Omron Door Interlockd4jl - Ds - csm1239

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Guard Lock Safety-door Switch

D4JL CSM_D4JL_DS_E_3_1

World's Top* Holding Force of 3,000 N


*For plastic models, as of May 2008
• Two safety circuits and two monitor contacts provide an
array of monitoring patterns.
• Standard gold-clad contacts enable use with ordinary loads
and microloads.
• Models with trapped keys prevent workers from being locked
in hazardous work areas.
• Models with rear release buttons allow people to unlock the
Switch and escape if they are locked into hazardous areas.
• IP67 degree of protection
Be sure to read the “Safety Precautions” on page 21 and the
“Precautions for All Safety Door Switches”.

Features
Plastic Guard Lock Safety-door Switches Two Safety Circuits and Two Monitor
Rank Among the Strongest in the World Contacts
A holding force of 3,000 N makes these Switches suitable for large, The D4JL has two safety circuits. It also has two contacts to
heavy doors. separately monitor the open/closed status of the door and the status
of the lock.
Door Open/Closed
Lock Monitor Switch
Detection Switch
41 42 11 12
To safety circuit

To safety circuit
51 52 21 22
To control circuit
63 64 33 34
Monitoring Monitoring the open/
the door lock closed status of the door

Models with Rear Release Buttons


(See page 4 for a list of models.)
A Switch with a rear release button allows the door to be unlocked
Models with Trapped Keys from inside a hazardous area in an emergency. OMRON also offers
(See page 5 for a list of models.) Switches with Special Slide Keys. Refer to the “D4NS-SK/D4JL-SK”
for details.
OMRON also offers Trapped Key Switches (on mechanical lock
models only).
As long as a person has the trapped key when he enters a hazardous
area, he does not have to worry about somebody locking the door and
trapping him inside.
The door can be opened only by supplying power to the solenoid and
then turning the trapped key to unlock the D4JL.
There are thirty different types of trapped keys available for use in
applications with adjacent hazardous areas.
Rear release button

Special slide key

1
D4JL
Model Number Structure
Model Number Legend
Switches Operation Keys

D4JL-@@@@-@@-@@ D4JL-K@
1 2 3 4 5 6 7 1
1. Conduit Size 1. Operation Key Type
1: Pg13.5 1: Horizontal mounting
2: G1/2 2: Vertical mounting
3: 1/2-14NPT *1 3: Adjustable mounting (horizontal)
4: M20
2. Built-in Switch
N: 2NC/1NO + 2NC/1NO (slow-action contacts)
P: 2NC/1NO + 3NC (slow-action contacts)
Q: 3NC + 2NC/1NO (slow-action contacts)
R: 3NC + 3NC (slow-action contacts)
3. Head Material
F: Plastic
4. Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
G: 24 VDC Solenoid lock/Mechanical release
5. Indicator
C: 24 VDC (green LED indicator)
D: 24 VDC (orange LED indicator)
6. Release Key Type
5: Special release key *2
6: Special release key + rear release button *2
7: Trapped key
7. Trapped Key Type
01 to 30: 30 types *3

Note: A 24 VDC solenoid lock cannot be combined with a trapped key.


A 24 VDC solenoid lock cannot be combined with a special release key and rear release button.
*1. Models with M20 conduits come with an M20 to 1/2-14NPT Adaptor.
*2. Release keys are provided.
*3. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering.

Switches (Connector type)


D4JL-2RFA-C5N-T
1 2 3 4 5 6 7
1. Conduit Size 5. Indicator
2: G1/2 C: 24 VDC (green LED indicator)
2. Built-in Switch 6. Release Key Type
R: 3NC + 3NC (slow-action contacts) 5: Standard release key
3. Head Material 7. Connection Method
F: Plastic N: Connector type
4. Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
Note: For more information about connector types, contact your OMRON sales representative.

2
D4JL
Ordering Information
Switches (Operation Keys are sold separately.)
Consult with your OMRON representative when ordering any models that are not listed in this table.
Standard Models : Models with certified direct opening contacts.
Contact configuration
Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model
lock monitor switch contacts)
PG13.5 D4JL-1NFA-C5
G1/2 D4JL-2NFA-C5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-C5
M20 D4JL-4NFA-C5
PG13.5 D4JL-1PFA-C5
G1/2 D4JL-2PFA-C5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-C5
Mechanical lock M20 D4JL-4PFA-C5
Solenoid release PG13.5 D4JL-1QFA-C5
G1/2 D4JL-2QFA-C5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-C5
M20 D4JL-4QFA-C5
PG13.5 D4JL-1RFA-C5
G1/2 D4JL-2RFA-C5
3NC+3NC
1/2-14NPT D4JL-3RFA-C5
M20 D4JL-4RFA-C5
Green
PG13.5 D4JL-1NFG-C5
G1/2 D4JL-2NFG-C5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFG-C5
M20 D4JL-4NFG-C5
PG13.5 D4JL-1PFG-C5
G1/2 D4JL-2PFG-C5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFG-C5
Solenoid lock M20 D4JL-4PFG-C5
Mechanical release PG13.5 D4JL-1QFG-C5
G1/2 D4JL-2QFG-C5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFG-C5
M20 D4JL-4QFG-C5
PG13.5 D4JL-1RFG-C5
G1/2 D4JL-2RFG-C5
3NC+3NC
1/2-14NPT D4JL-3RFG-C5
M20 D4JL-4RFG-C5
Special release key
PG13.5 D4JL-1NFA-D5
G1/2 D4JL-2NFA-D5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-D5
M20 D4JL-4NFA-D5
PG13.5 D4JL-1PFA-D5
G1/2 D4JL-2PFA-D5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-D5
Mechanical lock M20 D4JL-4PFA-D5
Solenoid release PG13.5 D4JL-1QFA-D5
G1/2 D4JL-2QFA-D5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-D5
M20 D4JL-4QFA-D5
PG13.5 D4JL-1RFA-D5
G1/2 D4JL-2RFA-D5
3NC+3NC
1/2-14NPT D4JL-3RFA-D5
M20 D4JL-4RFA-D5
Orange
PG13.5 D4JL-1NFG-D5
G1/2 D4JL-2NFG-D5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFG-D5
M20 D4JL-4NFG-D5
PG13.5 D4JL-1PFG-D5
G1/2 D4JL-2PFG-D5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFG-D5
Solenoid lock M20 D4JL-4PFG-D5
Mechanical release PG13.5 D4JL-1QFG-D5
G1/2 D4JL-2QFG-D5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFG-D5
M20 D4JL-4QFG-D5
PG13.5 D4JL-1RFG-D5
G1/2 D4JL-2RFG-D5
3NC+3NC
1/2-14NPT D4JL-3RFG-D5
M20 D4JL-4RFG-D5

