2020 12 21-Heat Pump - Boq

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PHE BOQ

Project : IHG HOLIDAY INN @ BODHGAYA


Consultants : Lead Consultants and Engineering Services (INDIA) Pvt Ltd
Subject : BOQ - Hot Water System works
SL.NO DESCRIPTION UNIT TOTAL QTY RATE in Rs. AMOUNT in Rs. REMARKS
HOT WATER SYSTEM
AIR COOLED HEAT PUMP FOR GENERATING HOT WATER

Supply , installation , testing & commissioning of Micro Processor Controlled


aircooled reversible scroll Heatpump delivering actual capacity as per the
following parameters duly installed at site. The heat pump should be
complete with single/multiple hermatic scroll compressors , Four way
reversing valve, Electronic Expansion Valve, defrosting cycle, Liquid reciever,
Copper tube/ aluminum fins air cooled heat exchanger with Axial fans with
1 IP54 protection, braze plate type( SS316)/tube inshell primary heat exchanger,
antivibration spring mounts with factory assembled with Electrical panel
mounted on the heat pump including the disconnect switch suitable for 50 Hz,
3 phase 400 volts,ac supply. The vibration isolators shall be shipped along with
heat pump from your works. Heat Pump should be capable of generating Hot
Water upto 60ºC. The heat pump should be capable for ambient temperature
as per site condition.

Refrigerant circuit to include necessary controls for higher temperature


application, liquid line solenoid valve, drier filter with replaceable solid
cartridge, liquid line, sight glass required for outside seeing, electronic
thermostatic valve, high pressure safety valve, high & lower pressure
transducers, high and low pressure switches, liquid receiver etc. The heat
pump shall be suitable for operation on Environment friendly refrigerant
R410a/R407c and shall come factory charged with refrigerant.

Heating capacity = 60 kW Actual at below mentioned conditions.


Hot water inlet temp.= 20 Deg C
Hot water outlet temp.= 55 Deg C
HEAT PUMP OPERATING TEMPERATURE:
Summer Ambient Temperature- DB-104°F,WB-76°F
Monsoon Ambient Temperature-DB-83°F, WB-79°F
Winter Ambient Temperature-DB-50°F, WB-42°F
Refrigerant : R-410A/R407c
COP ( Actual) : Min 3 ( with Fans) for above conditions
i) Supply Nos 3
ii) Installation Nos 3

Providing, fixing, testing and commissioning of brass body nickel plated


automatic Air Release Valves With Ball Valves with necessary GI Specials,
2 thread, hold tight, brass spindle, NBR and elastomeric, stainless steel spring
polypropylene float at the top most points of water supply distribution ring
main

i) 25 mm dia Nos 10

Supplying, fixing, testing and commissioning of IS standard Thermometer


3
shall be of Dial type (100mm) Range 0⁰ to 70⁰C, with stainless steel body - IP Nos 2
55 protection, with necessary Fittings as per standard/consultant
requirement.

4
Supplying, fixing, testing and commissioning of of IS standard Thermowell
with necessary fittings as per standard - 25mm dia
i) 25 mm dia Nos 2

Supplying, fixing, testing and commissioning of Flow Meters inclusive of


matched pair temperature sensor with the necessary accessories for installing
the sensors. Shall be suitable for 230V AC power supply, Protection category
5 of IP65, Modbus RTU, flanges for connection, ultrasonic flow measuring
components mounted perpendicular to the flow. The flow meter shall be
thermally insulated with elastomeric nitrile rubber and finished with Treated
Woven Glass Cloth with two layers of epoxy paint.

i) 25 mm dia Nos 2

Supplying, fixing, testing and commissioning Hot Water Circulation


Centrifugal Vertical/Horizontal Pumps monoblock construction, of adequate
HP capable of giving a required discharge at suitable head.The motor shall be
6
of TEFC squirrel cage induction type, IP-65 protection, pressure guage, 1no
non return valve, & 1 no ball valve/butterfly valve for each pump , manifold
header, to work on 3/1 ph 50 Hz, 400/415V with necessary unions, flanges in
1:2:4 etc., complete with wiring up to main control panel complete. (Pump
shall be withstand upto 70 degree temperature)

The Pump set shall be placed on the RCC block with spring isolators. All Civil
works including Pedestals shall be in the scope of civil Contractor.
Duty :3.9Lps @ 25m head, 3Ph (1+1 Set) - Primay pump (Heat pump system)
(From Heat pump plate heat exchanger to Heat pump)
i) Supply Set 1
ii) Installation Set 1

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PHE BOQ

Duty : 3.9Lps @ 25m head ,3Ph( 1+1 Set) - Secondary pump (Heat pump
system) (From plate heat exchanger to Heat pump)
i) Supply Set 1
ii) Installation Set 1

