Manual AMS 9530
Manual AMS 9530
Manual AMS 9530
MHM-97927-PBF, Rev 1
August 2020
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language in any form by any means without the written permission of Emerson.
Disclaimer
This manual is provided for informational purposes. EMERSON MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS
MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. Emerson shall not be liable for errors, omissions, or inconsistencies that may be contained herein or for incidental or
consequential damages in connection with the furnishing, performance, or use of this material. Information in this document is
subject to change without notice and does not represent a commitment on the part of Emerson. The information in this manual is
not all-inclusive and cannot cover all unique situations.
Patents
The product(s) described in this manual are covered under existing and pending patents.
Software Registration
Product Support
Emerson provides a variety of ways to reach your Product Support team to get the answers you need when you need them:
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Contents
Chapter 1 Introduction.................................................................................................................. 5
1.1 Safety messages............................................................................................................................... 5
1.2 Symbols............................................................................................................................................5
1.3 Considerations................................................................................................................................. 7
1.4 Return of materials........................................................................................................................... 7
1.5 Overview.......................................................................................................................................... 9
1.6 Device variables..............................................................................................................................13
1.7 Variable mappings..........................................................................................................................14
Chapter 2 Configuration...............................................................................................................15
2.1 Setup overview...............................................................................................................................15
2.2 Pre-configuration........................................................................................................................... 16
2.3 Configuration overview.................................................................................................................. 17
2.4 Configuration with AMS Device Manager........................................................................................20
2.5 Configure with Trex Communicator................................................................................................37
2.6 Configuration options.................................................................................................................... 38
Chapter 3 Installation...................................................................................................................43
3.1 Device handling..............................................................................................................................43
3.2 Mounting tools and supplies...........................................................................................................43
3.3 Mounting mechanisms...................................................................................................................44
3.4 Mount the device........................................................................................................................... 48
3.5 Change the battery.........................................................................................................................49
Chapter 4 Operation.................................................................................................................... 51
4.1 Verify the device is operational....................................................................................................... 51
4.2 Verify operation with Emerson Wireless Gateway........................................................................... 51
4.3 Verify operation with AMS Trex Communicator.............................................................................. 52
4.4 Check device status........................................................................................................................ 53
4.5 Device variable ranges....................................................................................................................54
4.6 Device operating limits...................................................................................................................54
4.7 Clean the device............................................................................................................................. 54
Index .................................................................................................................................... 83
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1 Introduction
1.1 Safety messages
Instructions in this manual may require special precautions to ensure the safety of the
personnel performing the operations.
The AMS Wireless Vibration Monitor complies with Part 15 of the FCC Rules. Operation is
subject to the following conditions:
This device may not cause harmful interference, this device must accept any interference
received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum separation of 20 cm from all persons.
Refer to the following safety messages before performing an operation preceded by the
warning symbol:
WARNING
Failure to follow these installation guidelines can result in death or serious injury. Only
qualified personnel should install the AMS Wireless Vibration Monitor.
Explosions could result in death or serious injury:
• Before connecting a Field Communicator in an explosive environment, make sure the
instruments are installed in accordance with applicable field wiring practices.
• Verify that the operating environment of the AMS Wireless Vibration Monitor is
consistent with the appropriate hazardous locations certifications.
1.2 Symbols
Note
This symbol marks passages that contain important information.
CAUTION
This symbol marks operations that can lead to malfunctions or faulty measurements, but
will not damage the device.
DANGER
This symbol indicates actions that can lead to property damage or personal injury.
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The documentation must be completely read and understood before installing and
commissioning the device. Observe all safety-related instructions in this document.
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1.3 Considerations
General
Electrical vibration sensors, such as accelerometers, produce low-level signals proportional
to their sensed vibration. With simple HART configuration, the monitor converts the low-
level sensor signal to a wireless-enabled signal.
Commissioning
The monitor can be commissioned before or after installation. You can commission it on
the bench before installation to ensure proper operation and to be familiar with its
functions.
Make sure the instruments are installed in accordance with applicable field wiring
practices.
The AMS Wireless Vibration Monitor is powered whenever the battery is installed.
Installation
When choosing an installation location and position, provide ample access to the monitor.
The device should be mounted vertically, perpendicular to the shaft and on the bearing
case. Horizontal mounting is also an option. For more information, see Installation.
Battery
The AMS Wireless Vibration Monitor uses an off-the-shelf Tadiran TL-4920/VE battery.
The battery comes with the device but it is not connected when the device is shipped. You
need to connect the battery before configuring and installing the device.
Environmental
The monitor operates within specifications for ambient temperatures between –40°F and
185°F (–40°C and 85°C).
Verify that the operating environment of the monitor is consistent with the appropriate
hazardous location certifications.
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Note
If the monitor has been exposed to hazardous substances, a Material Safety Data Sheet
(MSDS) must be included with the returned materials. An MSDS is required by law to be
available to people exposed to specific hazardous substances.
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1.5 Overview
The manual
This User Guide applies to the AMS Wireless Vibration Monitor, a triaxial vibration
measurement device designed for use on a WirelessHART network.