3
D4JL

Models with Rear Release Buttons : Models with certified direct opening contacts.
Contact configuration
Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model
lock monitor switch contacts)
PG13.5 D4JL-1NFA-C6
G1/2 D4JL-2NFA-C6
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-C6
M20 D4JL-4NFA-C6
PG13.5 D4JL-1PFA-C6
G1/2 D4JL-2PFA-C6
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-C6
M20 D4JL-4PFA-C6
Green
PG13.5 D4JL-1QFA-C6
G1/2 D4JL-2QFA-C6
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-C6
M20 D4JL-4QFA-C6
PG13.5 D4JL-1RFA-C6
G1/2 D4JL-2RFA-C6
3NC+3NC
1/2-14NPT D4JL-3RFA-C6

Mechanical lock M20 D4JL-4RFA-C6


Special release key
Solenoid release PG13.5 D4JL-1NFA-D6
G1/2 D4JL-2NFA-D6
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-D6
M20 D4JL-4NFA-D6
PG13.5 D4JL-1PFA-D6
G1/2 D4JL-2PFA-D6
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-D6
M20 D4JL-4PFA-D6
Orange
PG13.5 D4JL-1QFA-D6
G1/2 D4JL-2QFA-D6
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-D6
M20 D4JL-4QFA-D6
PG13.5 D4JL-1RFA-D6
G1/2 D4JL-2RFA-D6
3NC+3NC
1/2-14NPT D4JL-3RFA-D6
M20 D4JL-4RFA-D6

4
D4JL

Models with Trapped Keys : Models with certified direct opening contacts.
Contact configuration
Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model
lock monitor switch contacts)
PG13.5 D4JL-1NFA-C7-01
G1/2 D4JL-2NFA-C7-01
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-C7-01
M20 D4JL-4NFA-C7-01
PG13.5 D4JL-1PFA-C7-01
G1/2 D4JL-2PFA-C7-01
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-C7-01
M20 D4JL-4PFA-C7-01
Green
PG13.5 D4JL-1QFA-C7-01
G1/2 D4JL-2QFA-C7-01
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-C7-01
M20 D4JL-4QFA-C7-01
PG13.5 D4JL-1RFA-C7-01
G1/2 D4JL-2RFA-C7-01
3NC+3NC
1/2-14NPT D4JL-3RFA-C7-01

Mechanical lock M20 D4JL-4RFA-C7-01


Trapped key *1
Solenoid release PG13.5 D4JL-1NFA-D7-01
G1/2 D4JL-2NFA-D7-01 *2
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-D7-01
M20 D4JL-4NFA-D7-01
PG13.5 D4JL-1PFA-D7-01
G1/2 D4JL-2PFA-D7-01 *2
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-D7-01
M20 D4JL-4PFA-D7-01
Orange
PG13.5 D4JL-1QFA-D7-01
G1/2 D4JL-2QFA-D7-01 *2
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-D7-01
M20 D4JL-4QFA-D7-01
PG13.5 D4JL-1RFA-D7-01
G1/2 D4JL-2RFA-D7-01 *2
3NC+3NC
1/2-14NPT D4JL-3RFA-D7-01
M20 D4JL-4RFA-D7-01

*1. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering.
*2. Models with Korean S-mark certification.

Release key position Front Front and rear release button Front
Release key type Special release key Special release key Trapped key
Front Rear

Switch appearance

Operation Keys
Type Model Type Model

Adjustable mounting
Horizontal mounting D4JL-K1 D4JL-K3
(horizontal)

Vertical mounting D4JL-K2

5
D4JL
Specifications
Standards and EC Directives Solenoid Coil Characteristics
Conforms to the following EC Directives: Item Type 24 VDC
• Machinery Directive Rated operating voltage +10%
24 VDC −15%
• Low Voltage Directive (100% ED)
• EN 1088 Current consumption Approx. 200 mA
• EN 60204-1
Insulation Class Class F (130°C max.)
• GS-ET-19
• CCC
Indicator Characteristics
Certified Standards Item Type LED
Certification Rated voltage 24 VDC 24 VDC
Standard File No.
body Current consumption Approx. 1 mA Approx. 8 mA
EN 60947-5-1 Consult your Color (LED) Orange Green
TÜV SÜD
(certified direct opening) OMRON
representative for
UL *1 UL 508, CSA C22.2 No.14 details.
CQC (CCC) GB14048.5 2005010305167533
KOSHA *2 EN60947-5-1 2005-196
*1. CSA C22.2 No. 14 was certified by UL.
*2. Only certain models have been certified.

Certified Standard Ratings


TÜV (EN 60947-5-1)
Item Utilization category AC-15 DC-13
Rated operating current (Ie) 3A 0.27 A
Rated operating voltage (Ue) 240 V 250 V
Note: Use a 10 A fuse type gI or gG that conforms to IEC60269 as a
short-circuit protection device. This fuse is not built into the
Switch.

