Crane Xomox Tufline Btfly SS

Technische Dokumentation
Technical Documentation
High Performance Butterfly Valves

Type 800
XOMOX International GmbH & Co. OHG Dok. Nr.: tdb_800_gb

Von-Behring-Straße 15
D-88131 Lindau / Deutschland Januar 2008
TABLE OF CONTENTS
3 Design Features
4 Quality Elements: Body, Retainer, Flange Seal
5 Quality Elements: Disc, Shaft, Shaft Bearing, Disc Spacer
6 Quality Elements: Teflon-Seat
7 Quality Elements: FIRESAFE-Seat, Metal-Seat
8 FIRESAFE Test Results: XOMOX – Material Code
9 XOMOX Material Code
10 Delivery Program, Tightness Test, Type Approvals and Certificates
11 XOMOX Identification Code
12 Design Features
13 Part List
14 Material List for Valves with Teflon-Seat or. Reinforced Teflon-Seat
15 Material List for Valves with FIRESAFE-Seat or. Metal-Seat
16 Dimensions for Bare Shaft Valves DN 50 – 300 / NPS 2 - 12
17 Dimensions for Bare Shaft Valves DN 350 – 1200 / NPS 14 - 48
18 Dimensions for Valves with Latching Lever or Worm Gear DN 50 – 300 / NPS 2 - 12
19 Dimensions for Valves with Worm Gear DN 350 – 1200 / NPS 14 – 48
20 Flow Data: KV-values, Free Sectional Area, 1 Values
21 Flow Data: Characteristics, Rangeability, Stroke, Pressure Loss
22 Mechanical Characteristics: Pressure-Temperature Range
23 Mechanical Characteristics: Torques
XOMOX International GmbH & Co.OHG Tel.: ++49(0)8382/702-0 Doc. No.: tdb_800_gb Page 2 of 24
Von-Behring-Straße 15 Fax: ++49(0)8382/702-144 Approved: H. Welker Rev 001
D-88131 Lindau / Germany www.cranechempharma.com Responsible: M. Evers Januar 2008
Design Features
An axially pliant seat represents the new design feature of the
XOMOX High Performance Butterfly Valves, Series 800.
Advantages: Long life

Extreme tightness under high pressure
and vacuum conditions
Documented tests show shutoff tightness up to 51 bar after more

than 100 000 cycles. (For standard Teflon seat).
Type 800 – The Alternative

Our team of technicians and engineers throughout the world
have developed a butterfly valve design meeting all
requirements of today’s highly specialized industries.
The XOMOX High Performance Butterfly Valve, Series 800

provides the same well established and internationally
acknowledged XOMOX quality standard proven by extensive
testing in our own R&D centers and practical experience in the
Chemical Industry.
The design features are based on the following requirements:

- Extreme tightness under high pressure and vacuum
conditions in
both flow directions.
- Long life
- Standardized face-to-face dimensions
- Easy maintenance
- Low weight
Sealing Principle:
Fig. 1
Normal position of the fatique-proof seat shortly before disc closing.
---disc closed, pressing against axially pliant seat (without additional help by fluid pressure)
After every valve opening, the seat returns to its original shape due to the stabilizing effect of the fibreglass
membrane.
Fig. 2
Disc closed (normal flow)
The closing disc flexes the seat axially to the spherical sealing surface. Fluid pressure additionally tightens the seal.
Fig. 3
Disc closed (reverse flow)
The closing disc flexes the seat axially to the spherical sealing surface. Fluid pressure additionally tightens the seal.
Design Features
Body, Retainer, Flange Seal
Body
All bodies are compact one-piece designs.
Available:
a) for FITTING BETWEEN FLANGES (WAFER TYPE)
with four bore holes corresponding to the flange holes for
easy mounting
b) with SINGLE FLANGE (LUG TYPE)
c) with DOUBLE FLANGE
The extra large rugged mounting pad provides a solid base for
mounting actuators and accessories to all bodies.
On request also available with connection flange as per
DIN/ISO 5211.
Bodies are available with following face-to-face dimensions:
WAFER/LUG
EN 558-1: Basic Series 25 / ISO 5752: medium (K2)
EN 558-1: Basic Series 20 / ISO 5752: short (K1)
EN 558-1: Basic Series 16 / ISO 5752: long (K3)
MSS-SP 68/API 609
DOUBLE FLANGE
EN 558-1: Basic Series 14 (F4) / ISO 5752 Tab. 4: long
Wall pressure retraining parts are calculated according to
ASME B 16.34 and DIN 3840.
For pressure classes up to PN 16, the calculation basis of Class
150 (20 bar) and for PN 25/40, the calculation basis for
Class 300 (51 bar) has been used.
Connection flange
DIN ISO 5211
Retainer, Flange Seal

The retainer fixes the seat in its position and protects the seat
from direct flow. Mounted into the body, both act together as a
sealing surface.
The connection of retainer and body is covered by the flange seal.
Use gaskets only according to EN 1514-1 or ASME B16.21 for
flanges with RF according to ASME B16.5.
Design Features Offset from
Disc seat centerline
Shaft
Shaft Bearing
Disc Spacer
Offset from
valve centerline
Spherical sealing
Shaft surface
>= DN 350
two-piece Disc
The disc is contoured to provide high flow capacity.
Sealing surface is spherical. Disc arrangement is double
eccentric, that means
1x offset from seat centerline
Shaft
Bearing 1x offset from valve centerline
This design feature provides three important
advantages:
Disc
Spacer
- 360° sealing seat area
- long life of seat due to early disengagement of the
disc from seat
- reduced torque figures compared to conventional
butterfly valve designs.
Shaft
The large diameter shaft provides direct distortion free
power transmission to disc and therefore excellent
Disc control characteristics (low hysteresis).
Shaft
Bearing
Shaft Bearing
The bearings are constructed of Teflon and fibreglass

with stainless steel backing.
(For FIRESAFE applications internally graphite coated).
They contact the total shaft length through the body
preventing downstream movement and deflection of the
disc.
Disc Spacer
The disc spacers are made of hardened stainless steel
and prevent vertical movement of the disc.
Design Features
Teflon Seat
Seat made of durable Teflon
Advantages: No springs to break

