INSPECTION AND TEST PLAN DOCUMENT NO: MSPL/QAP/001

METROOF PRE ENGINEERED STEEL BUILDING/ STEEL STRUCTURE REVISION NO: 00

STRUCTURES PVT LTD PROJECT: Construction,Testing&Commisioning of National Heritage complex(Phase1A) DATE:08.09.2023
Client:M/s Indian Port rail & Ropeway Corporation Ltd INSPECTION BY
REFERENCE SPEC.CODES & STANDARDS
Sl. No. DESCRIPTION CHARACTERSTIC TYPE OF CHECK EXTENT OF CHECK MSPL TPL CE TPL FQE CLIENT FORMATS OF RECORDS REMARKS
DOCUMENTS FOR ACCEPTENCE CRITERIA

1 RAW MATERIAL
Surface conditon Visual 100% P P W RW
Chemical properties MTC Verification 100% S R R R MTC
ASTM A 572 Gr.50 / IS 2062
1.1 Steel Plate
Mechanical properties MTC Verification 100% E350 S R R R MTC
Approved drawings
Steel shall be procured from
, Purchage
Dimensions Measurement 1no per lot/size P P W RW QC inspection report (1)JINDAL (2)TATA Steel or As
Orders,Custmer
Surface conditon Visual 100% P P W RW MTC per project specification
Specifications
Hot rolled/Hallow IS2062 E 250WA for HR
1.2 Chemical properties MTC Verification 100% S R R R MTC
sections,(beams, sections,IS1239,IS4923,IS116
channels, Bar, Pipes etc. Mechanical properties MTC Verification 100% 1 for pipes/hallow sections S R R R MTC
Dimensions Measurement 1no per lot/size P P W RW QC inspection report
Proper stacking of
materials
1.3 Preservation and Storage 1.specification wise Visual 100% P P R R As per TPL SOP
Relevent Standard Proper Stacking
of Raw materials
2. size wise
3.Section wise

Visual.correction of PROPOSED
1.4 Review 100% Approved WPS ASME SECTION-2 Part -c, S/P R R R MTC&IMIR
Electrode/Filler Wire Batch Test Certificate MAKE/ESAB/D&H/ADVANI/ADO
2010 Edition
with packages R Shall be used

(1)Proper storage -
Preservation and Storage Manufacturers Manufacturers
specification and size
1.5 of Electrodes/Filler visual mesurement 100% Recommendations Recommendations & TPL P P R R
wie (2) Humidty
wires/Fluxes & TPL Norms Norms
control

(1) Visual (2)

Verifications of
1.6 specifications and Review 100% Painting S/P R RW RW MTC&IMIR
Paints Painting Specifications
correlation of Batch Specifications
Test certificates with
packages

Chemical properties MTC Verification 100% ASTM A 792 Gr 50 for R MTC

Purlin,GI,GL, PPGL & PPGI Mechanical properties MTC Verification 100% panels,ASTM A 653 Gr50 for R MTC
1.7 GI & ASTM A 1011 Gr50 for
coils
plain purlins I
Dimensions Measurement 1no per lot/size QC inspection report
2 FABRICATION PROCESS

2.1 layout preparation Dimensions Mesurement 100% Approved Drawings Approved Drawings P P R R Aproved Layout

2.2. Marking and Cutting Visual and 100% Approved Drawings Approved Drawings P P R RW Photos
Visual and Dimensions Measurements

Approved
2.3 Dimensional &Fitup Dimensions and Edge Visual & 100% Approved Drawing and P P RW RW Fitup inspection
Drawings,Metod
&Assembly Preperation,Root gap Measurements IS:7215 Report
statements,Wps
,Offset,Straightness
vertically as applicable
Approved
2.4 Visual 100% Drawings,Metod Approved WPS P P R RW shop register
Before and During Cleanliness statements,Wps
Welding Pre heating if Approved
Required,baking of Visual 100% Drawings,Metod Approved WPS P P R RW shop register
Electrodes statements,Wps
Visual Surface
Defects,Weld Approved
2.5 100% AWS D1.1 P P R RW Weld visual
After Welding reinforcement,Fillet Weld visual Inspection Drawings,Metod
inspection report
size statements,Wps