UL/CSA (UL 508, CSA C22.2 No. 14)


A300
Rated Carry Current (A) Volt-amperes (VA)
voltage current Make Break Make Break
120 VAC 60 6
10 A 7,200 720
240 VAC 30 3

Q300
Rated Carry Current (A) Volt-amperes (VA)
voltage current Make Break Make Break
125 VDC 0.55 0.55
2.5 A 69 69
250 VDC 0.27 0.27

6
D4JL

Characteristics
Degree of protection *1 IP67 (EN60947-5-1)
1,000,000 operations min. (trapped key: 10,000 operations min., rear release button: 3,000
Mechanical
Durability *2 operations min.)
Electrical 500,000 operations min. (3 A resistive load at 250 VAC) *3
Operating speed 0.05 to 0.5 m/s
Operating frequency 30 operations/minute max.
Direct opening force *4 60 N min. (EN60947-5-1)
Direct opening travel *4 15 mm min. (EN60947-5-1)
Holding force *5 3,000 N min.
Contact resistance 25 mΩ max. (per contact)
Minimum applicable load *6 1 mA resistive load at 5 VDC (N-level reference value)
Rated insulation voltage (Ui) 300 V (EN60947-5-1)
Rated frequency 50/60 Hz
Protection against electric shock Class II (double insulation)
Pollution degree (operating environment) 3 (EN60947-5-1)
Between terminals of
2.5 kV
same polarity
Impulse Between terminals of
4 kV
withstand different polarity
voltage Between other
(EN60947-5-1) terminals and
6 kV
non-current carrying
metallic parts
Insulation resistance 100 MΩ min. (at 500 VDC)
Contact gap 2 × 2 mm min.
Vibration
Malfunction 10 to 55 Hz, 0.75 mm single amplitude
resistance
Destruction 1,000 m/s2 min.
Shock resistance
Malfunction 80 m/s2 min.
Conditional short-circuit current 100 A (EN60947-5-1) *7
Conventional free air thermal current (Ith) 10 A (between terminals 12 and 41), 3 A (between all other terminals) (EN60947-5-1)
Ambient operating temperature −10 to +55°C (with no icing)
Ambient operating humidity 95% max.
Weight Approx. 650 g (D4JL-4NFA-C7-01)
Note: The above values are initial values.
*1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for
the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the D4JL
in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur.
*2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For further conditions, consult your OMRON
sales representative.
*3. Do not pass a 3 A, 250 VAC load through more than two circuits.
*4. These figures are minimum requirements for safe operation.
*5. This figure is based on the GS-ET-19 evaluation method.
*6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual
load beforehand.
*7. Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a short-circuit protection device.

7
D4JL
Connections
Internal Circuit Diagram Circuit Connection Example
Indicator (Examples for the D4JL-@NF@-@)
• Terminals 11-42 and terminals 21-52 are connected internally and
24 VDC D R
O1 (+)
so connect terminals 12-41 and 22-51 for safety-circuit input
(GS-ET-19).
ZD LED
E1
(+)
O2 (−)

E2
Solenoid (−)
O1
(+) Door Open/
24 VDC
LED closed
E1 (+)
Detection
O2 Switch
(−) Lock Monitor Switch
11 12
41 42 To safety circuit
E2 (−) 21 22
51 52 To safety circuit
33 34
63 64 To control circuit

To control circuit

• Direct opening contacts used as safety-circuit input are indicated


with the mark.
Terminals 11-12 and terminals 21-22 are direct opening contacts.
• Do not connect the indicator directly to direct opening contacts. If
indicator is connected in parallel with direct opening contacts, a
short-circuit current may flow in the event that the indicator is
damaged, causing equipment to malfunction.
• Do not switch standard loads for more than 2 circuits. Otherwise,
the level of insulation may decrease.
• The solenoid terminals have polarity (E1: + and E2: −). Confirm the
polarity before wiring.

8
D4JL
Operation Method
Operation Principles
Mechanical Lock Models Solenoid Lock Models
Operation Key removed. Operation Key removed.

B B

OFF
OFF

B Cross-sectional view B-B B Cross-sectional view B-B

Operation Key inserted: Door locked. Operation Key inserted: Door unlocked.

B B

OFF
OFF

B Cross-sectional view B-B B Cross-sectional view B-B

Solenoid ON: Door unlocked. Solenoid ON: Door locked.

B B

ON
ON

B Cross-sectional view B-B B Cross-sectional view B-B

9
D4JL

Trapped Key Models


(1) Operation Key removed, solenoid OFF, and trapped key (4) Operation Key inserted, solenoid ON, and trapped key inserted.
removed. Status: Door locked and trapped key can be removed.

B B

OFF ON

B Cross-sectional view B-B B Cross-sectional view B-B

(2) Operation Key inserted, solenoid OFF, and trapped key (5) Operation Key inserted, solenoid ON, and trapped key
removed. Status: Door unlocked. removed. Status: Door unlocked.

B B

OFF ON

B Cross-sectional view B-B B Cross-sectional view B-B

(3) Operation Key inserted, solenoid OFF, and trapped key inserted. (6) Operation Key removed, solenoid ON, and trapped key
Status: Door locked and trapped key cannot be removed. removed.

B B

OFF ON

B Cross-sectional view B-B B Cross-sectional view B-B

10
D4JL
Structure and Nomenclature
Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
Terminal E2 (−)
D4JL-@N@@-@5
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch

Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening
Terminal 62/64 Note: The Switch is shown with the key
inserted and locked. Terminals 42 and 11
Conduit opening Door Open/Closed Detection Switch are internally connected, as are terminals
Lock Monitor Switch 52 and 21 (according to GS-ET-19).

Contact Forms
Indicates conditions where the Key is inserted and the lock is applied. Terminals 42-11 and terminals 52-21 are connected internally
(as per BIA GS-ET-19).

