Bidirectional Knife Gates Valves Series 740 Om en Us

SERIES 740
BIDIRECTIONAL KNIFE GATE VALVES

Installation, Operation, and Maintenance Manual
BRAY.COM THE HIGH PERFORMANCE COMPANY

SERIES 740 BIDIRECTIONAL KNIFE GATE VALVE
TABLE OF CONTENTS
0.0 Definition of Terms 3
1.0 Introduction 4
2.0 Parts Identification 5
3.0 Valve Identification 6
4.0 Hazard-Free Use 7
5.0 Qualified Personnel 8
6.0 Handling Requirements 9
7.0 Lifting 10
8.0 Storage 12
9.0 Installation & Commissioning 14
10.0 Actuation and Travel Stop Setting 17
11.0 Lockout 18
12.0 Replacement of Chest Liner 19
13.0 Standard Maintenance 20
14.0 Packing Replacement - Manual Operated Valves 22
15.0 Packing Replacement - Cylinder Operated Valves 23
16.0 Seat Replacement 25
17.0 Troubleshooting Guide 26
18.0 Return Merchandise Authorization 27
© 2021 BRAY INTERNATIONAL, INC. ALL RIGHTS RESERVED. BRAY.COM The Information 2 of 28
contained herein shall not be copied, transferred, conveyed, or displayed in any manner that would
violate its proprietary nature without the express written permission of Bray International, Inc.
READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY.

SAVE THIS MANUAL FOR FUTURE USE.
0.0 DEFINITION OF TERMS

All information within this manual is relevant to the safe operation
and proper care of your Bray valve. Please understand the
following examples of information used throughout this manual.
0.0 IDENTIFIES CHAPTER HEADING

0.00 Indentifies and explains sequential procedure to be performed.
NOTE: Provides important information related to a procedure.
SAFETY STATEMENTS: To prevent unwanted consequences.
WARNING
Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury.
NOTICE
Used without the safety alert symbol, indicates a potential

situation which, if not avoided, may result in an undesirable
result or state, including property damage.
1.0 INTRODUCTION
1.1
The Bray Knife Gate Series 740’s one-piece, cast body design
offers rugged performance in applications ranging from general
purpose to severe media handling. Standard with replaceable
soft seat, the Bray Knife Gate Series 740 gate valve is easily
automated for on/off applications.
1.2 Additional product information (such as application data,

engineering specifications, actuator selection, etc.) is available
from your local Bray distributor or sales representative, or online
at BRAY.COM
1.3 For complete details on the latest product certifications,

visit BRAY.COM/Certifications.
2.0 PARTS IDENTIFICATION
Figure 1: Series 740 Parts

Item Description
1 Body 11 Mounting Bolt (Top) 21 Grease Nipple
2 Gate 12 Mounting Nut (Top) 22 Needle Bearing
3 Seat 13 Mounting Bolt (Bottom) 23 Hand Wheel
4 Chest Liner* 14 Spring Washer 24 So Screw
5 Packing Set 15 Clevis 25 Anti Extrusion Ring*
6 Gland 16 Stem
7 Gland Bolt 17 Clevis Bolt
8 Gland Washer 18 Clevis Nut
9 Gland Nut 19 Collar
10 Yoke 20 Yoke Sleeve
24
23
9
12
22
8
19 5 6
21
20 25
11
4
10
16
3
14
15
13
17
18
7
2
1
NOTE:
In Figure 1, Item 4 is standard in valves 2”- 12”
(50-300mm)
In Figure 1, Item 25 is available in valves 14”
or larger.
3.0 VALVE IDENTIFICATION

3.1 All valves, actuators, or control products are provided with an
identification tag that is unique to each device. The following
table is a representation of information that may be included.
Data Label Description

Serial Number SERIAL NUMBER Unique serial number of valve.
Valve Size SIZE Valve size e.g. 6 in/150 mm.
Model MODEL Series number of the Valve
Flange Drill FLG. DRILL Flange Drill e.g. ASME B16.5
CL150.
Temperature Limits MAX TEMP Maximum temperature in
°F/°C
Maximum Permissible CWP Maximum permissible pressure
Pressure in psi/bar(g)
Body Material BODY Material grade of body e.g.
CF8 (304) etc.
Gate Material GATE Material grade of gate e.g. 304
Stainless Steel.
Packing Material PACKING Material of packing e.g. PTFE
w/EPDM Quad Seal.
Seat Material SEAT Material of seat e.g. Buna-N.
4.0 HAZARD-FREE USE
NOTICE
Failure to follow these procedures could affect product warranty.
4.1 This device left the factory in proper condition to be safely

