QUALITY ASSURANCE PLAN

CUSTOMER NAME : M/s. Transcon Industries

CUSTOMER ORDER REF. NO:
Sy.No. 102 & 103, PlotNo. 11-13-173/15/15A/20/21
KVA & VOLTAGE RATIO : SIFCO Road, APIE, Balanagar,
W.O.NO/SI.NO : Hyderabad – 500037, Telangana, India. QAP NO:
DRG REF. NO : QAP REV NO:0
:
Sl. Components / Charactaristics to be Type / Method Extents of Reference Acceptance Format Inspection By
Category Remarks
No. Operations Checked of Check Check Documents Norm of Record Transcon Industries
Customer
1.0 INWARD MATERIALS
1.1 Conductors a) Dimensional Check Critical Measurement Sample Specification IS 13730 Inspection Report P R
b) Insulation Built-up ,, ,, Sample ,, ,, ,, P R
c) Resistivity ,, Supplier TC 100% ,, ,, MFR`s Test Certificate R R
d) Tensile Strength Major ,, 100% ,, ,, ,, R R
e) Elongation ,, ,, 100% ,, ,, ,, R R

1.2 CRGO Laminations a) Dimensional Check Critical Measurement Sample Specification IS 3024 Inspection Report P R
b) Thickness & losses ,, ,, ,, ,, ,, MFR`s Test Certificate R R

1.3 Insulating Boards a) Thickness Critical Measurement Sample Specification IS 9335/ IS 1576 Inspection Report P R
& Papers b) Electrical & Strength (Air/ Oil) ,, Supplier TC 100% ,, ,, MFR`s Test Certificate R R
c) Tensile Strength ,, 100% ,, ,, ,, R R
d) Moisture Content ,, ,, 100% ,, ,, ,, R R
e) Oil Absorption ,, ,, 100% ,, ,, ,, R R
f) Conductivity ,, ,, 100% ,, ,, ,, R R
g) Surface Condition &
Dimensional check ,, ,, 100% ,, ,, ,, P R

1.4 Transformer Oil a) BD Voltage Critical TEST Sample Specification IS 335 Inspection Report/ P W During Final
b) Density Major Supplier TC 100% ,, ,, MFR`s Test Certificate R R Inspection
c) Viscosity ,, ,, 100% ,, ,, ,, R R
e) Flash Point ,, ,, 100% ,, ,, ,, R R
f) Pour Point ,, ,, 100% ,, ,, ,, R R
g) Acidity ,, ,, 100% ,, ,, ,, R R
h) Resistivity ,, ,, 100% ,, ,, ,, R R
I) Water content ,, ,, 100% ,, ,, ,, R R

1.5 Tap Switch (OLTC) a) Contacts & Alignment Critical Visual 100% Specification IEC : 60214-1 MFR`s Test Certificate R R
b) Electrical Characteristics ,, Supplier TC 100% ,, ,, ,, R R
c) Dimensional Check Major Measurement 100% ,, ,, Inspection Report P R

1.6 Tank & a) Dimensional Check Major Measurement Sample Drawing Drawing Inspection Report P R
Conservator b) Pressure & vacuum Test Major Pneumatic one unit CBIP Standard CBIP Inspection Report P R
c) Welding Finish Major Visual 100% Drawing Drawing Inspection Report P R
d) Paint & Thickness Critical Measurement Random Specification Specification Inspection Report P R
Spots

NOTE 1. : P - PERFORMANCE GTP: Guaranteed technical particulars

R - REVIEW OF TCs. / INSPECTION REPORTS Drg: Drawing
W - WITNESS
W.I - WORK INSTRUCTION
NOTE 2. : For any other items are not covered in the above QAP will be checked with manufacturers Test Certificate
(or) Internal Inspection of Transcon Industries
PREPARED & CHECKED BY
Transcon Industries/DOC/QA/01 Page( 1 OF 3 )
Sl. Components / Characteristics to be Type / Method Extents of Reference Acceptance Format Inspection By
Category Remarks
No. Operations Checked of Check Check Documents Norm of Record Transcon Industries
Customer

2.0 FITTINGS & ACCESSORIES

2.1 Bushings & a) Electrical Characteristics Critical Supplier TC 100% IS-3347/IS 2099 IS-3347/IS 2099 MFR's Test R R
Bushing Metal Parts b) Glaze / Finish/Cracks Major Visual 100% ,, ,, Certificate R R

2.2 Oil & Winding a) Calibration & Insulation Test Critical Visual/Operation 100% Job Specification Specification MFR's Test R R
Temperature Indicators Certificate

