65K-950JR HAWKJAW JR MANUAL Rev C
65K-950JR HAWKJAW JR MANUAL Rev C
65K-950JR HAWKJAW JR MANUAL Rev C
Contents
Table of
Warranty
Sheet
Instructions
Ordering
HAWKJAW
Installation
OPERATION, MAINTENANCE AND
Operation
SERVICE MANUAL
MODEL 65K-950JR
Maintenance
& Repair
Serial # 252+
With 950 Spinmaster & New Manifold
Rev. C 5/17/2016
Shooting
Trouble
Phone: 562-424-0709
Fax: 562-490-9959
www.hawkindustries.com
Introduction
Hawk's design philosophy is simple: Design with the end user in mind. Make it tough, dependable and
easy to maintain.
Hawk has designed the HawkJaw with this same simple formula.
FEATURES
The HawkJaw 65K-950JR is a hanging unit that will spin, make up and break out drill pipe. It is
revolutionary because the tool spins and makes up drill pipe or breaks out and spins drill pipe in 12
seconds or less. A patented self-energized grip system provides consistent torque values to the drill
string. Consistent torque ensures that wash outs and "post tightening" down hole do not occur under
normal conditions.
A patented adjustable wrench system eliminates the need for separate jaws, spinning wrench rollers or
gripping dies. The HawkJaw's modular design enables the unit to be maintained on the rig floor.
SAFETY
The HawkJaw 65K-950JR provides a fast, safe and efficient method of spinning and make up or break
out and spinning. It eliminates costly and dangerous spinning chain and rig tong accidents.
The HawkJaw improves trip time over any comparable torquing and spinning device in the industry.
The unit easily adapts to any land or offshore rig because it hangs in the derrick. Handles mounted near
the control buttons enable one rig hand to move the hanging unit on and off the pipe.
Control buttons are used to grip, torque and spin drill pipe. Drillers and operators of the HawkJaw
65K-950JR work more efficiently and suffer less fatigue on long round trips. The unit saves trip time
because the HawkJaw breaks out and spins in 12 seconds or less, and makes up and spins in 10
seconds or less. Crew fatigue is reduced, pipe is properly torqued and the work is efficient.
2 Introduction
Table of Contents
2
3
6
7
Contents
Table of
8
9
Hanging Cable Location 9
HawkJaw Location 9
Hanging Cable Requirements 10
Hydraulic Requirements 11
Air Requirements 12
Raise/Lower Cylinder Hook - Up 13
Operation 14
Start-up Procedure 14
Adjusting the Wrenches 15
Adjust for Make Up 15
Adjusting the Spinner 17
Adjust for Make Up 17
Rest Position 18
Adjust Spinner for Make Up (cont.) 18
Position for Make Up 19
Setting Make Up Torque 21
Make Up 22
Adjusting the Wrenches 23
Adjust for Break Out 23
Adjusting the Spinner 25
Adjust for Break Out 25
Rest Position 26
Adjust Spinner for Break Out (cont.) 26
Position for Break Out 27
Break Out 29
Low Torque Warning Test 30
Maintenance & Repair 31
Wrench Maintenance 31
Wrench Hook 32
Wrench Nut 32
Hook Pivot Bearing Cap 32
Wrench Maintenance 32
Grip Cylinder Pivot Points 33
Table of Contents 3
Table of Contents (cont.)
Torque Cylinder Pivot Points 33
Wrench Maintenance 33
Mounting Arm Pivot Points 34
Hydraulic Filter 35
Hydraulic Filter Maintenance 35
Air Filter 36
Changing the Hook Dies 37
Changing the Heel Dies 38
Spinner Maintenance 40
Chain Lubrication 40
Drive Roller Sprocket Bearings 41
Spinner Grip Cylinders 42
Chain Drive Shaft Bearing 42
Spinner Mount Sliding Tube 43
Reducer Gear Box 43
Changing the Spinner Chain 44
Chain 44
Drive Rollers 46
Changing the Drive Roller Sprocket Bearings 48
Changing the Torque Cylinder 50
Changing the Grip Cylinders 55
Top Grip Cylinder 55
Middle Grip Cylinder 57
Bottom Grip Cylinder 61
Removing Linkage Bolts 63
Trouble Shooting 65
Drawings 70
65K-950JR Full Hawkjaw Jr Assembly 70
65K-950JR Middle Wrench Assembly 72
65K-950JR Top-Bottom Wrench Assembly 74
65K-950JR Spinner Assembly 76
65K-950JR Stand Assembly 78
65K-950JR Main Manifold Assembly 80
65K-950JR Hydraulic Connections 82
65K-950JR Main Manifold Air Connections 84
65K-950JR Panel, Left Control Handle Assembly 86
65K-950JR Panel, Right Control Handle Assembly 88
65K-950JR Oiler Block Assembly 90
65K-950JR Manifold, Torque Gage 91
4 Table of Contents
Table of Contents (cont.)
65K-950JR Spinner Manifold 92
65K-950JR Left Control Handle Assembly 94
65K-950JR Right Control Handle Assembly 96
65K-950JR Torque Control Block Assembly 98
Contents
Table of
65K-950JR Hanger Assembly 100
30300 Remote Gauge Assembly 102
65K-950JR Spinner Mount Assembly 104
65K-950JR Upper Spinner Mount Assembly 106
65K-950JR Tilt Manifold Assembly 108
65K-950JR Pipe Stop Assembly 110
65K-950JR J26 Grip Cylinder 112
65K-950JR 25CYL25-AS Spinner Cylinder, Top 113
65K-950JR 25CYL25-BS Spinner Cylinder, Bottom 114
65K-950JR J20 Torque Cylinder Assembly 116
65K-950JR 25726 Chain Oiler Assembly 118
65K-950JR Right Control Tube Assembly 120
65K-950JR Left Control Tube Assembly 122
H25 Hydraulic Filter Assembly 124
65K-950JR Raise Lower Cyl Assembly (H20-S) 126
65K-950JR A22 On Board Air Filter Assembly 128
30422 Multiplex Connector 11 Port 130
65K-950JR Bottom Heel Die Holder Assembly 132
65K-950JR Middle Heel Die Holder Assembly 134
65K-950JR Middle Hook Die Holder Assembly 136
65K-950JR Top Heel Die Holder Assembly 138
65K-950JR Top-Bottom Hook Die Holder Assembly 140
24625 Reducer Assembly 142
Spinner Drive Motor Assembly 144
65K-950JR Hydraulic Pipe Clamp Assembly 146
65K-950JR System Pressure Gauge 148
J81 Open-To Closed-Center Kit 150
System Schematic: Open-Center Version 152
System Schematic: Closed-Center Kit Installed 153
Table of Contents 5
Warranty
HAWKJAW 65K-950JR
STANDARD WARRANTY AND FIELD SERVICE
Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date
of delivery. If any items fail because of a manufacturing defect within that period of time, that item will be
replaced by Hawk Industries. Hawk Industries at its discretion may extend this warranty period.
Replacement of parts will be accomplished either at the factory or at a designated service point. This
guarantee does not include the replacement of parts where failure occurred due to normal wear and tear or
misuse of the tool. Defective parts must be inspected by Hawk Industries, at its Long Beach plant, before
warranty can be honored. Customer must obtain an RGA# (Return of Goods Authorization) from the
California, USA factory.
Hawk Industries' liability is limited to replacement of defective parts only and does not include the cost of
labor, communications, transportation or handling connected with the replacement of such parts.
Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out
of the failure of any parts to operate properly.
No expressed, implied or statutory guarantee other than herein set forth is made or authorized to be
made by Hawk Industries.
