Puyuan QUY 160

Crawler Crane
Technical Manual

Pictures and technical parameters in sample books may not accord with the delivery goods because of the improvement in design.
Please understand and make allowance for our problems without notice.
Outline Dimensions and Weight
1 Outline Dimensions and Weight of Complete Vehicle with Basic Boom 01
2 Main Performance Parameters 02
3 Outline Dimensions and Weight of Main Transport Components 03
Basic machine
Track frame
Base counterweight
Counterweight

Technical Instruction
1 Boom and Pendant Plate 04
2 Mechanisms 04
3 Systems 05
4 Safety Equipment 05
5 Operator's Cab 05
6 Hook 05

Self-assembly Dismantling Function 06

Lifting Performance
1 Main Boom Lifting Performance 08
2 Main Boom + Fixed Fly Jib Lifting Performance 11
3 Main Boom + Luffing Fly Jib Lifting Performance 19
 1 Outline Dimensions and Weight of Complete Vehicle with Basic Boom 2 Main Performance Parameters

Item Value Remarks

Outline dimensions and weight

Outline dimensions and weight

Max. lifting load working radius

Deadweight when use basic boom

Main boom length

Fixed fly jib length

Max. lifting load of fixed fly jib

Offset angle of fixed fly jib

Main boom longest length of fixed fly jib

Luffing fly jib length

Max. lifting load of luffing fly jib

Main boom working angle under luffing fly jib operating condition

Main boom longest length of luffing fly jib

Speed
of Main winch The 6th layer of a drum
drum
single Auxiliary winch The 6th layer of a drum
layer
rope The 5th layer of a drum
Luffing gear

Slewing speed

Traveling speed

Gradeability

Ground pressure

5000 Total outline dimensions L W H Exclude mast and boom

Rated power/rotational speed

Engine Max. output torque/ rotational speed

Emission standard

Track space ground contact length track shoe width

1551

2614 1100 1100

7200 5800
8369 6900
10330

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 3 Outline Dimensions and Weight of Main Transport Components 1 Boom and Pendant Plate
The boom is lattice structure and made of imported high- Mast raising mechanism
strength tubular product. Pendant plate is made of imported It consists of mast, mast raising cylinder and auxiliary
Basic machine----46t high-strength plate material. hydraulic system etc. It is used for self-
Main Boom assembly/dismantling of the crane (or the change of
12315 Main Boom length 20m 83m working place). Before doing this work, the mast should
3300 Adjusting lengthened boom section length for main boom 3m, be raised 90 over the horizontal level so as to connect
6m or 9m pendant plate, assemble boom and install crawler side
Outline dimensions and weight

frame and counterweight.

Fixed fly jib
Fixed fly jib length 13 31m

3190
Adjusting lengthened boom section length for fixed fly jib Operator s cab rotary and pitching mechanism
6m Operator s cab can rotate 90 from the side of slewing table
Main boom + longest length of fixed fly jib 71m 31m to the front of slewing table and then be fixed by positioning
Luffing fly jib pin, which can reduce the width of complete vehicle to make it
Luffing fly jib length: 27~51m convenient for transporting.

1012
1050
Adjusting lengthened boom section length for luffing fly jib: Operator s cab is tilted by cylinder. When the lifting height is
3m, 6m or 9m high, operator s cab can be raised upwards for 20 to
3280 Main boom + longest length of luffing fly jib 59m 51m broaden the driver s vision greatly.
3862

Counterweight and counterweight assembly/

2 Mechanisms dismantling mechanism

Technical instruction
It is composed of base counterweight, counterweight,
Crawler side frame----18.4t 2 counterweight raising cylinder, bearing chain and fixed pin
Main and auxiliary hoist mechanisms cylinder. It mainly realizes self-assembly/dismantling of
1100 The hoist mechanism consists of concealed plunger axial counterweight to improve utilization ratio of crane and reduce
variable hydraulic motor, balanced valve, reducer, closed brake danger of manual installation.
and wire rope. It is independent of other mechanisms to be
operated.
1400

