DL1,3/350

INSTALLATION Remote Truck

Stop Dispensers
and Satellites

OPERATION
 ! WARNING

READ THIS MANUAL BEFORE YOU BEGIN

Dispensers have both electricity and a hazardous, flammable and potentially explosive liquid. Failure to
follow the below precautions and the Warning and Caution instructions in this manual may result in serious
injury. Follow all rules, codes and laws that apply to your area and installation.

SAFETY PRECAUTIONS - INSTALLATION AND MAINTENANCE

Always make sure ALL power to the dispenser is turned OFF before you open the dispenser cabinet for
maintenance (Section 1.3). Physically lock, restrict access to, or tag the circuit breakers you turn off when
servicing the dispenser (Section 1.3). Be sure to trip (close) the emergency valve(s) under the dispenser
BEFORE beginning maintenance (Sections 2.2 and 5.1).

SAFETY PRECAUTIONS - OPERATION

Make sure that you know how to turn OFF power to the dispenser and submersible pumps in an emer-
gency. Have all leaks or defects repaired immediately (Section 5.1).

EQUIPMENT PRECAUTIONS

Be sure to bleed all air from product lines of remote dispensers (Section 2.7) and prime suction pumps
(Section 2.8) before dispensing product. Always use the approved method for lifting the dispenser (Section
2.5). Never lift by the nozzle boot, sheet metal, electronic head, etc.

HOW TO CONTACT WAYNE

Trouble with the installation and operation of the dispenser should be referred to your authorized Wayne
service personnel or Wayne Technical Support (1-800-926-3737).

INDICATORS AND NOTATIONS

Danger indicates a hazard or unsafe practice which, if not avoided, will result
! DANGER in severe injury or possibly death.

Warning indicates a hazard or unsafe practice which, if not avoided, may result
! WARNING in severe injury or possibly death.

Caution indicates a hazard or unsafe practice which, if not avoided, may result
! CAUTION in minor injury.

Note: Important information to consider, otherwise, improper installation and/or

damage to components may occur.

Part No. 917345 Rev J September 1998

 DL1,3/350
Remote Truck Stop Dispensers
and Satellites
Installation and Operation Manual

September 1998 Part No. 917345 Rev J

Part No. 917345 Rev J September 1998
 TABLE OF CONTENTS

Title Page

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1. Dispensers Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. Local, State and Federal Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1. Inspect the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2. Island Construction, Dispenser Anchoring and Piping . . . . . . . . . . . . . . . . . . . . . . . 5
2.3. Master/Satellite Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4. Maintenance Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5. Weights And Measures Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6. Installing the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7. Submersible Pump Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.8. Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3. START-UP PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1. Option Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2. Fueling Point I.D. (Pump Number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3. Setting the Unit Price . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4. Authorize Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5. Testing Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6. Bleeding Product Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7. Discharge Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.8. Meter Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9. Operating Lever Check and Handle Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . 18
3.10. Fluorescent Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.11. Totalizer Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2. DL1/Model Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3. DL3/Model Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4. Resetting After Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5. Restarting After Power Failure or All Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1. Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2. Proper Care of the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

iii

September 1998 Part No. 917345 Rev J

 TABLE OF CONTENTS, continued

Title Page

APPENDIX A. DISPENSERS WITH PRESET OPTION 31

A.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
A.2. Preset Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
A.3. General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A.4. Operation - Cash Only Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A.5. Operation - Cash/Volume Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
APPENDIX B. ENGINEERING DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY . INSIDE BACK COVER
FCC WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER

LIST OF FIGURES

Figure 2-1. Typical Emergency Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 2-2. Hose Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 3-1. Computer Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 3-2. Computer Option Switch Setting Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 3-3. Computer Assembly Functions and Switch Locations . . . . . . . . . . . . . . . . . . . . . 14
Figure 3-4. Unit Price . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 3-5. Meter Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 3-6. Operating Lever Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3-7. Mechanical Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 3-8. Totalizer Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 4-1. Data Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 5-1. Strainer Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure A-1. Preset Keypad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure A-2. 7077-C Instructions - Preset Switch Programming (Sheet 1 of 3) . . . . . . . . . . . . 34
Figure A-3. 7077-C Instructions - Preset Switch Programming (Sheet 2 of 3) . . . . . . . . . . . . 35
Figure A-4. 7077-C Instructions - Preset Switch Programming (Sheet 3 of 3) . . . . . . . . . . . . 36
Figure B-1. 1-7101-C Installation Instructions - Models DL1/351 and DL1/357 . . . . . . . . . . 39
Figure B-2. 2-7101-C Installation Instructions - Models DL1/357 and DL1/358 . . . . . . . . . . 40
Figure B-3. 3-7101-C Installation Instructions - Model DL1/358 . . . . . . . . . . . . . . . . . . . . . . 41
Figure B-4. 37-7041-C Wiring Diagram - Installation - Models DL1 and
DL3/357 MIL/19KR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure B-5. 38-7041-C Wiring Diagram - Installation - Models DL1 and
DL3/357 MIL/19K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure B-6. 43-7041-C Installation Wiring Diagram - 358 M1S. . . . . . . . . . . . . . . . . . . . . . . 44
Figure B-7. 57-7041-C Installation Wiring Diagram - 357 M1L/19T . . . . . . . . . . . . . . . . . . . 45
Figure B-8. 58-7041-C Installation Wiring Diagram - 357 M1L/19RT . . . . . . . . . . . . . . . . . 46
Figure B-9. 60-6417-D Interconnection Wiring Diagram - Site Controller to
Remote Model DL/351 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
iv

Part No. 917345 Rev J September 1998

 LIST OF FIGURES, continued

Title Page

Figure B-10. 61-6417-D Interconnection Wiring Diagram - Site Controller to

Remote Model DL/357 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure B-11. 880062-31 Interconnection Diagram for Systems With More
than 16 Fueling Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure B-12. 10196-B Dimensional Drawing - Inside Foot Print . . . . . . . . . . . . . . . . . . . . . . . 50

LIST OF TABLES

Title Page

Table 2-1. Component Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 2-2. Submersible Pump Relay Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

September 1998 Part No. 917345 Rev J

vi

Part No. 917345 Rev J September 1998

 1. INTRODUCTION

1.1. DISPENSERS COVERED

This manual covers truck stop dispensers, which means the dispensers are capable of oper-
ating at a higher flow rate than standard. The manual describes the installation and opera-
tion of “DLx” 350 series remote dispensers. The “DL” refers to Data Link.” The “x”
represents either a 1 or a 3 meaning single price posting or cash/credit operation respec-
tively. These dispensers have SC-82 computers.

