Touch Pilot Control: Operation Instructions

30XAV
Touch Pilot Control
Operation instructions
Contents
1 - SAFETY CONSIDERATIONS.................................................................................................................................... 4
1.1 - Safety guidelines......................................................................................................................................................................... .4
1.2 - Safety precautions....................................................................................................................................................................... .4
2 - CONTROL System OVERVIEW.............................................................................................................................. 4
2.1 - Control system............................................................................................................................................................................ .4
2.2 - System functionalities................................................................................................................................................................. .4
2.3 - Operating modes......................................................................................................................................................................... .5
3 - HARDWARE DESCRIPTION..................................................................................................................................... 6
3.1 - General description..................................................................................................................................................................... .6
3.2 - Electrical box.............................................................................................................................................................................. .6
3.3 - Power supply to boards............................................................................................................................................................... .6
3.4 - Light emitting diodes on boards................................................................................................................................................. .6
3.5 - Pressure sensors.......................................................................................................................................................................... .6
3.6 - Temperature sensors................................................................................................................................................................... .7
3.7 - Actuators..................................................................................................................................................................................... .7
3.8 - Connections at the user terminal block....................................................................................................................................... .8
4 - SETTING UP THE TOUCH PILOT CONTROL.......................................................................................................... 9
4.1 - Touch Pilot user interface........................................................................................................................................................... .9
4.2 - Screens overview...................................................................................................................................................................... .10
4.3 - Start/Stop screen....................................................................................................................................................................... .11
4.4 - User Login screen..................................................................................................................................................................... .11
4.5 - Main menu................................................................................................................................................................................ .11
4.6 - Configuration menu.................................................................................................................................................................. .12
4.7 - Override screen......................................................................................................................................................................... .13
4.8 - Trendings screen....................................................................................................................................................................... .13
4.9 - Web interface............................................................................................................................................................................ .14
5 - TOUCH PILOT INTERFACE DETAILS.................................................................................................................... 15
5.1 - Menu structure.......................................................................................................................................................................... .15
5.2 - Detailed menu description........................................................................................................................................................ .16
5.3 - Alarms menu ............................................................................................................................................................................ .20
5.4 - Configuration menu.................................................................................................................................................................. .20
6 - CONTROL OPERATION.......................................................................................................................................... 23
6.1 - Start/Stop control ..................................................................................................................................................................... .23
6.2 - Unit stop function..................................................................................................................................................................... .23
6.3 - Pumps control........................................................................................................................................................................... .23
6.4 - Control point............................................................................................................................................................................. .24
6.5 - Capacity limitation................................................................................................................................................................... .25
6.6 - Capacity control........................................................................................................................................................................ .25
6.7 - Night mode............................................................................................................................................................................... .26
6.8 - Head pressure control............................................................................................................................................................... .26
6.9 - Circuit lead/lag selection.......................................................................................................................................................... .26
6.10 - Time schedule function........................................................................................................................................................... .26
6.11 - Master/slave assembly (option 58)......................................................................................................................................... .26
6.12 - Energy management module (option 156)............................................................................................................................. .27
6.13 - Evaporator heater (option 41)................................................................................................................................................. .27
6.14 - Refrigerant gas leak detection (option 159)........................................................................................................................... .27
6.15 - Low noise (option 257)........................................................................................................................................................... .27
6.16 - BACnet (option 149).............................................................................................................................................................. .27
6.17 - Hydronic kit (option 116X).................................................................................................................................................... .27
7 - DIAGNOSTICS – TROUBLESHOOTING................................................................................................................ 28
7.1 - E-mail notifications................................................................................................................................................................... .28
7.2 - Displaying alarms..................................................................................................................................................................... .28
7.3 - Current alarms.......................................................................................................................................................................... .28
7.4 - Resetting alarms....................................................................................................................................................................... .28
7.5 - Alarm history............................................................................................................................................................................ .28
7.6 - Alarm codes.............................................................................................................................................................................. .29
The cover photos are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer
reserves the right to change the design at any time without notice.
2
PREFACE
The goal of this document is to give a broad overview of The information provided herein is solely for the purpose
the main functions of the Touch Pilot system used to of allowing customers to operate and service Carrier-
control 30XAV single-circuit air-cooled liquid chillers. manufactured equipment and it is not to be reproduced,
modified or used for any other purpose without the prior
Instructions in this manual are given as a guide to good consent of Carrier Corporation.
practice in the installation, start-up and operation of the
control system. This document does not contain full service Acronyms/abbreviations
procedures for the correct operation of the equipment. The In this manual, the refrigeration circuits are called circuit A
support of a qualified Carrier Service Engineer is strongly and circuit B. Fans in circuit A are referred to as Fan A1,
recommended to ensure optimal operation of the Fan A2, etc., whereas fans in circuit B are referred to as Fan
equipment as well as the optimization of all available B1, Fan B2, etc.
functionalities.
BMS Building Management System
IMPORTANT: All screenshots of the interface provided CCN Carrier Comfort Network
EMM Energy Management Module
in this manual include text in English. After changing the EXV Electronic Expansion Valve
language of the system, all labels will be displayed in the LED Light Emitting Diode
language selected by the user. LEN Sensor Bus (internal communication bus linking the basic
board to slave boards)
Please read all instructions prior to proceeding OAT Outdoor Air Temperature
PSM Plant System Manager
with any work. Pay attention to all safety VLT Variable Speed Drive
warnings. Network mode Operating type: Network
Local-Off Operating type: Local Off
Note that this document may refer to optional components Local-On Operating type: Local On mode
Local-Schedule Operating type: Local On following a time schedule
and certain functions, options or accessories may not be
Master mode Operating type: master unit (master/slave assembly)
available for the specific unit. The cover images are solely Remote mode Operating type: by remote contacts
for illustration and form no part of any offer for sale or any
sale contract.
3
1 - SAFETY CONSIDERATIONS 2 - CONTROL System OVERVIEW
1.1 - Safety guidelines 2.1 - Control system
Installation, start-up and servicing of equipment can be Touch Pilot is a system used to control the operation of
hazardous if certain factors particular to the installation 30XAV single-circuit and dual-circuit air-cooled liquid
are not considered: operating pressures, electrical chillers.
components, voltages and the installation site (elevated
plinths and built-up structures). This document may refer to optional components and
certain functions, options or accessories may not be
Only qualified installation engineers and fully trained available for the specific unit.
technicians are authorised to install and start the equipment.
All instructions and recommendations provided in the 2.2 - System functionalities
service guide, installation and operation manuals, as well as
on tags and labels fixed to the equipment, components and The system controls the start-up of the compressors
other accompanying parts supplied separately, must be read, needed to maintain the desired heat exchanger entering
understood and followed. Failure to comply with the and leaving water temperature. It constantly manages the
instructions provided by the manufacturer may result in operation of the fans in order to maintain the correct
injury or product damage. condensing pressure in each circuit and monitors safety
devices that protect the unit against failure and guarantee
• Apply all safety standards and practices. its optimal functioning.
• Wear safety glasses and gloves.
• Use the proper tools to move heavy objects. Move Touch Pilot control system:
units carefully and set them down gently. • Allows users to control the unit via the Touch Pilot
user interface (7-inch colour touch screen)
1.2 - Safety precautions • Provides web connectivity technology
• Includes the trending functionality
Only personnel qualified in accordance with IEC • Supports Carrier Connect Services (Remote
(International Electrotechnical Commission) connectivity, alarm notification, remote access,
recommendations may be permitted access to electrical performance and operation automatic reporting,
components. It is particularly recommended that all technical advice)
sources of electricity to the unit should be shut off before • Supports Carrier Advanced Plant System Manager for
any work is begun. Shut off the main power supply at the multiple chillers configuration
main circuit breaker or isolator. • Provides direct BMS integration capabilities
(BACnet IP)
CAUTION: The equipment uses and emits electromagnetic
signals. Tests have shown that the equipment conforms to
all applicable codes with respect to electromagnetic
compatibility.
RISK OF ELECTROCUTION: Even when the main

circuit breaker or isolator is switched off, specific circuits
may still be energised as they may be connected to a
separate power source.
RISK OF BURNS: Electrical currents may cause

components to get hot. Handle power cable, electrical
cables and conduits, terminal box covers and motor frames
with great care.
4
TOUCH PILOT CONTROL
Chiller plant
Meters Valves Pumps

