GoK - Technical Spec - Single Phase

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Technical Specifications for LT Single Phase 5-30 Amps

Static Energy Meters.

1.0 SCOPE
This specification covers the design, manufacture, testing before
dispatch, supply and random testing after delivery of ISI-marked LT AC
single phase two wire 5-30 Amperes Static energy meters of accuracy
class 1.0, with backlit LCD display.
The meter should be capable to record and display energy in KWh and
demand in KW for single phase two wire A.C loads for power factor range
of 0.5 Lag- Unity- 0.8 Lead, as per requirement given in this
specification.

2.0 APPLICABLE STANDARDS


2.1 Unless otherwise specified elsewhere in this specification, the meter
shall conform in all respects including performance & testing thereof
to the following Indian/International Standards, to be read with up
to-date and latest amendments/revisions thereof.

Sl Standard No. Title


No.
1 IS 13779:1999 with Specification for AC Static Watt hour
latest amendments meters of Accuracy class 1.0 & 2.0
Electricity Metering equipments
(AC)- particular Requirements Part-
2 IEC62053-21
21 Static meters for Active energy
(class 1 & 2)
Electricity Metering – Data exchange
for meter reading, tariff and load
3 IEC62056-21
control Part- 21: Direct local data
exchange
4 CBIP, New Delhi Specification for AC Static Electrical
Guide No 325: 2015. Energy Meters and testing
5 IS 15959 : 2011 Data Exchange for electricity meter
(With latest reading, Tariff and load control-
amendments) Indian companion specification

In case of any conflict or discrepancy, the order of precedence shall be


(i) IS.
(ii) IEC.
(iii) CBIP guide No. 325

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In case of any difference between the provisions of these standards and
the provisions of this specification, the provisions contained in this
specification shall prevail.
2.2. BIS STANDARD MARK:

Meters shall have BIS standard “ISI” mark and supplier should
possess valid BIS license.

3.0 CLIMATIC CONDITIONS

The meters shall be suitably designed and treated for normal life and
satisfactory operation under the hot and hazardous tropical climate
conditions. The meter shall be dust and vermin proof. All the parts and
surfaces which are subjected to corrosion shall either be made of such
material or shall be provided with such protective finish which provides
suitable protection to them from any injurious effect of excessive
humidity. The meter shall be required to operate satisfactorily and
continuously under the following tropical climatic conditions:

i) Temperature 4° C to 55°C (45°C in shade)


45% to 95% (Sometimes approaches
ii) Relative Humidity
to saturation)
iii) Average annual rainfall 3000 mm
iv) Max. wind pressure 150 Kg per Sq. meter
v) Max. altitude 1000 meters.
Average No. of dust-storm 40 days
vi)
days per annum
Average no. of rainy days
vii) 90 days
per annum
No. of months of tropical
viii) Monsoon conditions per 3 months
Annum
ix) Isocerounic level 50 days

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4.0 ELECTRICAL SPECIFICATION
4.1 PRINCIPAL PARAMETERS
Class Accuracy 1.0(No drift in accuracy during guarantee period)

Rated voltage(Vref) 240 V AC phase to neutral

Voltage variation Meter should record correct energy for +20% of Vref to
-40% of Vref

Frequency 50 Hz 5%

No. of phases Single phase two wire

System of Earthing Solidly grounded (Wherever applicable)


Current Range (basic) 5 Amps. (Ib)
Maximum Current. 600% of Ib (30 A)

Starting current The starting current of main measuring element shall


be 0.2% of Ib
Power factor Range 0.5 lag - Unity – 0.8 lead

Power loss a. Voltage circuit: The active and apparent power


consumption in voltage circuit including the power
supply of meter at reference voltage reference
frequency and reference temperature shall not exceed
1.5 watt and 8 VA respectively (as per IS 13779:1999
with latest amendments).
(b) Current circuit: The apparent power taken by the
current circuit at basic current, reference frequency
and reference temperature shall not exceed 1.0VA (as
per IS 13779:1999 with latest amendments).

Short time over The short- time over current rating shall be 30Imax for
current one half cycle at rated frequency as per clause No.
9.2.3 of IS: 13779/ clause 7.2 of IEC 62053-21

Surge Withstand test The meter shall withstand impulse voltage test at the
rated impulse voltage of 10kV as per procedure laid
down in IS: 13779:1999.

AC high voltage for 4kV rms for one minute (as per IS 13779:1999 with
class 2 insulation latest amendments).

Insulation resistance The test shall be carried out as per procedure laid
test down in the IS 13779 Cl. 12.7.6.4 and the results
shall conform to the IR value as mentioned in the
above clause.

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4.2. SUPPLY SYSTEM & POWER SUPPLY VARIATION

The extreme power supply variation for which an operating meter shall
withstand without damage and without degradation of its metrological
characteristics when it is subsequently operated under its normal
operating conditions shall be as follows:
Specified operating range: 0.80 to 1.1 Vref
Limit range of operation: 0.60 to 1.2 Vref
The limits of error for voltage variation of + 20% to -40 % of Vref shall be
as under:

Value of Power Limits of variation


Influence quantities
current factor In % error
Voltage variation Ib 1 0.7
i
between - 40% to +20% Ib 0.5 lag 1.0
10% of 3rd harmonic in 0.6Ib UPF 0.6
ii
current circuit 0.6IMax UPF 0.6

However, the bidder can offer meters which can withstand higher
variations. Meter shall be functional and able to register energy even if the
voltage falls up to 50% of the rated voltage and 10% of Ib at UPF.

4.3 RUNNING WITH NO LOAD

When 70% and 120% of rated voltage is applied with no current flowing in
current circuit, the test output of the meter shall not produce more than
one pulse / count. The minimum test period for this test shall be as per
clause 8.3.2 of IEC 62053-21.

4.4 AUXILIARY POWER

The meter shall draw power for working of electronic circuit from phase and
neutral.

4.5 TEMPERATURE RISE

a) Under normal conditions of use, external surface of the meter shall not
reach a temperature, which might adversely affect the operation of the
meters.
b) With each current circuit of meter carrying rated maximum current and
with each voltage circuit carrying 1.25 times the reference voltage
(applied for 2 hours), the temperature rise on external surface of the
case shall not exceed the following value over and above an ambient
temperature of 50° C (2 hours duration test).

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Rise in temperature of 15° C.
external surface of the case

4.6 LIMITS OF ERRORS

When meter is under reference conditions, the percentage errors shall not
exceed the limits as specified in IS: 13779:1999 (with latest amendments
thereof).

4.7 INFLUENCE QUANTITIES


The meter shall work satisfactorily with accuracy limits under the
presence of the influencing quantities indicated under the table 17 of IS
13779.
5.0 GENERAL AND CONSTRUCTIONAL REQUIREMENTS

The Meter shall be compact in design. The entire design and construction
shall be capable of withstanding stresses likely to occur in actual service
and rough handling during transportation. The meter shall be convenient to
transport and immune to shock and vibration during transportation and
handling.