Supplying, fixing, testing and commissioning Hot Water Re-Circulation


Vertical/Horizontal Centrifugal pumps with control panel consisting of
timer , digital temperature controller panel (DTC) and manual overide,
monoblock construction, of adequate HP capable of giving a required
discharge at suitable head.The motor shall be of TEFC squirrel cage induction
7 type, IP-65 protection, pressure guage,1no non return valve, & 1 no ball
valve/butterfly valve for each pump, manifold header, to work on 3 ph 50 Hz,
415v with necessary unions, flanges in 1:2:4 etc., complete with wiring up to
main control panel complete. (From Hot water collection tank to Heat pump)
(Pump shall be withstand upto 70 degree temperature)

The Pump set shall be placed on the RCC block with spring isolators. All Civil
works including Pedestals shall be in the scope of civil Contractor.
Duty :2.0Lps @ 45m head, 3Ph( 1+1 Set)
i) Supply Set 1
ii) Installation Set 1

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PHE BOQ

Supplying, fixing, texting and commissioning of SS 316 MOC plate heat


exchanger consisting of NBR Gasket (clipper type), Nozzel-40mm dia, liquid
flow for soft water, with necessary inlet & outlet fittings connection as per
8 standard.etc. Complete. - Capacity - 165KW (The quoted rate shall include
necessary pcc support, inlet & outel flange connection from plate heat
exchanger to pipe)

Plates MOC - SS316


Heating capacity- 165KW
Primary Flow-4.5M3/hr ,inlet temp 65degree C,outlet temp 55 degreeC
Second Flow-4.5M3/hr ,inlet temp 52degree C,outlet temp 62degreeC
Pressure drop-0.5 bar max
i) Supply Set 2
ii) Installation Set 2
Supplying, installing, testing & commissioning of Hot Water Mixing Tank,
15 fabricated as per IS:2825 — Code for Unfired Pressure Vessels and as per the
following requirements :

Hot water mixing tank fabricated with electrical heating element Grade
Stainless Steel sheet ( Grade 304) and dish ends, having storage capacity and
working pressure as specified below:
The shall have 550 mm dia manhole cover, 4 nos. 450 mm dia high steel
supports and access ladder, etc.

Nozzles for Inlet, outlet, drain and other accessories shall be fabricated from
SS 304 schedule 40 ERW pipes, All connections shall be flanged type

Fittings and Instruments: Dial Type Pressure gauge- 150 mm dia 0 to 14


kg/cm2 with syphon and isolation valve, thermowell, safety relief valve etc.

Insulation: The mixing tank shall be externally insulated with 50 mm thick


mineral wool, covered with chicken wiremesh and cladded with 24 SWG.
Aluminium sheet
MS supporting structure with access ladder duly painted with two coats of
enamel paint of approved shade over a coat of red oxide
Storage capacity : 2,000 litres
i) Supply Nos 2
ii) Installation Nos 2
Supplying, installing, testing and commissioning Balancing valves (Manual
TYPE) with PN16 rating) installed for the Hot water pipelines shall be insulated
with 25mm thick nitrile rubber insulation with necessary measuring port,
16 drain port, flanges hot dipped galvanized bolts, washers and nuts etc., The Nos 3
balancing to be done by portable hand held device and same result should be
furnished in the handing over manual.-25mm dia

Supplying, installing, testing and commissioning Plumbing work comprising of


frames for collerctors, plumbing piping complete with XLPE pipe insulation
with aluminium cladding, between storage tank, heat exchanger and re-
circulation pumps piping complete with all accessories, necessary valves,
saftey devices, fittings, bends, NRV, gauges and y-strainer etc., Balancing
17 valves (Manual TYPE) with PN16 rating) installed for the Hot water pipelines Job 1
shall be insulated with 25mm thick nitrile rubber insulation with necessary
measuring port, drain port, flanges hot

Supplying, installing, testing and commissioning of all electrical work


comprising of main incommer electrical panel with suitable main MCCB and
MCBs, bus bar, internal wiring and power cabling form the main incommer
panel to circulation pumps, heat pumps circulation pumps, and hot circulation
18 pumps and timer temperature control panel, necessary control cabling, cable Job 1
trays, conduiting, earthing, tremination glands etc., complete

TOTAL -

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BOQ FOR HOT WATER SYSTEM WITH AIR TO WATER HEAT PUMP
SL.NO DESCRIPTION UNIT TOTAL RATE in Rs. AMOUNT in Rs. REMARKS
QTY
Design, Supply, Installation, Testing and Commissionig of Solar Hybrid system with reference to the
following specifications.The quoted rate shall be inclusive of solar collectors, collector frames and
support as required, heat pumps with anti-vibration foundations, circulation pumps, solar and heat
pump controller with necessary plumbing, including valves, safety devises, insulation, fittings etc

