Control 10 2011 30xas Xa XW LR

30XA/XAS/XW
Touch Pilot Control
Operation instructions
CONTENTS
1 - SAFETY CONSIDERATIONS................................................................................................................................................ 5
1.1 - General description.................................................................................................................................................................. .5
1.2 - Safety precautions.................................................................................................................................................................... .5
2 - CONTROLLER OVERVIEW.................................................................................................................................................. 5
2.2 - Acronyms/abbreviations.......................................................................................................................................................... .5
3 - HARDWARE DESCRIPTION................................................................................................................................................ 6
3.2 - Electrical box............................................................................................................................................................................ .6
3.3 - Light emitting diodes on boards............................................................................................................................................. .6
3.4 - Power supply to boards............................................................................................................................................................ .6
3.5 - Light emitting diodes on boards............................................................................................................................................. .6
3.6 - Pressure sensors........................................................................................................................................................................ .7
3.7 - Temperature sensors................................................................................................................................................................ .7
3.8 - Actuators................................................................................................................................................................................... .8
3.9 - Connections at the user terminal block................................................................................................................................. .8
4 - TOUCH PILOT CONTROL INTERFACE............................................................................................................................ 9
4.2 - Screens overview...................................................................................................................................................................... .9
4.3 - Start/Stop screen.................................................................................................................................................................... .10
4.4 - Main menu.............................................................................................................................................................................. .11
4.5 - Configuration menu............................................................................................................................................................... .11
5 - WEB CONNECTION............................................................................................................................................................... 13
5.1 - Web interface access.............................................................................................................................................................. .13
5.2 - Web browser configuration................................................................................................................................................... .13
5.3 - Technical documentation access........................................................................................................................................... .13
6 - TOUCH PILOT INTERFACE DETAILS............................................................................................................................ 14
6.1 - Menu structure....................................................................................................................................................................... .14
6.2 - Detailed menu description.................................................................................................................................................... .15
6.3 - Alarms menu .......................................................................................................................................................................... .20
6.4 - Configuration menu............................................................................................................................................................... .20
7 - TOUCH PILOT CONTROL OPERATION........................................................................................................................ 23
7.1 - Start/Stop control .................................................................................................................................................................. .23
7.2 - Unit stop function.................................................................................................................................................................. .24
7.3 - Pumps control......................................................................................................................................................................... .24
7.4 - Condenser water pump control............................................................................................................................................ .24
7.5 - Heating/Cooling/Standby...................................................................................................................................................... .24
7.6 - Heating/Cooling selection..................................................................................................................................................... .24
7.7 - Control point.......................................................................................................................................................................... .25
7.8 - Capacity limitation................................................................................................................................................................. .26
7.9 - Current limitation.................................................................................................................................................................. .26
7.10 - Capacity control................................................................................................................................................................... .26
7.11 - Night mode............................................................................................................................................................................ .26
7.12 - Head pressure control......................................................................................................................................................... .26
7.13 - Circuit lead/lag selection (multi-circuit units).................................................................................................................. .27
7.14 - Compressor loading sequence (multi-circuit units)......................................................................................................... .27
7.15 - Master/slave assembly......................................................................................................................................................... .27
7.16 - Heat reclaim option (30XA)............................................................................................................................................... .27
7.17 - Energy management module.............................................................................................................................................. .28
7.18 - Evaporator heater option (30XA)..................................................................................................................................... .28
7.19 - Free cooling option (30XA)................................................................................................................................................ .28
7.20 - Hydronic kit option (30XA)............................................................................................................................................... .28
7.21 - High condensing temperature option (30XW)................................................................................................................. .28
7.22 - Maximum condenser leaving water temperature option (30XW)............................................................................... .28
7.23 - Time schedule function........................................................................................................................................................ .29
7.24 - Black box function............................................................................................................................................................... .29
7.25 - Trending................................................................................................................................................................................. .29
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8 - DIAGNOSTICS – TROUBLESHOOTING......................................................................................................................... 30
8.1 - E-mail notifications................................................................................................................................................................ .30
8.2 - Displaying alarms................................................................................................................................................................... .30
8.3 - Current alarms........................................................................................................................................................................ .30
8.4 - Resetting alarms..................................................................................................................................................................... .30
8.5 - Alarm history.......................................................................................................................................................................... .30
8.6 - Alarm codes............................................................................................................................................................................ .31
The cover photos are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer
reserves the right to change the design at any time without notice.
3
PREFACE IMPORTANT: All screenshots of the interface provided
in this manual include text in English. After changing the
The goal of this document is to give a broad overview of language of the system, all labels will be displayed in the
the main functions of the Touch Pilot system used to language selected by the user.
control 30XAS single-circuit air-cooled liquid chillers,
Please read all instructions prior to proceeding
30XA dual-circuit and triple-circuit air-cooled liquid
with any work. Pay attention to all safety
chillers and 30XW single-circuit and dual-circuit water-
warnings.
cooled chillers.
Instructions in this manual are given as a guide to good The information provided herein is solely for the purpose
practice in the installation, start-up and operation of the of allowing customers to operate and service Carrier-
control system. This document does not contain full service manufactured equipment and it is not to be reproduced,
procedures for the correct operation of the equipment. The modified or used for any other purpose without the prior
support of a qualified Carrier Service Engineer is strongly consent of Carrier Corporation.
recommended to ensure optimal operation of the
equipment as well as the optimization of all available
functionalities.
Note that this document may refer to optional components

and certain functions, options or accessories may not be
available for the specific unit. The cover images are solely
for illustration and form no part of any offer for sale or any
sale contract.
4
1 - SAFETY CONSIDERATIONS 2 - CONTROLLER OVERVIEW
1.1 - General description 2.1 - General description
Installation, start-up and servicing of equipment can be The Touch Pilot system controls the start-up of the compressors
hazardous if certain factors particular to the installation needed to maintain the desired heat exchanger entering and
are not considered: operating pressures, electrical leaving water temperature. The controller manages the operation
components, voltages and the installation site (elevated of the fans in order to maintain the correct condensing pressure in
plinths and built-up structures). each circuit. Touch Pilot constantly monitors safety devices that
protect the unit against failure and guarantee its optimal
Only qualified installation engineers and fully trained functioning.
technicians are authorised to install and start the equipment.
All instructions and recommendations provided in the The control system can operate in three independent modes:
service guide, installation and operation manuals, as well as • Local mode: The unit is controlled by commands from
on tags and labels fixed to the equipment, components and the user interface.
other accompanying parts supplied separately, must be read, • Remote mode: The unit is controlled by dry contacts.
understood and followed. Failure to comply with the • Network mode: The unit is controlled by network
instructions provided by the manufacturer may result in commands (CCN or BACnet). Data communication
injury or product damage. cable is used to connect the unit to the CCN
communication bus.
• Apply all safety standards and practices.
• Wear safety glasses and gloves. The operating mode can be selected with the Start/Stop
• Use the proper tools to move heavy objects. Move button (see also section 4.3). When the Touch Pilot system
units carefully and set them down gently. operates autonomously (Local or Remote), it retains all of
its control capabilities but does not offer any of the
1.2 - Safety precautions features of the Network. The Network emergency stop
command stops the unit regardless of its active operating
Only personnel qualified in accordance with IEC type.
(International Electrotechnical Commission)
recommendations may be permitted access to electrical 2.2 - Acronyms/abbreviations
components. It is particularly recommended that all
sources of electricity to the unit should be shut off before In this manual, the refrigeration circuits are called circuit
any work is begun. Shut off the main power supply at the A, circuit B and circuit C.
main circuit breaker or isolator.
CCN Carrier Comfort Network
EMM Energy Management Module
CAUTION: The equipment uses and emits electromagnetic EXV Electronic Expansion Valve
signals. Tests have shown that the equipment conforms to LED Light Emitting Diode
all applicable codes with respect to electromagnetic LEN Sensor Bus (internal communication bus linking the basic
board to slave boards)
compatibility.
OAT Outdoor Air Temperature
Network mode Operating type: Network
RISK OF ELECTROCUTION: Even when the main Local-Off Operating type: Local Off
circuit breaker or isolator is switched off, specific circuits Local-On Operating type: Local On mode
Local-Schedule Operating type: Local On following a time schedule
may still be energised as they may be connected to a Master mode Operating type: master unit (master/slave assembly)
separate power source. Remote mode Operating type: by remote contacts
RISK OF BURNS: Electrical currents may cause

components to get hot. Handle power cable, electrical
cables and conduits, terminal box covers and motor frames
with great care.
5
3 - HARDWARE DESCRIPTION All boards communicate via an internal LEN bus. The main
board continuously monitors the information received from
3.1 - General description various pressure and temperature probes and accordingly
starts the program that controls the unit.
Each circuit is by default fitted with one SIOB board used to
manage all inputs and outputs of the controller. TCPM The unit is equipped with the Touch Pilot user interface
board is used to control the operation of screw compressors (5-inch colour LCD touch screen).
and AUX2 board is used for fans control. Options such as
energy management, heat reclaim, free cooling require 3.2 - Electrical box
additional SIOB boards to be installed.
The electrical box includes all boards controlling the unit
and the user interface.
3.3 - Light emitting diodes on boards
Connections are located on the bottom side of the main

controller.
Legend:
1. USB connector
2. Ethernet connector
3. CCN connector
4. LEN connector
5. Power supply
connector (24 VAC)
1 2 3 4 5
3.4 - Power supply to boards 3.5 - Light emitting diodes on boards
All boards are supplied from a common 24 VAC supply All boards continuously check and indicate the proper
referred to earth. operation of their electronic circuits. A light emitting diode
(LED) lights on each board when it is operating properly.
CAUTION: Maintain correct polarity when connecting
the power supply to the boards, otherwise the boards may • The red LED flashing for a two-second period on the
be damaged. SIOB board indicates correct operation. A different
rate indicates a board or a software failure.
In the event of a power supply interrupt, the unit restarts • The green LED flashes continuously on all boards to
automatically without the need for an external command. show that the board is communicating correctly over
However, any faults active when the supply is interrupted its internal bus. If the green LED is not flashing, this
are saved and may in certain cases prevent a given circuit indicates a LEN bus wiring problem.
or the unit from restarting.
6
3.6 - Pressure sensors 3.7 - Temperature sensors
Two types of electronic sensors (high and low pressure) are Temperature sensors constantly measure the temperature of
used to measure various pressures in each circuit. various components of the unit, ensuring the correct operation
of the system.
These electronic sensors deliver 0 to 5 VDC. The sensors
are connected to the SIOB board. Evaporator entering and leaving water temperature
sensors
Discharge pressure sensors (high pressure type) The evaporator entering and leaving water temperature
These sensors measure the discharge pressure in each sensors are installed in the entering and leaving side water
circuit. They are used to control head pressure or high box. They are used for capacity control and safety purposes.
pressure load shedding. Discharge pressure sensors are
mounted on the discharge line piping of each circuit. Condenser entering and leaving water temperature sensors
These sensors measure the entering and leaving water
Suction pressure sensors (low pressure type) temperatures in water-cooled units or air-cooled units with the
These sensors measure the suction pressure in each circuit. heat reclaim option.
They are used for EXV control. Suction pressure sensors
are located on the suction piping of each circuit. Suction gas temperature sensor
This sensor is used to control the suction gas temperature. It is
Oil pressure sensors (high pressure type) located at the suction line of each compressor.
These sensors measure the oil pressure of each compressor.
Oil pressure sensors are located at the oil port of the Discharge gas temperature sensor
compressor. The economizer pressure is subtracted from This sensor is used to control the discharge gas temperature,
this value to arrive at the differential oil pressure. and permits control of the discharge superheat temperature. It
is located at the discharge line of the compressor.
Economizer pressure sensors (high pressure type)
These sensors measure the intermediate pressure between Motor temperature sensor
high and low pressure. They are used to control the This sensor is used to control the motor temperature of each
economizer performance. compressor.
Heat reclaim condenser outlet pressure sensors (optional) Oil temperature sensor
These sensors (for air-cooled units with heat reclaim option) This sensor is used to control the oil temperature of each
permit control of the load in the heat reclaim mode (see compressor.
also section 7.16).
Temperature setpoint reset sensor
This 4-20 mA sensor can be installed remotely from the unit.
It is used to reset the setpoint on the unit.
Outdoor temperature sensor

This sensor is mounted on the control box of air-cooled units.
Outdoor temperature sensor is used for start-up, setpoint
temperature reset and frost protection control.
Master/slave water sensor (optional)