The DL Series dispenser may be installed and operated as a stand-alone unit or as a compo-
nent part of a Wayne® Management Control System. This manual provides installation and
operation information for DLx/350 series dispensers operating as stand-alone units;
however, information concerning Wayne Control Systems has been included where appro-
priate. Each side of the dispenser is referred to as a fueling point for connection to a control
system. Single-sided dispensers are designated by an “R” in the model number suffix and
have only one fueling point. Complete installation and operation information for the appro-
priate Wayne Control System can be obtained from the manuals provided with the control
system being installed.

Use the correct installation and wiring instructions as shown in Appendix B of this manual.

Each model is described in the following:

• DLx/351 dispensers have one inlet (one product) and one hose and are island
oriented1.
• DLx/357 dispensers have one inlet (one product) and two hoses and are lane
oriented2.
• DLx/357M dispensers are lane oriented “master” units which include plumbing and
controls for product flow to a “satellite.”
• DLx/357S dispenser are lane oriented satellite units. They must be used with a
master unit.
• DLx/358MS dispensers are lane oriented combination master/satellite units. The “A”
side fueling point is set up as a master, the “B” side is set up as a satellite.
Any questions concerning installation and operation of the dispenser that are not covered
in this manual should be referred to your authorized Wayne service personnel or Wayne
Technical Support (1-800-926-3737).

1. Island oriented - Nozzle boot is located on side of dispenser and can fuel to either lane. A sale display for
each nozzle is located on both the front and back.
2. Lane oriented - Nozzle boot is located in door panel of unit and can only fuel one lane. Each nozzle boot
has its own sale display which can only be viewed from same lane as nozzle boot.
1

September 1998 Part No. 917345 Rev J

1.2. LOCAL, STATE AND FEDERAL CODES

All tanks (both underground and above ground), piping and all fittings, leak detectors,
corrosion protection devices, wiring, venting systems, etc., must be installed in accordance
with the manufacturers’ instructions and in compliance with local and regional building
codes and requirements pertaining to service stations (or other locations where the
dispenser may be installed).

These requirements may include references to the National Electrical Code NFPA 70, the
Automotive and Marine Service Station Code NFPA 30A, the Flammable and Combustible
Liquids Code NFPA 30, the Code of Federal Regulations, Title 40, Section 280 (40-CFR
280), United States Environmental Protection Agency (U.S. EPA) Technical Regulations
of 9-23-88 and U.S. EPA Financial Responsibility Regulations of 10-26-1988.

Where local requirements do not specify applicable codes, Wayne recommends using the
codes listed above. These codes are comprehensive and detailed, often requiring interpre-
tation to cover unusual situations, and, therefore, the associated handbooks, where appli-
cable, should also be consulted. The handbooks are also available from the same sources.

Due to the variety of locations encountered, further information on installation cannot be

dealt with in this document except as the codes relate directly to the installation of the
dispenser. Therefore, it is strongly recommended that a qualified engineer or contractor
familiar with local regulations and practices be consulted before starting installation.

Pertinent information and codes are available from the sources listed on the following page.

Part No. 917345 Rev J September 1998

1.2. LOCAL, STATE AND FEDERAL CODES, continued

Association for Composite Tanks (ACT) American Petroleum Institute (API)

North State Street 1220 L Street, N.W.
Suite 720 Washington, DC 20005
Chicago, IL 60602 (202) 682-8000
(301) 355-1307 (for information requests)
Fiberglass Petroleum Tank and Pipe Institute National Assoc. Corrosion Engineers
One SeaGate, Suite 1001 (NACE)
Toledo, OH 43604 Box 218340
(419) 247-5412 Houston, TX 77218
(713) 492-0535
National Fire Protection Association (NFPA) National Leak Prevention Association
One Batterymarch Park (NLPA)
Quincy, MA 02269-9101 685 Fields Ertel Road
(617) 770-3000 Cincinnati, OH 45241
(513) 489-9844 or 1-(800) 543-1838
Petroleum Equipment Institute (PEI) Steel Tank Institute
Box 2380 P. O. Box 4020
Tulsa, OK 74101 Northbrook, IL 60065
(918) 494-9696 (312) 498-1980
Underwriters Laboratories Inc. Underwriters Laboratories of Canada
333 Pfingsten Road 7 Crouse Road
Northbrook, IL 60062 Scarsborough, Ontario, Canada N1R3A9
(312) 272-8800 (416) 757-3611
United States Environmental Protection Agency Western Fire Chiefs Association
Office of Underground Storage Tanks 5360 South Workman Mill Road
401 M St., SW (05-400WF) Whittier, CA 90601
Washington, DC 20640 (213) 699-0541
(703) 308-8850 (Underground Storage Tanks)
U. S. Department of Labor,
Occupational Safety and Health Administration (OSHA)
Washington, DC 20402
• Call OSHA at (202) 523-8148 to determine specific needs; OSHA rules
are covered by Title 29 of the Code of Federal Regulations (29 CFR.)
• Order OSHA publications from:
Government Printing Office (GPO)
Washington, DC 22304
(202) 783-3238

Note: Other regulatory codes may apply. Consult your local and regional code requirements
to determine which codes are applicable for your location.

September 1998 Part No. 917345 Rev J

1.3. SAFETY PRECAUTIONS

NFPA 30A states that:

“When maintenance to Class I dispensing devices becomes necessary and such mainte-
nance may allow the accidental release or ignition of liquid, the following precautions shall
be taken before such maintenance is begun:

• Only persons knowledgeable in performing the required maintenance shall perform

the work.
• All electrical power to the dispensing device and pump serving the dispenser shall be
shut off at the main electrical disconnect panel.
• The emergency shut-off valve at the dispenser, if installed, shall be closed.
• All vehicle traffic and unauthorized persons shall be prevented from coming within
20 feet (6 m) of the dispensing device.1”

! WARNING
Electric shock hazard! More than one disconnect switch may be required to de-ener-
gize the dispenser for maintenance and servicing. Use a voltmeter to make sure ALL
circuits in the dispenser are de-energized. Failure to do so may result in serious injury.
‘Lockout/Tagout’ requirements of the U. S. Dept. of Labor, Occupational Safety and
Health Administration (OSHA) may also apply. Refer to Title 29, Part 1910 of the Code of
Federal Regulations (29CFR1910), Control of Hazardous Energy Source (Lockout/
Tagout).

1. Reprinted with permission from NFPA 30A-90, Automotive and Marine Service Station Codes, Copy-
right ©1990, National Fire Protection Association, Quincy MA 02269. This reprinted material is not the
complete and official position of the National Fire Protection Association on the referenced subject,
which is represented only by the standard in its entirety.
4

Part No. 917345 Rev J September 1998

 2. INSTALLATION

2.1. INSPECT THE EQUIPMENT

Examine the shipment immediately upon arrival to make certain there has been no damage
or loss in transit. Damaged or lost equipment must be reported to the carrier. Any damage
or loss that may occur in transit is not covered under the Wayne/Dresser Warranty.