1.0 SOLAR CIRCUIT


Solar Flat plate Collector
Solar flat plate collectors with 1.6 m² Bluetec seletive surface, prismatic toughened & low iron glass,
extruded aluminum alloy frame, 50 mm Rock Wool insulation, Powder coated steel back sheet,
1.1 confirming to IS12933 standards, TUV certified. No 50 ₹ 16,250.00 ₹ 812,500.00
Hot water generation from each collector: 150LPD @ ΔT=30°C

Solar Circulation Pump


Standard solar circulation pump (1W + 1S)
1.2 Make: Xylem, 1-phase No 2 ₹ 20,000.00 ₹ 40,000.00
Flow rate required by collectors: 3.8 m³/h @ 3bar
Solar Controller
1.3 Programmable Solar Controller to control the operation of the solar circulation pump No 1 ₹ 15,500.00 ₹ 15,500.00

Hot Water Storage Tank


Hot water storage tank of 2000L capacity, made from stainless steel (SS304 grade) plain type
storage tank with utility ports, magnesium sacrificial anode, sensor ports, heating ports (optional),
1.4 manhole of 500mm dia,insulated with 100mm Rockwool Slabs held in a wire mesh with 24 gauge No 1 ₹ 225,000.00 ₹ 225,000.00
aluminium cladding.
Dish end // Shell end thickness: 6mm//5mm
Max working pressurre: 5Bar

2.0 HEAT PUMP CIRCUIT


Hot Water Storage Tank
Hot water storage tank of 3000L capacity, made from stainless steel (SS304 grade) plain type
storage tank with utility ports, magnesium sacrificial anode, sensor ports, heating ports (optional),
manhole of 500mm dia,insulated with 100mm Rockwool Slabs held in a wire mesh with 24 gauge
2.1 No 2 ₹ 350,000.00 ₹ 700,000.00
aluminium cladding.
Dish end // Shell end thickness: 6mm//5mm
Max working pressurre: 5Bar

Heat Pump
Air-Water source medium temperature heat pump with output of 60 kW & input of 14.3 kW with
scroll compressor, R410A refrigerant with hot water output of 55°C.
2.2 No 3 ₹ 1,033,229.00 ₹ 3,099,687.00
Hot water generation: 1288 LPH

Heat Pump Hot water Circulation Pump:


Heat pump circulation pump with SS 304 impeller & Diffuser, vertical multistage pump with CI inlet
2.3 and outlet ports with a required flow rate of 12.8m³/hr @ 2.5 bar.(1W) No 3 ₹ 60,000.00 ₹ 180,000.00
Make: Xylem, 3-phase
Hot Water Recirculation Pump @ (basement pump room):
Hot water recirculation pump on the building return line with digital, programmable temperature
controller. (1W+1S)
Make: Xylem, 3-phase
2.4 Duty: 5m³/h @ 4 bar Set 1 ₹ 92,667.00 ₹ 92,667.00
Temperature based controller make: Energen

3 PLUMBING, INSTALLATION AND COMMISSIONING


Plumbing:
Cost for Plumbing, installation, labour & commissioning.
Plumbing between solar collectors and storage tanks will be done in GI piping (ERW Class C - Tata
or Jindal make) & fittings. Plumbing connecting the heat pumps and storage tanks will be done in
CPVC piping (Astral//Aashirwad//equivalent) and fittings. Nitrile rubber insulation will be done for the
3.1 pipelines with all necessary accessories, valves,fittings & safety devices. Set 1 ₹ 1,257,900.00 ₹ 1,257,900.00

Note -
1. The location of the equipment should be frozen
2. The battery limits for plumbing works will be clearly indicated in schematic.

Electrical:
Supply, installation and commissioning of all electrical works comprising of main power distribution
panel indoor type with suitable main MCCB and MCB, with internal wiring and cabling from the
distribution panel to solar circulation pumps, heat pumps, heat pump circulation pumps,hot water re-
3.2 circulation pumps and timer temperature control panel and all included. Set 1 ₹ 314,490.00 ₹ 314,490.00
Note: The panel will be placed on the terrace level either floor mounted or wall mounted depending
on the site condition. Incommer cable to be provided by the client.

4 OPERATING AND MAINTENANCE

Providing skilled and trained operator for the operation of the HOT WATER Generator plant by
4.1 Year 1 35000.00 35000.00
providing one operator for 24X7 for 365 days. For 5 years

Total Cost ₹ 6,772,744.00

NOTES:
1 This BOQ does not cover any civil or mechanical structure works. All required foundation to be provided by the client/contractor.

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