The water temperature sensor is used for master/slave
assembly control.
7
3.8 - Actuators Water flow switch
The water flow switch configuration allows for the automatic
Evaporator pumps control of the minimum water flow setpoint of the water flow
The controller can regulate one or two evaporator pumps switch. The configuration depends on the unit size and is made
and takes care of the automatic changeover between these automatically at the start-up. If the measured water flow rate
pumps (see also section 7.3). in the water loop is lower than the configured flow rate, the
alarm condition shuts off the unit.
Condenser pumps
In water-cooled units the controller can regulate one or two 3.9 - Connections at the user terminal block
condenser pumps and takes care of the automatic changeover
between these pumps. Connections available at the user terminal block may vary
depending on the selected options.
Electronic expansion valve
The electronic expansion valve (EXV) is used to adjust the 3.9.1 - General description
refrigerant flow to changes in the operating conditions of the Some contacts can be accessed only when the unit
machine. To adjust the refrigerant flow, a piston moves operates in Remote mode.
constantly up or down to vary the cross-section of the
refrigerant path. This piston is driven by an electronically The following table summarises the connections at the
controlled linear stepper motor. The high degree of accuracy user terminal block.
with which the piston is positioned provides precise control of
the refrigerant flow.
Terminal block connections

Description Board Input/Output Connector Remarks
On/Off switch SIOB, circuit A DI-01 J1 Used for the unit on/off control if the unit is in Remote mode
Second setpoint switch SIOB, circuit A DI-02 J1 The contact is taken into consideration if the unit is in Remote mode
Demand limit switch 1 SIOB, circuit A DI-03 J1 Used to control demand limit. See section 7.8
Heat cool select status SIOB, circuit A DI-04 J1 Used to select heat cool mode
Condenser flow status (30XW only) SIOB, circuit A DI-08 J1 Used to control the condenser status
Setpoint reset control SIOB, circuit A AI-10 J9 Allows the customer to reset the currently selected setpoint
Alarm relay SIOB, circuit A DO-05 J23 Indicates alarms
Running relay SIOB, circuit A DO-06 J22 Indicates if the unit is ready to start or operating
Optional
Occupancy override SIOB, EMM DI-01 J1 Enables to switch between occupied (closed contact) and
unoccupied mode (open contact)
Demand limit switch 2 SIOB, EMM DI-02 J1 Used to control demand limit. See section 7.8
Customer interlock SIOB, EMM DI-03 J1 Used for the customer safety loops
Ice done contact SIOB, EMM DI-04 J1 Used to control the setpoint according to the occupancy schedule
Capacity limit control SIOB, EMM AI-10 J9 Used for capacity limitation
Chiller partially shutdown SIOB, EMM DO-05 J23 Indicates the shutdown of one of the circuits
Chiller shutdown SIOB, EMM DO-06 J22 Indicates the unit shutdown
Chiller capacity running output (0 to 10 V) SIOB, EMM AO-01 J10 Reports the capacity percentage of the unit
Heat reclaim condenser flow status (30XA only) SIOB, Heat reclaim DI-01 J1 Used to verify the water flow on the condenser side
Heat reclaim enable switch (30XA only) SIOB, Heat reclaim DI-02 J1 Used to switch between air-condenser (open contact) and water
condenser (closed contact) in Remote mode
Free cooling disable switch (30XA only) SIOB, Free cooling DI-01 J1 Used to control free cooling when the unit is Remote mode
3.9.2 - Volt-free contact on/off/cooling/heating 3.9.3 - Volt-free setpoint selection contact

If the unit operates in Remote mode, on/off contacts and This dry contact input is used to switch between setpoints.
heating/cooling contacts operate as follows: It is active only when the control is in Remote mode.
Cooling Heating
Without multiplexing
Setpoint 1 Setpoint 2 Setpoint 1 Setpoint 2
Off Cooling Heating
Setpoint selection contact open closed open closed
On/Off contact open closed closed
Cooling/heating contact - open closed
3.9.4 - Volt-free demand limit selection contact
Up to two dry contacts can be used to limit unit capacity.
With multiplexing Note that the second contact is available for units with the
Off Cooling Heating Auto
On/Off contact open closed closed open
energy management module.
Cooling/heating contact open open closed closed
Capacity limitation with two contacts is as follows:
Legend:
1. Off: Unit is stopped
2. Cooling: Unit is allowed to start in Cooling 100% Limit 1 Limit 2 Limit 3
3. Heating: Unit is allowed to start in Heating Demand limit 1 contact open closed open closed
4. Auto: Unit can run in Cooling or Heating in accordance with the changeover Demand limit 2 contact open open closed closed
values.
The limits are defined in the SETPOINT menu.
8
4 - TOUCH PILOT CONTROL INTERFACE 4.2.1 - Welcome Screen
The Welcome screen is the first screen shown after starting
the Touch Pilot user interface. It displays the application
name as well as the current software version number.
In order to exit the Welcome screen, press the

Home button
4.1 - General description
Touch Pilot includes the 5 in. touch screen allowing for easy 4.2.2 - Touch Pilot synoptic screen
system control. Navigation through the Touch Pilot control is The Synoptic screen provides an overview of the system
either using the touch screen interface or by connecting to control, allowing the user to monitor the vapour-refrigeration
the web interface. It is recommended to use a pen for the cycle. The diagram indicates the current status of the unit,
navigation via the touch screen. giving information on the unit capacity, the status of
condenser and evaporator pumps, and the pre-defined
The navigation menus are the same for both connection setpoint parameter.
methods (Touch Pilot user interface and web browser).
Only two web connections are authorised at the same time. All unit functions can be accessed by pressing the Main
menu button
Note: Some functionalities are unavailable when using the
web browser interface. The bell located in the upper-right part of the screen lights
when any fault is detected (see also section 8.2).
4.2 - Screens overview
The Touch Pilot control interface includes the following

screens:
• Welcome screen
• Synoptic screen
• Operating mode selection screen
• Data/configuration screens
• Password entry and language selection screen
• Alarms screen
• Parameter modification screen
• Time schedule screen
• Trending visualisation screen
If the interface is not used for a long period, the Welcome

screen is displayed, and then it goes blank. The control is
always active and the operating mode remains
unchanged. Press anywhere on the screen to access Touch
Pilot control. The Welcome screen will be displayed.
9
By default, the parameters are presented in metric units. 4.3 - Start/Stop screen
For more information on how to change the system of
measurement, see section 4.3.3. The Start/Stop screen allows users to select the operating
mode of the unit.
4.3.1 - Unit start-up

With the unit in the Local off mode, press the Start/Stop
button to display the list of operating modes and
select the required mode.
Shows the last

mode selected
1. Economizer
2. Unit capacity percentage
3. Outdoor air temperature
4. Status screen message
5. Evaporator inlet and outlet water temperature
6. Setpoint
Note: The synoptic screen display may vary depending on

pumps configuration.
Note: When entering the menu, please note that the
Information message box currently selected item corresponds to the last running
The information displayed in the status bar at the bottom operating type.
of the screen includes relevant messages regarding the
current user action. 4.3.2 - Unit stop
All screens presented further in this manual may display the In order to stop the unit, press the Start/Stop button
following messages:
MESSAGE STATUS
COMMUNICATION Equipment controller did not respond while reading
FAILURE! the table content.
ACCESS DENIED! Equipment controller denies access to one of the
table data blocks.
LIMIT EXCEEDED! The value entered exceeds the table limits.
Save changes? Modifications have been made. The exit must be
confirmed by pressing Save or Cancel.
HIGHER FORCE IN Equipment controller rejects Force or Auto
EFFECT! command.
Confirm the unit shutdown by pressing Confirm Stop or

return to the previous screen by pressing the
Back button
Once the unit has been stopped, the Synoptic screen will
be displayed (see also section 4.2.2).
10
4.3.3 - User Login screen 4.4.1 - General parameters screen
The User Login screen allows the user to select the The General parameters screen provides access to a set of
language of the controller, change the system of general unit parameters.
measurement (imperial or metric) and enter a password to
gain access to more control options (default password = To access the General parameters screen, go to the Main
11). menu and select General Parameters
The User Login screen can be accessed by pressing the

Log button in the upper-right corner of the screen
(see also section 4.2.2).
1. Forceable point
Press the Up/Down buttons to navigate between the

screens.
1. Cursor indicating the selected language
2. Logged-in button
3. Logged-off button 4.4.2 - Parameter modification
4. System of measurement selection: Metric/Imperial
5. Password dialog box When the user selects the parameter to be modified, the
following screen is displayed.
Once all the changes have been made, press
to save or to cancel changes.
Note: Password validation is effective only after pressing

the Logged-in button.
4.4 - Main menu
The Main menu provides access to the main control

parameters, including general parameters, inputs and
outputs status, etc.
In order to access the menu, press the Main menu button Press OK to save or EXIT to cancel the modification.
located in the upper-left part of the Synoptic screen
4.5 - Configuration menu
(see also section 4.2.2).
The Configuration menu gives access to a number of
user-modifiable parameters such as pump configuration,
schedule menu, etc.
Specific unit parameters table/menu can be accessed by

pressing the icon corresponding to the desired category. In
order to go back to the Synoptic screen, press .
11
4.5.1 - General configuration screen
To access the General configuration screen, go to the
Configuration menu and select General Configuration
1. Selection of the applicable days for the time schedule

2. Modification of the period: start time and end time
3. Save
4. Cancel
1. Save 5. Previous time period
2. Cancel 6. Next time period
3. Previous page
4. Next page
4.5.3 - Override screen
Press the field corresponding to the parameter to be The override screen provides the option to issue the
modified and introduce all the necessary changes. command overriding the current operation of the unit. To
access the override screen, press the forceable point of the
Press the Up/Down buttons to navigate between the data screen.
screens.
Once all the necessary modifications have been made,

press to confirm or to cancel changes.
4.5.2 - Schedule screen

The control incorporates two time schedules, where the
first one (OCCPC01S) is used for controlling the unit start/
stop, whereas the second one (OCCPC02S) is used for
controlling the dual setpoint.
To access the Schedule screen, go to the

Configuration menu and select Schedule Menu
Set the time schedule and the selected period will be Press to set or to remove the forced point.
presented in the form of the green band on the timeline.
Press to confirm or to cancel changes.
12
5 - WEB CONNECTION 5.3 - Technical documentation access
The Touch Pilot system control can be accessed via a web When the Touch Pilot control is used via a PC web
browser (Internet Explorer, Mozilla Firefox, etc.). browser, the controller allows the user to access the
Connection is from a PC using a web browser with Java. technical documentation for the product.
CAUTION: PCD controllers accessible via the Internet

must be protected by firewall and VPN connection. Press the Technical document button to access a list
of documents related to the unit and its components.
5.1 - Web interface access Technical documentation includes the following

In order to access Touch Pilot, enter the IP address of the documents:
unit in the address bar of the web browser. Unit default • Spare parts documentation: The list of spare parts
address: 169.254.0.1. included in the unit with reference, description and
drafting.
• Misc: Documents such as regulation algorithm,
electrical plans, dimension plans, unit certificates.
• PED: Pressure Equipment Directive.
• IOM: Installation operation and maintenance manual,
controls installation/maintenance manual.
Note: Only two web connections may be authorised at the

same time.
5.2 - Web browser configuration
Minimum web browser configuration:

• Internet Explorer (version 8 or higher) or Mozilla
Firefox (version 26 or higher). In the advanced
connection options add the unit IP address to the
exceptions list. Do not use a proxy server.
• Java platform (version 6 or higher). In the control
panel, clear the Keep temporary files on my computer
checkbox and use a direct connection.
Note: Two users can be connected simultaneously with no

priority between them. The last modification is taken into
account.
13
6 - TOUCH PILOT INTERFACE DETAILS
6.1 - Menu structure
14
6.2 - Detailed menu description
Icon Displayed text* Description Associated table

General Parameters General parameters GENUNIT
Temperatures Temperatures TEMP
Pressures Pressures PRESSURE
Inputs Status Inputs status INPUTS
Outputs Status Outputs status OUTPUTS
Pump Status Pump status PUMPSTAT
Run Times Run times RUNTIME
Modes Modes MODES
Reclaim Reclaim RECLAIM
Freecooling Free cooling FREECOOL
Setpoint Table Setpoint table SETPOINT
Trendings Trendings TRENDING
Configuration Menu Configuration menu CONFIG
* Depends on the selected language (English by default).
GENUNIT – General parameters
No. Status Unit Displayed text* Description

