Omron Door Interlockd4jl - Ds - csm1239
Omron Door Interlockd4jl - Ds - csm1239
Omron Door Interlockd4jl - Ds - csm1239
D4JL CSM_D4JL_DS_E_3_1
Features
Plastic Guard Lock Safety-door Switches Two Safety Circuits and Two Monitor
Rank Among the Strongest in the World Contacts
A holding force of 3,000 N makes these Switches suitable for large, The D4JL has two safety circuits. It also has two contacts to
heavy doors. separately monitor the open/closed status of the door and the status
of the lock.
Door Open/Closed
Lock Monitor Switch
Detection Switch
41 42 11 12
To safety circuit
To safety circuit
51 52 21 22
To control circuit
63 64 33 34
Monitoring Monitoring the open/
the door lock closed status of the door
1
D4JL
Model Number Structure
Model Number Legend
Switches Operation Keys
D4JL-@@@@-@@-@@ D4JL-K@
1 2 3 4 5 6 7 1
1. Conduit Size 1. Operation Key Type
1: Pg13.5 1: Horizontal mounting
2: G1/2 2: Vertical mounting
3: 1/2-14NPT *1 3: Adjustable mounting (horizontal)
4: M20
2. Built-in Switch
N: 2NC/1NO + 2NC/1NO (slow-action contacts)
P: 2NC/1NO + 3NC (slow-action contacts)
Q: 3NC + 2NC/1NO (slow-action contacts)
R: 3NC + 3NC (slow-action contacts)
3. Head Material
F: Plastic
4. Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
G: 24 VDC Solenoid lock/Mechanical release
5. Indicator
C: 24 VDC (green LED indicator)
D: 24 VDC (orange LED indicator)
6. Release Key Type
5: Special release key *2
6: Special release key + rear release button *2
7: Trapped key
7. Trapped Key Type
01 to 30: 30 types *3
2
D4JL
Ordering Information
Switches (Operation Keys are sold separately.)
Consult with your OMRON representative when ordering any models that are not listed in this table.
Standard Models : Models with certified direct opening contacts.
Contact configuration
Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model
lock monitor switch contacts)
PG13.5 D4JL-1NFA-C5
G1/2 D4JL-2NFA-C5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-C5
M20 D4JL-4NFA-C5
PG13.5 D4JL-1PFA-C5
G1/2 D4JL-2PFA-C5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-C5
Mechanical lock M20 D4JL-4PFA-C5
Solenoid release PG13.5 D4JL-1QFA-C5
G1/2 D4JL-2QFA-C5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-C5
M20 D4JL-4QFA-C5
PG13.5 D4JL-1RFA-C5
G1/2 D4JL-2RFA-C5
3NC+3NC
1/2-14NPT D4JL-3RFA-C5
M20 D4JL-4RFA-C5
Green
PG13.5 D4JL-1NFG-C5
G1/2 D4JL-2NFG-C5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFG-C5
M20 D4JL-4NFG-C5
PG13.5 D4JL-1PFG-C5
G1/2 D4JL-2PFG-C5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFG-C5
Solenoid lock M20 D4JL-4PFG-C5
Mechanical release PG13.5 D4JL-1QFG-C5
G1/2 D4JL-2QFG-C5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFG-C5
M20 D4JL-4QFG-C5
PG13.5 D4JL-1RFG-C5
G1/2 D4JL-2RFG-C5
3NC+3NC
1/2-14NPT D4JL-3RFG-C5
M20 D4JL-4RFG-C5
Special release key
PG13.5 D4JL-1NFA-D5
G1/2 D4JL-2NFA-D5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-D5
M20 D4JL-4NFA-D5
PG13.5 D4JL-1PFA-D5
G1/2 D4JL-2PFA-D5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-D5
Mechanical lock M20 D4JL-4PFA-D5
Solenoid release PG13.5 D4JL-1QFA-D5
G1/2 D4JL-2QFA-D5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-D5
M20 D4JL-4QFA-D5
PG13.5 D4JL-1RFA-D5
G1/2 D4JL-2RFA-D5
3NC+3NC
1/2-14NPT D4JL-3RFA-D5
M20 D4JL-4RFA-D5
Orange
PG13.5 D4JL-1NFG-D5
G1/2 D4JL-2NFG-D5
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFG-D5
M20 D4JL-4NFG-D5
PG13.5 D4JL-1PFG-D5
G1/2 D4JL-2PFG-D5
2NC/1NO+3NC
1/2-14NPT D4JL-3PFG-D5
Solenoid lock M20 D4JL-4PFG-D5
Mechanical release PG13.5 D4JL-1QFG-D5
G1/2 D4JL-2QFG-D5
3NC+2NC/1NO
1/2-14NPT D4JL-3QFG-D5
M20 D4JL-4QFG-D5
PG13.5 D4JL-1RFG-D5
G1/2 D4JL-2RFG-D5
3NC+3NC
1/2-14NPT D4JL-3RFG-D5
M20 D4JL-4RFG-D5
3
D4JL
Models with Rear Release Buttons : Models with certified direct opening contacts.
