Sheath Material

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Selection Of Sheath material

Sheath materials range from mild and stainless steels to refactory oxides (ceramics, so called)
and a variety of exotic materials including rare metals. The choice of sheath must take account of
operating temperature, media characteristics, durability and other considerations including the
material relationship to the type of sensor.

The application guide below provides details of various commonly specified sheath materials.

Thermocouple Sheath Materials – Application Guide

Sheath Maximum Notes Applications


material Continuous
Temperature
Refractory 1750°C Good choice for rare Forging iron & steel.
Oxide, metal thermocouples. Incinerators, carburizing and
recrystallised, Good resistance to hardening in heat treatment.
e.g. chemical attack. Continuous furnaces. Glass
Alumina Mechanically strong but Lehrs.
(Impervious) severe thermal shock
should be avoided
Silicon 1500°C Good level of protection Forging iron & steel.
Carbide even in severe Incinerators Billet heating,
(Porous) conditions. Good resistance to slab heating, butt welding.
reasonable Soaking pits ceramic dryers.
levels of thermal shock.
Mechanically strong
when thick wall is
specified but becomes
brittle when aged.
Unsuitable for oxidising
atmospheres but resists
fluxes.
Impervious 1600°C Good choice for rare metal Forging iron & steel.
Mulite thermocouples under severe Incinerators. Heat treatment.
conditions. Resists Sulphurous Glass flues.
atmospheres. Thermal shock Continuous furnaces.
should be
avoided.
Mild Steel 600°C Good physical Annealing up to 500°C.
(cold drawn protection but prone to Hardening pre-heaters.
seamless) rapid corrosion. Baking ovens.
Stainless 1150°C Resists corrosion even Heat treatment annealing,flues,
steel at elevated temperature. many chemical processes. itreous
25/20 Can be used in Sulphurous enamelling. Corrosion resistant
atmospheres. alternative to mild
steel.
Inconel 1200°C Nickel-Chromium-Iron alloy Annealing, carburizing,hardening.
600/800* which extends the properties of Iron and steel hot blast. Open hearth
stainless steel 25/20 to higher flue & stack. Waste heat boilers.
operating temperature. Billet heating, slab
Excellent in Sulphur free heating.Continuous furnaces.
atmospheres; superior Soaking pits. Cement exit flues &
corrosion resistance at higher kilns. Vitreous enamelling. Glass
temperatures, Good flues and checkers. Gas
mechanical strength. superheaters. Incinerators up to
1000°C. Highly sulphurous

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Selection Of Sheath material

Sheath Maximum Notes Applications


material Continuous
Temperature
atmospheres should be avoided
above 800°C

Chrome Iron 1100°C Suitable for very Annealing, carburizing,


adverse environments. hardening. Iron & steel hot
Good mechanical blast. Open hearth flue and
strength. Resists stack. Waste heat boilers.
severely corrosive and Billet heating, slab heating.
sulphurous Continuous furnaces.
atmospheres. Soaking pits. Cement exit
flues & kilns. Vitreous
enamelling. Glass flues and
checkers. Gas superheaters.
Incinerators up to 1000°C

Nicrobell* 1300°C Highly stable in vacuum As Inconel plus, excellent


and oxidising choice for vacuum furnaces and
atmospheres. Corrosion flues.
resistance generally
superior to stainless
steels. Can be used in
Sulphurous atmospheres at
reduced temperatures. High
operating temperature.

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