CAUTION
Factory specifications for hydraulics, pneumatics, lubricants, adjustments and safety precautions as set
forth in the operation and maintenance manual are for the mutual protection of the owner of the HawkJaw
65K-2GJR and the company. Failure to adhere to these specifications can reduce the efficiency or life of
the equipment and/or cause bodily injury.
Warning
The Hawkjaw includes specially modified valves, fasteners and other components for extreme
environments and service. Any attempt to substitute standard components could reduce reliability
and performance, void the warranty and/or cause bodily injury. Any modification made by any
third party without express written consent of Hawk Industries Inc. shall nullify the existing stand-
ing warranty.
6 Warranty
DIMENSIONS
DEPTH: 34 in.
WIDTH: 40 in.
HEIGHT: 90 in.
Sheet
PERFORMANCE
AND POWER REQUIREMENTS
7
Ordering Instructions
All parts must be ordered by giving the quantity needed, the full part number as listed in this
manual under Part #, the unit serial number, the model number and part name.
Example
8 Ordering
Installation
NOTE
The hanging cable must permit the HawkJaw to move from the drill pipe connection to the
mouse hole connection to the HawkJaw rest position (3'- 5' away from the rotary table).
HawkJaw Location
Installation
1. Place the HawkJaw on the side of the rotary table away from the setback zone. This
allows the drill pipe stands to swing straight from pick-up to stabbing.
2. If possible, place the HawkJaw on the opposite side of the setback zone. If the rig has dual
setback zones, Step 1 applies.
3. The HawkJaw may rest on the rig floor 3' -5' ft. away from the rotary table.
Installation 9
Hanging Cable Requirements
1. 5/8" diameter steel cable.
2. Appropriate hanging cable hardware for 5/8" diameter steel cable.
3. Enough cable length to suspend the Hanger Eye (HE) 20' ft. above the rig floor.
4. Enough cable length to allow the HawkJaw to rest on the rig floor 3'- 5' ft. away from the
rotary table with the lift cylinder completely stroked out. The lift cylinder is 13' ft. long
when completely stroked out.
HE
10 Installation
Hydraulic Requirements
1. Pressure compensated pump set to pressure compensate at 2600 psi.
2. Minimum volume of 20 gpm. 35 gpm for top performance.
3. 1" minimum Pressure line. 1 1/4" Pressure line if the power unit is located more than 100'
apart from the HawkJaw. The hose working pressure must be 3000 psi or greater.
4. 1 1/4" minimum Tank line. 500 psi minimum hose working pressure.
5. Hawk approved pressure side non-collapsible on-board 3000 psi filter (HF) (Part # 061-
H25). Initial filter element supplied with the HawkJaw.
6. Hawk approved quick disconnects (Part # 061-H26). Initial quick disconnects supplied with the
HawkJaw.
7. Hydraulic power unit located in a clean, dry, ventilated area.
8. Enough slack in the lines for the HawkJaw to move from its rest position to the drill pipe
connection to the mouse hole connection.
WARNING WARNING
The HawkJaw is a closed center system The HawkJaw must receive clean
which must have a pressure compensated hydraulic fluid. Running the
volume controlled power unit. If the only HawkJaw without a Hawk approved
available hydraulic power unit is constant pressure-side filter (Part # 061-H25)
Installation
volume, then the optional hydraulic con- voids the warranty and severely
verter kit (Part # 061-J80) is required. shortens component life.
Running the HawkJaw with a constant volume
hydraulic power unit may result in bodily injury
and will cause damage to the HawkJaw and
to the hydraulic power unit.
HF
Installation 11
Air Requirements
1. Clean, dry air at 100 psi @ a negligible volume.
2. On board auto-dump air filter (AF) (part# 061-A22), located on board the rear of the Hawkjaw.
3. Enough slack in the line for the HawkJaw to move from its rest position to the drill pipe con-
nection to the mouse hole connection.
WARNING
AF
12 Installation
Raise/Lower Cylinder Hook - Up
1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring
(SR) to the Raise/Lower cylinder (C).
2. Use the Raise/Lower cylinder Cap side Lock Nut (N) to secure the Raise/Lower cylinder
Cap side Bolt (B).
3. Connect the Hanger Eye (HE) to the hanging cable.
4. Connect the HawkJaw Rod side (HR) and Cap side (HC) hydraulic Leader hoses to the
Raise/Lower cylinder Rod side (RR) and Cap side (RC) hoses.
NOTE
NOTE
Tightly connect the hose fittings. A loose
Make sure the rod side of the Raise/
hose connection causes a pressure drop in
Lower cylinder (R) connects to the
the hydraulic fluid which heats up the fluid
hanging cable.
and reduces component life.
HE
Part Numbers
Part Name Part #
Male Quick Disconnect (HR, RC) 061-H26M
R Female Quick Disconnect (HC, RR) 061-H26F
Installation
N
B
SR
RC
RR
HR
HC
Installation 13
Start-up Procedure
1. Connect the air power source with the Air
(A) line.
2. Make sure the hydraulic reservoir is full.
3. Connect the hydraulic Pressure (P), Tank
(T) and Air (A) lines. "P" and "T" Port
Designations are stamped on the Main
Hydraulic Manifold (M). Do not hook up
the hoses backward
4. Check for hydraulic leaks.
NOTE
Tightly connect the hose fittings. A loose
connection causes a pressure drop in the
hydraulic fluid which heats up the fluid and
reduces component life.
T
A
Part Numbers
Part Name Part #
Male Quick Disconnect (P) 061-H52 M
Female Quick Disconnect (T) 061-H53
Male Air Quick Disc. (A) 061-A12M
Female Air Quick Disc. 061-A12F
14 Operation
Adjust for Make Up
Adjusting the Wrenches NL
Operation
SD
J
A
Part Number
Operation 15
Adjust for Make Up
MN TN
2. Measure the tool joint with OD
calipers.
3. Use the 1 1/2" wrench to adjust
the Pointer (P) on the Pipe stop
index (PI) to the OD tool joint
size.
4. For safety, adjust the Bottom
wrench nut (BN) 1" larger than
the Top wrench nut (TN) and
Middle wrench nut (MN).
5. Rotate the Top wrench nut (TN)
and the Middle wrench nut (MN)
to the OD tool joint size. Visually BN
align the end face (F) of the F S NL
wrench nut with the scale (S) on
the wrench.
6. Rotate Nut Lock (NL) down or
up to fix pipe size adjustment.
P
PI Shown set for 6 " OD tool joint
16 Operation
Adjust for Make Up
QR
Adjusting the Spinner
Operation
FH MH BH
6. Shift spinner directional valve
(SDV) fully forward to the make
position as shown.
SDV
Operation 17
Adjust Spinner for Make Up (cont.)
7. Use the rotary table to spin drill
collars larger than 5 1/2" OD.
Place the HawkJaw spinner in
the rest position.
Rest Position
Part Numbers
18 Operation
Position for Make Up
SR LTS
1. Stab the drill stand.
2. Center the Suspension Ring (SR) on the
Lateral tilt screw (LTS).
3. If the HawkJaw rests on the rig floor, use
Raise (R) to raise the HawkJaw 1'- 2' ft.
off the rig floor.
CH
4. If the HawkJaw is hooked back to the
derrick, unhook the HawkJaw.
5. Use the Control Handles (CH) to pull the
HawkJaw onto the drill pipe connection.
6. Use Raise (R) and Lower (L) to center the
Top wrench dies (TD) and the Middle
wrench dies (MD) between the shoulder
(S).
7. Keep the Middle wrench dies (MD) away
from the Hard banding (HB).
8. Keep the Top wrench dies (TD) and the
Middle wrench dies (MD) away from the
shoulder (S).