Building
Automation
System BACnet IP
CarrierConnect PSM
Services controller
Chillers
Building
Automation
BACnet IP
System
CarrierConnect
Services Standalone
2.3 - Operating modes
The control system can operate in three independent The operating mode can be selected with the Start/Stop
modes: button (see also section 4.3). When the Touch Pilot system
• Local mode: The unit is controlled by commands from operates autonomously (Local or Remote), it retains all of
the user interface. its control capabilities but does not offer any of the
• Remote mode: The unit is controlled by dry contacts. features of the Network. The Network emergency stop
• Network mode: The unit is controlled by network command stops the unit regardless of its active operating
commands (CCN or BACnet). Data communication type.
cable is used to connect the unit to the CCN
communication bus.
5
3 - HARDWARE DESCRIPTION All boards communicate via an internal LEN bus. The
main board continuously monitors the information
3.1 - General description received from various pressure and temperature probes
and accordingly starts the program that controls the unit.
Each circuit is by default fitted with one SIOB board used
to manage all major inputs and outputs of the controller. The unit is equipped with the Touch Pilot user interface
The control system includes variators for compressor and (7-inch touch screen).
fan control, as well as AUX1 boards used to manage
additional inputs and outputs. Options such as hydraulic 3.2 - Electrical box
kit or master/slave assembly control require an additional
AUX1 board. Energy management module requires the The electrical box includes all boards controlling the unit
installation of NRCP2 board. and the Touch Pilot user interface.
NOTE: The pictures are for reference only.
3.3 - Power supply to boards 3.5 - Pressure sensors
All boards are supplied from a common 24 VAC supply Two types of electronic sensors (high and low pressure)
referred to earth. are used to measure various pressures in each circuit.
CAUTION: Maintain correct polarity when These electronic sensors deliver 0 to 5 VDC. The sensors
connecting the power supply to the boards, are connected to the SIOB board. Liquid pressure sensors
otherwise the boards may be damaged. are connected to the AUX1 board and water pressure
sensors of the optional hydraulic kit are connected to the
In the event of a power supply interrupt, the unit restarts additional AUX1 board.
automatically without the need for an external command.
However, any faults active when the supply is interrupted Discharge pressure sensors (high pressure type)
are saved and may in certain cases prevent a given circuit These sensors measure the discharge pressure in each
or the unit from restarting. circuit. They are used to control head pressure. Discharge
pressure sensors are mounted on the discharge line piping
3.4 - Light emitting diodes on boards of each circuit.
All boards continuously check and indicate the proper Suction pressure sensors (low pressure type)
operation of their electronic circuits. A light emitting diode These sensors measure the suction pressure in each circuit.
(LED) lights on each board when it is operating properly. They are used for EXV control. Suction pressure sensors
are located on the suction piping of each circuit.
• The red LED flashing for a two-second period on the
SIOB board indicates correct operation. A different Oil pressure sensors (high pressure type)
rate indicates a board or a software failure. These sensors measure the oil pressure of each
• The green LED flashes continuously on all boards to compressor. Oil pressure sensors are located at the oil port
show that the board is communicating correctly over of the compressor. The suction pressure is subtracted from
its internal bus. If the green LED is not flashing, this this value to arrive at the differential oil pressure.
indicates a LEN bus wiring problem.
Economizer pressure sensors (high pressure type)
These sensors measure the pressure on the economizer
line. They are used to control the economizer performance.
6
Liquid pressure sensors (high pressure type) Compressor motor temperature sensors
These sensors measure the liquid pressure after the coils in These sensors are used to control the motor temperature
each circuit.They are used for EXV control. of each compressor.
Water pressure sensors (low pressure type) Temperature setpoint reset sensor (optional)
These sensors measure the water pressure before the This sensor measures the space (room) temperature for
pump and after the evaporator. Only units fitted with the the purpose of setpoint reset. Only units with the optional
optional hydronic kit have these sensors included. energy management module are fitted with this sensor.
3.6 - Temperature sensors Master/slave common fluid temperature sensor (optional)

This sensor is used to control the operation of chillers in
Temperature sensors constantly measure the temperature the master/slave assembly. This sensor is located on the
of various components of the unit, ensuring the correct common chilled leaving piping. Only units in the master/
operation of the system. slave configuration are fitted with this sensor.
Evaporator entering and leaving water temperature 3.7 - Actuators

sensors
The evaporator entering and leaving water temperature Evaporator pumps
sensors are installed in the entering and leaving side water The controller can regulate one or two evaporator pumps
box. They are used for capacity control and safety and takes care of the automatic changeover between these
purposes. pumps (see also section 6.3).
Outdoor air temperature sensor Electronic expansion valve

This sensor is mounted on the control box of air-cooled The electronic expansion valve (EXV) is used to adjust the
units. Outdoor temperature sensor is used for start-up, refrigerant flow to changes in the operating conditions of
setpoint temperature reset and frost protection control. the machine. To adjust the refrigerant flow, a piston moves
constantly up or down to vary the cross-section of the
Suction gas temperature sensor refrigerant path. This piston is driven by an electronically
This sensor is used to control the suction gas temperature. controlled linear stepper motor. The high degree of
It is located at the suction side of each compressor. accuracy with which the piston is positioned provides
precise control of the refrigerant flow.
Discharge gas temperature sensor
This sensor is used to control the discharge gas Water flow switch
temperature, and permits control of the discharge For units without internal pumps, the water flow switch
superheat temperature. It is located at the discharge side configuration allows for the automatic control of the
of each compressor. minimum water flow setpoint of the water flow switch.
The configuration depends on the unit size and is made
Liquid line temperature sensors automatically at the start-up. If the measured water flow
These sensors are used to control the liquid line rate in the water loop is lower than the configured flow
temperature in each circuit. They are used for EXV control rate, the alarm condition shuts off the unit.
to maintain the subcooling setpoint.
Economizer gas temperature sensors

These sensors measure the economizer line temperature in
each circuit.
7
3.8 - Connections at the user terminal block 3.8.1 - Terminal block connections
Some contacts can be accessed only when the unit
Connections available at the user terminal block may vary operates in Remote mode.
depending on the selected options.
The following table summarises the connections at the
user terminal block.
Terminal block connections
Description Board Input/Output Channel/ Remarks
type Connector
On/Off switch SIOB, circuit A DI-01 J1 Used for the unit on/off control if the unit is in Remote mode
Second setpoint switch SIOB, circuit A DI-02 J1 The contact is taken into consideration if the unit is in Remote mode
Demand limit switch 1 SIOB, circuit A DI-03 J1 Used to control demand limit. See section 6.5
Alarm relay SIOB, circuit A DO-05 J23 Indicates alarms
Running relay SIOB, circuit A DO-06 J22 Indicates if the unit is ready to start or operating
Optional
Occupancy override switch NRCP2, EMM DI Ch 08 Used to switch between occupied (closed contact) and unoccupied
mode (open contact)
Capacity limit switch input 2 NRCP2, EMM DI Ch 09 Used to control demand limit
Customer interlock NRCP2, EMM DI Ch 10 Used for the customer safety loops (if the contact is closed, the
chiller is stopped)
Ice done contact NRCP2, EMM DI Ch 11a Used to control the setpoint according to the occupancy schedule
3.8.2 - Volt-free on/off contact 3.8.4 - Volt-free demand limit selection contact
If the unit operates in Remote mode, the on/off contacts is Up to two dry contacts can be used to limit unit capacity.
as follows: Note that the second contact is available for units with the
energy management module.
With multiplexing
Off Cooling Capacity limitation with two contacts is as follows:
On/Off contact open closed
Legend: 100% Limit 1 Limit 2 Limit 3

1. Off: Unit is stopped Demand limit 1 contact open closed open closed
2. Cooling: Unit is allowed to start in Cooling
Demand limit 2 contact open open closed closed
The limits are defined in the SETPOINT menu.

3.8.3 - Volt-free setpoint selection contact
This dry contact input is used to switch between setpoints.
It is active only when the control is in Remote mode.
Cooling
Setpoint 1 Setpoint 2
Setpoint selection contact open closed
8
4 - SETTING UP THE TOUCH PILOT CONTROL
BMS CONNECTION TOUCH PILOT

CCN RS485 USER INTERFACE
Standalone Master/Slave
chiller chillers
CCN RS485 CCN RS485
WEB CONNECTIVITY
BMS CONNECTION
BACNET IP
Ethernet
BACnet IP
Standalone
chiller
HARDWARE LEN bus

SERVICE REMOTE
MONITORING
SIOB SIOB AUX1 AUX1
Board VFD NRCP2 AUX1
Board Board Board
A B A B Board Board
Circuit A Circuit B
4.1 - Touch Pilot user interface
The Touch Pilot control includes the Touch Pilot user

interface (7-inch touch screen) allowing for easy system
control. It is recommended to use a stylus on the touch screen
(the stylus is included with the unit).
Connections
Connections are located on the bottom side of the
controller.
9
4.2 - Screens overview All unit functions can be accessed by pressing the Main
menu button
Touch Pilot provides access to the following screens:
The bell located in the upper-right part of the screen lights
• Welcome screen when any fault is detected (see also section 7.2).
• Synoptic screen
• Operating mode selection screen By default, the parameters are presented in metric units.
• Data/configuration screens For more information on how to change the system of
• Password entry and language selection screen measurement, see section 4.4.
• Alarms screen
• Parameter modification screen
• Time schedule screen
• Trending visualisation screen
If the interface is not used for a long period, the Welcome 1

screen is displayed, and then it goes blank. The control is 3
always active and the operating mode remains 2

unchanged. Press anywhere on the screen and the
Welcome screen will be displayed.
6
4.2.1 - Welcome screen

The Welcome screen is the first screen shown after starting 5
the Touch Pilot user interface. It displays the application 4

name as well as the current software version number.
1. Economizer
2. Unit capacity percentage
In order to exit the Welcome screen, press the 3. Outdoor air temperature
4. Status screen message
Home button 5. Evaporator inlet and outlet water temperature
6. Setpoint
NOTE: The synoptic screen display may vary depending

on pumps configuration.
Home button
Information message box
The information displayed in the status bar at the bottom
of the screen includes relevant messages regarding the
current user action.
All screens presented further in this manual may display the

following messages:
Software version number MESSAGE STATUS
COMMUNICATION Equipment controller did not respond while reading
FAILURE! the table content.
ACCESS DENIED! Equipment controller denies access to one of the
tables.
LIMIT EXCEEDED! The value entered exceeds the parameter limit.
NOTE: In the event of a communication failure, Save changes? Modifications have been made. The exit must be
the Settings button is displayed. confirmed by pressing Save or Cancel.
HIGHER FORCE IN Equipment controller rejects Force or Auto
EFFECT! command.
4.2.2 - Touch Pilot synoptic screen
The Synoptic screen provides an overview of the system
control, allowing the user to monitor the vapour-refrigeration
cycle. The diagram indicates the current status of the unit,
giving information on the unit capacity, the status of
condenser and evaporator pumps, and the pre-defined
setpoint parameter.
10
4.3 - Start/Stop screen 4.4 - User Login screen
The Start/Stop screen allows users to select the operating The User Login screen allows the user to select the
mode of the unit. language of the controller, change the system of
measurement (imperial or metric) and enter a password to
4.3.1 - Unit start-up gain access to more control options (default password =
With the unit in the Local off mode, press the Start/Stop 11).
button to display the list of operating modes and The User Login screen can be accessed by pressing the
select the required mode. Log button in the upper-right corner of the screen
(see also section 4.2.2).
SECTION 4.4
Shows the last