Meter shall be designed and constructed in such a way so as to avoid


causing any danger during use and under normal conditions. The following
should be ensured:

a) Personnel safety against electric shock.


b) Personnel safety against effects of excessive temperature.
c) Protection against spread of fire.
d) Protection against penetration of solid objects, dust and water
(Meter shall conform to the degree of protection IP 51 of IS : 12063/
IEC 62052-11 clause 5.9) .
e) Provision of anti- tamper features.

5.1 METER CASE


a) Meter case (base and cover) and Extended Terminal Block Cover (ETBC)
shall be made of Unbreakable Flame retardant High grade UV stabilized
Poly Carbonate with minimum thickness of 2.0 +/- 0.2 mm and of good
dielectric and mechanical strength.

b) Meter case (base and cover) and extended terminal block cover (ETBC)
should be injection moulded in UV stabilized poly-carbonate. The Meter
base shall be opaque. The Meter Cover and ETBC shall be kept fully
transparent. The moulded meter case should not change in colour,
Shape, size, dimensions when subjected to 200 hrs on UV test as per
ASTMD 53. It should withstand glow wire test as per IS 13779 and heat
deflection test as per ISO 75. The utility reserves the right to conduct
tests for material verification at any time.

c) The window portion shall be fully transparent, unbreakable UV

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stabilized polycarbonate for easy reading of all the displayed values/
parameters, nameplate details and calibrating LED. The window should
be scratch and break resistant with silicon coating. It should not fade in
course of time and become opaque causing inconvenience for reading.
d) The meter cover should be ultrasonically welded with the meter base.
The cover shall not just be held with base on two points of sealing. It
should be supported all along the boundary of base and cover of the
meter as well, so that even before ultrasonic welding, the cover should
be fit perfectly with the base. The ultrasonic welding of meter case shall
be such that if in case of any attempt to open the meter cover from
base, there should be a clearly visible evidence of opening / tampering
of meter case, meter shall display “Meter Cover Open” permanently.

e) The meter case (Base and cover) shall have the following properties of
plastic material. The utility reserves the right to test at appropriate
laboratory preferably at CPRI. The vendors have to submit a separate
sample meter if required.
5.2 TERMINAL BLOCK, TERMINAL AND EXTENDED TERMINAL BLOCK
COVER

Sl.No Property Units Value Standards

Physical water ASTMD 570/ IS:5133(part 2)


1 % Max. 0.35
Absorption :1969
Electrical
Dielectric kV/
2 Min 16 ASTMD 149
Strength at 90° C. mm
in oil.
3 Thermal HDT °C Min. 125 ASTMD 648-01 ISO 75
Flammability
UL94/ IS:11000(part 2-sec-1)
a) Rating
4 FV 2 IEC-60695-2-1-12 & IS:11000-
b) Glow wire test
Passes 2-1
650°C
Mechanical
a) Tensile strength MPa Min. 50 ISO 527 1 any equivalent std.
b) Flexural
MPa Min.90 ISO 1781 any equivalent std.
strength
5 c) Modulus of Min.
MPa ISO 1781 any equivalent std.
Elasticity 2000
d) Izod impact
kJ/Sq. ISO 180/ lA or any equivalent
Strength notched Min.8
m std.
23° C.

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a) The terminal block shall be moulded type made of non-hygroscopic,
flame-retardant material having good dielectric and mechanical
strength. The moulded terminal block shall be made from best quality
phenol formaldehyde/high impact strength UV stabilized Glass filled
Poly Carbonate conforming to IS: 13779:1999(latest amendment)
having adequate insulating properties and mechanical strength with
tin-plated brass inserts for connecting terminals.

The terminal block should satisfy all the conditions specified in IS:
13779 and IEC 62052-11. The material of the terminal block should
fulfill the requirement of following tests:

i. The flame retardant rating of V 0 as per UL 94 testing.


ii. The glow wire test for temperature of 960°C as per IS: 11000
(Part-2/Sec.l) or IEC 60695-2-1.
iii. Heat deflection temperature (HDT) test of 135°C as per ISO 75 or
ASTM D-648
iv. Ball pressure test at 125°C as per IEC 60335-1.

b) The base of the meter should extend to enclose the three sides (back
and two sides) of the terminal block.

c) The current circuit conductors of the meter shall be connected to its


current terminals from inside the meter terminal block adopting
procedure prescribed in either B-1 or B-2 of the recommended methods
under IS: 13779. Any other method which meets these requirements in
a better manner/way shall also be considered. The bidder should
elaborate the arrangement adopted.

d) The meter terminal block shall have tin-plated brass terminal inserts.
The terminals shall have suitable construction with barriers and cover
to provide firm and safe connections of incoming and outgoing leads.
The terminal screws shall have flat bottom so as not to pierce in the
external conductors. All electrically live screws shall be of nickel/ tin
plated brass. The terminals shall be of suitable rating to carry
continuously 150% Imax Current -and made of electroplated (or tinned)
brass. Any other provision which meets this in a better manner / way
shall also be considered. The bidder should elaborate the provision
adopted.

e) The manner of fixing the external conductors to the terminal block shall
ensure adequate and durable contact such that there is no risk of
loosening or undue heating. All parts of each terminal shall be such
that the risk of corrosion is minimized. Two screws shall be provided in
each incoming and outgoing terminal for effectively clamping the
external leads or thimbles. Each screw shall engage at least 3 threads
in the terminal. Electrical connections shall be so designed that contact
pressure is not transmitted through insulating material. It should be

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possible to directly insert the solid or stranded wire into the terminals.

f) The internal diameter of the terminal holes should be minimum 5.5


mm and adequately designed for inserting up to 16mm2 Aluminum
stranded armoured cable sizes and shall be capable of carrying
continuous current up to 150% of Imax. The holes in the insulating
material of the terminal block, which form an extension of the
terminal holes, shall be of sufficient size to accommodate the
insulation of the conductors also. The clearance and creepage
distances shall not be less than values specified in clause 6.6. of IS:
13779: 1999. Further, the supporting webs between the two terminals
of the terminal block should be sufficiently high to ensure that the
two neighboring terminals do not get bridged by dust or a flash over
does not take place.

g) The voltage circuit and the current circuit shall be solidly connected
inside the meter body without any link. A firm connection shall be
established within the meter case to energize the voltage circuit.

h) The termination of current circuit wires, if used, inside the meter (i.e.
CT primary conductor / shunt) on the terminal block should be
through lugs and washers of proper size. The loop length of the
primary current circuit should be kept minimum. Alternatively, the
CT primary conductor / shunt may be flattened to form a 'lug' like
shape for proper terminating on terminal block without using lug or
any other better arrangement may also be provided.

i) The meter shall be supplied with a cover which covers the meter
terminals and generally the ends of the external wires or cables
connected to the terminals and can be sealed independently of the
meter cover. When the meter is mounted on the meter board and
thereafter energized, no access to the terminals shall be possible
without breaking the seals of the terminal cover.

j) Terminal cover shall be hinged and shall not be detachable. The


sealing arrangement of the meter should be such that meter terminals
shall be rendered inaccessible after the terminal cover is sealed.
Provision for the seal should be made on front side of the meter
terminal cover. The ETBC shall be designed such that the meter's
internal parts are not accessible for tampering without breaking the
seal(s). Suitable barriers in moulding shall be provided such that
direct access to incoming/outgoing terminals is not possible through
gaps left in cable entry holes after insertion of main/load side cables.
The terminal cover shall be engraved/screen printed/ embossed with
logo of manufacturer.