9. Make sure that the Pointer on the
Die retainer (PD) is within 1/2" of L R
the Allen bolt (AB) when you are
gripping on the drill pipe. If it is not,
readjust the adjust nut. TD
S
Continued on next page.
AB
PD
HB MD
Operation 19
Position for Make Up (cont.)
TW
9. Check that the HawkJaw Top
wrench (TW), Middle wrench
(MW) and Bottom wrench (BW)
hang straight and level when the
drill pipe is against the pipestop.
10. If the HawkJaw wrenches (TW,
MW, BW) hang tilted forward or
backward adjust using theTILT
cylinder. Place the MAKE/BREAK
(MB) selector in the center. Use
the RAISE button to TILT back
and the LOWER button to
TILT forward.
11. If the HawkJaw wrenches (TW,
MW,BW) hang sloped to the
MB MW PS BW
right or left, use the Control
Handles (CH) to back the
HawkJaw off the pipe. Return
the MAKE/BREAK selector to
MAKE and use the LOWER
button to lower the HawkJaw
to the rig floor. Repeat Step 2.
12. Make sure the Pipe Stop (PS) is
against the drill pipe connection.
NOTE
TILT Cylinder
20 Operation
Setting Make Up Torque
RN RNA TN
Warning
When Hawkjaw is at rest, press in the
red E-Stop (E) button.
1. Follow the steps on pages 14-21.
2. Use the Red needle adjust (RNA)
to rotate the Torque gauge red
needle (RN) to the desired
torque.
3. Rotate the Torque Set knob (K)
counter- clockwise as far as the
Torque Set knob (K) will turn.
4. Rotate the Selector Switch (SS) Shown set for 30,000 ft. lbs.
to the make position. SS GH
G
5. Press in the Grip Hold (GH)
button.
6. Press and hold Spin (S) until the
stand rotates down to the
shoulder.
7. Release Spin (S).
8. Push in and hold the wrench Grip
(G).
9. Press and hold Torque (T). While
holding down Torque (T), rotate
Operation
the Torque Set knob (K) clock-
wise.
10. When the Torque gauge needle
(TN) reaches the desired torque,
stop rotating the Torque Set knob
(K).
11. Release Torque (T). Immediately
release the wrench Grip (G).
12. Pull out the Grip Hold (GH)
button.
13. The Hawkjaw torque is now set
and can now be removed from the
pipe.
S T K
Operation 21
Make Up
1. Follow the steps on pages 14-21. RN TN
2. Press in the Grip Hold (GH)
button.
3. Press and hold Spin (S) until the
stand rotates down to the
shoulder.
4. Release Spin (S).
5. Push in and hold the wrench Grip
(G).
6. Push and hold down Torque (T).
7. Watch the Torque gauge needle
(TN).
8. When the Torque gauge needle Shown set for 30,000 ft. lbs.
G GH
rises above and settles at the
desired torque (this rising above
is a normal hydraulic adjustment),
release Torque (T). Immediately
release Torque (T) button and the
wrench Grip (G) button.
8a. Note: If the desired torque is not
achieved, repeat steps 5-8.
9. Pull out the Grip Hold (GH) button.
10. The Hawkjaw can now be re-
moved from the pipe.
WARNING T S
Make sure the Torque gauge
needle settles at the desired torque.
E
22 Operation
Adjust for Break Out
Adjusting the Wrenches
Part Number
Operation
SD
J
Part Name Part #
Adjust Nut Locking System 061-30280
A
Operation 23
Adjust for Break Out
MN TN
2. Measure the tool joint with OD
calipers.
3. Use the 1 1/2" wrench to adjust
the Pointer (P) on the Pipe stop
index (PI) to the OD tool joint
size.
4. For safety, adjust the Top wrench
nut (TN) 1" larger than the
Bottom wrench nut (BN) and
Middle wrench nut (MN).
5. Rotate the Bottom wrench nut
(BN) and the Middle wrench nut
(MN) to the OD tool joint size. BN
Visually align the end face (F) of F S NL
the wrench nut with the scale (S)
on the wrench.
6. Rotate Nut Lock (NL) down or
up to fix pipe size adjustment.
P
PI Shown set for 6 " OD tool joint
24 Operation
Adjust for Break Out
QR
Adjusting the Spinner
Operation
FH MH BH
6. Shift spinner directional valve
(SDV) fully back to the make
position as shown.
SDV
Operation 25
Adjust Spinner for Break Out (cont.)
7. Use the rotary table to spin drill
pipe larger than 5 1/2" OD.
Place the HawkJaw spinner in
the rest position.
Rest Position
Part Numbers
26 Operation
Position for Break Out
SR LTS
1. Stab the drill stand.
2. Center the Suspension Ring (SR) on the
Lateral tilt screw (LTS).
3. If the HawkJaw rests on the rig floor, use
Raise (R) to raise the HawkJaw 1'- 2' ft.
off the rig floor.
4. If the HawkJaw is hooked back to the
derrick, unhook the HawkJaw.
5. Use the Control Handles (CH) to pull the CH
HawkJaw onto the drill pipe connection.
6. Use Raise (R) and Lower (L) to center the
Middle wrench dies (MD) and the Bottom
wrench dies (BD) between the shoulder
(S).
7. Keep the Bottom wrench dies (BD) away
from the Hard banding (HB).
8. Keep the Middle wrench dies (MD) and
the Bottom wrench dies (BD) away from
the shoulder (S).
9. Make sure that the Pointer on the
Die retainer (PD) is within 1/2" of L R
the Allen bolt (AB) when you are
gripping on the drill pipe. If it is not, S MD
readjust the adjust nut.
Operation
Continued on next page.
AB
PD
HB BD
Operation 27
Position for Break Out (cont.)
TW
9. Check that the HawkJaw Top
wrench (TW), Middle wrench
(MW) and Bottom wrench (BW)
hang straight and level when the
drill pipe is against the pipestop.
10. If the HawkJaw wrenches (TW,
MW, BW) hang tilted forward or
backward adjust using the TILT
cylinder. Place the MAKE/BREAK
(MB)selector in the center. Use the
RAISE button to TILT back and the
LOWER button to TILT forward.
11. If the HawkJaw wrenches (TW,
MW,BW) hang sloped to the
right or left, use the Control MB MW PS BW
Handles (CH) to back the
HawkJaw off the pipe. Return
the MAKE/BREAK selector to
BREAK and use the LOWER
button to lower the HawkJaw
to the rig floor. Repeat Step 2.
12. Make sure the Pipe Stop (PS) is
against the drill pipe connection.
NOTE
28 Operation
TILT Cylinder
Break Out
SS GH
1. Follow the steps on pages 14, 24-
30.
2. Rotate the Selector Switch (SS)
clockwise to the break position.
3. Push in the Grip Hold (GH)
button.
G
4. Push and hold in the wrench Grip
(G).
5. Push and hold down Torque (T).
6. When break out occurs, release
Torque (T). Immediately release
the wrench Grip (G). See note
below.
7. Press and hold down Spin (S) S T
until the stand pops out of the
connection. Release Spin (S). If
the stand will not spin, release
Spin (S). Repeat Steps 4-6.
8. Pull out the Grip Hold (GH)
button.
9. You are now able to remove the
Hawkjaw from the pipe.
Operation
Warning
When Hawkjaw is at rest, press in the
red E-Stop (E) button.
E
Note:
If connection will not break, increase
torque adjustment (TA) as necessary.
.
Operation 29
Low Torque Warning Test
T
CHECK
If the Torque cylinder strokes out
before the desired torque is reached,
the Torque gauge needle (TN) will
fall off to approximately a 8000 Ft.-
Lb. reading. If this happens, release
Torque (T). Immediately release
Grip (G). Wait for the Torque
cylinder to reset.