mode selected
1
2 3
5
NOTE: When entering the menu, please note that the

currently selected item corresponds to the last running
operating type. 1. Cursor indicating the selected language
2. Logged-in button
3. Logged-off button
Local On Local On: The unit is in the local control mode and allowed to 4. System of measurement selection: Metric/Imperial
start. 5. Password dialog box
Local Schedule Local Schedule: The unit is in the local control mode and
allowed to start if the period is occupied. Password validation is effective only after pressing the
Network Network: The unit is controlled by network commands and Logged-in button.
allowed to start if the period is occupied.
Remote Remote: The unit is controlled by external commands and Once all the changes have been made, press to save
allowed to start if the period is occupied.
Master Master: The unit operates as the master in the master/slave
or to cancel changes.
assembly and allowed to start if the period is occupied.
NOTE: The user password can be modified in the
4.3.2 - Unit stop Configuration menu (USERCONF – User Configuration).
In order to stop the unit, press the Start/Stop button
4.5 - Main menu
The Main menu provides access to the main control

parameters, including general parameters, inputs and
outputs status, etc.
In order to access the menu, press the Main menu button

located in the upper-left part of the Synoptic screen
(see also section 4.2.2).
Confirm the unit shutdown by pressing Confirm Stop or

return to the previous screen by pressing the
Back button
Once the unit has been stopped, the Synoptic screen will
be displayed (see also section 4.2.2).
11
4.5.2 - Parameter modification
When the user selects the parameter to be modified, the
following screen is displayed.
Navigation throgh menu/table
Specific unit parameters table/menu can be accessed by

pressing the icon corresponding to the desired category. In Press OK to save or EXIT to cancel the modification.
order to go back to the Synoptic screen, press . 4.6 - Configuration menu
4.5.1 - General parameters screen The Configuration menu gives access to a number of
The General parameters screen provides access to a set of user-modifiable parameters such as pump configuration,
general unit parameters. schedule menu, etc.
To access the General parameters screen, go to the Main The Configuration menu is password-protected (see also
menu and select General Parameters section 4.4).
Press the Up/Down buttons to navigate between the 4.6.1 - General configuration screen
screens. To access the General configuration screen, go to the
Configuration menu and select
General Configuration
1. Forceable point
1. Save
2. Cancel
3. Previous page
4. Next page
12
Press the field corresponding to the parameter to be 4.8 - Trendings screen
modified and introduce all the necessary changes.
The Trendings screen allows for easy monitoring of
parameters selected by the user.
Press the Up/Down buttons to navigate between
the screens.
To access the Trendings screen, navigate to the Main menu
Once all the necessary modifications have been made, and select Trendings
press to confirm or to cancel changes. Select the parameters to be displayed and press .
Press the Up/Down buttons to see the graph
4.6.2 - Schedule screen showing the performance of the unit within a selected
The control incorporates two time schedules, where the period of time.
first one (OCCPC01S) is used for controlling the unit start/
stop, whereas the second one (OCCPC02S) is used for
controlling the dual setpoint.
To access the Schedule screen, go to the Configuration

menu and select Schedule Menu
Set the time schedule and the selected period will be

presented in the form of the green band on the timeline.
Press to confirm or to cancel changes.
3 4 5 6
1. Selection of the applicable days for the time schedule

2. Modification of the period: start time and end time
3. Save
4. Cancel
5. Previous time period
6. Next time period
Press the Settings button to adjust time and date
4.7 - Override screen settings for the Trendings display.
The override screen provides the option to issue the Press to navigate across the timeline or press
command overriding the current operation of the unit. To
access the override screen, press the forceable point of the
data screen. to go to the beginning or the end of the selected
period.
Press the Zoom in button to magnify the view or the
Zoom out button to expand the viewed area.
Press the Refresh button to reload data.
Set force
Forced value
Auto
Press to set or to remove the forced point.

13
4.9 - Web interface 4.9.2 - Web browser configuration
Minimum web browser configuration:
The Touch Pilot control can be accessed via a web • Internet Explorer (version 8 or higher) or Mozilla
browser (Internet Explorer, Mozilla Firefox, etc.). Firefox (version 26 or higher). In the advanced
Connection is from a PC using a web browser with connection options add the unit IP address to the
Java. exceptions list. Do not use a proxy server.
• Java platform (version 6 or higher). In the control
panel, clear the Keep temporary files on my
CAUTION: Use firewalls and VPN for secure computer checkbox and use a direct connection.
connection.
NOTE: Two users can be connected simultaneously with
4.9.1 - Web interface access no priority between them. The last modification is taken
In order to access the Touch Pilot control, enter the IP into account.
address of the unit in the address bar of the web
browser. 4.9.3 - Technical documentation
When the Touch Pilot control is used via a PC web
Unit default address: 169.254.0.1. browser, the controller allows the user to access the
technical documentation for the product.
Press the Technical document button to access a

list of documents related to the unit and its
components.
Technical documentation includes the following

documents:
• Spare parts documentation: The list of spare parts
included in the unit with reference, description
and drafting.
• Misc: Documents such as electrical plans,
dimension plans, unit certificates.
• PED: Pressure Equipment Directive.
• IOM: Installation operation and maintenance
manual, controls installation/maintenance
NOTE: Only two web connections may be authorised at manual.
the same time.
14
5 - TOUCH PILOT INTERFACE DETAILS
5.1 - Menu structure
15
5.2 - Detailed menu description
Icon Displayed text* Description Associated table
General Parameters General parameters GENUNIT
Temperatures
Temperatures TEMP
Pressures Pressures PRESSURE
Inputs Status
Inputs status INPUTS
Outputs Status
Outputs status OUTPUTS
Pump Status
Pump status PUMPSTAT
Run Times Run times RUNTIME
Modes
Modes MODES
Setpoint Table
Setpoint table SETPOINT
Trendings Trendings TRENDING
Configuration Menu Configuration menu CONFIG
* Depends on the selected language (English by default).
NOTE: Since specific units may not include certain options, some tables may contain parameters that cannot be
configured for a given unit.
GENUNIT – General parameters
No. Status Unit Displayed text* Description

Operating mode:
0 = Local
1 0 to 3 - Local=0 Net.=1 Remote=2
1 = Network
2 = Remote
Unit running status: Off, Stopping, Delay,
2 Run Status
Running, Ready, Override, Tripout, Test, Runtest
3 0 to 1 - Net.: Cmd Start/Stop Unit start/stop via Network
4 0 to 1 - Net.: Cmd Occupied Unit time schedule via Network
5 - min Minutes Left for Start Minutes before the unit start-up
6 Heat/Cool status Heating/cooling status
7 0 to 2 - Heat/Cool Select Heating/cooling selection
0 = Cooling
8 0=Cool. 1=Heat. 2=Auto 1 = Heating
2 = Automatic heating/cooling control
9 0 to 2 - Setpoint Select Setpoint selection
0 = Automatic setpoint selection
10 0=Auto. 1=Spt1. 2=Spt2 1 = Setpoint 1
2 = Setpoint 2
11 0 to 1 - Setpoint Occupied? Setpoint status
12 0 to 100 % Percent Total Capacity Total unit capacity
13 - °C/°F Current Setpoint Current setpoint
-20 to 67 °C
14 Control Point Control point
-4 to 153 °F
15 - A Actual Chiller Current Actual chiller current
16 0 to 2000 kW Chiller Power Limit Chiller power limit
17 - kW Cool. Power (kit hydro) Cooling power (hydronic kit)
18 0 to 1 - Emergency Stop Emergency stop
19 0 to 100 % Active Demand Limit Val Active demand limit value
16
TEMP – Temperatures

1 - °C/°F Cooler Entering Fluid Evaporator entering water temperature
2 - °C/°F Cooler Leaving Fluid Evaporator leaving water temperature
3 - °C/°F Outdoor Air Temperature Outdoor air temperature
4 - °C/°F Saturated Cond Tmp cir A Saturated condensing temperature, circuit A
5 - °C/°F Saturated Suction Temp A Saturated suction temperature, circuit A
6 - °C/°F Saturated Liquid Temp A Saturated liquid temperature, circuit A
7 - °C/°F Compressor Suction Tmp A Compressor suction temperature, circuit A
8 - °C/°F Discharge Gas Temp cir A Discharge gas temperature, circuit A
9 - °C/°F Motor Temperature cir A Motor temperature, circuit A
10 - °C/°F EXV Eco. Tmp cir A EXV economizer temperature, circuit A
11 - °C/°F Liquid Temperature A Liquid temperature, circuit A
12 - °C/°F Saturated Cond Tmp cir B Saturated condensing temperature, circuit B
13 - °C/°F Saturated Suction Temp B Saturated suction temperature, circuit B
14 - °C/°F Saturated Liquid Temp B Saturated liquid temperature, circuit B
15 - °C/°F Compressor Suction Tmp B Compressor suction temperature, circuit B
16 - °C/°F Discharge Gas Temp cir B Discharge gas temperature, circuit B
17 - °C/°F Motor Temperature cir B Motor temperature, circuit B
18 - °C/°F EXV Eco. Tmp cir B EXV economizer temperature, circuit B
19 - °C/°F Liquid Temperature B Liquid temperature, circuit B
20 - °C/°F Optional Space Temp Optional space temperature
21 - °C/°F CHWS Temperature Master/slave common water temperature
22 - °C/°F Cooler Heater Temp Evaporator heater temperature
*Depends on the selected language (English by default).
PRESSURE – Pressures

1 - kPa/PSI Discharge Pressure A Discharge pressure, circuit A
2 - kPa/PSI Main Suction Pressure A Main suction pressure, circuit A
3 - kPa/PSI Oil Pressure A Oil pressure, circuit A
4 - kPa/PSI Oil Pressure DifferenceA Oil pressure difference, circuit A
5 - kPa/PSI Economizer Pressure A Economizer pressure, circuit A
6 - kPa/PSI Liquid Pressure A Liquid pressure, circuit A
7 - kPa/PSI Discharge Pressure B Discharge pressure, circuit B
8 - kPa/PSI Main Suction Pressure B Main suction pressure, circuit B
9 - kPa/PSI Oil Pressure B Oil pressure, circuit B
10 - kPa/PSI Oil Pressure DifferenceB Oil pressure difference, circuit B
11 - kPa/PSI Economizer Pressure B Economizer pressure, circuit B
12 - kPa/PSI Liquid Pressure B Liquid pressure, circuit B
13 - kPa/PSI Entering water pressure Entering water pressure (before evaporator)
14 - kPa/PSI Leaving water pressure Leaving water pressure (after evaporator)
15 - kPa/PSI Water pressure 3 Water pressure (Not applicable)
16 - kPa/PSI Water pressure 4 Water pressure (Not applicable)
INPUTS – Inputs status