Contact configuration
Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model
lock monitor switch contacts)
PG13.5 D4JL-1NFA-C6
G1/2 D4JL-2NFA-C6
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-C6
M20 D4JL-4NFA-C6
PG13.5 D4JL-1PFA-C6
G1/2 D4JL-2PFA-C6
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-C6
M20 D4JL-4PFA-C6
Green
PG13.5 D4JL-1QFA-C6
G1/2 D4JL-2QFA-C6
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-C6
M20 D4JL-4QFA-C6
PG13.5 D4JL-1RFA-C6
G1/2 D4JL-2RFA-C6
3NC+3NC
1/2-14NPT D4JL-3RFA-C6
4
D4JL
Models with Trapped Keys : Models with certified direct opening contacts.
Contact configuration
Release key type Indicator Lock and release types (door open/closed detection switch and Conduit opening Model
lock monitor switch contacts)
PG13.5 D4JL-1NFA-C7-01
G1/2 D4JL-2NFA-C7-01
2NC/1NO+2NC/1NO
1/2-14NPT D4JL-3NFA-C7-01
M20 D4JL-4NFA-C7-01
PG13.5 D4JL-1PFA-C7-01
G1/2 D4JL-2PFA-C7-01
2NC/1NO+3NC
1/2-14NPT D4JL-3PFA-C7-01
M20 D4JL-4PFA-C7-01
Green
PG13.5 D4JL-1QFA-C7-01
G1/2 D4JL-2QFA-C7-01
3NC+2NC/1NO
1/2-14NPT D4JL-3QFA-C7-01
M20 D4JL-4QFA-C7-01
PG13.5 D4JL-1RFA-C7-01
G1/2 D4JL-2RFA-C7-01
3NC+3NC
1/2-14NPT D4JL-3RFA-C7-01
*1. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering.
*2. Models with Korean S-mark certification.
Release key position Front Front and rear release button Front
Release key type Special release key Special release key Trapped key
Front Rear
Switch appearance
Operation Keys
Type Model Type Model
Adjustable mounting
Horizontal mounting D4JL-K1 D4JL-K3
(horizontal)
5
D4JL
Specifications
Standards and EC Directives Solenoid Coil Characteristics
Conforms to the following EC Directives: Item Type 24 VDC
• Machinery Directive Rated operating voltage +10%
24 VDC −15%
• Low Voltage Directive (100% ED)
• EN 1088 Current consumption Approx. 200 mA
• EN 60204-1
Insulation Class Class F (130°C max.)
• GS-ET-19
• CCC
Indicator Characteristics
Certified Standards Item Type LED
Certification Rated voltage 24 VDC 24 VDC
Standard File No.
body Current consumption Approx. 1 mA Approx. 8 mA
EN 60947-5-1 Consult your Color (LED) Orange Green
TÜV SÜD
(certified direct opening) OMRON
representative for
UL *1 UL 508, CSA C22.2 No.14 details.
