GoK - Technical Spec - Single Phase
GoK - Technical Spec - Single Phase
GoK - Technical Spec - Single Phase
1.0 SCOPE
This specification covers the design, manufacture, testing before
dispatch, supply and random testing after delivery of ISI-marked LT AC
single phase two wire 5-30 Amperes Static energy meters of accuracy
class 1.0, with backlit LCD display.
The meter should be capable to record and display energy in KWh and
demand in KW for single phase two wire A.C loads for power factor range
of 0.5 Lag- Unity- 0.8 Lead, as per requirement given in this
specification.
Meters shall have BIS standard “ISI” mark and supplier should
possess valid BIS license.
The meters shall be suitably designed and treated for normal life and
satisfactory operation under the hot and hazardous tropical climate
conditions. The meter shall be dust and vermin proof. All the parts and
surfaces which are subjected to corrosion shall either be made of such
material or shall be provided with such protective finish which provides
suitable protection to them from any injurious effect of excessive
humidity. The meter shall be required to operate satisfactorily and
continuously under the following tropical climatic conditions:
Voltage variation Meter should record correct energy for +20% of Vref to
-40% of Vref
Frequency 50 Hz 5%
Short time over The short- time over current rating shall be 30Imax for
current one half cycle at rated frequency as per clause No.
9.2.3 of IS: 13779/ clause 7.2 of IEC 62053-21
Surge Withstand test The meter shall withstand impulse voltage test at the
rated impulse voltage of 10kV as per procedure laid
down in IS: 13779:1999.
AC high voltage for 4kV rms for one minute (as per IS 13779:1999 with
class 2 insulation latest amendments).
Insulation resistance The test shall be carried out as per procedure laid
test down in the IS 13779 Cl. 12.7.6.4 and the results
shall conform to the IR value as mentioned in the
above clause.
The extreme power supply variation for which an operating meter shall
withstand without damage and without degradation of its metrological
characteristics when it is subsequently operated under its normal
operating conditions shall be as follows:
Specified operating range: 0.80 to 1.1 Vref
Limit range of operation: 0.60 to 1.2 Vref
The limits of error for voltage variation of + 20% to -40 % of Vref shall be
as under:
However, the bidder can offer meters which can withstand higher
variations. Meter shall be functional and able to register energy even if the
voltage falls up to 50% of the rated voltage and 10% of Ib at UPF.
When 70% and 120% of rated voltage is applied with no current flowing in
current circuit, the test output of the meter shall not produce more than
one pulse / count. The minimum test period for this test shall be as per
clause 8.3.2 of IEC 62053-21.
The meter shall draw power for working of electronic circuit from phase and
neutral.
a) Under normal conditions of use, external surface of the meter shall not
reach a temperature, which might adversely affect the operation of the
meters.
b) With each current circuit of meter carrying rated maximum current and
with each voltage circuit carrying 1.25 times the reference voltage
(applied for 2 hours), the temperature rise on external surface of the
case shall not exceed the following value over and above an ambient
temperature of 50° C (2 hours duration test).
When meter is under reference conditions, the percentage errors shall not
exceed the limits as specified in IS: 13779:1999 (with latest amendments
thereof).
The Meter shall be compact in design. The entire design and construction
shall be capable of withstanding stresses likely to occur in actual service
and rough handling during transportation. The meter shall be convenient to
transport and immune to shock and vibration during transportation and
handling.
b) Meter case (base and cover) and extended terminal block cover (ETBC)
should be injection moulded in UV stabilized poly-carbonate. The Meter
base shall be opaque. The Meter Cover and ETBC shall be kept fully
transparent. The moulded meter case should not change in colour,
Shape, size, dimensions when subjected to 200 hrs on UV test as per
ASTMD 53. It should withstand glow wire test as per IS 13779 and heat
deflection test as per ISO 75. The utility reserves the right to conduct
tests for material verification at any time.
e) The meter case (Base and cover) shall have the following properties of
plastic material. The utility reserves the right to test at appropriate
laboratory preferably at CPRI. The vendors have to submit a separate
sample meter if required.