No rings to corrode
No O-rings to flow
The symmetrical axially pliant seat (1) is locked by a

Teflon Seat groove into both the body (2) and retainer (3). Due to
this design, the seat cannot be incorrectly mounted.
The bolting arrangement simplifies eventual replacement
of seat retainer and limits maintenance costs to a
minimum.
Fibreglass
membrane
Teflon /
Tefkon
reinforced
Protection
of seat
The Teflon seat with its integral pliant fibreglass

membrane is also resistant to high corrosive flow media.
While opening and closing the valve , the seat is axially
displaced. In the open position, the seat is not in contact
with the disc and will return to its original shape due to
the stabilizing effect of the fibreglass membrane.
No permanent deformation of the Teflon occurs. Due
to the smaller inner diameter of the retainer, the seat is
protected from direct flow.
These design features assure long life, even under
extremely severe service conditions. Tightness acc. to
DIN 3230-3 BO, Leakrate 1.
Seat area
free of disc
Design Features
FIRESAFE-Seat
Metal-Seat
For applications which require a tight shutoff

for inflammable flow media, we can supply a
FIRESAFE seat.
Both the XOMOX FIRESAFE seat and the metal seat

possess the same quality elements:
- Identical symmetry
- interchangeablility Metal
On request, the spherical sealing surface of the disc Teflon

can be stellited.
FIRESAFE Seat (specific features):

- Combination Metal/ Teflon
- Teflon encapsulated
- Triple seal (Metal/ Teflon/Metal) Metall-Seat (spezifische Merkmale):
Tightness according to DIN 3230 – 3 BO. Leakrate 1. - Doppellippendichtung.
Dichtheit acc. DIN 3230 – 3 BN, Leckrate 3.
Leckrate 1 auf On request
After the encapsulated Teflon ring has been destroyed - In Sonderfällen dreifache Dichtung
by fire, the metal double-lip seal remains in function. (Metall/Graphit/Metall).
Metal Seat (specific features): Temperatureinsatz bis K 823 (+550 °C),

Metal
höhere Temperaturen auf On request.
- Double lip seal)
Tightness according to DIN 3230 – 3 BN Special design:
Leakrate 3, Leakrate 1 on request Graphite
for special applications triple seal
(metal / graphite / metal)
Temperature range up to K823 (+ 550°C)

Higher temperature solutions on request.
Sealing Principle – FIRESAFE seat and Metal seat.
Fig. 1 and 2 show the sealing principle of the FIRESAFE seat (Metal/ Teflon/Metal) during pressure loading
alternately
from upstream and downstream side.
Fluid pressure additionally tightens the seal. Same principle applies for metal seat without Teflon ring.
Fig. 3 shows FIRESAFE seat with damaged Teflon ring after being destroyed by fire.
The double lip seal (metal / metal) remains in function.
FIRESAFE-Type Approval
Results of the leakage tests of a butterfly valve type 821

NPS 8 Class 150 acc. To “test report no. RT93-08
of 12.93.“
Test requirement API607 4.edition, May 1993.
Internal leakage during the fire:
allowable: 24000 ml
measured: 75 ml
Internal leakage during the function test::
allowable: 800 ml
measured: 260 ml
Leakage to atmosphere during the fire-and cooling
period:
allowable: 8000 ml
measured:: 0 ml (no visible leakage)
Leakage to atmosphere during the function test::
allowable: 1000 ml
measured: 0 ml (no visible leakage)
The valve fulfils all requirements of the API607 4th ed.
„Fire Test for Soft Seated Quarter-turn Valves“.
Tested Valver Covered Valves

Firesafe seat ring Butterfly valve >=NPS 6 Cl. 150 and.
Material used for test:: NPS 8 Cl. 150 300
Stainless Steel 1.4571 / Teflon
XOMOX Material Code

Material number Standard XOMOX- Former / Alternative
Material Code specifications
1.4309 DIN 10213-4 067G A2 1.4306
G-X2CrNi19-11 G-X2CrNiN189
1.4409 EN 10213-4 031 A4 1.4404
G-X2CrNiMo10-11-2 G-X2CrNiMoN1810
1.4552 EN 10213-4 028 A2
G-X5CrNiNb10-11
1.4408 EN 10213-4 025 A4
G-X5CrNiMo 18 10
1.4361 Casting Not normed 030 A2 Argonit 1 FMC 131
G-X6CrNiSi 1815
Grade CD-4M Cu ASTM A 743 A 744, A 351 413 Duplex
Grade CN7M ASTM A 743 A 744, A 351 178 Alloy 20
Grade CF8C ASTM A 743 A 744, A 351 036 A2
Grade CF3 ASTM A 743 A 744, A 351 037 A2
Grade CF8 ASTM A 743 A 744, A 351 040 A2
Grade CF3M ASTM A 743 A 744, A 351 038 A4
Grade CF8M ASTM A 743 A 744, A 351 035 A4
3.7031 G-Ti2 DIN 17865 054 unalloyed
3.7032 DIN 17865 054P Titanium Casting with Pd
Grade C2 ASTM B 367 051 Titanium Casting
XOMOX Material Code
Material number Standard XOMOX- Material Former / Alternative
Code specifications
EN-JS1049 EN 1563 003 Ductile Iron
EN GJSF- GGG 40.3
400S-18S 0.7043
0.7659 DIN 1694 004 Ductile Iron
GGGNiCrNb 20 2 austenitic
1.0038 EN 10025 059 Unalloyed rolled-
S235JRG2 and forged Steel
RSt37-2
1.0425 EN 10028-1 405 Unalloyed rolled-
P265GH and forged Steel
HII
1.0566 EN 10028T3 136 Unalloyed rolled-
P355NL1 and forged Steel
TstE355
1.0619 + QT EN 10213- 010 High Temp. Cast Steel
GP240GH + QT 1/2AD W5 1.0619.05
GS-C 25 V
WCB ASTM A216 018 High Temp. Cast Steel
1.1138.05 SEW 685 199 Low Temp. Cast Steel
GS-21Mn5V
2.4365.01 DIN 17730 145 Monel Casting
G-NiCu30Nb
2.4170.01 DIN 17730 042 Nickel Casting
G-Ni 95
Grade CW-2M ASTM A 494 021 Casting C4
Grade N-7M2 ASTM A 494 0145 Casting B2
Grade CZ-100 ASTM A 494 050 Nickel Casting
Grade M-35-1 ASTM A 494 046 Monel Casting
2.0975 EN 1982 408/193 Alu-Bronze AB2
G-CuAl10Ni
There are different material combinations for body and disc possible.
Body and disc will be the same material, if not specified otherwise.
Equivalent rolled and forged materials for bodies on request.
Delivery Program, Tightness Test, Type Approvals and Certificates
Delivery Program
Flange Standards: Oxygen and Chlorine:

Valves for handling oxygen and chlorine are thoroughly
DN 50-600 acc. to DIN 2631-2637 PN 6, 10, 16, 25, cleaned, dried and assembled grease-free. After testing,
40, 63, 100 the valves will be packed in hermetically sealed
NPS 2-24 acc. to ASME B16.5 Class 150, 300, 600 polyethylene bags.
DN 700-1200 acc. to DIN 2631-2632 PN 6, 10
NPS 28-48 acc .to MSS-SP44 Class 150/150 psi. Nuclear
JIS, BS, API and other pressure classes on Valves with sealings acc. to the requirements due to
request. Radiation.
Fabrication and tests of valves acc. to specification.
Mechanical Operators
DN 50-200 / NPS 2-8 are equipped as a standard
with latching lever
DN 250-1200 / 10-48 are equipped as a standard-with worm gear
Temperature Range Type Approvals and Certificates

Teflon-Seat:
203 K – 477 K (-70°C - +204°C) Classification Society Certificate
Teflon-Seat reinforced: LLOYD`S REGISTER 96/20053 (FIRESAFE)
203 K – 505 K (-70°C - +232°C) OF SHIPPING
FIRESAFE-Seat: DET NORSKE VERITAS P-10011
203 K – 573 K (-70°C - +300°C) STOOMWEZEN B. V. M 0809V
Metal-Seat:
203 K – 823 K (-70°C - +550°C)
Metal-Graphite:
203 K – 823 K (-70°C - +550°C)
max. for gases Δ6 bar available up to DN 700
Metal-PEEK:
203 K – 533 K (-70°C - +260°C) Plants subject to inspection acc. appliance safety
Metal-PCTFE: law.
77 K – 323 K (-196°C - +50°C)
Scope of application:
Tightness Test Rule Dampfkv DruckbehV Gas HL-VO VbF

Valves with Teflon, Teflon-reinforced, PE or Code TRD TRB/TRR TRGL/DVGW TRBF
FIRESAFE seat acc to DIN 3230 -3 BO, Leakrate 1,
Metal-seat acc. to DIN 3230 - 3 BN, Leakrate 3, Type Test Approval
in preferred flow direction. VdTUEV-Merkblatt Body Material Group
060-00 Ductile iron
Vacuum Cast steel high temp. low temp.
XOMOX High Performance Butterfly Valves Series 800 061-00 Cast steel austenitic
Are suitable for vacuum services up to: 062-00 Non ferrous metal
Valve Design Vacuum Range[mbar] resp. [hPa]

-2
Standard 3,33 x 10
-6
Special (-Q1) 1,33 x 10
Upon request
-4
Test at 1,33 x 10
The max. admissible leakrate to atmosphere is <1 x 10 mbar x l/s.
XOMOX Identification Code
Special Design
1 Leakage Drain Off
2 Extended Shaft Seal
3 Flanges to DIN ISO 5211 Actuator Mounting
4 Steam Traced Disc
5 Screwless Retainer Fixing (<DN 300)
6 Grooved Flange Faces DIN 2512*
7 With Internal Travel Stop
8 Full cryogenic max. - 196°C
9 Disc Spacer Seals
K Semi cryogenic max. - 100° C
L Longer Taper Pins
Q1 Single Quadring Seal
Q2 Double Quadring Seal
V Welded Plug
S Secondary seal
HR Steam Jacket with Threaded Connections
HJ Steam Jacket with Flanged Connections
6F Tongue DIN 2512
R13 Female-Faced Type R13-DIN 2513
RJ Ring Joint ASME B 16.5
LF Large Female ASME B 16.5
LG Large Groove ASME B 16.5
SG Small Groove ASME B 16.5
VD Plug with Safety Lock
EA Grounding Connection
SA Flushing Connection
* DN 50-100 and DN 150: Seat retainer fixed by roll pins.
Construction and Pressure Rating
Type Face-to-face dim. Construction and Pressure Rating
801 ASME WAFER Class 150
810 K2 WAFER PN 10/16
811 K2 WAFER PN 10/16 drilled to Class 150
812 K2 LUG PN 10/16
814 K2 LUG PN 10/16 drilled to Class 150
817 F4 Double Flange Butterfly Valve PN 10/16 ≤ DN 600
818 F4 Double Flange Butterfly Valve Class 150 ≤ DN 600
821 AS ME LUG Class 150
824 ASME LUG Class 600 ∆p max. 51 bar
825 K2 WAFER PN 25/40 and Class 300 ∆p max.25 bar
827 ASME LUG Class 300 ∆p max. 25 bar
830 K2 WAFER PN 25/40
832 K2 LUG PN 25/40
835 K2 LUG PN 25
837 F4 Double Flange Butterfly Valve PN 25/40 ∆p max. 25 bar, ≤ DN 600
838 F4 Double Flange Butterfly Valve Class 300 ∆p max.25 bar, ≤ DN 600
840 K3 WAFER PN 10/16
842 K3 LUG PN 10/16
845 K3 WAFER PN 25
846 K3 WAFER Class 600 ∆p max. 51 bar
849 K3 Double Flange Butterfly Valve PN 10/16
850 K3 WAFER PN 25/40
852 K3 LUG PN 25/40
855 K3 LUG PN 25
856 K3 LUG PN 63/100 Class 600
860 ASME WAFER Class 600 drilled to PN 63/100
861 K3 WAFER PN 63/100 ∆p max. 51 bar
862 ASME LUG Class 600 drilled to PN 63/100
864 K3 LUG PN 63/100 ∆p max. 51 bar
865 K3 WAFER PN 63/100
870 K1 WAFER PN 10/16
872 K1 LUG PN 10/16
875 K1 WAFER PN 25
876 K1 LUG PN 25/40
877 K1 WAFER PN 25/40
890 Flange-Flange PN 10/16 Class 150
Face-to-face dimensions for DIN and ASME Rated Valves
Face-to-face dimension Valves acc. to DIN und ASME
10 WAFER PN 10/16
EN 558 Series 25 11 WAFER PN 10/16 drilled to ASME Class 150
DIN 3202 K2 Face-to-face dimension 13 WAFER PN 10/16 drilled to ASME Class 300
ISO 5752 middle 25 WAFER PN 25/40 Class 300 ∆p max. 25 bar
30 WAFER PN 25/40
31 WAFER PN 25/40 drilled to ASME Class 150
12 LUG PN 10/16
14 LUG PN 10/16 drilled to ASME Class 150
32 LUG PN 25/40
35 LUG PN 25
Non Standard Face-to-face dimensions 70 WAFER PN 10/16