CQC (CCC) GB14048.5 2005010305167533
KOSHA *2 EN60947-5-1 2005-196
*1. CSA C22.2 No. 14 was certified by UL.
*2. Only certain models have been certified.
Q300
Rated Carry Current (A) Volt-amperes (VA)
voltage current Make Break Make Break
125 VDC 0.55 0.55
2.5 A 69 69
250 VDC 0.27 0.27
6
D4JL
Characteristics
Degree of protection *1 IP67 (EN60947-5-1)
1,000,000 operations min. (trapped key: 10,000 operations min., rear release button: 3,000
Mechanical
Durability *2 operations min.)
Electrical 500,000 operations min. (3 A resistive load at 250 VAC) *3
Operating speed 0.05 to 0.5 m/s
Operating frequency 30 operations/minute max.
Direct opening force *4 60 N min. (EN60947-5-1)
Direct opening travel *4 15 mm min. (EN60947-5-1)
Holding force *5 3,000 N min.
Contact resistance 25 mΩ max. (per contact)
Minimum applicable load *6 1 mA resistive load at 5 VDC (N-level reference value)
Rated insulation voltage (Ui) 300 V (EN60947-5-1)
Rated frequency 50/60 Hz
Protection against electric shock Class II (double insulation)
Pollution degree (operating environment) 3 (EN60947-5-1)
Between terminals of
2.5 kV
same polarity
Impulse Between terminals of
4 kV
withstand different polarity
voltage Between other
(EN60947-5-1) terminals and
6 kV
non-current carrying
metallic parts
Insulation resistance 100 MΩ min. (at 500 VDC)
Contact gap 2 × 2 mm min.
Vibration
Malfunction 10 to 55 Hz, 0.75 mm single amplitude
resistance
Destruction 1,000 m/s2 min.
Shock resistance
Malfunction 80 m/s2 min.
Conditional short-circuit current 100 A (EN60947-5-1) *7
Conventional free air thermal current (Ith) 10 A (between terminals 12 and 41), 3 A (between all other terminals) (EN60947-5-1)
Ambient operating temperature −10 to +55°C (with no icing)
Ambient operating humidity 95% max.
Weight Approx. 650 g (D4JL-4NFA-C7-01)
Note: The above values are initial values.
*1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for
the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the D4JL
in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur.
*2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For further conditions, consult your OMRON
sales representative.
*3. Do not pass a 3 A, 250 VAC load through more than two circuits.
*4. These figures are minimum requirements for safe operation.
*5. This figure is based on the GS-ET-19 evaluation method.
*6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual
load beforehand.
*7. Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a short-circuit protection device.
7
D4JL
Connections
Internal Circuit Diagram Circuit Connection Example
Indicator (Examples for the D4JL-@NF@-@)
• Terminals 11-42 and terminals 21-52 are connected internally and
24 VDC D R
O1 (+)
so connect terminals 12-41 and 22-51 for safety-circuit input
(GS-ET-19).
ZD LED
E1
(+)
O2 (−)
E2
Solenoid (−)
O1
(+) Door Open/
24 VDC
LED closed
E1 (+)
Detection
O2 Switch
(−) Lock Monitor Switch
11 12
41 42 To safety circuit
E2 (−) 21 22
51 52 To safety circuit
33 34
63 64 To control circuit
To control circuit
8
D4JL
Operation Method
Operation Principles
Mechanical Lock Models Solenoid Lock Models
Operation Key removed. Operation Key removed.
B B
OFF
OFF
Operation Key inserted: Door locked. Operation Key inserted: Door unlocked.
B B
OFF
OFF
B B
ON
ON
9
D4JL
B B
OFF ON
(2) Operation Key inserted, solenoid OFF, and trapped key (5) Operation Key inserted, solenoid ON, and trapped key
removed. Status: Door unlocked. removed. Status: Door unlocked.