5.2 TERMINAL BLOCK, TERMINAL AND EXTENDED TERMINAL BLOCK
COVER
The terminal block should satisfy all the conditions specified in IS:
13779 and IEC 62052-11. The material of the terminal block should
fulfill the requirement of following tests:
b) The base of the meter should extend to enclose the three sides (back
and two sides) of the terminal block.
d) The meter terminal block shall have tin-plated brass terminal inserts.
The terminals shall have suitable construction with barriers and cover
to provide firm and safe connections of incoming and outgoing leads.
The terminal screws shall have flat bottom so as not to pierce in the
external conductors. All electrically live screws shall be of nickel/ tin
plated brass. The terminals shall be of suitable rating to carry
continuously 150% Imax Current -and made of electroplated (or tinned)
brass. Any other provision which meets this in a better manner / way
shall also be considered. The bidder should elaborate the provision
adopted.
e) The manner of fixing the external conductors to the terminal block shall
ensure adequate and durable contact such that there is no risk of
loosening or undue heating. All parts of each terminal shall be such
that the risk of corrosion is minimized. Two screws shall be provided in
each incoming and outgoing terminal for effectively clamping the
external leads or thimbles. Each screw shall engage at least 3 threads
in the terminal. Electrical connections shall be so designed that contact
pressure is not transmitted through insulating material. It should be
g) The voltage circuit and the current circuit shall be solidly connected
inside the meter body without any link. A firm connection shall be
established within the meter case to energize the voltage circuit.
h) The termination of current circuit wires, if used, inside the meter (i.e.
CT primary conductor / shunt) on the terminal block should be
through lugs and washers of proper size. The loop length of the
primary current circuit should be kept minimum. Alternatively, the
CT primary conductor / shunt may be flattened to form a 'lug' like
shape for proper terminating on terminal block without using lug or
any other better arrangement may also be provided.
i) The meter shall be supplied with a cover which covers the meter
terminals and generally the ends of the external wires or cables
connected to the terminals and can be sealed independently of the
meter cover. When the meter is mounted on the meter board and
thereafter energized, no access to the terminals shall be possible
without breaking the seals of the terminal cover.
The CTs shall have proper magnetic shields and shall be mounted
with the meter base through proper fixing arrangement so that it
should have a firm support and should not move from its position in
any case.
b. The meter should not saturate upto 720% Ib and should record
energy accurately.
5.4 DISPLAY PARAMETERS AND TYPE OF DISPLAY
a) The meter should have bright LCD electronic display with backlit
having minimum description of parameters (e.g. words like KWh,
kW, Billing parameters values etc)/character height X width of 8 mm
X 5mm or higher and with minimum 6 digits (with one decimal digit)
i.e. 5+1.The decimal digit shall be clearly distinguished from integral
digits.
Note:
1. Push button mode shall have facility to lock and unlock the display
(by pressing the button for few seconds continuously). OR separate
page for High resolution mode shall be provided.
2. DOT matrix type LCD shall not be accepted.
3. The LCD display of the meter should be backlit. The back lit should
not glow during power off condition.
4. The RTC accuracy should be within ±3 minutes per year and crystal
should be temperature compensated for temperature range of 0 to
50°C.
5. The display with push button shall be auto off type. After the
completion of display cycle, it should revert back to normal auto
scroll reading cycle. It shall not be necessary to keep button
pressed and continue the display cycle. Fresh button press will be
required after resumption of auto scroll cycle to display the above
parameter again.
6. Meter shall display direct reading and without multiplying factor.
c) LCD least count :The internal least count of energy recording shall not
be more than 0.01 kWh. Hence, every 0.01 kWh consumption will be
internally stored. Also, there will be no loss of energy registration on
account of frequent power outages due to high start up time of the
meter.
To verify the above, the meter will be tested as per clause No 9.2.2. IS
13779
d) Self Diagnostic Features
(i) 'LCD Segment Check' shall be provided to check all display segments.
(ii) The meter shall display unsatisfactory functioning or non-
functioning of Real Time clock battery.
