1 s2.0 S2212540X22000785 Main
1 s2.0 S2212540X22000785 Main
1 s2.0 S2212540X22000785 Main
http://ppr.buaa.edu.cn/
w w w. s c i e n c e d i r e c t . c o m
ORIGINAL ARTICLE
a
Department of Engineering, Muroran Institute of Technology Muroran, Hokkaido, 050-8585, Japan
b
Aerospace Plane Research Center, Muroran Institute of Technology Muroran, Hokkaido, 050-8585, Japan
KEYWORDS Abstract The main interest in the current study focuses on the possibility of overspeeding for
the gas-generator cycle air turbo ramjet (GG-ATR) engine. The authors developed the air turbo
Air turbo ramjet engine;
Compressor map; ramjet engine and investigated its compressor performance. Based on those data, the authors
Overspeeding; developed the analytical code for the air turbo ramjet engine, which calculates the performances
Combustion efficiency of turbomachinery, gas-generator, and ram combustor. The previous study described that the
rotor overspeeding would not occur in the air turbo rocket engine. However, the current results
show that degraded ram combustion can decrease the compressor pressure ratio and the
compressor power. This reduced compressor power can cause overspeeding for the air turbo
ramjet engine. The experimental results of compressor power and turbine inlet pressure support
those analytical results.
ª 2022 The Authors. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
*Corresponding author.
E-mail addresses: [email protected] (Ryojiro Minato), 1. Introduction
[email protected] (Daisuke Nakata), uchiumi@mmm.
muroran-it.ac.jp (Masaharu Uchiumi), [email protected]
An air turborocket or air turbo ramjet (ATR) engine is a
(Ryoji Imai), [email protected] (Kazuyuki Higashino).
type of turbine-based combined cycle (TBCC) engine. It can
Peer review under responsibility of Propulsion and Power Research.
be a candidate for a propulsion engine of a hypersonic vehicle
or a spaceplane [1e8]. The ATR engine has a greater specific
thrust than turbojet engines and a higher specific impulse (Isp)
Production and Hosting by Elsevier on behalf of KeAi
than rocket engines. Kobayashi et al. consider the ATR engine
https://doi.org/10.1016/j.jppr.2022.10.001
2212-540X/ª 2022 The Authors. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd. This is an open access article under the
CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Overspeeding characteristics of turbomachinery 445
Nomenclature Subscript
2 air airflow
A cross section area (unit: m )
cho choke condition
C) characteristic velocity as represent in Eq. (4) (unit:
comp compressor
m/s)
cor corrected value
C0 spouting velocity at the turbine nozzle
de on design condition
CP heat capacity at constant pressure (unit: J/(kg$K))
fuel fuel
d1,k, d2,k, d3,k polynomial coefficients for turbine module in Eq.
GG gas generator
(10)
i index for the referential corrected rotation speed
M Mach number
ideal ideal condition
M_ cor corrected mass flow rate as function of pcomp,i (unit:
in inlet condition
kg/s)
k degree of polynomial
m mass flow rate (unit: kg/s)
nozzle turbine nozzle
N rotational speed (unit: rpm)
out outlet condition
P pressure (unit: Pa)
ram ram combustor
R gas constant (unit: J/(kg$K))
ref referential condition
T temperature (unit: K)
s static condition
U rotational speed of turbine blade (unit: m/s)
spout gas spouting at turbine nozzle
V velocity (unit: m/s)
sur surge condition
w specific power of compressor or turbine (unit: W)
T stagnation condition
turb turbine
Greek letters 0 ambient condition
h efficiency 1 air intake inlet
Hs adiabatic compression efficiency as function of mcor 2 compressor inlet
k specific heat capacity ratio 3 compressor outlet
Ps total-to-static compressor pressure ratio as function of 4 turbine inlet
m_ cor;i 5 turbine outlet
p pressure ratio at engine component 6 ram combustor inlet
r density (unit: kg/m3) 7 ram combustor outlet
t temperature ratio at engine component 8 nozzle throat
9 exit of nozzle
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u
u
u 2 kram þ 1 !
k kram
m_ air þ m_ GG Z PT 7 A8 t
2k ram P T 7 PT 7
ram
ðkram 1ÞRram TT 7 P0 P0
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u ð2bÞ
u
u 2ðkram 1Þ kram 1 !
kram kram
ZP0 A8 t
2k ram PT 7 PT 7
ðkram 1ÞRram TT 7 P0 P0
4. GG-ATR engine cycle analysis where PT5 and PT7 are the total pressure at the turbine and
the ram combustor outlet, respectively.