installed and operated in a hazard-free manner. The notes and
warnings in this document must be observed by the user if this
safe condition is to be maintained and hazard-free operation of
the device assured.
4.2 Take all necessary precautions to prevent damage to the valve

due to rough handling, impact, or improper storage. Do not use
abrasive compounds to clean the valve, or scrape metal surfaces
with any objects.
4.3 The control systems in which the valve is installed must have
proper safeguards — to prevent injury to personnel, or damage to
equipment — should failure of system components occur.
4.4 The upper limits of permitted pressure and temperature

(depending on the housing and liner materials) must be
observed. These limits are shown on the valve identification tag.
4.5 The valve must not be operated until the following documents
have been observed:
> Declaration on EU Directives
> IOM Manual (supplied with the product).
5.0 QUALIFIED PERSONNEL
NOTICE
5.1 A qualified person (in terms of this document) is one who is

familiar with the installation, commissioning, and operation of the
device, and who has appropriate qualifications, such as:
> Is trained in the operation and maintenance of electrical

equipment and systems in accordance with established safety
practices.
> Is trained or authorized to energize, de-energize, ground, tag,

and lock electrical circuits and equipment in accordance with
established safety practices.
> Is trained in the proper use and care of personal protective

equipment (PPE) in accordance with established safety
practices.
> Is trained in the commissioning, operation, and maintenance of

equipment in hazardous locations — in cases where the device
is installed in a potentially explosive (hazardous) location.
6.0 HANDLING REQUIREMENTS

6.1 Packed Valves
Crates: Lifting and handling of the packed valves in crates will be

carried out by a fork lift truck, by means of the appropriate fork
hitches.
Cases: The lifting of packed valves in cases will be carried out in

the lifting points and in the center of gravity position which has
been marked. The transportation of all packed material must be
carried out safely and following the local safety regulations.
6.2 Unpacked Valves
Lifting and handling of valves should be carried out by using

appropriate means and observing the carrying limits. Handling
must be carried out on pallets, protecting all machined surfaces
to avoid any damage.
With large bore valves, rigging the load must be carried out by
using the appropriate tools to prevent the valve from falling or
moving during the lifting and handling.
CAUTION
For handling and/or lifting, the lifting equipment (fasteners,

hooks, etc.) must be sized and selected while taking into account
the product weight indicated in our packing list and/or delivery
note. Lifting and handling must be performed only by qualified
personnel.
Fasteners must be protected by plastic covers in sharp corner

areas.
Caution must be taken during handling to avoid this equipment

passing over workers, or over any other place where a possible
fall could cause injury or damage. In all cases, local safety
regulations must be respected.
7.0 LIFTING THE VALVE
WARNING
A potential hazard exists with handling valves. Failure to handle

valves properly may cause a valve to shift, slip or fall causing
serious injury or death and/or equipment damage.
7.1 The points below are for reference purposes only, use safe and
proper lifting and support techniques. DO NOT lift valves with
any adjoining pipe or other equipment attached. Lift with
properly rated lifting equipment. Follow jurisdictional safety
requirements.
7.2 Suggested lifting points are as shown below to lift valve

assemblies that are in a horizontal orientation. Eye bolts in flange
through holes can be used to lift the valve body or, for 2” through
12” valves, a sling can be strapped around the top of the valve
body.
7.3 KNIFE GATE VALVE WITH BEVEL GEAR ACTUATOR:

For valves with bevel gear actuators, a sling or chain can be
wrapped around the bevel gear actuator body, between the
mounting plate and the input shaft housing. This would be in
conjunction with lifting from the valve body as well. See Figure 2.
Figure 2: Knife Gate Valve with Bevel Gear Actuator,

Horizontal Lifting
7.4 KNIFE GATE VALVE WITH PNEUMATIC CYLINDER ACTUATOR:

For valves with pneumatic cylinder actuators, a sling can be
wrapped around the cylinder, near the cylinder head (piston rod
end). This would be in conjunction with lifting from the valve
body. See Figure 3.
7.5 Utilize caution to not bump, dent or damage the cylinder tube.
7.6 DO NOT utilize the cylinder tie-rod ends to lift.
Figure 3: Knife Gate Valve with Pneumatic Cylinder Actuator,