Use this manual to install, operate, and maintain the device.
The monitor
The AMS Wireless Vibration Monitor is an installation-ready solution that monitors
vibration and temperature in rotating equipment in hard-to-reach locations.
The AMS Wireless Vibration Monitor also provides a variety of monitor and sensor
configurations. It has built-in radio and four integral sensors:
• X and Y MEMS
• Z MEMS High Sensitivity, High Bandwidth (Vibration & PeakVue)
• Temperature sensor
The Z accelerometer has the highest bandwidth and is considered the primary sensor. The
temperature sensor is designed to measure the temperature near the mounting point
(that is, the machine surface).
Other features include:
• Support for up to 13 device variables with up to three user-configurable alerts for each
process variable. Any device variable can be configured as any process variable (PV, SV,
TV, QV).
• Support for storage of Waveform/Spectrum directly in AMS Machine Works
• Wireless output with >99% data reliability, delivering rich HART data, protected by
industry leading security (when operated as part of a well-formed network)
The device uses an off-the-shelf battery contained in the device which is easily removable
for device installation and replacement.
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A. Chassis
B. HART Terminals
C. Orientation hole
D. Mounting screw
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A. Cover
B. Battery clamp
C. Battery
D. Battery pull tab
E. Base O-ring
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1 If you have an older device revision, a factory upgrade may be possible in some cases. Contact
Product Support for more information.
You can also view the revision information in AMS Device Manager and Trex
Communicator.
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2 Configuration
2.1 Setup overview
Unless the AMS Wireless Vibration Monitor is purchased pre-configured from the factory,
it needs to be configured prior to installation at the facility or measurement location.
There are three possible setups to configure the device:
1. Connect the device to a field communicator, and then configure the device using
the field communicator.
Note
This setup is recommended if you are in a hazardous area.
2. Connect the device to a computer through a HART modem, and then configure the
device using AMS Device Manager.
Note
The HART modem is purchased separately.
3. Connect the device to a computer through a wireless gateway and then configure
the device using AMS Device Manager.
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Note
This setup is recommended for standard device configuration.
2.2 Pre-configuration
The AMS Wireless Vibration Monitor is shipped with the battery disconnected from the
device to comply with safety requirements. You need to connect the battery before you
can configure the device. Remove the battery after configuration to avoid depleting it.
Procedure
1. Use your hands to unscrew and remove the blue cover.
This exposes the HART ports.
Use an Allen wrench or a small screwdriver and put it through the Orientation hole
to use as leverage while loosening the cover.
CAUTION
Exercise caution when using your bare hands to remove the cover.
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4. Replace the battery. Tuck the wires against the battery and lock them into place.
5. Mount the cover and then tighten it.
Note
To avoid depleting the battery, disconnect it when the device is not in use. If you
have configured the device and network but are not ready to commission it,
remove the battery to extend its operating life. Reconnect the battery when you are
ready to install the device.
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Procedure
1. Connect to a computer or field communicator.
You need to connect to a wired connection to set the wireless credentials.
For more information, see Connect to a wired HART interface.
2. Set the wireless network credentials (Network ID and Join Key) using wired
connection.
The monitor has a default Network ID and Join Key. You can change the network
credentials in the gateway that you used for configuration. All devices should join
the network once the battery is connected.
For more information, see Set the wireless network configuration.
After the device has joined the network, you can complete the rest of the
configuration steps over a wireless connection.
3. (Optional) Name the device (Tag and Device Description).
By default, the tag is VXAABBCC, where AABBCC: is the unique device ID. The device
joins the network and operates correctly even if no changes are made, but it is
recommended to name the device something meaningful for the specific
application.
4. Specify the units (English or metric) that will be used for each parameter.
By default, units are set to English.
5. Specify which measurements (velocity, temperature, etc.) correspond to the
process variables PV, SV, TV, and QV. Specify the units (English or metric) for
each parameter.
By default, PV corresponds to Z-axis overall, SV is X-axis overall, TV is Y-axis overall,
and QV is Z-axis PeakVue.
6. Specify alert levels.
Determine the thresholds at which measurement alerts will display and determine
the behavior of device alerts. See the alert limits in Device variable alert limits.
7. Specify the update rate.
The default update rate is once every 60 minutes. A faster update rate is not
recommended as it significantly reduces battery life.
8. Configure trending of parameters.
You can trend parameters in multiple locations such as in a plant historian, in AMS
Machine Works, and in a DCS control system.
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Procedure
1. Locate the terminals for the communication port on the opposite side of the device.
2. Connect a configuration device to the terminals such as a computer running AMS
Device Manager with a HART™ modem or an AMS Trex Communicator.
3. Configure the device.
• To configure the device using AMS Device Manager, see Configuration with AMS
Device Manager.
• To configure the device using AMS Trex Communicator, see Configure with Trex
Communicator.
Procedure
1. From the Emerson Wireless Gateway, click System Settings → Network →
Network Settings to obtain the Network ID and Join Key.