30 Operation
Wrench Maintenance
Grease Once per Trip D1 D2
Initial Steps
Maintenance
& Repair
NOTE
Wrench Nut
1. Surface grease the wrench nut
surface (NS) on the top wrench,
middle wrench, and bottom
wrench.
Hook Surfaces
1. Pump the hook surface grease
fittings (H1) on the bottom of each
wrench
H1 H
Part Numbers
Part Name Part#
NOTE
Consistent lubrication of the wrenches
increases performance and component
life.
Initial Steps
Maintenance
1. Pump grease fittings G1-G6. & Repair
T1 T2 T3
Torque Cylinder Pivot Points
NOTE
Grease gun
Initial Steps
Filter 061-H25
Filter Element (FE) 061-H25A
Maintenance
Hydraulic Filter
Filter Cannister/Body (C) 061-H25B & Repair
Weather Cap (RB) 061-H25C
Filter Seal Kit (S) 061-H25SK
1. Remove the Canister (C).
2. Remove the Filter Element (FE). WARNING NOTE
3. Insert the new Filter Element.
Running the HawkJaw If the Canister (C)
4. Replace the Filter Canister (C).
without a Hawk approved leaks, change the
pressure-side filter (Part # "O" ring and back-
061-H25) voids the up (S).
warranty and severely
shortens component life.
Initial Steps CB
S
Air Filter
WARNING
Running the HawkJaw without a Hawk approved air filter (Part #
061-J29 & 061-A22) voids the warranty and shortens component
life.
In-Line Filter Part Numbers On-Board Filter Part Numbers
Initial Steps
Hook Dies
Maintenance
5. Insert the new Die into the Die & Repair
Holder (DH) with the teeth of the
Die facing out. Part Numbers
6. Use the 3/4" wrench to replace the
Part Name Part #
Die Holder Bolts (B) and Lock
Washers. Die (D) 061-20194
Die Holder Bolt (B) 999-806246
Die Holder Bolt Washers 999-810703
Die Holder (DH) 061-30031
Part Numbers
Maintenance
& Repair
Notice
Spinner chain lubrication must be
done during normal operation of the
Hawkjaw. Do not run the spinner
when the Hawkjaw is not on the pipe.
Initial Steps
1. Position the Hawkjaw for
breakout.
Chain Lubrication S CO
CAUTION:
This chain oiling system uses
minimal amount of hydraulic oil
from power unit - we suggest
you monitor hydraulic oil level
accordingly.
Initial Steps
Maintenance
screw hole. & Repair
3. Use the 7/16" wrench to replace S
the small screws (S).
Part Numbers
Tools Required
Grease gun
BC
Chain Drive Shaft Bearing
Part Numbers
SC1 SC2
CB1
Tools Required
Grease gun
Lubricant Required
# 32 weight gear oil
Reducer Gear Box
ST5 ST6
1. Make sure the gear box oil level P
reaches the top pipe plug (P).
NOTE
Maintenance
Part Numbers & Repair
Part Name Part #
Chain
1. Make sure the Spinner doors
(SD) are open.
2. Remove both quick release pins
(QR).
SB B SS
3. Use the 7/16" wrench to remove
the four rubber Safety shield bolts
(SB).
4. Remove the rubber Safety shield
(SS).
5. Use the 15/16" wrench to remove
the Spacer Bolts (B).
6. Remove the Spacers (S).
7. Slide Motor/Reducer Assembly
forward completely.
S
44 Maintenance & Repair
Changing the Spinner Chain (cont.)
8. From the front of the unit, use the
Needle-nose pliers to remove the CP CLP DS
Cotter pins (CP) in one of the
Chain links.
9. Use the hammer to remove the
Chain link pin (CLP).
10. Pull out the old chain. Make sure
the chain does not catch on the
Drive sprocket (DS).
11. Feed the chain into the spinner
behind the Drive Sprocket (DS)
until both ends of the new chain
meet at the roller sprockets (DRS).
12. Feed the ends of the chain around
the outside of the Drive roller RS
sprockets (DRS).
13. Place the ends of the new chain
together.
Part Numbers
14. Insert the Master Link.
15. Place the End Cap on the Master Part Name Part #
Link.
16. Use the Needle-nose pliers to Chain 031-25CHAIN
insert the Master Link Cotter Chain Repair Kit 031-25CHAIN-RK
Pins.
WARNING
Maintenance
& Repair
Running a new chain with worn Drive Rollers severely
shortens chain life. If the Drive Roller Groove is no
longer visible, replace the Drive Roller.
Initial Steps
Drive Rollers
1. Use the 3/4" wrench to remove all
Bearing Cap Bolts (9).
2. Remove the Bearing Caps (2)
and Bearing Seals (3).
3. Slide out the Drive Roller
Sprockets (4).
4. Remove the Drive Roller Snap
Rings (7) .
5. Remove the Drive Rollers (5)
and Keys (6).
6. Slide on the new Drive Rollers
and replace the Keys (6).
7. Replace the Drive Roller Snap
Rings (7).
Maintenance
Part Numbers
& Repair
IT EM P ART NO ./DES CRIP TIO N
1 25703-S R Cas e A s s em bly , M oving A rm
2 24622 B earing Cap
3 24654 B earing S eal A s s em bly
4 24623 Roller S proc k et
5 24649 Roller
6 24643 K ey , Roller
WARNING 7 RS T-275-S Retainer Ring
8 24731 S phere-Rol B earing
Replace all four Drive Rollers. 9 806373_1.2-20 x 2.00 lg.Hex B olt G rd. 9
Running the Spinner with worn 10 805834_1.4-20 x .50 lg. Hex B olt
Drive Rollers will damage the chain 11 811150_#14 B ras s W as her
12 91074A 033 Loc k W as her A s s em bly , 1.2
and hinder Spinner performance. 13 805867 1.4-20 X 1 1.2 Hex Tap S S
14 810587_1.4 Loc k W as her
Tools Required
Four 1/4"-20 x 1 1/2" Hex Tap SS
(Part # 999-805867), 7/16" wrench, 3/
4" wrench
Initial Steps
NOTE
If the bearing (8) gets stuck in the
bearing cap (2) when disassembling,
and no Hex Tap screws are available,
remove the Hex Tap screw (13) on
the spinner. Use the Hex Tap Screw
(13) to push out the bearing (8)
through one or both of the tapped
holes on the top of the bearing cap
(2). Replace the Hex Tap Screw (13)
in the Spinner case (1) after removing
Maintenance
the bearing (8). Part Numbers
& Repair
IT EM P ART NO ./DES CRIP TIO N
1 25703-S R Cas e A s s em bly , M oving A rm
2 24622 B earing Cap
NOTE 3 24654 B earing S eal A s s em bly
Hawk recommends that all four 4 24623 Roller S proc k et
bearings (8) be replaced each time a 5 24649 Roller
6 24643 K ey , Roller
bearing (8) is changed. Always use new 7 RS T-275-S Retainer Ring
lock washers (12) when replacing 8 24731 S phere-Rol B earing
9 806373_1.2-20 x 2.00 lg.Hex B olt G rd. 9
bearing cap bolts (9). It is also recom- 10 805834_1.4-20 x .50 lg. Hex B olt
mended that all four bearing seals (3) be 11 811150_#14 B ras s W as her
12 91074A 033 Loc k W as her A s s em bly , 1.2
replaced each time a bearing (8) is
13 805867 1.4-20 X 1 1.2 Hex Tap S S
changed. 14 810587_1.4 Loc k W as her
Initial Steps
1. Make sure the HawkJaw is off the
drill pipe connection and in the rest
position on the derrick.
2. Shut down the Hydraulic power
unit.