Horizontal Lifting
(continued)
7.7 KNIFE GATE VALVE WITH HANDWHEEL ACTUATOR: Figure 5: Knife Gate Valve w/Bevel
For valves with handwheel actuators, a sling or chain can be Gear Actuator, Vertical Lifting
wrapped through the rim of the handwheel. For chainwheel
actuators, a sling can be wrapped in the area between the
yoke/legs and the chainwheel/guide assembly. This would be in
conjunction with lifting from the valve body as well. See Figure 4.
Figure 4: Knife Gate Valve with Handwheel, Horizontal Lifting
7.8 Suggested lifting options are as shown below to lift valve

assemblies that are in a vertical orientation. For valves with bevel Figure 6: Knife Gate Valve with
gear actuators, wrap slings or chains around the top of each leg. Pneumatic Cylinder Actuator,
Vertical Lifting
NOTE: Use caution not to put any side load on the bevel gear
input shaft or on the valves threaded stem. See Figure 5.
7.9 For valves with pneumatic cylinder actuators, wrap slings around
the top of each leg. Use caution to not bump, dent or damage the
cylinder tube and avoid any side load on the cylinder piston rod.
NOTE: DO NOT utilize the cylinder tie-rod ends to lift. See Figure 6.
7.10 For valves with handwheel or chainwheel actuators, wrap slings

or chains around the top of the each leg or yoke side.
NOTE: Use caution to not put any side load on the valves
threaded stem. See Figure 7.
Figure 7: Knife Gate Valve with

Handwheel, Vertical Lifting
8.0 STORAGE
NOTICE
The packaging is designed to protect the valve only during

shipping. If you are not installing the valve immediately after
delivery, then you must store it according to these requirements.
8.1 Short-term storage is defined as storage of valves to allow for

project construction and will be installed within a relatively short
amount of time (typically one to three months). During short-term
storage, the following is required:
8.2 The preferred storage location is a clean, dry, protected

warehouse. Do not expose the valve to temperature extremes.
8.3 End protectors shall remain on the valve ends to prevent the
entrance of dirt, debris, or insects/wildlife.
8.4 Remain in the original shipping container with the original

packaging materials. This packaging method will not protect
valves that will be stored outside, uncovered, and unprotected.
8.5 Storage of valves in an open, uncovered area is permissible, but

requires provisions for inclement weather. The product must
elevated from the ground on a pallet, a shelf, or other suitable
surface, and must be covered with a secure, waterproof tarp.
8.6 Do not stack the valves on top of each other.
8.7 Manually actuated valves may be stored in the vertical or

horizontal position. For air or hydraulic actuated valves, the
preferred orientation is with the valve and cylinder in the vertical
position. Access ports should be secured to prevent unauthorized
entry and prevent contamination.
(continued)
8.8 Long-term storage is defined as storage of valves longer than

three months. During long-term storage, the following is required:
8.9 The storage location shall be a clean, dry, protected warehouse.

Do not expose the valve to temperature extremes.
8.10 End protectors shall remain on the valve ends to prevent the
entrance of dirt, debris, or insects/wildlife.
8.11 Product shall remain in the original shipping container with the
original packaging materials.
8.12 Do not stack the valves on top of each other.
8.13 Manually actuated valves may be stored in the vertical or

horizontal position. For air or hydraulic actuated valves, the
preferred orientation is with the valve and cylinder in the vertical
position. Access ports should be secured to prevent unauthorized
entry and prevent contamination.
Valves and equipment containing elastomers, including O-rings,

must be stored in a climate-controlled warehouse according to
SAE-ARP5316D requiring:
> The ambient relative humidity to be less than 75%.
> No exposure from direct ultraviolet or sunlight.
> Protection from ozone generating equipment or combustible
gases and vapors.
> Storage at temperatures below 100°F (38°C), away from direct
sources of heat.
> No exposure to ionizing radiation.
Storage inspection — visual inspection shall be performed on a

semi-annual basis and results recorded. Inspection, as a minimum,
shall include reviewing the following:
> Packaging.
> Flange covers.
> Dryness.
> Cleanliness.
8.14 Actuators to be stored with all cable/pneumatic entries plugged

to prevent entry of foreign material.
8.15 Leave protective caps and covers on the product.
Figure 8: Installation support for