The meter shall have a test output device in the form of calibration LED
of red colour and minimum intensity 10 mCD (milli-Candela) and 5mm
diameter LED accessible from the front and shall be capable of being
monitored conveniently with suitable testing equipment while in
operation at site. The location of calibration LED should be such that
the calibration pulses can be sensed easily through the sensor.
The relation between test output and the indication on display shall
comply with the marking on the name plate (impulse per kWh).
Since the sequence of the output pulses may not be homogeneous, the
bidder shall state the minimum number of pulse counts to ensure
measurement accuracy of at least 1/10th of the specified error limits as
per class of the meter at various test points.
5.6 CALIBRATION
The meters should be software calibrated at the factory. All important
data such as calibration data, billing parameters and cumulative kWh
should be stored in internal NVM to the main processing circuit and it
should not be possible to change the contents in it through standard
serial communication ports. There shall not be any mechanical form of
calibration technique, such as mechanical preset/trim port or
potentiometer so that any adjustment in calibration is not possible after
freezing the meter constant. The meter shall be tested, calibrated and
scaled at manufacturer’s works before dispatch. This is to ensure that
meter cannot be tampered at site.
c. Neutral Missing: When the neutral from both incoming and outgoing
side are disconnected and the load is taken through earth, the meter
should record energy starting with not less than 20% of Ib as per
rated voltage, rated frequency and unity power factor in proportion to
the current drawn with accuracy of meter within ±3% . The meter shall
be link less type.
d. DC Immunity:
The meter should not saturate on passing of direct current which
can cause the meter either to stop recording or record inaccurately
h. The accuracy of the meter should not be affected with the application
of abnormal voltage/frequency generating device such as spark
discharge of approximately 35 kV voltage at 10mm spark gap. The
meter shall be tested by feeding the output of this device to meter in
any of the following manner for 10 minutes:
i) On any of the phase or neutral terminals.
ii) On any connecting wires of the meter.
iii) At any place in load circuit
The accuracy of meter shall be checked before and after the
application of above device(s) with site conditions. Also, meter shall
be tested for Immunity to Conducted Disturbances in accordance to
IEC 62052-11 and any other tests as per relevant standards can be
carried out.
The bidder should upload the details as to how their meter is able to
detect/protect the above tampers and fraud with sketches and
phasor diagrams wherever necessary. Additional features, If any, in
their meter may also be clearly indicated.
i. TAMPER EVENTS:
Meter should have features to detect and login occurrence and
v. A tracking and recording software for all new seals shall be provided
by the manufacturer of the meter so as to track total movement of
seals starting from manufacturing, procurement, storage, record
keeping, installation, series of inspections, removal and disposal.
5.13 COMPONENTS
7.0 GENERAL
a) All electrically live screws shall be of nickel/tin plated brass.
b) The meter shall draw power for its working through phase and neutral.
c) The terminal inserts shall be of heavily tinned brass.
Further, the Bidder should own or have exclusive access (through hire,
g) The bidder should submit the list of all components used in the meter
along with the offer.
i) The details of testing facilities available for conducting the routine and
acceptance tests and other special tests on the meter shall be furnished
with the bid. The facility available if any for conducting type test(s) may
also be furnished.
b. Void
c. Void
d. Void
e. After start of supplies and within the contract period, the owner at
any time will select sample meters out of the Lots supplied to
Stores/outlets for testing at CPRI for conducting type tests and
other tests as mentioned in this specification at the cost of Utility.
The Bidder’s representative can also be present at the time of
selection. If the meters fail in the tests, action will be initiated as
per the terms and conditions of the bid documents.
11.0 TESTS
11.1 a) Type test as per IS:13779: The type test certificates for all tests as
per IS 13779 - 1999 (with latest amendments) shall be uploaded along
with the bid. Type test certificates from any one of the standard
Laboratories such as CPRI/ERDA/NPL/ ERTL shall only be
considered. The type test certificates shall not be older than 5 years as
on the date of NIT. In absence of these type test reports, offer shall be
rejected out rightly. Type tests should be conducted on meter having
similar constructional and other features.
