Puyuan QUY 260

Crawler Crane
Technical Manual

Pictures and technical parameters in sample books may not accord with the delivery goods because of the improvement in design.
Please understand and make allowance for our problems without notice.
Outline Dimensions and Weight
01
02
03

Technical Instruction
04
04
05
05
06
06

Self-assembly/Dismantling Function 07

Lifting Performance
09
15
21
 2 Main Performance Parameters

Item Value Remarks

Max. lifting load working radius

Outline dimensions and weight

Outline dimensions and weight

Deadweight when use basic boom

Main boom length

Light main boom length

Fixed fly jib length

Max. lifting load of fixed fly jib

Offset angle of fixed fly jib

Main boom longest length of fixed fly jib

Luffing fly jib length

Max. lifting load of luffing fly jib

Main boom working angle under luffing fly jib operating condition

Main boom longest length of luffing fly jib

Main winch The 6th layer of a drum

Speed
of Auxiliary winch The 6th layer of a drum
drum
single Luffing gear
The 6th layer of a drum
layer
rope Luffing gear of luffing fly jib
The 6th layer of a drum (optional)
5000
Slewing speed

Traveling speed
1400

Gradeability
4120
4800

3330

510
Ground pressure
1460

Total outline dimensions L W H

Rated power/rotational speed Exclude mast and boom

6350 3720
9805 6400
9110 Engine Max. output torque/ rotational speed
7600
Emission standard

Track space ground contact length track shoe width

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 3 Outline Dimensions and Weight of Main Transport Components 1 Boom and Pendant Plate
It is lattice structure and made of imported high-strength Traveling mechanism
tubular product. It adopts double-motor and double-reducer. Hydraulic motor,
Basic machine 48t Main boom traveling reducer and balanced valve are all imported. Two
13620 Main boom length: 20m~83m sets of control levers respectively control two tracks
3300
Adjusting lengthened boom section length for main boom: 3m, traveling to realize straight-line traveling, one-way steering,
6m or 9m differential steering, spot turn and traveling with load etc, and
Outline dimensions and weight

Light main boom length: 86m~95m then ensure the crawler crane has great mobility and flexibility.
Fixed fly jib Traveling speed: 0.6 0.98km/h.
4210

Fixed fly jib length: 12m~30m Gradeability: 30 .

Adjusting lengthened boom section length for fixed fly jib: 6m Tension degree of track can be adjusted by jack.
Main boom + longest length of fixed fly jib: 77m 30m It is very quick, convenient and reliable.
1090

Luffing fly jib

Luffing fly jib length: 21m~60m Mast raising mechanism
3415
3995 Adjusting lengthened boom section length for luffing fly jib: It consists of mast, mast raising cylinder and auxiliary
3m, 6m or 9m hydraulic system etc. It is used for self-assembly/dismantling
Crawler side frame 25t 2 Main boom + longest length of fixed fly jib: 62m + 60m of the crane (or the change of working place). Raise the mast
90 over the horizontal level so as to connect the pendant
plate, assemble boom and install crawler side frame and

Technical instruction
counterweight.
1400

Operator s Cab Rotary and Pitching Mechanism

Main and auxiliary hoist mechanisms Operator s cab can rotate for 90 from the side of slewing
It consists of hydraulic motor, balanced valve, reducer, closed table to the front of slewing table and then be fixed by
9390 1200 brake and wire rope. It is independent of other mechanisms to positioning pin, which reduces the width of complete vehicle
be operated. to make it convenient for transportation.
Wire rope is a kind of special torsion-resistant one imported Operator s cab is tilted by cylinder. When the lifting height
from Germany. is high, operator s cab can be raised upwards for 20 to
Base counterweight 15.2t 1 Main and auxiliary hoist mechanisms are two-speed type, broaden the driver s vision.
having two different lifting speeds, which can improve
working efficiency. Counterweight and counterweight assembly/ dismantling
mechanism
1620

Boom hoist mechanism It consists of base counterweight, counterweight,

It consists of concealed axial plunger hydraulic motor, counterweight raising cylinder, bearing chain and fixed pin
balanced valve, reducer, closed brake and wire rope. It is cylinder. It can realize self-assembly/dismantling of
independent of other mechanisms to be operated. counterweight to improve utilization ratio of the crane and
5000 1620 reduce danger of manual installation.
Wire rope is a kind of special torsion-resistant one imported
from Germany.
It also has ratchet self-locking protecting mechanism, which Outrigger raising mechanism and track self- assembly/
can prevent luffing gear from slipping because of long time dismantling mechanism
Counterweight 4.45t 14 parking. Outrigger raising mechanism and track self-
assembly/dismantling mechanism consist of outriggers,
400

outrigger cylinders, outrigger valves and track power pin etc.