3 WELDING & NDT

ASMEE section -IX
Procedure specification verification/review 100% S/P H W RW WPS
3.1 Welding procedure Latest Edion AWS D1.1-2010
Procedure qualification verification/review 100% P H W RW PQR
/IS7307/IS9595/AW
Welder qualification verification/review 100% S D1.1 P H W RW WPO
Visual defects Visual 100% I QC inspection report
3.2 Welding Inspection Surface defects DP Test 1 joint/ day AWS D1.1-2010 I QC inspection report If applicabale as per approved
Refer remarks
Drawing/Project specification
I
Under surface Defects ultrasonic test/Rediography testing
1 joint/ day QC inspection report

4 Pre-Erection Assembly chake

(1) Final inspection of the Dimensions Mesurement 100%

P P RW RW
fabricated members(2) Prependicurity &
Mesurement 100%
Trail assembly and match Straightnes P P RW RW
marking of steel members Match Marking Marking 100% Approved Drawings and P P RW RW
Apprpved QC Inspection Reports
along with Tie- IS:7215
beams/Bracing and for
Identifications by mark Visual 100% P P RW RW
assembly fabricated in
no.
2or 3 parts for erections

4 SURFACE CLEANING &

PAINTING
Surface Preparations to Approved Drawing
4.1 Visual Compasion 100% ISO 8501-1 P H RW RW
Sa 2.5 on primary Visual and cleanliness ,Method statement QC inspection report
mesurment
Components & ISO 8501-1

Approved Drawing
Painting Primer
4.2 Paint specification visual mesurement 100% & Approved Approved Drawings/ P H RW RW QC inspection
Intermideate Final
shade Uniformity DFT method statement Painting Secification Painting report
Painting
for Painting

5 Erection
Proper stacking of
5.1
Receipt and Storage materials/Fabricated Visual 100% Relevent P P RW RW
Proper Stacking
/stacking at Eection Site Items-size and area Standard
wise
1)Bolt conections
Assembly of
and tightening with
5.2
coulmns/Trusses at Visual & 100% Approved Approved Drawings P P RW RW QC Inspection
splice plates 2)Fit-
ground before Measurements drawings Report
up,gap.offet,straight
erections
ness,verticaltiy

5.3
Foundation Chakes Foundatios level, Visual & 100% Approved Approved Drawings P H RW RW QC Inspection
before column erection Anchore bolts Measurements drawings Report

Approved
Proper positioning Drawings and
Alignment of
with respect to Approved QC Inspection
5.4 columns,beams,bracing Physical 100% Approved Drawings P P RW RW
Foundation Mark Method Report
members ,trusses etc
Number statement for
Erection

Approved
Drawings &
Approved QC Inspection
5.5 HFSG Bolt Tightening Torque visual mesurement 100% Approved Drawings P H RW RW
Method Report
statement for
Bolting

6 Final Painting at Erection

Approved
Drawings &
Approved
Surfaces cleaning by
6.1 100% Method Approved Drawings P P RW RW
Cleanliness using wire brush , Visual Inspection Report
statement for
cloths
Painting and
Surface
Preparation
Approved
Drawing &
Approved
Paint specification
6.2 100% method Approved Drawings/ P P RW RW Painting Inspection
Fainal Painting shade Uniformity Visual,Mesurement
statement for Painting Secification Report
DFT
Painting &
Surface
Preparation

7 Final Documentation

Compilation of all
Final
stage inspection Custmer
7.1 Final Documentation Verification 100% Custmer Specifications P P R R Documentations
reports,Test reports Specifications
folders
& As built drawings
P-Performs,S-Submit,R-Inspection report/document Review,W-Witness,RW-Random Witness, H-Hold,Sub-cont ,XXX ,CE-TPL Contruction Engineer , FQE - TPL Field Quality Engineer ,IMTR - Incoming Material Inspection Report, RT - Rediography
Testing , UT - Ultrasonic testing , PT - Penetrant Testing , DFT - Dry Film Thikness

LEGEND: I-Inspection IS- Indian standard R- Review AWS: American welding Society

Prepared By: Reviewd by TPL