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2. Using a field communicator or AMS Device Manager with a wired modem, enter the
Network ID and Join Key so that they match the Network ID and Join Key from the
Emerson Wireless Gateway.
Note
If the Network ID and Join Key are not identical to the gateway settings, the AMS
Wireless Vibration Monitor will not communicate with the network.
Note
Configuring the wireless network is only applicable using a wired HART modem and
cannot be done using WirelessHART devices.
Procedure
1. In AMS Device Manager, right-click AMS Wireless Vibration Monitor and then select
Methods → Join Network.
2. Enter the network ID for the wireless network in the Join Device to Network screen
and click Next.
You can obtain the network ID from the Emerson Wireless Gateway web server.
Click Setup → Network → Settings.
3. Enter the Join Key in the screens that follow, and click Next.
4. Select the Accept new join key option, and click Next.
5. Click Finish when done.
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The Overview menu provides a glimpse of the status of the AMS Wireless Vibration
Monitor, including the status of the connection to the wireless network, and a summary of
the primary variables, machine temperature, battery voltage, and update rate.
From this menu, you can access the Configure menu and the Service Tools.
You can also access these shortcuts:
• Device Information
• Perform Acquisition
• Join Device to Network
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Guided setup
This option lets you configure device settings in a guided step-by-step process. Click each
of the buttons under Initial Setup to complete the guided setup.
Click Configure Variable Mapping to display or specify which measurements are reported
as the Primary, Secondary, Tertiary, and Quaternary variables.
Click Configure Device Variable Units to configure the units for device variables.
Click Configure Alert Limits to define the lower range and upper range values and alert
limits for Advisory, Maintenance, and Failure for each of the process variables. You can also
configure alert reporting from here.
Click Configure Acquisition Settings to set the acquisiton settings.
Click Join Device to Network to enter network identifiers and join keys that will enable the
device to join a wireless network.
Click Configure Update Rate to set how often the device acquires and reports new
measurements (update rate) and to specify the number of times the transmitter skips data
acquisitions between updates to the gateway.
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Manual setup
In this option, you have to define the settings in several tabs as shown below.
Wireless tab
Click Join Device to Network to enter network identifiers and join keys that will enable the
monitor to join a wireless network.
Click Configure Update Rate to set how often the device acquires and reports new
measurements (update rate) and to specify the number of times the monitor skips data
acquisitions between updates to the gateway.
Click Apply Default Burst Configuration to reset the burst configuration to default values.
Note
The burst messages are not individually controllable via the DD.
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Machine tab
Click Configure Acquisiton Settings to configure the parameters for the specific sensor.
Click Refresh Acquisition Time to reset the parameters to default values.
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Z Axis tab
Click Configure Acquisiton Settings to configure the parameters for the specific sensor.
Click Refresh Acquisition Time to reset the parameters to default values.
When configured with speed (which requires the Advanced Diagnostics License), the
optimal and minimum values are displayed.
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Click Configure Acquisiton Settings to configure the parameters for the specific sensor.
Click Refresh Acquisition Time to reset the parameters to default values.
When configured with speed (which requires the Advanced Diagnostics License), the
optimal and minimum values are displayed.
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General tab
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Mapping tab
Use this menu to set the PV, SV, TV, and QV.
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Identification—displays the device tag, long tag, device type, serial number, device
identifier, date, and device description.
Revision Numbers—displays the universal, field device, software, hardware, and DD
revision numbers.
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License tab
Change License—This option lets you upgrade the device license. Downgrading is not
allowed. When the device is fully licensed, this option is not visible to the user.
Installed Features
The device has 2 license options. Triax Mode and Advanced Diagnostic.
• Triax Mode—Enabling this mode allows the device to collect vibration data in all axis (X,
Y, and Z).
• Advanced Diagnostic—Enabling this mode lets you edit acquisition parameters,
acquire four additional vibration parameters, acquire spectra and waveform, access
advanced prescriptive analytics.
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Alert setup
Use this menu to configure the alert limits of the device variables. Each tab lets you
configure the units of each variable or set it back to the default values. All alerts are
configured from highest value to lowest value. Depending on the alert type, this may
mean the fail or the advise follows the range upper.
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Variables
This tab lets you see the graphical gauge for each device variable.
Click Mapped Variables to display graphical gauges of the PV, SV, TV, and QV.
Click the tabs for each parameter to view graphical gauges for each of the parameters.
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Spectra
This tab allows you to retrieve spectral data from the device. It is only visible if the
Advanced Diagnostics license is enabled
Communications tab
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This tab shows the status and details of the device joining a network.
Maintenance tab
Use this tab to manage the device maintenance and log settings.
Click Routine Maintenance to view device statistics and restore the device to default
settings.
Log to display events such as measurements, HART transmissions, and wake actions.
Click Log Configuration to configure event logging options. Data from event logs are
useful during a debug process.
Click Device Statistics to display statistics related to radio transmission operation such as
communication interval between data requests.
Click Reset/Restore to reset the device or to restore factory default settings.