Slewing gear Outrigger raising mechanism is the main load bearing
It consists of hydraulic motor, gear reducer, brake pinion gear mechanism when self-assemble/dismantle track. Through mast
1620 and slewing ring. The superstructure can realize 360 slewing and mast raising mechanism, track self-assembly/dismantling
via slewing ring which is driven by pinion gear. mechanism is used to lift crawler side frame which is
With controllable sliding control, slewing gear can reduce connected with frame by power pin. Outrigger raising
impact to ensure slewing start/ brake more stably. mechanism and track self-assembly/dismantling mechanism
Adopting pump-control-motor system, slewing gear can can assemble/dismantle crawler side frame without auxiliary
Counterweight 2.94t 2 reduce impact to ensure slewing start/ brake more stably. It lifting equipment, which improves working efficiency and
also has controllable free-sliding function, which makes the reduces labor intensity and avoids danger of manual operation.
crane meet the requirement of operation better.
265

Slewing can realize stepless speed regulation varying from 0

to 1.2r/min.
1200 1620 The slewing gear can be locked by two mechanical locking
devices in front of the slewing table.

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 3 Systems 4 Safety Equipment Operator s Cab Hook
Hydraulic system Load moment limiter
Hydraulic system consists of main pump, control valve, When actual load moment reaches 90% of rated load moment, It adopts all-steel structure. The four sides are all made of It is equipped with rotatable hook and anti-unhook device.
hydraulic motor, hydraulic oil tank and cooler etc. the warning lamp lights up and the buzzer alarms; when it hardened glass, and the roof and the front window are 260 t hook: assemble 10 sheaves
Hydraulic system adopts advanced pump control system in the arrives rated load moment, the crane stops working furnished with laminated glass. It is equipped with right sun 160 t hook: assemble 6 sheaves
world and its main components are all imported and have automatically to prevent accidents occur because of overload visor, adjustable seat, wiper, electric control levers, load 50 t hook: assemble 2 sheaves
advantages of high efficiency, energy-saving and long service during operation and ensure normal and safe work. moment display, digitized display, auxiliary remote control box 30 t hook: assemble 1 sheave
life. The load moment display shows the following data: load operation assembly of switches, air conditioner, electric fan, 16 t hook: without sheave
Hydraulic oil tank capacity: 700L. moment ratio, elevation angle of main boom, main boom illumination lamp, radio (CD player or DVD player is optional),
Cooler: aluminium radiator with electric fan. length, working radius, actual load, permissible lifting load cigarette lighter and fire extinguisher etc. It also supplies wide
and max. permissible lifting height etc. vision and spacious room for operator.
Electric appliance system
This system with 24V DC and earth negative, has two 195 AH Overflow valves of hydraulic system
accumulators. It can restrain the abnormal high pressure in loop to prevent
Electric appliance of complete vehicle mainly includes power, hydraulic oil pump and hydraulic motor from being damaged
engine start, engine shut-down, indicator light, annunciator, and prevent hydraulic system from overloading.
illumination, fan, wiper, horn, hoisting limiter, hydraulic oil
cooling fan, digitized display, PLC controller, preheating Hoisting limiter
device for engine and safety equipment etc., which ensure safe Prevent hook from excessive lifting and avoid accident
Technical instruction

operation and excellent working environment of the crane. The occurring.