3. Press, push, and pull all control
buttons repeatedly to bleed
hydraulic pressure.
4. Press the E-Stop (E) button on the
right control handle. CH RH BCP BC
5. Disconnect the Air power supply.
6. Assume that there is still a load on
every actuator. Proceed with
caution.
WARNING:
Safety Cover (S) must remain
on the unit during operation or
injury may result.
P SC
Maintenance
& Repair
Maintenance
Continued on next page. BB BCP BE
& Repair
WARNING
WARNING
Initial Steps
Maintenance
the Rod side Hose (RH).
& Repair
2. Use the Two 11/16" wrenches to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Disconnect
the Cap side Hose (CH).
Part Numbers
WARNING
Maintenance
assembly out toward the left of the
unit & Repair
TRE MC
Maintenance
& Repair
SC
Part Numbers
WARNING
Make sure the Grip Cylinder Rod
and Cap side Hoses are properly
connected.
WARNING
Make sure the Safety Cover (SC)
is replaced or bodily injury may
result.
SC
Initial Steps
Maintenance
slowly loosen the Rod side Hose
(RH). Check for fluid flow. & Repair
Bleed any pressure. Disconnect
the Rod side Hose (RH).
2. Use the Two 11/16" wrenches to
slowly loosen the Cap side Hose
(CH). Check for fluid flow.
Bleed any pressure. Disconnect
the Cap side Hose (CH).
JN
WARNING
Main hydraulic manifold leaks l Tighten the hydraulic valve retainer bolts and/or
hydraulic fluid. replace "O" ring.
All Grip cylinders extend, and l The Pressure and Tank lines are switched. Properly
the Torque cylinder extends connect the Pressure and Tank lines. See Operation,
slowly. p. 14.
Dies do not grip pipe across from each other. l Adjust the wrenches and the pipe stop
index to the OD tool joint size.
Dies slide on the drill pipe during l Adjust the pipe stop index and the
make up or break out. wrenches to the OD tool joint size.
l The dies are worn out. Replace the
dies.
Spinner chain slips on the drill l The spinner is adjusted too large for the
pipe tube. drill pipe tube. Adjust the spinner to the
correct pipe size.
l The spinner chain is worn out. Replace
the spinner chain.
Spinner chain wears out l Lubricate the spinner chain using the oiler
prematurely. button.
l Running the spinner with worn Drive rollers
severely shortens chain life. If the Drive
RollerGroove is no longer visible, replace the
Shooting
Troubleshooting 65
Trouble Shooting
Symptom Remedy
Spinner performance and speed l The Drive motor is worn out. With filtered hy-
not up to par, or spinner doors draulic fluid through a Hawk approved filter, the
close on the drill pipe tube, but Drive motor is a long term wear item. If all other
the pipe does not rotate down to rotating members on the spinner work, inspect the
the drill pipe connection rotating group, bearings and seals for wear. Replace
shoulder. where necessary.
Hawkjaw performance and l The filter element is clogged. Replace the filter
speed not up to par. element.
l Check the lead-in pressure and tank lines for any
obstructions. Also check the quick disconnects to
see that they are securely tightened. A bad quick
disconnect can cause the Hawkjaw to malfunction.
Replace the faulty connector.
l The air pressure is low. Increase the air pressure to
the HawkJaw.
l The hydraulic pressure is low. Increase the hydrau-
lic pressure. Do not increase the pressure over 2600
psi, or the hydraulic fluid will pass over the relief
valve and heat up the hydraulic fluid. This will cause
damage to the HawkJaw and to the pump, and will
severely shorten component life.
l Check to make sure the hydraulic power unit is
producing 2600 psi at 20-35 gpm.
l Check to make sure the hydraulic power unit pres-
sure compensator setting is at 2600 psi.
l There ia s leak in the hydraulic system. Check for
visual leaks in the hoses, fittings, manifolds, cylinder
rod heads, or cylinder rod wipter seals. Replace
necessary components.
l There ia s leak in the hydraulic system. Operate the
Hawkjaw. Feel the outside of all actuators. If a
portion of the cylinder surface is too hot to leave
your hand on the cylinder, the leak is inside the
cylinder. Replace the cylinder seals. If necessary,
replace the cylinder.
this valve has been adjusted below 2600 psi, and the
pressure compensator setting is at 2600 psi, the
hydraulic fluid will pass over the pressure relief valve.
This will heat up the hydraulic fluid rapidly. Properly
set the pressure relief valve adjustment. On a
Troubleshooting 67
Trouble Shooting
Symptom Remedy
Hydraulic fluid heats up. (cont.) known, tested hydraulic power unit, set the pump
pressure compensator setting at 2650 psi. Use an
allen wrench to rotate the pressure relief valve adjust-
ment clockwise until the bypass sound is no longer
audible. When the bypass sound ceases, stop rotating
the pressure relief valve adjustment. While holding
the pressure relief valve adjustment steady with an
allen wrench, lock in the adjustment by tightening the
pressure relief valve lock nut. Set the pump pressure
compensator setting back down to 2600 psi.
The Raise/Lower Cylinder l Adjust the metering valves located on the main
moves at an undesirerable manifold.
speed. l Check for any visual leaks in the hoses, fittings,
cylinder rod head, or cylinder rod wiper seal. Replace
if necessary.
l There is an inner seal leak in the cylinder. Shut down
the hydraulic power unit. Push in and pull out all
Grip buttons repeatedly to bleed all hydrau-
lic pressure. Pull out all Grip buttons. Disconnect
the air supply hose to the HawkJaw. Disconnect the
Raise/Lower cylinder Hanger Eye from the hanging
cable. Place the Raise/Lower cylinder Rod side end
on the rig floor. Connect the air supply hose to the
HawkJaw. Turn on the hydraulic power
unit. Push in the Lower button, and hold down the
Lower button. While holding down the Lower button,
check for Raise/Lower cylinder piston seal integrity.
Make sure no bodily parts are in the extension path
of the cylinder rod. Slowly loosen the HawkJaw
Rod side Leader hose. Check for fluid flow. If there
is a piston seal leak, fluid will flow with volume out of
the Rod side leader hose. Replace the seals. Replace
the cylinder if necessary. Push in the Raise button,
and hold down the Raise button. While holding
down the Raise button, check for Raise/Lower
cylinder piston seals integrity. Make sure no bodily
parts are in the extension path of the cylinder rod.
68 Troubleshooting
Trouble Shooting
Symptom Remedy
The Raise/Lower Cylinder Slowly loosen the HawkJaw Cap side Leader hose.
moves at an undesirerable Check for fluid flow. If there is a piston seal leak,
speed. (cont.) fluid will flow with volume out of the Cap side leader
hose. Replace the seals.