Make sure that all the component parts, including keys and any optional equipment, are
accounted for. Check and save the Packing Slip, Bill of Lading, Invoice, and all other docu-
ments included in the shipment.

2.2. ISLAND CONSTRUCTION, DISPENSER ANCHORING AND PIPING

Product piping must avoid the creation of vapor in the lines and deliver a minimum pressure
of 25 psi at the dispenser inlet when all dispensers at the station dispensing the same
product are operating.

A concrete foundation must be provided for the dispenser. Do not pour concrete around
product lines or electrical conduit risers.

Anchor bolts must be installed in the island, to allow the dispenser to be bolted down in
accordance with NFPA requirements. The base of the dispenser is provided with two 1”
bolt hole slots for anchoring the dispenser to the island. Position the anchor bolts in accor-
dance with the dimensions given on the appropriate Installation Instruction (engineering
drawing) in Appendix B.

Vertical supply risers and electrical conduits must be located per the installation instruction
for the appropriate model. Proper height must be maintained to avoid undue stress on the
dispenser.

! WARNING
For remote dispensers, a Listed1, rigidly anchored emergency shut-off valve must be
installed, in accordance with the manufacturer’s instructions, in each supply line at
the base of each dispenser. For a typical emergency valve installation see Figure 2-1.
Failure to install the proper emergency shut-off valve will present a hazardous condi-
tion that could result in serious injury.

1. “Listed” means published on a list by a nationally recognized testing laboratory (NRTL) which is respon-
sible for product evaluation and is acceptable to the authority having jurisdiction. Underwriters Labora-
tories, Inc. is one example of a Nationally Recognized Testing Laboratory. For more information on
NRTL’s, see Title 29, Parts 1907 and 1910 of the Code of Federal Regulations, Safety Testing or Certifi-
cation of Certain Workplace Equipment and Materials.
5

September 1998 Part No. 917345 Rev J

2.2. ISLAND CONSTRUCTION, DISPENSER ANCHORING AND PIPING, continued

FIGURE 2-1. TYPICAL EMERGENCY VALVE INSTALLATION. The emergency valve is designed to
close the product line due to shock or fire. The shear section, shown above, functions if the dispenser is
knocked out of position.

Part No. 917345 Rev J September 1998

2.3. MASTER/SATELLITE INTERFACE

The 350 series truck stop series is a high capacity flow rate dispenser. The satellite
dispenser is not a stand-alone unit and must be connected to the master unit for operation.
Flow to the satellite dispenser is controlled by the master dispenser computer and the
nozzle switch located in the satellite. The master dispenser must be ON in order for the
satellite to operate. Provisions are provided to prohibit simultaneous operation, if required
(see installation wiring diagrams). The satellite flow control valves are controlled by the
master.

A product supply line must be run between every master/satellite combination; see the
Installation Instructions in Appendix B.

2.4. MAINTENANCE SAFETY PRECAUTIONS

Safety precautions which should be observed are specified in the NFPA 30A. NFPA 30A
states that:

“When maintenance to Class I dispensing devices becomes necessary and such mainte-
nance may allow the accidental release or ignition of liquid, the following precautions shall
be taken before such maintenance is begun:

• Only persons knowledgeable in performing the required maintenance shall perform

the work.
• All electrical power to the dispensing device and pump serving the dispenser shall be
shut off at the main electrical disconnect panel.
• The emergency shutoff valve at the dispenser, if installed, shall be closed.
• All vehicle traffic and unauthorized persons
1
shall be prevented from coming within
20 feet (6 m) of the dispensing device. ”

! WARNING
More than one disconnect switch may be required to de-energize the dispenser for
maintenance and servicing. Do not take chances--use a voltmeter to make sure ALL
circuits in the dispenser are de-energized.
‘Lockout/Tagout’ requirements of the U. S. Dept. of Labor, Occupational Safety and
Health Administration (OSHA) may also apply. Refer to Title 29, Part 1910 of the Code of
Federal Regulations (29CFR1910), Control of Hazardous Energy Source (Lockout/
Tagout).

1. Reprinted with permission from NFPA 30A-90, Automotive and Marine Service Station Codes, Copy-
right ©1990, National Fire Protection Association, Quincy MA 02269. This reprinted material is not the
complete and official position of the National Fire Protection Association on the referenced subject,
which is represented only by the standard in its entirety.
7

September 1998 Part No. 917345 Rev J

2.5. WEIGHTS AND MEASURES REQUIREMENTS

Local jurisdictions may have specific installation requirements for master/satellite

dispensers. Barriers may be required to prevent unauthorized use of the satellite nozzle.

2.6. INSTALLING THE DISPENSER

Remove the dispenser from its shipping carton. Survey the site and determine if any special
installation requirements, such as a canopy, etc. will affect the installation.

After the concrete has set, the dispenser can be set on the island and firmly bolted into place
and the product lines connected. To gain access to the bottom section of the dispenser,
unlock and remove the dispenser doors by lifting them straight up to clear the channel, and
then pulling forward.

Note: Remove the shipping discs from the inlet unions and connect the product piping.
Locate the dispenser on the island as shown on the appropriate installation instruction
(engineering drawing) in Appendix B, and make all piping and conduit connections. Attach
the base to the island using two anchor bolts in the holes provided, as shown on the appro-
priate installation instruction in Appendix B. When making piping connections, to ensure
tight, leak-proof connections, wash all cutting oils off the threads and use a U.L. classified
pipe joint sealing compound, rated for use with petroleum-based products.

Note: When handling the dispenser, lift only by the base or main chassis. Do not lift by the
computer enclosure, nozzle boot, hose outlet, operating lever or any external panels.
• Explosive or flammable vapors may accumulate within the dispenser housing.
All piping connections in the final installation must be accurately fitted and all
threaded joints tightly made up with a Listed gasoline-resistant pipe joint
compound. Put the compound on male threads only, being careful not to get
excess inside the pipe or fittings. Failure to perform the above will present a
hazardous condition that could result in serious injury.
For connection to a Wayne Control System follow the Installation Wiring Diagram
supplied with that system. However, an Interconnection Wiring Diagram is included in
Appendix B of this manual.

We recommend employing a qualified licensed electrician for all wiring. It is important,

because a hazardous liquid is being handled, that care be taken to ensure that all wiring is
in accordance with the National Electrical Code (NFPA 70) and also state and local rules
and regulations. See Table 2-1. for component electrical ratings.

