USED OIL ANALYSIS WEAR REPORT

CLIENT: DEMONSTRATION REPORT REPORT NO: 67504 CLASS: 3

ADDRESS: SITE AREA: CONDITION
UNIT No: No. 2, GENERATOR GOOD This section tells you
ATTENTION: at a glance whether
COMPARTMENT: CAT 3412 ENGINE FAIR the machine is healthy
COMMENTS ON CURRENT REPORTS: MAKE/MODEL: WATCH (GOOD or FAIR), if
The comments section is ACTION some maintenance is
Wear condition appears to be within limits for the OIL CAPACITY: 70 LITRES recommended (ACTION) or
a summary of the most hours on oil. Oil condition and performance is CAUTION if imminent failure is likely
important results and can
satisfactory for oil hours. Drain interval could safely (CAUTION)
include recommendations
to optimise the lubrication be extended to 350 hours.
of this compartment.
SAMPLE ID: 67504 66510 64608 62101 60912 LIMITS
SAMPLE NO: 5 4 3 2 1 We can work with you to
SAMPLE DATE: 11/06/2009 2/05/09 13/04/2009 14/03/2009 15/02/2009 set limits for contamination
and wear levels that suit
REPORT DATE: 13/06/2009 3/05/09 15/04/2009 16/03/2009 17/02/2009
the specific machine,
LABEL No: operating conditions and
MACHINE HRS 2295 1946 1686 1431 1270 consequences of failure.
Providing oil hours on your OIL HOURS 250 260 255 161 267
sample lets you see the
OIL ADDED 4 5 4 6 3
trend on wear rate.
OPERATING TEMP DEG. C 80 80 85 90 85
OIL BRAND BP BP BP BP BP
From the oil brand and OIL GRADE C6 Global C6 Global C3 Multi C3 Multi C3 Multi
type we can determine the
NEW OIL VISCOSITY cSt@40c 117 117 104 104 104
acceptable viscosity range
for the oil. PHYSICAL TESTS--------------------
SAMPLE VISCOSITY cSt@40c 116 120 106 123 110 + or - 10%
FUEL DILUTION <0.5% <0.5% 1.80% 3% <0.5% 0.5%
WATER <0.1% <0.1% 1.50% 5.0% <0.1% 0.10%
TBN (BASE No.) mg KOH/g 6.4 6.2 5.4 3 6.7 <5
A base additive is used in MICROSCOPIC REPORT-----------
engine oils to neutralise
PARTICLE COUNT (1-100) 15 20 25 60 10 35
any build up of acids. If
you are using high quality PARTICLE SIZE % <10um 98% 97% 96% 90% 99% 95%
oil and centrifuges to run PARTICLE SIZE % 10 to 20um 2% 2% 3% 6% 1% 3%
extended oil drains you will PARTICLE SIZE % >20um 0% 1% 1% 4% 0% 2%
need to keep track of the RUBBING Low to 25um Low to 30um Med to 50um High to 140um Low to 25um
base reserve left and top up
CUTTING Low to 20um Med to 25um Low to 25um
if necessary.
SLIDING
LAMINAR
FATIGUE Low to 10um Low to 25um Med to 30um High to 45um Low to 30um
SPHERES
DARK OXIDES Low Med High Low
COPPER PARTICLES Low to 15um High to 25um
PARTICLE CONTAMINATION Low Low Med High Low Low
SOOT (1 TO 100) 40 25 30 70 40 60
SPECTROGRAPHIC RESULTS - PPM
IRON 12 20 40 120 10 35
LEAD 1 3 5 15 2 10
TIN 1 1 3 4 1 5
COPPER 3 5 9 20 6 30
ALUMINIUM 2 4 7 13 5 10
CHROMIUM <1 7 10 11 5 10
NICKEL
SILICON 3 4 7 15 3 10
SODIUM <1 2 6 37 2 5
BORON <5 <5 <5 <5 <5
CALCIUM 1238 1462 1296 1570 1326 1340
These are the common MAGNESIUM 835 956 1027 198 870 880 We keep a database of
elements in an oil additive these elements of the
PHOSPHOROUS 790 690 830 860 720 780
package. Discrepancies can oil additive package to
indicate that the wrong oil MOLYBDENUM <1 <1 <1 <1 <1 <1
compare levels to the
has been added. ZINC 1100 1145 1215 1037 990 1120 current sample. If we don’t
SULPHUR 5629 5872 7430 8632 5580 5640 have a recent test of the oil
you use on our database,
send us in some new oil
and we will run a free
REPORT COMPILED BY CLEAN OIL SERVICES 472 WOOLCOCK ST PHONE 07 4728 7777 analysis of it.
BOB SMITH GARBUTT QLD 4814 FAX 07 4728 7799
MANAGING DIRECTOR MOBILE 0428 633858

AUTHORISED SIGNATORY EMAIL: [email protected] www.cleanoilservices.com

This wear metal report was compiled in the laboratories of Oil Solutions N.Q. from samples supplied by the above named client.
Whilst all possible care is taken in processing samples, Clean Oil Services Pty Ltd., trading as Oil Solutions N.Q. give no guarantee, express or implied, against
failure of any machinery, or part thereof; relating to this report.
Microscope analysis allows
you to see your wear at
200X magnification.

This photo is taken with

light reflecting of the
sample. White particles are
pieces of wear metals.
Dark particles are
dirt and dust.

REPORT COMPILED BY CLEAN OIL SERVICES 472 WOOLCOCK ST PHONE 07 4728 7777
BOB SMITH GARBUTT QLD 4814 FAX 07 4728 7799
MANAGING DIRECTOR MOBILE 0428 633858

AUTHORISED SIGNATORY EMAIL: [email protected] www.cleanoilservices.com

This wear metal report was compiled in the laboratories of Oil Solutions N.Q. from samples supplied by the above named client.
Whilst all possible care is taken in processing samples, Clean Oil Services Pty Ltd., trading as Oil Solutions N.Q. give no guarantee, express or implied, against failure
of any machinery, or part thereof; relating to this report.