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When the update rate is greater than 1 hour, the device will publish the last measurement
every hour (meeting the HART requirement to at least publish data once / hour) and will
publish the new data set on the update rate.
Reducing the update rate minimizes power consumption and extends the life of the
battery.
Note
If the device is configured to publish at the fastest allowable update rate (once per
minute), the battery is expected to last only about 2-3 months.
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associated software and the details of all the possibilities are beyond the scope of this
manual. This manual only indicates some of the general capabilities and version
requirements.
You can trend values in essentially any host that accepts Modbus or OPC inputs. Configure
OPC tags and Modbus registers for wireless devices in the Smart Wireless Gateway web
interface. Refer to the Smart Wireless Gateway User Manual for additional information.
The settings in the gateway and the host must be consistent and entered in both locations
(for example, Modbus register definitions).
Also, with AMS Machine Works and AMS Wireless Vibration Monitor devices (that are
licensed for the Advanced Diagnostics application), you can trend Energy Band parameters
and collect spectrum and waveform information.
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3 Installation
3.1 Device handling
Before beginning the installation process:
Install the Emerson Wireless Gateway and ensure it functions properly before you activate
the AMS Wireless Vibration Monitor or any other wireless devices. Power up wireless
devices in order of proximity from the Emerson Wireless Gateway, beginning with the
closest. This will result in a simpler and faster network installation.
Note
The device requires a standard 1/4–28-inch mounting location.
CAUTION
Do not drop, hammer, or impact the device housing before, during, or after installation.
CAUTION
When installing the device in hazardous locations, ensure that the device is grounded to
the machine case.
CAUTION
If the equipment is used in a manner not specified by the manufacturer or contrary to the
instructions in this manual, the protection provided by the equipment may be impaired.
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CAUTION
Do not exceed the specified torque when tightening a stud-mounted device. Over-
tightening the device will damage the sensing element and void the manufacturer’s
warranty.
Procedure
1. Prepare the spot face or end mill tool by setting the drill bit depth to a minimum of
0.325 in. (8.255 mm).
2. Using a wire brush and plant-approved cleaner, clean and degrease the surface
area.
3. Keeping the spot face and end mill tool perpendicular to the machine surface, drill
into the mounting location until the surface is smooth to the touch with no
noticeable irregularities. This may require the spot face tool to remove as much as
0.04 in. (1.016 mm) or more from the surface.
Note
If the spot face is not uniform on all sides, it indicates that the spot face tool is not
perpendicular to the mounting surface, and the resulting surface will not allow the
sensor to be mounted properly.
4. Using 1/4-28 in. tap set, tap a pilot hole to a minimum depth of 0.25 in. (6.35 mm).
CAUTION
When installing in a hazardous location, all efforts must be made to ensure that the device
is grounded to the machine case.
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Procedure
1. If the equipment surface has a radius of curvature that is less than 4 in. (100 mm),
grind a flat surface approximately 0.5 in. (12.7 mm) in diameter.
2. Using a wire brush and plant-approved cleaner, clean and degrease the surface
area.
3. Using a two-part epoxy (such as Emerson P/N A92106)), spray the activator onto
the mounting surface. Place a light coat of epoxy on the surface of the mounting
pad and hold firmly against the machine spot face surface for one minute.
Note
If the adhesive does not set within 1 minute, it indicates that too much epoxy is
applied or that the mounting surface is not prepared properly. Repeat steps 2–3.
4. Ensure that the mounting pad / base of the device is grounded to the machine case.
Use a two-part conductive epoxy (such as Loctite Ablestik 2902) and make a bead
that bridges the mounting pad to the machine case.
5. Use a multimeter to check conductivity between the mounting pad and machine
surface.
Procedure
1. Find the right location for the base. Make sure that the base notch is oriented with
either the X or the Y axis of the device.
2. Install the device on the receptacle and orientate the whole assembly together.
3. Install the base on the machine using either Stud mounting (preferred) or Epoxy
mounting (alternative).
4. Align the notch on the receptacle with the notch on the base and give it a ¼ turn. It
will lock in the same place every single time.
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5. Place the motor fin mount probe/pad between the motor fins at the location
desired.
• Correct motor fin mount selection is important. The probe must fit in between
the motor fins, and the bottom of the probe must contact the motor casing.
• For motors that have a space greater than ½” between each fin, motor fin
mount probe pads with a thickness of ½” are available and will reduce the
amount of adhesive needed.
6. Firmly press the motor fin mount probe/pad into place, ensuring the bottom of the
motor fin mount probe/pad is touching the motor casing (this contact area is where
the vibration is transferred from the motor to the sensor).
• The tip of the motor fin mount probe/pad should be as flat against the motor
casing as possible.
• The motor fin mount probe/pad should not be resting on the top of the fins – if it
does, then the bottom of the probe may not be in direct contact with the motor
casing.
7. Use a spatula to redirect any epoxy that has been displaced from the mounting area
when pushing the fin mount probe/pad into place.
8. Fill in any remaining voids with the adhesive to ensure the motor fin mount will be
fixed in place.