1 0 to 3 - Local=0 Net.=1 Remote=2 Operating mode:
0 = Local
1 = Network
2 = Remote
2 - - Run Status Unit running status: Off, Stopping, Delay,
Running, Ready, Override, Tripout, Test, Runtest
3 0 to 1 - Net.: Cmd Start/Stop Unit start/stop via Network
4 0 to 1 - Net.: Cmd Occupied Unit time schedule via Network
5 - min Minutes Left for Start Minutes before the unit start-up
6 - - Heat/Cool status Heating/cooling status
7 0 to 2 - Heat/Cool Select Heating/cooling selection
8 - - 0=Cool. 1=Heat. 2=Auto 0 = Cooling
1 = Heating
2 = Automatic heating/cooling control
9 0 to 2 - Setpoint Select Setpoint selection
10 - - 0=Auto. 1=Spt1. 2=Spt2 0 = Automatic setpoint selection
1 = Setpoint 1
2 = Setpoint 2
11 0 to 1 - Setpoint Occupied? Setpoint status
12 0 to 100 % Percent Total Capacity Total unit capacity
13 - A Actual Chiller Current Actual chiller current
14 0 to 200 A Chiller Current Limit Chiller current limit
15 - °C Current Setpoint Current setpoint value
16 - - Control Point Control point
17 0 to 1 - Emergency Stop Emergency stop
18 0 to 100 % Active Demand Limit Val Active demand limit value
15
TEMP – Temperatures

1 - °C Cooler Entering Fluid Evaporator entering water temperature
2 - °C Cooler Leaving Fluid Evaporator leaving water temperature
3 - °C Condenser Entering Fluid Condenser entering water temperature
4 - °C Condenser Leaving Fluid Condenser leaving water temperature
5 - °C Saturated Cond Tmp cir A Saturated condensing temperature, circuit A
6 - °C Saturated Suction Temp A Saturated suction temperature, circuit A
7 - °C Compressor Suction Tmp A Compressor suction temperature, circuit A
8 - °C Discharge Gas Temp cir A Discharge gas temperature, circuit A
9 - °C Motor Temperature cir A Motor temperature, circuit A
10 - °C Saturated Cond Tmp cir B Saturated condensing temperature, circuit B
11 - °C Saturated Suction Temp B Saturated suction temperature, circuit B
12 - °C Compressor Suction Tmp B Compressor suction temperature, circuit B
13 - °C Discharge Gas Temp cir B Discharge gas temperature, circuit B
14 - °C Motor Temperature cir B Motor temperature, circuit B
15 - °C Saturated Cond Tmp cir C Saturated condensing temperature, circuit C
16 - °C Saturated Suction Temp C Saturated suction temperature, circuit C
17 - °C Compressor Suction Tmp C Compressor suction temperature, circuit C
18 - °C Discharge Gas Temp cir C Discharge gas temperature, circuit C
19 - °C Motor Temperature cir C Motor temperature, circuit C
20 - °C Optional Space Temp Optional space temperature
21 - °C CHWS Temperature Master/slave common water temperature
22 - °C CHWS Heat Temp Master/slave heating temperature
23 - °C External Temperature External temperature
24 - °C Cooler Heater Temp Evaporator heater temperature
25 - °C Circuit C Heater Temp Heater temperature, circuit C
26 - °C Economizer Gas Temp A Economizer gas temperature, circuit A
27 - °C Economizer Gas Temp B Economizer gas temperature, circuit B
28 - °C Economizer Gas Temp C Economizer gas temperature, circuit C
*Depends on the selected language (English by default).
PRESSURE – Pressures

1 - kPa Discharge Pressure A Discharge pressure, circuit A
2 - kPa Main Suction Pressure A Suction pressure, circuit A
3 - kPa Oil Pressure A Oil pressure, circuit A
4 - kPa Oil Pressure DifferenceA Oil pressure difference, circuit A
5 - kPa Economizer Pressure A Economizer pressure, circuit A
6 - kPa Discharge Pressure B Discharge pressure, circuit B
7 - kPa Main Suction Pressure B Suction pressure, circuit B
8 - kPa Oil Pressure B Oil pressure, circuit B
9 - kPa Oil Pressure DifferenceB Oil pressure difference, circuit B
10 - kPa Economizer Pressure B Economizer pressure, circuit B
11 - kPa Discharge Pressure C Discharge pressure, circuit C
12 - kPa Main Suction Pressure C Suction pressure, circuit C
13 - kPa Oil Pressure C Oil pressure, circuit C
14 - kPa Oil Pressure DifferenceC Oil pressure difference, circuit C
15 - kPa Economizer Pressure C Economizer pressure, circuit C
INPUTS – Inputs status

1 open/close - Remote On/Off Switch Remote On/Off switch
2 open/close - Remote HeatCool Switch Remote heating/cooling selection switch
3 open/close - Remote Reclaim Switch Remote reclaim switch
4 open/close - Free Cooling Disable Sw Free cooling disable switch
5 open/close - Remote Setpoint Switch Setpoint selection switch
6 open/close - Limit Switch 1 Demand limit switch 1
7 open/close - Limit Switch 2 Demand limit switch 2
8 open/close - Oil Level Input A Oil level input, circuit A
9 open/close - Oil Level Input B Oil level input, circuit B
10 open/close - Oil Level Input C Oil level input, circuit C
11 - A Motor Current A Motor current, circuit A
12 - A Motor Current B Motor current, circuit B
13 - A Motor Current C Motor current, circuit C
14 - mA Reset/Setpnt4-20mA Sgnl 4-20 mA signal, setpoint reset
16
15 open/close - Customer Interlock Customer interlock
16 open/close - Ice Done Storage Switch Ice storage end switch
17 open/close - Occupied Override Switch Occupied override switch
18 - mA Limit 4-20mA Signal 4-20 mA signal, capacity limit
19 open/close - Electrical Box Interlock Electrical box interlock
20 open/close - Cooler Heater command Evaporator heater command
21 no/yes - BACnet Dongle BACnet dongle
OUTPUTS – Output status

1 off/on - Compressor A Compressor A status
2 off/on - Oil Solenoid Output A Oil solenoid output, circuit A
3 off/on - Slide Valve 1 Output A Slide valve 1 output, circuit A
4 off/on - Slide Valve 2 Output A Slide valve 2 output, circuit A
5 - V Capacity Signal Cir A 0-10 V capacity signal, circuit A
6 off/on - Compressor B Compressor B status
7 off/on - Oil Solenoid Output B Oil solenoid output, circuit B
8 off/on - Slide Valve 1 Output B Slide valve 1 output, circuit B
9 off/on - Slide Valve 2 Output B Slide valve 2 output, circuit B
10 - V Capacity Signal Cir B 0-10 V capacity signal, circuit B
11 off/on - Compressor C Compressor C status
12 off/on - Oil Solenoid Output C Oil solenoid output, circuit C
13 off/on - Slide Valve 1 Output C Slide valve 1 output, circuit C
14 off/on - Slide Valve 2 Output C Slide valve 2 output, circuit C
15 - V Capacity Signal Cir C 0-10 V capacity signal, circuit C
16 - V Chiller Capacity signal Chiller capacity signal
17 off/on - Alarm Relay Status Alarm relay status
18 off/on - Running Relay Status Running relay status
19 off/on - Alert Relay State Alert relay state
20 off/on - Shutdown Indicator State Shutdown indicator status
21 0 to 100 % Cond 3 Way Valve Pos Condenser 3-way valve position
22 off/on - Cooler Heater Command Evaporator heater command status
23 off/on - Ready or Running Status Unit ready/running status
24 off/on - Reclaim Condenser Heater Reclaim condenser heater status
25 off/on - Ball Valve Close Out A Ball valve close output, circuit A
26 off/on - Ball Valve Open OutA Ball valve open output, circuit A
27 off/on - Ball Valve Close Out B Ball valve close output, circuit B
28 off/on - Ball Valve Open OutB Ball valve open output, circuit B
29 off/on - Ball Valve Close Out C Ball valve close output, circuit C
30 off/on - Ball Valve Open Out C Ball valve open output, circuit C
31 - - Fan Staging Number A Fan stage, circuit A
32 - - Fan Staging Number B Fan stage, circuit B
33 - - Fan Staging Number C Fan stage, circuit C
34 0 to 100 % Head Press Act Pos A Head pressure control – actuator position, circuit A
35 0 to 100 % Head Press Act Pos B Head pressure control – actuator position, circuit B
36 0 to 100 % Head Press Act Pos C Head pressure control – actuator position, circuit C
37 off/on - Oil Heater Output A Oil heater output, circuit A
38 off/on - Oil Heater Output B Oil heater output, circuit B
39 off/on - Oil Heater Output C Oil heater output, circuit C
40 off/on - 4 Way Refrig Valve A 4-way refrigerant valve position, circuit A
41 off/on - 4 Way Refrig Valve B 4-way refrigerant valve position, circuit B
42 close/open - Ball Valve Position A Ball valve position, circuit A
43 close/open - Ball Valve Position B Ball valve position, circuit B
44 close/open - Ball Valve Position C Ball valve position, circuit C
45 off/on - Alarm Relay Status Alarm relay output status
PUMPSTAT – Pump status

1 no/yes - Cooler Flow Setpoint Out Evaporator flow setpoint output
2 0 to 1 - Cooler Pump #1 Command Evaporator pump 1 control
3 0 to 1 - Cooler Pump #2 Command Evaporator pump 2 control
4 0 to 1 - Rotate Cooler Pumps ? Evaporator pumps rotation
5 open/close - Cooler Flow Switch Evaporator flow switch
6 0 to 1 - Condenser Pump Command1 Condenser pump 1 control
7 0 to 1 - Condenser Pump Command2 Condenser pump 2 control
8 0 to 1 - Rotate Condenser Pumps ? Condenser pumps rotation
9 - kPa Water pres before cooler Evaporator entering water pressure
17
10 - kPa Water pres after cooler Evaporator leaving water pressure
11 - kPa Water pres before filter Filter entering water pressure
12 - kPa Water pres after filter Filter leaving water pressure
13 - l/s Water flow Water flow rate
14 - kW Cooling power Cooling power
15 open/close - Condenser Flow Status Condenser flow status
RUNTIME – Run times

1 - hour Machine Operating Hours Unit operating hours
2 - - Machine Starts Number Number of unit starts
3 - hour Compressor A Hours Operating hours, compressor A
4 - - Compressor A Starts Number of starts, compressor A
5 - hour Compressor B Hours Operating hours, compressor B
6 - - Compressor B Starts Number of starts, compressor B
7 - hour Compressor C Hours Operating hours, compressor C
8 - - Compressor C Starts Number of starts, compressor C
9 - hour Cooler Pump #1 Hours Operating hours, evaporator pump 1
10 - hour Cooler Pump #2 Hours Operating hours, evaporator pump 2
11 - hour Condenser Pump #1 Hours Operating hours, condenser pump 1
12 - hour Condenser Pump #2 Hours Operating hours, condenser pump 2
13 - hour Free Cool A Pump Hours Pump operating hours in Free Cooling, circuit A
14 - hour Free Cool B Pump Hours Pump operating hours in Free Cooling, circuit B
Note: The displayed run times are updated every hour.
MODES – Modes

1 no/yes - Start Up Delay In Effect Start-up delay in effect
2 no/yes - Second Setpoint In Use Second setpoint in use
3 no/yes - Reset In Effect Setpoint reset active
4 no/yes - Demand limit Active Demand limit active
5 no/yes - Ramp Loading Active Ramp loading active
6 no/yes - Cooler Heater Active Evaporator heater active
7 no/yes - Cooler Pump Rotation Evaporator pump rotation
8 no/yes - Pump Periodic Start Pump periodic start active
9 no/yes - Night Low Noise Active Night low noise active
10 no/yes - Master Slave Active Master/slave mode active
11 no/yes - Auto Changeover Active Automatic changeover active
12 no/yes - Heating Low EWT Lockout Heating low EWT lockout
13 no/yes - Condenser Pump Rotation Condenser pump rotation
14 no/yes - Cond Pump Periodic Start Condenser pump periodic start
15 no/yes - Ice Mode In Effect Ice storage mode active
16 no/yes - Defrost Active On Cir A Defrost mode active, circuit A
17 no/yes - Defrost Active On Cir B Defrost mode active, circuit B
18 no/yes - Free Cooling Active Free cooling mode active
19 no/yes - Reclaim Active Reclaim mode active
20 no/yes - Low Suction Circuit A Low suction, circuit A
21 no/yes - Low Suction Circuit B Low suction, circuit B
22 no/yes - Low Suction Circuit C Low suction, circuit C
23 no/yes - Map compressor Circuit A Compressor mapping, circuit A
24 no/yes - Map compressor Circuit B Compressor mapping, circuit B
25 no/yes - Map compressor Circuit C Compressor mapping, circuit C
26 no/yes - High Pres Override Cir A High pressure override, circuit A
27 no/yes - High Pres Override Cir B High pressure override, circuit B
28 no/yes - High Pres Override Cir C High pressure override, circuit C
RECLAIM – Reclaim