4.1. Engine system and operational constraints In Eq. (1), the compressor operating state is described by
air flow rate, mair, compressor pressure ratio, pcomp (total-to-
The prediction of a GG-ATR engine operating state is total), and adiabatic compression efficiency, hcomp (total-to-
indispensable for its development and requires its cycle total). On the other hand, GG gas flow rate, mGG, GG
analysis. The cycle analysis of a GG-ATR engine is quite combustion temperature, TGG, and GG combustion pressure,
different from that of a turbojet engine. Thus, the authors PGG, are variables concerned with GG combustion. The
developed the GG-ATR engine cycle analysis (GATRECA) chemical equilibrium calculation can determine TGG under a
Overspeeding characteristics of turbomachinery 449
given PGG and oxidizer-to-fuel (O/F) ratio. GG combustion point are the input data in the compressor module. Ncor is
gas flow is always choked at the turbine nozzle. Thus, the assumed to be between the ith and (iþ1)th referential rota-
following Eq. (3) can hold for the mGG-PGG relationship. tional speeds (donated as Nref,i and Nref,iþ1, respectively).
pcomp,i and pcomp,iþ1 are the total-to-total compressor pressure
PGG Anozzle
m_ GG Z
ð3Þ ratios at Nref,i and Nref,iþ1, respectively. Those correlations are
CGG described in Eq. (5) by Ref. [23].
where Anozzle is the cross-section area at the turbine nozzle. 2 !k1
k
) Nref ;i k1
CGG is the characteristic velocity at the GG and is repre- pcomp;i Z 1 þ pcomp
k 1
sented in Eq. (4). Ncor
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð5Þ
u 2 !k1
k
The mass flow rate at the ram combustor in Eq. (11) can
be represented by using static pressure, Ps7, and Mach
Figure 8 Comparison between CFD and GATRECA code. number, M7.
Overspeeding characteristics of turbomachinery 451
Figure 14 Constant PGG lines on compressor map. Figure 16 Numerical and experimental compressor power.
Overspeeding characteristics of turbomachinery 455
Figure 17 Experimental PGG in turbomachinery test for GN2. Figure 18 Correlation between PGG and compressor power in
turbomachinery test.
necessary for tests higher than Ncor Z 70%. Thus, the
experimental data of more than Ncor Z 70% are limited. results in Figures 17 and 18 corroborate the analytical re-
The experimental compressor power data for Ncor Z 50% sults of overspeeding due to low hram in Figures 13 and 14.
and 60% agree with the CFD results well. Those for The ram combustor characteristics were not included in the
Ncor Z 70% agree with the CFD results well in the surge previous study by Bossard and Thomas [11], and the po-
side condition. However, some differences between the tential for overspeeding was not recognized in the GG-ATR
experimental and numerical results appear in the choke engine. However, the current GG-ATR engine cycle anal-
side condition. The experimental compressor power ysis, which takes into account the characteristics of the
for Ncor Z 70% shows a reduction in the choke side compressor, the turbine, and the ram combustor, indicates
condition. This decrease corresponds to those of the nu- that overspeeding may occur. The current result suggests
merical results in higher Ncor conditions. If the compressor that the nozzle throat design requires estimating the accurate
power becomes less in the choke side condition, the hram to keep the GG-ATR engine from overspeeding.
required turbine power also decreases. Those results
can explain the overspeeding mechanism in lower hram 6. Conclusion
conditions, as shown in Figures 14 and 15. As discussed in
Subsection 5.2, Eq. (18) indicates that lower TT7 The authors conducted the numerical and experimental
causes mcor to increase and PT7 to decrease. This means investigation of the mixed-flow compressor for the GG-ATR
that lower hram results in the compressor operation engine and discussed the possibility of rotor overspeeding.
under choked conditions. The compressor power The conclusions of the present study are summarized below.