1 open/close - Remote On/Off Switch Remote On/Off switch
2 open/close - Remote Setpoint Switch Remote setpoint switch
3 open/close - Limit Switch 1 Demand limit switch 1
4 open/close - Limit Switch 2 Demand limit switch 2
5 open/close - Oil Level Input A Oil level input, circuit A
6 open/close - Oil Level Input B Oil level input, circuit B
7 - mA Reset/Setpnt4-20mA Sgnl 4-20 mA signal, setpoint reset
8 - mA Limit 4-20mA Signal 4-20 mA signal, capacity limitation
9 - V Leakage detector 1 val Leakage detection input 1
10 - V Leakage detector 2 val Leakage detection input 2
11 open/close - Customer Interlock Customer interlock status
12 open/close - Ice Done Storage Switch Ice storage end switch
13 open/close - Occupied Override Switch Occupied override switch
14 open/close - Remote Reclaim switch Remote reclaim switch
15 open/close - Electrical box Interlock Electrical box interlock
16 open/close - Cooler Heater Detector Evaporator heater input
17 no/yes - BACnet dongle BACnet dongle
17
OUTPUTS – Outputs status

1 off/on - Compressor A Compressor A status
2 off/on - Oil Solenoid Output A Oil solenoid output, circuit A
3 off/on - Slide Valve 1 Output A Slide valve 1 output, circuit A
4 off/on - Slide Valve 2 Output A Slide valve 2 output, circuit A
5 - V Capacity Signal Cir A 0-10 V capacity signal, circuit A
6 0 to 100 % VariFan Speed A Variable speed fan, circuit A
7 off/on - Ref Iso Valve Close A Refrigerant isolation valve closed, circuit A
8 off/on - Ref Iso Valve Open A Refrigerant isolation valve open, circuit A
9 close/open - Ref Iso Valve pos. A Refrigerant isolation valve position, circuit A
10 off/on - Oil Heater Output A Oil heater output, circuit A
11 off/on - Compressor B Compressor B status
12 off/on - Oil Solenoid Output B Oil solenoid output, circuit B
13 off/on - Slide Valve 1 Output B Slide valve 1 output, circuit B
14 off/on - Slide Valve 2 Output B Slide valve 2 output, circuit B
15 - V Capacity Signal Cir B 0-10 V capacity signal, circuit B
16 0 to 100 % VariFan Speed B Variable speed fan, circuit B
17 off/on - Ref Iso Valve Close B Refrigerant isolation valve closed, circuit B
18 off/on - Ref Iso Valve Open B Refrigerant isolation valve open, circuit B
19 close/open - Ref Iso Valve pos. B Refrigerant isolation valve position, circuit B
20 off/on - Oil Heater Output B Oil heater output, circuit B
21 - V Chiller Capacity signal Chiller capacity signal
22 off/on - Alarm Relay Status Alarm status
23 off/on - Running Relay Status Run status
24 off/on - Alert Relay State Alert status
25 off/on - Shutdown Indicator State Shutdown status
26 off/on - Cooler Heater Output Evaporator heater output
27 off/on - Electrical box fan Electrical box fan
PUMPSTAT – Pump status

1 no/yes - Cooler Flow Setpoint Out Evaporator flow setpoint output
2 0 to 1 - Cooler Pump #1 Command Evaporator pump 1 control
3 0 to 1 - Cooler Pump #2 Command Evaporator pump 2 control
4 0 to 1 - Rotate Cooler Pumps ? Evaporator pumps rotation
5 open/close - Cooler Flow Switch Evaporator flow switch
6 0 to 100 % Variable speed pump cmd Variable speed pump command
l/s
7 - Cooler flow (kit hydro) Evaporator flow (hydronic kit)
GPS
RUNTIME – Run times

1 - hour Machine Operating Hours Unit operating hours
2 - - Machine Starts Number Number of unit starts
3 - hour Compressor A Hours Operating hours, compressor A
4 - - Compressor A Starts Number of starts, compressor A
5 - hour Compressor B Hours Operating hours, compressor B
6 - - Compressor B Starts Number of starts, compressor B
7 - hour Cooler Pump #1 Hours Operating hours, evaporator pump 1
8 - hour Cooler Pump #2 Hours Operating hours, evaporator pump 2
9 - hour Circuit A Fan #1 Hours Operating hours, fan A1
23 - hour Circuit B Fan #1 Hours Operating hours, fan B1
18
NOTE: The displayed run times are updated every hour.
MODES – Modes

1 no/yes - Start Up Delay In Effect Start-up delay in effect
2 no/yes - Second Setpoint In Use Second setpoint in use
3 no/yes - Reset In Effect Setpoint reset active
4 no/yes - Demand limit active Demand limit active
5 no/yes - Cooler Pump Rotation Evaporator pump rotation
6 no/yes - Pump Periodic Start Pump periodic start
7 no/yes - Night Low Noise Active Night low noise active
8 no/yes - Master Slave Active Master/slave mode active
9 no/yes - Auto Changeover Active Automatic changeover active
10 no/yes - Condenser Pump Rotation Condenser pump rotation
11 no/yes - Cond Pump Periodic Start Condenser pump periodic start
12 no/yes - Ice Mode In Effect Ice mode active
SETPOINT – Setpoint table
No. Status Default Unit Displayed text* Description

-28.9 to 26 6.7 °C
1 Cooling Setpoint 1 Cooling setpoint 1
-20.0 to 78.8 44.0 °F
-28.9 to 26 6.7 °C
2 Cooling Setpoint 2 Cooling setpoint 2
-20.0 to 78.8 44.0 °F
-28.9 to 26 6.7 °C
3 Cooling Ice Setpoint Ice storage setpoint
-20.0 to 78.8 44.0 °F
0.1 to 11.1 0.6 ^C
4 Cooling Ramp Loading Cooling ramp loading setpoint
0.2 to 20.0 1.0 ^F
26.7 to 63 37.8 °C
5 Heating Setpoint 1 Heating setpoint 1
80.0 to 145.4 100.0 °F
26.7 to 63 37.8 °C
6 Heating Setpoint 2 Heating setpoint 2
80.0 to 145.4 100.0 °F
0.1 to 11.1 0.6 ^C
7 Heating Ramp Loading Heating ramp loading setpoint
0.2 to 20.0 1.0 ^F
3.9 to 50 23.9 °C
8 Cool Changeover Setpt Cooling changeover setpoint
39.0 to 122.0 75.0 °F
0 to 46.1 17.8 °C
9 Heat Changeover Setpt Heating changeover setpoint
32.0 to 115.0 64.0 °F
1 to 20 5 ^C
10 Varipump Delta Temp Stp Variable speed pump, delta temperature setpoint
1.8 to 36 9.0 ^F
50 to 344.8 200 kPa
11 Varipump Delta Press Stp Variable speed pump, delta temperature setpoint
7.25 to 50 29.0 PSI
12 0 to 100 100 % Switch Limit Setpoint 1 Switch limit setpoint 1
19
5.3 - Alarms menu
Icon Displayed text* Description
Reset Alarms Alarm reset
Current Alarms Current alarms
Alarm History Alarm history
Major Alarm History Major alarm history
5.4 - Configuration menu

Icon Displayed text* Description Associated table
General Configuration General configuration GEN_CONF
Pump Configuration Pump configuration PUMPCONF
User Configuration User configuration USERCONF
Reset Configuration Reset configuration RESETCFG
Schedule Menu Schedule menu SCHEDULE
Holiday Menu Holiday menu HOLIDAY
Broadcast Menu Broadcast menu BROCASTS
Date/Time Configuration Date/time configuration DATETIME
Control Identification Control identification CTRL_ID
NOTE: Since specific units may not include certain options, some tables may contain parameters that cannot be
configured for a given unit.
GEN_CONF – General configuration

1 0 to 2 0 - Cir Priority Sequence Circuit priority
0=Auto 0 = Automatic circuit selection
2
1=A Prio 1 = Circuit A priority
3 2=B Prio 2 = Circuit B priority
4 0 to 1 0 - Staged Loading Sequence Staged loading sequence
5 no/yes 0 - Ramp Loading Select Ramp loading selection
6 1 to 15 1 min Unit Off to On Delay Unit Off to On delay
7 0 to 2 0 - Demand Limit Type Select Demand limit selection
8 0 = None 0 = None
9 1 = Switch Control 1 = Switch control
10 2 = 4-20mA Control 2 = 4-20 mA control
11 - - - Night Mode Start Hour Night mode start hour
12 - - - Night Mode End Hour Night mode end hour
13 0 to 100 100 % Night Capacity Limit Night capacity limit
14 0 to 1 0 - Power Limit select Power limit selection
15 0 to 1 0 - Ice Mode Enable Ice mode enabled
16 0 to 2000 2000 kW Maximum Power Limit Maximum power limit
17 0 to 1 0 - short cycle management Short cycle management
20
PUMPCONF – Pump configuration

1 0 to 4 0 - Cooler Pumps Sequence Evaporator pumps sequence
2 0 = No Pump 0 = No pump
3 1 = One Pump Only 1 = One pump only
4 2 = Two Pumps Auto 2 = Two pumps automatic control
5 3 = Pump#1 Manual 3 = Pump 1 manual
6 4 = Pump#2 Manual 4 = Pump 2 manual
7 24 to 3000 48 hour Pump Auto Rotation Delay Pump automatic rotation delay
8 no/yes 0 - Pump Sticking Protection Pump sticking protection
9 no/yes 0 - Stop Pump During Standby Pump stop when the unit is in standby
10 no/yes 1 - Flow Checked If Pump Off Flow check when the pump is off
11 no/yes 0 - Cooler Pump Off In Heat Evaporator pump off in Heating
12 no/yes 0 - Cond Pump Off In Cool Condenser pump off in Cooling
13 1 to 3 1 - VSPump regulation config Variable speed pump configuration
14 1 to 4 1 - Kit Hydro Pump Type Type of pump for hydronic kit:
1 = Single low pressure pump
2 = Double low pressure pump
3 = Single high pressure pump
4 = Double high pressure pump
USERCONF – User configuration