9.0 INSTALLATION AND COMMISSIONING
a Valve installed in Horizontal
orientation (Stem horizontal and
WARNING Bore horizontal)
Verify line is depressurized before installing, removing, or

repairing a valve or operator.
Do not pressurize the line without an operator on the valve.
The device generates a large mechanical force during normal

operation.
Observe all applicable safety regulations for valves installed in Figure 9: Installation support for
potentially explosive (hazardous) locations. a Valve installed in Horizontal
orientation (Stem horizontal and
9.1 The valve is bidirectional, it can be installed in either direction. Bore vertical)
9.2 It is good practice to provide additional support for all
pneumatically, hydraulic and electric actuated valves installed in
the horizontal stem position. This includes ALL valve sizes due
to the fact that many of these installations are located in high
vibration areas. Failure to provide additional support will result in
premature valve failure.
9.3 It is recommended to provide support around areas indicated in

Figures 8 and 9 with an adjustable sling.
9.4 Support from the top as shown or with suitable arrangement

from bottom (such as from an access platform) depending on
location constraints.
9.5 After the support is given, please operate the valve a few times
to check free movement and adjust the level (using the sling
adjuster or similar device) if required.
9.6 Ensure jerk free movement with the supports in place.
(continued)
9.7 Align the mating pipeline flanges. Select the length of the flange
bolts as seen in Table 1 and Table 2 below. Install the valve
between flanges using fasteners & gaskets.
9.8 Tighten flange bolts in a star pattern. See Figure 14. Figure 10: L5 Lug Bolt
9.9 Refer to GA Drawing/ Technical Bulletin for quantity and size of

blind tapped holes on valve chest area.
9.10 Gland packing is tightened to hold the specified pressure and

tested for no leakage before dispatch. However, this may
require some adjustment at site due to loosening in transit etc.
Table 1: RECOMMENDED FASTENERS - ASME B16.5 Class 150 Flanges
L5 (Figure 10) L6 (Figure 11)

Figure 11: L6 Chest Bolt
Valve Size Bolt & Nut Lug Bolt Lug Bolt Chest Bolt Chest Bolt Washer*
Size Length Qty Length Qty Quantity
NPS DN NPS
2 50 5/8-11 1.5 4 1.25 4 8
3 80 5/8-11 1.8 4 1.5 4 8
4 100 5/8-11 1.8 12 1.5 4 16
5 125 3/4-10 2.0 12 1.5 4 16
6 150 3/4-10 2.0 12 1.5 4 16
8 200 3/4-10 2.3 12 1.75 4 16
10 250 7/8-9 2.5 16 1.75 8 24
Figure 12: L7 Lug Stud
12 300 7/8-9 2.5 16 1.75 8 24
14 350 1-8 2.8 16 2.0 8 24
16 400 1-8 2.8 20 2.25 12 32
18 450 1 1/8-7 3.0 20 2.25 12 32
20 500 1 1/8-7 3.3 24 2.5 16 40
24 600 1 1/4-7 3.5 24 2.75 16 40
* Washer Type B Wide
Table 2: RECOMMENDED FASTENERS - ASME B16.5 Class 150 Flanges

Figure 13: L8 Chest Stud
L7 (Figure 12) L8 (Figure 13)
Valve Size Bolt & Nut Lug Bolt Lug Bolt Chest Bolt Chest Bolt Nut Washer*
Size Length Qty Length Qty Qty Qty
NPS DN NPS NPS
2 50 5/8-11 3.5 4 2.0 4 8 8
3 80 5/8-11 4.0 4 2.25 4 8 8
4 100 5/8-11 4.0 12 2.25 4 16 16
5 125 3/4-10 4.25 12 2.5 4 16 16
6 150 3/4-10 4.50 12 2.5 4 16 16
8 200 3/4-10 4.75 12 2.75 4 16 16
10 250 7/8-9 5.25 16 3.0 8 24 24
12 300 7/8-9 5.25 16 3.0 8 24 24
14 350 1-8 6.0 16 3.5 8 24 24
16 400 1-8 6.0 20 3.5 12 32 32
18 450 1 1/8-7 6.5 20 4.0 12 32 32
20 500 1 1/8-7 7.0 24 4.0 16 40 40
24 600 1 1/4-7 7.5 24 4.5 16 40 40
* Washer Type B Wide
Figure 14: Bolt Tightening

CAUTION Sequence
Care must be taken when installing the studs or bolts in the

tapped holes of the flange in the chest area to prevent damage, 6 1
see Figure 15.