becomes lower in this situation. Therefore, in lower hram
conditions, overspeeding will occur if PGG keeps at the 1. The CFD results agree well with the experimental results
same level. for the pressure ratio/the corrected airflow rate charac-
The experimental PGG in Figure 17 corroborates the be- teristics and the adiabatic compression efficiency. Using
haviors of compressor power in Figure 16. The pressure those CFD results, the authors developed the GG-ATR
level of GN2 in Figure 17 is quite different from those of GG engine cycle analysis (GATRECA) code, including the
combustion gas because the TGG of GN2 is much lower than turbomachinery, the gas generator, and the ram
that of GG combustion gas. PGG is proportional to the mass combustor performances. The analytical results of the
flow rate of GN2 as described in Eq. (3). Thus, PGG can be GATRECA code can obtain a good agreement with CFD
the indicator to show the throttling level because the turbine analysis for the mixed flow compressor performance.
power depends on the mass flow rate of the turbine driving 2. The GATRECA analysis indicates that the compressor
gas. In Figure 17, the behaviors of PGG for Ncor Z 50% and pressure ratio, pcomp, and compression power decrease
60% are nearly flat to mcor. However, PGG for Ncor Z 70% for a fixed nozzle if the ram combustion efficiency
tends to decrease with mcor. This decrease in PGG corre- decrease. The low ram combustion efficiency results in
sponds to the decline of the compressor power in Figure 16. the low ram combustion temperature, which increases the
Finally, Figure 18 shows the correlation between PGG airflow rate and reduces the compressor pressure ratio,
and the compressor power in the turbomachinery tests using pcomp. Low pcomp reduces the compressor power, and the
GN2. The compressor power is linearly proportional to PGG. required turbine power decreases in turn. The turbine
Both the compressor power and PGG become less on the inlet pressure does not have to be so high when the
choke side, as shown in Figures 16 and 17. The turbine compressor operates on the choke side. As a result of the
power largely depends on the mass flow rate of GN2 and is lower compressor power, this scenario leads to the
equal to the compressor power. PGG is also linearly pro- overspeeding of the rotor. To avoid stall/surge conditions
portional to the mass flow rate of GN2. The experimental or overspeeding, an accurate model to predict the ram
456 Ryojiro Minato et al.
combustion efficiency is necessary for the design of the considering a heat input, Trans. JSASS Aerospace Technol. Jpn. 19
ram combustor nozzle throat. (2) (2021) 217e223.
[13] J. Li, K. Liu, Y. Gao, S. Liu, W. Wang, Y. Liu, Combustion characteristics
3. In the current experiment, the compressor power tends to experimental study of solid hydrocarbon propellant for air turbo rocket, J.
be lower in the choke condition. The turbine inlet pres- Propul. Power 34 (5) (2018) 1198e1205.
sure is proportional to the compressor power. Those be- [14] S. Liu, J. Li, G. Zhu, W. Wang, Y. Liu, Mixing and combustion
haviors can explain that the low ram combustion enhancement of turbocharged solid propellant ramjet, Acta Astronaut.
efficiency could cause overspeeding for the GG-ATR 143 (2018) 193e202.
[15] J. Li, K. Liu, Y. Liu, S. Liu, Concept and performance study of
engine. turbocharged solid propellant ramjet, Acta Astronaut. 147 (2018)
431e444.
The author’s GG-ATR engine is being repaired to [16] J.S. Lilly, S.E. Hecht, B.G. Kirkham, C.A. Eadon, Experimental
improve the reliability of its rotor-bearing system at the evaluation of an air turbo ramjet, in: Proceeding of the 30th
moment. In the future study, the authors will conduct the AIAA/ASME/SAE/ASEE joint propulsion conference, Indianapolis,
IN, June 27-29, 1994, AIAA Paper 94-3386.
combustion test of this GG-ATR engine, where the GG
[17] Y. Liu, Y. Gao, X. Pu, J. Li, G.Q. He, Operation matching model and
combustion gas is employed to drive the turbine. The cur- analysis between an air inlet and a compressor in an air turbo rocket,
rent results can be a valuable guideline for the GG-ATR Aero. Sci. Technol. 81 (2018) 306e315.
engine operation. The authors will verify the present [18] G. Bussi, G. Colasurdo, D. Pastrone, Analysis of air-turborocket
analytical result in the GG-ATR engine combustion test. performance, J. Propul. Power 11 (5) (1995) 950e954.