1 0 to 1 - Heat Reclaim Select Heat reclaim selection
2 - °C Reclaim Entering Fluid Reclaim entering water temperature
3 - °C Reclaim Leaving Fluid Reclaim leaving water temperature
4 0 to 100 % Reclaim Valve Position Reclaim valve position
5 - - Reclaim Status Circuit A Reclaim status, circuit A
6 - kPa Pumpdown Pressure Cir A Pump-down pressure, circuit A
18
7 - °C Sub Condenser Temp Cir A Subcooling condenser temperature, circuit A
8 - °C Pumpdown Saturated Tmp A Pump-down saturated temperature, circuit A
9 - ^C Subcooling Temperature A Subcooling temperature, circuit A
10 off/on - Air Cond Entering Valv A Air condenser entering valve status, circuit A
11 off/on - Water Cond Enter Valve A Water condenser entering valve status, circuit A
12 off/on - Air Cond Leaving Valve A Air condenser leaving valve status, circuit A
13 off/on - Water Cond Leaving Val A Water condenser leaving valve status, circuit A
14 - - Reclaim Status Circuit B Reclaim status, circuit B
15 - kPa Pumpdown Pressure Cir B Pump-down pressure, circuit B
16 - °C Sub Condenser Temp Cir B Subcooling condenser temperature, circuit B
17 - °C Pumpdown Saturated Tmp B Pump-down saturated temperature, circuit B
18 - ^C Subcooling Temperature B Subcooling temperature, circuit B
19 off/on - Air Cond Entering Valv B Air condenser entering valve status, circuit B
20 off/on - Water Cond Enter Valve B Water condenser entering valve status, circuit B
21 off/on - Air Cond Leaving Valve B Air condenser leaving valve status, circuit B
22 off/on - Water Cond Leaving Val B Water condenser leaving valve status, circuit B
FREECOOL – Free cooling

1 - - GENERAL PARAMETERS GENERAL PARAMETERS
2 0 to 1 - Free Cooling Disable? Free cooling mode status
3 - ^C LWT-OAT Delta LWT – OAT Delta
4 - - CIRCUIT A Circuit A
5 - kW Mechanical Cooling Power Mechanical cooling power
6 - kW Free Cooling Maxi Power Free cooling maximum power
7 - min Next session allowed in Next session allowed after the specified time
8 - min Cooling/FreeCool Timeout Cooling/free cooling timeout
9 no/yes - Free Cool Conditions OK? Optimal free cooling conditions
10 no/yes - Free Cool Request ? Free cooling request
11 off/on - Free Cooling Heaters ? Free cooling heaters status
12 no/yes - Free Cooling Active Free cooling status
13 - - Fan Staging Number Fan stage
14 off/on - Discharge valve Open out Discharge valve open output
15 off/on - Dischrge valve Close out Discharge valve close output
16 - - Discharge valve status Discharge valve status
17 off/on - Bypass valve Open out Bypass valve open output
18 off/on - Bypass valve Close out Bypass valve close output
19 - - Bypass valve status Bypass valve status
20 off/on - Refrigerant Pump Out Refrigerant pump output
21 - kPa Pump Inlet Pressure Pump inlet pressure
22 - kPa Pump Outlet Pressure Pump outlet pressure
23 - kPa Pump Differential Press. Pump differential pressure
24 0 to 100 % EXV position EXV position
25 - °C Free cooling Liquid Tmp Free cooling liquid temperature
26 - ^C Free cooling Subcool Tmp Free cooling subcooling temperature
27 - ^C Free cooling Subcool Spt Free cooling subcooling setpoint
28 - - CIRCUIT B Circuit B
29 - kW Mechanical Cooling Power Mechanical cooling power
30 - kW Free Cooling Maxi Power Free cooling maximum power
31 - min Next session allowed in Next session allowed after the specified time
32 - min Cooling/FreeCool Timeout Cooling/free cooling timeout
33 no/yes - Free Cool Conditions OK? Optimal free cooling conditions
34 no/yes - Free Cool Request ? Free cooling request
35 off/on - Free Cooling Heaters ? Free cooling heaters status
36 no/yes - Free Cooling Active Free cooling status
37 - - Fan Staging Number Fan stage
38 off/on - Discharge valve Open out Discharge valve open output
39 off/on - Dischrge valve Close out Discharge valve close output
40 - - Discharge valve status Discharge valve status
41 off/on - Bypass valve Open out Bypass valve open output
42 off/on - Bypass valve Close out Bypass valve close output
43 - - Bypass valve status Bypass valve status
44 off/on - Refrigerant Pump Out Refrigerant pump output
45 - kPa Pump Inlet Pressure Pump inlet pressure
46 - kPa Pump Outlet Pressure Pump outlet pressure
47 - kPa Pump Differential Press. Pump differential pressure
48 0 to 100 % EXV position EXV position
49 - °C Free cooling Liquid Tmp Free cooling liquid temperature
50 - ^C Free cooling Subcool Tmp Free cooling subcooling temperature
51 - ^C Free cooling Subcool Spt Free cooling subcooling setpoint
19
SETPOINT – Setpoint table
No. Status Default Unit Displayed text* Description

1 -28.9 to 26 6.7 °C Cooling Setpoint 1 Cooling setpoint 1
2 -28.9 to 26 6.7 °C Cooling Setpoint 2 Cooling setpoint 2
3 -28.9 to 26 6.7 °C Cooling Ice Setpoint Ice storage setpoint
4 0.1 to 11.1 0.6 ^C Cooling Ramp Loading Cooling ramp loading setpoint
5 26.7 to 63 37.8 °C Heating Setpoint 1 Heating setpoint 1
6 26.7 to 63 37.8 °C Heating Setpoint 2 Heating setpoint 2
7 0.1 to 11.1 0.6 ^C Heating Ramp Loading Heating ramp loading setpoint
8 3.9 to 50 23.9 °C Cool Changeover Setpt Cooling changeover setpoint
9 0 to 46.1 17.8 °C Heat Changeover Setpt Heating changeover setpoint
10 26.7 to 60 35 °C Water Val Condensing Stp Water valve condensing setpoint
11 0 to 100 100 % Switch Limit Setpoint 1 Limit setpoint switch 1
14 35 to 50 50 °C Reclaim Setpoint Heat reclaim setpoint
15 2.8 to 15 5 ^C Reclaim Deadband Heat reclaim deadband
Note: Since specific units may not include certain options, some tables provided in the document contain parameters
that cannot be configured for a given unit.
6.3 - Alarms menu

Icon Displayed text* Description
Reset Alarms Alarm reset
Current Alarms Current alarms
Alarm History Alarm History

Major Alarm History Major alarm history
6.4 - Configuration menu

Icon Displayed text* Description Associated table
General Configuration General configuration GEN_CONF
Pump Configuration Pump configuration PUMPCONF
User Configuration User configuration USERCONF
Reset Configuration Reset configuration RESETCFG
Schedule Menu Schedule menu SCHEDULE
Holiday Menu Holiday menu HOLIDAY
Broadcast Menu Broadcast menu BROCASTS
Date/Time Configuration Date/time configuration DATETIME
Control Identification Control identification CTRL_ID
20
GEN_CONF – General configuration

1 0 to 2 0 - Cir Priority Sequence Circuit priority
2 0=Auto, 1=A Prio 0 = Automatic circuit selection
1 = Circuit A priority
3 2=B Prio 2 = Circuit B priority
4 0 to 1 0 - Staged Loading Sequence Staged loading sequence
5 0 to 1 0 - Ramp Loading Select Ramp loading selection
6 1 to 15 1 min Unit Off to On Delay Unit Off to On delay
7 0 - Night Mode Start Hour Night mode start time
8 0 - Night Mode End Hour Night mode end time
9 0 to 100 100 % Night Capacity Limit Night capacity limit
10 Basic Menu Configuration Basic menu configuration
11 0 = All Access 0 = All access
12 1 = no alarm menu 1 = No alarm menu
13 2 = no setpoint menu 2 = No setpoint menu
14 3=1+2 3 = No alarm and no setpoint menu
15 0 to 2 0 - Demand Limit Type Select Demand limit selection
16 0 = None 0 = None
17 1 = Switch Control 1 = Switch control
18 2 = 4-20mA Control 2 = 4-20 mA control
19 0 to 20 0 mA mA For 100% Demand Limit 100% demand Limit (mA)
20 0 to 20 10 mA mA For 0% Demand Limit 0% demand Limit (mA)
21 0 to 1 0 - Current Limit Select Current limit selection
22 0 to 4000 2000 A CurrentLimit at 100% Current limit at 100%
23 14.4 to 15 10 ^C Free Cooling Delta T Th Free cooling delta temperature
24 20 to 300 30 min Full Load Timeout Full load timeout
25 0 to 1 0 - Ice Mode Enable Ice mode enabled
26 0 to 1 0 - Reverse Alarms Relay Reverse alarms relay
PUMPCONF – Pump configuration

1 0 to 4 0 - Condenser Pumps Sequence Condenser pumps sequence
2 0 to 4 0 - Cooler Pumps Sequence Evaporator pumps sequence
3 0 = No Pump 0 = No pump
4 1 = One Pump Only 1 = One pump
5 2 = Two Pumps Auto 2 = Two pumps automatic control
6 3 = Pump#1 Manual 3 = Pump 1 manual
7 4 = Pump#2 Manual 4 = Pump 2 manual
8 24 to 3000 48 hour Pump Auto Rotation Delay Pump rotation delay
9 0 to 1 0 - Pump Sticking Protection Pump sticking protection
10 0 to 1 0 - Stop Pump During Standby Pump stop when the unit is in standby
11 0 to 1 1 - Flow Checked If Pump Off Flow check when the pump is off
12 0 to 1 0 - Cooler Pump Off In Heat Evaporator pump off in Heating
13 0 to 1 0 - Cond Pump Off In Cool Condenser pump off in Cooling
USERCONF – User configuration

1 1 to 9999 11 - User Password User password
RESETCFG – Reset configuration

1 0 to 4 0 - Cooling Reset Select Cooling reset selection
2 0 to 4 0 - Heating Reset Select Heating reset selection
3 0=None, 1=OAT 0 = None
1 = OAT
4 2=Delta T, 4=Space Temp 2 = Delta T
4 = Space temperature
5 3=4-20mA control 3 = 4-20 mA control
6 Cooling Cooling
7 -10 to 51.7 -10 °C OAT No Reset Value OAT, no reset value
8 -10 to 51.7 -10 °C OAT Full Reset Value OAT, max. reset value
9 0 to 13.9 0 ^C Delta T No Reset Value Delta T, no reset value
10 0 to 13.9 0 ^C Delta T Full Reset Value Delta T, max. reset value
11 0 to 20 0 mA Current No Reset Value Current, no reset value
12 0 to 20 0 mA Current Full Reset Value Current, max. reset value
21
13 -10 to 51.7 -10 °C Space T No Reset Value Space temperature, no reset value
14 -10 to 51.7 -10 °C Space T Full Reset Value Space temperature, max. reset value
15 -16.7 to 16.7 0 ^C Cooling Reset Deg. Value Maximum cooling reset value
16 Heating Heating
17 -10 to 51.7 -10 °C OAT No Reset Value OAT, no reset value
18 -10 to 51.7 -10 °C OAT Full Reset Value OAT, max. reset value
19 0 to 13.9 0 ^C Delta T No Reset Value Delta T, no reset value
20 0 to 13.9 0 ^C Delta T Full Reset Value Delta T, max. reset value
21 0 to 20 0 mA Current No Reset Value Current, no reset value
22 0 to 20 0 mA Current Full Reset Value Current, max. reset value
23 -10 to 51.7 -10 °C Space T No Reset Value Space temperature, no reset value
24 -10 to 51.7 -10 °C Space T Full Reset Value Space temperature, max. reset value
25 -16.7 to 16.7 0 ^C Heating Reset Deg. Value Maximum heating reset value
26 -4 to 32 -17.8 °C Heating OAT threshold Heating OAT threshold
27 0 to 1 0 - HSM Both Command Select HSM both command selection
28 0 to 1 0 - Auto Changeover Select Automatic changeover selection
SCHEDULE – Schedule configuration
No. Name Displayed text* Description