Part No. 917345 Rev J September 1998

2.6. INSTALLING THE DISPENSER, continued

TABLE 2-1. COMPONENT ELECTRICAL RATINGS

Component Electrical Ratings

Control Power 120 VAC 1.5 Amps (per dispenser)

Nozzle Switch 12 VDC, 0.2 Amp or 28 vdc, 0.1 Amp
Solenoid Valves 120 VAC 60 Hz 8 Watts
Ballast 120 VAC 60 Hz 0.47 Amp

2.7. SUBMERSIBLE PUMP CONTROLS

Remote dispensers require a relay to interface to the submersible pump motor. Potter and
Brumfield relay no. PRD7AY0 (120) in a U.L. listed magnetic motor controller assembly
is recommended.

A maximum of 12 dispensers (24 fueling points) may be connected to a single PRD7AY0

(120) relay; other relays may have different limitations. All dispensers operating the same
pump control relay must be connected to the same circuit breaker. This may require
multiple submersible pump control relays for a submersible pump.

TABLE 2-2. SUBMERSIBLE PUMP RELAY SPECIFICATIONS

Coil Electrical Ratings

Control Voltage 120 VAC, 50/60 Hz

Coil Resistance 290 Ω (Ohms) ± 15%
Pull-in Characteristics

Current 0.040 Amp

Voltage 75 Volts
Drop-out Characteristics

Current 0.040 Amp

Voltage 55 Volts
Contact Rating for Potter and Brumfield PRD7AY0 (120)

25 A @ 240 VAC
20 A @ 277 VAC
1 HP @ 120/240 VAC

September 1998 Part No. 917345 Rev J

2.8. HOSE INSTALLATION

To ensure a proper joint, wash all cutting oil off the threads and use a good U.L. - classified
waterproof and petroleum-proof pipe joint sealing compound. Place the compound on male
threads only; be careful not to get any excess inside fittings. The hose bracket(s) supplied
mounts on the side panel/frame. Attach the bracket using the screws, lock washers and nuts
provided. Figure 2-2. illustrates the installation of the hose brackets.

NFPA 30A requires that a Listed emergency breakaway device, designed to retain liquids
on both sides of the breakaway point, be installed on the hose. These devices must be
installed and maintained per the manufacturer’s instructions.

Use only Listed hoses and nozzles.

FIGURE 2-2. HOSE BRACKET. The bracket is easy to attach to the side of the dispenser.

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Part No. 917345 Rev J September 1998

 3. START-UP PROCEDURE

Power should be OFF. To use this dispenser with a control, follow the start-up instructions
provided with that particular system, referring to the procedures in this manual only as directed.
3.1. OPTION SWITCHES

The computer option switches are set at the factory according to the tables shown in Figure
3-1. Should it be necessary to change or check this configuration, refer to Figure 3-2. for
specific switch descriptions.

Note: Important: Weights and Measures regulations require the user to select the price used
in dual pricing applications by controls mounted on the dispenser
Always turn OFF all power to the dispenser prior to accessing the computer enclosure,
pulser enclosure and/or any junction box.

Note: Prior to removing bezels, installing and servicing personnel must wear a static control
wrist strap, Part No. 916962 or equivalent, securely attached to an earth grounding
point in order to prevent damage to electronic components due to static electricity. A
banana jack is located on the left side of each dispenser door to provide a grounded
attachment point for the wrist strap cord.
Remove dispenser bezels by removing two screws located on each bezel. Replace bezels
before powering up dispenser. Turn ON control power circuit breaker.

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September 1998 Part No. 917345 Rev J

3.1. OPTION SWITCHES, continued

FIGURE 3-1. COMPUTER SWITCH SETTINGS. If changes are made to the switch settings, power to the
computer must be cycled before changes will take effect.

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Part No. 917345 Rev J September 1998

3.1. OPTION SWITCHES, continued

FIGURE 3-2. COMPUTER OPTION SWITCH SETTING DESCRIPTIONS. Service personnel must wear a
static control wrist strap, Part No. 916962 or equivalent, while resetting the switches.
13

September 1998 Part No. 917345 Rev J

3.1. OPTION SWITCHES, continued

FIGURE 3-3. COMPUTER ASSEMBLY FUNCTIONS AND SWITCH LOCATIONS. Older models may
have the Price Jog switch on the outside of the head.

3.2. FUELING POINT I.D. (PUMP NUMBER)

The following instructions apply only to installations incorporating the 2400 MCS or
Wayne Plus tied to each fueling point. Each “side” of the dispenser represents a fueling
point with each computer controlling one nozzle. A master/slave unit has one fueling point.
Each fueling point must be identified by a number for communication with a control
system.

The fueling point number is set as follows:

1. The PRICE JOG keyswitch is used to enter the fueling point setting mode. The
TOTALS switch (push-button) sets the fueling point number; see Figure 3-3. for switch
location.
2. Turn the PRICE JOG keyswitch ON, then OFF.
3. To read the fueling point number, press and release the TOTALS push-button.

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Part No. 917345 Rev J September 1998

3.2. FUELING POINT I.D., continued

4. To set the fueling point number, press and hold the TOTALS push-button. The two
least significant digits (see Figure 3-4.) of the Unit Price display will cycle 01 through
24. Release the TOTALS push-button when the correct fueling point number is
displayed.
5. Cycle the PRICE JOG keyswitch until the original sale display returns.
3.3. SETTING THE UNIT PRICE

The following procedure should not be used if the dispenser is connected to a control
system. Refer to the operating procedures provided with the system for a complete descrip-
tion of unit price setting.

Note: The operating levers must be OFF to set unit prices.

The Price Jog keyswitch (a momentary, ON-OFF switch) is used to set unit prices. See
Figure 3-3. for switch location. See Figure 3-4. for Unit Price layout.

If the dispenser is equipped with the Cash/Credit pricing option, the credit price is set first,
then the cash price is set. The first closure of the Price Jog keyswitch selects the least signif-
icant digit of the credit price, see Figure 3-4. The digit cycles 0 through 9 until the
keyswitch is released. Each successive closure of the Price Jog keyswitch selects and
advances the next most significant digit.

On Cash/Credit model dispensers, the fifth closure of the Price Jog keyswitch selects and
advances the least significant digit of the cash price. Each additional closure of the switch
selects and advances the next most significant digit of the cash price.

FIGURE 3-4. UNIT PRICE. The decimal point location can be changed using SW1, see Figure 3-2.

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September 1998 Part No. 917345 Rev J

3.4. AUTHORIZE SWITCH

The Authorize keyswitch (see Figure 3-3.) permits dispenser operation either with or
without console control. In the self service position (keyswitch turned counterclockwise),
the dispenser must be authorized by the console before each use. In the full service position
(keyswitch turned clockwise), the dispenser may be operated repeatedly without authoriza-
tion from the console. There is an Authorize keyswitch for each fueling point.