B B
OFF ON
(3) Operation Key inserted, solenoid OFF, and trapped key inserted. (6) Operation Key removed, solenoid ON, and trapped key
Status: Door locked and trapped key cannot be removed. removed.
B B
OFF ON
10
D4JL
Structure and Nomenclature
Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
Terminal E2 (−)
D4JL-@N@@-@5
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch
Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening
Terminal 62/64 Note: The Switch is shown with the key
inserted and locked. Terminals 42 and 11
Conduit opening Door Open/Closed Detection Switch are internally connected, as are terminals
Lock Monitor Switch 52 and 21 (according to GS-ET-19).
Contact Forms
Indicates conditions where the Key is inserted and the lock is applied. Terminals 42-11 and terminals 52-21 are connected internally
(as per BIA GS-ET-19).
11
D4JL
Operating Cycle
Structure (D4JL-@@@A-@5 and D4JL-@@@G-@5)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
Terminal E2 (−)
D4JL-@N@@-@5
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch
Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening
Terminal 62/64 Note: The Switch is shown with the key
inserted and locked. Terminals 42 and 11
Conduit opening Door Open/Closed Detection Switch are internally connected, as are terminals
Lock Monitor Switch 52 and 21 (according to GS-ET-19).
Return to
condition 1
Door open. Door closed. Door closed. Door closed.
The door will lock when The door is locked. The door can be No power is supplied to
the door closes. opened. the solenoid. The door is
Terminal No. and function unlocked manually.
E1-E2 Solenoid ON
Door open/closed
41-12 (NC)
detection and lock
51-22 (NC)
monitor contacts
Door open/closed
31-32 (NC)
detection contact
Door open/closed
33-34 (NO)
detection contact
E1-E2 Solenoid ON
Door open/closed
41-12 (NC)
detection and lock
51-22 (NC)
monitor contacts
Door open/closed
31-32 (NC)
detection contact
Door open/closed
33-34 (NO)
detection contact
The shaded areas indicate the contact is closed and power is supplied to the solenoid.
Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms.
Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status
of a door.
Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether
or not a door can be opened or closed.
Note: The door open/closed detection and lock monitor contact configuration depends on the model.
12
D4JL
Structure (D4JL-@@@A-@6)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
D4JL-@N@A-@6
Terminal E2 (−)
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch
Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening Note: The Switch is shown with the key
Terminal 62/64
inserted and locked. Terminals 42 and 11
Conduit opening Door Open/Closed Detection Switch are internally connected, as are terminals
52 and 21 (according to GS-ET-19).
Lock Monitor Switch
Return to
condition 1
Door open. Door closed. Door closed. Door closed. Door closed.
The door will lock The door is locked. The door can be No power is supplied No power is supplied
when the door closes. opened. to the solenoid. The to the solenoid. The
door is unlocked door is unlocked
Terminal No. and function manually. manually.
E1-E2 Solenoid ON
Door open/
closed
41-12 (NC)
detection and
51-22 (NC)
lock monitor
contacts
Door open/
closed
31-32 (NC)
detection
contact
Door open/
closed
33-34 (NO)
detection
contact
Lock monitor
61-62 (NC)
contact
Lock monitor
63-64 (NO)
contact
The shaded areas indicate the contact is closed and power is supplied to the solenoid.
Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms.
Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status
of a door.
Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether
or not a door can be opened or closed.
Note: The door open/closed detection and lock monitor contact configuration depends on the model.
13
D4JL
Structure (D4JL-@@@A-@7-@@)
Operation Key hole
Solenoid Operation Key hole
Terminal E1 (+) Example for
Terminal E2 (−)
D4JL-@N@A-@7@@
Terminal 01 Lock Monitor Door Open/Closed
Terminal 02 Switch Detection Switch
Terminal 11 41 42 11 12
Terminal 12 To safety circuit
LED indicator Terminal 21
51 52 21 22
Terminal 41 Terminal 22 To safety circuit
Terminal 31/33
Terminal 42 63 64 33 34
Terminal 32/34
Terminal 51 To control circuit
Terminal 52
Terminal 61/63 Conduit opening
Note: The Switch is shown with the key
Terminal 62/64 inserted and locked. Terminals 42 and 11
are internally connected, as are terminals
Conduit opening Door Open/Closed Detection Switch
52 and 21 (according to GS-ET-19).
