EGS1200-6

Diesel Power 50Hz

Open Type Generator Set

GENERATOR SET PERFORMANCE

50Hz at 0.8 Power Factor

PRIME STANDBY
1,000VA / 800kW 1,100kVA / 880kW

3-Phase Rated Voltage

380V, 400V and 415V

GENERAL INFORMATION
Application
A factory designed generator set equipped with a standard AC/DC generator control panel. The
generator set is ready to be connected to your fuel and power line to start up once the installation
completed.

The MCCB box is mounted on the right side of the alternator terminal box and the power cables can
be connected to its respective 3-phase and neutral busbars.

Applicable Standard
Generator sets design, assembly and testing meet or exceed many international standards, such as
IEC 34-1, IEC 34-5, IEC 34-6, JEC 114, JEC 139 and JEC 146. The power rating is set in
accordance with ISO 8528, ISO 3046-1, DIN 6271 and BS 5514.

Structure Outline
The generator set has selected materials and equipment of high performance, which are durable
and anti-vibration. The assembly work meets the quality control system.

The concept of the design and manufacturing is for easy operation and maintenance, to be compact
and light weight too.

The single bearing alternator frame is coupled to the engine housing directly. With one end of the
rotor is supported by bearing and the other end of rotor shaft is connected to the engine flywheel
with a steel laminate plates.

All components and necessary equipment are mounted on the common skid base.

Rubber Isolator Mounting

The rubber isolators are mounted between engine, alternator and its common skid base.

Applicable Conditions Dimensions and Weight

Installation Place : Indoor Overall Length : 4,250 mm
Ambient Temperature : 0°C ~ 40°C Overall Width : 2,000 mm
Ambient Humidity : Below 80% Overall Height : 2,500 mm (w/o silencer)
Altitude : Maximum 1,000 m Weight : Approx. 7,100kg

Painting Color Fuel Tank (Optional)

Engine and Alternator : Yellow Self-Standing Type : 2,000 liter
Generator Control Panel : Black and Yellow Dimension of Tank : 1.5(L) x1.0(W) x1.5(H) m
Skid Base : Black Dimension of Stand : 1.5(L) x1.0(W) x0.5(H) m
* Materials and specifications are subjected to change without prior notice.
SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 1 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

TECHNICAL DATA
50Hz (1500RPM)
ENGINE Maker and Model KOMATSU SAA12V140-P1150
BODY Rating Type Prime Standby
Engine Output (with Fan) HP 1,154 1,269
kWm 861 947
Aspiration Turbocharged and Air-to-Air Aftercooled
Cylinder Arrangement 12 Vee
Type Water Cooled, 4 Cycles, Overhead Valve
Direct Injection Type
Bore x Stroke mm x mm 140 x 165
Piston Displacement Liter 30.48
Starting Method Electric Motor, 24V – 7.5kW x 2
Charging Alternator DC 24V – 35A (Brushless)
Turbocharger Komatsu KTR110 Type x 2
Cooling Fan and Diameter mm 6 Blades Pusher Type, 1530
V – Belt and Pulley, Fan Drive Ratio 0.5
Oil Cooler Water Cooled, Multi-plate Type
Air Cleaner Dry Type, Cyclopac 2 Stage Paper Element
Water Separator Cartridge Type
Corrosion Resistor Cartridge, Spin On / Off Type
Stop Solenoid Energized to Run Mode
Flywheel Housing / Flywheel SAE #0 / SAE #18 (Metric Tread)
Flywheel Ring Gear Teeth 138
Battery (Lead Acid Type) DC 12V – 200Ah x 4 pc (INCOE or equivalent)
ENGINE Oil Pan (High / Low Level) Liter 135 / 85
LUBRICANT Oil Filter /By-pass Filter Liter 12
System Total Liter 151
Grade SAE #30, 10W, 10W-30 or 15W-40
API, Class CD, CE, CF
ENGINE Radiator and Ambient Temp. °C Corrugate Fin Type, 40
COOLANT Cooling System Forced Circulation by Centrifugal Water Pump
Engine Capacity Liter 85
Radiator Capacity Liter 137
Radiator Heat Rejection kcal/h 330,100 363,100
ENGINE Pressure Mean Effective (PME) kPa 2,260 2,485
DATA Mean Piston Speed m/s 8.25
Sound Level (Average at 1m)
Full Load dB(A) 99.3 99.8
Speed Regulation (Droop) % Mechanical Governor, within 5
Thermostat (Wax Type)
Water Coolant °C Cracking 76.5, Fully Open 90
Oil Cooler °C -----
Engine Shutdown Device
Coolant Temp (Sensor Type) °C 101 + 3% (VDO or equivalent)
Oil Pressure (Sensor Type) kPa 98 + 3% (1.0 + 3% bar) (VDO or equivalent)
FUEL and BSFC (at 100% Load) g/kWh 203
OIL Lubricating Oil (Nominal Value) Liter/h 0.41
CONSUMPTION Fuel Consumption (with Fan) Load 25% 50% 75% 100%
Prime Rating at 50Hz Liter/h 65 108 156 206
Prime Rating at 60Hz Liter/h ----- ----- ----- -----