However, for the test mentioned from b)i to iii) test certificates from
standard laboratories such as CPRI/ ERDA/ NPL/ ERTL/ NABL
accredited lab shall be considered.
a) List of Tests: Meter shall pass all the Acceptance test as laid down in
IS: 13779/1999 (with latest amendments). In addition, following tests
shall also be carried out by adopting methods specified in IS: 13779
with latest amendments.
1. Vibration Test
2. Shock Test
3. Spring Hammer test
4. Voltage variation test as per this specification.
5. Test of DC components in AC circuits - The limits of variation in
percentage error shall be 3.0% for class 1 meter at Imax/2 and
UPF, as per annexure D of IS: 13779.
6. Diode injection test as per clause 5.8 (d) of this specification.
7. Accuracy test under following anti tamper conditions:
• Phase neutral interchanged
• Ph-neutral normally connected and load earthed
• Phase neutral interchanged and load earthed
• Supply and load side interchanged and load earthed
• Supply and load side interchanged and reversed and load
earthed
• Normal connection with partial earth load
• Neutral disconnected at both sides.
8. Permanent magnet test (as specified in Clause 5.8 of this
specification).
9. External magnetic fields (A.C. and D.C.) as per CBIP Guide 325.
(b) Sampling Plan for test for as per table 20 of IS13779 Acceptance Test:
Number of samples for test from each lot shall be selected as per Annexure
H, clause No 12.2.2.1 of IS13779.
The sampling plan shall be as per IS: 13779 except that maximum lot size may
be read as 10,000 Nos. If offered quantity is more than 10000 Nos., sub-lots of
maximum 10000 Nos. shall be taken for acceptance tests. Samples shall be
selected at random from each lot/sub lot of meters and acceptance test as per
relevant standards and additional acceptance tests as per technical
specification shall be carried out on these samples.
Bidders should have all the facilities at their works to carry out lot acceptance
test mentioned as per IS 13779. The standard meters used for conducting tests
shall be calibrated periodically at Govt. approved NABL Accredited Test
laboratories and test certificates shall be available at Works for verification by
purchaser’s representative. Bidders should have clearly mentioned the fact
that they have all facilities to carry out Acceptance Test as per IS 13779
and, any false information in this regard shall be treated as breach of
contract by the supplier and purchase order placed, if any, shall be liable
for cancellation. Vibration test, shock test glow wire test and impulse test
10kV mentioned in C1. 11.2 (a) shall be conducted at any Govt. approved
NABL Accredited test laboratories at the time of acceptance of LOT if the
facilities are not available at Bidders premises.
(a) The design life of the meter shall be minimum 10 years and to prove
the design life, the firm shall have at least the following quality
Assurance plan :
i. The factory shall be completely dust proof.
ii. The testing rooms shall be temperature and humidity controlled as
per relevant standards.
iii. The testing and calibrating equipments should be Automatic and all
test equipment shall have their valid calibration certificates.
iv. Power supplies used in testing equipment shall be distortion free
with sinusoidal wave- forms and maintaining constant voltage
current and frequency as per the relevant standards.
v. During the manufacturing of the meters the following checks shall
be carried out.
1. Meter frame dimensions tolerance shall be minimum.
2. The assembly of parts shall be done with the help of jigs and
fixtures so that human errors are eliminated.
3. The meters shall be batch tested on automatic, computerized
test bench and the results shall be printed directly without any
human errors.
c. The outlets of manufacturer which pass the tests as per the clause
10(e) will be continued for a period of one year. The supplier shall
maintain record of the issue of meters as per prevailing format and
this can be checked by BESCOM’s representative of the officer of the
rank of Executive Engineer at all reasonable times. If contract
extended for more than one year, any time after one year, The
purchaser reserves the right to test the meters and will again be
picked up from the outlets at random and the meters will be tested at
CPRI labs at the cost of BESCOM.
If the meter fails in testing, the outlets are liable for closure. After 1
year of opening of outlets further renewal of contract is again subject
to furnishing of valid type tests reports at the cost of supplier and
price negotiations with BESCOM at that point of time. In case of any
disagreement in cost/quality after 1 year, outlets will be closed and
retendered. The supplier shall keep the outlets open for at least 6
months (after 1 year) or till such other alternative arrangements are
made.