1 1 to 9999 11 - User Password User password
RESETCFG – Reset configuration

1 0 to 4 0 - Cooling Reset Select Cooling reset selection
2 0 to 4 0 - Heating Reset Select Heating reset selection
3 0 = None
0=None, 1=OAT
1 = OAT
4 2 = Delta T
2=Delta T, 4=Space Temp
4 = Space temperature
5 3=4-20mA control 3 = 4-20 mA control
6 Cooling Cooling
7 -10 to 51.7 -10 °C
OAT No Reset Value OAT, no reset value
14 to 125 14 °F
8 -10 to 51.7 -10 °C
OAT Full Reset Value OAT, max. reset value
14 to 125 14 °F
9 0 to 13.9 0 ^C
Delta T No Reset Value Delta T, no reset value
0 to 25 0 ^F
10 0 to 13.9 0 ^C
Delta T Full Reset Value Delta T, max. reset value
0 to 25 0 ^F
11 0 to 20 0 mA Current No Reset Value Current, no reset value
12 0 to 20 0 mA Current Full Reset Value Current, max. reset value
13 -10 to 51.7 -10 °C
Space T No Reset Value Space temperature, no reset value
14 to 125 14 °F
14 -10 to 51.7 -10 °C
Space T Full Reset Value Space temperature, max. reset value
14 to 125 14 °F
15 -16.7 to 16.7 0 ^C
Cooling Reset Deg. Value Maximum cooling reset value
-30 to 30 0 ^F
16 Heating Heating
17 -10 to 51.7 -10 °C
OAT No Reset Value OAT, no reset value
14 to 125 14 °F
18 -10 to 51.7 -10 °C
OAT Full Reset Value OAT, max. reset value
14 to 125 14 °F
19 0 to 13.9 0 ^C
Delta T No Reset Value Delta T, no reset value
0 to 25 0 ^F
20 0 to 13.9 0 ^C
Delta T Full Reset Value Delta T, max. reset value
0 to 25 0 ^F
21 0 to 20 0 mA Current No Reset Value Current, no reset value
22 0 to 20 0 mA Current Full Reset Value Current, max. reset value
23 -10 to 51.7 -10 °C
Space T No Reset Value Space temperature, no reset value
14 to 125 14 °F
24 -10 to 51.7 -10 °C
Space T Full Reset Value Space temperature, max. reset value
14 to 125 14 °F
25 -16.7 to 16.7 0 ^C
Heating Reset Deg. Value Maximum heating reset value
-30 to 30 0 ^F
21
SCHEDULE – Schedule menu
No. Name Displayed text* Description

1 OCCPC01S OCCPC01S - Schedule Menu Unit on/off time schedule
2 OCCPC02S OCCPC02S - Schedule Menu Unit setpoint selection time schedule
HOLIDAY – Holiday menu
No. Status Default Displayed text* Description

1 0-12 0 Holiday Start Month Holiday start month
2 0-31 0 Start Day Holiday start day
3 0-99 0 Duration (days) Holiday duration (days)
BROCASTS – Broadcast menu

1 0 to 2 2 Activate Not applicable
OAT Broadcast
2 0 to 239 0 Bus Bus number of the unit with outdoor temperature sensor
3 0 to 239 0 Element Element number of the unit with outdoor temperature sensor
4 disable/enable disable Daylight Savings Select Summer/winter time activation (daylight saving selection)
Daylight Savings Select – Summer time (entering)
5 1 to 12 3 Month Month
6 1 to 7 7 Day of Week (1=Monday) Day of the week (1 = Monday)
7 1 to 5 5 Week Number of Month Week of the month
Daylight Savings Select – Winter time (leaving)
8 1 to 12 10 Month Month
9 1 to 7 7 Day of Week (1=Monday) Day of the week (1 = Monday)
10 1 to 5 5 Week Number of Month Week of the month
DATETIME – Date/Time menu

Date (DD/MM/YY)
1 1 to 31 - Day of month Day of the month
2 1 to 12 - Month of year Month
3 0 to 99 - Year Year
4 Monday-Friday - Day of Week Day of the week
Time (HH:MM)
5 0 to 24 hour Hour Hour
6 0 to 59 min Minute Minutes
Daylight Saving Time
7 no/yes - Daylight sav. time on Daylight saving time active
8 no/yes - Daylight sav. time off Daylight saving time inactive
9 no/yes - Tomorrow is a holiday The following day is a holiday
10 no/yes - Today is a holiday The present day is a holiday
CTRL_ID – Control identification

1 0 to 239 0 CCN Element Number Element number
2 0 to 239 1 CCN Bus Number Bus number
3 9600/19200/38400 9600 CCN Baud Rate Communication speed
4 - 30XAV Device Description Unit description
5 - Location Description Location description: The number corresponds to the country
6 - ECG-SR- Software Part Number Software version
20M4A010
7 - Serial Number Serial number (MAC address)
22
6 - CONTROL OPERATION • Start/stop force command: Chiller start/stop force
command can be used to control the chiller state in
This section points out the most significant control the Network operating type.
functionalities, e.g. unit start/stop operation, cooling - Command set to stop: The unit is halted.
control. It also gives instructions on how to perform - Command set to start: The unit runs in
critical operations of the control system. accordance with schedule 1.
• Remote start/stop contact status: Start/stop contact
6.1 - Start/Stop control can be used to control the chiller state in the Remote
operating type.
The unit state is determined based on a number of factors, • Master control type: When the unit is the master unit
including its operating type, active overrides, open in a two-chiller lead/lag arrangement, the master unit
contacts, master/slave configuration, or alarms triggered. may be set to be controlled locally, remotely or via
network (see also 6.11).
The table given below summarises the unit control type • Start/stop time schedule: Occupied or unoccupied
and its running status with regard to the following status of the unit.
parameters: • Network emergency stop command: If activated, the
unit shuts down regardless of the active operating
• Operating type: Operating type is selected using the type.
Start/Stop button on the user interface. • General alarm: The unit shuts down due to failure.
LOFF Local off
L-C Local on
L-SC Local schedule
Rem Remote
Net. Network
Mast Master unit
Active operating type Parameters status

LOFF L-C L-SC Rem Net. Mast Start/stop Remote Master Start/stop time Network General Control Unit
force start/stop control schedule emergency alarm type state
command contact type shutdown
- - - - - - - - - - enabled - - off
- - - - - - - - - - - yes - off
active - - - - - - - - - - - local off
- - active - - - - - - unoccupied - - local off
- - - active - - - open - - - - remote off
- - - active - - - - - unoccupied - - remote off
- - - - active - disabled - - - - - network off
- - - - active - - - - unoccupied - - network off
- - - - - active - - local unoccupied - - local off
- - - - - active - open remote - - - remote off
- - - - - active - - remote unoccupied - - remote off
- - - - - active disabled - network - - - network off
- - - - - active - - network unoccupied - - network off
- active - - - - - - - - disabled no local on
- - active - - - - - - occupied disabled no local on
- - - active - - - closed - occupied disabled no remote on
- - - - active - enabled - - occupied disabled no network on
- - - - - active - - local occupied disabled no local on
active - closed remote occupied disabled no remote on
active enabled - network occupied disabled no network on
6.2 - Unit stop function 6.3 - Pumps control
This function controls the unit compressor capacity The Touch Pilot control can manage one or two water
reduction. If there is an alarm or a demand to stop, it exchanger pumps, determining the state of each pump.
forces the compressors to the minimum capacity before Both pumps cannot run together. The pump is turned on
stopping them. when this option is configured and when the unit is
running.
The unit can be stopped by pressing the Start/Stop button
on the Touch Pilot user interface (see also section 4.3.2). The pump is turned off when the unit is shut down due to
Additionally, the unit will be stopped if any abnormal an alarm, unless the fault is a frost protection error. The
conditions are identified. The emergency stop command pump can be started in particular operating conditions
stops the unit regardless of its active operating type. when the water exchanger heater is active (see also section
6.13).
If the pump has failed and another pump is available, the

unit is stopped and started again with the second pump. If
there is no pump available, the unit shuts down.
23
Configuration options may differ depending on the If the unit is fitted with two pumps, the first pump is started
number of pumps available. The status of the pump can be on even days and the second pump is started on odd days.
checked via the Main menu (PUMPSTAT – Pump Status). Starting the pump periodically for a few seconds extends
the lifetime of the pump bearings and the tightness of the
6.3.1 - Pumps configuration pump seal.
Basic pump configuration can be performed via the
Configuration menu (PUMPCONF – Pump Periodical pump quick start can be selected via the
Configuration). Only logged-in users can access the menu. Configuration menu (Pump Sticking Protection,
The unit must be stopped. PUMPCONF – Pump Configuration).
For units with two pumps, these pumps can be controlled 6.4 - Control point
automatically or each pump can be started manually.
The control point represents the water temperature that
6.3.2 - Customer pump configuration the unit must produce. The required capacity can be
For units without internal pumps, customer pumps may be decreased depending on the unit load operating conditions.
configured as follows:
Control point = Active setpoint + Reset
Pump available Pumps sequence (PUMPCONF)
No pump 0 The control point is calculated based on the active setpoint
One single speed pump 1 and the reset calculation. The forced value can be used
Two single speed pumps 2 - automatic control of two pumps
instead of any other setpoint calculation only when the
3 - pump 1 is selected unit is in the Network operating type (GENUNIT –
4 - pump 2 is selected General Parameters).
Units with customer pumps are fitted with the flow switch, 6.4.1 - Active setpoint
allowing for the water flow control. For more information Two setpoints can be selected. Depending on the current
about actuators, see Water flow switch in section 3.7. operation type, the active setpoint can be selected
manually in the Main menu (GENUNIT – General
6.3.3 - Automatic pump selection Parameters), with the volt-free user contacts, with network
If two pumps are controlled and the automatic pump commands (CCN or BACnet) or automatically with the
control has been selected (Cooler Pumps Sequence, setpoint time schedule (schedule 2).
PUMPCONF – Pump Configuration), the control
determines which pump should be started. The control The following tables summarise possible selections
tries to limit the pump run time to the configured pump depending on the control type (Local, Remote or
changeover delay (Pump Auto Rotation Delay, Network) and the following parameters:
PUMPCONF – Pump Configuration). If this delay has • Operating mode: Cooling mode (GENUNIT menu)
elapsed, the pump reversing function is activated. • Setpoint selected via the Touch Pilot user interface:
Setpoint select permits selection of the active setpoint if the
6.3.4 - Pumps protection unit is in the Local operating type (GENUNIT menu)
The control provides the option to automatically start the • Setpoint switch status: Remote setpoint switch (INPUTS
pump each day at 14:00 for 2 seconds when the unit is off. menu)
The heater for the heat exchanger and the water pump (for • Schedule 2 status: Schedule for setpoint selection
units with a pump) can be energised so that it protects the
heat exchanger or the water pump against any damage
when the unit is shut down for a long time at low outdoor
temperature.
LOCAL OPERATING TYPE