Wire rope is a kind of special torsion-resistant one imported

from Germany. Outrigger raising mechanism and track self-
The hoist mechanism is two-speed type, having two kinds of assembly/ dismantling mechanism
lifting speeds, which can improve working efficiency. Outrigger raising mechanism and track self-
assembly/dismantling mechanism consist of outriggers,
8300 outrigger cylinder, outrigger valve and track power pin etc.
Outrigger raising mechanism is the main load bearing
Boom hoist mechanism mechanism when self-assemble/dismantle track. Through mast
It consists of hydraulic motor, balanced valve, reducer, closed and mast raising mechanism, track self-assembly/dismantling
brake and wire rope. It is independent of other mechanisms to mechanism is used for lifting crawler side frame which is
Base counterweight----11.8t 1 be operated. connected with frame by power pin. Outrigger raising
Wire rope is a kind of special torsion-resistant one imported mechanism and track self-assembly/dismantling mechanism
from Germany. can assemble/dismantle crawler side frame without auxiliary
It also has ratchet self-locking protecting mechanism, which lifting equipment, which can improve working efficiency and
can prevent luffing gear from slipping because of long time reduce labor intensity and avoid danger of manual operation.
parking.
1290

Slewing gear
It consists of hydraulic motor, gear reducer, slewing brake
5000 1560 valve, brake, pinion gear and slewing ring. The superstructure
can realize 360 slewing via slewing ring which is driven by
pinion gear.
With controllable sliding control, slewing gear can reduce
impact to ensure slewing start/ brake more stable.
Counterweight----4.45t 12 With external gear and roller type slewing ring (triple row) and
slewing reducer, slewing gear possesses the advantages of
great load capacity and high accuracy to ensure the stability
and accuracy of slewing. Slewing can realize stepless speed
regulation varying from 0 to 1.5r/min.
The slewing gear can be locked mechanically by the locking
devices in front of the slewing table.
400

Traveling mechanism
It adopts double-motor and double-reducer. Hydraulic motor,
1200 1560 traveling reducer and balanced valve are all imported. Two sets
of control levers respectively control two tracks traveling to
realize straight-line traveling, one-sided steering, differential
steering, spot turn and traveling with load etc., which ensure
the crawler crane has great mobility and flexibility.
Traveling speed: 0 1.2km/h
Gradeability: 30 .
Tension degree of track can be adjusted by jack. It is very
quick, convenient and reliable.

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 3 Systems Entire self-assembly dismantling function
Hydraulic system Overflow valves of hydraulic system
Hydraulic system consists of main pump, control valve, It can restrain the abnormal high pressure in loop to prevent
hydraulic motor, hydraulic oil tank and cooler etc. Hydr auli c hydraulic oil pump and hydraulic motor from being damaged
Take self-assembly/dismantling under luffing fly jib operating condition for example
system adopts advanced pump control system in the world and and prevent hydraulic system from overloading.
its main components such as pump, motor, control loop and
main loop valves are all imported from Germany and have Hoisting limiter
advantages of high efficiency, energy-saving, high reliability Prevent hook from lifting excessively and avoid accidents
and long service life. occurring.
Main hydraulic pump: plunger dual variable pump with tandem
gear pump, driven by engine.
Oil source of auxiliary mechanism: gear pump. Boom angle indicator
Main control valve: pilot electro-hydraulic control valve It is mounted at the lower rear side of foot section (namely the
Control method of main loop: the variable quantity of variable right side of operator s cab). The driver can observe the
main pump+ main reversing valve. They are both controlled by elevation angle of boom clearly from the cab
two operating handles. .
Hydraulic oil tank capacity: 1000L. Limit position alarm system for actuating arm
Cooler: aluminium radiator with electric fan. The system can ensure that the angle of actuating arm is Unloading of basic machine
within the specified range.
Electric appliance system
This system with 24V DC and earth negative, has two 195 AH Level sensor of the complete vehicle
accumulators. Detect the level state of the complete vehicle.
Electric appliance of complete vehicle mainly includes power,
Technical instruction

engine start, engine shut-down, indicator light, annunciator, Anti-unhook device

illumination, fan, wiper, horn, hoisting limiter, hydraulic oil Prevent load from falling off from the hook when lifting.
cooling fan, digitized display, PLC controller, preheating
device for engine and safety equipment etc, which ensure safe Ratchet locking mechanism of luffing gear
operation and excellent working environment of the crane. The Prevent luffing gear from sliding down because of long time
complete vehicle adopts CAN-bus technology, which connects parking.
with engine, PLC controller and digitized display efficiently,
and possesses trouble detecting and self-diagnosis function. Unloading and assembly of crawlers
Over-wind and over-release protection device for
Power system wire rope
Engine: imported original Cummins electric spraying diesel
engine Anemoscope
Rated output power: 224kw/1900r/min
Max. output torque:1458Nm/1200-1400r/min
Emission standard: U.S. EPA Tier 3 and EU Stage III
Fuel tank capacity is 700L which ensures long working hours
of engine.