9. Allow full cure for the adhesive prior to installing sensor.
CAUTION
The recommended magnets have a pull force of 40lb-60lb and are very strong. Handle
with care when working with multiple units or near metal structures.
Procedure
1. Prepare the surface. Use a rag or wire brush to remove any loose debris, grease, dirt,
or rust.
2. Attach the device on the magnetic base with a ¼”-28 threaded hole.
3. Position the magnetic base on a ferrous surface, making sure that the device is
properly oriented.
4. Check to see that the device is properly and firmly attached. Wriggle the device
with your hand. It should not wobble or rotate.
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Procedure
1. To stud mount the device (recommended), prepare the machine surface using a
spot face tool. Then drill and tap a ¼-28” hole 0.25” (6.35mm) deep. Alternately, a
mounting pad with ¼-28” thread can be glued in place using epoxy.
2. With the cover still on the device, use your hand to loosely screw the device into the
threaded hole. Do not tighten.
3. Using your hand, loosely screw device into the mounting location.
4. Remove the cover and battery.
5. Set the device in the proper orientation. Insert a small screwdriver through the
guide hole in the base of the unit (shown below) and use this to hold the device in
the desired orientation.
Make sure that your planes are in the right direction. The Z plane should be vertical.
The orientation of the X and Y axis depends on how you configured your device.
To make sure that your X and Y axis stay where they are, use an allen wrench or a
small screwdriver while you torque down the device to make sure that everything
stays in the correct position. You can also hold the device while you torque it down.
6. While maintaining the device orientation, use a 3/16” ball driver to tighten the
captive screw in the center of the base (shown above) to 2-5 ft-lb.
The mounting screw must be tightened firmly but carefully to prevent stripping out
the mounting thread, typically 1/8 turn past finger tight for steel and slightly less for
aluminum or brass. For high-frequency applications above 7kHz and all PeakVue
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measurements, a good quality silicon grease (Dow #4) should be used as a coupling
agent on the mounting ring on the bottom of the device. Only a small amount is
needed.
Procedure
1. Using an allen wrench, hold the metal base.
2. Unscrew the device cover and then remove it.
3. Release the holding latch, and then carefully pull the battery tab to take the battery
out of the compartment.
4. Use your finger to release the bottom latch on the battery connect by lifting the tab
and then gently pull it until the connector is released.
5. Plug the battery wire into the connector and position the wire so that it is held by
the battery clamp.
6. Place the battery into the compartment.
7. Snap the battery clamp back into place to secure the battery and wire.
8. Mount the cover and then tighten it. Tighten the cover all the way down until the
bottom of the cover touches the base.
Ensure that the base does not turn while tightening the cover. Turning of the base
causes misalignment of the measuring directions.
Always ensure a proper seal when screwing the cover. The cover should be
tightened all the way down to the base to keep the device watertight and free from
the elements.
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4 Operation
4.1 Verify the device is operational
You can verify the device operates properly using the following methods:
• Field Communicator
• Emerson Wireless Gateway web interface
Procedure
1. From the Emerson Wireless Gateway Home page, navigate to the Devices page.
The Devices page shows if the device has joined the network and if it is
communicating properly. It also displays the transmitter tag name, PV, SV, TV, QV,
time of last update. A checkmark in a green box means that the device is working
properly. A red indicator means there is a problem with either the device or its
communication path.
Note
It is normal for the AMS Wireless Vibration Monitor to have a red “X”, on the screen
until the sensor is installed and configured.
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2. On the Devices page, click + beside a tag name to display more information about
the device.
3. Verify the Network ID and Join Key in the device match those found on the Emerson
Wireless Gateway:
a. From the Emerson Wireless Gateway, click System Settings → Network →
Network Settings.
b. Verify Show join key has a check mark.
Note
The most common cause of incorrect operation is that the Network ID or Join Key
are not set correctly in the device.
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Note
Disconnect the leads when you are finished configuring or troubleshooting. The AMS
Wireless Vibration Monitor does not publish any new vibration data to the gateway while
connected to an AMS Trex Device Communicator or HART modem. It can take up to three
minutes for the leads connection to time out; after which, the AMS Wireless Vibration
Monitor resumes reporting new readings to the gateway.
The device status is dependent upon individual device variable evaluation, system activity,
and operating parameters.
The out-of-the box overall status should always be Good.
The highest level severity is always be asserted, even if there are underlying lower level
alerts.
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While PeakVue is very useful for providing an early indication of impact-related faults in
rolling-element bearings, there are many general applications where a lower-frequency
measurement is more appropriate. Also, virtually all vibration analysts are very familiar
with the Overall Velocity measurement and use it as part of their existing vibration
programs. While it may not be possible to obtain a measurement result comparable to the
PeakVue value reported by the AMS Wireless Vibration Monitor with a non-Emerson unit,
the Overall Velocity measurement is common throughout the industry and should be easy
to correlate with results from handheld instruments.
