4GW-E / 4GW-D

IoT GATEWAY
APPLICATIONS

Aliter Business Solutions Pvt Ltd | May 2023

 Aliter IoT Gateway
[4GW-E]
• IIOT KONNECT GATEWAY DATASHEET GATEWAY device can be seamlessly integrated into wide range of
Industries for System performance analysis and automation. The Production Process of Manual data
capturing can be automated with the installation of ALITER IOT GATEWAY. IOT GATEWAY communicates
with various Industrial machines.
• APPLICATIONS
• PLC & HMI
• Weighing scale
• Flow-meters
• Energy-meters
• Temperature monitoring
• Printers
• CNC machine
• VFD
• Moulding machines
• Andon light system
• Pick to Light Systems

(Refer datasheet for more details)

 COMPACT
Industrial IOT GATEWAY [4GW-D]
• Aliter IIoT 4GW–D Gateway is one of the industry’s smallest and most affordable devices which
can be seamlessly integrated into a wide range of machines and meters used in various
industries. The process of manual data capturing can be automated with the installation of IIoT
Gateway.
• WiFi | 4G-LTE | Modbus RTU / ASCII

• FEATURES OF GATEWAY
• Realtime Monitoring
• Remote Network Config
• Remote Modbus Config
• Easy to install
• Machine, Network and Software Integration Support

(Refer datasheet for more details)

 PICK/PUT TO LIGHT SYSTEM
• Pick to light is a type of order-fulfillment technology designed to
improve picking accuracy and efficiency, while simultaneously
lowering labor costs. It is mounted on racks. Notably, pick to
light is a wireless IOT device; it employs numeric displays,
buttons and a buzzer at storage locations, to help workers with
manual picking, putting, sorting, and assembling. The versatility
of Pick-to-Light offers itself to many effective applications
including order picking, parts picking, sortation, kitting,
consolidation and assembly
• APPLICATION
• Retail
• Direct Selling
• Pharmaceutical
• eCommerce & Catalog
• Automotives
• Health & Beauty, Cosmetics
• Automotives
• Manufacturing
• Warehouses
• Grocery & Convenience Store
• Third Party fulfilment Providers
Harnessing the Power of IoT in
Government
• The transformative potential of IoT in governance
• The Internet of Things (IoT) holds significant transformative potential in governance by revolutionizing the
way governments and public institutions operate.
• Enhanced Data Collection and Analysis
• IoT devices can gather real-time data on various aspects of governance, such as traffic flow, energy
consumption, and air quality, enabling better decision-making through data-driven insights.
• Improved Public Services
• IoT can lead to more efficient and responsive public services. Smart city initiatives, for example, can use
IoT to optimize traffic management, reduce energy waste, and enhance public safety.
• Public Health and Safety
• IoT can be crucial in monitoring public health and safety. Wearable health devices and smart infrastructure
can detect health emergencies and respond quickly.
• Environmental Sustainability
• IoT can aid in environmental governance by monitoring pollution levels, optimizing waste management,
and conserving resources.
• Citizen Engagement
• Through IoT, governments can improve citizen engagement and participation. Smart applications and
platforms can enable citizens to provide feedback, report issues, and access government services more
conveniently.
Role of IoT in Public Sector
Here's an overview of how IoT plays a crucial role in urban planning, waste management, and infrastructure.:

• Urban Planning:
• Traffic Management: IoT sensors and cameras can monitor traffic flow in real-time. This data can be used to optimize traffic signal timings,
reroute vehicles in case of accidents or congestion, and reduce overall traffic congestion. Smart traffic management can significantly improve
the quality of life in cities by reducing commute times and fuel consumption.
• Air Quality Monitoring: IoT sensors can measure air quality parameters such as particulate matter, CO2 levels, and pollutants. This data
allows city planners to identify pollution hotspots and take measures to mitigate air pollution.
• Public Transportation: IoT can help in tracking and managing public transportation, making it more efficient. Sensors in buses, trams, and
trains can provide real-time data on their locations, helping passengers plan their journeys more effectively. Additionally, IoT can enable
predictive maintenance, reducing downtimes and service disruptions.
• Urban Development: Data from IoT sensors can inform urban development decisions. For example, knowing foot traffic patterns can influence
where new parks, shopping centers, or infrastructure are built. This data can also aid in identifying areas that need revitalization.
• Waste Management:
• Smart Bins: IoT-enabled waste bins can monitor their fill levels. When a bin reaches a certain capacity, it can send an alert to waste
management authorities, allowing for timely collection. This optimizes waste collection routes, reduces operational costs, and minimizes
overflowing bins.
• Recycling: IoT sensors can help track recycling efforts by monitoring the use of recycling bins. This data can be used to encourage recycling in
specific areas, allocate resources more effectively, and set recycling goals for the community.
• Waste Sorting: Smart waste sorting facilities use IoT to automate the separation of recyclables from non-recyclables, improving recycling
rates and reducing the amount of waste sent to landfills.
• Infrastructure Monitoring:
• Smart Grids: IoT technology is used to create smart energy grids. These grids can monitor energy usage, identify faults or outages, and
optimize energy distribution. This results in more reliable and efficient energy supply.
• Water Management: IoT sensors in water distribution and sewage systems can monitor water quality, detect leaks, and provide real-time data
on water usage. This helps in reducing water wastage and ensuring the quality of the water supply.
• Structural Health Monitoring: IoT sensors installed in bridges, buildings, and other critical infrastructure can continuously monitor their
structural health. This data is invaluable in preventing accidents, as it can identify issues before they become critical.
 Energy Monitoring System
• IoT Gateway is used to Monitor the Energy consumption of any machine, unit and plant.
• The Complete distribution network can be monitored with all the important parameters.
• Energy consumption of the machine can be monitored daily, also Energy distribution of any
plant can be calculated
• Daily, Monthly and annual consumption report along with insights can be generated
• Application:
• Commercial spaces
• Industries

RS-485
EMS Dashboard
 AQI
• IoT Gateway helps AQI Monitoring through an interactive dashboard showing data of Ozone, CO2,
Temperature and Humidity.
• AQI device will communicate with IoT gateway through RS-485.
• Application:
• Mining Industries
• Oil and Gas industries
• Fertilizer Manufacturing industries
AQI Unit RS-485 IoT Gateway Evolve Cloud
• Petrochemical
Platform
• Residential areas
AQI Dashboard Screen
 Ground Water Management System
• Monitoring of ground water levels
• Monitoring of ground water quality
• Assessment of ground water resources
• Regulation and control of ground water extraction
 Water Flow & pH Monitoring System
• Calculating Inlet and outlet flow of the water
• Monitoring filter bed quality
• Tracking daily consumption

RS-485

PLC
Water Flow & pH Monitoring
Dashboard Screen

Total Inlet Today:

Total Inlet Yesterday:

pH: 8 pH
pH: 8 pH Filter Bed 1 Filter Bed 2
Flow: 617.45 m3/hr
Flow: 617.45 m3/hr ROF: 617.45 m3/hr ROF: 617.45 m3/hr
LOH: 57 mm LOH: 57 mm

Filter Bed 3 Filter Bed 4

ROF: 617.45 m3/hr ROF: 617.45 m3/hr
LOH: 57 mm LOH: 57 mm

Total Outlet Today:

Total Outlet Yesterday:
 Weather Monitoring System
The weather monitoring system gives high
accuracy and reliability for weather
monitoring and climate change.
Applications:
Solar power plant and solar project
Wind plant
Conservation engineering
Aviation and meteorological operations
Environmental education
Weather information service
Disaster mitigation
Fire station
Water management and wastewater
treatment
Weather Monitoring System Dashboard
Solar Panel Monitoring
• The Solar monitoring systems are essentially innovated to assist businessmen and homeowners
in maximizing the output of solar panels. This eventually lets you save on your bills.
• Solar energy is used to power radio and TV stations. It is also used to supply power to
lighthouse and warning light for aircraft. Solar energy can be used for power generation in
remotely situated places like schools, homes, clinics and buildings. Water pumps run on solar
energy in remote areas.