Contact Contact form


(door open/closed Door open/
Model Lock Operating pattern Remarks
detection and lock closed
monitor) monitor
detection
NC contacts 11-12 and
Lock position
Lock monitor Door open/ 21-22 have a certified
closed detection 41-12 direct opening
41 42 11 12 51-22 mechanism ( ).
ON
D4JL-@NF@-@ 2NC/1NO+2NC/1NO 33-34
63-64
The terminals 41-12,
51 52 21 22 51-22, 33-34, and 63-64
Stroke
63 64 33 34 Operation Key insertion Extraction can be used as unlike
completion position completion position
poles.
NC contacts 11-12 and
Lock position
Lock monitor Door open/ 21-22 have a certified
closed detection 41-12 direct opening
41 42 11 12 51-22 mechanism ( ).
ON
D4JL-@PF@-@ 2NC/1NO+3NC 33-34
61-62
The terminals 41-12,
51 52 21 22
Stroke
51-22, 33-34, and 61-62
61 62 33 34 Operation Key insertion Extraction can be used as unlike
completion position completion position
poles.
NC contacts 11-12,
Lock position
Lock monitor Door open/ 21-22 and 31-32 have a
closed detection 41-12 certified direct opening
51-22 mechanism ( ).
41 42 11 12 ON
D4JL-@QF@-@ 3NC+2NC/1NO 31-32
63-64
The terminals 41-12,
51 52 21 22
Stroke
51-22, 31-32, and 63-64
63 64 31 32 Operation Key insertion Extraction can be used as unlike
completion position completion position
poles.
NC contacts 11-12,
Lock position
Lock monitor Door open/ 21-22, and 31-32 have a
closed detection 41-12 certified direct opening
41 42 11 12 51-22 mechanism ( ).
ON
D4JL-@RF@-@ 3NC+3NC 31-32
61-62
The terminals 41-12,
51 52 21 22
Stroke
51-22, 31-32, and 61-62
61 62 31 32 Operation Key insertion Extraction can be used as unlike
completion position completion position
poles.

11
D4JL
Operating Cycle
Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
Terminal E2 (−)
D4JL-@N@@-@5
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch

Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening
Terminal 62/64 Note: The Switch is shown with the key
inserted and locked. Terminals 42 and 11
Conduit opening Door Open/Closed Detection Switch are internally connected, as are terminals
Lock Monitor Switch 52 and 21 (according to GS-ET-19).

Operating Cycle Examples (for Standard Models)


D4JL-@@@A-@5 (Mechanical Lock Models with Special Release Keys)
Turning the special
Door condition Condition 1 Condition 2 Condition 3
release key

Return to
condition 1
Door open. Door closed. Door closed. Door closed.
The door will lock when The door is locked. The door can be No power is supplied to
the door closes. opened. the solenoid. The door is
Terminal No. and function unlocked manually.

E1-E2 Solenoid ON

Door open/closed
41-12 (NC)
detection and lock
51-22 (NC)
monitor contacts
Door open/closed
31-32 (NC)
detection contact
Door open/closed
33-34 (NO)
detection contact

61-62 (NC) Lock monitor contact

63-64 (NO) Lock monitor contact

D4JL-@@@G-@5 (Solenoid Lock Models with Special Release Keys)


Even when the door is
Door condition Door closed.
closed, it does not lock Door closed.
The door can be
until power is supplied The door is locked.
Terminal No. and function opened.
to the solenoid.

E1-E2 Solenoid ON

Door open/closed
41-12 (NC)
detection and lock
51-22 (NC)
monitor contacts
Door open/closed
31-32 (NC)
detection contact
Door open/closed
33-34 (NO)
detection contact

61-62 (NC) Lock monitor contact

63-64 (NO) Lock monitor contact

The shaded areas indicate the contact is closed and power is supplied to the solenoid.
Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms.
Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status
of a door.
Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether
or not a door can be opened or closed.
Note: The door open/closed detection and lock monitor contact configuration depends on the model.

12
D4JL

Structure (D4JL-@@@A-@6)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
D4JL-@N@A-@6
Terminal E2 (−)
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch

Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening Note: The Switch is shown with the key
Terminal 62/64
inserted and locked. Terminals 42 and 11
Conduit opening Door Open/Closed Detection Switch are internally connected, as are terminals
52 and 21 (according to GS-ET-19).
Lock Monitor Switch

Operating Cycle Examples (for Models with Rear Release Buttons)


D4JL-@@@A-@6 (Mechanical Lock Models with Special Release Keys and Rear Release Buttons)
Door condition Turning the special Pressing the rear
Condition 1 Condition 2 Condition 3
release key release button

Return to
condition 1
Door open. Door closed. Door closed. Door closed. Door closed.
The door will lock The door is locked. The door can be No power is supplied No power is supplied
when the door closes. opened. to the solenoid. The to the solenoid. The
door is unlocked door is unlocked
Terminal No. and function manually. manually.
E1-E2 Solenoid ON

Door open/
closed
41-12 (NC)
detection and
51-22 (NC)
lock monitor
contacts
Door open/
closed
31-32 (NC)
detection
contact
Door open/
closed
33-34 (NO)
detection
contact
Lock monitor
61-62 (NC)
contact
Lock monitor
63-64 (NO)
contact

The shaded areas indicate the contact is closed and power is supplied to the solenoid.
Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms.
Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status
of a door.
Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether
or not a door can be opened or closed.
Note: The door open/closed detection and lock monitor contact configuration depends on the model.

13
D4JL

Structure (D4JL-@@@A-@7-@@)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
Terminal E2 (−)
D4JL-@N@A-@7@@
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch

Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening
Note: The Switch is shown with the key
Terminal 62/64 inserted and locked. Terminals 42 and 11
are internally connected, as are terminals
Conduit opening Door Open/Closed Detection Switch
52 and 21 (according to GS-ET-19).
Lock Monitor Switch

Operating Cycle Examples (for Models with Trapped Keys)


D4JL-@@@A-@7@@ (Models with Trapped Keys)
Door condition Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6

Return to
Door open. Door closed. Door closed. Door closed. Door closed. Door open. condition 1
The Key is not The Key is not The Key is The Key is The Key is not The Key is not
inserted. inserted. inserted. inserted. inserted. inserted.
The door will not The door is not The door is The door The door can be The door will not
Terminal No. and lock when the locked. locked. remains locked. opened. lock when the
function door closes. door closes.
Solenoid
E1-E2
ON
Door open/
closed
41-12 (NC) detection
51-22 (NC) and lock
monitor
contacts
Door open/
closed
31-32 (NC)
detection
contact
Door open/
closed
33-34 (NO)
detection
contact
Lock
61-62 (NC) monitor
contact
Lock
63-64 (NO) monitor
contact
The shaded areas indicate the contact is closed and power is supplied to the solenoid.
Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms.
Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status
of a door.
Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether
or not a key can be removed.
Note: 1. Door open/closed detection and lock monitor contact configuration depends on the model.
2. If power is supplied to the solenoid, the door cannot be unlocked until the Key is turned to the left and removed. The Key cannot be
removed unless it is in the UNLOCK position.