Parameter status
Active setpoint
Operating mode Setpoint selection Ice storage configuration Ice done contact Setpoint switch Schedule 2 status
cooling sp-1 - * * - cooling setpoint 1
cooling sp-2 no * * - cooling setpoint 2
cooling sp-2 yes closed * cooling setpoint 2
cooling sp-2 yes open * cooling ice setpoint
cooling automatic - * * occupied cooling setpoint 1
cooling automatic no * * unoccupied cooling setpoint 2
cooling automatic yes closed * unoccupied cooling setpoint 2
cooling automatic yes open * unoccupied cooling ice setpoint
*Any configuration, (-) default configuration.
REMOTE OPERATING TYPE

Parameter status
Active setpoint
cooling - - * open - cooling setpoint 1
cooling - no * closed - cooling setpoint 2
cooling yes closed closed cooling setpoint 2
cooling - yes open closed - cooling ice setpoint
24
NETWORK OPERATING TYPE
Parameter status
Active setpoint
cooling - - * * occupied cooling setpoint 1
cooling - - * * unoccupied cooling setpoint 2
NOTE: Ice storage configuration and ice done contact apply only to units with EMM.
6.4.2 - Reset limit setpoint activated by these contacts. The limit

Reset means the active setpoint is modified so that less setpoints can be modified in the SETPOINT menu.
machine capacity is required. This modification is in • By lag limit set by the master unit (master/slave
general a reaction to a drop in the load. assembly).
• By night mode limitation control. The demand limit
The reset can be based on the following parameters: value in the night mode is selectable if the value is
• OAT that gives the measure of the load trends for the below the selected limit.
building
• Return fluid temperature – the difference between the Demand limit can be forced when the unit is operating in
entering and leaving fluid temperature on the side of Network mode.
the evaporator (ΔT provides the average building
load) CAUTION: In certain conditions, the unit power
• Space temperature (EMM option) consumption can exceed the capacity limitation
• Dedicated 4-20 mA input (EMM option) threshold to protect the compressors.
The reset source and the reset parameters can be 6.6 - Capacity control
configured in the Main menu (RESETCFG – Reset
Configuration). In response to a drop in the reset source, This function adjusts the capacity using the compressor
the cooling setpoint is normally reset upwards to optimise slide valve and the frequency variator to keep the water
unit performance. exchanger temperature at its setpoint. The control system
continuously takes account of the temperature error with
The amount of reset is determined by linear interpolation respect to the setpoint, the rate of change in this error and
based on the following parameters: the difference between entering and leaving water
• A reference at which reset is zero (no reset value) temperatures in order to determine the optimal moment at
• A reference at which reset is maximum (full reset which to add or withdraw capacity. The master circuit is
value) leading the capacity control.
• The maximum reset value
Compressor capacity is controlled with the slide valve or
the frequency variator depending on the current
compressor capacity. The capacity is controlled with only
one method at a time. Frequency controller is used when
the circuit capacity is more than 50%. Otherwise, the slide
valve is used to control the capacity of the unit.
6.6.1 - Lead/lag circuit capacity control

If both lead and lag circuits in the unit are running, then
the lead circuit controls the unit capacity. Both circuits are
6.5 - Capacity limitation controlled independently which means that if one of the
circuits fails, another one continues to operate (if operating
The Touch Pilot control system allows for the constant conditions permit).
control of the unit capacity by setting its maximum
allowable capacity. Capacity limitation is expressed in For more information about lead/lag circuits, please refer
percentage, where a limit value of 100% means that no to section 6.9.
unit capacity limitation is required.
6.6.2 - Ramp loading
The unit capacity can be limited with one of the external The control provides the ramp loading function used to
orders: minimise the rate at which the water temperature changes.
• By means of user-controlled volt-free contacts. Units The minimum speed is calculated based on saturated
without the energy management module have one condensing temperature and saturated suction
contact. Units with the energy management module temperature. Ramp loading sequence can be enabled by
permit three capacity limitation levels (see also the user (Ramp Loading Select,
section 3.8.4). The unit capacity can never exceed the GEN_CONF – General Configuration).
25
6.6.3 - Compressor management 6.10 - Time schedule function
The Touch Pilot control employs a number of
functionalities allowing for the efficient operation of The Touch Pilot system control includes two time
compressors: schedules.
• Short cycle management: Compressors can be
protected by the short cycle management function The first schedule (schedule 1, OCCPC01S) allows for the
preventing frequent compressor starts (Short cycle automatic changeover of the unit from occupied to
management, GEN_CONF – General Configuration). unoccupied mode: the unit is started during occupied
• Capacity limitation: Controlling the maximum periods.
allowable capacity using one of the external
commands (see also section 6.5). The second schedule (schedule 2, OCCPC02S) allows for
• Diagnostic function: All abnormal conditions related the automatic change of the active setpoint from occupied
to the operation of compressors are immediately to unoccupied setpoint, provided that the Auto mode has
announced and if necessary a certain action is taken been selected (RESETCFG – Reset Configuration).
on the unit (see also section 7).
6.10.1 - Occupied/unoccupied periods
6.7 - Night mode Each schedule consists of eight user-configurable periods.
Each period can be validated as active or inactive for each
Night mode allows users to configure the unit to operate day of the week as well as for a given holiday period. The
with specific parameters in a specific time period. During day begins at 00:00 and ends at 23:59.
the night period, the unit capacity is limited and the
number of operating fans is reduced. Cooling setpoint 1 is active during occupied periods.
Cooling setpoint 2 is active during unoccupied periods.
The night period is defined by a start time and an end time
that are the same for each day of the week. The Night The schedule is in unoccupied mode unless a time period is
mode settings or the maximum capacity value can be active. If two periods coincide or they are active on the
configured via the Configuration menu (GEN_CONF same day, priority is given to the occupied period. Time
– General Configuration). Only logged-in users can modify schedule can be modified by the user in the Configuration
night mode settings (see also section 4.4). menu (see also section 4.6.2).
6.8 - Head pressure control 6.10.2 - Holidays

This function is used to define 16 holiday periods. Each
The condensing pressure of each circuit is controlled by 10 period is defined by three parameters: the month, the start
fans maximum. Up to 5 fans can be controlled by a speed day and the duration of the holiday period.
variator. The fan speed is independently controlled in each
circuit based on the outdoor air temperature, water During the holiday periods the controller will be in
exchanger fluid temperature and circuit capacity. occupied or unoccupied mode, depending on the periods
validated as holidays. Each holiday period can be modified
6.9 - Circuit lead/lag selection by the user (see also section 5.4).
This function determines the lead circuit and lag circuit on 6.11 - Master/slave assembly (option 58)
dual-circuit units. It controls the start/stop sequence of the
refrigeration circuits called circuit A and circuit B. The Touch Pilot control system allows for master/slave
control of two units linked by the CCN network. The
The circuit authorised to start first is the lead circuit. Lead master unit can be controlled locally, remotely or by
circuit is used first for capacity increases and at the same network commands (CCN), while the slave unit remains in
time should be decreased first when decreasing capacity. Network mode.
The lead/lag circuits can be selected manually or All control commands to the master/slave assembly (start/
automatically according to the unit configuration (GEN_ stop, setpoint selection, load shedding, etc.) are handled by
CONF – General Configuration). the unit which is configured as the master. The commands
are transmitted automatically to the slave unit.
• Automatic lead/lag circuit determination: The control
system determines the lead circuit to equalise the If the master chiller is turned off while the master/slave
operating time of each circuit (value weighted by the function is active, then the slave chiller will be stopped.
number of start-ups of each circuit). As a result, the Under certain circumstances, the slave unit may be started
circuit with the lowest number of operating hours first to balance the run times of the two units.
always starts first.
• Manual lead/lag circuit determination: Circuit A or In the event of a communication failure between the two
circuit B selected as the lead circuit. The selected units, each unit will return to an autonomous operating
circuit is always the leader. mode until the fault is cleared. If the master unit is stopped
due to an alarm, the slave unit is authorised to start.
NOTE: Master/slave assembly can be configured only by

