1 2

Fixing of Main Unit

Unit Description
Detach all the terminal blocks (10-pin
GC35MH-32MT-DS 16 Pt. 24 VDC Digital Input, Sink/ Source + 16 Pt. 24 VDC Transistor Output, Sink type, 300mA per output
I/O terminal blocks and 3-pin power
GC35MH-16MT-DS 8 Pt. 24 VDC Digital Input, Sink/ Source + 8 Pt. 24 VDC Transistor Output, Sink type, 300mA per output supply terminal block) from Main unit.
Make sure that gasket on outer
GRAPHIC OPERATION CONTROLLER - MAIN UNIT periphery of front panel backside is in
MODEL 4 GENERAL SPECIFICATIONS place.

GC35MH-32MT-DS Environmental EMC–Immunity: As required by IEC 61131-2, IEC 61000-6-2

1. Normally, Main unit is provided with
default slide-in label inserted. But user

GC35MH-16MT-DS Operating
Temperature
Operating:
0 to 55 °C
Storage:
-20 to 75 °C
Electro Static Discharge
(IEC 61000-4-2)
±8 KV Air discharge,
±4KV contact discharge
can remove it and insert customized
label as shown in Figure 1. Slit is
provided to insert slide-in label. It is
3

INSTALLATION MANUAL Humidity Operating: Storage: Electrical Fast Transient Power line: ±2 KV,
10 to 90 % RH, 10 to 90 % RH, (IEC 61000-4-4) Digital I/O: ±1 KV,
located at left top on the backside of
Thanks for choosing Graphic Operation Controller (GOC), a micro range of controller which consists of PLC function, HMI Main unit.
No condensation No condensation Analog and communication I/O: ±1 KV
function and illuminated keys embedded. User can attach I/O extension units (up to 2) and COM extension units (up to 2) Insert label from side opposite to the
to add I/Os and to enhance functionality. It is designed to cater most of the automation requirements of any small size, Altitude 2000 m or less Radiation Susceptibility 80 MHz ~ 2.7 GHz, fold such that fold line is aligned with 4
standalone machine. Before installation and wiring of Main unit, please read this manual carefully for safety precautions, (IEC 61000-4-3) 10 V/m to 1 V/m, 80% AM at 1 KHz
slit edge. Shape of folded part is
specifications, dimensional details, installation and wiring guidelines. Pollution level 2 max. (only non-conductive pollution)
Conducted by Radio 0.15 MHz~80 MHz,10V/m, designed such that it doesn’t obstruct
Operating Corrosive gas must not be present Frequency 80% AM at 1 KHz mounding clamp.
1 SAFETY RECOMMENDATIONS atmosphere (IEC 61000-4-6)
Over voltage II (IEC 60664-1) Surge Power line: ±0.5 KV,
2. Remove adhesive tapes provided at
Read and understand the manual carefully before controller use, to avoid damages to persons, property and corners of backside of mounting
category The surge voltage withstand level for up to (IEC 61000-4-5) Digital I/O: ±1 KV,
environments. Ensure safe and proper usage of this controller. the rated voltage of 30V is ±500 V template and stick the mounting
Analog and communication I/O: ±1 KV
The qualified personnel should only install and operate the controller. The personnel should be aware of all safety template on front panel where Main unit
Vibration, Shock As required by EN- 61131-2, Power Frequency 30 A/m, 50 /60 Hz
of automated products and completely familiar with all associated documentation for the said controller. is to be mounted. Mark 4 corners of the
IEC 60068 -2-6 (test Fc),
Manual should be located at the easily retrievable location for reference. Also, share this manual with the end user IEC 60068-2-27 test Ea (IEC 61000-4-8) rectangular cut-out and make a cut out.
of this controller. Dimensions of cut out are 166.5 X 107.5
Class of equipment Front panel mount mm as shown on mounting template in
This controller should be considered as Industrial waste. EMC–Emission: As required by IEC 61131-2, IEC 61000-6-4
IP protection IP65 from front, Figure 2.
Protect the controller from conductive dust, corrosive gases, wire debris, flammable gases, rain and fluid from IP20 from rear Radiated Emission 30 MHz ~ 1000 MHz
entering into the controller through ventilation slits. This may cause malfunction, damage, fire, electrical shock and (CISPR 16-2-3)
3. Insert Main unit from outside through cut 5
deterioration to the controller. out on panel. Make sure that folded part
The controller should not be exposed to direct sunlight, high explosive risk, excessive magnetic interference and of slide-in label is passed through the
inflammable substances.
5 INSTALLATION cut out. Hold Main unit by hand from