1 OCCPC01S OCCPC01S - Schedule Menu Unit on/off time schedule
2 OCCPC02S OCCPC02S - Schedule Menu Unit setpoint selection time schedule
HOLIDAY – Holiday configuration
No. Status Default Displayed text* Description

1 0-12 0 Holiday Start Month Holiday start month
2 0-31 0 Start Day Holiday start day
3 0-99 0 Duration (days) Holiday duration (days)
BROCASTS – Broadcast configuration

1 0 to 2 2 Activate Not applicable
OAT Broadcast
2 0 to 239 0 Bus Bus number of the unit with outdoor temperature sensor
3 0 to 239 0 Element Element number of the unit with outdoor temperature sensor
4 disable/enable disable Daylight Savings Select Summer/winter time activation (daylight saving selection)
Daylight Savings Select – Summer time (entering)
5 1 to 12 3 Month Month
6 1 to 7 7 Day of Week (1=Monday) Day of the week (1 = Monday)
7 1 to 5 5 Week Number of Month Week of the month
Daylight Savings Select – Winter time (leaving)
8 1 to 12 10 Month Month
9 1 to 7 7 Day of Week (1=Monday) Day of the week (1 = Monday)
10 1 to 5 5 Week Number of Month Week of the month
DATETIME – Date/Time configuration

Date (DD/MM/YY)
1 1 to 31 - Day of month Day of the month
2 1 to 12 - Month of year Month
3 0 to 99 - Year Year
4 Monday-Friday* - Day of Week Day of the week
Time (HH:MM)
5 0 to 24 hour Hour Hour
6 0 to 59 min Minute Minutes
Daylight Saving Time
7 no/yes - Daylight sav. time on Daylight saving time active
8 no/yes - Daylight sav. time off Daylight saving time inactive
9 no/yes - Tomorrow is a holiday The following day is a holiday
10 no/yes - Today is a holiday The present day is a holiday
22
CTRL_ID – Control ID configuration

1 0 to 239 0 CCN Element Number Element number
2 0 to 239 1 CCN Bus Number Bus number
3 9600/19200/38400 9600 CCN Baud Rate Communication speed
4 - 30XAXW Touch Pilot Device Description Unit description
5 - Location Description Location description: The number corresponds to the country
6 - ECG-SR-20M47010 Software Part Number Software version
7 - Serial Number Serial number (MAC address)
7 - TOUCH PILOT CONTROL OPERATION
This section points out the most significant control • Start/stop force command: Chiller start/stop force
functionalities, e.g. unit start/stop operation, heat/cool command can be used to control the chiller state in
control. It also gives instructions on how to perform the Network operating type.
critical operations of the main control system. - Command set to stop: The unit is halted.
- Command set to start: The unit runs in
7.1 - Start/Stop control accordance with schedule 1.
• Remote start/stop contact status: Start/stop contact
The unit state is determined based on a number of factors, can be used to control the chiller state in the Remote
including its operating type, active overrides, open operating type.
contacts, master/slave configuration, or alarms triggered • Master control type: When the unit is the master unit
due to operating conditions. in a two-chiller lead/lag arrangement, the master unit
may be set to be controlled locally, remotely or via
The table given below summarises the unit control type network (see also 7.15).
and its running status with regard to the following • Start/stop time schedule: Occupied or unoccupied
parameters: status of the unit.
• Network emergency stop command: If activated, the
• Operating type: Operating type is selected using the unit shuts down regardless of the active operating
Start/Stop button on the user interface. type.
LOFF Local off • General alarm: The unit shuts down due to failure.
L-C Local on
L-SC Local schedule
rEM Remote
Net. Network
MASt Master unit
Active operating type Parameters status Control Unit

type state
LOFF L-C L-SC rEM Net. MASt Start/stop Remote Master Start/stop time Network General
force start/stop control schedule emergency alarm
command contact type shutdown
- - - - - - - - - - enabled - - off
- - - - - - - - - - - yes - off
active - - - - - - - - - - - local off
- - active - - - - - - unoccupied - - local off
- - - active - - - open - - - - remote off
- - - active - - - - - unoccupied - - remote off
- - - - active - disabled - - - - - network off
- - - - active - - - - unoccupied - - network off
- - - - - active - - local unoccupied - - local off
- - - - - active - open remote - - - remote off
- - - - - active - - remote unoccupied - - remote off
- - - - - active disabled - network - - - network off
- - - - - active - - network unoccupied - - network off
- active - - - - - - - - disabled no local on
- - active - - - - - - occupied disabled no local on
- - - active - - - closed - occupied disabled no remote on
- - - - active - enabled - - occupied disabled no network on
- - - - - active - - local occupied disabled no local on
active - closed remote occupied disabled no remote on
active enabled - network occupied disabled no network on
23
7.2 - Unit stop function 7.4 - Condenser water pump control
This function controls the unit compressor capacity The water condenser pump control applies to air-cooled
reduction. If there is an alarm or a demand to stop, it forces units fitted with the optional heat reclaim module as well
the compressors to the minimum capacity before stopping as water-cooled units. This function ensures constant water
them. pumps control, providing the optimum condenser water
flow rate and operating cost savings.
7.3 - Pumps control
The logic for water-cooled condenser pumps control is the
The main control can manage one or two water exchanger same as for the evaporator pumps. For further information
pumps, determining each pump on/off state. Both pumps about water pumps control, see Pumps control in
cannot run together. The pump is turned on when this section 7.3.
option is configured and when the unit is running.
7.5 - Heating/Cooling/Standby
The pump is turned off when the unit is shut down due to
an alarm unless the fault is a frost protection error. The The control enables to determine the heat/cool state of the
pump can be started in particular operating conditions unit. Cooling only units fitted with a boiler may operate in
when the water exchanger heater is active. cooling or heating mode. Without a boiler, the unit remains
in Cooling mode.
If the pump has failed and another pump is available, the
unit is stopped and started again with the second pump. If For units in the heat machine mode, when the Cool mode
there is no pump available, the unit shuts down. is selected, the unit will operate in the cooling mode and,
as a result, the boiler will not be activated.
Units are fitted with the flow switch, allowing for the water
flow control. For more information about actuators, see If the unit is in Standby mode, it does not cool or heat and
Water flow switch in section 3.8. the compressors are not activated.
7.3.1 - Pumps configuration

Basic pump configuration can be performed via the HEATING STANDBY COOLING
Configuration menu (PUMPCONF – Pump Outdoor air
Configuration). Only logged-in users can access the menu temperature
(see also section 4.3.3). The unit must be stopped. (OAT)
For units with two pumps, these pumps can be controlled

automatically or each pump can be started manually. Heating Cooling
threshold* threshold
7.3.2 - Automatic pump selection
*The threshold does not apply to cooling only units that do not control a boiler.
If two pumps are controlled and the reversing function has
been selected (PUMPCONF – Pump Configuration), the
control tries to limit the pump run time to the configured 7.6 - Heating/Cooling selection
pump changeover delay. If this delay has elapsed, the pump
reversing function is activated. For units configured in the heat pump mode,
heating/cooling selection can be controlled in various ways,
7.3.3 - Pumps protection depending on the active operating type. By default, the
The control provides the option to automatically start the cooling mode is selected. Heating/cooling control can be
pump each day at 14:00 for 2 seconds when the unit is off. automatic or manual.
The heater for the heat exchanger and the water pump (for
units with a pump) can be energised so that it protects the Heating/Cooling selection can be determined as follows:
heat exchanger or the water pump against any damage • locally at the unit in the GENUNIT menu,
when the unit is shut down for a long time at low outdoor • remotely via the heating/cooling selection contact if
temperature. the unit is in the Remote operating type,
• via a network command if the unit is in the Network
If the unit is fitted with two pumps, the first pump is started operating type.
on even days and the second pump is started on odd days.
Starting the pump periodically for a few seconds extends In the automatic mode, the outdoor air temperature
the lifetime of the pump bearings and the tightness of the determines the heating/cooling/standby changeover (see
pump seal. Periodical pump quick start can be selected via the SETPOINT menu for cooling and heating mode
the Configuration menu (Pump Sticking Protection, changeover thresholds). The automatic changeover is
PUMPCONF – Pump Configuration). optional and requires user configuration (GENUNIT –
General Parameters).
24
Parameter status
On/off status Control type Heating/Cooling Heating/Cooling contact in Heat/Cool select Operating mode
selection in local mode local mode
off - - - cooling
on local cooling - cooling
on local heating - heating
on remote - on cooling cooling
on remote - on heating heating
on network - - cooling cooling
on network - - heating heating
7.7 - Control point
The control point represents the water temperature that commands (CCN or BACnet) or automatically with the
the unit must produce. It enables to decrease the required setpoint time schedule (schedule 2).
capacity depending on the unit load operating conditions.
The following tables summarise possible selections
Control point = Active setpoint + Reset depending on the control type (Local, Remote or
Network) and the following parameters:
The control point is calculated based on the active setpoint • Heating or Cooling operating mode: Heat/Cool select
and the reset calculation. The forced value can be used (GENUNIT menu)
instead of any other setpoint calculation only when the • Setpoint selected via the Touch Pilot user interface:
unit is in the Network operating type. Setpoint select permits selection of the active setpoint
if the unit is in the Local operating type (GENUNIT
7.7.1 - Active setpoint menu)
Two setpoints can be selected. Depending on the current • Setpoint switch status: Remote setpoint switch
operation type, the active setpoint can be selected (INPUTS menu)
manually in the Main menu (GENUNIT – General • Schedule 2 status: Schedule for setpoint selection
Parameters), with the volt-free user contacts, with network
LOCAL OPERATING TYPE
Parameter status Active setpoint
Heating/cooling Setpoint selection Heating/Cooling Ice storage Setpoint switch Schedule 2 status
operating mode selection in local mode configuration
cooling csp1 - * * - cooling setpoint 1
cooling csp2 no * * - cooling setpoint 2
cooling csp2 yes closed * cooling setpoint 2
cooling csp2 yes open * ice storage setpoint
cooling auto - * * occupied cooling setpoint 1
cooling auto no * * unoccupied cooling setpoint 2
cooling auto yes closed * unoccupied cooling setpoint 2
cooling auto yes open * unoccupied ice storage setpoint
heating hsp1 - * * - heating setpoint 1
heating hsp2 - * * - heating setpoint 2
heating auto - * * occupied heating setpoint 1
heating auto - * * unoccupied heating setpoint 2
*Any configuration, (-) default configuration.
REMOTE OPERATING TYPE

Heating/cooling Setpoint selection Ice storage configuration Ice done contact Setpoint switch Schedule 2 status
operating mode
cooling - - * open - cooling setpoint 1
cooling - no * closed - cooling setpoint 2
cooling - yes closed closed - cooling setpoint 2
cooling - yes open closed - ice storage setpoint
heating - - * open - heating setpoint 1
heating - - * closed - heating setpoint 2
NETWORK OPERATING TYPE