Shooting
Trouble
Troubleshooting 69
65K-950JR Full Hawkjaw Jr Assembly
70 Drawings
65K-950JR Full Hawkjaw Jr Assembly
Drawings 71
65K-950JR Middle Wrench Assembly
72 Drawings
65K-950JR Middle Wrench Assembly
Drawings 73
65K-950JR Top-Bottom Wrench Assembly
74 Drawings
65K-950JR Top-Bottom Wrench Assembly
Drawings 75
65K-950JR Spinner Assembly
76 Drawings
65K-950JR Spinner Assembly
Drawings 77
65K-950JR Stand Assembly
78 Drawings
65K-950JR Stand Assembly
Drawings 79
65K-950JR Main Manifold Assembly
36
22 4 36
21
40
6
20
26
19 11
2
42 30
7
8 31
39
10 33
38
1 37
18
9
25
17
31
16 16
29
35
23
24 32
27
15
28
25
80 Drawings
65K-950JR Main Manifold Assembly
42 2244-8-10S 1/2FNPT X 10FJIC ADAPTER 90 DEG. 1
41 6502-10-10-FG -10MORB X -10FJIC 45 DEGREE SWIVEL 1
40 2089-2-2S -2MNPT X -2FNPT 90 DEGREE ELBOW 1
39 6400-10-10 -10MORB X -10MJIC STRAIGHT ADAPTER EXT 2
38 6400-6 -6MORB X -6MJIC STRAIGHT ADAPTER EXT 1
37 202702-6-6S -6MORB X -6MJIC STRAIGHT ADAPTER 1
36 2049-2-2S -2MNPT X -2FNPT 45 DEGREE SWIVEL 3
35 H6 ASSEMBLY, FLOW CONTROL SANDWICH 1
34 H6PRM2 PRESSURE CONTROL SANDWICH 3
33 A55 -4MORB X 5/32" PTC FITTING ELBOW 4
32 A46 -2MNPT X 5/32" PTC ELBOW 5
31 810588 1/4" LOCK WASHER, HIGH COLLAR 8
30 808194 1/4"-20 X 3.62 LONG SHCS 4
29 809475-44 1/4"-20 X 4.25 LONG SHCS 4
28 809476 #10 LOCK WASHER, HIGH COLLAR 16
27 809475-375 #10-24 x 3.75 LONG SHCS 16
26 857 DIRECTIONAL VALVE, DO5 1
25 604 DIRECTIONAL VALVE, DO5 1
24 369 DIRECTIONAL VALVE, D03 3
23 368 DIRECTIONAL VALVE, D03 1
22 20236-4-6S -4MNPT X -6MJIC 45 DEGREE ELBOW 1
21 2081-4-2S -4MNPT X -2FNPT HEX BUSHING HP 1
20 5602-4-4S -4FNPT X -4MNPT TEE 1
19 2216-4-6S -4FNPT X -6MORB STRAIGHT ADAPTER 1
18 2021-12-8S -12MNPT X -8MJIC FITTING 1
17 2092-12-12S -12FNPT X -12MNPT TEE 1
16 2252-12-12S 3/4" HP SWIVEL 90 DEGREE 2
15 H71 1/4" QUICK DISCONNECT MALE 3
14 H6 ASSEMBLY, FLOW CONTROL SANDWICH 2
13 V5C MANIFOLD RELIEF VALVE BLOCK 1
12 V6B RELIEF VALVE 1
11 V6-1 MANIFOLD RELIEF VALVE BLOCK ASSEMBLY 1
10 A25 5/32" X 1/4" PTC ELBOW 2
9 2216-12-12S -12FNPT X -12MORB ADAPTER 2
8 900598-12S -12S MORB PLUG 2
7 202702-6-4S -6MORB X -4MJIC STRAIGHT ADAPTER 3
6 206209-8-8S -8MORB X - 8MJIC FITTING 90 DEGREE EXT. 2
5 2047-2-2S -2MNPT X -2FNPT 90 DEGREE SWIVEL 1
4 2216-2-4S -4FNPT X -4MORB STRAIGHT ADAPTOR 2
3 206209-6-6S -6MORB X -6MJIC FITTING 90 DEGREE EXT. 2
2 2062-6-6S -6MORB X -6MJIC FITTING 90 DEGREE 3
1 J1 MAIN MANIFOLD 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
VALVE ADJUSTMENT
FUNCTION PORT PRESSURE ADJUSTMENT
BOTTOM GRIP V1 PRESSURE PRESET TO 1200-1300 PSI;
SCREW IN FOR HIGHER PRESSURE, OUT
FOR LOWER PRESSURE
MIDDLE GRIP V2 PRESSURE PRESET TO 1200-1300 PSI;
SCREW IN FOR HIGHER PRESSURE, OUT
FOR LOWER PRESSURE
TOP GRIP V3 FLOW CONTROL VALVE; SCREW OUT FOR
MORE FLOW, IN FOR LESS FLOW, ON BOTH
EXTEND & RETRACT SIDES
RAISE/LOWER V4 FLOW CONTROL VALVE; SCREW OUT FOR
CYL. MORE FLOW, IN FOR LESS FLOW, ON BOTH
EXTEND & RETRACT SIDES
Drawings 81
65K-950JR Hydraulic Connections
29 25 26
21
20
24 30
2
10
28
6 4 27
7 13
23
3 18
19 17
22 16
11
8 9
5
15
14
12
82 Drawings
30 JHOS-8-19 -6FJIC X -6FJIC X 70.00 LG. HOSE 1
29 HOS-30 -2MNPT X -2MNPT X 73.00 LG. HOSE 1
28 JHOS-7-20 -6FJIC X -6FJIC X 70.00 LG. HOSE 1
27 2216-8-10S -8FNPT X -10MORB ADAPTER 1
26 061-H26M QUICK DISCONNECT, MALE 1
25 061-H26F QUICK DISCONNECT, FEMALE 1
24 2244-8-10S 1/2FNPT X 10FJIC ADAPTER 90 DEG. 1
23 H53 QUICK DISCONNECT, FEMALE 1
22 JHOSDV -8FJIC X -8FJIC 90 DEG. X 98.00 LG. HOSE 1
21 JHOS-22-48 -4MNPT X -4FJIC 45 DEG. X 96.00 LG. HOSE 1
32 20 2216-8-10S
JHOS-21-47 -8FNPT
-4MNPT X -10MORB
X -4FJIC 45 DEG.ADAPTER
X 96.00 LG. HOSE 1 1
19 JHOS-50-52 -12MNPT X -16MNPT X 180.00 LG. HOSE 1
31 18 061-H26M
HOS-2J -12MNPT
QUICKXDISCONNECT,
-12FJIC X 40.00 LG.
MALE HOSE 1 1
17 JHOS-31-57 -8MNPT X -8MNPT X 10.00 LG. HOSE 1
30 16 061-H26F
2096-8S -8MNPT
QUICKHP COUPLER
DISCONNECT, FEMALE 1 11
15 2047-8-8S -8MNPT X -8FNPT 90 DEG. SWIVEL
29 14 2244-8-10S
JHOS-13-57 -8MNPTXX 10FJIC
1/2FNPT -8MNPTADAPTER
X 21.00 LG.90
HOSE
DEG. 1 1
13 JHOS-14-30 -10FJIC X -10FJIC X 73.00 LG. HOSE 1
27 12 H53
JHOS-27-36 QUICKXDISCONNECT,
-2MNPT -2MNPT X 28.00 FEMALE
LG. -2 HOSE 1 1
24
11 JHOS-23-44
JHOSDV -8FJIC
-2MNPTX -8FJIC 90 XDEG.
X -2MNPT 20.00XLG.
98.00 LG.
-2 HOSE
1 1
1
10 HOS-30 -2MNPT X -2MNPT HOSEX 73.00 LG. -2 HOSE
9 JHOS-11-16 -6FJIC X
-4MNPT X -4FJIC
-6FJIC X4519.00
DEG.LG.XHOSE
96.00 LG. 1
22 8 JHOS-22-48
JHOS-12-15 -6FJIC X -6FJICHOSE
X 19.00 LG. HOSE 1 1
7 JHOS-9-18 -6FJIC X
-4MNPT X -6FJIC X4541.00 LG.XHOSE 1
21 6 JHOS-21-47
JHOS-10-17 -6FJIC X -4FJIC DEG.
-6FJIC X 35.00 96.00 LG.
LG. HOSE 1 1
5 JHOS-7-20 HOSE
-6FJIC X -6FJIC X 70.00 LG. HOSE 1
20 JHOS-8-19
4 JHOS-50-52 -12MNPT X -16MNPT
-6FJIC X -6FJIC X 70.00XLG.