5.3 CT’s/SHUNT ARRANGEMENT

a. The current sensing in the meter shall be based on CT and / shunt


type. This is necessary to ensure accurate recording by the meter
during the condition when DC component exists in the load, Phase

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and neutral currents to be compared and higher of the two to be used
for measurement. Specific confirmation to be submitted by the bidders
that accuracy of measurement will not suffer due to utilization of
shunt on account of thermal stability and temperature coefficient, up
to an operational temperature of 80°C.

The CTs shall have proper magnetic shields and shall be mounted
with the meter base through proper fixing arrangement so that it
should have a firm support and should not move from its position in
any case.

b. The meter should not saturate upto 720% Ib and should record
energy accurately.
5.4 DISPLAY PARAMETERS AND TYPE OF DISPLAY
a) The meter should have bright LCD electronic display with backlit
having minimum description of parameters (e.g. words like KWh,
kW, Billing parameters values etc)/character height X width of 8 mm
X 5mm or higher and with minimum 6 digits (with one decimal digit)
i.e. 5+1.The decimal digit shall be clearly distinguished from integral
digits.

The LCD shall be of STN (Super Twisted Nematic)/superior type,


construction suitable for temperature withstand of 80°C (storage)
and 65° C (operation). The LCD Display should have a wide viewing
angle of 45° to 60° cone, up to one meter distance.

The registered parameter shall not be affected or lost by power


failure. The display shall not be affected by electrical & Mechanical
disturbances. The Nonvolatile Memory (NVM) shall have a minimum
retention time of 10 years under unpowered condition i.e. the NVM
shall have a storage life (without use) of 10 years. The NVM shall be
independent of battery back up.

All important data such as calibration data, billing parameters and


cumulative kWh should be stored in NVM internal to the main
processing circuit and it should not be possible to change the data
through any standard serial communication. For clear visibility of
the display of the meter reading at a distance, large viewing area
with large display icons is preferred.

The accuracy of display parameters on LCD display for all


parameters shall be matching with the accuracy class of meters as
per IS.

The display of various parameters shall be scrolling one after another.


The meter shall be capable to measure & display continuously 'Active
energy kWh' at all the loads & power factors i.e. 0.5lag - Unity – 0.8
lead. The meter should also have provision for Automatic recording of
cumulative kWh at 24.00 Hrs on the last day of the month for each
calendar month and the same should go to memory.

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b) Display Parameters: The meter shall display the required parameters
in two different modes as follows:

i. AUTO SCROLL DISPLAY

The display of following parameters herein after referred to as "Auto-


Scroll parameters", shall be displayed in an auto-cyclic mode, in the
following sequence:

a. Current date and time


b. Cumulative active energy (KWh)
c. Maximum demand (MD) kW since last reset with date and time of
occurrence.
d. Instantaneous Voltage (Volt)
e. Instantaneous Current (Amp).
f. Instantaneous Power (Watt)
g. Cumulative Tamper Counts (TAMP)

The above parameters shall be rolled over every 5 seconds each.

(Details of the legends shall be as above and are required to be


printed below name plate details in short, for convenience of the
meter reader.) Stickers of any kind will not be acceptable.

ii. PUSH BUTTON DISPLAY

The following parameters shall be displayed, one after other, with


press of push button each time. The display shall have suitable
display time for each measured values, except the LCD segment
check, which shall have display of 2 seconds. There shall be one
push button to facilitate scrolling of parameters.

a. LCD Segment Check


b. Sl. No. of meter.
c. Date & Time (Date: DD-MM-YY, Time: Hrs-Min.)
d. Cumulative Active Energy (kWh).
e. Cumulative Active Energy in High Resolution mode with 3
decimals.
f. Maximum demand (MD) kW since last reset with date and time of
occurrence.
g. Cumulative Active Energy (kWh) for each calendar month for
previous six months history. Maximum demand (in kW) with 30
minutes integration period and maximum of these in a calendar
month for previous six months history, may be given in separate
page.
The legends for kWh and MD may be as below:

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Months MD Energy
August (Current Month) MD kWh
July MD1 kWh1
June MD 2 kWh2
May MD3 kWh3
April MD4 kWh4
March MD5 kWh5
Feb MD6 kWh6

h. Instantaneous voltage (Volt).


i. Instantaneous phase current (AMP-P)
j. Instantaneous neutral current (AMP- N)
k. Instantaneous load in Watt (LOAD).
l. Last magnetic tamper occurrence with date and time.

Note:
1. Push button mode shall have facility to lock and unlock the display
(by pressing the button for few seconds continuously). OR separate
page for High resolution mode shall be provided.
2. DOT matrix type LCD shall not be accepted.
3. The LCD display of the meter should be backlit. The back lit should
not glow during power off condition.
4. The RTC accuracy should be within ±3 minutes per year and crystal
should be temperature compensated for temperature range of 0 to
50°C.
5. The display with push button shall be auto off type. After the
completion of display cycle, it should revert back to normal auto
scroll reading cycle. It shall not be necessary to keep button
pressed and continue the display cycle. Fresh button press will be
required after resumption of auto scroll cycle to display the above
parameter again.
6. Meter shall display direct reading and without multiplying factor.

c) LCD least count :The internal least count of energy recording shall not
be more than 0.01 kWh. Hence, every 0.01 kWh consumption will be
internally stored. Also, there will be no loss of energy registration on
account of frequent power outages due to high start up time of the
meter.
To verify the above, the meter will be tested as per clause No 9.2.2. IS
13779
d) Self Diagnostic Features
(i) 'LCD Segment Check' shall be provided to check all display segments.
(ii) The meter shall display unsatisfactory functioning or non-
functioning of Real Time clock battery.

e) Meter reading at Power outage:


The meter shall have industrial grade long life battery with sufficient
capacity to enable the meter reader to take meter reading even under
power off conditions.
The primary battery activated through pushbutton during the power
failure should be capable of at least 50000 such operations.