Technical instruction
complete vehicle adopts CAN-bus technology, which connects
the engine, PLC controller and digitized display efficiently and Boom angle indicator
have trouble detecting and self-diagnosis function. It is located at the lower rear of foot section (namely the right
side of operator s cab). The driver can read the elevation
Power system angle clearly from the cab.
Engine is imported original VOLVO electric spraying diesel
engine with CAN-bus interface. Limit position alarm system for actuating arm
Rated output power: 256kw, 2100r/min This system can ensure that the angle of actuating arm is
Max. output torque:1750Nm, 1200r/min within the specified range under operating conditions.
Emission standard: U.S. EPA Tier 2 and EU Stage II
Fuel tank capacity is 700L which ensures the working hours of Level sensor of complete vehicle
engine long enough. Detect the level state of complete vehicle.

Digitized display system Anti-unhook device

10.4 inch large LCD intercalates Multilanguage display and Prevent load from falling off from the hook during lifting.
can centralized display operating condition signals collected by
PLC controller, such as rotational speed of engine, water Ratchet locking mechanism of luffing gear
temperature, fuel pressure, hydraulic pump pressure and It can prevent wire rope from sliding down owing to parking
operating level of main frame etc. It can monitor working state for a long time.
in real time and give out a yellow or red warning signal when
the working state of crane is abnormal. Over-wind and over-release protection device for wire rope

Centralized lubrication system Anemoscope

It adopts Bake centralized lubrication system imported from
Germany, which prolongs the service life of crane greatly.

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 Entire self-assembly dismantling Function

Take self-assembly/dismantling under luffing fly jib operating condition for example

Unloading of basic machine Assembly of boom

Unloading and assembly of crawlers Reeving of hoist and jib ropes

Unloading and assembly of ballast

Self-assembly/dismantling function
Self-assembly/dismantling function

Unloading and assembly of base counterweight and counterweight

Erecting of main boom and luffing jib Working position

Unloading and assembly of boom

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 1 Main Boom Lifting Performance
Main boom lifting height curve

80 88 104
80
84 100
70
70 96
80
92
60 76
60 88
72
84
50 68
50 80
64 76

60 72
40 68
56 40
m m 64
52
60
48
56
30
44 30 52
40 48

36 44
40
20 32
20 36
28
32
24
15 15 28
20
24
5m
16
8 6~9 20

12 16
83m
20~ 12
8
8
4
4
0
0 8 16 24 30 38 44 50 58 64 72 0
0 8 16 24 30 38 44 50 58 64 72 76 80 88 96

Basic main boom lifting height curve Light main boom lifting height curve

lifting performance
lifting performance

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 Main boom load rating chart 1 Main boom load rating chart 2

(m) (m) (m) (m)

Boom length Boom length Boom length Boom length
Working radius Working radius Working radius Working radius

lifting performance
lifting performance

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 Main boom load rating chart 3 Main boom load rating chart 4

(m) (m) (m) (m)

Boom length Boom length Boom length Boom length
Working radius Working radius Working radius Working radius

lifting performance
lifting performance

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 2 Main boom + fixed fly jib lifting performance

Main boom + fixed fly jib lifting height curve Fixed fly jib load rating chart

118
80 Main boom length(m)
10
108
70 Fly jib length(m)
104
30
Offset angle of fly jib o
100 Working radius(m)
60
96
92

50 88
84
80
76
40 72
m 68
64
60
30
56
52
48
44
40
36
32
28
24
20
16
12
8
4
0
0 8 16 24 30 38 44 50 58 64 72 76 80 88

Fixed fly jib lifting height curve

lifting performance
lifting performance

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 Fixed fly jib load rating chart Fixed fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Fixed fly jib load rating chart Fixed fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 3 Main boom + luffing fly jib lifting performance

Fixed fly jib load rating chart Main boom + luffing fly jib lifting height curve

128
Main boom length(m) 77 75
Fly jib length(m)
124
65
Offset angle of fly jib o
120
Working radius(m) 55
116

112
45
108

104
35
100

96
25 92
m 88

84
15
80

76

60m 72
21~
68
75
64
65
60

56

52

48

44

40

36

2m
32

~6
28

26
24

20

16

lifting performance
lifting performance

12

8
4

0
0 8 16 24 30 38 44 50 58 64 68

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

33 36
Offset angle of fly jib o Offset angle of fly jib o
Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

39 42 45
Offset angle of fly jib o
Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o

Offset angle of fly jib o
Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) 47 Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart

Main boom length(m) 62

Fly jib length(m)

Offset angle of fly jib o

Working radius(m)
lifting performance

47 QUY260