Do not modify, dismantle, reconstruct and repair the controller. Do not paint the controller. For repair, contact the Install the controller in an environment conforming to the general specifications and mounting recommendations and outer side of the panel so that it will not
nearest authorized sales office/ technical support. precautions. fall during fitment of mounting clamps.
Provide external interlock circuit like emergency stop or protective circuit to keep the control system safe, in case,
Mounting Recommendations 40° or less 40° or less 4. 2 rectangular openings are provided 6
there is problem in the controller. Especially for output, place fail safe protective circuit external to the controller to near each corner on the extended part
ensure that machine operates safely, in case of the controller fault condition. Also, it is recommended to build 1. Mount controller on a firm, plane and conducting surface. on back side. Insert 'L' shaped
external output monitoring circuit to identify the output to which the problem has occurred. Installation in orientation other than recommended one projections of mounting clamp into
During installation and wiring or maintenance activities of the controller, switch off the controller supply as well as (as shown in adjuscent figure), may cause overheating, matching slots and pull it away from
all the phases of power supply for control panel. Failure to do so may cause personnel injury or controller damage and malfunctioning of the controller. Frontal of panel to engage it into the slots as
malfunction. 2. Mount controller on non-vibrating surface and should be Main unit shown in Figure 4.
Do not touch any terminal while the controller power is on. It may cause electric shocks and malfunction due to protected by rubber pads so that the shock is not felt.
static electricity. 3. Mounting plate thickness should not exceed 4 mm 5. Turn mounting clamp screw in clockwise
direction till tip of screw slightly touches 7
Use controller within the range of general and technical specifications.
inner surface of panel as shown in
Figure 5. Rotate screw an additional ¼ -
2 REFERENCES Control panel or other device
½ turn in clockwise direction and ensure
Programming of the controller is possible by attaching controller is firmly mounted in the panel.
Title Document No. Title Document No. COM extension (GC-ENET-COM or GC-RS232-COM) Fix all the 4 mounting clamps by
unit in COM1 slot. This unit is optional and should be 40 tightening screws one by one
GOC User Manual ED-2002-114 GOC Tool Kit Installation Manual ED-2002-116
purchased separately. Installation should take care of progressively.
GOC 1 Port RS232 Serial COM PD-2002-107 GOC 1 Port Ethernet COM PD-2002-115 keeping free space considering depth of controller with
Extension Installation Manual Extension Installation Manual COM extension unit installed on it i.e. 90 mm inclusive 6. Insert 10-pin input terminal blocks/s at
of additional space required for communication cable upper side.
routing.
3 NOMENCLATURE AND DIMENSIONS Insert 10-pin output terminal block/s at
lower side.
Product packaging consists of Main unit, installation manual, mounting template and 4 mounting clamps. Main unit is User can install upto 2 I/O extension units and upto 2
dispatched with all the terminal blocks attached to it and default slide-in label inserted. Slot covers are attached to I/O slots COM extension units on the back side of Main unit. 7. Insert 3-pin power supply terminal block.
and COM slots. The figure below shows model GC35MH-32MT-DS with 2 terminal blocks each for inputs and outputs. Refer installation manuals of respective extension
Model GC35MH-16MT-DS provides 1 terminal blocks each for input and output. units.
40
18.0
164.5 7.65
Removal of Main Unit
4. Ensure the gap of 40 mm between controller and cabinet 90
16 Slide-in label Cut off all the phases of the power supply
6 97.0 walls, other equipments and wiring duct. 8
130 to the control panel.
177.0 5. Leave a minimum space of 40 mm around the Main unit to
facilitate air circulation for heat transfer by natural 8. Remove 3 pin power supply terminal
6 5 1 42.3
54.5 6 8 12 14 convection and easy fixing and removal of unit. block.
40
38.3 Remove all the I/O terminal blocks. For
Graphic Operation Controller GOC35
removal, pull terminal block from one
side first. Once this part is out, pull
K1 K2
24VDC, Digital input, Sink/Source type 24VDC, Digital input, Sink/Source type

40 40
remaining part easily.