on request 71 WAFER PN 10/16 drilled to ASME Class 150
EN 558 Series 20 73 WAFER PN 10/16 drilled to ASME Class 300
DIN 3202 K1 Face-to-face dimension 75 WAFER PN 25
ISO 5752 short 77 WAFER PN 25/40
72 LUG PN 10/16
76 LUG PN 25/40
EN 558 Series 16 40 WAFER PN 10/16

DIN 3202 K3 Face-to-face dimension 41 WAFER PN 10/16 drilled to ASME Class 150
ISO 5752 long 43 WAFER PN 10/16 drilled to ASME Class 300
45 WAFER PN 25
46 WAFER Class 600 ∆p max. 51 bar
50 WAFER PN 25/40
61 WAFER PN 63/100 ∆p max. 51 bar
65 WAFER PN 63/100
42 LUG PN 10/16
52 LUG PN 25/40
55 LUG PN 25
56 LUG PN 63/100 Class 600
64 LUG PN 63/100 ∆p max. 51 bar
MSS-SP 68 01 WAFER Class 150

API 609 03 WAFER Class 300
ASME B16.10 Tab. 9, column 7-9 06 WAFER Class 600 drilled to PN 63/100
60 WAFER Class 600 drilled to PN 63/100
21 LUG Class 150
27 LUG Class 300 ∆p max. 25 bar
23 LUG Class 300
24 LUG Class 600 ∆p max. 51 bar
26 LUG Class 600
62 LUG Class 600 drilled to PN 63/100
Face-to face dimensions for butterfly valves with double flanges as per DIN 3202 F4/ISO 5752 Table 4 long.
With weld ends on request.
Part List
Material List for Valves with Teflon Seat or Reinforced Teflon Seat
Description Materials
Body EN-JS 1049 (0.7043) 1.4408 1.4552 CN7M 2.4365 2.4170 A494- A494-
1.0038 CF8M CF8 (A20) A494- (Nickel) N7M2 CW-2M
1.0619 M35-1 A494- (Alloy B2) (Alloy C4)
A216 WCB (Monel) CZ100
(Nickel)
Disc EN-JS 1.4408 1.4408 1.4552 CN7M 2.4365 2.4170 A494- A494-
1049 CF8M CF8M CF8 (A20) A494- (Nickel) N7M- CW-2M
(0.7043) M35-1 A494- (Alloy B2) (Alloy C4)
1.0619 (Monel) CZ100
Shaft and 1.4571 1.4571 1.4571 1.4541 N08020 2.4375 2.4066 2.4617 2.4610
taper pin (A20) (Monel) (Nickel) (Alloy B2) (Alloy C4)
≤ DN 300 PN 10/16
NPS 12 Cl. 150 A564-630 A564-630 A564-630 A564-630
17-4 PH 17-4 PH 17-4 PH 17-4 PH
≤ DN 300
PN 25-100
NPS 12 Cl. 300, A564-630 A564-630 A564-630 A564-630
Cl. 600 17-4 PH 17-4 PH 17-4 PH 17-4 PH
≥ DN 350 PN 10-40
NPS 14 Cl. 150,
Cl. 300
≥ DN 350 zweiteilig
Seat PN 10-16 Teflon
PN 25-40 Teflon-reinforced
Retainer 1.0038 1.4571 1.4541 N08020 2.4360 2.4066 2.4617 2.4610
Cylinder screw A4-70 A4-70 A2-70 N08020 2.4375 2.4066 2.4617 2.4610
(A20) (Monel) (Alloy B2)
Disc 1.4571 S4N 1.4571 1.4301 N08020 2.4360 2.4066 2.4617 2.4610
spacer S4N S4N S4N (Monel) S4N S4N S4N
Bearing 1.4571/PTFE 1.4571/ 1.4301/ N08020 2.4360 2.4066 2.4617 2.4619
Teflon Teflon Coated Coated Coated Coated Coated
Packing Teflon
Packing ring 1.4571 1.4571 1.4301 N08020 2.4360 2.4066 2.4617 2.4610
(A20) (Monel) (Nickel) (Alloy B2) (Alloy C4)
Gland Stainless steel
Stud
Follower with Ferritic Stainless steel
limit stop steel
Nut Stainless steel
Roll pin 1.0904 B2A
Plug 5.6 B2A 1.4401 1.4301 N08020 2.4360 2.4066 2.4617 2.4610
Plug seal Teflon
Other materials on request. Former / Alternative material specifications in brackets.
Material List for Valves with FIRESAFE-Seat or Metal Seat
Description Materials
Body EN-JS1049 (0.7043) EN-JS1049 1.4408 1.4552
1.0619 (0.7043) CF8M CF8C
A216-WCB 1.0619
A216-WCB
Disc 1.4408 1.4552 1.4408 1.4552
CF8M CF8C CF8M CF8C
Shaft and A564-630 A564-630 A564-630 A564-630
taper pin (17-4 PH) (17-4 PH) (17-4 PH) (17-4 PH)
Working temperature
up to 350°C
Working temperature 1.4980 1.4980 1.4980 1.4980
350°C up to 550°C
Seat 1.4571/PTFE 1.4541/PTFE 1.4571/PTFE 1.4541/PTFE
FIRESAFE alter- 1.4571 1.4541 1.4571 1.4541
Metal natively
Seat gasket Graphite
Retainer 1.0038 1.4541 1.4571 1.4541
Cylinder A4-70 A2-70 A4-70 A2-70
screw
Disc spacer 1.4571 S4N 1.4541 S4N 1.4571 S4N 1.4541 S4N
Bearing 1.4571 1.4541 1.4571 1.4541
coated coated coated coated
Packing Graphite
Packing ring 1.4571 1.4541 1.4571 1.4541
Gland Stainless steel
Stud
Follower with Ferritic steel Stainless steel
limit stop
Nut Stainless steel
Roll pin 1.0904B2A
Plug 5.6 B2A 1.4301 1.4401 1.4301
Plug seal Graphite
Other materials on request. Former / Alternative material specifications in brackets.
Dimensions for bare Shaft Valves DN 50 up to 300 / NPS 2 up to 12
Left Fig.
WAFER Design
Right Fig.:
LUG Design
Sizes U, X, Y acc. to DIN 2632, 2633, 2634, 2635 NPS ≤ 24 acc. to ASME B16.5, NPS >24 acc. to MSS-SP44
Dimensions in mm For weights see page 19, 20 Machined to face-to-face dimension