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 2 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

TECHNICAL DATA
50Hz (1500RPM)
ALTERNATOR Type Self Excited, Brushless
Construction Single Bearing, Self Ventilation
Insulation Class H
Allowable Winding Temp Rise °C Max. 140
Allowable Bearing Temp Rise °C Max. 80
Winding, No of Pole 2/3 Pitch, 4 Poles
Number of Phase / Wire 3 – Phase / 4 – Wires
Drip Protection IP 22 Enclosed
Over Speed Capability rpm 2,250
Voltage Regulation
Steady State % < + 0.5
Auto Voltage Regulator (AVR) Solid State Type
Sustained Short Circuit Current % 300 (10sec)
Telephone Interference
Total Harmonic, TGH / THC % Deviation < 4
Wave Form, TIF, THF % < 50, < 2
3
AIR Combustion Air Flow m /min 62.4 66.6
3
VENTILATION Cooling Fan Air Flow m /min 1,167 1,167
3
Total m /min 1,229 1,234
3
EXHAUST Gas Flow (at Full Load) Nm /min 157 168
GAS Temperature (at T/C Outlet) °C 527 556
Allowable Back Pressure kPa 10 (1,020mmAq)
Bellow Size (Inner Diameter) mm 154 x 2 Ports
RECOMMEND Diesel Fuel (Grade) ASTM D975, 1-D or 2-D
Lubricating Oil (Grade) API, Class CD, CE, CF
Exhaust Gas Pipe
Engine to Silencer Inch 6 x 2 Lines
After Silencer to outside Inch 8 x 2 Lines
Opening Area for Fresh Air
2
Passed Air Ratio 100% m 5.85
2
Passed Air Ratio 50% m 11.71
Discharge Opening Area mxm 2.1 (V) x 2.3 (H) x 190mm (above ground)
Pipe Size of Fuel Line
Supply (Minimum) Inch 3/4 (Branch), 1.5 (Main)
Return (Minimum) Inch 3/4 (Branch), 1 (Main)
GENERATOR Generator Control Module DSE 5220
CONTROL DC Measurements Engine Water Temperature, °C
PANEL Engine Oil Pressure, bar
Engine Speed, RPM
Battery Voltage, V
Hour Run, hrs
Fuel Level, % (Optional)
AC Measurements Gen Voltage (L1-N, L2-N, L3-N), V
Gen Voltage (L1-L2, L2-L3, L3-L1), V
Gen Current (L1, L2, L3), A
Gen Frequency, Hz
Gen Power Factor, Cos Φ
Gen Apparent Power, kVA
Gen Active Power, kW
Mains Voltage (L1-N, L2-N, L3-N), V
Mains Voltage (L1-L2, L2-L3, L3-L1), V
Mains Frequency, Hz

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 3 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

TECHNICAL DATA

50Hz (1500RPM)
GENERATOR Safety Protections & Setting
CONTROL Low Oil Pressure bar < 1.0
PANEL High Water Temperature °C > 101
Under / Over Speed rpm + 15% of Rated Speed
Fail to Start s > 37 (failed to start up after 3 attempts)
Low / High Battery Volts V 22 / 30
Charge Failed V < 20
Under / Over Gen Volts V + 10% of Rated Voltage
Under / Over Gen Hz Hz + 15% of Rated Frequency
Over Current A > 100% of Prime Current (IDMTL)
Pushbuttons
Manual Stop / Reset To stop generator set while in Manual mode, or, to
reset and silent the buzzer when fault has been
removed.
Manual Mode To set the operation to Manual mode.
To test run the generator set while in Standby
Test Mode
position.
Auto Mode To set the operation to Automatic mode.
To start up the generator set while in Manual
Manual Start
mode.
Scroll To scroll through the display window.
Event Log To view the history or record of faults.
Exercise Scheduler This function can be used to provide a regular
generator set exercise feature on weekly basis.
Event Logging This captures the latest 15 shutdown events along
with date and time for reference.
Key Switch This key can be used to lock the operation of all
pushbuttons except Emergency Stop button so
that unauthorized personnel not able to make
adjustment.
Emergency Stop This button can be used to shutdown the
generator set operation immediately.
Buzzer Cancel This button can be used to cancel the audible
alarm.
Buzzer This is to provide audible alarm.
SCOPE OF Consignment Parts
SUPPLY Oil Filter /By-pass Filter 4 /3 pc 600-211-1231 /600-212-1511
Fuel Filter 2 pc 600-311-7132
Corrosion Resistor 2 pc 600-411-1171
Air Cleaner 2 pc 561-02-00010
Tool Assembly 1 pc 6991-81-8902
Filter Wrench 1 pc 09019-08035
Gasket 4 pc 6162-13-5890
Flange 2 pc 6995-12-5160
Bolts 32 pc 01020-01650
Nuts 64 pc 01581-01613
Bellow 2 pc 6162-13-5340
Silencer and 2 x Flange 1 set EGS1200-6/MUF-IND-A
Battery Bracket & Cables 1 set -----
Engine Parts Book 1 pc PEPBE10900
Engine Operation Manual 1 pc SEAMG6000006
Alternator Maintenance Manual 1 pc -----
Generator Parts Book 1 pc EGSPB#1-0404
Generator Operation and 1 pc EGSOM#1-0404
Maintenance Manual