4 8
CAUTION
7 3
Support should be used for all valve sizes when installed in
vertical pipe. Failure to do so can result in improper valve
2 5
orientation and/or valve failure. Please consult factory for details.
9.11 Tighten packing gland in a crisscross pattern until the packing Figure 15: Bolt holes in the chest or
ring at the top is slightly compressed. upper flange area are blind tapped
9.12 Pressurize the valve gradually and stop when packing leak is
visible or design pressure is reached.
9.13 Re-tighten packing gland bolts just enough to stop the leakage.
If maximum design pressure is not reached, continue to

pressurize the valve and repeat steps 9.11 and 9.12.
CAUTION
If the gland nuts are pulled too hard, the force needed to operate
the valve will increase, the valve function will be affected and the
box packing lifetime will be shortened.
CAUTION
Incorrect electrical supply to accessories will damage the

equipment. Do not over tighten the gland nuts as this may cause
excessive friction and premature damage to packing.
Figure 16: Cylinder Actuator

10.0 ACTUATION AND TRAVEL STOPS
WARNING

10.1 PNEUMATIC CYLINDER OPERATED VALVES

10.2 In Figure 16, connect instrument quality air, preferably through an
air filter/regulator of adequate size.
10.3 The recommended air pressure is 80-100 psi (5-7 bar). Refer to
the appropriate bulletin/drawing for port and cylinder size details.
10.4 Make sure the supply air is free from moisture, dirt, and other
foreign particles.
Figure 17: Manual Valve Stem
10.5 Drain the filter regulator before operating the actuator so that
pipe rust and dirt if any in the air line will be removed before
actuation.
10.6 If valves are supplied with electrical accessories like limit switch
and solenoid valve, ensure wiring is done as per local electrical
safety codes and regulations.
10.7 Ensure correct electrical supply is given to electrical accessories

for proper functioning and safety of the equipment.
10.8 Open the valve by energizing the solenoid valve/giving air supply
to cylinder and operate the valve 2-3 times.
10.9 MANUAL VALVES

10.10 For Figure 17, Stroke the valve through the full open and closed
position to make sure it is functioning properly.
11.0 LOCKOUT Figure 18: Lockout pin through

yoke and clevis.
11.1 Lockouts, Figure 18, are designed to prevent unauthorized
operation of the valve. The instructions below are intended for
personnel who are responsible for the installation, operation and
maintenance of the lockout device for Bray knife gate valves.
11.2 Any actuated valve (Pneumatic or Hydraulic or Electric) must

be placed in a “De-energized state” by isolating all potential
energy sources including electricity, operator supply air or
hydraulic fluids.
11.3 Valves supplied with spring to close or open contain mechanical

springs in the cylinder and hence cannot be placed in a de-
energized state. Take extreme care when inserting and removing
the lockout pin to avoid any injury to operating personnel.
11.4 For mechanical lockout or full force lockout, where the lockouts
are meant to hold the full actuator force, please contact factory
for assistance and more information.
CAUTION
Once the lockout pins are in place in the lockout brackets, any
Bray actuated valve MUST be placed in a “De-energized state”
by isolating the supply air / hydraulic fluid / electricity.
CAUTION
The lockout device could get damaged when actuator thrust is

applied with the Lockout pin engaging the Gate.
12.0 REPLACEMENT OF THE CHEST LINER Figure 19: Chest Liner close-up.
NOTICE
In valves up to and including 12”, Chest liner is standard in this

series.
12.1 Remove the entire valve (including topworks) from the pipeline.
12.1 Secure the valve in the vertical position to a fixture, workbench,

or table that is anchored to the floor.
CAUTION
Do not block valve port when anchoring valve. An overhead hoist

is helpful especially on larger size valves.
12.3 Stroke the valve to the open position.
12.4 Remove the yoke, topworks, and packing gland from the valve:
a) Remove the yoke fasteners and gate clamp fasteners.
b) Lift off the yoke and topworks.
c) Remove gland fasteners and packing gland.
12.5 Lift out the gate, clean it, and smooth out any marred or rough
surfaces with a scotch-brite pad. The gate should be free of
grooves and scratches.
12.6 Remove the old packing and clean the packing chamber.
12.7 Remove chest liner for visual inspection. If damaged, replace, if

not clean and re-install.
12.8 Reinstall the chest liners with the chest liner edge catching on the
packing ledge in the body.
12.9 Insert the gate between the chest liners by pushing the gate as
far down as possible by hand.
12.10 Reinstall the topworks. Do not fasten the gate clamp to the gate.
12.11 Push the gate into the seat.
12.12 Retract the actuator to the open position while leaving the gate
in the closed position.
12.13 Repack the valve and follow steps 11.6 through 11.10.
Table 3: Recommended Lubrication