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The above battery activated through push button during power failure,
shall be available throughout the design life (10 years) of the Meter. No
power shall be consumed from this circuit when mains are available.
The same push button shall be used for displaying the readings
included in auto scroll mode only during power outage.
In any case RTC battery power shall not be used for display under
Power off condition. The other requirements of RTC and battery shall be
as per clause 5.4g.

f) Maximum Demand registration and MD resets: Meter shall


continuously monitor and calculate the average maximum demand of
each demand Interval time of 30 minutes and maximum of these in a
calendar month shall be stored. The maximum demand shall
automatically reset at 24:00 hours of the last date of each calendar
month for which minimum 30 years calendar shall be programmed by
the manufacturer. The cumulative kWh should also be recorded at
24:00 hours on the last date of each calendar month for previous six
months.

g) Real Time Clock and Battery: The MD integration cycle shall be on


the basis of Real time clock of the meter. The maximum drift in real
time clock of the meter shall not exceed 3 minutes per year and
crystal should be temperature compensated for temperature range of
0 to 50°C when powered by internal battery or supply. A lithium
battery of adequate storage energy shall be used for energy supply to
real time clock during no voltage or power off condition. The
minimum guaranteed life of battery should be ten years.

5.5 OUTPUT DEVICE

The meter shall have a test output device in the form of calibration LED
of red colour and minimum intensity 10 mCD (milli-Candela) and 5mm
diameter LED accessible from the front and shall be capable of being
monitored conveniently with suitable testing equipment while in
operation at site. The location of calibration LED should be such that
the calibration pulses can be sensed easily through the sensor.
The relation between test output and the indication on display shall
comply with the marking on the name plate (impulse per kWh).

Since the sequence of the output pulses may not be homogeneous, the
bidder shall state the minimum number of pulse counts to ensure
measurement accuracy of at least 1/10th of the specified error limits as
per class of the meter at various test points.

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The resolution of the test output pulse(s) should be sufficient to
conduct satisfactorily accuracy test at the lowest load in less than 5
minutes and starting current test in less than 10 minutes.

5.6 CALIBRATION
The meters should be software calibrated at the factory. All important
data such as calibration data, billing parameters and cumulative kWh
should be stored in internal NVM to the main processing circuit and it
should not be possible to change the contents in it through standard
serial communication ports. There shall not be any mechanical form of
calibration technique, such as mechanical preset/trim port or
potentiometer so that any adjustment in calibration is not possible after
freezing the meter constant. The meter shall be tested, calibrated and
scaled at manufacturer’s works before dispatch. This is to ensure that
meter cannot be tampered at site.

5.7 COMMUNICATION CAPABILITY


The meter shall be ICS (Indian Companion Specification) compliant as
per IS 15959: 2011 with latest amendments. The meter shall have
provision of a galvanically isolated optical port to download the data
locally through CMRI. This port shall also be used for remote data
reading through modem. An additional RS232 port, in the form of
physical interface connector RJ-11 which shall be used for remote meter
data acquisition remotely through PSTN / Optical fiber / GSM / GPRS /
CDMA / PLCC / LPR communication medium Rs232 port provided shall
be galvanically isolated internally and terminated on RJ 11 connector.
It shall not be possible to re-programme or make any change in the
meter through CMRI.

a) For speedy and efficient data downloading through CMRI on base


computer, licensed copies of base computer software shall have to be
supplied free of cost. The software provided shall be user friendly and
menu driven on Windows based operating system. The meter reading
software should also be provided for CMRI free of cost. One copy of
each software namely Base computer software and CMRI software on
CD is to be provided. The compatibility of transferring data from
meter to CMRI and CMRI to base computer system should be easily
established. The data transfer should be highly reliable fraud
protected and tamper proof.
i. No editing shall be possible on CMRI and base computer by any
means. The software shall have capability to convert the entire
data Into ASCII format.
ii. Free of cost training for the use of software shall also be provided
by the supplier. The software should have programmable facility to
restrict the access to the information recorded at different security
levels.

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iii. The software should have polling feature with optional selection of
parameters to be downloaded for AMR application.
iv. The Bidder shall arrange demonstration of the local and remote
data transfer process at their own cost when intimated by the
owner.
v. Optical port of the meter shall be provided with a suitable covered
sealing arrangements having no physical access from outside
without breaking the seal Rs232 port should be provided under the
terminal cover so that it cannot be accessed with out opening the
terminal cover Rs232 shall have suitable sealing facility.
vi. The supplier shall maintain the dimension of optical port as
specified in IEC62056-21 so that there is uniformity in the optical
port dimensions in all the makes of meters in ESCOMs.
vii. The supplier shall share the meter proprietary communication
protocol, so as to enable downloading of meter data directly from
the meter using optical port.
viii. The supplier shall fully cooperate by way of sharing their software
or technology or whatsoever when ESCOM intends to upgrade or
experiment with new technologies or implement any pilot projects
in ESCOM involving meters.

5.8 TAMPER AND FRAUD PROTECTION


The meter should have tamper and fraud protection features as per Is
15959 Amendment No 2. (Draft document attached as an Annexure A ) In
addition the following shall be complied with if not included in Is 15959.
a. Current Reversal In current coil: The meter should register energy
consumption accurately in forward direction irrespective of direction of
current in the current coil (i.e. on reversal (interchange) of input (line)
and output (load) terminals or phase and neutral interchange) - the
reverse indication is recorded in the internal register and also in
display.
b. Use of Earthing:
(i) On using earth in place of neutral (i.e. when return path of the load
is not terminated back at the meter and instead current is drawn
partially or fully through a local earth) irrespective of the phase and
neutral connected correctly to the meter or reversed (the neutral
current is more than phase current) the meter should Register
accurately - the earth indication in the form of LCD icon shall be
switched on.
(ii) Any combination of conditions described above under (a) and (b)(i)
meter should register accurately.

c. Neutral Missing: When the neutral from both incoming and outgoing
side are disconnected and the load is taken through earth, the meter
should record energy starting with not less than 20% of Ib as per
rated voltage, rated frequency and unity power factor in proportion to
the current drawn with accuracy of meter within ±3% . The meter shall
be link less type.

d. DC Immunity:
The meter should not saturate on passing of direct current which
can cause the meter either to stop recording or record inaccurately

Technical Spec Single phase – retail outlet Page 14 of 30


as per IS: 13779 (latest version).
Apart from the above, meter should record energy as per voltage
measured between incoming phase and neutral terminals when DC
signal is injected on the neutral terminal of the meter through
Diode. The test in this condition will be carried out at Vref applied to
incoming phase and input terminal of diode.
e. External Magnetic Field:
The meters shall comply with the requirements of CBIP Guide No.
325 on application of external magnetic fields (A.C. and D.C.) as per
the value(s) specified in the CBIP guide.
Besides the above, the meter accuracy or accuracy display under
normal conditions shall not be affected by placement of a
permanent magnet, of 0.5 Tesla +/-5% anywhere on the surface of
the meter without meter box and the meter shall continue to record
normally or record at Imax.