The switch may be used as a one time authorize by turning the keyswitch to the full service
position and back to the self service position (operating levers must be OFF). The dispenser
will operate one time following this sequence. When changing from full service to self
service, turn one of the operating levers ON, then OFF to avoid the one time authorize
condition.

Programming in the control system will determine the use of the Authorize keyswitch in
console control. Only one nozzle per fueling point may be used at a time.

Check that when the operating lever is lifted, the submersible pump motor is activated, and
at the end of the display reset (approximately three seconds) the solenoid valve(s) opens
(listen for an audible click of the valve(s).

Deliver product and check that the correct sale amount is displayed (volume times (X) unit
price ± 1/2 cent). Dispense at least 20 gallons (75 liters) of product to completely fill the
system and discharge all air from the line and dispenser.

3.5. TESTING LINES

Be certain to check local codes concerning line testing. In some areas a hydrostatic test as
well as an air pressure test is mandatory.

When the dispenser has been connected, the lines should again be tested for leaks.

3.6. BLEEDING PRODUCT LINES

Before dispensing product, remove the pipe plug from the safety impact valve on the
farthest dispenser in each product trunk line. Attach a flexible hose to the pipe plug opening
in the safety impact valve. Energize the appropriate submersible pump and allow the air to
bleed out of the underground lines into a test can until product is dispensed. This bleeds the
air from the underground lines without damaging the dispenser. Always bleed the master
unit before the satellite unit.

Once the air is bled properly from each trunk line, product may then be slowly dispensed
through all other dispensers until lines are free of air. Attempting to dispense air through
a dispenser can severely damage components and cause pulser error.

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Part No. 917345 Rev J September 1998

3.7. DISCHARGE AIR

Deliver product and check that the correct sale amount is displayed (volume times (X) unit
price ± 1/2 cent). Dispense at least 20 gallons (75 liters) of product to completely fill the
system and discharge all air from the line and dispenser.

3.8. METER CHECK

The 350 Truck Stop dispenser has two meters connected in tandem to give a higher flow
rate. While the dispensers leave the factory properly adjusted, rough handling in transit or
special installation conditions can change this. Therefore, before placing the dispenser in
operation, these items must be checked and adjusted, if required. Either one or both meters
may need to be adjusted to obtain the correct overall calibration.

Check meter adjustment by dispensing a measured amount of product into a test can. If
meter adjustment is required, the adjustment knobs are located on the top of the meters; see
Figure 3-5. If the test can reads low or high, break the seal, lift the adjustment knob and turn
it clockwise (if the can reads low) or counter-clockwise (if the can reads high), viewing the
knob from the top of the meter. The lower portion of the knob is hexagonal and, in a normal
position, the portion of the knob is inserted in the output shaft assembly. There are
18 vertical notches within the shaft, therefore, as the adjustment is made, the knob can be
felt to click over the leading edge of the notches. Each notch is equivalent to a correction
of approximately one cubic inch in five gallons. After the meter has been adjusted and
brought within tolerance, (consult your local codes for meter adjustment regulations and
standards) replace the seal wire and seal it by pinching the lead lock on the wire.

FIGURE 3-5. METER ADJUSTMENT. After the meter has adjusted and brought within tolerance, install a
seal wire and pinch the lead lock closed.
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September 1998 Part No. 917345 Rev J

3.9. OPERATING LEVER CHECK AND HANDLE SWITCH SETTING

The operating lever is a spring over-center device that normally does not require adjust-
ment. When the operating lever is lifted just over center and then released, the lever will
spring to the fully-on position. Likewise, when the operating lever is lowered just over
center and then, released, the lever will spring to the fully-off position.

If setting the operating lever is necessary, push the nozzle support to the fully-on position
as shown in Figure 3-6. Snap the ball joint off the rod and turn it once or twice to lengthen
or shorten the rod as required.

Lengthening the rod will slow the turn on time of the pump; shortening it will turn the pump
on more quickly. Do not snap the ball joint back on to the rod yet. Hold it in place while
checking the accuracy of the setting.

To test the accuracy, slowly push the nozzle support toward the “down” or “off” position.
Note when the pump turns off. The pump must turn off at, or slightly past, the over-center
position. Be certain that the dispenser does not come on again when the nozzle support is
in the “fully-off” or “fully-down” position.

All moving parts of the nozzle boot should operate freely without binding or sticking. The
levers should click audibly during the up and down operation of the nozzle supports.

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Part No. 917345 Rev J September 1998

2.9. OPERATING LEVER CHECK AND HANDLE SWITCH SETTING, continued

FIGURE 3-6. OPERATING LEVER SETTING. Lengthening the rod will slow the turn on time of the pump;
shortening it will turn the pump on more quickly.

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September 1998 Part No. 917345 Rev J

3.10. FLUORESCENT LIGHTS

Turn on the light circuit breaker and ensure that all of the fluorescent lights operate.
Replace any fluorescent light bulbs that fail to illuminate.

3.11. TOTALIZER READINGS

Totalizer readings must be recorded and given to the station manager to maintain accurate
accounting. Read and record the mechanical totalizer (see Figure 3-7.) and the electronic
totals for each dispenser.

Each fueling point of the dispenser maintains four electronic totalizers in dispensers
equipped for Cash/Credit operation and three electronic totalizers in dispensers without
Cash/Credit option; see Figure 3-3. for totals switch location.

Totals automatically cycle approximately every ten seconds after initial closure of the
TOTALIZER switch; subsequent closure of the TOTALIZER switch also cycles totals. A
battery in the dispensers retains totalizer data. The dispenser may be turned off at night or
for servicing without affecting totalizer readings; see Figure 3-8. for typical totalizer read-
ings. Activate the TOTALIZER switch (see Figure 3-3. for switch location) and record the
electronic money and volume totals, see Figure 3-8.

FIGURE 3-7. MECHANICAL TOTALIZER. The mechanical totalizer cable should be periodically inspected
for wear and remain costed with waterproof lubricant, see Section 5.1.

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Part No. 917345 Rev J September 1998

3.11. TOTALIZER READINGS, continued

FIGURE 3-8. TOTALIZER READINGS. Dispenser totals can be viewed and printed on a Wayne Control
System.

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22

Part No. 917345 Rev J September 1998

 4. OPERATION

4.1. INTRODUCTION

Each side of the dispenser represents one fueling point, with one dispenser computer
servicing all nozzles on that side.

The Authorize keyswitch must be in the full service position, or the dispenser must be
authorized by a control system for the dispenser to operate.

