stations, 5 positions for 16-20 stations and 6
tightening torque.
positions for 21-24 stations. Take the same
measures for horizontal mounting if the mounting
surface vibrates.

2. When using the manifold with DIN rail in an

environment where any vibration or impact is applied
to it, the DIN rail itself may be broken. In particular, if
the installation surface vibrates when mounting the
manifold on the wall or if a load is directly applied to
the manifold, the DIN rail may be broken, causing
the manifold to drop. When any vibration, impact, or
load is applied to the manifold, be sure to use the
direct mounting manifold.

■How to change while mounted on a manifold

- 13 -

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 6
Be sure to read this before handling

Changing One-touch Fittings Changing One-touch Fittings

By replacing One-touch fittings of valve or manifold base,

it is possible to change the connection diameter of the
4(A), 2(B), 1(P), 3/5(E) ports.
When replacing the One-touch fittings, remove the clip or
the plate and the plate mounting screws with a
screwdriver before pulling the One-touch fittings off.
Mount the One-touch fittings by following the removal
procedure in reverse. It may cause air leakage if the
mounting screws are not tightened or the clip and the clip
plate are not inserted securely enough when they are
switched. Take care to tighten to the correct tightening
torque.

Other Tube Brands

1. When using other than SMC brand tube, confirm

that the following specifications are satisfied
with respect to the tube outside diameter
tolerance.

Do not use tube which do not meet these outside

diameter tolerances. It may not be possible to connect
them, or they may cause other trouble, such as air
leakage or the tube pulling out after connection.

One-touch Fittings

■ Tube attachment/detachment for

One-touch fittings
1) Tube attachment
1. Take a tube having no flaws on its periphery
and cut it off at a right angle. When cutting
the tube, use tube cutters TK-1, 2 or 3. Do not
use pinchers, nippers or scissors, etc. If cutting
is done with tools other than tube cutters, the
tube may be cut diagonally or become
flattened, etc., making a secure installation
impossible. Allow some extra length in the
tube.
2. Grasp the tube and push it in slowly, inserting
it securely all the way into the fitting.
3. After inserting the tube, pull on it lightly to
confirm that it will not come out. If it is not
installed securely all the way into the fitting,
this can cause problems such as air leakage or
the tube pulling out.

- 14 -

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 7
Be sure to read this before handling

2) Tube detachment
1. Push in the release button sufficiently, pushing
its collar equally around the circumference.
2. Pull out the tube while holding down the
release button so that it does not come out. If
the release button is not pressed down
sufficiently, there will be increased bite on the
tube and it will become more difficult to pull it
out.
3. When the removed tube is to be used again,
cut off the portion which has been chewed
before reusing it. If the chewed portion of the
tube is used as is, this can cause trouble such
as air leakage or difficulty in removing the tube.

- 15 -

SY3000V-OMM0002-B
 SY series
Specific Product Precautions 8
Be sure to read this before handling
One-touch Fittings

When fittings are used, they may interfere with one another depending on their types and sizes. Therefore, the dimensions
of the fittings to be used should first be confirmed in their respective catalogs.
Fittings whose compliance with the SY series is already confirmed are stated below. If the fitting within the applicable
range is selected, there will not be any interference.
Applicable Fittings: Series KQ2H, KQ2S
Series KJH, KJS

- 16 -

SY3000V-OMM0002-B
Valve Construction

- 17 -
No.SY3000V-OMM0002-B
- 18 -
No.SY3000V-OMM0002-B
- 19 -
No.SY3000V-OMM0002-B
 TROUBLESHOOTING
Should any trouble be found during operation, trace the source of the trouble in the following order and take corrective action.

Trouble phenomenon Cause expected Measures

Faulty operation Pilot valve is not operated Fall of power supply voltage. ①

Faulty wiring ②

Blown fuse or disconnection lead wire ③

Poor contact at contactor wire or connection part ④

Disconnection coil wire

⑤
Foreign matter caught in armature
Though pilot valve does
shift, but main valve will not Fall of pilot pressure ⑥
shift or will be sluggish.
Swelled out " spool ass'y " ring ⑦

Excessive amount of lubricant ⑬

Burnt coil Higher voltage or wrong coil used ⑧

Coil splashed by water ⑨

Air leaks through exhaust Abrasion " spool ass'y" ring(in the case of rubber seal)
Leakage
port of main valve Poor operation or adherence
⑩
Intrusion of foreign matter

⑥
Spool has not completely shifted
⑦

Poor seal on actuator (cylinders, etc.) side ⑪

Foreign matter caught in air seat of pilot valve

⑤
Foreign matter caught in core of pilot valve

(In case of external pilot) Air Foreign matter caught in air seat of pilot valve
leaks through pilot exhaust ⑤
port of pilot valve Foreign matter caught in core of pilot valve

Air leaks through gasket Insufficient bolt tightening ⑫

- 20 -

No.SY3000V-OMM0002-B
Remedy

No. Remedy
① Regulate voltage, so that the voltage at the time of the operation becomes specifications range.

② Re-wire correctly.

③ Replace part.

④ Replace part or re-wire positively.

⑤ Replace valve.

⑥ Regulate pressure so that pilot pressure will fall within operating pressure range furing operation.

･If wrong oil is used, completely air blow to remove oil, and replace valve. After valve is replaced,
use turbine oil class 1 (ISO VG32).
⑦
･When a large quantity of drain is given and cannot carry out drain omission surely, install either an
auto-drain or a dryer.The valve should be replaced.

⑧ Check voltage. Replace valve (pilot valve).

⑨ Protect the valve so that water does not splash the coil. Replace valve (pilot valve).
In case of intrusion of foreign matter, to remove foreign matter by air blow of piping and then replace
⑩
valve.
⑪ Repair or replace actuators.

⑫ After stopping air and re-tighten the bolts.

⑬ Reduce the amount of lubricant to the degree that no oil splashes out of the air exhaust (E) port.

If no improvement is achieved in spite of the above countermeasure, inside of the valve may have some
abnomality. In this case, stop using the valve immediately.

If any of followings are carried out, inside of the valve may have some failure. In this case, stop using
the valve immediately.
① Voltage out of rated voltage has been used.

② Oil other than the specified one has been lubricated.

③ Lubrication has been stopped intermediately, or lubrication was suspended temporary.

④ Water splashed directely.

⑤ Strong impact was given.

⑥ Alien substance such as drain and particle got into. Drain or garbage invaded a valve.

⑦ Prohibited way of using the valve which is written at "Precautions" section in this operation manual

was carried out excluding above-mentioned.

In addition, in the case of trouble, please send it back to the supplier for repair or replacement.

- 21 -

No.SY3000V-OMM0002-B
 Revision history

A
Safety instructions Po

B
NEW SY7000
Safety instructions
Tightening torque
Construction WQ

1st Printing :oS

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL http://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
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No.SY3000V-OMM0002-B