RS-485 Evolve Cloud

String Inverters IoT Gateway
Platform
Solar Panel Monitoring Dashboard
Cattle Health Monitoring System
• Accurate Heat Detection, 24/7
• Accurate Health Monitoring
• Animal Behaviour Monitoring
• Group Digestion Monitoring
• Milk Sensors Integration
IoT in Industrial Automation
• Ability to Scale Production
• Increased System Uptime
• Operational Efficiency
• Improved Safety for Workers
• Improved Regulatory Compliance
• Strengthened Security Access and Control through Technology
 Machine Monitoring System

Machine’s cycle status Cycle Count Inspection counts are Data Transmitted on Live Data Monitoring
read through the IoT increments as soon as read from the Cloud server through and Reports on Evolve
Gateway device cycle stop Inspection jig mqtt IoT Dashboard
Machine Data Monitoring Dashboard
Machine Downtime Tracking System
• Machine’s cycle status read through the IoT Gateway device
• Machine Cycle report is generated in evolve through the machine’s cycle status
• Applications:
• Manufacturing Industries
• Automation Industries
 Live Data
Screen

Machine Tracking
Report
Injection Molding Machine Monitoring
• Downtime analysis with reasoning
• OEE calculation
• Energy utilization per part
• Plastic efficiency tracking
• Waste tracking
 Furnace Monitoring
• Furnace Parameter Monitoring System is designed to monitor the data of thermocouple sensors
connected to the furnace. System receives the data from the sensor and shows it on the Evolve
cloud platform.
Furnace Monitoring Dashboard
 Cold Storage Monitoring
• IoT Gateway is used to Monitor the temperature of cold storage units.
• Also monitors the status of Indoor, outdoor Fans and compressor unit.
• Application:
• Food Industries
• Pharma Industries

Room Temperature Coil Temperature

Sensor Sensor

IoT Gateway Evolve Cloud

Platform

10 Digital Relay Module DI Module

Inputs
Cold Storage Monitoring Dashboard
 Diesel Generator Monitoring
• Fuel levels monitoring
• kWh Generation can be monitored All the alerts, alarms & running parameters can be
Monitored and analysed like,
1. All the Running Parameters: Oil Pressure, Coolant Temperature, Oil Temperature, Engine
Battery Voltage, Mains Frequency, Earth Current, Etc…
2. Alarms: High Voltage, Low Voltage, Under Frequency, High Current, Etc..
 Chiller Monitoring Systems
• Real time monitoring of all the important parameter’s like
1. kW/TR
2. Chiller Loading
3. TR Delivery
4. Chilled & Condenser Water In/Out Temperature
5. Refrigerant Pressure
6. Compressor Power

• Chiller Optimization can be done by online monitoring in case of multiple chillers

Primary and Secondary Pump Monitoring
• Primary & Secondary pumps play a critical role in HVAC (Heating, Ventilation, and Air
Conditioning) systems, which are designed to regulate indoor temperature and air quality.
Circulates water through the HVAC system, which allows it to function properly
• Advantages:
1. Early detection of faults
2. Reducing the risk of Downtime and costly repairs
3. Improved efficiency
 Weight Capture System
• IoT gateway reads the weight from the machine through RS-232/ RS-485.
• Transmits the data to evolve through Ethernet/Wi-Fi.
• Weight Capture System reduces the human intervention and gives more accurate results
• Application
• Gate Entry for capturing the weight of In-out vehicles
• Manufacturing Industries
• Dispatch areas
• Logistics
• Supply areas
• Inventory RS-485
• Warehouse
Andon Light System
• Andon system can be used with any system to indicate the audio and visual indicator of machine
status to machine operators, technicians, production managers and factory personnel.
• Gateway controls the Andon light depending on scanning status received from the Evolve
Flow and Pressure Monitoring System

• Pressure sensors and flow sensors are devices that detect the pressure or flow rate of media such
as fluids and gases.
• Flow and Pressure Sensors are connected to IoT Gateway through RS-485
• Applications:
• Farms
Flow Sensor 1 Flow Sensor 2 Conductivity Sensor
• Diagnostic Centers
• Food Industries
• Oil and Gas Industries
RS-485 RS-485

RS-485 IoT Gateway Evolve Cloud

Platform

RS-485

8 Pressure PLC
Sensor
Flow and Pressure Monitoring System
Dashboard
599 𝜇S/cm

Conductivity
 Smart Trolley Management system
• Smart Trolley Management system is used to directly pick the order-wise items from different
locations
• Advantages
• Reduce picking trip time
• Indication for the operator to reduce inaccuracy
• Seamless integration in current process: Handheld - Trolley - Server
• Improve overall efficiency
• Process digitization
• Application:
• Warehouse
• Smart Factory
• Retail shops