To operate the dispensers independently from a control system, the following initial steps
must be performed:

1. In the data distribution box, switch the Auto/Bypass switch for the dispenser to the
Bypass position. See Figure 4-1.
2. Turn the Authorize keyswitch to the full service position (clockwise).
3. Cycle power (turn dispenser control power OFF, then ON.)
TD00301-A

Inside of Data Distribution Cabinet

Auto-Bypass
Switches

The 'Hose No.' inside the Data Distribution

TD00301-A
TD00301-A

Box refers to the fueling point number of

the dispenser side you want to control.
Auto means the dispenser is controlled by
the console; 'Bypass' means it is controlled
by the dispenser.

FIGURE 4-1. DATA DISTRIBUTION BOX. The Auto/Bypass switches connect or disconnect a dispenser
from the control system.

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September 1998 Part No. 917345 Rev J

4.2. DL1/MODEL SERIES

The DL1/model series dispenser is equipped with one unit price per nozzle. The dispenser
is turned ON by lifting the nozzle from its bracket and sliding the operating lever up. The
sale display shows all eights, then blanks and resets to zero. The submersible pump starts
at the beginning of the reset cycle and the solenoid valve opens approximately 3 seconds
later.

At the end of the delivery, the operating lever is slid down to the OFF position and the
nozzle is replaced.

4.3. DL3/MODEL SERIES

The DL3/model series dispenser is equipped with two unit price displays per nozzle and
Cash/Credit selection switches. The left unit price display is the cash price and the right unit
price display is the credit price. Cash/Credit price selection may be made at the dispenser.
Select Cash or Credit by lightly touching the appropriate selection switch. When the oper-
ating lever is slid to the ON position the Cash or Credit unit price selected flashes on and
off until product delivery begins. The unit price not selected displays dashes. A red LED
above each unit price is on to indicate which unit price was used for the previous sale. Cash
or Credit must be selected before the pump will reset, otherwise, dispenser operation is the
same as the DL1/model series.

4.4. RESETTING AFTER SHUTDOWN

If the dispenser does not deliver product, slide the operating lever OFF and record the
amount on the display. Now, slide the operating lever ON. The dispenser must be autho-
rized or the Authorize keyswitch must be in the full service position before the unit will
reset.

If a fault in the dispenser is detected by the computer, an error message is displayed in the
sale display, such as 2s, 6s, 7s, or 8s. Be sure to make a note of the displayed error message.
It may be possible to restart the dispenser by the following sequence:

1. Make sure all operating levers are OFF.

2. Turn the control power (circuit breakers) OFF for approximately five seconds. Turn the
control power ON.
3. Slide the operating lever to the ON position. (Make sure the dispenser is authorized.)
The dispenser should operate normally.
If it is not possible to restart the dispenser using this procedure, or if an error message
continues to be displayed, consult appropriate service personnel. Be certain to give them
the amount at which the dispenser stopped and the error message, if any.

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Part No. 917345 Rev J September 1998

4.5. RESTARTING AFTER POWER FAILURE OR ALL STOP

The display accurately displays the amount of the sale in money and volume with the loss
of power for approximately 15 minutes. When power is restored, all sale information
returns to the displays. Deliveries which were being made at the time of power interruption
may be continued if the dispensers operating levers remained on.

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September 1998 Part No. 917345 Rev J

26

Part No. 917345 Rev J September 1998

 5. PREVENTIVE MAINTENANCE

5.1. GUIDELINES

The safety precautions described in Section 1.3. apply to the following preventive mainte-
nance procedures. A correctly installed dispenser, given proper preventive maintenance
attention, will seldom require emergency service. Perform the following checks on a
regular basis:

• Check the dispenser for internal and external leaks regularly. Check nozzles, swivels,
hoses, and joints for leaks and wear. Have all defects repaired immediately.
• Do not abuse the hose by trying to stretch it to reach an automobile. This will cause
early failure at the couplings.
• Before removing the bezel, wipe off any water lying along the top edge of the
dispenser so it will not run inside when the bezel is removed.
• If the bezels must be removed during rainy weather, take care to prevent rain from
getting inside the dispenser.
• Test the tank for water regularly. Water in petroleum is not only a source of engine
trouble but will also cause damage to the dispenser.
• Check the operating lever operation. If this does not operate easily, too much force
may be applied on the switch mechanisms, causing premature failure. The over-
center device must remain coated with a waterproof lubricant.
• The mechanical totalizer flex cable must be inspected for wear and remain coated
with waterproof lubricant.
• Periodically check and lubricate all key lock cylinders and locking mechanisms.
A dirty strainer screen will slow down the delivery of product. If the underground installa-
tion is a new one, it may be necessary to clean the strainer screen two or three times during
the first few days of operation to remove installation debris and pipe sealant. After this,
occasional cleaning is all that should be required.

! WARNING
Power to ALL dispensers should be turned OFF and the emergency shut-off valves on
the dispenser being serviced should be CLOSED before performing the following
procedure.
• Loosen strainer cap and allow the gasoline to drain into a plastic bucket until pressure
is relieved.
• Return any gasoline to appropriate underground tank.
• Remove the strainer for cleaning by unfastening the cap, see Figure 5-1. Place a
container under the cap to catch the petroleum and sediment. Wash the screen in
gasoline and dislodge lint and other foreign particles with compressed air. Check for
leakage after reinstalling.
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September 1998 Part No. 917345 Rev J

5.1. GUIDELINES, CONTINUED

FIGURE 5-1. STRAINER ASSEMBLY.

5.2. PROPER CARE OF THE DISPENSER

• Wash the dispenser frequently with a non-abrasive cloth and warm water mixed with
a mild household cleaner (such as dishwashing liquid). The dispenser should then be
wiped down with a clean wet cloth. Do not use a hose to rinse off the dispenser.

! WARNING
Do not direct pressurized water (even from a garden hose) at the dispenser.
Under no circumstances should power washers be used to clean the dispensers. (This
can force water into the electronic head and cause the dispenser to shut down.)

! WARNING
Do not use all-purpose cleaners on the surfaces of the dispenser. They may scratch the
clear plastic, as well as break down the corrosion resistance of painted and stainless
steel surfaces.

! WARNING
Do not use gasoline or other petroleum-based products to clean the dispenser.

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Part No. 917345 Rev J September 1998

5.2. TO PROPERLY CARE FOR YOUR DISPENSER, continued

• Exposure to contaminants can cause a discoloration of the stainless steel panels

(doors, column covers, etc.). If the discoloration persists after washing (as instructed
above), the use of an abrasive powder cleaner is very effective in restoring the orig-
inal shine.
Two cleaners in particular are very effective and practical to use: Zud Heavy Duty
Cleaner and Bar Keepers Friend. They can both be found in most hardware/grocery
stores. Follow the manufacturers' instructions for use and always rub in the direction of the
brush finish to prevent scratching the stainless steel.