acc. to K1 and ASME
DN NPS PN Face-to-face dimension A C D E F G H I K L M N O P R S T SW
Class R20 R25 R16 ASME
10-40
50 2 150 43 43 43 43 20.5 40 106 60.5 M6 101.6 69 0 M12 15.9 25.4 82.6 98 92 170 55 11.1
300
10-40
65 2½ 150 46 46 46 20.5 40 106 60.5 M6 101.6 69 0 M12 15.9 25.4 82.6 98 92 185 55 11.1
300
10-40
80 3 150 46 49 64 48 23 36 138 60.5 M6 101.6 69 0 M12 15.9 25.4 82.6 117 110 210 78.6 11.1
300
10-16
25-40
100 4 52 56 64 54 26 50 162 70 M6 127 73 25.4 M12 19.1 25.4 82.6 146 133 225 102 14.3
150
300
10-16
25-40
125 5 56 64 70 56 32 50 188 70 M6 127 73 25.4 M12 19.1 25.4 82.6 168 140 270 102 14.3
150
300
10-16
25-40 57 300
150 6 56 70 76 30 64* 218 70 M8 127 76 25.4 M12 25.4 25.4 82.6 178 165 146 17.5
150
300 59 310
10
270 340
16
25 64
200 8 60 71 89 33 57 285 82.6 M8 127 92 25.4 M12 31.8 25.4 82.6 210 200 380 190 20.6
40
150 340
270
300 73 380
10
324 229 215
16
25 71 62 424
250 10 68 76 114 39 335 98.4 M8 203 106 35 M16 38.1 38.1 88.9 254 263 235 25.4
40
150 229 215
324
300 83 64 254 263 431
10 480
58 378 254 241
16
25 81 520
300 12 78 83 114 45 70 395 101.6 M8 203 111 35 M16 44.5 38.1 88.9 280 287 281 28.6
40
150 58 378 480
280 287
300 92 70 395 520
Dimensions for bare Shaft Valves DN 350 - 1200 / NPS 14 – 48
DN NPS PN Face-to-face dimension A C D E F G H I K L M N O P R S T SW
Class R20 R25 R16 ASME
10
438 287 530
16 92* 92 41.8 73 98.4 M8 203 106 35 M16 38.1 38.1 88.9 305 331 25.4
25 555
350 14 127 450 320
40 55.4 139.7 M12 330.2 50.8 M24 50.8 50.8 146 346 580 331 38.1
150 92* 92 92 41.8 73 438 98.4 M8 203 106 35 M16 38.1 38.1 88.9 305 287 530 331 25.4
300 117 55.4 450 139.7 M12 330.2 50.8 M24 50.8 50.8 146 346 320 580 331 38.1
10
489 317 596
16 102 102 46.2 64 101.6 M8 203 111 35 M16 44.5 38.1 88.9 337 373 28.6
25 620
400 16 140 505 360
40 65 152.4 M12 330.2 50.8 M24 63.5 63.5 146 375 660 366 44.5
150 102 102 102 46.2 64 489 101.6 M8 203 111 35 M16 44.5 38.1 88.9 337 317 596 373 28.6
300 133 65 505 152.4 M12 330.2 50.8 M24 63.5 63.5 146 375 360 660 366 44.5
10
533 326 640
16 114 114 50.6 73 101.6 M8 203 111 35 M16 44.5 38.1 88.9 365 419 28.6
25
450 18 152 560 383
40 71.4 152.4 M12 330.2 50.8 M24 63.5 63.5 146 400 710 413 44.5
150 114 114 114 50.6 73 533 101.6 M8 203 111 35 M16 44.5 38.1 88.9 365 326 640 419 28.6
300 149 71.4 560 152.4 M12 330.2 50.8 M24 63.5 63.5 146 400 383 710 413 44.5
10
590 370 715
16 127 127 55 70 139.7 330.2 50.8 50.8 50.8 146 395 469 38.1
25 730
500 20 152 615 M12 M24 407
40 76 160 381 76 76.2 63.5 146 432 775 461 50.8
150 127 127 127 55 70 590 139.7 330.2 50.8 50.8 50.8 146 395 370 715 469 38.1
300 159 76 615 160 381 76 76.2 63.5 146 432 407 775 461 50.8
10 840
692 436
16 154 154 66.5 80 152.4 330.2 50.8 63.5 63.5 146 451 559 44.5
25 845
600 24 178 720 M12 M24 470
40 87 190.5 381 76 88.9 63.5 146 495 914 548 57.1
150 154 154 154 66.5 80 692 152.4 330.2 50.8 63.5 63.5 146 451 436 840 559 44.5
300 181 87 720 190.5 381 76 88.9 63.5 146 495 470 914 548 57.1
10 61 80 800 139.7 330.2 50.8 50.8 50.8 146 518 495 927 673 38.1
16 82 77 800 160 381 76 76.2 63.5 146 523 501 927 673 50.8
700 28 165 229 M12 M24
150/150 165 61 80 800 139.7 330.2 50.8 50.8 50.8 146 518 495 927 673 38.1
150/285 165 82 77 800 160 381 76 76 63.5 146 523 501 927 673 50.8
10 72.8 80 863 152.4 330.2 50.8 63.5 63.5 146 541 528 984 715 44.5
16 93 80 860 190.5 381 76 88.9 63.5 146 533 510 973 715 57.1
750 30 190 230 M12 M24
150/150 190 72.8 80 863 152.4 330.2 50.8 63.5 63.5 146 541 528 984 715 44.5
150/285 190 93 80 860 190.5 381 76 88.9 63.5 146 533 510 973 715 57.1
10 93 80 905 152.4 330.2 50.8 63.5 63.5 146 541 566 1015 715 44.5
16 106 100 900 190.5 381 76 88.9 63.5 146 621 596 1060 715 57.1
800 32 190 241 M12 M24
150/150 190 93 80 905 152.4 330.2 50.8 63.5 63.5 146 541 566 1015 715 44.5
150/285 190 106 100 900 190.5 381 76 88.9 63.5 146 621 596 1060 715 57.1
10 72.8 90 1005 152.4 330.2 50.8 63.5 63.5 146 630 611 1168 872 44.5
16 93 110 1000 190.5 381 76 88.9 63.5 146 642 607 1157 861 57.1
900 36 203 241 M12 M24
150/150 203 72.8 90 1005 152.4 330.2 50.8 63.5 63.5 146 630 611 1168 872 44.5
150/285 203 93 110 1000 190.5 381 76 88.9 63.5 146 642 607 1157 861 57.1
10 94 120 1120 152.4 330.2 50.8 63.5 63.5 146 652 640 1290 872 44.5
1000 40 / 16
216 300 M12 M24
900 36 150/150 216 94 120 1120 152.4 330.2 50.8 63.5 63.5 146 652 640 1290 872 44.5
150/285
1050 42 251 300 M12