f. The threshold values for different tamper features shall be as under:


i. The starting current of main measuring element as per IS 13779:
1999 shall be applicable for neutral element.
ii. The threshold value for recording of energy under tamper condition
(b)(i) above shall in no case be more than 5% Ib.

g. The accuracy of the meter should not be affected by injection of high


frequency AC voltage/Chopped signal/DC Signal and harmonics on
outgoing leads of the meter.

h. The accuracy of the meter should not be affected with the application
of abnormal voltage/frequency generating device such as spark
discharge of approximately 35 kV voltage at 10mm spark gap. The
meter shall be tested by feeding the output of this device to meter in
any of the following manner for 10 minutes:
i) On any of the phase or neutral terminals.
ii) On any connecting wires of the meter.
iii) At any place in load circuit
The accuracy of meter shall be checked before and after the
application of above device(s) with site conditions. Also, meter shall
be tested for Immunity to Conducted Disturbances in accordance to
IEC 62052-11 and any other tests as per relevant standards can be
carried out.
The bidder should upload the details as to how their meter is able to
detect/protect the above tampers and fraud with sketches and
phasor diagrams wherever necessary. Additional features, If any, in
their meter may also be clearly indicated.
i. TAMPER EVENTS:
Meter should have features to detect and login occurrence and

Technical Spec Single phase – retail outlet Page 15 of 30


restoration of tamper events with capture parameters (with time and
date) as specified in IS 15959: 2011 with latest amendments.
Persistence times 5 minutes + tolerance of 25 seconds.
j. Meter Cover Open: Display to be locked. The meter shall detect/ log
with date and time of meter cover opening as ‘tamper’, even in
absence of supply. This tamper shall also be displayed on the meter
LCD as ‘Meter cover open’. Meters should be recording continuously
which is downloadable.
Details of last fifty tamper events with time and date of occurrence
and fifty restorations should be stored in memory of the meter
excluding power failure.
5.9 SEALING ARRANGEMENT OF THE METER
i. The meters shall be factory calibrated and ultrasonically welded and
sealed with numbered seals suitably before dispatch.
ii. The meter cover shall be permanently ultrasonically welded to the
meter base. It shall not be possible to open the meter cover without
permanently damaging the meter cover or base, easily visible from the
front. In order to make the ultrasonically welded meter base with
cover, fool proof from tampering, two numbers (one by manufacturer
and other by utility) of push-fit and double anchor type transparent
(see through), tamper evident, moulded polycarbonate seals of
18x14x7 size shall be provided on the meter case-cover boundary.
Good quality seals should have six digits non repeated numbers
with embossing on both sides - one side with the logo of the
manufacturer and on the other side the logo of ESCOM. Only
patented polycarbonate seals (seals from the manufacturer who has
official right to manufacture the seal) shall be used. Two sealing
screws shall be provided for proper sealing of the meter cover so that
access to the internal part shall not be possible without breaking the
seal.
iii. Additionally, two sealing holes shall be provided on meter case
suitable for inserting sealing wire of min. 2mm dia. One no. of sealing
screw should also be provided to seal the terminal cover by the
purchaser.
iv. The above sealing inserting arrangement (made at the factory premises)
shall be integral part of moulded case. The provision of sealing shall
also be integral part of the meter and the seals (provided to the main
case at the factory) shall not be supplied loose with the meter.

v. A tracking and recording software for all new seals shall be provided
by the manufacturer of the meter so as to track total movement of
seals starting from manufacturing, procurement, storage, record
keeping, installation, series of inspections, removal and disposal.

Technical Spec Single phase – retail outlet Page 16 of 30


5.10 FIXING ARRANGEMENT OF METER
Every meter shall have three fixing holes - one at the top and two at the
bottom. The top hole shall be provided with a special clip at the back of
the meter/ shall be key-hole so that holding screw is not accessible to
the consumer after the fixing of the meters. The lower fixing holes shall
be provided on terminal block under the sealed terminal cover/ on the
base under the sealed the terminal cover and meter is fixed by two
screws so that after sealing the terminal cover both fixing screws cannot
be accessed. The fixing screws shall be supplied with each meter in a
pouch.

5.11 MARKING OF METER


The meter terminal marking and mounting arrangement should be as
per Indian installation practices. The marking on every meter shall be in
accordance with IS: 13779/IEC 62052-11.
Every meter shall have name plate beneath the meter cover window
portion such that the name plate cannot be accessed without opening
the meter cover. The marking on the name plate shall be indelible,
distinct and readable from outside the meter, housed inside a
transparent meter box. The name plate details or Serial Number affixed
in form of sticker shall not be accepted. The name plate marking should
not fade or otherwise be adversely affected by ultra violet (UV) exposure
with lapse of time. The basic markings on the meter name plate shall be
as follows:

a) Manufacturer's name or trade mark and place of manufacture.


b) Designation of type.
c) Number of phases and wires for which the meter is suitable.
d) Serial number of the meter.
e) Month and year of manufacture.
f) Reference voltage, frequency. .
g) Basic current and rated maximum current in Amps.
h) Principal unit (s) of measurement.
i) Meter constant (imp/ kwh).
j) Class index of meter.
k) Purchaser's order Number & date.
l) Guarantee period - 5 years.
m) Bar Coding of serial number,
n) Sign of insulation.
o) ‘Property of BESCOM’
p) ISI mark with license number.
q)Category of meter as per ICS

5.12 CONNECTION DIAGRAM AND TERMINAL MARKINGS

Technical Spec Single phase – retail outlet Page 17 of 30


The connection diagram of the meter shall be permanently engraved on
the inside portion of terminal cover. Connecting terminals of current
and voltage shall be in the sequence of Phase (in)-Neutral (in)- Neutral
(out)- Phase(out). Further to this, terminal marking i.e. M1, L1 etc. OR
suitable markings should be clearly embossed on terminal block which
is visible distinctly from outside.

5.13 COMPONENTS

All the material and electronic power components used in the


manufacture of the meter shall be of highest quality and reputed makes
like given as under so as to ensure higher reliability, longer life and
sustained accuracy.