Lock Monitor Switch
Return to
Door open. Door closed. Door closed. Door closed. Door closed. Door open. condition 1
The Key is not The Key is not The Key is The Key is The Key is not The Key is not
inserted. inserted. inserted. inserted. inserted. inserted.
The door will not The door is not The door is The door The door can be The door will not
Terminal No. and lock when the locked. locked. remains locked. opened. lock when the
function door closes. door closes.
Solenoid
E1-E2
ON
Door open/
closed
41-12 (NC) detection
51-22 (NC) and lock
monitor
contacts
Door open/
closed
31-32 (NC)
detection
contact
Door open/
closed
33-34 (NO)
detection
contact
Lock
61-62 (NC) monitor
contact
Lock
63-64 (NO) monitor
contact
The shaded areas indicate the contact is closed and power is supplied to the solenoid.
Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms.
Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/closed status
of a door.
Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether
or not a key can be removed.
Note: 1. Door open/closed detection and lock monitor contact configuration depends on the model.
2. If power is supplied to the solenoid, the door cannot be unlocked until the Key is turned to the left and removed. The Key cannot be
removed unless it is in the UNLOCK position.
14
D4JL
Dimensions (Unit: mm)
D4JL-@@F@-D5 10
0.8
(Thickness of the auxiliary mounting tool)
Black
Red Operation Key
Auxiliary mounting tool 3.3
Set zone
Operation Key
Four, 50±0.3
A 5.4-dia. 23.6
36.5
Six cover mounting screws holes 21 10
0.5 B
5
49.5
43.5±0.3 2±0.3 51
40
(12.6) Indicator
23.5
±0.3 10.0±0.3 (132.9)
(5.8)
(56)
81.9 26±0.3 Release
76.5 key
D4JL-@@FA-C6 12.4
(When the rear release button is pressed)
D4JL-@@FA-D6
Rear release button
10
Black 17 0.8
Red (When the rear (Thickness of the auxiliary mounting tool)
7.5
release button
is pulled out)
Operation Key
Auxiliary mounting tool 3.3
Set zone
Operation Key
Four, 50±0.3
A 23.6
5.4-dia. 36.5
Six cover mounting screws holes 21 10
B 44.2
5
49.5
43.5±0.3 2±0.3 51
40
(12.6) Indicator
23.5 18.5
±0.3 10.0±0.3 (132.9)
19 dia. (5.8)
(56)
81.9 26±0.3 Release
76.5 key
15
D4JL
D4JL-@@FA-C7
D4JL-@@FA-D7 Head cap 7.5
10
0.8
Black 42 (Thickness of the auxiliary mounting tool)
Red
(74)
3.3
Set zone
Operation Key Operation Key
Four, 50±0.3 Auxiliary mounting tool
A 5.4-dia. 23.6
36.5
Six cover mounting screws holes 21 10
B
5
49.5
43.5±0.3 2±0.3 51
40
(13) Indicator
23.5
25 ±0.3 10.0±0.3 (132.9)
(5.8)
(56)
81.9 26±0.3
76.5
Operation Keys
D4JL-K1 D4JL-K2
3 3
33.5 28 21
18.5 11.5
33.5 11.5
22 22 40 22 40 22
D4JL-K3
33.5 36.5
28
40 22 40
16.2 3
17 (24)
30 (43.6)
Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all Switch dimensions and a tolerance of ±0.4 mm applies to Operation Key
dimensions.