Heating/cooling Setpoint selection Ice storage configuration Ice done contact Setpoint switch Schedule 2 status
operating mode
cooling - - * * occupied cooling setpoint 1
cooling - - * * unoccupied cooling setpoint 2
heating - - * * occupied heating setpoint 1
heating - - * * unoccupied heating setpoint 2
Note: Ice storage configuration and ice done contact apply only to units with the optional energy management module.
25
7.7.2 - Reset 7.9 - Current limitation
Reset means the active setpoint is modified so that less
machine capacity is required. In the cooling mode the Current limitation is used via the demand limit function. If
setpoint is increased, whereas in the heating mode it is the current limitation is active (Current Limit Select in the
decreased. This modification is in general a reaction to a GEN_CONF menu), the control calculates the sum of
drop in the load. compressors current to obtain the total compressor
current. If this value exceeds the pre-defined limit, the
The reset can be based on the following parameters: control commands a reduction of the compressor load,
• OAT that gives the measure of the load trends for the until it is below the limit again. Before loading a capacity
building stage, the control estimates the future total compressor
• Return water temperature (ΔT provides the average current and ensures that it does not exceed the limit.
building load)
• Space temperature (EMM option) The current limit is based on two parameters:
• Dedicated 4-20 mA input • The current limit that corresponds to 100% capacity
(CurrentLimit at 100%, GEN_CONF – General
The reset source and the reset parameters can be Configuration)
configured in the Main menu (RESETCFG – Reset • The active demand limit determined either by the
Configuration). In response to a drop in the reset source, demand limit contact (see also section 3.9) or by the
the cooling setpoint is normally reset upwards to optimise network (Active Demand Limit Val, GENUNIT –
unit performance. General Parameters)
The amount of reset is determined by linear interpolation Chiller current limit is displayed in the GENUNIT menu.
based on the following parameters:
• A reference at which reset is zero (no reset value) Current limitation is disabled if the unit operates in the
• A reference at which reset is maximum (full reset master/slave mode, the unit is controlled by a System
value) Manager or the night mode is active.
• The maximum reset value
7.10 - Capacity control
Full Reset
Value This function adjusts the capacity using the compressor
slide valve to keep the water exchanger temperature at its
setpoint. The control system continuously takes account of
the temperature error with respect to the setpoint, the rate
of change in this error and the difference between entering
and leaving water temperatures in order to determine the
No Reset Value optimal moment at which to add or withdraw capacity.
Compressors are started and stopped in a sequence

designed to equalise the number of start-ups (value
7.8 - Capacity limitation weighted by their operating time). For more information
about compressors sequence, see Balanced loading
The Touch Pilot control system allows for the constant sequence and Staged loading sequence in section 7.14.
control of the unit capacity by setting its maximum
allowable capacity. 7.11 - Night mode
The main control system enables to limit the unit capacity Night mode allows users to configure the unit to operate
using one of the external orders: with specific parameters in a specific time period. During
• By means of user-controlled volt-free contacts. Units the night period, the unit capacity is limited and the
without the energy management module have one number of operating fans is reduced.
contact. Units with the energy management module
permit three capacity limitation levels (see also The night period is defined by a start time and an end time
section 3.9.4). The unit capacity can never exceed the that are the same for each day of the week. The Night
limit setpoint activated by these contacts. The limit mode settings or the maximum capacity value can be
setpoints can be modified in the SETPOINT menu. configured via the Configuration menu (GEN_CONF
• By lag limit set by the master unit (master/slave – General Configuration). Only logged-in users can modify
assembly). Night Mode settings (see also section 4.3.3).
• By night mode limitation control. The demand limit
value in the night mode is selectable if the value is 7.12 - Head pressure control
below the selected limit. A limit value of 100% means
that the unit can use all capacity stages. For air-cooled units, the condensing pressure of each circuit
is generated by 10 fans maximum. As an option, a speed
CAUTION: In certain conditions, the unit power variator can be used to control up to four fans so that the
consumption can exceed the capacity limitation threshold speed of the fans is adjusted to maintain the head pressure
to protect the compressors. setpoint. The condensing pressure is independently
26
controlled in each circuit based on the saturated 7.15 - Master/slave assembly
condensing temperature. The control permanently adjusts
its setpoint to guarantee optimal performance and ensure Two units can be linked to create the master/slave
anti-short-cycle protection of the fans. assembly. The master unit can be controlled locally,
remotely or by network commands. Master/slave assembly
For water-cooled units, condensing pressure control is must be validated in order to start the master/slave chiller
assured if the three-way valve option is selected. The operation.
saturated condensing temperature is controlled based on a
user-configurable fixed setpoint (SETPOINT menu). The All control commands to the master/slave assembly (start/
three-way valve control can be configured only by Carrier stop, setpoint selection, heating/cooling operation, load
service. shedding, etc.) are handled by the unit which is configured
as the master. The commands are transmitted
7.13 - Circuit lead/lag selection (multi-circuit units) automatically to the slave unit. If the master chiller is
turned off while the master/slave function is active, then
This function determines the lead and lag circuit on the slave chiller will be stopped. Under certain
dual-circuit or triple-circuit units. It controls the start/stop circumstances, the slave unit may be started first to balance
sequence of the refrigeration circuits called circuit A, the run times of the two units.
circuit B or circuit C.
In the event of a communication failure between the two
The circuit authorised to start first is the lead circuit. Lead units, each unit will return to an autonomous operating
circuit is used first for capacity increases and at the same mode until the fault is cleared. If the master unit is stopped
time should be decreased last when decreasing capacity. due to an alarm, the slave unit is authorised to start.
The lead/lag circuits can be selected manually or
automatically according to the unit configuration (GEN_ Note: Master/slave assembly can be configured only by
CONF – General Configuration). Carrier service.
• Automatic lead/lag circuit determination: The control 7.16 - Heat reclaim option (30XA)
system determines the lead circuit to equalise the
operating time of each circuit (value weighted by the Air-conditioning system consumes a significant amount of
number of start-ups of each circuit). As a result, the energy that leaves the system in the form of wasted heat.
circuit with the lowest number of operating hours Heat reclaim condenser water pump control enables to
always starts first. capture the energy and convert it into a useful heat source
• Manual lead/lag circuit determination: Circuit A, B or without decreasing the chiller plant capacity.
C selected as the lead circuit. The selected circuit is
always the leader. It is the first to start and the last to For air-cooled units fitted with water heat reclaim
stop. condenser, the option requires the installation of Reclaim
SIOB board. The heat reclaim mode can be controlled
7.14 - Compressor loading sequence (multi-circuit locally with the Touch Pilot interface (RECLAIM –
units) Reclaim mode), remotely with the user contact or by
Network command.
This function determines in which order the circuit
capacity is changed. Compressor loading is managed by The heat reclaim function is active when the heat reclaim
starting/stopping the compressors and controlling the entering water temperature is lower than the heat reclaim
position of the slide valve. setpoint. The difference between the heat reclaim entering
water temperature (RECLAIM menu) and the heat
Two types of sequencing are available and can be reclaim setpoint (SETPOINT menu) determines the
configured by the user via the Touch Pilot user interface number of circuits required to provide heat reclaim
(GEN_CONF – General Configuration). capacity.
Balanced loading sequence: The control maintains equal The heat reclaim function can be deactivated manually or
capacity between all circuits as the machine loads and automatically when the heat reclaim entering water
unloads. temperature is higher than the heat reclaim setpoint, plus
half of the heat reclaim deadband. In the deadband the
Staged loading sequence: The control loads the lead circuit heat reclaim function is still active.
completely before the lag circuits are started. When the
load is decreasing, the lag circuits are unloaded first. Changeover procedure from cooling to heat reclaim mode:
1) Start-up of the condenser pump.
Staged loading sequence is incorporated under the 2) Verification of the condenser flow switch control
following conditions: contact. If this remains open after one minute of the
• One of the circuits is shut down due to its failure condenser pump operation, the circuit remains in
• One of the circuits is in capacity override mode cooling mode and an alarm will be activated.
• Remaining circuits are shut down or fully charged
27
3) As soon as delta between saturated condensing 7.17 - Energy management module
temperature and saturated suction temperature
reaches 10°C, the pump-down sequence is activated. The energy management module enables to control the
4) Pump down: Opening of the water condenser water level of energy consumption, providing users with
inlet valve and closing of the air condenser air valve. information such as current unit status, compressors
5) The heat reclaim function starts after about three operating status, etc. This option requires the installation of
minutes. an additional SIOB board.
Energy management option – board connections
Description Input/Output Connector Type Remarks
Occupancy override control DI-01 J1 Digital input If the contact is closed in Remote mode, the unit goes into the occupied mode
Demand limit switch 2 DI-02 J1 Digital input If the contact is closed, the second capacity limit switch is active
Customer interlock DI-03 J1 Digital input Permits immediate unit shutdown (Remote mode only)
Ice storage DI-04 J1 Digital input If the contact is closed, the unit enters the ice storage mode
Space temperature AI-01 J25 Analogue input Active setpoint reset via space temperature control
Capacity limit control AI-10 J9 Analogue input Active setpoint reset via unit capacity control (4-20 mA)
Compressor A DO-01 J2 Digital output Output active if compressor A is operating
Compressor B DO-02 J2 Digital output Output active if compressor B is operating
Compressor C DO-03 J6 Digital output Output active if compressor C is operating
Chiller shutdown DO-05 J23 Digital output Output active (relay output) when the unit has completely stopped due to an alarm
Chiller in alert DO-06 J22 Digital output Output active (relay output) when the alert has been tripped
Unit capacity A0-01 J10 Analogue output 0 to10 VDC output
7.18 - Evaporator heater option (30XA) • The maximum operating time in free cooling (Full
Load Timeout) when the water temperature setpoint
The evaporator heater protects the evaporator against is not reached (Full Load Timeout, GEN_CONF –
frost when the unit is stopped at low ambient air General Configuration)
temperature. The heater is activated in the case of low
outdoor air temperature conditions. 7.20 - Hydronic kit option (30XA)
7.19 - Free cooling option (30XA) The hydronic kit option allows for continuous monitoring
of the water flow rate.
In air-cooled units only, this option allows for the direct use
of low outdoor air temperature to cool the water circuit Hydronic kit option provides the following parameters:
without activating the compressors. • Inlet and outlet water pressure (PUMPSTAT in the
Main menu)
The direct-expansion free cooling system uses the principle • Evaporator flow rate
of the natural migration of the refrigerant from the • Evaporator capacity
evaporator to the condenser. The fans and a refrigerant
pump ensure the transfer of the liquid refrigerant from the The water flow rate is based on the pressure difference
condenser to the evaporator, which accounts for low power between the evaporator inlet and outlet pressures and the
consumption. evaporator pressure drop curves.
The free cooling option enables automatic operation as The evaporator capacity is calculated according to the flow
well as combined operation of mechanical cooling rate, the water constant, and the difference between the
(compressor operation) and free cooling (FREECOOL entering and leaving evaporator water temperature.
– Free cooling). The control determines which circuit is
allowed to run free cooling. Each refrigerant circuit can 7.21 - High condensing temperature option (30XW)
operate independently.
For water-cooled units only, the economizer enables the
Cooling operation may be performed in the following increase of the maximum condensing threshold. This
combinations: means that the saturated condensing temperature can
• two circuits in mechanical cooling reach a maximum of 68°C (154°F) compared with a
• two circuits in free cooling maximum of 53°C (127°F) for units that are not fitted with
• one circuit in mechanical cooling and one circuit in this option.
free cooling
7.22 - Maximum condenser leaving water
The free cooling option is available for two-circuit units. It temperature option (30XW)
requires the installation of SIOB board that controls the
operation of the motorised mechanical changeover valves For water-cooled units only, this option allows the user to
and the operation of the refrigerant pump. limit the condenser leaving water temperature to 45°C
(113°F) and enables to limit the current absorbed by the
Free cooling option is enabled based on the following compressor. When the condensing temperature reaches
criteria: 44°C (111°F), the increase in the compressor loading is
• The temperature difference between the outdoor air stopped. When the temperature exceeds 45°C (113°F), the
temperature and the controlled water temperature: compressor is unloaded.
the threshold can be configured by the user (GEN_
CONF – General Configuration)
28
7.23 - Time schedule function 7.25 - Trending
The Touch Pilot system control includes two time This function enables to visualise the operations of the
schedules. unit. To access the Trending menu, navigate to the Main
menu and select Trendings
The first schedule (schedule 1 OCCPC01S) allows for the
automatic changeover of the unit from occupied to
unoccupied mode: the unit is started during occupied Select the parameters to be visualised and press .
periods.
Go to the visualization screen by pressing the Up/Down
buttons.
The second schedule (schedule 2 OCCPC02S) allows for
the automatic change of the active setpoint from occupied
to unoccupied setpoint, provided that the Auto mode has
been selected (RESETCFG – Reset Configuration).
7.23.1 - Occupied/unoccupied periods

Cooling/heating setpoint 1 is active during occupied
periods. Cooling/heating setpoint 2 is active during
unoccupied periods.
Each schedule consists of eight user-configurable periods.