14
D4JL
Dimensions (Unit: mm)

Dimensions and Operating Characteristics


Switches
Head cap
D4JL-@@F@-C5 7.5

D4JL-@@F@-D5 10
0.8
(Thickness of the auxiliary mounting tool)

Black
Red Operation Key
Auxiliary mounting tool 3.3
Set zone
Operation Key

Four, 50±0.3
A 5.4-dia. 23.6
36.5
Six cover mounting screws holes 21 10
0.5 B

5
49.5
43.5±0.3 2±0.3 51
40
(12.6) Indicator

23.5
±0.3 10.0±0.3 (132.9)
(5.8)
(56)
81.9 26±0.3 Release
76.5 key

10 (42.5) B (1) Cap screw


A
29 (46.1) (15.3)
35.5 (78.7)
89±0.3 5 Cross-sectional view B-B
Cross-sectional view A-A 105 9 Operating Model D4JL-@@F@-C5
(114) (3) characteristics D4JL-@@F@-D5
Key insertion force 20 N max.
Key extraction force Approx. 6 N
(15.3) Pre-travel distance 14 mm max.
2 conduits Conduit cap Movement before being
3.3 mm min.
locked

D4JL-@@FA-C6 12.4
(When the rear release button is pressed)
D4JL-@@FA-D6
Rear release button

10
Black 17 0.8
Red (When the rear (Thickness of the auxiliary mounting tool)
7.5
release button
is pulled out)
Operation Key
Auxiliary mounting tool 3.3
Set zone
Operation Key

Four, 50±0.3
A 23.6
5.4-dia. 36.5
Six cover mounting screws holes 21 10
B 44.2

5
49.5
43.5±0.3 2±0.3 51
40
(12.6) Indicator

23.5 18.5
±0.3 10.0±0.3 (132.9)
19 dia. (5.8)
(56)
81.9 26±0.3 Release
76.5 key

10 (42.5) B (1) Cap screw


A
29 (46.1) (15.3)
35.5 (78.7)
89±0.3 5 Cross-sectional view B-B
Cross-sectional view A-A 105 9
(114) (3) Operating Model D4JL-@@FA-C6
2 conduits Conduit cap
characteristics D4JL-@@FA-D6
Key insertion force 20 N max.
Key extraction force Approx. 6 N
(15.3) Pre-travel distance 14 mm max.
Movement before being
3.3 mm min.
locked

15
D4JL

D4JL-@@FA-C7
D4JL-@@FA-D7 Head cap 7.5

10
0.8
Black 42 (Thickness of the auxiliary mounting tool)
Red
(74)
3.3
Set zone
Operation Key Operation Key
Four, 50±0.3 Auxiliary mounting tool
A 5.4-dia. 23.6
36.5
Six cover mounting screws holes 21 10
B

5
49.5
43.5±0.3 2±0.3 51
40
(13) Indicator

23.5
25 ±0.3 10.0±0.3 (132.9)
(5.8)
(56)
81.9 26±0.3
76.5

10 Manual release A (42.5) B (1) Cap screw


29 screw (46.1) (15.3)
Trapped key
35.5 (78.7)
89±0.3 5 Cross-sectional view B-B
Cross-sectional view A-A 105 9
(114) (3)

Operating Model D4JL-@@FA-C7


characteristics D4JL-@@FA-D7
Key insertion force 20 N max.
Key extraction force Approx. 6 N
(15.3) Pre-travel distance 14 mm max.
Movement before being
2 conduits Conduit cap 3.3 mm min.
locked

Operation Keys
D4JL-K1 D4JL-K2

3 3

33.5 28 21
18.5 11.5
33.5 11.5

22 22 40 22 40 22

Two, 5.4 dia. Two, 5.4 dia.

D4JL-K3
33.5 36.5
28

40 22 40

16.2 3

17 (24)
30 (43.6)

Two, 5.3 dia.


mounting holes 34.6
30±0.15

Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all Switch dimensions and a tolerance of ±0.4 mm applies to Operation Key
dimensions.

16
D4JL

With Operation Key Inserted


D4JL+D4JL-K1 D4JL+D4JL-K1
(with Front-inserted Operation Key) (with Top-inserted Operation Key)

Black Black
Red
Red

Key insertion position


(55.8 min., 59.1 max.) Horizontal insertion radius:
R ≥ 270
(36.5)

22 Center tolerance of
key hole: ±0.8

Horizontal insertion Vertical insertion


radius: R ≥ 270 22 Center tolerance of radius: R ≥ 270 Center
key hole: ±0.8 tolerance
(7.5) of key hole:
±0.8
Key insertion position
Vertical insertion radius:
(55.8 min., 59.1 max.) Operation Key
R ≥ 270 Operation Key
Mounting Mounting
(36.5) Position Position
(70.3 min., (70.3 min.,
(51) 73.6 max.) 73.6 max.)

Center tolerance of
(40)
key hole: ±0.8

D4JL+D4JL-K2 D4JL+D4JL-K2
(with Front-inserted Operation Key) (with Top-inserted Operation Key)

Black Black
Red
Red

Key insertion position


(48.8 min., 52.1 max.) Horizontal insertion radius:
R ≥ 270
(36.5)

22 Center tolerance of
key hole: ±0.8

Horizontal insertion Vertical insertion


radius: R ≥ 270 radius: R ≥ 270
Center
22 Center tolerance of tolerance
key hole: ±0.8
(10) (7.5) of key hole:
Key insertion position ±0.8
(48.8 min., 52.1 max.) Vertical insertion radius:
R ≥ 270 Operation Operation Key
Key Mounting Mounting
(36.5) (10) Position Position
(51) (63.3 min., (63.3 min.,
66.6 max.) 66.6 max.)

Center tolerance of
(40)
key hole: ±0.8

17
D4JL

D4JL + D4JL-K3 D4JL + D4JL-K3


(with Front-inserted Operation key) (with Top-inserted Operation key)

Horizontal Black
Black insertion
Red Key insertion
position radius: Red
(73.8 min., R 160
77.1 max.)