There are, however, a number of different methods for measuring and reporting Overall
Velocity, so ensure that the measurement conditions are similar when trying to duplicate
the value reported by the AMS Wireless Vibration Monitor with a handheld. The AMS
Wireless Vibration Monitor uses ISO 10816, which defines a measurement bandwidth of 2
Hz to 1 kHz. The ISO 10816 general fault levels at various turning speeds are shown in
Figure 5-3.
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Depending on the type of machine being monitored, the values shown in this graph
should be multiplied by the service factors given in Table 5-1.
Table 5-1: Service factor multiplier
Machinery type Service factor
Single-stage Centrifugal Pump, Electric Motors, Fans 1.0
Non-critical Chemical Processing Equipment 1.0
Turbine, Turbine Generator, Centrifugal Compressor 1.6
Miscellaneous Equipment 2.0
Figure 5-3 shows the Overall Velocity thresholds for root-mean-square (RMS) velocity in
units of inches per second. Particularly, in digital acquisition systems, it is customary to
measure and calculate with RMS quantities. While it is accepted practice in the industry to
convert between RMS and peak values using the 1.4142 conversion factor, it is not
technically correct to do so except for a pure sinusoidal waveform. For this reason, the
AMS Wireless Vibration Monitor measures, calculates, and reports Overall Velocity in RMS,
and it is necessary to multiply by 1.4142 to get the corresponding peak levels if this is the
preferred format.
Table 5-2: Default velocity levels in AMS Wireless Vibration Monitor
Alert level Velocity (in RMS)
Advise 0.14 in/s
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Table 5-2: Default velocity levels in AMS Wireless Vibration Monitor (continued)
Alert level Velocity (in RMS)
Maintenance 0.35 in/s
Failed 1.0 in/s
5.2 PeakVue
PeakVue™ is a patented Emerson technology that is very useful for isolating high-
frequency phenomena associated with developing faults, especially in rolling-element
bearings.
The premise for PeakVue is that the high-frequency components are not readily detected
with more conventional measurements such as Overall Velocity, low-frequency energy
(LFE), or digital overall. This is because the low-frequency measurements either average
the energy or provide an energy summation over a relatively large frequency band, and
the relative amount of energy that is typically contributed by the high-frequency
components is quite small. As a result, even large "spikes" are difficult to detect with classic
techniques.
The difference in the vibration waveform and the associated measurement for overall
vibration versus PeakVue is shown in Figure 5-5 and Figure 5-6. The overall vibration is well
below the established advisory and maintenance alert levels indicating that the machine is
running well. In contrast, the PeakVue graph shows that the values have increased from
zero, and that they are already crossing the advisory alert level and approaching the
maintenance alert level. This early warning about impending defects is key to maintaining
good machine health.
The PeakVue algorithm isolates the peak energy of interest to provide early indications of
developing bearing faults such as inner and outer race defects, ball defects, and
lubrication problems. Any type of "impacting" fault, where metal is contacting metal, is
readily visible with PeakVue long before there is any significant increase in Overall
Vibration. PeakVue is especially useful for monitoring rolling-element bearings.
Figure 5-4 shows an example of a typical formula for calculating the advisory alert level for
PeakVue.
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These, however, are generic limits. They are provided as a starting point and these values
(for a 3600 RPM machine) are used as the default alert thresholds by the vibration
transmitter.
These levels were devised for periodic data collection with a portable vibration analyzer
and are set relatively low. For frequent automated monitoring, such as that offered by the
AMS Wireless Vibration Monitor, the levels can be increased for most balance of plant
equipment running between 900 and 4000 RPM. You can use the "rule of tens" as a simple
but effective approach to monitoring PeakVue on most rolling element bearing machines.
Using this guideline, we can assume the following:
Level Interpretation
0 Machine is in good condition
10 Some problem is developing on the machine
20 The problem has become serious
40 Problem is critical
Note
The appropriate alerts for a given machine will be a function of its design, service, and
turning speed.
Utilizing the embedded PeakVue technology, the AMS Wireless Vibration Monitor
identified developing problems at a couple of test sites during early field trials. In both
cases, the problem was not visible with conventional low-frequency analysis. The following
examples provide sample data from one of the sites. Notice in the example that the
velocity measurement is indicating less than 0.1 in/s. The PeakVue trend, however,
indicates high-frequency vibration that is regularly in excess of 6 g's.
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The defective bearing was removed and Figure 5-7 shows the developing problem that
was the source of the impacting. After replacing the bearing, the PeakVue vibration is
significantly reduced, as shown in Figure 5-8, indicating that the problem has been
resolved.
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5.3 Temperature
The levels at which to set temperature alerts depend on a number of factors including the
specific process, the operating environment, and the characteristics of the equipment
being monitored. This section provides some generic guidelines, given some knowledge
of the variables involved, for setting the thresholds for your specific AMS Wireless
Vibration Monitor installation. However, the generic methodologies described here are no
substitute for first-hand knowledge of your plant. If, for example, you know that you have
problems when a temperature exceeds a particular value, then set your thresholds
accordingly rather than following these generic guidelines.
