MWM Engine Manual

SERVICE MANUAL
MaxxForce 4.3/6.5
TO NAVISTAR COMPANY
Service manual
MaxxForce
4.3/6.5
MWM INTERNATIONAL Engines

Customer Assistance
Av. United Nations, 22,002
ZIP CODE - 04795-915 - São Paulo - SP - Brazil
website: www.mwm-international.com.br
e-mail: [email protected]
MWM
INTERNATIONAL
961000067108 - 02/2014 TO NAVISTAR COMPANY
Service manual
MaxxForce 4.3/6.5
PRESENTATION
Presentation
Service manual.......................................................................................................................................3
MaxxForce 4.3/6.5.................................................................................................................................3
MWM INTERNATIONAL Engines..................................................................................................3
MWM.........................................................................................................................................................3
Presentation........................................................................................................................................5
Introduction......................................................................................................................................12
Important Safety Notes.....................................................................................................................12
How to Use this Workshop Manual.................................................................................................12
Engine Identification and Serial Number Location..........................................................................13
6.10 TCA..............................................................................................................................................13
Cylinder Numbering.........................................................................................................................14
Technical data...................................................................................................................................15
Technical data...................................................................................................................................22
Operation and maintenance..............................................................................................................22
Operation and maintenance..............................................................................................................30
Engine Operation..............................................................................................................................30
start...................................................................................................................................................30
Cold Game........................................................................................................................................30
Care with the Turbocharger..............................................................................................................30
Presoftening......................................................................................................................................30
Fuel Specifications...........................................................................................................................31
Lubricant oils....................................................................................................................................31
Oil Level Check................................................................................................................................31
Oil Change........................................................................................................................................31
Oil Filter Change..............................................................................................................................31
Attention...........................................................................................................................................32
Lubricant oil.....................................................................................................................................32
Lubricating Oil Specifications..........................................................................................................32
Recommended Brand.......................................................................................................................32
Attention...........................................................................................................................................32
Lubricating Oil Verification.............................................................................................................32
Water in Lubricating Oil...................................................................................................................32
Attention...........................................................................................................................................33
Fuel in Lubricating Oil.....................................................................................................................33
Attention...........................................................................................................................................33
Cooling Water and Additive.............................................................................................................34
Publication No.
961000067108
Service manual
MaxxForce 4.3/6.5
Level Verification.............................................................................................................................34
Attention...........................................................................................................................................34
Water Pump Check...........................................................................................................................34
Cooling Fluid Filling Procedure.......................................................................................................35
Cooling System Cleaning.................................................................................................................35
Conservation of Inactive Engines for a Long Period.......................................................................38
Engine Preparation for Return to Service.........................................................................................38
Table of Protective Oils and Greases................................................................................................39
Protective Oils..................................................................................................................................39
Fats....................................................................................................................................................39
Block.................................................................................................................................................41
Disassembly Notes...........................................................................................................................48
Inspections and Measurements Pre-assembly..................................................................................50
Shirt Collar Height Specification.....................................................................................................50
Shirt Specifications...........................................................................................................................51
Liners and Pistons Assembly Specifications....................................................................................52
Publication No.
961000067108

MWM Engine Manual

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SERVICE MANUAL

MWM INTERNATIONAL Engines

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