30

Horizontal
insertion Vertical
radius: insertion
R 160 radius:
30 R 270 (7.5)
Vertical
insertion
Key insertion radius:
position R 270
(73.8 min., Operation Key Operation Key
77.1 max.) Mounting Mounting
Position (88.3 min., Position (88.3 min.,
91.6 max.) 91.6 max.)
(51)

(40)

18
D4JL
Application Examples
G9SA-321-T@ (24 VAC/VDC) + D4JL-@@@A-@@ (Mechanical Lock Models)/Manual Reset
Application Example
Lock Stopping a Robot on a Conveyor Line
release
signal
KM1

KM2

S2
S4

41 51

42 52
11 21

12 22

Door

S1

OPEN
D4NH
Safety-door Hinge Switches

D4JL
Guard Lock Safety-door Switches

S2
S5

41 51

42 52
11 21

12 22

Door
Feedback loop
S1
KM1
OPEN

S3 KM2

Stop signal

A1 A2 T11 T12 T31 T32 13 23 33 43 53 61

1 3
TH K3 4
a K1 K2 K3 1
SA 2
a K4 3
4
K1 Off Delay Control 2 K1 JP 5
b K4 5 6
K2 Timer Circuit
K2
b
6
PE T21 T23 T22 A B 14 24 34 44 54 62

KM1 KM2

S1: Safety-door Switch with direct opening contact


S2: Guard Lock Safety-door Switch
Operation
S3: Reset switch instruction
S4 and S5: Lock release switches Motor controller

KM1 and KM2: Magnetic contactors


M: 3-phase motor
KM1

KM2
Note: 1. The above example circuit is for Category 3.
2. When the release button is pressed on rear release models, the solenoid contacts are
turned OFF.
3. With Trapped Key Models, the door will not lock when it is closed with the trapped key
M
removed.

19
D4JL

G9SX-AD322-T15 (24 VDC) + D4JL-@@@A-@@ (Mechanical Lock Models)/Manual Reset


Application Example Machining section doors Tool changer door
11 21
Machining Center
12 22
• The entire machining center will stop when
S1
the emergency stop button is pressed.
• Power will not be supplied to the
S2
+24 V corresponding motor when a door is open. Emergency Safety Door Safety Door
Open stop switch Switch Switch
A1 T11 T12 T21 T22 T31 T32 T33 Y1

G9SX-BC202
T31 T32 T33 Y1 T31 T32 T33 T31 T32 T33
T11 T12 X1 A1 T11 T12 Y1 X1 X2 A1 T11 T12 Y1 X1 X2 A1

+24 V G9SX-BC202
24VDC
G9SX-AD322-T15
24VDC
G9SX-AD322-T15
24VDC

Control circuits
PWR FB PWR FB

PWR FB T1 T2 T1 T2

AND AND
T1 T2
EI ED EI ED
EI ERR 1 1.5 2 1 1.5 2
0.7 3 0.7 3
0.6 4 0.6 4
0.5 5 0.5 5
0.4 7 ERR 0.4 7 ERR
0.3 10 0.3 10
0.2 0 15 0.2 0 15
No. OFF-DELAY No. OFF-DELAY No.

T21 T22 X2 A2 T21 T22 T41 T42 A2 T21 T22 T41 T42 A2
S14 S24 L1 L2 S14 S24 S34 S44 S54 L1 S14 S24 S34 S44 S54 L1

A2 S14 S24 L1 L2 X1 X2 Advanced Unit Advanced Unit


Basic Unit
G9SX-BC G9SX-AD G9SX-AD
PLCs, etc.
Machining section doors Tool changer door Logical AND
Emergency stop switch connection

GND

Lock Lock
release release
signal 1 signal 2
KM1 KM3

KM2 KM4
S3 S7
S6 S10

41 51 41 51

42 52 42 52
11 21 11 21

12 22 12 22

Guard Guard

S4 S8

OPEN OPEN

Motor controller
S34 Motor controller
S34
Stop signal 1 Stop signal 2

Feedback loop KM1 Feedback loop KM3

KM2 KM4
KM1 KM3
S5 S9
KM2 M1 KM4 M2
+24 V +24 V
Open Open
AND AND
A1 T11 T12 T21 T22 T31 T32 T33 Y1 T41 T42 A1 T11 T12 T21 T22 T31 T32 T33 Y1 T41 T42
OFF OFF
G9SX-AD322-T15 G9SX-AD322-T15
+24 V +24 V

Control circuits Control circuits

A2 S14 S24 S34 S44 S54 L1 X1 X2 A2 S14 S24 S34 S44 S54 L1 X1 X2

KM1 KM2 PLCs, etc. KM3 KM4 PLCs, etc.

GND Motor controller GND Motor controller


(operation instruction) (operation instruction)
S1: Emergency stop switch
S3 and S7: Guard Lock Safety-door Switches Note: The above example circuit is for Category 4.
S2, S5, and S9: Reset switches
S6 and S10: Lock release switches
S4 and S8: Safety Limit Switches with direct opening contacts
KM 1, KM 2, KM3, and KM4: Magnetic contactors
M1 and M2: 3-phase motors