13.0 STANDARD MAINTENANCE
Lubricant Type
WARNING Industrial Grease - Medium
C5 - A Compound
XL 47 - F2 - 75
Molytex Grease #2
WARNING
After completing any alterations or maintenance procedures, the

product must be tested to confirm performance requirements.
WARNING
When the process fluid is hazardous, thermal (hot or cold), or

corrosive, take extra precautions.
WARNING
Always wear protective clothing and equipment to safeguard

the eyes, face, hands, skin, and lungs from the particular fluid in
the line.
NOTICE
Any modification or use of unauthorized parts voids any and all

warranty considerations.
NOTICE
Note assembly positions before removal.
CAUTION
Disconnect electrical, pneumatic, and hydraulic power before

servicing actuator or automation components.
13.1 The stem and nut of the knife gate valve are lubricated at the
factory before shipment.
13.2
The manual valve stem should be lubricated at regular intervals for
smooth operation of the valve. A lubrication nipple is provided on
the collar. See Lubrication requirements in Table 3.
13.3
Cylinder operated valves do not require routine lubrication.
(continued)
Table 4: Recommended Spare Parts
NOTICE Part Qty
If the cylinder actuator is disassembled for repair, the cylinder Gland Packing Set of 3 Rows
wall and seals need to be lubricated with a lithium-based grease Spare Seat 1
prior to reassembly. Cylinder Repair Kit 1
Gate 1
13.4 Parts recommended as spares as shown in Table 4, may be Chest Liner Set of 2 pc
stocked. Provide the valve serial number and work order number
from the nameplate for proper parts.
14.0 PACKING REPLACEMENT - Manual Valves Figure 20: Manual Valve Cutaway
14.1 Ensure the valve is fully closed.
WARNING
Relieve line pressure before loosening gland nuts to avoid injury 1

and/or equipment damage. Fully close the valve. Ensure the
line is empty, and flush if necessary. Remove the valve from the
pipeline.
14.2 In Figure 20, disconnect the stem from the GATE (6) by removing
the CLEVIS BOLTS & NUTS (5).
5
14.3 Rotate the HANDWHEEL (1) counter-clockwise by holding the
stem from rotation, so that the stem retracts fully from the gate.
2
3
NOTICE
If valves are supplied with bellows, ensure stem is not rotating, 4

as rotation will damage the bellows.
14.4 Remove the GLAND NUTS (2) and the packing GLAND (3.) 6
14.5 Remove the old PACKING (4) from the packing chamber, one
layer at a time, using a long thin tool to pry it out.
14.6 Install the new PACKING (4,) one at a time, to fit along each side
of the gate. The enda must be square cut. Wrap the ends with
TFE tape to prevent fraying. The packing should be perfect fit in
the seal & gate area on both sides.
14.7 Install the packing GLAND (5) and GLAND NUTS (2.)
14.8 Ensure the gap between the gland and the gate is uniform all
around.
14.9 Tighten the gland nuts finger-tight plus one half turn.
14.10 Lower the stem by rotating the handwheel clockwise while

holding the stem and fasten the stem to the gate with BOLTS &
NUTS (5.)
15.0 PACKING REPLACEMENT - Cylinder Operated Valves Figure 21: Cylinder Operated
Valve Cutaway
WARNING
De-energize before loosening gland nuts to avoid injury and/

or equipment damage. Fully close the valve. Ensure the line
is empty, and flush if necessary. Remove the valve from the
pipeline.
15.1 Switch off the electrical supply to the solenoid and limit switches. 1
15.2 In Figure 21, remove the cylinder tubing and vent the air inside
the CYLINDER (1).
15.3 Disconnect the piston rod from the gate by removing the CLEVIS
BOLTS & NUTS (5).
15.4 Apply air slightly to the bottom port of the actuator so that the
piston rod is retracted from the gate.
15.5 Remove the actuator assembly from the valve by removing the 5
fasteners connecting the yokes to the valve body.
15.6 Remove the GLAND NUTS (2) and the GLAND (3).
2
15.7 Remove the old PACKING (4) from the packing chamber, one 3
layer at a time, using a long thin tool to pry it out.
15.8 Install the new PACKING (4), one at a time, to fit along each side
4
of the gate. The ends must be square cut. Wrap the ends with
TFE tape to prevent fraying. The packing should be a perfect fit
in the seal & gate area on both sides.
15.9 Install the packing GLAND (3) and GLAND NUTS (2).
15.10 Ensure the gap between the gland and the gate is uniform
all around.
15.11 Tighten the gland nuts finger tight plus one half turn.
15.12 Mount the actuator assembly to the valve by attaching fasteners

connecting the yokes to the valve body.
Table 5: PACKING DETAILS
Valve Size Packing Size Length Quantity