Carrier service.
26
6.12 - Energy management module (option 156) 6.13 - Evaporator heater (option 41)
The energy management module is used to control the The evaporator heater protects the evaporator against
level of energy consumption, providing users with frost when the unit is stopped at low ambient air
information such as current unit status, compressors temperature.The heater is activated when the unit is
operating status, etc. stopped manually or shut down due to an alarm.
This option requires the installation of NRCP2 board. This option requires the installation of an additional
AUX1 board.
Energy management option – board connections
Description Type Channel Remarks
Space temperature for reset control Analogue input Ch 02 Active setpoint reset via space temperature control
Setpoint reset control Analogue input Ch 05 Used for setpoint reset control
Capacity limit control Analogue input Ch 06 Used for capacity limit control
Chiller capacity running output Analogue output Ch 07 0 to 10 V output
Occupancy override switch Digital input Ch 08 If the contact is closed in Remote mode, the unit goes into the occupied mode
Capacity limit switch input 2 Digital input Ch 09 If the contact is closed, the second capacity limit switch is active
Customer interlock Digital input Ch 10 Permits immediate unit shutdown (Remote mode only)
If the contact is closed, the unit is not allowed to start.
Ice done contact Digital input Ch 11a If the contact is closed, the unit enters the ice storage mode
Ch 11b
Compressor A running status Digital output Ch 16 Output active if compressor A is operating (the contact is closed)
Compressor B running status Digital output Ch 17 Output active if compressor B is operating (the contact is closed)
Chiller shutdown Digital output Ch 24 Used to indicate the unit shutdown (the contact is closed)
Chiller alert Digital output Ch 25 Used to indicate the unit alert condition (the contact is closed)
6.14 - Refrigerant gas leak detection (option 159) 6.17 - Hydronic kit (option 116X)
The control permits refrigerant leak detection. Two The hydronic kit option allows for continuous monitoring
additional sensors that detect the refrigerant concentration of the water flow rate.
in the air must be installed on the unit. If one of these
sensors detects an abnormal refrigerant level for more than Hydronic kit option provides the following parameters:
one hour, the alarm will be triggered, but the unit will • Inlet and outlet water pressure (PUMPSTAT in the
continue to operate. Main menu)
• Evaporator flow rate
6.15 - Low noise (option 257) • Evaporator capacity
The low noise option is used to reduce the noise level by The water flow rate is based on the pressure difference
limiting the speed of the fans to 750 RPM. between the evaporator inlet and outlet pressures and the
evaporator pressure drop curves.
6.16 - BACnet (option 149)
The evaporator capacity is calculated according to the flow
The BACnet/IP communication protocol is used by the rate, the water constant, and the difference between the
building management system or the programmable entering and leaving evaporator water temperature.
controllers to communicate with the Touch Pilot control.
This option requires the installation of an additional AUX1
NOTE: BACnet option can be installed only by Carrier board.
service.
27
7 - DIAGNOSTICS – TROUBLESHOOTING 7.4 - Resetting alarms
The control system has many fault tracing aid functions, The alarm can be reset without stopping the machine. In
protecting the unit against risks that could result in the the event of a power supply interrupt, the unit restarts
failure of the unit. The local interface gives quick access to automatically without the need for an external command.
monitor all unit operating conditions. If an operating fault
is detected, the alarm is triggered. However, any faults active when the supply is interrupted
are saved and may in certain cases prevent a circuit or a
7.1 - E-mail notifications unit from restarting. Once the cause of the alarm has been
identified and corrected, it will be displayed in the alarm
The control provides the option to define one or two history.
recipients who receive e-mail notifications each time the
new alarm occurs or all existing alarms have been reset. The alarm can be reset either automatically or manually.
When resetting the alarm manually, the reset can be
NOTE: E-mail notifications can be configured only by performed through the Touch Pilot user interface or the
Carrier service. web interface (Reset Alarms menu).
7.2 - Displaying alarms The Reset Alarms menu displays up to five alarm codes
which are currently active on the unit. Only logged-in users
The control allows the quick display of the unit status. can access the menu (see also section 4.4).
When the alarm is activated, the bell on the touch screen
lights up. To access the Reset alarms menu, press the Alarm button
and select Reset Alarms
• The blinking bell icon indicates that there is an alarm,
but the unit is still running. 7.5 - Alarm history
• The highlighted bell icon indicates that the unit is shut
down due to a detected fault. Information regarding resolved alarms is stored in the
Alarm history menu which is divided into 50 recent alarms
7.3 - Current alarms and 50 recent major alarms.
The Current alarms view provides a list of currently active • General alarms are used to indicate pumps failure,
alarms, including the date and time the alarm occurred. transducers faults, network connection problems, etc.
The control displays up to 10 current alarms. • Major alarms are used to indicate process failure.
To access the Current alarms view, press the Alarm button To access the Alarm history menu, press the Alarm button
in the upper-right part of the screen, and then select and select Alarm History or Major Alarm
Current Alarms
History
28
7.6 - Alarm codes
The alarm codes are displayed in the Reset Alarms menu, Major Alarm History include the description of the alarm.
while the Current Alarms menu and Alarm History /
7.6.1 - General/major alarms

Alarm code Alarm description Reset type Action taken Possible cause
THERMISTOR FAILURE
Automatic, if thermistor
15001 Evaporator entering water thermistor fault Unit shuts down Defective thermistor
reading returns to normal
15002 Evaporator leaving watert hermistor fault As above Unit shuts down As above
15010 OAT thermistor fault As above Unit shuts down As above
Master/slave operation is disabled
15011 Master/slave common water thermistor fault As above and the unit returns to the stand- As above
alone mode
15012 Suction gas thermistor fault, circuit A As above Circuit A shuts down As above
15013 Suction gas thermistor fault, circuit B As above Circuit B shuts down As above
15015 Discharge gas thermistor fault, circuit A As above Circuit A shuts down As above
15016 Discharge gas thermistor fault, circuit B As above Circuit B shuts down As above
15018 Condenser subcooling liquid thermistor fault, circuit A As above Circuit A shuts down As above
15019 Condenser subcooling liquid thermistor fault, circuit B As above Circuit B shuts down As above
15021 Space temperature thermistor fault As above None As above
15023 Evaporator heater feedback thermistor fault As above None As above
15024 Economizer gas thermistor fault, circuit A As above Circuit A shuts down As above
15025 Economizer gas thermistor fault, circuit B As above Circuit B shuts down As above
15033 Compressor motor thermistor fault, circuit A As above Circuit A shuts down As above
15044 Compressor motor thermistor fault, circuit B As above Circuit B shuts down As above
TRANSDUCER FAILURE
Automatic, if sensor
Defective transducer
12001 Discharge transducer fault, circuit A voltage reading returns Circuit A shuts down
or installation fault
to normal
12002 Discharge transducer fault, circuit B As above Circuit B shuts down As above
Automatic (three alarms
12004 Suction transducer fault, circuit A in the last 24 hours) or Circuit A shuts down As above
Manual
12005 Suction transducer fault, circuit B As above Circuit B shuts down As above
Automatic, if sensor
12010 Oil pressure transducer fault, circuit A voltage reading returns Circuit A shuts down As above
to normal
12011 Oil pressure transducer fault, circuit B As above Circuit B shuts down As above
12013 Economizer pressure transducer fault, circuit A As above Circuit A shuts down As above
12014 Economizer pressure transducer fault, circuit B As above Circuit B shuts down As above
12024 Water pressure 1 transducer failure (before the evaporator) As above Circuit A shuts down As above
12025 Water pressure 2 transducer failure (after the evaporator) As above Circuit B shuts down As above
Water loop pressure
12029 Low water pressure Automatic None too low, risk of pump
cavitation
12031 Condenser subcooling liquid pressure transducer, circuit A As above Circuit A shuts down Defective transducer
12032 Condenser subcooling liquid pressure transducer, circuit B As above Circuit B shuts down As above
COMMUNICATION FAILURE
Automatic, if
Bus installation fault or
4901 Communication loss with SIOB board, circuit A communication is Unit shuts down
defective board
re-established
4902 Communication loss with SIOB board, circuit B As above Unit shuts down As above
4501 Communication loss with Auxiliary Board Number 1 As above None As above
4603 Communication loss with Energy Management NRCP2 board As above None As above
4701 Communication loss with VLT Board Number 1 As above Circuit A shuts down As above
4702 Communication loss with VLT Board Number 2 As above Circuit B shuts down As above
4704 Communication loss with Fan A1 Drive board As above Circuit A shuts down As above
4707 Communication loss with Fan B1 Drive board As above Circuit B shuts down As above
PROCESS FAILURE
Automatic (the first
Unit shuts down, but the pump No water flow,
10001 Evaporator frost protection alarm in the last 24
continues to run defective thermistor
hours) or Manual
Pressure sensor
10005 Low suction temperature, circuit A As above Circuit A shuts down defective, EXV blocked
or lack of refrigerant
10006 Low suction temperature, circuit B As above Circuit B shuts down As above
Customer interlock
10014 Customer safety loop failure alarm in the last 24 Unit shuts down
input set on
hours) or Manual
Defective flow
10090 Flow controller configuration fault Manual Unit shuts down controller or wiring
error
29
Alarm code Alarm description Reset type Action taken Possible cause
Compressors and the evaporator
10091 Flow controller fault alarm in the last 24 As above
pump are stopped
hours) or Manual
10030 Master/slave communication failure As above Unit shuts down As above
Network emergency
10031 Emergency stop Automatic Unit shuts down
stop command
Pump overheats or
10032 Evaporator pump 1 fault Manual Unit shuts down
poor pump connection
10033 Evaporator pump 2 fault Manual Unit shuts down As above
10037 High condensing temperature, circuit A Manual Circuit A shuts down Defective transducer
10038 High condensing temperature, circuit B Manual Circuit B shuts down As above
Refrigerant leak or leak
10050 Refrigerant leak detection Automatic None
detector defective
Automatic (three alarms Pressure sensor fault,
10067 Low oil pressure, circuit A in the last 24 hours) or Circuit A shuts down defective wiring or oil
Manual filter installation fault
10068 Low oil pressure, circuit B As above Circuit B shuts down As above
10070 Maximum oil filter differential pressure, circuit A Manual Circuit A shuts down As above
10071 Maximum oil filter differential pressure, circuit B Manual Circuit B shuts down As above
Automatic (three alarms
Oil level too low or oil
10075 Low oil level, circuit A in the last 24 hours) or Circuit A shuts down
level detector defective
Manual
10076 Low oil level, circuit B As above Circuit B shuts down As above
Defective transducer,
max. condensing
10078 High discharge gas temperature, circuit A Manual Circuit A shuts down temperature setpoint
too low or refrigerant
charge too high
10079 High discharge gas temperature, circuit B Manual Circuit B shuts down As above
Economizer pressure
10081 Suction valve closed, circuit A Manual Circuit A shuts down transducer defective,
suction valve fault
10082 Suction valve closed, circuit B Manual Circuit B shuts down As above
Pressure sensor fault,
10084 High oil filter drop pressure, circuit A Manual None wiring defective, oil
filter installation fault
10085 High oil filter drop pressure, circuit B Manual None As above
Leaving water
temperature is higher
10097 Water exchanger temperature sensors swapped Manual Unit shuts down
than entering water
temperature
Defective transducer,
10101 High condensing temperature, circuit A Manual Circuit A shuts down
SST too high
10102 High condensing temperature, circuit B Manual Circuit B shuts down As above
MAINTENANCE ALARMS
Preventive
13nnn Service maintenance alert Manual None maintenance date has
passed
VLT DRIVE FAILURE ALARMS
Speed controller fault
17nnn Compressor variable speed controller error, circuit A Manual Circuit A shuts down
(see section 7.6.2)
18nnn Compressor variable speed controller error, circuit B Manual Circuit B shuts down As above
20nnn Fan A1 variable speed controller error Manual Circuit A shuts down As above
23nnn Fan B1 variable speed controller error Manual Circuit B shuts down As above
VLT DRIVE FAILURE ALERTS
Speed controller alert
35nnn Compressor variable speed controller alert, circuit A Automatic None
(see section 7.6.2)
36nnn Compressor variable speed controller alert, circuit B Automatic None As above
38nnn Fan A1 variable speed controller error Automatic None As above
41nnn Fan B1 variable speed controller error Automatic None As above
COMPRESSOR FAILURE
Defective wiring, open
1101 Compressor A fault: High motor temperature Manual Circuit A shuts down
high pressure switch
2101 Compressor B fault: High motor temperature Manual Circuit B shuts down As above
1103 Compressor A fault: High pressure switch Manual Circuit A shuts down As above
2103 Compressor B fault: High pressure switch Manual Circuit B shuts down As above
SOFTWARE FAILURE
Software problem.
55001 Database module fault Manual Unit shuts down
Contact Carrier Service
Software problem.
56001 Lenscan module fault Manual Unit shuts down
Contact Carrier Service
30
7.6.2 - Drive alarms
Compressor drive alarms or alerts are displayed based on The tables below present the most common alarms
the following formula: 17+X-YYY for alarms and associated with the variator malfunction. Please refer to
35+X-YYY for alerts (X stands for the number of the the applicable Danfoss documentation for more
circuit and YYY is the alarm/alert code). information on other alarms.
Fan drive alarms or alerts are displayed based on the