20
D4JL
Safety Precautions
Refer to the “Precautions for All Switches” and “Precautions for All Safety Door Switches”.

DANGER Precautions for Safe Use


Injury may occasionally occur. Always check to make
sure that the safety functions operate correctly before Installation Environment
using the machine. The safety functions may not • Do not use the Switch submersed in oil or water or in locations
operate correctly because of wiring mistakes, setting continuously subject to splashes of oil or water. Doing so may
mistakes, or Switch malfunction, causing some result in oil or water entering the Switch. (The IP67 degree of
machines to continue operating in situations where they protection of the Switch specifies the amount of water penetration
should be stopped.
after the Switch is submerged in water for a certain period of time.)
Injury may occasionally occur. If the machine is used
with the release key in the UNLOCK position, the
electromagnetic lock may not operate, causing some
Wiring
machines to continue operating in situations where they • Do not switch circuits for two or more standard loads (250 VAC,
should be stopped. Be sure to put the release key in the 3 A) at the same time. Doing so may adversely affect insulation
LOCK position before using the machine. Also, check performance.
the condition of the lock and safety circuits. • Do not use screws longer than 9 mm when using metal connectors.
Injury may occasionally occur. When the Otherwise it may result in electric shock.
electromagnetic lock function or Switch function is • Do not use metal conduits. Damage to the conduit opening may
damaged, some machines may continue operating in result in an improper seal or electric shock.
situations where they should be stopped. Do not use the • Do not use metal connectors or metal conduits when using
electromagnetic lock function of the Switch in place of a 1/2-14NPT connectors. Damage to the conversion adapter may
door lock. Always provide a lock separate from the result in an improper seal or electric shock.
Switch, attach a warning seal to prevent people from
• Always attach the cover after completing wiring and before using
using excessive force to open the door when it is locked,
or provide an indicator lamp to show the locked/ the Switch. Do not supply power when the cover is not attached.
unlocked status of the door. Electric shock may occur if the Switch is used without the cover
attached.
!CAUTION
Installation
Electric shock may occasionally occur. • Make sure the Switch is mounted securely to prevent it from falling
Do not use metal connectors or metal conduits. off. Otherwise injury may result.
• Do not use the Switch as a stopper. Be sure to install a stopper as
shown in the following illustration when mounting the Switch and
adjust the stopper so that the Operation Key is within the setting
zone.
Do not subject the Switch to a shock that exceeds the Switch's
shock resistance of 1,000 m/s2.
.

Stopper

Operation Key

Switch

Correct Incorrect

21
D4JL

Precautions for Correct Use


Operation Key Rear Release Button
• Use only the designated Operation Key. The Head has been • The rear release button is used for
designed so that operation is not possible with a screwdriver or emergency escapes when someone locks Unlock
other tools. Using anything other than the designated Operation a worker in the work area (hazardous
Key may damage the Switch or affect machine safety. area).
• Do not operate the Switch with anything other than the special • The door can be unlocked by pressing the
OMRON Operation Key, otherwise the Switch may break or the rear release button.
safety of the system may not be maintained. • After the rear release button is used to
• Do not impose excessive force on the Operation Key while the Key unlock the door, pull the button out to restore it to its original state.
is inserted into the Switch or drop the Switch with the Operation If the button is left pressed in, the door will not lock when the door
Key inserted. Doing either of these may deform the Key or break is closed and power will not be supplied to the equipment.
the Switch. • Mount the Switch so that the rear release button can be operated
by a worker inside the work area (hazardous area).
Incorrect
Weight applied
Trapped Key
• The trapped key is released when
Incorrect power is supplied to the solenoid.
Turn the trapped key to the
UNLOCK position and remove the
Dropped key to unlock the door.
The door cannot be unlocked solely Manual Trapped Key
release screw
by supplying power to the solenoid.
Switch Contacts As long as a worker has the trapped key with him when he enters
The Switch contacts can be used with either standard loads or the work area (hazardous area), he cannot be locked inside by
microloads. Once the contacts have been used to switch a load, another worker.
however, they cannot be used to switch smaller loads. The contact • Do not impose a force exceeding 1 N·m when operating the key.
surfaces will become rough once they have been used and contact Otherwise, the Switch may be damaged and may not operate
reliability for smaller loads may be reduced. properly.

Release Key Attaching a Cover


• The release key is used to unlock the Switch in • Make sure the release key is set to the LOCK position before
case of emergency or if the power supply to the covering the D4JL.
Switch stops. • When attaching a cover, be sure that the seal rubber is in place and
• If the release key setting is changed from LOCK that there is no foreign material present. If the cover is attached
to UNLOCK using the enclosed release key, the with the seal rubber out of place or if foreign material is stuck to the
lock will be released and the safety door can be rubber, a proper seal will not be obtained.
opened (mechanical lock models only). • Do not use any screws to connect the cover other than the
• After setting the release key to UNLOCK to, for example, change specified ones. The seal characteristics may be reduced.
the head direction or perform maintenance, be sure to return it to • Use one of the following methods when covering a Trapped Key
the LOCK setting before resuming operation. Switch.
• The release key is set in the unlock position at the factory for the When the Operation Key is removed (door open):
D4JL-@@@A-@5 and D4JL-@@@A-@6 and in the lock position for Cover with the trapped key removed (UNLOCK).
the D4JL-@@@G-@5 and D4JL-@@@A-@7-@@. When the Operation Key is inserted (door closed):
• If the release key is set to UNLOCK when the Switch is used for the Cover with the trapped key inserted (LOCK).
door of a machine room to ensure the safety of people performing
adjustment work inside, the door will not be locked when the door
is closed and no power will be supplied to the equipment.
• Do not use the release key to start or stop machines.
• The auxiliary lock must be released using the release key only by
authorized personnel.
• Do not impose a force exceeding 1 N·m on the release key screws.
The release key may be damaged and may not operate properly.
• To prevent the release key from being used by unauthorized
personnel, set it to LOCK and seal it with sealing wax.

22
D4JL

Manual Release Switch and Operation Key Mounting


• Manual release is used to unlock the Switch when power cannot • Mount the Switch and Operation Key securely to the applicable
be supplied to the solenoid, such as when power is interrupted or tightening torque with M5 screws and flat or spring washers.
the equipment is being repaired. To ensure safety, use screws that cannot be easily removed or
1. Use a Phillips screwdriver to remove the manual release screw. another means to prevent the Switch and Operation Key from
Use a precision screwdriver to press down the lever inside the easily being removed.
Switch far enough to release the trapped key. Mounting Holes for Switches Mounting Holes for
2. The door is unlocked when the trapped key is turned to the Operation Keys
50±0.1
UNLOCK position and removed.
• Do not use manual release to stop machines. Two, M5
Rear release button hole
• After the Switch has been manually released, re-install the manual 43.5±0.1 reference (50 dia.)
44.2±0.1 Three, M5
release screw in its proper position on the Switch using the
22±0.1
specified torque.
23.5±0.1 18.5±0.1