Sl.No. Component Requirement Make/


function/Featu origin to
re be
specified
1 Measurement/ The measurement or computing chips
computing chips used in the Meter should be with the
Surface mount type along with the
ASIC.
2 Memory chips The memory chips should not be
affected by external parameters like
sparking, high voltage spikes or
electrostatic discharges.
3 Display modules 1. The display modules should be
well protected from the external
UV radiations.

b) The display visibility should be


sufficient to read the Meter
mounted at height of 0.5 meter
as well as at the height of 2
meters (refer 5.4(a) and
(d) for Viewing angle ).
c) The construction of the modules
should be such that the displayed
quantity should not disturbed
with the life of display ( PIN Type ).

d) It should be STN /superior type


industrial grade with extended
temperature range.
4 Communication Communication modules should be
Modules compatible for the two ports (one for
optical port for communication
with meter reading instruments &
the other for the hardwired RS 232
port (RJ 11 connector) to

Technical Spec Single phase – retail outlet Page 18 of 30


communicate with various modems
for AMR )
5 Optical port Optical port should be used to
transfer the meter data to meter
reading instrument.
The mechanical construction of the
port should be such to facilitate
the data transfer easily.
6 Power supply The power supply should be with the
Capabilities as per the relevant
standards. The power supply unit of
the meter should not be affected in
case the maximum voltage of the
system appears to the terminals due
to faults or due to wrong
connections. Power supply should be
unaffected by the magnet.
7 Electronic The active & passive components
components should be of the surface mount type
& are to be handled & soldered by
the state of art assembly
processes.
8 Mechanical parts a) The internal electrical components
should be of electrolytic copper &
should be protected from corrosion, rust
etc.
The other mechanical components
should be protected from rust, corrosion
etc. by suitable plating/painting
methods.
9 Battery Maintenance free Lithium with
guaranteed life of 10 years.
10 RTC & Micro The accuracy of RTC shall be as per
controller. relevant IEC / IS standards.
11 P.C.B. Glass Epoxy, fire resistance grade
FR4, with minimum thickness 1.6
mm with moisture resistant
coating.
5.14 LED/LCD INDICATIONS
a) LEDs /LCD shall be provided for following indications:
1) LED for Test output pulse (Imp/kwh) - Red
2) Icon on LCD for load earthing
3) Icon on LCD for current reversal
4) Icon on LCD for neutral missing
5) Icon on LCD for magnetic tamper
6) Icon on LCD for phase available
7. Icon on LCD for Meter Cover Open
b) The location of calibration LED (preferably at the center) should be
such that the calibration pulses can be sensed easily through the

Technical Spec Single phase – retail outlet Page 19 of 30


sensor.

6.0 SALIENT FEATURES


The meter shall have following additional salient features:
a) The meter shall be compact in design. The entire design and
construction shall be capable of withstanding stresses likely to occur in
actual service and rough handling during transportation. The meter
shall be convenient to transport and immune to shock and vibration
during transportation and handling.
b) Even if phase to phase voltage i.e. 415 volts is applied continuously
between phase and neutral of the meter, the meter should not get
damaged and continue to record correctly within class 1 accuracy after
restoration of normal supply.
c) The meter should not saturate up to 720% Ib and should record energy
accurately.
d) The meter should not have any form of mechanical adjustments such as
trim pots potentiometer etc. for calibration. The meter shall be tested,
calibrated and sealed at manufacturer's works before dispatch. Further,
no modification of calibration shall be possible at site by any means
whatsoever.
The meter shall be software calibrated. All important data such as
calibration data, billing parameters and cumulative kWh should be
stored in internal NVM to the main processing circuit and it should not
be possible to change it through standard serial communication.
e) The short-time over current rating shall be 30 Imax for one half cycle at
rated frequency as per clause No. 9.2.3 of IS: 13779/ Clause 7.2 of IEC
62053-21.
f) The meter shall withstand impulse voltage test at the rated impulse
voltage of 10 kV.
g) The meter shall have internal industrial grade battery with sufficient
capacity to enable the meter reader to take meter reading even under
power off conditions. The industrial grade battery shall be capable to
display the auto cycle parameters under the power off condition.

The primary battery activated through pushbutton during the power


failure should be capable of at least 50000 such operations.
h) Meters shall be fully functional within 5 secs after the rated voltage is
applied to meter terminal as per clause 11.4.1 of IS 13779.

7.0 GENERAL
a) All electrically live screws shall be of nickel/tin plated brass.
b) The meter shall draw power for its working through phase and neutral.
c) The terminal inserts shall be of heavily tinned brass.

Technical Spec Single phase – retail outlet Page 20 of 30


d) The meter shall conform to the degree of protection IP 51 of IS:
12063/IEC 62052-11 clause 5.9 for protection against ingress of
dust, moisture and vermin.
e) There should not be any change in the meter reading even at 120% &
70% of supply voltage.
f) The meter should be free from jumps in the reading during sudden
switching of heavy loads/ transient voltage spikes.
g) Meter shall display direct reading and without multiplying factor.

h) Principle of operation of the meter, outlining the methods and stages of


computation of various parameters starting from input voltage and
current signals including the sampling rate, if applicable shall be
furnished by the bidder.
i) The bidder shall furnish details of memory used in the meter.

8.0 ELECTROMAGNETIC COMPATIBILITY AND INTERFERENCE


REQUIREMENT
The meter shall meet EMI/EMC requirements as specified in the relevant
standards described earlier in this specification and shall also be protected
against radiated interference from either magnetic or radio frequency
sources. The meter shall be designed in such a way that the conducted or
radiated Electromagnetic disturbance as well as electrostatic discharge do
not damage or substantially influence the meter.

The disturbance(s)/ discharge(s) to be considered are:


(i) Fast transient burst test
(ii) Electromagnetic H.F. fields
(iii) Electrostatic discharges.
(iv) Radio frequency interference suppression.

9.0 MANUFACTURING ACTIVITIES


a) All the materials, electronics and power components, ICs used in the
manufacture of the meter shall be of highest quality and reputed make
like mentioned in this specification to ensure higher reliability, longer
life and sustained accuracy and there shall be no drift in the accuracy of
the meter throughout its guarantee period.
b) The manufacturer should use application specific integrated circuit
ASIC or Micro controller for metering functions.

c) The electronic components shall be mounted on the printed circuit


board using latest surface mounted technology (SMT) except power
components by deploying automatic SMT pick and place machine and
re-flow solder process.

Further, the Bidder should own or have exclusive access (through hire,

Technical Spec Single phase – retail outlet Page 21 of 30


lease or sub-contract) of the afore-mentioned facilities.
Adequate documents regarding exclusive hire or exclusive lease shall
be made available. In case of sub-contract, it shall be ensured that the
subcontractor is not carrying out sub-contracting for any other bidder
in the above tender. The bidder shall indicate with the name and
location of such facility along with an undertaking and certificate from
the utility and any ambiguity on such a confirmation shall result in
immediate disqualification of the bidder.

The above shall be verified during works inspection or material


inspection also and if any ambiguity is found, it shall be considered as a
breach of contract by the successful bidder.
Bidders should have in-house design, development and manufacturing
facility
The PCB material should be of glass epoxy FR-4 grade conforming to
relevant standards.
d) All insulating materials used in the construction of meters shall be
non-hygroscopic, non-aging and of tested quality. All parts which are
likely to develop correction shall be effectively protected against
corrosion by providing suitable protective coating.
e) Quality should be ensured at the following stages:
(i) At PCB manufacturing stage, each board shall be subjected to bare
board testing.
(ii) At insertion stage, all components should undergo testing for
conforming to design parameters and orientation.
(iii) Complete assembled and soldered PCB should undergo functional
testing using test equipments (testing zig).
(iv) Prior to final testing and calibration, all meters shall be subjected
to accelerated ageing test to eliminate infant mortality.
f) The calibration of meters shall be done in-house.

g) The bidder should submit the list of all components used in the meter
along with the offer.

h) A detailed list of bought-out items which are used in the manufacture of


the meter should be furnished indicating the name of firms from whom
these items are procured. The bidder shall also give the details of quality
assurance procedures followed by him in respect of the bought - out
items.

i) The details of testing facilities available for conducting the routine and
acceptance tests and other special tests on the meter shall be furnished
with the bid. The facility available if any for conducting type test(s) may
also be furnished.