180.00
HOSELG. 1 1
3 JHOS-25-39 -8FJIC X -8FJICHOSE
X 60.00 LG. HOSE 1
19 2 HOS-2J
JHOS-26-40 -12MNPT
-8FJIC XX-8FJIC
-12FJIC X 40.00
X 60.00 LG. HOSE
LG. HOSE 1 1
18 1 JHOS-31-57
J1 MAIN MANIFOLD
-8MNPT X -8MNPT X 10.00 LG. HOSE 1 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
17 2096-8S -8MNPT HP COUPLER 1
15 2047-8-8S -8MNPT X -8FNPT 90 DEG. SWIVEL 1
14 JHOS-13-57 -8MNPT X -8MNPT X 21.00 LG. HOSE 1
30 JHOS-8-19 P15 PORT T TILT VALVE MANIFOLD
13 29 JHOS-14-30
HOS-30 -10FJIC
P18 X -10FJICSYSTEM
X 73.00 LG. HOSE
PRESSURE GAGE 1
28 JHOS-7-20 P18-2MNPT X -2MNPTPORT
XP TILT VALVE
28.00 LG. -2MANIFOLD
12 27 JHOS-27-36
2216-8-10S
HOSE 1
26 061-H26M
11 25 JHOS-23-44
061-H26F -2MNPT X -2MNPT X 20.00 LG. -2 1
24 2244-8-10S HOSE
10 23 H53
HOS-30 -2MNPT X -2MNPT X 73.00 LG. -2 2
22 JHOSDV T PORT T SPIN MANIFOLD
HOSE
9 21 JHOS-22-48 P10
-6FJIC X -6FJIC RAISE/LOWER CYL. ROD SIDE
20 JHOS-11-16
JHOS-21-47 P9 X 19.00 LG. HOSE
RAISE/LOWER 1
CYL. CAP SIDE
8 19 JHOS-12-15
JHOS-50-52 T -6FJIC X -6FJIC TANK LINE POWER
X 19.00 LG. HOSE UNIT 1
18 HOS-2J P PRESSURE LINE POWER UNIT
7 17 JHOS-9-18
JHOS-31-57 -6FJIC
P16 X -6FJIC TORQUE
SWIVEL X 41.00 LG.
CYL.HOSE
ROD SIDE 1
6 16 JHOS-10-17
2096-8S -6FJIC X -6FJIC X 35.00 LG. HOSE 1
15 2047-8-8S
5 14 JHOS-7-20
JHOS-13-57 P16
-6FJIC X -6FJIC TORQUE CYL.HOSE
X 70.00 LG. SWIVEL ASSY.2
13 JHOS-14-30 P17 TORQUE CONTROL BLOCK PR2
4 12 JHOS-8-19
JHOS-27-36 PG-6FJIC X -6FJIC NEEDLE
X 70.00VALVE,
LG. HOSE 2
OILER BLOCK
3 11 JHOS-23-44 P11 LOW TORQUE TANK LINE
10 JHOS-25-39
HOS-30 -8FJIC X -8FJIC TORQUE
P11 X 60.00 LG.
CTRL.HOSE 1
BLOCK 'TANK'
2 9 JHOS-26-40
JHOS-11-16 P4 BOT. GRIP CYL.
-8FJIC X -8FJIC X 60.00 LG. HOSE ROD SIDE 1
1 8 JHOS-12-15
J1 P3 MAIN BOT. GRIP CYL. CAP SIDE 1
MANIFOLD
7 JHOS-9-18 P6 MID. GRIP CYL. ROD SIDE
ITEM NO. 6 PART NUMBER
JHOS-10-17 P5 DESCRIPTION
MID. GRIP CYL. CAP SIDE QTY.
5 JHOS-7-20 P8 TOP GRIP CYL. ROD SIDE
4 JHOS-8-19 P7 TOP GRIP CYL. CAP SIDE
3 JHOS-25-39 P14 SPIN MANIFOLD P2
2 JHOS-26-40 P13 SPIN MANIFOLD P1
1 J1
ITEM NO. PART NUMBER MANIFOLD PORT DESTINATION
Drawings 83
65K-950JR Main Manifold Air Connections
PORT 6/RIGHT TOP GRIP
CONNECTOR 3
MIDDLE GRIP
TORQUE A SIDE BOTTOM GRIP
6
PORT 3/RIGHT
CONNECTOR
4 B SIDE SPINNER
PORT 8/ RIGHT
CONNECTOR 1 7 OPTIONAL FOR
PORT 7/ RIGHT OPEN/CLOSED
CONNECTOR 5 CENTER KIT
OILER BLOCK 7
10
84 Drawings
Drawings
65K-950JR Main Manifold Air Connections
Connectors 1 & 2
10 30625 MANIFOLD MOUNTING PLATE 1
9 30422 PANEL HALF, MULTIPLEX 2
CONNECTOR
8 A40-6 BLACK AIR HOSE 2
7 A40-8 GRAY AIR HOSE 3
6 A40-3 BLUE AIR HOSE 2
5 A40-1 YELLOW AIR HOSE 4
4 A40-7 GREEN AIR HOSE 2
3 A40-2 ORANGE AIR HOSE 2
2 A40-4 CLEAR AIR HOSE 3
1 A40-5 RED AIR HOSE 2
ITEM NO. PART NUMBER DESCRIPTION QTY.
Drawings 85
65K-950JR Panel, Left Control Handle Assembly
10 1
20 11
11 8 5
26
24 1
11
9
23 5
5 32 MAKE/BREAK
31
30 22 4
8 5
8 8 5 5
7 2 4
33 27 3
11 6 2
16 25 5
5 22 5
5 14 4
31 21
3
5 GRIP HOLD
5 8
1
9 9
16 5
8 3
13 7 5
28 5
29 6 9
5 9
6 8
16 5
14 12
30
5 9 GRIP
20 18 9
5 9
5 7
9 12
29 13 10
5 32 2
28 10 10
11 19 10 11
26 10 9
7 6 13
25 5 RAISE/TILT
27
8 14
24 8
33 15 6
2
21 21 15
9 5
23
8
22 11
17 16 CHAIN OILER
11
20 11 18 12
19 17
17 2
5 6
15
LEGEND:
Circles 1 = Item No.
5
18 Boxes = Hose Destination
7 LOWER/TILT
19
86 Drawings
65K-950JR Panel, Left Control Handle Assembly
Drawings 87
65K-950JR Panel, Right Control Handle Assembly
3
2
3
1
4
2 8
5
6 4 7 6
SPIN
2
RS
3
7
5 4
RS
2
TORQUE 4
9
12
7 11
RS 8
10 4
5
8
1 6
E-STOP 4
13 LEGEND:
88 Drawings
65K-950JR Panel, Right Control Handle Assembly
Drawings 89
65K-950JR Oiler Block Assembly
9 2085-2-2S -2MNPT X -2MNPT ELBOW 1
8 2047-2-2S -2MNPT X -2FNPT 90 DEG. SWIVEL 1
7 WFN OILER BLOCK 1
6 N200S NEEDLE VALVE 1
5 2045-2-2S -2MNPT X -2FNPT FITTING STR. SWIVEL 1
4 2089-2-2S -2MNPT X -2FNPT 90 DEG ELBOW 1
3 2216-2-4S -4FNPT X -4MORB STR. ADAPTOR 2
2 A46 -2MNPT X 5/32" PTC ELBOW 1
1 H4B SPOOL DIRECTIONAL VALVE, PILOT OPERATED 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
8 4
3
9 3
5 1
90 Drawings
65K-950JR Manifold, Torque Gage
9 2082-4S 1/4" PIPE PLUG 1
8 HOS-18 -2MNPT X -2MNPT X 54.00 LONG -2 HOSE 1
7 HOS-32 -2MNPT X -2MNPT X 17.00 LONG -2 HOSE 1
6 H40M -2FNPT QUICK DISCONNECT PLUG 1
5 H40F -2FNPT QUICK DISCONNECT SOCKET 1
4 20275 GAUGE MANIFOLD 1
3 HOS-30 -2MNPT X -2MNPT X 73.00 LONG HOSE 1
2 2047-2-2S -2 MNPT X -2 FNPT SWIVEL 90 DEGREE 2
1 2085-2-2S -2MNPT X -2MNPT ELBOW 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 4
NG -2 1
NG -2 1
7
LUG 1
OCKET 1
1
NG 1 2
90 2
1
1
QTY.