Precision
screwdriver

89±0.1

• Do not operate the Switch with anything other than the special
(1) (2)
OMRON Operation Key. Otherwise, the Switch may be damaged
and the safety of the system may not be maintained.
• Ensure that the alignment offset between the Operation Key and
the key hole does not exceed ±0.8 mm. If the Operation Key is
Hinged Doors offset or at an angle, accelerated wear or damage to the Switch
If the Switch is mounted too close to the hinge, the force imposed on may result.
the lock will be much larger than for locations far from the hinge and • When inserting the Operation Key, install the
the lock may be damaged. Mount the Switch close to the handle. provided mounting auxiliary tool in the key hole and
use the tool to position the key in the key hole center
Solenoid Lock Models and set zone. Auxiliary
The solenoid lock locks the door only when power is supplied to the • Remove the mounting auxiliary tool from the Switch mounting tool

solenoid. The door will be unlocked if the power supply to the solenoid after the Operation Key is properly inserted.
stops. Therefore, do not use the solenoid lock models for machines • Observe the specified insertion radius for the Operation Key and
that may be operating and dangerous even after the machine stops insert it in a direction perpendicular to the key hole.
operating.
0.8
(Auxiliary mounting tool)
Mounting Methods
Appropriate Tightening Torque Set zone
(3.3 mm)
Be sure to tighten each screw of the Switch properly. Loose screws
may result in malfunction. Operation Key
Type Appropriate tightening torque • Do not impose excessive force on the Operation Key while the Key
Terminal screw 0.6 to 0.8 N·m is inserted into the Switch or drop the Switch with the Operation
Cover mounting screw 0.7 to 0.9 N·m Key inserted. Doing either of these may deform the Key or break
the Switch.
Manual release screw 0.6 to 0.8 N·m
• Attach the enclosed cap head to any Operation Key hole that is not
Operation Key mounting used.
2.4 to 2.8 N·m
screw
Switch mounting screw 3.2 to 3.8 N·m Securing Doors
1.8 to 2.2 N·m (except 1/2-14NPT) When the door is closed (with the Operation Key inserted), the
Connector
1.4 to 1.8 N·m (for 1/2-14NPT) Operation Key may exceed the set zone because of, for example, the
Cap screw 1.3 to 1.7 N·m door's own weight, machine vibration, or the door cushion rubber.
Then, when an attempt is made to open the door, it may result in
damage or malfunction. Also, it may not be possible to unlock the
Switch if there is weight placed on the Operation Key. Do not rely on
the Switch to substitute for a door locking device. Secure the door with
a stopper so that the Operation Key remains within the set zone.

23
D4JL

Wiring Processing the Conduit Opening


Circuit Connection Example • Connect a recommended connector to the opening of the conduit
• Direct opening contacts used for safety circuit inputs are indicated and tighten the connector to the proper torque. The case may be
with the mark. Terminals 12-41 and terminals 22-51 have direct damaged if excessive tightening torque is applied.
opening contacts. • When using a 1/2-14NPT conduit, wind sealing tape around the
• Connect the indicators in parallel to the auxiliary circuits or conduit end of the connector so that the enclosure will conform to
terminals E1 and E2. Do not connect the indicators in parallel with IP67.
the direct opening contact. If the indicators are broken, a • Make sure that the outer diameter of the cable connected to the
short-circuit current may flow, causing equipment to malfunction. connector is correct.
• The 24 VDC solenoid terminals have polarity (E1: +, E2: −). • Attach a conduit cap to the unused conduit opening when wiring
Confirm the polarity before wiring. and tighten it to a suitable torque. The conduit cap is provided with
• The contact ON/OFF timing for Switches is not synchronized. the Switch.
Confirm performance before application.
Recommended Connectors
E1 Use a connector with a screw section not exceeding 9 mm.
(+)
Otherwise, the screws will protrude into the case interior. The
E2 connectors given in the following table have connectors with screw
(−)
sections not exceeding 9 mm. Use the following connectors to ensure
O1
(+) conformance to IP67.
LED
Door Open/Closed Applicable
O2 Lock Monitor Detection Switch Size Manufacturer Model cable
(−) Switch diameter
11 12
41 42 To safety circuit G1/2 LAPP ST-PF1/2 5380-1002 6.0 to 12.0 mm
21 22
51 52 To safety circuit PG13.5 LAPP ST-13.5 5301-5030 6.0 to 12.0 mm
31 32
61 62 To control circuit M20 LAPP ST-M20 × 1.5 5311-1020 7.0 to 13.0 mm
To control circuit 1/2-14NPT LAPP ST-NPT1/2 5301-6030 6.0 to 12.0 mm

Wiring Use LAPP connectors together with Seal Packing (JPK-16, GP-13.5,
• Do not wire the Switch while power is being supplied. Doing so may or GPM20), and tighten to the applicable torque. Seal Packing is sold
result in electric shock. separately.
• Do not let particles, such as small pieces of lead wire, enter the • LAPP is a German manufacturer.
switch body when wiring. • For a 1/2-14NPT conduit, use the above connector after attaching
• Make sure that the wiring does not hide the LED indicator when the provided Adaptor to the Switch and wrapping it with sealing
wiring E1/E2 or O1/O2. tape.
• When connecting to the terminals via insulating tube and M3.5
crimp terminals, arrange the crimp terminals so that they do not Other Precautions
rise up onto the case or the cover. • The solenoid will heat when it carries current. Do not touch it.
• Applicable lead wire size: AWG22 to AWG18 (0.3 to 0.75 mm2).
Use lead wires of an appropriate length. Not doing so may result in
excess length causing the cover to rise and not fit properly.
• Do not pull on the lead wires with excessive force. Doing so may
disconnect them.
• Do not push crimp terminals into gaps in the case interior. Doing so
may cause damage or deformation of the case.

[Reference] Crimp Terminals


Manufacturer Model
FN1.25-M4 (F Type)
J.S.T. Mfg Co.
N1.25-M4 (Straight Type)
t: 0.8 mm L
dz dia: 4.3 mm l F
D dia: 4.0 mm
B: 6.6 mm
L: 18.6 mm
F: 6.3 mm
D dia. B
I: 9.0 mm

dz dia.
Correct Incorrect
Terminal screw

Crimp terminal

24
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.

Warranty and Limitations of Liability

WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR


FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE


OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

Disclaimers

CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.

DIMENSIONS AND WEIGHTS


Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.

ERRORS AND OMISSIONS


The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.

2009.3
In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2009 All Right Reserved.

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