K3 K4 123.0 106.5 9. Turn mounting clamp screws in

K5 K6 17 15 anti-clockwise direction to loosen it.
9
abcde05# fghij16% klmno27@ pqrst38_ uvwxyz49.

K7 K8
Push body of clamp towards panel
to disengage it from matching slots
a/A +/- Esc

I/O Sys

40 on the Main unit.

Pull body of clamps off the Main 10
Precautions to be taken
unit. Hold Main unit with one hand while
9 2 3 4 undoing last of the clamps.
7 10 9 11 13 1. Make sure to cut off all the phases of the power supply externally before attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
16 10. After removing all mounting
Note: All dimensions are in mm
2. Maintain proper thermal distances between equipments producing heat (like heaters, transformers, etc) inside clamps, pull out unit from outside,
7
the control panel. Do not install controller above such equipments. to remove it from cut out.
3. Exposure to humid environment for a long time can reduce component life. It may cause corrosion of electrical
1. 128 x 64 pixels LCD with backlit 10. IO1 slot and electronic components, or may lead to shorts or malfunctions. Do not expose controller to humid
2. Function keys [F1 to F5] 11. IO2 slot atmosphere for an extended period.
3. HMI keys for display navigation and settings 12. IO slot cover 4. Avoid controller exposure to excessive or continuous vibrations or shocks. Failure to do so may cause
4. 8 illuminated keys 13. COM1 slot disenguagement of PCB components, sockets, on-board soldered components etc. from their counter
5. LED indications [POWER: RUN] 14. COM2 slot positions.
6. Slide-in label 15. COM slot cover 5. Cover unused slots (IO and COM) to protect them against dust, moisture and ESD (Electric Static Discharge).
7. 24 VDC supply terminal block [+24VDC, 0V, Earth] 16. Slot for mounting clamp 6. Use controller within the range of general and technical specifications
8. 2 nos., 10-pins input terminal block 17. Slot projection
9. 2 nos., 10-pins output terminal block
 Precautions to be taken
6 TECHNICAL SPECIFICATIONS Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to
8 CONFIGURATION AND PROGRAMMING
do so may cause electric shock or damage to the product. Programming software CoDeSys V2.3 is required to program the controller. Integrated tool Hardware Configuration Tool
Power Supply HMI Do not use wire without lug. Do not solder-plate the wire ends.It may cause loose connection. Ensure that only one lug facilitates configuration of special functionality of digital inputs and extension units. Controller HMI functionality can be
Input voltage 24 VDC (18 to 30 VDC including ripple) Display 128 x 64 pixel graphics LCD, is connected to one terminal. programmed by HMI Configuration Tool.
400 mA, 9.6 Watt View size: 70.7 x 38.8 mm Ensure that size of wire and lug used are as per the specifications. Use screw driver with specified size of tip. Tightening Controller can be programmed through Ethernet port or RS232 serial port. For the same, user can fix COM extension unit
torque should be as per the specifications. (GS-ENET-COM or GC-RS232-COM) in COM1 slot. Once programming and commissioning is over, it can be removed if
Inrush current 15 Amps for 6 ms HMI keys
keys for display navigation and settings.
not needed to interface any third party device. In COM1 slot, user can fix and remove COM extension unit as and when
Ensure the gap of 40 mm between controller and cabinet walls, other equipments and wiring duct This will help in
Fuse protection Subminiature fuse T630 mA, 250V, Type required. Refer ED-2002-107 GOC 1 Port RS232 Serial COM Extension Unit Installation Manual, ED-2002-115 GOC 1
natural cooling of controller and also easy mounting or unmounting of hardware.
372, Littelfuse make Illuminated keys 4 x 2 key matrix with dual colored LED Port Ethernet COM Extension Unit Installation Manual. Also refer ED-2002-116 GOC Tool Kit Installation Manual and
(Red, Green) Separate wiring by signal types. Bundle wiring with similar electrical characteristics together. Context sensitive help provided in Hardware Configuration Tool.
Reverse polarity Protected by series diode up to 40 V.
Slide-in label Inserted over illuminated keys Differnetiate wiring with different electrical characteristics by coloured insulations e.g. AC wiring and DC wiring
Dimensions (in mm) Cut-out: 166.5 (W) x 107.5 (H)
Make sure that there is a separate bundle and routing for input and output wires. Fixup the wire bundle with support on
COM extension unit
Front: 177.0 (W) x 123.0 (H) x 4 (D) panel so that there is no stress on wires and subsequently on unit. Ensure that bunch is routed properly and wires are
GC-ENET-COM
not kept hanging.
Rear: 164.5 (W) x 106.5 (H) x 38.3 (D)
Transistor Outputs (Sink type) Do not bundle 24 VDC I/O wires with main control panel wiring. Ethernet
Weight (in grams) GC35MH-32MT-DS 460 Do not bundle cable carrying low level signals like communication and analog signals with input output wiring and