Self-assembly/dismantling function
Centralized display system 5 Operator s cab
10.4 inch large LCD possesses the function of multilanguage
display and can centralized display operating condition signals
collected by PLC controller, such as revolutions of engine, It adopts all-steel structure. Its four sides are made of Unloading and assembly of base counterweight and counterweight
water temperature, fuel pressure, hydraulic pump pressure, and hardened glass, and the roof and the front window are
operating level of basic machine etc. It can monitor working furnished with laminated glass. It is equipped with right
state in real time and give out a yellow or red warning signal sun visor, adjustable seat, wiper, electric control handles,
when the working state of crane is abnormal. AC device, load moment display, digitized display,
auxiliary remote control box operation assembly of
switches, air conditioner, fan, illumination lamp, radio
(it can be equipped with CD player or DVD player),
cigarette lighter, fire extinguisher etc. Wide vision and
spacious room in the cab fully embody ergonomic design.
When crane is lifting load, the operator can press the
button to raise the cab upwards so as to extend his vision.
The pitch angle of operator s cab can vary from 0 to
20
Unloading and assembly of boom
4 Safety equipment
Load moment limiter
When actual load moment reaches 90% of rated load moment,
the warning lamp lights up and the buzzer alarms; when it
reaches rated load moment, the crane stops working 6 Hook
automatically to prevent accidents from occurring due to
overload during operation and ensure normal and safe work. 160 t main hook: assemble 7 sheaves
It displays following data: 100 t auxiliary hook: assemble 4 sheaves
Moment ratio 50 t auxiliary hook: assemble 2 sheaves
Elevation angle of main boom 30 t hook: assemble 1sheave
Working radius 12 t hook: without sheave
Actual load
Permissible lifting load
Max. permissible lifting height and so on.

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 Entire self-assembly dismantling function

Main boom lifting height curve

88
80
84

80
Assembly of boom
76

Lifting height(m)
83m

80m 72
77m
68
74m

71m 64
Reeving of hoist and jib ropes 68m
60
65m
62m
56
59m
52
56m
53m
48
50m

47m
44

44m
40
41m

38m 36
Self-assembly/dismantling function

35m
32
32m

29m 28
26m
24
23m

20m 20

16

Erecting of main boom and luffing jib Working position 12

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76

lifting performance
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 1 Main boom lifting performance

Main boom load rating chart(1) Main boom load rating chart(2)

Boom length(m) Boom length(m) Boom length(m) Boom length(m)

Working radius(m) Working radius(m) Working radius(m) Working radius(m)

lifting performance
lifting performance

Note:
1. The lifting loads in the table include the weight of hook and the weight of wire rope between boom head and hook.
2. When lifting load with runner, the lifting capacity is the same as that of main boom with the same length at the same
working radius, but its max. lifting capacity should be no more than 13.5 t.

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 2 Main boom + fixed fly jib lifting performance

Main boom + fixed fly jib lifting height curve Fixed fly jib load rating chart

80 31m 10 104
Main boom length(m)

100
25m 30 Fly jib length(m)

96
Offset angle of fly jib o
Working radius(m)
19m 92
105m
86
13m
99m 84
93m 80
78
87m
72
Lifting height(m)

68

73.5m 64
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4

lifting performance
lifting performance

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92

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 Fixed fly jib load rating chart Fixed fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Fixed fly jib load rating chart Fixed fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Offset angle of fly jib o Offset angle of fly jib o

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Fixed fly jib load rating chart Fixed fly jib load rating chart

Main boom length(m) Main boom length(m)

71
Fly jib length(m) Fly jib length(m)
13 19 25 31
Offset angle of fly jib o Offset angle of fly jib o
Working radius(m) Working radius(m)

lifting performance
lifting performance

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 3 Main boom +luffing fly jib lifting performance

Main boom + luffing fly jib lifting height curve Luffing fly jib load rating chart

75 116
Main boom length(m)

112
Fly jib length(m)

108 Main boom angle

Working radius(m)
104
51m
48m
100
45m
96
42m
39m
92
65 36m
33m 88
30m
Lifting height(m)

27m 84
24m
21m 75 80
18m
76

72

68
75
64
65
60
62m
56
59m

56m 52
53m
48
50m

47m 44
44m
40
41m

38m 36
35m
32
32m

29m 28
26m
24
23m

20m 20

14

lifting performance
lifting performance

12

0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart Luffing fly jib load rating chart

Main boom length(m) Main boom length(m)

Fly jib length(m) Fly jib length(m)

Main boom angle Main boom angle

Working radius(m) Working radius(m)

lifting performance
lifting performance

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 Luffing fly jib load rating chart

Main boom length(m)

Fly jib length(m)

Main boom angle

Working radius(m)
lifting performance

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