2.3 Buchholz Relay a) Continuity Test Major Measurement 100% Job Specification IS- 3637 MFR's Test p R
Certificate
2.4 Valves a) Dimensions Major Measurement 100% Specification Specification Job History Card P R
b) Finish Major Visual 100% ,, ,, ,, P R
c) Function & Leakage Critical Test 100% ,, ,, ,, P R

2.5 Finished Radiators a) Dimensional Check Major Measurement Sample Drawing Drawing MFR's Test p R
Certificate
b) Paint Shade & Finish Major Visual & Random Specification Specification Inspection Report P R
Thickness Measurement Spots
c) Pressure Test Major Test 100% Job Specification No Leakage MFR's Test R R
Certificate
3.0 Manufacturing Process
3.1 Winding a) Dimensional Check Major Measurement 100% Design Spec. Design Spec. Job History Card P ---
b) Transposition ,, Visual 100% ,, ,, ,, P ---
c) Brazing of Joints Critical ,, Sample ,, ,, ,, P ---
d) Lead Disposition Major ,, 100% ,, ,, ,, P ---

3.2 Coil Assembly a) Dimensions Major Measurement 100% Drawing Drawing Job History Card P ---

3.3 Core Coil a) Ratio Test Critical Elect. Test 100% Design Spec. Design Spec. Job History Card P ---
Assembly b) Alignment of Spacers / Major Visual 100% ,, ,, ,, P ---
Blocks

3.4 Tanking a) Drying Critical W.I 100% W.I W.I Job History Card P ---
b) Magnetic Balance Test ,, Elect. Test 100% ,, ,, ,, P ---
c) Insulation Test ( Core to Major ,, 100% ,, ,, ,, P ---
Core Frames & Bolts )
d) Clamping Major Design Spec. 100% ,, ,, ,, P ---
e) Clearances Critical Visual 100% Drawing Drawing ,, P ---
f) Handling ,, Visual 100% By Nylon Belts By Nylon Belts Nil P ---
NOTE 1. : P - PERFORMANCE GTP: Guaranteed technical particulars
R - REVIEW OF TCs. / INSPECTION REPORTS Drg: Drawing
W - WITNESS
W.I - WORK INSTRUCTION
NOTE 2. : For any other items are not covered in the above QAP will be checked with manufacturers Test Certificate
(or) Internal Inspection of Transcon Industries
PREPARED & CHECKED BY
Transcon Industries/DOC/QA/01 Page ( 2 OF 3 )
Sl. Components / Characteristics to be Type / Method Extents of Reference Acceptance Format Inspection By Remarks
Category
No. Operations Checked of Check Check Documents Norm of Record Transcon Industries
Customer

4.0 Final Tests

4.1 Routine Tests a) Measurement of winding

Critical Electrical 100% Specification Specification Test Report P W
Resistance at Normal Tap
b) Ratio Test at all taps Critical Electrical 100% Specification Specification Test Report P W
c) Polarity & Vector Group Critical Electrical 100% Specification Specification Test Report P W
d) Insulation Resistance Critical Electrical 100% IS 2026 IS 2026 Test Report P W
e) Impedance Voltage at normal tap Critical Electrical 100% IS 2026 GTP Test Report P W
f) Load lossLoss
NoLoad at normal tap
Excitation Critical Electrical 100% IS 2026 GTP Test Report P W
g) Current at 100% of rated Critical Electrical 100% IS 2026 GTP Test Report P W
h) Separate Source High Voltage testCritical Electrical 100% IS 2026 IS 2026 Test Report P W
I) Induced Over Voltage Test Critical Electrical 100% IS 2026 IS 2026 Test Report P W
j) Oil leakage test Major Measurement 100% CBIP CBIP Test Report P W
k) Dimensions verification Major Measurement one/lot Approved Drg. Approved Drg. Report P W
5.0 Final Inspection
before Despatch a) Inspection of transformer Critical Visual 100% Specification Specification Inspection Report P ---

NOTE 1. : P - PERFORMANCE GTP: Guaranteed technical particulars

R - REVIEW OF TCs. / INSPECTION REPORTS Drg: Drawing
W - WITNESS
W.I - WORK INSTRUCTION
NOTE 2. : For any other items are not covered in the above QAP will be checked with manufacturers Test Certificate
(or) Internal Inspection of Transcon Industries
Transcon Industries/DOC/QA/01 PREPARED & CHECKED BY
Page( 3 OF 3 )