In general, the best way to detect a developing fault related to temperature is to look for
an increase in temperature, relative to ambient, over time. This implies that, for reliable
alerting, the thresholds should change as ambient temperature changes. In practice, this
can be difficult to do because it requires the operator to constantly monitor the ambient
temperature and adjust the alert levels accordingly. It is customary, therefore, to pick an
"average" ambient temperature (that is generally seasonal for outdoor installations) and
choose fixed thresholds based on this average. Also, there are issues with this
methodology (such that it does not work well) in areas with large variations in ambient
temperature.
You can select thresholds based on some absolute temperature limit. In practice, this is
much easier to maintain but is not as effective at detecting early failures as relative
monitoring.
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Assuming that the ambient temperature is 25°C, when operating at steady-state, you have
determined that the normal temperature at this point on your equipment is 55°C. Your
"baseline" relative difference is 30°C. Using these guidelines, you should choose the Advise,
Maintenance, and Failed levels for a difference of 40°C, 45°C, and 50°C, respectively.
Assuming the ambient temperature is constant at 25°C, this means the thresholds
become 65°C, 70°C, and 75°C for Advise, Maintenance, and Failed, respectively. Then, as
the ambient temperature changes, the thresholds should be changed accordingly (e.g., a
5°C increase in ambient temperature raises the alert thresholds by 5°C).
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Alarm levels
For open drip proof (ODP) motors:
Tf_fault = 35.5366*Ln(Tw) - 91.1571
For totally enclosed motors:
Tf_fault = 37.2028*Ln(Tw) - 102.8868
For all motors:
Tf_maintenance = Tf_fault - 10°C
Tf_advisory = Tf_fault - 20°C
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Mounting
Mounting tools and supplies depend on the mounting mechanism. For more information,
see Mounting tools and supplies.
Mounting screw thread is 1/4 - 28
Weight
0.697 lb (315 g)
Enclosure ratings
Housing is NEMA 4X and IP66
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B Product certifications
Note
For specific device certifications, always refer to the product nameplate and markings on
the device.
FCC approvals
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to a radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
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CAUTION
Changes or modification not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.
ISED approvals
This device contains license-exempt transmitter(s)/receiver(s) that comply with
Innovation, Science and Economic Development Canada’s license-exempt RSS(s).
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause
undesired operation of the device.
Cet appareil contient des émetteurs / récepteurs exemptés de licence qui sont conformes
aux RSS exempts de licence d'Innovation, Sciences et Développement économique
Canada. Son fonctionnement est soumis aux deux conditions suivantes:
1. Cet appareil ne doit pas provoquer d'interférences.
2. Cet appareil doit accepter toute interférence, y compris les interférences pouvant
entraîner un fonctionnement indésirable de l'appareil.
Radio approvals
Table B-1: Radio Approvals
Brazil Pending
Japan Pending
Mexico Pending
Philippines Pending
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Singapore Pending
South Africa Pending
Note
The table above does not include all countries for which certificates have been issued. For
a complete list, please contact you local Emerson Sales Representative.
B.4 CE mark
The device has been tested and complies with all relevant directives required for CE
marking.
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Country Restriction
Bulgaria General authorization required for outdoor use and public service.
Italy If used outside of own premises, general authorization is required.
Norway May be restricted in the geographical area within a radius of 10 km from
the center of Ny-Alesund.
Romania Use on a secondary basis. Individual license is required.
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Other approvals
For a complete list of approvals, see the product page at http://www.emerson.com/
AMSVibrationMonitor.
3. The device may be configured using the HART terminals only by 375, 475, or TREX
field communicators.
4. Under certain extreme circumstances, the non-metallic parts incorporated in the
enclosure of this equipment may generate an ignition-capable level of electrostatic
discharge. Therefore, the equipment shall not be installed in a location where the
external conditions are conductive to the build-up of electrostatic charge on such
surfaces. In addition, the equipment shall only be cleaned with a damp cloth.
5. The device shall be installed on an earthed metal frame.
Note
Battery may be replaced in hazardous locations. Only replace battery with Tadiran Part
Number TL-4920/VE or Emerson Part Number A0702PPU.
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Note
The markings that appear on the monitor housing determine whether a device is suitable
for operation in a specific hazardous location. This further requires that the monitor is
operated in accordance with the installation drawings provided with the unit.
3. L'appareil ne peut être configuré à l'aide des terminaux HART que par des
communicateurs de terrain 375, 475 ou TREX.
4. Dans certaines circonstances extrêmes, les pièces non métalliques incorporées dans
le boîtier de cet équipement peuvent générer un niveau de décharge
électrostatique capable d'allumage. Par conséquent, l'équipement ne doit pas être
installé dans un endroit où les conditions externes conduisent à l'accumulation de
charges électrostatiques sur de telles surfaces. De plus, l'équipement ne doit être
nettoyé qu'avec un chiffon humide.
5. L'appareil doit être installé sur un cadre métallique mis à la terre.
Warnings:
1. Care should be taken to protect this device from impact or abrasion if located in a
zone 0 environment.
2. Substitution of components may impair intrinsic safety.
3. The battery may present a potential electrostatic ignition hazard. Use Caution when
replacing the battery.