9
5
Drawings 91
65K-950JR Spinner Manifold
1
4
5
7 6
13
9
12
10 7
8
11
92 Drawings
65K-950JR Spinner Manifold
Drawings 93
65K-950JR Left Control HandleAssembly
10
11 5
2 6
16
3
12
4
1
13
12 7 9
14
15
12
94 Drawings
65K-950JR Left Control HandleAssembly
Drawings 95
65K-950JR Right Control HandleAssembly
7
8 12
3 13
17
9 2
18
11
11
5
15
15
1
6
4
10
14
16
96 Drawings
65K-950JR Right Control HandleAssembly
Drawings 97
30400
65K-950JR Torque Control Block Assembly
98 Drawings
30400
65K-950JR Torque Control Block Assembly
Drawings 99
65K-950JR Hanger Assembly
100 Drawings
65K-950JR Hanger Assembly
Drawings 101
30300
65K-950JR Remote Gauge Assy.
102 Drawings
30300
65K-950JR Remote Gauge Assy.
Drawings 103
65K-950JR Spinner Mount Assembly
7 4
14 3
22
10 18
11
17
13
16 1
20
21
23 5
8 15
19
16 6 12
104 Drawings
65K-950JR Spinner Mount Assembly
Drawings 105
30245
65K-950JR Upper Spinner Mount
9
6
16
7
8
2
4
10
13
5 12
11
14
15
106 Drawings
30245
65K-950JR Upper Spinner Mount Assembly
Drawings 107
30168
65K-950JR Tilt Manifold Assembly
108 Drawings
30168
65K-950JR Tilt Manifold Assembly
Drawings 109
65K-950JR Pipe Stop Assembly
10
11
20
12
15
22
18
14
3
7
13
1
19 17
8
4
16
5
6
110 Drawings
65K-950JR Pipe Stop Assembly
Drawings 111
65K-950JR J26 Grip Cylinder
112 Drawings
65K-950JR Spinner Cylinder
031-25CYL25-AS Top
Drawings 113
65K-950JR Spinner Cylinder
031-25CYL25-BS Bottom
114 Drawings
Drawings 115
65K-950JR J20 Torque Cylinder Assembly
116 Drawings
65K-950JR J20 Torque Cylinder Assembly
Drawings 117
65K-950JR 25726 Chain Oiler Assembly
11
3
10
6
4
5
7 1
8
CLEAN STRAINER
WHEN NECESSARY
118 Drawings
65K-950JR 25726 Chain Oiler Assembly
Drawings 119
65K-950JR Right Control TubeAssembly
11
10
9
8 3
7 4
4 6 5
120 Drawings
65K-950JR Right Control TubeAssembly
Drawings 121
65K-950JR Left Control TubeAssembly
11
9 7
8
10 3
7 10
7 4
6 5
122 Drawings
65K-950JR Left Control TubeAssembly
Drawings 123
H25 Hydraulic FilterAssembly
124 Drawings
H25 Hydraulic FilterAssembly
Drawings 125
65K-950JR Raise Lower Cyl Assembly (H20-S)
126 Drawings
65K-950JR Raise Lower Cyl Assembly (H20-S)
Drawings 127
65K-950JR A22 On Board Air Filter Assembly
128 Drawings
65K-950JR A22 On Board Air Filter Assembly
Drawings 129
30422
65K-950JR Multiplex Connector
2 4
1 8 1
9
8
9
2
7
2 7
11 3
3
6 6 10
10
4 5 11 5 4
PORT NUMBERS
130 Drawings
30422
65K-950JR Multiplex Connector
Drawings 131
30031-BHL
65K-950JR Bottom Heel
Die Holder Assembly
132 Drawings
30031-BHL
65K-950JR Bottom Heel
Die Holder Assembly
Drawings 133
30031-MHL
65K-950JR Middle Heel
Die Holder Assembly
4
12
10
6 2
6
7
5
12
11
134 Drawings
30031-MHL
65K-950JR Middle Heel
Die Holder Assembly
Drawings 135
30031-MHK
65K-950JR Middle Hook
Die Holder Assembly
136 Drawings
30031-MHK
65K-950JR Middle Hook
Die Holder Assembly
Drawings 137
30031-THL
65K-950JR Top Heel
Die Holder Assembly
138 Drawings
30031-THL
65K-950JR Top Heel
Die Holder Assembly
Drawings 139
30031-TBHK
65K-950JR Top-Bottom Hook
Die Holder Assembly
140 Drawings
30031-TBHK
65K-950JR Top-Bottom Hook
Die Holder Assembly
Drawings 141
24625 Reducer Assembly
142 Drawings
24625 Reducer Assembly
Drawings 143
Spinner Drive Motor Assembly
144 Drawings
Spinner Drive Motor Assembly
Drawings
Drawings 145
061-JRCLAMP
65K-950JR Hydraulic Pipe
Clamp Assembly
146 Drawings
061-JRCLAMP
65K-950JR Hydraulic Pipe
Clamp Assembly
Drawings 147
65K-950JR System Pressure Gauge Assy
148 Drawings
Drawings 149
J81 OPEN- TO CLOSED-CENTER KIT
4 11
10
9
9 2
5
1
3
15 14
17 13 7 6
19 20
18
12 16
150 Drawings
J81 OPEN- TO CLOSED-CENTER KIT
Drawings 151
YELLO
RED 5 RED
a 5 5 ORANGE
S GREEN ORANGE
MAKE b
a
S
b
S
a
b
RED
RAISE/TILT
RED
RED CLEAR
SPIN
GREEN
BREAK LOWER/TILT
RED
RED
ORANGE
BLACK
BLUE
GRAY
GREEN
152 Drawings
GRIP HOLD RED
YELLOW YELLO
OILER BUTTON CLEAR TORQUE
5 GRAY
b
RED
S RED
a
ORANGE
BLUE RED
YELLO GRAY
BLACK
368
366
PRESSURE SOURCE
857
369
369
369
604
YELLOW
H7
H6
V5C
V6-1
P SPINNER MOTOR
Open-Center Version
0
P
SYSTEM RELIEF
H61
SYSTEM SCHEMATIC:
T T
ORANGE RED
BLACK
BLUE
GRAY
GREEN
RED
GRIP HOLD YELLOW YELLO
a5
OILER BUTTON TORQUE
S
CLEAR
b 5 GRAY
a 5
S
L15 b
RED a 5
b
S S RED
a
L15 ORANGE
b
BLUE RED
L15
YELLO GRAY
BLACK
368
366
PRESSURE SOURCE
857
369
369
369
604
YELLOW
H7
H6
V5C
V6-1
P SPINNER MOTOR
0
P
SYSTEM RELIEF
H61
SYSTEM SCHEMATIC:
T T
Closed-Center Kit Installed
P10 P7 P8 P5 P6 P11 P4
P9 P3 P16 P17 P13
B104070
Drawings 153
SPINNER BLOCK
RAISE/LOWER CYL