Number of outputs 16 for GC35MH-32MT-DS
GC35MH-16MT-DS 400 8 for GC35MH-16MT-DS control panel wiring.
COM extension unit
Certification CE Type of output Transistor sink type
50 to 100 meter long wiring for input/output will not cause any problems of noise but, generally, the wiring length should GC-RS232-COM
not exceed 30 meters to ensure the safety. For longer distance, route the input and output signal lines separately.
Voltage rating 24 VDC (18 to 30 V including ripple) RS232
Digital Inputs (Sink/ Source type) Ensure that length of wire that connects 24 VDC power supply to I/O unit is less than 3 meters. Locate 24 VDC power
Current rating 300 mA per point supply near to the controller
Number of inputs 16 for GC35MH-32MT-DS 1 common per group of 8 outputs
8 for GC35MH-16MT-DS Power Supply Wiring
On voltage drop 0.6 VDC maximum For programming of GOC, fix RS232 serial / Ethernet COM extension unit in COM1 slot. Use programming cable
Voltage rating 24 VDC (18 to 30 V including ripple) Connect EARTH terminal directly to clean earth in the control panel avoiding ground loops.
Off state leakage 5 µA maximum (ordering code 9910) with RS232 serial COM extension unit
Type Sink or Source in group of 4, with one current
Perform Class D grounding. (Grounding resistance: 100 Ω or less)
common per group Ground the controller independently. If it cannot be grounded independently, ground it jointly as shown.
Response time OFF to ON 82 µs
ON voltage level 18 VDC minimum 9 STATUS AND DIAGNOSTICS ON LCD SCREEN
ON to OFF 92 µs External External External
OFF voltage level 5 VDC maximum Controller Circuits Controller Circuits Controller Circuits After powering on the controller, CPU detects presence of Main unit as well as I/O extension units if attached. The status
Isolation Optical 1.5 KV between output and internal
of Main unit is available in system variables and can be monitored on LCD screen. I/O status can be monitored on LCD
Input Current 6 mA at 24 VDC circuit
screen.
On / OFF current ON current : OFF current : Protection Output short circuit protection
6 mA at 24VDC 3.8 mA maximum
Fast demagnetization for inductive loads
Long Key press
Input impedance 5.2 KΩ Ensure that EARTH cable is thick and short as far as possible to provide low impedance path.
Load supply 24 VDC (18 to 30 VDC including ripple)
Transition delay Reverse polarity protection If EARTH is not connected, it may result in electric shock or erroneous operation. +
- Input status (0/1) Output status (0/1)
Isolation Optical 1.5 KV between input and internal I/O terminal blocks Two 10-pin, screw type removable terminal It is recommended to twist power supply cable to minimize adverse effects of noise. for Main unit for Main unit
circuit. blocks for GC35MH-32MT-DS
1.5 KV between groups.
Nil between individual input points in a group. One 10-pin, screw type removable terminal
block for GC35MH-16MT-DS
I/O terminal blocks Two 10-pin, screw type removable terminal
blocks for GC35MH-32MT-DS
One 10-pin, screw type removable terminal User friendly system menu and HMI keys to navigate through menu screens facilitate user to monitor status of the I/O
block for GC35MH-16MT-DS points (Main unit and I/O extension units) in one screen only. For more details, refer ED-2002-114 GOC User Manual.
User can monitor ordering code of Main unit using CoDeSys project, in Global variables list. →
Digital Input Wiring Click on CoDeSys tab, Resources→Global_variables→_SYSVARCPU →
AMODULEOREDERINGCODE.AMODULEOREDERINGCODE[0]
Digital Inputs Special Functions (User Configurable) Unit provides 1 common each for a group of 4 inputs. Any group can be wired for sink or source operation independently.
Single phase counters (up to 2 nos.) Counter Input The wiring diagram below shows how to connect field input devices like potential free push buttons and limit switches for LED Indications
sink and source operation. The diagram also shows connection of typical proximity switch. PNP type of switch is connected
Counter0 Input I00 Main unit provides 2 LED indications on front panel. The table below explains the significance of CPU diagnostics related
for sink type of operation and NPN type of switch is connected for source type of operation.
Counter1 Input I03
LEDs
Here, input group I00 to I03 connected for source type of operation and input group I08 to I11 connected for sink type of
Input frequency: 20 KHz maximum operation
Status Power ( ) Run ( )
Pulse ON/ OFF time: 20 µsec minimum
Some of the input devices like proximity switches may malfunction due to inherent off state leakage current. Red Green
Quadra-ture encoder (Up to 2 nos.) Encoder A phase B phase Z marker Ensure that proper bleeder resistor is connected as a load considering maximum OFF current specified.
OFF No power User stop,
Encoder0 Input I00 Input I01 Input I02 Firmware update