Each period can be validated as active or inactive for each
day of the week as well as for a given holiday period. The
day begins at 00:00 and ends at 23:59.
The schedule is in unoccupied mode unless a time period is

active. If two periods coincide or they are active on the
same day, priority is given to the occupied period. Time
schedule can be modified by the user in the Configuration
menu (see also section 4.5.2).
7.23.2 - Holidays
This function is used to define 16 holiday periods. Each
period is defined by three parameters: the month, the start
day and the duration of the holiday period.
During the holiday periods the controller will be in

occupied or unoccupied mode, depending on the periods
validated as holidays. Each holiday period can be modified
by the user (see also section 6.4).
Note: The broadcast function (BROCASTS) must be

activated in order to use the holiday schedule.
7.24 - Black box function
Touch Pilot registers the values of about 20 predefined

variables every 5 seconds. If an operation alarm is raised,
the control saves a data set of 180 registrations (including
168 records preceding the alarm and 12 following the
alarm) for a duration of 15 minutes of the unit operation.
Each registration is associated with a time schedule

defined in hours, minutes and seconds. The control can
store the maximum of 20 data sets in the memory. If the
threshold of 20 data sets is reached, a rotary registration
mechanism is triggered (the old data set is replaced with
the new data set).
Note: Former data sets can be recovered only by Carrier

service.
29
8 - DIAGNOSTICS – TROUBLESHOOTING 8.4 - Resetting alarms
The control system has many fault tracing aid functions, Touch Pilot control distinguishes between two types of
protecting the unit against risks that could result in the alarms:
failure of the unit. The local interface gives quick access to
monitor all unit operating conditions. If an operating fault • General alarms are used to indicate pumps failure,
is detected, the alarm is triggered. transducers faults, network connection problems, etc.
• Major alarms are used to indicate process failure.
8.1 - E-mail notifications
The alarm can be reset either automatically or manually
The control provides the option to define one or two via the Reset alarms menu. The Reset alarms menu
recipients who receive e-mail notifications each time the displays up to five alarm codes which are currently active
new alarm occurs or all existing alarms have been reset. on the unit. Only logged-in users can access the menu (see
also section 4.3.3).
Note: E-mail notifications can be configured only by
Carrier service. To access the Reset alarms menu, press the Alarm button
8.2 - Displaying alarms and select Reset Alarms
The control allows the quick display of the unit status. The alarm can be reset without stopping the machine. In
When the alarm is activated, the bell on the touch screen the event of a power supply interrupt, the unit restarts
lights up. automatically without the need for an external command.
However, any faults active when the supply is interrupted
• The blinking bell icon indicates that there is an alarm, are saved and may in certain cases prevent a circuit or a
but the unit is still running. unit from restarting. Once the cause of the alarm has been
• The highlighted bell icon indicates that the unit is shut identified and corrected, it will be displayed in the alarm
down due to a detected fault. history.
8.3 - Current alarms

8.5 - Alarm history
The Current alarms view provides a list of currently active
alarms, including the date and time the alarm occurred. Information regarding resolved alarms is stored in the
The control displays up to 10 current alarms. Alarm history menu which is divided into 50 recent alarms
and 50 recent major alarms. Alarm history can be accessed
To access the Current alarms view, press the Alarm button through the Touch Pilot user interface or the Network
Service Tool.
in the upper-right part of the screen, and then select
Current Alarms To access the Alarm history menu, press the Alarm button
and select Alarm History
30
8.6 - Alarm codes
The alarm codes are displayed in the Reset Alarms menu,

while in the Current Alarm menu and alarm histories
textual information regarding the event is provided.
8.6.1 - General alarm codes
Alarm code Alarm description Reset type Action taken Possible cause
THERMISTOR FAILURE
15001 Evaporator entering water thermistor fault Automatic, if thermistor Unit shuts down Defective thermistor
reading returns to normal
15002 Evaporator leaving water thermistor fault As above Unit shuts down As above
15004 Defrost thermistor fault, circuit A As above Cooling mode: Alert is displayed As above
Heating mode: Circuit A shuts down
15005 Defrost thermistor fault, circuit B As above Cooling mode: Alert is displayed As above
Heating mode: Circuit B shuts down
15006 Condenser entering water thermistor fault As above Heating mode: Unit shuts down As above
15007 Condenser leaving water thermistor fault As above As above As above
15008 Reclaim condenser entering As above Unit returns to the air-cooled mode As above
thermistor fault, circuit A
15009 Reclaim condenser leaving As above As above As above
thermistor fault, circuit B
15010 OAT thermistor fault As above Unit shuts down As above
15011 Master/slave common water thermistor fault As above Master/slave operation is disabled As above
and the unit returns to the stand-
alone mode
15012 Suction gas thermistor fault, circuit A As above Circuit A shuts down As above
15013 Suction gas thermistor fault, circuit B As above Circuit B shuts down As above
15014 Suction gas thermistor fault, circuit C As above Circuit C shuts down As above
15015 Discharge gas thermistor fault, circuit A As above Circuit A shuts down As above
15016 Discharge gas thermistor fault, circuit B As above Circuit B shuts down As above
15017 Discharge gas thermistor fault, circuit C As above Circuit C shuts down As above
15018 Condenser subcooling liquid thermistor fault, circuit A As above Unit returns to the air-cooled mode As above
15019 Condenser subcooling liquid thermistor fault, circuit B As above As above As above
15021 Space temperature thermistor fault As above None As above
15023 Evaporator heater feedback thermistor fault As above None As above
15024 Economizer gas thermistor fault, circuit A As above Economizer function disabled As above
15025 Economizer gas thermistor fault, circuit B As above As above As above
15026 Economizer gas thermistor fault, circuit C As above As above As above
15030 Free cooling liquid thermistor fault, circuit A As above Free cooling disabled As above
15031 Free cooling liquid thermistor fault, circuit B As above As above As above
TRANSDUCER FAILURE
12001 Discharge transducer fault, circuit A Automatic, if sensor Circuit A shuts down Defective transducer or
voltage reading returns installation fault
to normal
12002 Discharge transducer fault, circuit B As above Circuit B shuts down As above
12003 Discharge transducer fault, circuit C As above Circuit C shuts down As above
12004 Suction transducer fault, circuit A As above Circuit A shuts down As above
12005 Suction transducer fault, circuit B As above Circuit B shuts down As above
12006 Suction transducer fault, circuit C As above Circuit C shuts down As above
12007 Heat reclaim pump-down pressure transducer fault, circuit A As above Reclaim session stopped and the As above
unit returns to the air-cooled mode
12008 Heat reclaim pump-down pressure transducer fault, circuit B As above As above As above
12010 Oil pressure transducer fault, circuit A As above Circuit A shuts down As above
12011 Oil pressure transducer fault, circuit B As above Circuit B shuts down As above
12012 Oil pressure transducer fault, circuit C As above Circuit C shuts down As above
12013 Economizer pressure transducer fault, circuit A As above Circuit A shuts down As above
12014 Economizer pressure transducer fault, circuit B As above Circuit B shuts down As above
12015 Economizer pressure transducer fault, circuit C As above Circuit C shuts down As above
12016 Free cooling pump inlet pressure transducer fault, As above Free cooling stopped and the unit As above
circuit A returns to mechanical cooling
12018 Free cooling pump inlet pressure transducer fault, As above As above As above
circuit B
12017 Free cooling pump outlet pressure transducer fault, circuit A As above As above As above
12019 Free cooling pump outlet pressure transducer fault, circuit B As above As above As above
12024 Water pressure 1 transducer failure (before the evaporator) Automatic, if sensor Alert - the values read by the Defective transducer or
voltage reading returns hydronic kit function are not reliable installation fault
to normal
12025 Water pressure 2 transducer failure (after the evaporator) As above As above As above
12026 Water pressure 3 transducer failure (before the filter) As above As above As above
12027 Water pressure 4 transducer failure (after the filter) As above As above As above
12029 Low water pressure Automatic, if sensor Alert – the unit continues to operate Water loop pressure too
voltage reading returns low, risk of pump
to normal to normal cavitation
31
COMMUNICATION FAILURE
4101 Communication loss with Compressor Board A Automatic, if Unit shuts down Bus installation fault or
communication is defective board
re-established
4201 Communication loss with Compressor Board B As above Unit shuts down As above
4301 Communication loss with Compressor Board C As above Unit shuts down As above
4901 Communication loss with SIOB Board Number 1 As above Unit shuts down As above
4501 Communication loss with Fan Board Number 1 As above Circuit A shuts down As above
4502 Communication loss with Fan Board Number 2 As above Circuit B shuts down As above
4503 Communication loss with Fan Board Number 3 As above Circuit C shuts down As above
4701 Communication loss with VLT Board Number 1 As above Circuit A shuts down As above
4702 Communication loss with VLT Board Number 2 As above Circuit B shuts down As above
4703 Communication loss with VLT Board Number 3 As above Circuit C shuts down As above
PROCESS FAILURE
10001 Evaporator frost protection Manual Unit shuts down, but the pump No water flow,
continues to run defective thermistor
10002 Condenser frost protection, circuit A Automatic Circuit A shuts down, but the pump is Discharge pressure
(if saturated discharge running transducer defective,
temperature is more refrigerant leak or low
than 4.4°C) or Manual condenser water temperature
10003 Condenser frost protection, circuit B As above Circuit B shuts down, but the pump is As above
running
10004 Condenser frost protection, circuit C As above Circuit C shuts down, but the pump is As above
running
10005 Low suction temperature, circuit A Automatic (the first Circuit A shuts down Pressure sensor defective,
alarm in the last 24 EXV blocked or lack of
hours) or Manual refrigerant
10006 Low suction temperature, circuit B As above Circuit B shuts down As above
10007 Low suction temperature, circuit C As above Circuit C shuts down As above
10008 High superheat, circuit A Manual Circuit A shuts down As above
10009 High superheat, circuit B Manual Circuit B shuts down As above
10010 High superheat, circuit C Manual Circuit C shuts down As above
10008 High superheat, circuit A Manual Circuit A shuts down As above
10009 High superheat, circuit B Manual Circuit B shuts down As above
10010 High superheat, circuit C Manual Circuit C shuts down As above
10011 Low superheat, circuit A Manual Circuit A shuts down As above
10012 Low superheat, circuit B Manual Circuit B shuts down As above
10013 Low superheat, circuit C Manual Circuit C shuts down As above
10014 Customer safety loop failure Automatic (the first
alarm in the last 24
hours) or Manual
10028 Electrical box thermostat Automatic Unit shuts down Electrical box fault: Control
box poorly ventilated or poor
electrical connection
10029 System manager communication fault Automatic, if Unit returns to the stand-alone mode CCN bus installation
communication is defective
re-established
10090 Flow controller configuration fault Manual Unit is not allowed to restart Defective flow controller or
wiring error
10091 Flow controller fault – evaporator flow switch failure Automatic (the first Compressors and the evaporator As above
alarm in the last 24 pump are stopped
hours) or Manual
10015 Flow controller fault - condenser flow switch failure As above Condenser pump is stopped As above
10030 Master/slave communication failure As above Unit shuts down As above
10031 Emergency stop Automatic Unit shuts down Network emergency stop
command
10032 Evaporator pump 1 fault Manual Unit is restarted with another pump Pump overheats or poor
running. If no pumps are available, the pump connection
unit shuts down
10033 Evaporator pump 2 fault Manual As above As above
10034 Reclaim operation failure, circuit A Manual Circuit A returns to the air-cooled Low condenser flow
mode
10035 Reclaim operation failure, circuit B Manual Circuit B returns to the air-cooled As above
mode
10037 High condensing temperature, circuit A Automatic Circuit A shuts down Defective transducer
10038 High condensing temperature, circuit B Automatic Circuit B shuts down As above
10091 Flow controller fault – evaporator flow switch failure Automatic (the first Compressors and the evaporator As above
alarm in the last 24 pump are stopped
hours) or Manual
10015 Flow controller fault - condenser flow switch failure As above Condenser pump is stopped As above
10030 Master/slave communication failure As above Unit shuts down As above
10031 Emergency stop Automatic Unit shuts down Network emergency stop
command
10032 Evaporator pump 1 fault Manual Unit is restarted with another pump Pump overheats or poor
running. If no pumps are available, the pump connection
unit shuts down
32
10033 Evaporator pump 2 fault Manual As above As above
10034 Reclaim operation failure, circuit A Manual Circuit A returns to the air-cooled Low condenser flow
mode
10035 Reclaim operation failure, circuit B Manual Circuit B returns to the air-cooled As above
mode
10037 High condensing temperature, circuit A Automatic Circuit A shuts down Defective transducer
10038 High condensing temperature, circuit B Automatic Circuit B shuts down As above
10039 High condensing temperature, circuit C Automatic Circuit C shuts down As above
10043 Low entering water temperature in heating Automatic, if EWT returns to None Entering water temperature
normal or Heating mode is is below 3.3°C
disabled
10067 Low oil pressure, circuit A Manual Circuit A shuts down Pressure sensor fault,
defective wiring or oil filter
installation fault
10068 Low oil pressure, circuit B Manual Circuit B shuts down As above
10069 Low oil pressure, circuit C Manual Circuit C shuts down As above
10070 Maximum oil filter differential pressure, Manual The affected compressor is stopped, As above
circuit A other compressors continue to run
10071 Maximum oil filter differential pressure, Manual As above As above
circuit B
10072 Maximum oil filter differential pressure, Manual As above As above
circuit C
10073 Condenser pump 1 fault Manual Unit is restarted with another pump Pump overheats or poor
running. If no pumps are available, pump connection
the unit shuts down
10074 Condenser pump 2 fault Manual As above As above
10075 Low oil level, circuit A Automatic (three alarms in the last Circuit A shuts down Oil level too low or oil level
24 hours) or Manual detector defective
10076 Low oil level, circuit B As above Circuit B shuts down As above
10077 Low oil level, circuit C As above Circuit C shuts down As above
10078 High discharge gas temperature, circuit A Manual Circuit A shuts down Defective transducer, max.
condensing temperature
setpoint too low or
refrigerant charge too high
10079 High discharge gas temperature, circuit B Manual Circuit B shuts down As above
10080 High discharge gas temperature, circuit C Manual Circuit C shuts down As above
10081 Suction valve closed, circuit A Manual Circuit A shuts down Economizer pressure
transducer defective,
suction valve fault
10082 Suction valve closed, circuit B Manual Circuit B shuts down As above
10083 Suction valve closed, circuit C Manual Circuit C shuts down As above
10084 High oil filter drop pressure, circuit A Manual None Pressure sensor fault, wiring
defective, oil filter installation
fault
10085 High oil filter drop pressure, circuit B Manual None As above
10086 High oil filter drop pressure, circuit C Manual None As above
10087 Slide valve control unverifiable, circuit A Manual None Defective or incorrectly
wired solenoid valves,
defective current
transformer
10088 Slide valve control unverifiable, circuit B Manual None As above
10089 Slide valve control unverifiable, circuit C Manual None As above
10094 Free cooling operation failure, circuit A Automatic (three alarms in the last Circuit A shuts down, Free cooling Refrigerant pump fault
24 hours) or Manual can be started 30 minutes later
10095 Free cooling operation failure, circuit B As above Circuit B shuts down, Free cooling As above
can be started 30 minutes later
10097 Water exchanger temperature sensors Manual Unit shuts down Leaving water temperature
swapped is higher than entering water
temperature
33
MAINTENANCE ALARMS
13nnn Service maintenance alert Manual None Preventive maintenance date
has passed
VLT DRIVE FAILURE
16nnn Variable speed controller error, circuit A Manual Circuit A shuts down Speed controller fault (see
section 8.6.2)
17nnn Variable speed controller error, circuit B Manual Circuit B shuts down As above
18nnn Variable speed controller error, circuit C Manual Circuit C shuts down As above
34nnn Variable speed controller alert, circuit A Manual None Speed controller alert
(see section 8.6.2)
35nnn Variable speed controller alert, circuit B Manual None As above
36nnn Variable speed controller alert, circuit C Manual None As above
COMPRESSOR FAILURE
11nn Compressor A fault Manual Unit shuts down See section 8.6.3
21nn Compressor B fault Manual Unit shuts down As above
31nn Compressor C fault Manual Unit shuts down As above
SOFTWARE FAILURE
55001 Database module fault Automatic Unit shuts down Software problem. Contact
Carrier Service
56001 Lenscan module fault Automatic Unit shuts down Software problem. Contact
Carrier Service
8.6.2 - Drive alarms For example, alarm codes for ‘‘Variable speed fan error’’
Drive alarms or alerts are displayed based on the following are as follows: 16001 (circuit A), 17001 (circuit B) and
formula: 16000+X*1000+YYY for alarms and 18001 (circuit C).
34000+X*1000+YYY for alerts. X stands for the circuit (X
= 0 for circuit A, X = 1 for circuit B, X = 2 for circuit C) The tables below present the most common alarms
and YYY is the alarm/alert code. associated with the variator malfunction. Please refer to
the applicable Danfoss documentation for more
information on other alarms.
Code Alarm /Alert Description Action to be taken
Variator alarms (16000+X*1000+YYY)
2 Alarm Live zero fault Contact Carrier Service
4 Alarm Mains phase loss Check the VFD supply voltage and the phase balance (±3%)
7 Alarm Overvoltage Contact Carrier Service
8 Alarm Undervoltage Contact Carrier Service
9 Alarm Inverter overloaded Check the VFD output current
10 Alarm Motor overtemperature Check the motor temperature
11 Alarm Motor thermistor Contact Carrier Service
12 Alarm Torque limit exceeded Check the VFD output current
13 Alarm Overcurrent Check the VFD output current
14 Alarm Earth fault Check if an earth fault exists
16 Alarm Motor short-circuit Check if there is a short-circuit at the VFD terminals
17 Alarm Serial communication timeout Check the connections and the shielding of the serial communication cable
23* Alarm Internal fan fault Check the internal fan rotation
25 Alarm Brake resistor short-circuited Contact Carrier Service
26 Alarm Brake resistor power limit Contact Carrier Service
28 Alarm Brake verification Contact Carrier Service
29 Alarm VFD temperature too high Space temperature too high or VFD ventilation obstructed or damaged
30 Alarm Motor phase U missing Check wiring of phase U
31 Alarm Motor phase V missing Check wiring of phase V
32 Alarm Motor phase W missing Check wiring of phase W
33 Alarm Inrush fault Current demand too high: Let the VFD cool down for 20 minutes before starting it again
34 Alarm Fieldbus communication fault Check the connections and the shielding of the serial communication cable
36 Alarm Mains failure Check the VFD supply voltage and the phase balance (±3%)
38 Alarm Internal fault Contact Carrier Service
47 Alarm 24 V supply low Contact Carrier Service
48 Alarm 1.8 V supply low Contact Carrier Service
57** Alarm AMA timeout Contact Carrier Service
65 Alarm Control board overtemperature Check the space temperature and the VFD fan
67 Alarm Option configuration has changed Contact Carrier Service
68 Alarm Emergency stop Contact Carrier Service
71 Alarm PTC 1 emergency stop Contact Carrier Service
72 Alarm Emergency stop Contact Carrier Service
80 Alarm Drive initialized to default value Contact Carrier Service
94 Alarm End of curve Contact Carrier Service
95 Alarm Torque loss Contact Carrier Service
243 Alarm IGBT defective Contact Carrier Service
251*** Alarm New parts detached Contact Carrier Service
34
Variator alerts (34000+X*1000+YYY)
Code Alarm /Alert Description Action to be taken
1 Alert 10 V low Contact Carrier Service
2 Alert Live zero error Contact Carrier Service
3 Alert No motor Check the motor connections
4 Alert Mains phase loss Check the VFD supply voltage and the phase balance (±3%)
5 Alert DC link voltage high Check the VFD supply voltage and the phase balance (±3%)
6 Alert DC link voltage low Check the VFD supply voltage and the phase balance (±3%)
7 Alert DC overvoltage Contact Carrier Service
8 Alert DC undervoltage Contact Carrier Service
9 Alert Inverter overloaded Check the VFD output current
10 Alert Motor overtemperature Check the motor temperature
11 Alert Motor thermistor Contact Carrier Service
12 Alert Torque limit exceeded Check the VFD output current
13 Alert Overcurrent Check the VFD output current
14 Alert Earth fault Check if an earth fault exists
17 Alert Control word timeout Check the connections and the shielding of the serial communication cable
23*** Alert Internal fan fault Check the internal fan rotation
25 Alert Brake resistor short-circuited Contact Carrier Service
26 Alert Brake resistor power limit Contact Carrier Service
28 Alert Brake verification Contact Carrier Service
34 Alert Fieldbus communication fault Check the connections and the shielding of the serial communication cable
36 Alert Mains failure Check the VFD supply voltage and the phase balance (±3%)
47 Alert 24 V supply low Contact Carrier Service
49 Alert Motor speed limit exceeded Contact Carrier Service
59 Alert Current limit exceeded Check the VFD output current
62 Alert Output frequency at maximum limit Check the VFD output current
64 Alert Voltage limit Supply voltage too low
65 Alert Control board overtemperature Check the space temperature and the VFD fan
66 Alert Heat sink temperature low Space temperature too low
71 Alert PTC1 emergency stop Contact Carrier Service
72 Alert Emergency stop Contact Carrier Service
90† Alert Encoder loss Contact Carrier Service
94 Alert End of curve Contact Carrier Service
95 Alert Torque loss Contact Carrier Service
96 Alert Start delayed Contact Carrier Service
97 Alert Stop delayed Contact Carrier Service
98 Alert Clock fault Contact Carrier Service
243 Alert IGBT defective Contact Carrier Service
247 Alert Capacity board temperature Contact Carrier Service
* Error 24 and 104 possible