NPS DN mm mm
2 50 Sq. 8 75 3
3 80 Sq. 10 110 3
4 100 Sq. 10 130 3
5 125 Sq. 10 180 3
6 150 Sq. 10 200 3
8 200 Sq. 10 235 3
10 250 Sq. 10 300 3
12 300 Sq. 10 350 3
14 350 Sq. 12.7 400 3
16 400 Sq. 12.7 450 3
18 450 Sq. 16 500 3
20 500 Sq. 16 550 4
24 600 Sq. 16 650 4
NOTICE
If leakage is observed from the packing area after installing the

valve in the pipeline and the valve is pressurized or charged with
media, tighten the gland nuts evenly side to side just enough to
stop leakage. Do not over-tighten the gland nuts.
Figure 22: Lift clevis after removing

16.0 SEAL REPLACEMENT
nuts & bolts.
CAUTION
Relieve line pressure before attempting to remove the valve

from the line to avoid personnel injury and/or equipment
damage. If the valve has a pneumatic actuator, solenoid valve,
limit switches, or other accessories, disconnect electrical and
pneumatic supply.
16.1 Relieve the line pressure and close the valve. Flushing the line
may be necessary. Remove the valve from the line by loosening
the flange mounting bolts, studs, and nuts.
16.2 Clamp the valve in the vertical position to a fixture. Do not block
the valve port when clamping the valve. An overhead hoist may
Figure 23: Remove the gate.
be needed for larger size valves.
16.3 Disconnect the stem from the gate by removing the clevis, bolts,
and nuts. See Figure 22.
16.4 Remove the actuator and superstructure from the valve.
16.5 Remove the gland nuts, gland, and gland packing from the valve.
16.6 Remove the gate carefully from the valve body. Clean the gate
and smooth out any rough surfaces. Figure 23.
16.7 Remove the seal by pulling it out of the top of the valve body.
Figure 24.
16.8 Clean and inspect the body for any damage, particularly sharp
edges that may cut the seal. Smooth out if necessary.
Saturate the body seal groove area with a good water–soluble Figure 24: Remove seal
16.9
lubricant that will not affect the seal or process. Inspect the new
seal and saturate both ends of the seal.
16.10 Insert one end of the seal from the top side. Reach into the
port area and pull the seal through the groove of the port area
and pull the seal from the top of the body. Ensure the seal is
not overstretched.
16.11 Install the gate and mount the actuator or handwheel. Operate
the gate to seat the seal into the bottom groove and cycle several
times. With the seal forced fully into the seal groove, cut each
end of the seal off to the required extended length.
Refer to Table 6.
16.12 While leaving the gate in the closed position, retract the actuator
to the open position.
16.13 Install the PTFE wiper and repack the valve. Adjust the packing
for tight shutoff when the valve is installed and pressurized to
operating pressure.
Table 6: Seal Length
Valve Size Max Length
Up to 8" 20 mm
10" - 16" 25 mm
18" and Up 30 mm
17.0 TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE SOLUTION
Packing leakage > Incompatible Media Replace packing.

> Packing Deteriorated
> Temperature Variations
> Normal Packing Wear
Soft Seated Valve: Seat is worn or damaged. a) Remove worn or damaged seat.
In fully closed position, seat leakage b) Inspect and clean seat chamber,
install new seat.
Gate is damaged. Gate replacement.
High torque during valve seating Entrapped foreign media in Please consult factory for proper
and unseating pipeline prohibiting valve from solutions.
seating
Packing not tightened to a) Remove valve from service.

recommended torque. b) Review gate to seat interface.
Valve jerks during open and close Superstructure fasteners loosened. Tighten the superstructure fasteners.
Insufficient air supply. Pneumatic operated valves: Increase

supply pressure.
Solenoid valve dust accumulation. Remove and clean solenoid valve.
Piston rod seal damaged. Replace seal.
Packing is too tight. Loosen packing.
NOTES:
> Bray does not accept any responsibility for the product if wear parts not tested and approved by Bray are used.
> Bray does not accept any responsibility for the product if maintenance instructions are not followed during maintenance.
18.0 RETURN MERCHANDISE AUTHORIZATION