following formula: 20-YYY to 25-YYY (20=A1, 21=A2,
22=A3 and 23=B1, 24=B2, 25=B3) or alert 38-YYY to
43-YYY (38=A1, 39=A2, 40=A3, 41=B1, 42=B2, 43=B3;
YYY stands for the alarm/alert code).
Code Alarm /Alert Description Action to be taken

Variator alarms
2 Alarm Live zero fault Contact Carrier Service
4 Alarm Mains phase loss Check the VFD supply voltage and the phase balance (±3%)
7 Alarm Over voltage Contact Carrier Service
8 Alarm Under voltage Contact Carrier Service
9 Alarm Inverter overloaded Check the VFD output current/compressor current
10 Alarm Motor overtemperature Check the motor temperature
11 Alarm Motor thermistor Contact Carrier Service
12 Alarm Torque limit exceeded Check the VFD output current/compressor current
13 Alarm Overcurrent Check the VFD output current/compressor current
14 Alarm Earth fault Check if an earth fault exists
16 Alarm Motor short-circuit Check if there is a short-circuit at the VFD terminals
17 Alarm Serial communication timeout Check the connections and the shielding of the serial communication cable
23* Alarm Internal fan fault Check the internal fan rotation
25 Alarm Brake resistor short-circuited Contact Carrier Service
26 Alarm Brake resistor power limit Contact Carrier Service
28 Alarm Brake verification Contact Carrier Service
29 Alarm VFD temperature too high Space temperature too high or VFD ventilation obstructed or damaged
30 Alarm Motor phase U missing Check wiring of phase U
31 Alarm Motor phase V missing Check wiring of phase V
32 Alarm Motor phase W missing Check wiring of phase W
33 Alarm Inrush fault Current demand too high: Let the VFD cool down for 20 minutes before starting it again
34 Alarm Fieldbus communication fault Check the connections and the shielding of the serial communication cable
36 Alarm Mains failure Check the VFD supply voltage and the phase balance (±3%)
38 Alarm Internal fault Contact Carrier Service
47 Alarm 24 V supply low Contact Carrier Service
48 Alarm 1.8 V supply low Contact Carrier Service
57** Alarm AMA timeout Contact Carrier Service
65 Alarm Control board over temperature Check the space temperature and the VFD fan
67 Alarm Option configuration has changed Contact Carrier Service
68 Alarm Emergency stop Contact Carrier Service
71 Alarm PTC 1 emergency stop Contact Carrier Service
72 Alarm Emergency stop Contact Carrier Service
80 Alarm Drive initialized to default value Contact Carrier Service
94 Alarm End of curve Contact Carrier Service
95 Alarm Torque loss Contact Carrier Service
243 Alarm IGBT defective Contact Carrier Service
251*** Alarm New parts detached Contact Carrier Service
31
Variator alerts
Code Alarm /Alert Description Action to be taken
1 Alert 10 V low Contact Carrier Service
2 Alert Live zero error Contact Carrier Service
3 Alert No motor Check the motor connections
4 Alert Mains phase loss Check the VFD supply voltage and the phase balance (±3%)
5 Alert DC link voltage high Check the VFD supply voltage and the phase balance (±3%)
6 Alert DC link voltage low Check the VFD supply voltage and the phase balance (±3%)
7 Alert DC over voltage Contact Carrier Service
8 Alert DC under voltage Contact Carrier Service
9 Alert Inverter overloaded Check the VFD output current/compressor current
10 Alert Motor over temperature Check the motor temperature
11 Alert Motor thermistor Contact Carrier Service
12 Alert Torque limit exceeded Check the VFD output current/compressor current
13 Alert Overcurrent Check the VFD output current/compressor current
14 Alert Earth fault Check if an earth fault exists
17 Alert Control word timeout Check the connections and the shielding of the serial communication cable
23*** Alert Internal fan fault Check the internal fan rotation
25 Alert Brake resistor short-circuited Contact Carrier Service
26 Alert Brake resistor power limit Contact Carrier Service
28 Alert Brake verification Contact Carrier Service
34 Alert Fieldbus communication fault Check the connections and the shielding of the serial communication cable
36 Alert Mains failure Check the VFD supply voltage and the phase balance (±3%)
47 Alert 24 V supply low Contact Carrier Service
49 Alert Motor speed limit exceeded Contact Carrier Service
59 Alert Current limit exceeded Check the VFD output current/compressor current
62 Alert Output frequency at maximum limit Check the VFD output current/compressor current
64 Alert Voltage limit Supply voltage too low
65 Alert Control board overt emperature Check the space temperature and the VFD fan
66 Alert Heat sink temperature low Space temperature too low
71 Alert PTC1 emergency stop Contact Carrier Service
72 Alert Emergency stop Contact Carrier Service
90† Alert Encoder loss Contact Carrier Service
94 Alert End of curve Contact Carrier Service
95 Alert Torque loss Contact Carrier Service
96 Alert Start delayed Contact Carrier Service
97 Alert Stop delayed Contact Carrier Service
98 Alert Clock fault Contact Carrier Service
243 Alert IGBT defective Contact Carrier Service
247 Alert Capacity board temperature Contact Carrier Service
* Error 24 and 104 possible

** Error 50 to 58 possible
*** Error 70 or 250 possible
† Not applicable to variator size 102
32
Order No. 13553, 07.2014. Supersedes order No.: New Manufacturer: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.

Touch Pilot Control: Operation Instructions

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What are the main components of the control system described in the document?

What are the main components of the control system described in the document?

What are the different operating modes mentioned in the document?

What are the different operating modes mentioned in the document?

30XAV

Touch Pilot Control

1.1 - Safety guidelines 2.1 - Control system

RISK OF ELECTROCUTION: Even when the main

RISK OF BURNS: Electrical currents may cause

Meters Valves Pumps

2.3 - Operating modes

NOTE: The pictures are for reference only.

3.3 - Power supply to boards 3.5 - Pressure sensors

3.6 - Temperature sensors Master/slave common fluid temperature sensor (optional)

Evaporator entering and leaving water temperature 3.7 - Actuators

Outdoor air temperature sensor Electronic expansion valve

Economizer gas temperature sensors

Legend: 100% Limit 1 Limit 2 Limit 3

The limits are defined in the SETPOINT menu.

BMS CONNECTION TOUCH PILOT

CCN RS485 CCN RS485

HARDWARE LEN bus

4.1 - Touch Pilot user interface

The Touch Pilot control includes the Touch Pilot user

If the interface is not used for a long period, the Welcome 1

always active and the operating mode remains 2

4.2.1 - Welcome screen

the Touch Pilot user interface. It displays the application 4

NOTE: The synoptic screen display may vary depending

All screens presented further in this manual may display the

Shows the last

NOTE: When entering the menu, please note that the

The Main menu provides access to the main control

In order to access the menu, press the Main menu button

Confirm the unit shutdown by pressing Confirm Stop or

Navigation throgh menu/table

Specific unit parameters table/menu can be accessed by

order to go back to the Synoptic screen, press . 4.6 - Configuration menu

To access the Schedule screen, go to the Configuration

Set the time schedule and the selected period will be

1. Selection of the applicable days for the time schedule

Press to set or to remove the forced point.

Press the Technical document button to access a

Technical documentation includes the following

5.1 - Menu structure

Icon Displayed text* Description Associated table

General Parameters General parameters GENUNIT

Pressures Pressures PRESSURE

Run Times Run times RUNTIME

Trendings Trendings TRENDING

Configuration Menu Configuration menu CONFIG

* Depends on the selected language (English by default).

GENUNIT – General parameters

No. Status Unit Displayed text* Description

* Depends on the selected language (English by default).

No. Status Unit Displayed text* Description

*Depends on the selected language (English by default).

No. Status Unit Displayed text* Description