Avertissements:
1. Des précautions doivent être prises pour le protéger des chocs ou de l'abrasion s'il
est situé dans un environnement de zone 0.
2. La substitution de composants peut compromettre la sécurité intrinsèque.
3. La batterie peut présenter un risque potentiel d'allumage électrostatique. Soyez
prudent lors du remplacement de la batterie.
List of Standards:
IEC:
IEC 60079-0 7th Edition, December 2017
IEC 60079-11 6th Edition, June 2011
ATEX:
EN IEC 60079-0:2018
EN 60079-11:2012
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North America:
CAN/CSA C22.2 No. 61010-1-12
UL Std. No. 61010-1 3rd Ed.
CAN/CSA C22.2 No. 60079-0 7th Ed.: 2019
UL 60079-0 7th Ed.: 2019
CAN/CSA C22.2 No. 60079-11 6th Ed.: 2014
UL 60079-11: 6th Ed.: 2013
CAN/CSA-C22.2 No. 60529 Ed. 2.2: 2016
ANSI/IEC 60529-2004 (R2011)
CAN/CSA-C22.2 No. 94.2-2007 (R2012)
UL 50E 2015
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C Third-party licenses
C.1 Dust SmartMeshSDK C Library
Copyright (c) 2012, Dust Networks
All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are
permitted provided that the following conditions are met:
• Redistributions of source code must retain the above copyright notice, this list of
conditions and the following disclaimer.
• Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials
provided with the distribution.
• Neither the name of Dust Networks nor the names of its contributors may be used to
endorse or promote products derived from this software without specific prior written
permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS"
AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE DISCLAIMED. IN NO EVENT SHALL DUST NETWORKS BE LIABLE FOR ANY DIRECT,
INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES
(INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES;
LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND
ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT
(INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS
SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
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User Guide Index
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Index
A E
absolute temperature monitoring 63 electromagnetic compatibility 66
alert levels 40 enclosure rating 66
alert limits, device variables 67 environmental considerations 7
alert thresholds, default 40 epoxy mount 45
alerts 33
ambient temperature 62
AMS Device Manager
F
Advanced Diagnostics application 22 features, monitor 9
configure alert limits 23 field communicator menu tree 37
configure publishing 23 field communicator, configuration with 37
configure sensors 22 functional specifications 65
configure units 23
Configure window 23
configuring wireless network credentials 20 H
device revision 22
hazardous location certificates 77
effective acquisition rate 23
guided setup 23
join device to network 22 I
manual setup 23
MHM Access Control 22 installation 46
Overview window 22 installation location 7
restore factory default settings 34
right-click menu 21 L
sensor power enable 23
Service Tools window 34 LCD network status screens 51
spectra 34
trends 34
M
C magnetic mount 47
maintenance 34
CE marking 75 manufacturing location 73
commissioning 7 minimize power consumption 39
configuration defaults, defaults, configuration 38 monitor, parts 9
configuration options 38 motor fint mount 46
configuration with field communicator 37 mounting mechanism, quick disconnect 46
configuration, alert setup 33 mounting tools, sensor 43
configuration, guided setup 23
configuring wireless network credentials, AMS Device
Manager 20 O
construction materials, transmitter 66 operating limit, sensors 54
ordinary location certification 75
D overall velocity 55
overview 9
DC power 7 overview, monitor 9
default alert thresholds 40
default configurations 38
device revisions 9 P
device status 53 parameter units 38
device, parts 9 parameters, trending 40
PeakVue 58
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performance specifications 66 V
physical specifications 66
power consumption 39 variable mappings 14
powersave mode 39 verifying status and operation 51
prepare sensor mount 44
preparing the sensor mount
epoxy mount 45
W
product support 7 weight, transmitter 66
publish rate 39 wireless certifications 73
publishing mode
generic mode 39
optimized mode 39
R
radio specifications, radio 67
relative temperature monitoring 63
restore factory default settings 34
return of materials 7
revisions, device 9
S
safety messages 5
safety, symbols 5
sensor mount, preparing 44
sensor mounting/attachment tools 43
sensor operating limits 54
sensors
mounting tools 43
operating limit 54
setup, alerts 33
setup, AMS Device Manager 23
setup, guided 23
Smart Power Module 7
spectral data 34
stud mount 45
T
temperature
absolute monitoring 63
alert thresholds 63
limits 7
relative monitoring 63
temperature limits 7
temporary mount 47
trending of parameters 40
trends 34
U
units 38
update rate 39
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Emerson
835 Innovation Drive
Knoxville, TN 37932 USA
T +1 865-675-2400
F +1 865-218-1401
www.Emerson.com
©2020, Emerson.
The contents of this publication are presented for informational purposes only, and while every
effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which are available on request. We
reserve the right to modify or improve the designs or specifications of our products at any time
without notice.
All rights reserved. AMS is a mark of one of the Emerson group of companies. The Emerson logo is a
trademark and service mark of Emerson Electric Co. All other marks are the property of their
respective owners.