150/150 251 92 140 1194 160 381 76 M24 76.2 63.5 146 714 685 1346 1028 50.8
150/285 251 101 140 1194 200 381 101.6 M30 101.4 88.9 190.5 714 685 1346 1028 69.7
10
1100 44 / 16
216 350 M12
1050 42 150/150 216 105 1225 160 381 76 M24 76.2 63.5 146 714 685 1346 1028 50.8
150/285
10 101.5 120 1330 190.5 381 76 M24 88.9 63.5 146 800 772 1511 1180 57.1
16 133 120 1360 230 381 101.6 M30 114.3 88.9 190.5 800 772 1500 1180 76.2
1200 48 254 350 M12
150/150 254 101.5 120 1330 190.5 381 76 M24 88.9 63.5 146 800 772 1511 1180 57.1
150/285 254 133 120 1360 230 381 101.6 M30 114.3 88.9 190.5 800 772 1500 1180 76.2
* Face-to-face DIN 3202 K1: 78 Available under Type 8.. K1
Dimensions for Valves with Latching Lever or Worm Gear
DN 50 up to 300 / NPS 2 up to 12
Dimensions in mm
Weights for bare shaft valves in kg Weights for
WAFER LUG operator in kg
DN / PN A B C D E F G H J ASME R25 R16 ASME R25 R16 Latch. Gear
NPS R20 R20 Lever
Class
50 / 2 10-40 190 356 146 89 200 52 280 248 163 6 6 6 6 6 6 2.5 10.5
65 / 150
2½ 300
80 / 3 10-40 210 356 146 89 200 52 299 267 163 6 6 7 7.5 8 10 2.5 10.5
150
300
100 / 4 10/16 240 432 146 89 200 52 328 296 163 10.5 11 12 14 15 16 3.2 10.5
24/40
150
300
125 / 5 10/16 260 432 146 89 200 52 350 318 163 13 14 15 18 19 20 3.2 10.5
25/40
150
300
150 / 6 10/16 272 432 146 89 200 52 360 328 163 15 17 18 21 23 24 3.2 10.5
25/40
150
300
200 / 10 24 26 29 34 36 39 10.5
8 16 305 432 146 89 200 52 392 360 163 3.2
25 26 28 31 36 38 41
40 300 67 406 367 200 24 26 29 34 36 39 15.4
150 200 52 392 360 163 10.5
300 300 67 406 367 200 26 28 31 36 38 41 15.4
250 / 10 425 386 38.5 40 51 15.4
10 16 300 67 200
25 450 411 43.5 45 56 68 69 80
40 450 89.5 462.5 419 267 23.5
150 300 67 425 386 200 38.5 40 51 15.4
300 450 89.5 462.5 419 267 43.5 45 56 23.5
300 / 10 450 411 52 54 64 77 79 89 15.4
12 16 300 67 200
25 476 437 66 78 80 82 93
40 450 89.5 489 445 267 64 23.5
150 450 89.5 489 445 200 23.5
300 450 89.5 489 445 267 66 78 23.5
Dimensions for Valves with Worm Gear DN 350 up to 1200 / NPS 14 up to 48
Available:
WAFER Design
LUG Design
Weights for bare shaft valves in kg Weights for