16
D4JL
Black Black
Red
Red
22 Center tolerance of
key hole: ±0.8
Center tolerance of
(40)
key hole: ±0.8
D4JL+D4JL-K2 D4JL+D4JL-K2
(with Front-inserted Operation Key) (with Top-inserted Operation Key)
Black Black
Red
Red
22 Center tolerance of
key hole: ±0.8
Center tolerance of
(40)
key hole: ±0.8
17
D4JL
Horizontal Black
Black insertion
Red Key insertion
position radius: Red
(73.8 min., R 160
77.1 max.)
30
Horizontal
insertion Vertical
radius: insertion
R 160 radius:
30 R 270 (7.5)
Vertical
insertion
Key insertion radius:
position R 270
(73.8 min., Operation Key Operation Key
77.1 max.) Mounting Mounting
Position (88.3 min., Position (88.3 min.,
91.6 max.) 91.6 max.)
(51)
(40)
18
D4JL
Application Examples
G9SA-321-T@ (24 VAC/VDC) + D4JL-@@@A-@@ (Mechanical Lock Models)/Manual Reset
Application Example
Lock Stopping a Robot on a Conveyor Line
release
signal
KM1
KM2
S2
S4
41 51
42 52
11 21
12 22
Door
S1
OPEN
D4NH
Safety-door Hinge Switches
D4JL
Guard Lock Safety-door Switches
S2
S5
41 51
42 52
11 21
12 22
Door
Feedback loop
S1
KM1
OPEN
S3 KM2
Stop signal
1 3
TH K3 4
a K1 K2 K3 1
SA 2
a K4 3
4
K1 Off Delay Control 2 K1 JP 5
b K4 5 6
K2 Timer Circuit
K2
b
6
PE T21 T23 T22 A B 14 24 34 44 54 62
KM1 KM2
KM2
Note: 1. The above example circuit is for Category 3.
2. When the release button is pressed on rear release models, the solenoid contacts are
turned OFF.
3. With Trapped Key Models, the door will not lock when it is closed with the trapped key
M
removed.
19
D4JL
G9SX-BC202
T31 T32 T33 Y1 T31 T32 T33 T31 T32 T33
T11 T12 X1 A1 T11 T12 Y1 X1 X2 A1 T11 T12 Y1 X1 X2 A1
+24 V G9SX-BC202
24VDC
G9SX-AD322-T15
24VDC
G9SX-AD322-T15
24VDC
Control circuits
PWR FB PWR FB
PWR FB T1 T2 T1 T2
AND AND
T1 T2
EI ED EI ED
EI ERR 1 1.5 2 1 1.5 2
0.7 3 0.7 3
0.6 4 0.6 4
0.5 5 0.5 5
0.4 7 ERR 0.4 7 ERR
0.3 10 0.3 10
0.2 0 15 0.2 0 15
No. OFF-DELAY No. OFF-DELAY No.
T21 T22 X2 A2 T21 T22 T41 T42 A2 T21 T22 T41 T42 A2
S14 S24 L1 L2 S14 S24 S34 S44 S54 L1 S14 S24 S34 S44 S54 L1
GND
Lock Lock
release release
signal 1 signal 2
KM1 KM3
KM2 KM4
S3 S7
S6 S10
41 51 41 51
42 52 42 52
11 21 11 21
12 22 12 22
Guard Guard
S4 S8
OPEN OPEN
Motor controller
S34 Motor controller
S34
Stop signal 1 Stop signal 2
KM2 KM4
KM1 KM3
S5 S9
KM2 M1 KM4 M2
+24 V +24 V
Open Open
AND AND
A1 T11 T12 T21 T22 T31 T32 T33 Y1 T41 T42 A1 T11 T12 T21 T22 T31 T32 T33 Y1 T41 T42
OFF OFF
G9SX-AD322-T15 G9SX-AD322-T15
+24 V +24 V
A2 S14 S24 S34 S44 S54 L1 X1 X2 A2 S14 S24 S34 S44 S54 L1 X1 X2
20
D4JL
Safety Precautions
Refer to the “Precautions for All Switches” and “Precautions for All Safety Door Switches”.