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 4 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

GENERATOR CONTROL PANEL

EGS Generator Sets have a compact and intelligent generator control
module, which is one box type for easy operation and maintenance.

This control module minimizes the required control components and

wiring inside the panel. This will certainly simplify its maintenance.

The clear icon based language free can identify the engine status more
directly and to be easily recognized.

This panel provides indication of operational status and fault condition. It automatically shutting down the
generator set, indicating failures by means of a LCD display and providing audible alarm when fault occurred.

This panel equips with a built-in Automatic Mains Failure (AMF) function, which capable of monitoring the 3-
phase voltages and frequency of mains supply. It will automatically start the standby generator set when failure
happened.

SAFETY PROTECTIONS
HEAVY The engine cannot be started after 3 attempts.
ALARM Fail To Start The total time taken is 37 sec for the whole cranking process.
When this happened, the LCD will light up and the audible alarm will turn on.
(SHUTDOWN)
The engine oil pressure falls below the pre-set value, 1.0 bar.
Low Oil
When this happened, the LCD will light up, the audible alarm will turn on and the
Pressure engine will shutdown.
The engine water temperature exceeds the pre-set value, 101°C.
High Water
When this happened, the LCD will light up, the audible alarm will turn on and the
Temperature engine will shutdown.
The engine speed falls below / exceeds the pre-set value, 85% / 115% of rated
Under /Over
speed. When this happened, the LCD will light up, the audible alarm will turn on
Speed and the engine will shutdown.
Generator The generator voltage falls below / exceeds the pre-set value, 90% / 110% of rated
Low /High voltage. When this happened, the LCD will light up, the audible alarm will turn on
Voltage and the engine will shutdown.
Generator The generator frequency falls below / exceeds the pre-set value, 85% / 115% of
Low /High rated frequency. When this happened, the LCD will light up, the audible alarm will
Frequency turn on and the engine will shutdown.
Generator The loading current exceeds the pre-set value, 100% of prime current (IDMTL
Over Load curve). When this happened, the LCD will light up, the audible alarm will turn on
/Current and the engine will shutdown.
Emergency Once the pushbutton was pressed, the engine will stop immediately.
Stop
LIGHT When the LCD lit up, this indicates that the charging alternator is not working.
Charge Fail The audible alarm will turn on but no shutdown.
ALARM
(WARNING) When the LCD lit up, this indicates that the battery voltage falls below / exceeds
Battery Low
the pre-set value, 20V / 30V of battery voltage. The audible alarm will turn on but
/High Voltage no shutdown.
OPTIONAL Mains The mains voltage falls below / exceeds the pre-set value, 90% / 110% of mains
Low /High voltage. When this happened, the LCD will light up, the standby generator set will
Voltage automatically start up.
Mains The mains frequency falls below / exceeds the pre-set value, 85% / 115% of mains
Low /High frequency. When this happened, the LCD will light up, the standby generator set
Frequency will automatically start up.
Low Fuel When the LCD lit up, this indicates the diesel fuel level drops below the pre-set
Level value, 20%. The audible alarm will turn on but no shutdown.

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 5 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

GENERATOR SET DRAWING

Unit: mm

RIGHT SIDE VIEW

TOP VIEW

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 6 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

GENERATOR SET DRAWING

Unit: mm

LEFT SIDE VIEW

FRONT VIEW

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 7 / 8
 EGS1200-6
Diesel Power 50Hz
Open Type Generator Set

GENERATOR SET DRAWING

Unit: mm

REAR VIEW

GENERATOR CONTROL PANEL

* Materials and specifications are subjected to change without prior notice.

SPEC: ES1200T1-6 REVISION: 0 DATE: 1 APR ‘04 PAGE: 8 / 8