Technical Spec Single phase – retail outlet Page 22 of 30


10.0 SAMPLES FOR TESTING

a. Two nos. of sample meters conforming to the specification duly


sealed along with the routine Test Certificates shall be furnished
with the bid.

Note:- The main cover of one of the sample meters to be


submitted along with the bid should be ultrasonically
welded. The main cover of the other sample meter need not be
ultrasonically welded, as at the time of sample testing, it
shall be opened to ascertain conformity of meter's internal
parts as per specification.

b. Void

c. Void

d. Void

e. After start of supplies and within the contract period, the owner at
any time will select sample meters out of the Lots supplied to
Stores/outlets for testing at CPRI for conducting type tests and
other tests as mentioned in this specification at the cost of Utility.
The Bidder’s representative can also be present at the time of
selection. If the meters fail in the tests, action will be initiated as
per the terms and conditions of the bid documents.

11.0 TESTS

11.1 a) Type test as per IS:13779: The type test certificates for all tests as
per IS 13779 - 1999 (with latest amendments) shall be uploaded along
with the bid. Type test certificates from any one of the standard
Laboratories such as CPRI/ERDA/NPL/ ERTL shall only be
considered. The type test certificates shall not be older than 5 years as
on the date of NIT. In absence of these type test reports, offer shall be
rejected out rightly. Type tests should be conducted on meter having
similar constructional and other features.

b) Additional Test: In addition to the test mentioned at (a) above bidder


shall also have to upload the following test reports (Not older than 5

Technical Spec Single phase – retail outlet Page 23 of 30


years as on the date of NIT).

i. External AC/DC magnetic influence tests as per CBIP Guide No.


325: 2015.
ii. Immunity to Conducted Disturbances in accordance to IEC
62052 -11.
iii.Compliance of anti-tamper features as per Clause 5.8 of this
specification.

However, for the test mentioned from b)i to iii) test certificates from
standard laboratories such as CPRI/ ERDA/ NPL/ ERTL/ NABL
accredited lab shall be considered.

11.2 List of tests to be conducted:


The successful bidders shall manufacture at least 15% quantity of
annual requirement or quantity as decided by the owner in this category
and offer inspection call.

a) List of Tests: Meter shall pass all the Acceptance test as laid down in
IS: 13779/1999 (with latest amendments). In addition, following tests
shall also be carried out by adopting methods specified in IS: 13779
with latest amendments.

1. Vibration Test
2. Shock Test
3. Spring Hammer test
4. Voltage variation test as per this specification.
5. Test of DC components in AC circuits - The limits of variation in
percentage error shall be 3.0% for class 1 meter at Imax/2 and
UPF, as per annexure D of IS: 13779.
6. Diode injection test as per clause 5.8 (d) of this specification.
7. Accuracy test under following anti tamper conditions:
• Phase neutral interchanged
• Ph-neutral normally connected and load earthed
• Phase neutral interchanged and load earthed
• Supply and load side interchanged and load earthed
• Supply and load side interchanged and reversed and load
earthed
• Normal connection with partial earth load
• Neutral disconnected at both sides.
8. Permanent magnet test (as specified in Clause 5.8 of this
specification).
9. External magnetic fields (A.C. and D.C.) as per CBIP Guide 325.

Technical Spec Single phase – retail outlet Page 24 of 30


10.Glow wire test for polycarbonate material.
11.Withstand Impulse voltage test at 10 kV shall be carried out on
one sample as per procedure laid down in IS: 13779/1999 in
NABL lab.
12. The sequence of display parameters shall be verified at the time of
inspection in line with specification of meter.
13. When the meter is placed in oven in energized condition with
reference voltage at a constant temperature of 65° C for period of
120 minutes, the LCD should not deform physically and
functionally. After keeping the meter in unenergized condition at
a constant temperature of 80°C for period of 120 minutes and
when restored at normal temperature, the LCD should work
satisfactorily.
14. If phase to phase voltage i.e. 415 volts is supplied between phase
and neutral of the meter for 15 minutes, the meter should not get
damaged and continue to record correctly after restoration of
normal supply.
15. The accuracy of the meter may also be checked and it should not
be affected with the application of abnormal voltage/frequency
generating device such as spark discharge of approximately 35 kV.
The meter shall be tested by feeding the output of this device to
meter in any of the following manner for 10 minutes:
• On any of the phases or neutral terminals
• On any connecting wires of the meter
• Voltage discharge with 0-10 mm spark gap
• At any place in load circuit
The accuracy of meter shall be checked before and after the application of
above device(s) with site conditions.

(b) Sampling Plan for test for as per table 20 of IS13779 Acceptance Test:

Number of samples for test from each lot shall be selected as per Annexure
H, clause No 12.2.2.1 of IS13779.

Technical Spec Single phase – retail outlet Page 25 of 30


Sampling plan for Criteria for
Sl
Particular of tests the lot of 1001 and acceptance of
No
above lot
No load test and minimum As per clause
1 32 nos.
starting current test H-3.1 of IS
All other acceptance tests
including meter constant
test as per IS & GTP except
repeatability of error test, 8 nos out of above As per clause
2 vibration test and shock 32 samples passing H-3.2 of IS
test in sequence to be tests at Sl. no. 1. Annex.H
mutually agreed between
Manufacturer and
Inspecting officer.
Repeatability of error test,
3 Nos. out of above Each sample
vibration test
3 8 samples passing should pass all
and shock test, in
tests at Sl . no. 2 three tests.
sequence.

The sampling plan shall be as per IS: 13779 except that maximum lot size may
be read as 10,000 Nos. If offered quantity is more than 10000 Nos., sub-lots of
maximum 10000 Nos. shall be taken for acceptance tests. Samples shall be
selected at random from each lot/sub lot of meters and acceptance test as per
relevant standards and additional acceptance tests as per technical
specification shall be carried out on these samples.

(c) Facilities for conducting lot Acceptance Test:

Bidders should have all the facilities at their works to carry out lot acceptance
test mentioned as per IS 13779. The standard meters used for conducting tests
shall be calibrated periodically at Govt. approved NABL Accredited Test
laboratories and test certificates shall be available at Works for verification by
purchaser’s representative. Bidders should have clearly mentioned the fact
that they have all facilities to carry out Acceptance Test as per IS 13779
and, any false information in this regard shall be treated as breach of
contract by the supplier and purchase order placed, if any, shall be liable
for cancellation. Vibration test, shock test glow wire test and impulse test
10kV mentioned in C1. 11.2 (a) shall be conducted at any Govt. approved
NABL Accredited test laboratories at the time of acceptance of LOT if the
facilities are not available at Bidders premises.