• Periodic waxing of the dispenser surfaces is essential to maintain the original finish
and inhibit corrosion. Stainless steel surfaces should be polished with a non-abrasive
silicone wax. Painted surfaces should be waxed with an automotive wax/polish. We
recommend that these surfaces be waxed/polished at least three times a year.

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September 1998 Part No. 917345 Rev J

30

Part No. 917345 Rev J September 1998

 APPENDIX A. DISPENSERS WITH PRESET OPTION

A.1. INTRODUCTION

Dispensers with an “S” in the model number suffix have the preset option installed. This is
a keypad installed in the dispenser which allows the customer (or attendant) to input the
exact amount of product desired, either in volume or money, prior to delivering the product.

Dispensers with the preset option installed will have two components in the electronics
enclosure in addition to the components in a standard dispenser; the preset control board
and the preset keypad assembly. (One keypad is installed per fueling point.) The preset
keypad assembly (Figure A-1.) consists of the bezel, the keyboard, and the display.

The preset control board is mounted to the top section of the dispenser electronics enclo-
sure, above the computers and between both light tubes.

Drawings 7077-C, “Instructions - Preset Switch Programming” (Figure A-2., Figure A-3.,
and Figure A-4.) show the location of the switches and gives a complete description of all
the available switch settings.

FIGURE A-1. PRESET KEYPAD ASSEMBLY. The Preset can be programmed by the user to stop at a
predetermined money or volume unit.

A.2. PRESET CONTROL BOARD

The preset control board is the heart of the preset system. It determines the operation of the
preset system in a stand-alone system and, if the station is equipped with a Wayne Manage-
ment Control System, handles all of the communications with the Site Controller. Always
wear a static control wrist strap (Part No. 916962 or equivalent) when accessing the preset
control board (or any other part of the computer enclosure) to prevent damage due to static
electricity.

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September 1998 Part No. 917345 Rev J

A.2. PRESET CONTROL BOARD, continued

Switches SW-1 and SW-2 on the Preset Control Board are 8-bank option switches and
determine how the preset will operate.

A.3. GENERAL OPERATION

Pressing the ‘*’ sign on the keyboard (see Figure A-1.) authorizes the dispenser and allows
the customer (or attendant) to fill the tank. If switch SW-1, position 7 is set to CLOSED,
the word “FILL” will be displayed in the preset display when the “*” key is depressed; if
position 7 is set to OPEN, four dashes (“- - - -”) will be displayed instead.

Preset dispensers can operate with or without a control system installed. However, the oper-
ation will be slightly different in the two configurations:

• In a stand-alone dispenser, (a dispenser not connected to a control system) the preset

acts as it’s own self-contained control system. The preset control board can be
programmed to require a keypad entry (switch SW-1, position 8 set to OPEN);
however if switch S1, position 8 is set to CLOSED and no entry is made on the preset
keypad the dispenser will default to a “fill” mode when the start lever is lifted. If an
amount is selected from the keypad, the dispenser will start its delivery, will initiate
slow flow delivery at the pre-programmed slowdown point, and stop at the selected
amount.
• With dispensers attached to a Wayne Management Control System, the basic opera-
tion of the preset is similar to that described above, with three differences. First, the
dispenser will have to be authorized from the console before it will reset and dispense
product. Second, the slowdown point which is programmed in the control system
will override what is set on the preset control board. Third, if a preset amount is
programmed in the console as well as at the dispenser (see the appropriate console
operation manual), the lower of the two amounts will take effect.
A.4. OPERATION - CASH ONLY PRESET

If the Preset Board is set to accept only cash inputs for the preset (switch SW-1, position 5
set to OPEN and position 6 set to CLOSED), dashes will scroll across the center of the LCD
display until an amount is selected. Pressing the “#” key (see Figure A-1.) will clear the last
entry.

The preset board can be programmed to accept cash entries of whole units only (such as
dollars) or fractional units (such as dollars and cents) depending on the settings of switch
SW-2, positions 5 through 8. A wide variety of cash settings are available; see Figure A-3.
and Figure A-4.

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Part No. 917345 Rev J September 1998

A.5. OPERATION - CASH/VOLUME PRESET

If the Preset Board is set to accept either cash or volume inputs for the preset (SW-1, posi-
tion 5 set to CLOSED and position 6 set to either OPEN or CLOSED), dashes will scroll
across the top of the LCD display if a Money amount is to be input; dashes will scroll across
the bottom of the display if a Volume amount is to be input. Pressing the “#” key will toggle
between the Money and Volume input modes.

If switch SW-1, position 4 is set to CLOSED, Volume amount will be entered in tenths of
units; if position 4 is set to OPEN, Volume amount is entered in whole units. When input-
ting Volume amounts on the preset board, the non-significant units (such as hundredths and
thousandths) will display as a half-height “0” (zero), using only the lower half of the
volume LCD display.

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September 1998 Part No. 917345 Rev J

 34

Part No. 917345 Rev J

FIGURE A-2. 7077-C INSTRUCTIONS - PRESET SWITCH PROGRAMMING (SHEET 1 OF 3).

September 1998
September 1998
FIGURE A-3. 7077-C INSTRUCTIONS - PRESET SWITCH PROGRAMMING (SHEET 2 OF 3).

35

Part No. 917345 Rev J

 FIGURE A-4. 7077-C INSTRUCTIONS - PRESET SWITCH PROGRAMMING (SHEET 3 OF 3).

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Part No. 917345 Rev J September 1998

 APPENDIX B. ENGINEERING DRAWINGS

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September 1998 Part No. 917345 Rev J

38

Part No. 917345 Rev J September 1998

September 1998
FIGURE B-1. 1-7101-C INSTALLATION INSTRUCTIONS - MODELS DL1/351 AND DL1/357.

39

Part No. 917345 Rev J

 40

Part No. 917345 Rev J

FIGURE B-2. 2-7101-C INSTALLATION INSTRUCTIONS - MODELS DL1/357 AND DL1/358 (MASTER/SATELLITE UNIT).

September 1998
September 1998
FIGURE B-3. 3-7101-C INSTALLATION INSTRUCTIONS - MODEL DL1/358 (MASTER/SATELLITE UNIT).

41

Part No. 917345 Rev J

 42

Part No. 917345 Rev J

FIGURE B-4. 37-7041-C WIRING DIAGRAM - INSTALLATION - MODELS DL1 AND DL3/357 MIL/19KR.

September 1998
September 1998
FIGURE B-5. 38-7041-C WIRING DIAGRAM - INSTALLATION - MODELS DL1 AND DL3/357 MIL/19K.

43

Part No. 917345 Rev J

 44

Part No. 917345 Rev J

FIGURE B-6. 43-7041-C INSTALLATION WIRING DIAGRAM - 358 M1S.