gear
in kg
WAFER LUG
DN/ PN E F G H J R20 ASME R16 R20 ASME R16 Gear
NPS R25 R25
Class
10 300 67 501 462 200 64 71 91 82 96 116 15.4
16 78 98 103 123
350 / 14 25 450 89.5 514 470 267 23.5
40 600 123 567 511 352 36.8
150 300 67 501 462 200 64 71 91 82 96 116 15.4
300 600 123 567 511 352 36.8
ASME K3 ASME K3
K1/K2 K1/K2
10 450 89.5 546 502 267 90 115 134 159 23.5
16
400 / 16 25 600 123 558 502 352 36.8
40 596 540
150 450 89.5 546 502 267 90 115 134 159 23.5
300 600 123 596 540 352 36.8
10 450 89.5 574 530 267 123 153 161 191 23.5
16
450 / 18 25 600 123 586 530 352 36.8
40 800 154 642 565 377 52.5
150 600 123 574 530 267 123 153 161 191 23.5
300 800 154 642 565 377 52.5
10 450 89.5 659 615 267 192 225 227 250 23.5
16 600 123 670 615 352 36.8
500 / 20 25 670 615 352
40 600 138 718 656 405 68.5
150 450 89.5 659 615 267 192 225 227 250
300 600 138 718 656 405 68.5
10 600 123 753 695 452 274 314 319 359 38
16 800 154 774 695 377 52.5
600 / 24 25 600 138 809 729 405 68.5
40 600 181 821 726 462 115
150 800 123 774 698 377 274 314 52.5
300 600 181 821 726 462 115
10 800 154 804 742 405 341 386 52.5
16
700 / 28 150/150 800 154 804 742 405 306 341 386 52.5
150/285 68.5
10 800 138 857 795 405
16 68.5
750 / 30 150/150 600 138 857 795 405 391
150/285
10 600 138 857 795 405 540 600 68.5
16
800 / 32 150/150 600 138 857 795 405 68.5
150/285
10 600 138 946 884 405 68.5
16
900 / 36 150/150 600 138 946 884 405 612 68.5
150/285
10 600 237 1077 984 469 185
16
1050 / 150/150 600 237 1077 984 469 836 185
42 150/285
Dimensions 10
for double flange
600 butterfly
237 valves
1163 and 1070
for valves 593
with weld ends on request. 190
16
1200 / 150/150 600 237 1163 1070 593 1056 190
48 150/285
Flow Data
Kv Values, Free Sectional Area, 1-Values
Flow Pattern of XOMOX

High Performance Butterfly Valves, Type 800
Flow data as per VDI/VDE 2176 and EN 60534

3
DN NPS PN Kv values at angular stroke (m /h) Free 1
sect.
area cm²
10° 18° 36° 54° 72° 90° at 90° 90°
50 / 65 2/2½ 1.0 2.5 12 31 56 92 14.7 1.18
80 3 5.1 13 37 79 144 222 26 1.33
100/125 4/5 9.4 24 66 144 264 406 47 0.97
150 6 26 64 178 376 689 1060 103 0.72
200 8 46 115 322 681 1247 1919 186 0.70
250 10 PN 72 181 505 1068 1955 3006 292 0.70
300 12 10, 16, 104 262 732 1547 2833 4359 420 0.68
350 14 25 152 380 1063 2245 4111 6325 670 0.60
400 16 Cl. 150 193 482 1350 2852 5222 8034 825 0.63
450 18 265 662 1852 3914 7167 11026 1065 0.54
500 20 330 826 2312 4865 8944 13760 1328 0.53
600 24 446 1164 3260 6888 12611 19402 1885 0.55
700 28 PN 10 714 1818 5088 10751 19685 30286 2834 0.41
750/800 30 / 32 Cl. 150 784 1992 5577 11784 21575 33195 0.46
900 36 max. 1176 2991 8373 17689 32389 49830 0.41
1050 42 diff. 1685 4285 11995 25342 46403 71390 0.38
1200 48 press. 2224 5657 15834 33454 61256 94240 0.37
10 bar
50 / 65 2/2½ 1.0 2.5 12 31 56 92 14.7 1.18
80 3 5.1 13 37 79 144 222 26 1.33
100/125 4/5 9.4 24 66 144 264 406 47 0.97
150 6 26 64 178 376 689 1060 103 0.72
200 8 46 115 322 681 1247 1919 186 0.70
250 10 PN 40 72 181 505 1068 1955 3006 292 0.70
300 12 Cl. 300 104 262 732 1547 2833 4359 420 0.68
350 14 122 309 864 1826 3345 5145 546 0.90
400 16 159 405 1135 2397 4390 6753 722 0.90
450 18 205 519 1454 3071 5624 8652 917 0.88
500 20 267 679 1900 4015 7352 11310 1175 0.78
600 24 376 955 2675 5653 10351 15924 1644 0.82
kvr Kv values as per. VDI/VDE 2176 kvs Kva
Kvr = smallest useable kv value

Kvs = kv value at nominal stroke angle (72°)
Kva = max. possible kv value for valve in open position (90°)
1 = resistant coefficient referring to pipe cross section
Flow Data
Characteristic, Rangeability, Stroke, Pressure Loss
Rangeability: 100 : 1
Stroke: 90° angular
stroke
Nominal stroke angle 72°
Basic flow
characteristic: equal
percentage
----- Differential pressure

for open valve where the
running torque is equivalent
to the breakaway torque.
Mechanical Characteristics
Pressure-temperature range for Teflon-, Pressure-temperature range for

Teflon-reinforced and PE-seats FIRESAFE and metal seats
Differential Pressure in bar
Teflon
reinforced
Temperature (K) and (°C) Temperature (K) and (°C)
Mechanical Characteristics
Torques Nm
Teflon-. Teflon-reinforced and PE-seats
Seat Teflon Teflon-reinforced / UHMWPE (PE) /