** Error 50 to 58 possible
*** Error 70 or 250 possible
† Not applicable to variator size 102
8.6.3 - Compressor alarms

Alarm code* Description Reset type Possible cause
XX-01 Motor temperature too high Manual Motor/wiring fault
XX-02 Motor temperature outside the range Manual Probe defective or incorrect wiring
XX-03 Motor temperature outside the range Manual Coil fouled, lack of condenser flow, condenser valve blocked, fan circuit fault,
high entering air or condenser water temperature
XX-04 Current consumption too high Manual -
XX-05 Locked rotor Manual Mechanical compressor fault, motor fault or defective compressor slide valve
XX-06 Phase L1 lost Manual Power supply wiring fault
XX-07 Phase L2 lost Manual As above
XX-08 Phase L3 lost Manual As above
XX-09 Low current alarm Manual Defective contactor or capacity fault
XX-10 Current increase fault during the star-delta Manual Incorrect wiring or no power for the delta contactor
passage
XX-11 Contactor fault Manual Incorrect wiring or defective contactor or TCPM board
XX-12 Motor stop impossible Manual Incorrect wiring or defective contactor
XX-13 Phase reversal Manual -
XX-14 MTA configuration fault Manual MTA configuration incorrect or defective TCPM board
XX-15 Incorrect configuration switch Manual Configuration switch S1 incorrect wiring or defective TCPM board
XX-16 Switch modification detected Manual As above
XX-17 Power supply cut during operation Automatic Verify that power supply cuts have occurred
XX-18 Critical software error (UL 1998) Manual Power network noise or defective TCPM board
XX-19 Critical error on two current parameters Manual Power network noise or defective TCPM board
(UL 1998)
*XX stands for compressor (11 – compressor A, 21 – compressor B, 31 - compressor C)
35
Order No. 13453, 05.2015. Supersedes order No.: 13453, 10.2014 Manufacturer: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.

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30XA/XAS/XW

Touch Pilot Control

Note that this document may refer to optional components

1.1 - General description 2.1 - General description

RISK OF BURNS: Electrical currents may cause

3.3 - Light emitting diodes on boards

Connections are located on the bottom side of the main

3.4 - Power supply to boards 3.5 - Light emitting diodes on boards

Outdoor temperature sensor

Master/slave water sensor (optional)

Terminal block connections

3.9.2 - Volt-free contact on/off/cooling/heating 3.9.3 - Volt-free setpoint selection contact

In order to exit the Welcome screen, press the

4.1 - General description

The Touch Pilot control interface includes the following

If the interface is not used for a long period, the Welcome

4.3.1 - Unit start-up

Shows the last

Note: The synoptic screen display may vary depending on

Confirm the unit shutdown by pressing Confirm Stop or

The User Login screen can be accessed by pressing the

Press the Up/Down buttons to navigate between the

Note: Password validation is effective only after pressing

4.4 - Main menu

The Main menu provides access to the main control

Specific unit parameters table/menu can be accessed by

1. Selection of the applicable days for the time schedule

Once all the necessary modifications have been made,

4.5.2 - Schedule screen

To access the Schedule screen, go to the

CAUTION: PCD controllers accessible via the Internet

5.1 - Web interface access Technical documentation includes the following

Note: Only two web connections may be authorised at the

5.2 - Web browser configuration

Minimum web browser configuration:

Note: Two users can be connected simultaneously with no

6.1 - Menu structure

Icon Displayed text* Description Associated table

Temperatures Temperatures TEMP

Pressures Pressures PRESSURE

Inputs Status Inputs status INPUTS

Outputs Status Outputs status OUTPUTS

Pump Status Pump status PUMPSTAT

Run Times Run times RUNTIME

Modes Modes MODES

Reclaim Reclaim RECLAIM

Freecooling Free cooling FREECOOL

Setpoint Table Setpoint table SETPOINT

Trendings Trendings TRENDING

Configuration Menu Configuration menu CONFIG

* Depends on the selected language (English by default).

GENUNIT – General parameters

No. Status Unit Displayed text* Description

* Depends on the selected language (English by default).

No. Status Unit Displayed text* Description

*Depends on the selected language (English by default).

No. Status Unit Displayed text* Description

INPUTS – Inputs status

No. Status Unit Displayed text* Description