September 1998
September 1998
FIGURE B-7. 57-7041-C INSTALLATION WIRING DIAGRAM - 357 M1L/19T. Instructions to wire a “T” type dispenser that will allow reset
from either a master or satellite. This option is not allowed in all jurisdictions.

45

Part No. 917345 Rev J

 46

Part No. 917345 Rev J

FIGURE B-8. 58-7041-C INSTALLATION WIRING DIAGRAM - 357 M1L/19RT. Instructions to wire a “T” type dispenser that will allow reset
from either a master or satellite. This option is not allowed in all jurisdictions.

September 1998
September 1998
FIGURE B-9. 60-6417-D INTERCONNECTION WIRING DIAGRAM - SITE CONTROLLER TO REMOTE MODEL DL/351.

47

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 48

Part No. 917345 Rev J

FIGURE B-10. 61-6417-D INTERCONNECTION WIRING DIAGRAM - SITE CONTROLLER TO REMOTE MODEL DL/357 SERIES.

September 1998
September 1998
FIGURE B-11. 880062-31 INTERCONNECTION DIAGRAM FOR SYSTEMS WITH MORE THAN 16 FUELING POINTS.

49

Part No. 917345 Rev J

 50

Part No. 917345 Rev J

FIGURE B-12. 10196-B DIMENSIONAL DRAWING - INSIDE FOOT PRINT.

September 1998
 DL1,3/350 Series Remote
Dispensers Manual

Written and illustrated by Stephen N. Hart.

Review and technical assistance by S. G. Martin.

This manual was produced using Adobe® FrameMaker® on a Power Macintosh® 8100/80.

Page design uses Times 12 and Helvetica 10 Fonts.

Manuals were electronically produced on a Xerox Docutech 135 Publishing System at 600 dpi.

Art was produced using Aldus® Freehand® and Adobe® PhotoShop®.

Copyright © 1998 Dresser Industries, Inc.
All rights reserved.
Printed in the United States of America.

FrameMaker® is a trademark of Frame Technology.

Power Macintosh® is a trademark of Apple Computer, Inc.

Adobe® PhotoShop® is a trademark of Adobe Systems, Inc.

This manual and the software described within are furnished under license and may be used or copied only in accordance with the
terms of such license.

No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or transmitted, in any
form or by any means, except as permitted by such license. Translation of this material to another language without express written
permission of Dresser Industries is prohibited.

The information in this publication is for informational use only and is subject to change without notice. The contents should not
be construed as a commitment by Dresser Industries, Inc. who assumes no responsibility or liability for inaccuracies that may appear
in this publication.

Wayne Division, Dresser Industries, Inc., is located at 124 West College Ave., Salisbury, MD 21804.
Dresser Industries’ general telephone number is (410)-546-6600.
The Documentation fax number is (410)-546-6753.
 WARRANTY AND LIMITATION OF REMEDY AND LIABILITY

Seller warrants that new products and parts of its own design and manufacture when shipped, will
be of good quality and will be free from defects in material and workmanship and will conform to
applicable specifications. Work, when performed by Seller, will meet applicable work require-
ments. No warranty is made with respect to used or rebuilt equipment and with respect to products
not manufactured by Seller. Seller’s only obligation shall be to assign to Buyer, at the time of sale,
whatever warranty Seller has received from the manufacturer. Items such as but not limited to
lamps, electric motors, hoses, nozzles, hose swivels and safety impact valves are included in the
category referred to in the previous sentence. Seller’s recommendations with respect to the oper-
ation of Seller’s equipment are advisory only and are not warranted. All claims under this warranty
must be made in writing immediately upon discovery and, in any event, within twenty-four (24)
months from date of start-up, if a product is involved, or from completion of the applicable work,
if work is involved, or thirty (30) months from date of invoice (whichever shall occur first). (Pro-
vided however, that with respect to the Wayne Plus system, 2400 system, DL series dispensers,
and card readers, all claims must be made in writing within twelve (12) months from date of start-
up. With respect to receipts/totals printers, and any other printers or printing mechanisms, all
claims must be made in writing within ninety (90) days from date of start-up. Wayne Vista dis-
penser external metal panels will be free from defects due to rust and/or corrosion for a period of
forty-eight (48) months from date of dispenser start-up.) Defective and nonconforming items must
be held for Seller’s inspection and returned to the original f.o.b. point upon request. Seller’s war-
ranty on service parts, whether new or reconditioned, is ninety (90) days from the date of installa-
tion, or twelve (12) months from date of invoice, whichever first occurs. THE FOREGOING IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER, EXPRESSED, IM-
PLIED AND STATUTORY, INCLUDING WITHOUT LIMITATIONS, THE IMPLIED WAR-
RANTIES OF MERCHANTABILITY AND FITNESS.

Upon Buyer’s submission of a claim as provided above and its substantiation, Seller shall, at its
option either (I) repair or replace its product or work at the original f.o.b. point or location of pur-
chase products and/or parts or (II) refund an equitable portion of the purchase price.

THE FOREGOING IS SELLER’S ONLY OBLIGATION AND BUYER’S EXCLUSIVE REM-

EDY FOR BREACH OF WARRANTY AND, EXCEPT FOR GROSS NEGLIGENCE OR
WILLFUL MISCONDUCT, THE FOREGOING IS BUYER’S EXCLUSIVE REMEDY
AGAINST SELLER FOR ALL CLAIMS ARISING HEREUNDER OR RELATING HERETO
WHETHER SUCH CLAIMS ARE BASED ON BREACH OF CONTRACT, TORT (INCLUD-
ING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES. BUYER’S FAILURE
TO SUBMIT A CLAIM AS PROVIDED ABOVE SHALL SPECIFICALLY WAIVE ALL
CLAIMS FOR DAMAGES OR OTHER RELIEF, INCLUDING BUT NOT LIMITED TO
CLAIMS BASED ON LATENT DEFECTS. IN NO EVENT SHALL BUYER BE ENTITLED
TO INCIDENTAL OR CONSEQUENTIAL DAMAGES. ANY ACTION BY BUYER ARISING
HEREUNDER OR RELATING HERETO, WHETHER BASED ON BREACH OF CONTRACT,
TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES,
MUST BE COMMENCED WITHIN ONE (1) YEAR AFTER THE CAUSE OF ACTION AC-
CRUES OR IT SHALL BE BARRED.
 "NOTE: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accor-
dance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense."

Wayne Division, Dresser Industries Inc., P.O. Box 1859, Salisbury, MD 21802-1859, (410) 546-6600
Part No. 917345 Rev J 9/98 ©1998 Dresser Industries, Inc. 100/9/98

917345 J