Stopper
Operation Key
Switch
Correct Incorrect
21
D4JL
22
D4JL
Precision
screwdriver
89±0.1
• Do not operate the Switch with anything other than the special
(1) (2)
OMRON Operation Key. Otherwise, the Switch may be damaged
and the safety of the system may not be maintained.
• Ensure that the alignment offset between the Operation Key and
the key hole does not exceed ±0.8 mm. If the Operation Key is
Hinged Doors offset or at an angle, accelerated wear or damage to the Switch
If the Switch is mounted too close to the hinge, the force imposed on may result.
the lock will be much larger than for locations far from the hinge and • When inserting the Operation Key, install the
the lock may be damaged. Mount the Switch close to the handle. provided mounting auxiliary tool in the key hole and
use the tool to position the key in the key hole center
Solenoid Lock Models and set zone. Auxiliary
The solenoid lock locks the door only when power is supplied to the • Remove the mounting auxiliary tool from the Switch mounting tool
solenoid. The door will be unlocked if the power supply to the solenoid after the Operation Key is properly inserted.
stops. Therefore, do not use the solenoid lock models for machines • Observe the specified insertion radius for the Operation Key and
that may be operating and dangerous even after the machine stops insert it in a direction perpendicular to the key hole.
operating.
0.8
(Auxiliary mounting tool)
Mounting Methods
Appropriate Tightening Torque Set zone
(3.3 mm)
Be sure to tighten each screw of the Switch properly. Loose screws
may result in malfunction. Operation Key
Type Appropriate tightening torque • Do not impose excessive force on the Operation Key while the Key
Terminal screw 0.6 to 0.8 N·m is inserted into the Switch or drop the Switch with the Operation
Cover mounting screw 0.7 to 0.9 N·m Key inserted. Doing either of these may deform the Key or break
the Switch.
Manual release screw 0.6 to 0.8 N·m
• Attach the enclosed cap head to any Operation Key hole that is not
Operation Key mounting used.
2.4 to 2.8 N·m
screw
Switch mounting screw 3.2 to 3.8 N·m Securing Doors
1.8 to 2.2 N·m (except 1/2-14NPT) When the door is closed (with the Operation Key inserted), the
Connector
1.4 to 1.8 N·m (for 1/2-14NPT) Operation Key may exceed the set zone because of, for example, the
Cap screw 1.3 to 1.7 N·m door's own weight, machine vibration, or the door cushion rubber.
Then, when an attempt is made to open the door, it may result in
damage or malfunction. Also, it may not be possible to unlock the
Switch if there is weight placed on the Operation Key. Do not rely on
the Switch to substitute for a door locking device. Secure the door with
a stopper so that the Operation Key remains within the set zone.
23
D4JL
Wiring Use LAPP connectors together with Seal Packing (JPK-16, GP-13.5,
• Do not wire the Switch while power is being supplied. Doing so may or GPM20), and tighten to the applicable torque. Seal Packing is sold
result in electric shock. separately.
• Do not let particles, such as small pieces of lead wire, enter the • LAPP is a German manufacturer.
switch body when wiring. • For a 1/2-14NPT conduit, use the above connector after attaching
• Make sure that the wiring does not hide the LED indicator when the provided Adaptor to the Switch and wrapping it with sealing
wiring E1/E2 or O1/O2. tape.
• When connecting to the terminals via insulating tube and M3.5
crimp terminals, arrange the crimp terminals so that they do not Other Precautions
rise up onto the case or the cover. • The solenoid will heat when it carries current. Do not touch it.
• Applicable lead wire size: AWG22 to AWG18 (0.3 to 0.75 mm2).
Use lead wires of an appropriate length. Not doing so may result in
excess length causing the cover to rise and not fit properly.
• Do not pull on the lead wires with excessive force. Doing so may
disconnect them.
• Do not push crimp terminals into gaps in the case interior. Doing so
may cause damage or deformation of the case.
dz dia.
Correct Incorrect
Terminal screw
Crimp terminal
24
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
2009.3
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2009 All Right Reserved.