Encoder1 Input I03 Input I04 Input I05 SOURCE type input SINK type input System error

Input frequency: 10 KHz maximum (for each phase) ON Power ON Run mode
- + + - Blinking 1x Not IO Error
Pulse ON / OFF time for A and B phase: 20 µsec minimum.
24VDC 24VDC applicable
Pulse ON / OFF time for Z marker pulse: 50 µsec minimum. Blinking 1X
Blinking 2x Forcing is active
Interrupt events
Blinking 3x Scan error
Periodic: 1, 0.5/1 ms resolution, settable from 0.5/1 ms to 1250/ 2500 ms Blinking 2X
Flashing Memory Error
Application Download in progress
iKey Error
Pulse ON time: 100 µsec minimum - If any Ikey is observed as pressed, at power ON
Blinking 3X
- Ikey (Hardware) fault occurs
Pulse OFF time: 2 msec minimum HMI Key Error
Pulse catch 24VDC, Digital input, Sink/Source type 24VDC, Digital input, Sink/Source type - If any HMI key is observed as pressed, at power ON
- HMI key (Hardware) fault occurs
Minimum pulse duration: 500 μs
GOC Main unit models GC35MH-32MT-DS and GC35MH-32MR-D provide 2 input terminal blocks. Models
GC35MH-16MT-DS and GC35MH-16MR-D provide 1 input terminal block. CPU permanently goes in Stop mode, when input supply falls below 18 VDC but above 10 VDC approx. It
continues in Stop mode even though input supply is recovered above 18 VDC for safety purpose.
7 WIRING This condition is indicated by blinking ^ (Green coloured) LED associated with Home key. To recover the system,
Digital Output (Sink type Transistor Output) Wiring
it is necessary to power cycle the Main unit.
The ON voltage drop specified for the transistor output is 0.6V. When driving a semiconductor element, carefully check
Wiring recommendations the input voltage characteristics of the applied element.
Terminal block pitch size is 5.08 mm. The adjacent figure shows Insulation 24VDC, Transistor Output, Sink type, 300mA 24VDC, Transistor Output, Sink type, 300mA
Use stranded (flexible) or solid wire of recommended size of lug.
Crimp
size 0.5 to 1 mm² (AWG 22 to 18). Strip
Terminal has M3 size of screw. For part
insulation of stranded wire and twist the
strands to prevent it from spreading and tightening terminal screw, use flat 6mm Copyright © Mitsubishi Electric India Pvt. Ltd. 2014. All rights reserved. MITSUBISHI ELECTRIC INDIA PVT. LTD.
crimp the lug. blade screw driver. The figure shows Specifications are subject to change without prior notice EL 2, J Block, MIDC, Bhosari, Pune – 411026 (INDIA)
desired size of screwdriver blade. L L L L L L L L L L L L L L L L Document No. PD-2002-121, Version: V1.2 Published Aug, 2015 Factory Automation and Industrial Division
3mm wide Email – [email protected]
Insulation 24VDC Load
The tightening torque should not
supply PRINTED IN INDIA Web – www.MitsubishiElectric.in
exceed 0.50 Nm + - + -
Copper wire
0.4mm thick
7mm
GOC Main unit model GC35MH-32MT-DS provide 2 output terminal blocks. Model GC35MH-16MT-DS provide 1
output terminal block.