18.1 All products that are returned require a Return Merchandise
Authorization (RMA). Contact a Bray representative to obtain
authorization and shipping instructions.
18.2 The following information must be provided when submitting RMA.
> Serial number
> Part number
> Month and year of manufacture
> Actuator specifics
> Application
> Media
> Operating temperature
> Operating pressure
> Total estimated cycles (since last installation or repair)
NOTE: Product information is provided on identification tag

attached to device.
NOTICE
Materials must be cleaned and sanitized prior to return. MSDS

sheets and Declaration of Decontamination are required.
SINCE 1986, BRAY HAS PROVIDED FLOW CONTROL SOLUTIONS
FOR A VARIETY OF INDUSTRIES AROUND THE WORLD.
VISIT BRAY.COM TO LEARN MORE ABOUT

BRAY PRODUCTS AND LOCATIONS NEAR YOU.
HEADQUARTERS
BRAY INTERNATIONAL, INC.
13333 Westland East Blvd.
Houston, Texas 77041
Tel: +1.281.894.5454
All statements, technical information, and recommendations in this bulletin are for general
use only. Consult Bray representatives or factory for the specific requirements and material
selection for your intended application. The right to change or modify product design or
product without prior notice is reserved. Patents issued and applied for worldwide.
Bray® is a registered trademark of Bray International, Inc.
© 2021 BRAY INTERNATIONAL. ALL RIGHTS RESERVED. BRAY.COM IOM-KGV740_2021_05
THE HIGH PERFORMANCE COMPANY BRAY.COM

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SERIES 740

BIDIRECTIONAL KNIFE GATE VALVES

BRAY.COM THE HIGH PERFORMANCE COMPANY

0.0 Definition of Terms 3

2.0 Parts Identification 5

3.0 Valve Identification 6

4.0 Hazard-Free Use 7

5.0 Qualified Personnel 8

6.0 Handling Requirements 9

9.0 Installation & Commissioning 14

10.0 Actuation and Travel Stop Setting 17

12.0 Replacement of Chest Liner 19

13.0 Standard Maintenance 20

14.0 Packing Replacement - Manual Operated Valves 22

15.0 Packing Replacement - Cylinder Operated Valves 23

16.0 Seat Replacement 25

17.0 Troubleshooting Guide 26

18.0 Return Merchandise Authorization 27

READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY.

0.0 DEFINITION OF TERMS

0.0 IDENTIFIES CHAPTER HEADING

NOTE: Provides important information related to a procedure.

SAFETY STATEMENTS: To prevent unwanted consequences.

Indicates a potentially hazardous situation which, if not avoided,

Indicates a potentially hazardous situation which, if not avoided,

Used without the safety alert symbol, indicates a potential

1.2 Additional product information (such as application data,

1.3 For complete details on the latest product certifications,

2.0 PARTS IDENTIFICATION

Figure 1: Series 740 Parts

2 Gate 12 Mounting Nut (Top) 22 Needle Bearing

3 Seat 13 Mounting Bolt (Bottom) 23 Hand Wheel

4 Chest Liner* 14 Spring Washer 24 So Screw

5 Packing Set 15 Clevis 25 Anti Extrusion Ring*

7 Gland Bolt 17 Clevis Bolt

8 Gland Washer 18 Clevis Nut

9 Gland Nut 19 Collar

10 Yoke 20 Yoke Sleeve

3.0 VALVE IDENTIFICATION

Data Label Description

4.0 HAZARD-FREE USE

Failure to follow these procedures could affect product warranty.

4.1 This device left the factory in proper condition to be safely

4.2 Take all necessary precautions to prevent damage to the valve

4.4 The upper limits of permitted pressure and temperature

5.0 QUALIFIED PERSONNEL

Failure to follow these procedures could affect product warranty.

5.1 A qualified person (in terms of this document) is one who is

> Is trained in the operation and maintenance of electrical

> Is trained or authorized to energize, de-energize, ground, tag,

> Is trained in the proper use and care of personal protective

> Is trained in the commissioning, operation, and maintenance of

6.0 HANDLING REQUIREMENTS

Crates: Lifting and handling of the packed valves in crates will be

Cases: The lifting of packed valves in cases will be carried out in

6.2 Unpacked Valves

Lifting and handling of valves should be carried out by using

For handling and/or lifting, the lifting equipment (fasteners,

Fasteners must be protected by plastic covers in sharp corner

Caution must be taken during handling to avoid this equipment