FIRESAFE
Diff. Pressure (in bar) 7 14 20 7 14 20 28 41 51
50 / 65 2/2½ 15 21 27 18 24 32 39 53 60
80 3 24 31 37 29 36 43 52 70 80
100 / 125 4 5 39 50 61 46 60 72 90 115 137
150 6 96 120 146 115 140 175 225 305 365
200 8 181 226 277 217 270 330 425 590 705
250 10 289 352 443 346 435 530 690 960 1155
300 12 430 543 661 516 650 790 1032 1450 1740
350 14 588 735 900 625 850 1045 1350 1885 2260
400 16 803 1006 1246 950 1155 1710 2250 3185 3840
450 18 1006 1272 1590 1090 1590 2040 2695 3840 4635
500 20 1289 1640 2037 1500 2200 2840 3780 5410 6560
600 24 2046 2600 3210 2390 3385 4340 5785 8300 10060
700 28 2340 3120 4650 5950
750 / 800 30 / 32 3120 4100 5900 7810
900 / 1000 36 / 40 4365 5800 8310 10890
1050 / 1100 42 / 44 6745 8970 13120 17350
1200 48 9595 11900 17400 23000
Metal and Metal-Graphite seats
Differential pressure 3.5 7 14 20 28 41 51

(in bar)
DN NPS
50 / 65 2/2½ 57 64 82 105 110 125 136
80 3 60 67 86 110 117 135 147
100 / 125 4/5 65 72 91 115 130 168 198
150 6 150 198 300 425 453 511 560
200 8 310 465 530 595 681 871 1040
250 10 470 610 815 1040 1129 1298 1424
300 12 720 935 1330 1780 1908 2121 2288
350 14 1350 1645 1745 1830 2755 3842 4605
400 16 1560 1900 2145 2310 4577 6490 7828
450 18 2550 2815 3020 3220 5492 7814 9440
500 20 3260 3605 3890 4180 7699 11027 13356
600 24 5170 5725 6210 6550 11786 16950 20498
700 28 5910 6550
750 / 800 30 / 32 7880 8730
900 / 1000 36 / 40 11035 12210
1050 / 1100 42 / 44 17070 18880
1200 48 24300 26800
Other Design Options: Flanged, Welded End and Double-Flange Designs available on request.
Subject to technical modifications.
Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed
materials, and website information. Crane Co. reserves the right to alter its products without notice, including
products already on order provided that such alteration can be made without changes being necessary in
specifications already agreed. All their trademarks in this material are property of the Crane Co. or its subsidiaries.
The Crane and Crane brands logotype are registered trademarks of Crane Co. All rights reserved.

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Technische Dokumentation

High Performance Butterfly Valves

XOMOX International GmbH & Co. OHG Dok. Nr.: tdb_800_gb

4 Quality Elements: Body, Retainer, Flange Seal

5 Quality Elements: Disc, Shaft, Shaft Bearing, Disc Spacer

6 Quality Elements: Teflon-Seat

7 Quality Elements: FIRESAFE-Seat, Metal-Seat

8 FIRESAFE Test Results: XOMOX – Material Code

9 XOMOX Material Code

10 Delivery Program, Tightness Test, Type Approvals and Certificates

11 XOMOX Identification Code

14 Material List for Valves with Teflon-Seat or. Reinforced Teflon-Seat

15 Material List for Valves with FIRESAFE-Seat or. Metal-Seat

16 Dimensions for Bare Shaft Valves DN 50 – 300 / NPS 2 - 12

17 Dimensions for Bare Shaft Valves DN 350 – 1200 / NPS 14 - 48

19 Dimensions for Valves with Worm Gear DN 350 – 1200 / NPS 14 – 48

20 Flow Data: KV-values, Free Sectional Area, 1 Values

21 Flow Data: Characteristics, Rangeability, Stroke, Pressure Loss

22 Mechanical Characteristics: Pressure-Temperature Range

23 Mechanical Characteristics: Torques

Advantages: Long life

Documented tests show shutoff tightness up to 51 bar after more

Type 800 – The Alternative

The XOMOX High Performance Butterfly Valve, Series 800

The design features are based on the following requirements:

Bodies are available with following face-to-face dimensions:

Retainer, Flange Seal

The bearings are constructed of Teflon and fibreglass

Seat made of durable Teflon

Advantages: No springs to break

The symmetrical axially pliant seat (1) is locked by a

The Teflon seat with its integral pliant fibreglass

For applications which require a tight shutoff

Both the XOMOX FIRESAFE seat and the metal seat

On request, the spherical sealing surface of the disc Teflon

FIRESAFE Seat (specific features):

Metal Seat (specific features): Temperatureinsatz bis K 823 (+550 °C),

Temperature range up to K823 (+ 550°C)

Sealing Principle – FIRESAFE seat and Metal seat.

Results of the leakage tests of a butterfly valve type 821

Tested Valver Covered Valves

XOMOX Material Code

Equivalent rolled and forged materials for bodies on request.

Flange Standards: Oxygen and Chlorine:

Temperature Range Type Approvals and Certificates

Tightness Test Rule Dampfkv DruckbehV Gas HL-VO VbF

Valve Design Vacuum Range[mbar] resp. [hPa]

* DN 50-100 and DN 150: Seat retainer fixed by roll pins.

Non Standard Face-to-face dimensions 70 WAFER PN 10/16

EN 558 Series 16 40 WAFER PN 10/16

MSS-SP 68 01 WAFER Class 150

Other materials on request. Former / Alternative material specifications in brackets.

Other materials on request. Former / Alternative material specifications in brackets.

Dimensions in mm For weights see page 19, 20 Machined to face-to-face dimension

1050 42 251 300 M12

* Face-to-face DIN 3202 K1: 78 Available under Type 8.. K1

Weights for bare shaft valves in kg Weights for

Flow Pattern of XOMOX

Flow data as per VDI/VDE 2176 and EN 60534

Kvr = smallest useable kv value