11.3 ROUTINE TESTS


All the Routine tests as laid down in IS: 13779:1999 (with latest
amendments) along with Anti-Tamper Feature tests as described in
Clause.5.8 of this specification shall be conducted on each and every

Technical Spec Single phase – retail outlet Page 26 of 30


meter by the manufacturer. Test results may be asked to be produced at
any time by the purchaser or its representative. One set of routine test
reports shall accompany each despatch consignment for reference.

12.0 RANDOM SAMPLE TESTING AT MT LAB AFTER RECEIPT OF


METERS.
The sample of meters shall be selected randomly from the lot of meters
supplied in each area retail outlet/ store in approximately 1000: 20
ratios. This ratio can be changed by the purchaser. If any one meter fails
in the testing, the meter is to be replaced by the supplier at free of cost.
The samples will be selected by the purchaser’s authorized officer. All the
meters shall be sealed in MT lab before being despatched to the retail
outlets/ store.

13.0 GUARANTEED TECHNICAL PARTICULARS


The bidder shall upload all the necessary information as desired in the
schedule of “Guaranteed Technical Particulars” and data appended. If
the bidder desires to furnish any other information (s) in addition to the
details as asked for, the same may be furnished against the last item of
this schedule.
14.0 PACKING AND FORWARDING
The meters shall be packed in cartons / crates suitable for
vertical/horizontal transport as the case may be, and suitable to
withstand handling during transport and outdoor storage during
transit. The supplier shall be responsible for any damage to the
equipment during transit, due to improper and inadequate packing.
The easily damageable material shall be carefully packed and marked
with the appropriate caution symbol. Proper arrangement for lifting,
such as lifting hooks or handles etc., shall be provided. Any material
found short or broken inside the packing cases shall be supplied
immediately by supplier without any extra cost.
The packing shall be done as per the manufacturer's standard practice.
However, packing should be safe and water-proof and manufacturer
should ensure the packing is such that, the material should not get
damaged during transit by Rail/Road.
15.0 REPLACEMENT OF DEFECTIVE METERS
The meters declared defective by the consignees and/or by meter testing
lab shall be replaced by the supplier up to the full satisfaction of the
purchaser at the cost of supplier within 14 days of intimation by
purchaser/stores officer.
16.0 MAINTENANCE & GUARANTEE:
The meter shall be guaranteed for a period of Five years from the date of
receipt of material. The bidder shall replace the defective meters within a
period of 14 days from the date of intimation from the concerned
consumer or from ESCOM authorities. The guarantee for the replaced
meters shall start from the date of such replacement which shall be

Technical Spec Single phase – retail outlet Page 27 of 30


marked on name plate. In case defective meters are not replaced in
stipulated period the penalty as per clause of delay in delivery shall be
applicable.

17.0 QUALITY ASSURANCE PLAN

(a) The design life of the meter shall be minimum 10 years and to prove
the design life, the firm shall have at least the following quality
Assurance plan :
i. The factory shall be completely dust proof.
ii. The testing rooms shall be temperature and humidity controlled as
per relevant standards.
iii. The testing and calibrating equipments should be Automatic and all
test equipment shall have their valid calibration certificates.
iv. Power supplies used in testing equipment shall be distortion free
with sinusoidal wave- forms and maintaining constant voltage
current and frequency as per the relevant standards.
v. During the manufacturing of the meters the following checks shall
be carried out.
1. Meter frame dimensions tolerance shall be minimum.
2. The assembly of parts shall be done with the help of jigs and
fixtures so that human errors are eliminated.
3. The meters shall be batch tested on automatic, computerized
test bench and the results shall be printed directly without any
human errors.

b. The Bidders shall invariably furnish the following information along


with his bid:
i. Statement giving list of important raw materials, names of sub-
suppliers for the raw materials, list of standards according to which
the raw materials are tested. List of tests normally carried out on raw
materials in presence of bidder’s representative & copies of test
certificates.
ii. Information and copies of test certificates as in (i) above in respect of
bought out accessories.
iii. Principle of operation of the meter, outlining the methods and the
stages of computation of various parameters starting from input
voltage and current signals including the sampling rate, if applicable
shall be furnish by the bidder.
iv. The bidder shall furnish details of memory used in the meter.
v. List of manufacturing facilities available.
vi. Level of automation achieved and list of areas where manual
processing exists.

Technical Spec Single phase – retail outlet Page 28 of 30


vii. List of areas in manufacturing process, where stage inspections are
normally carried out for quality control and details of such test &
inspections.
viii. List of testing equipment available with the Bidder for final testing of
equipment specified and test plant limitation, if any, vis-à-vis the
type, special acceptance and routine tests specified in the relevant
standards and this specification. The limitations shall be very clearly
brought out in schedule of deviation provided with the tender.

c. The outlets of manufacturer which pass the tests as per the clause
10(e) will be continued for a period of one year. The supplier shall
maintain record of the issue of meters as per prevailing format and
this can be checked by BESCOM’s representative of the officer of the
rank of Executive Engineer at all reasonable times. If contract
extended for more than one year, any time after one year, The
purchaser reserves the right to test the meters and will again be
picked up from the outlets at random and the meters will be tested at
CPRI labs at the cost of BESCOM.
If the meter fails in testing, the outlets are liable for closure. After 1
year of opening of outlets further renewal of contract is again subject
to furnishing of valid type tests reports at the cost of supplier and
price negotiations with BESCOM at that point of time. In case of any
disagreement in cost/quality after 1 year, outlets will be closed and
retendered. The supplier shall keep the outlets open for at least 6
months (after 1 year) or till such other alternative arrangements are
made.

18.0 ACCURACY OF METERS


There will be no drift in the accuracy of the meters supplied against this
purchase order for a guarantee period from the date of supply. In case
any drift is noticed / found beyond permissible limits during this period,
the supplier shall recalibrate such a meter for correct accuracy, and in
the event, recalibration is not possible, replace such meter (s) by new
meter(s) without any extra cost.
19.0 DOCUMENTATION
1. The bidder shall furnish following along with bid;
(i) One set of drawing clearly indicating the general arrangements,
fitting details, electrical connections etc.

Technical Spec Single phase – retail outlet Page 29 of 30


(ii) Technical leaflets (user manual) giving operating instructions.
(iii) A list of all components used in the meter.
(iv) All information and documents as desired in clause-17 (QAP)
above.
2. Soft copy of operating manual shall be supplied to each consignee/
Divisions.
3. Soft copy of routine test certificates shall be furnished to MT lab with
each consignment/LOT.

General Manager Ele.,


Meter & Commercial,
BESCOM

Technical Spec Single phase – retail outlet Page 30 of 30

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