[19] M.E. Thomas, Monorotor turbomachinery for air-turbo-rocket pro-
pulsion, in: Proceedings of the 31th AIAA/ASME/SAE/ASEE Joint
References Propulsion Conference and Exhibit San Diego CA, July 10-12, 1995,
AIAA Paper 95-2804.
[1] K. Christensen, Air turborocket/vehicle performance comparison, J. [20] J.A. Bossard, M.E. Thomas, The influence of turbomachinery
Propul. Power 15 (5) (1999) 706e712. characteristics on air turbo rocket engine operation, in: Proceedings
[2] C.A. Snyder, A Parametric Study of a Gas-Generator Airturbo Rocket of the 36th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and
(ATR), 1986, NASA TM 88808. Exhibit Huntsvill AL, July 16-19, 2000, AIAA Paper 2000-3308.
[3] W.H. Heiser, D.T. Pratt, Hypersonic airbreathing propulsion, in: [21] ISO/Technical Committees 30, Measurement of fluid flow by means
AIAA Educational Series, AIAA Inc., Washington DC, 1994, of pressure differential devices inserted in circulat cross-section con-
pp. 457e464. duits running full d Part 2: Orifice plates, first ed., ISO 5167-2, 2003.
[4] H. Pan, P. Zhou, Performace Analysis of Liquid Air Turborocket, in: [22] G.C. Oates, Aerothermodynamics of gas turbine and rocket propul-
Proceeding of the 46th AIAA Aerospace Sciences Meeting and sion, in: AIAA Educational Series, AIAA Inc., Reston, Virginia, 1997,
Exhibit, Reno, NV, January 7-10, 2008, AIAA Paper 2008-70. pp. 313e326.
[5] V.F. Villace, G. Paniagua, J. Steelant, Installed performance evaluation [23] J.D. Mattingly, Element of propulsion, in: AIAA Educational Series,
of an air turbo-rocket expander engine, Aero. Sci. Technol. 35 (2014) AIAA Inc., Reston, Virginia, 2006, p. 459.
63e79. [24] Liquid Rocket Engine Turbine, 1974, NASA SP-8110.
[6] R. Minato, Advantage of ethanol fuel for gas generator cycle air turbo [25] K. Christensen, Comparison of methods for calculating turbine work
ramjet engine, Aero. Sci. Technol. 50 (2016) 161e172. in the air turborocket, J. Propul. Power 17 (2) (2001) 256e261.
[7] R. Minato, Alcohol and alkane fuel performance for gas generator [26] S. Gordon, B.J. McBride, Computer Program for Calculation of
cycle air turbo ramjet engine, Aero. Sci. Technol. 91 (2019) 337e356. Complex Chemical Equilibrium Compositions and Applications,
[8] R. Minato, Low toxic nitromethane based monopropellant for gas 1994, NASA RP-1311.
generator cycle air turbo ramjet engine, Propulsion and Power [27] A.H. Shapiro, The Dynamics and the Thermodynamics of
Research 11 (3) (2022) 311e324. Compressible Fluid Flow, The Ronald Press Company, New York,
[9] H. Kobayashi, Y. Maru, M.P. Richardson, K. Kinefuchi, T. Sato, 1953, pp. 190e203.
Conceptual design study of a vertical takeoff and landing airbreather, [28] J.E. McAulay, M. Abdelwahab, Experimental Evaluation of a TF30-P-
J. Spacecraft Rockets 58 (5) (2021) 1279e1292. 3 Turbofan Engine in an Altitude Facility: Afterburner Performance
[10] K. Mizobata, R. Minato, K. Higuchi, M. Ueba, S. Takagi, D. Nakata, and Engine-Afterburner Operating Limits, July, 1972, NASA TN-D-
K. Higashino, N. Tanatsugu, Development of a small-scale supersonic 6839.
flight experiment vehicle as a flying test bed for future space transportation [29] L.E. Snyder, G.L. Commerford, Supersonic unstalled flutter in fan
research, in: ISTS Special Issue: transactions of JSASS, Aerospace rotors; analytical and experimental results, J. Eng. Power Trans.
Technology Japan, 12, No. ISTS 29, 2014, pp. Po 3 1ePo3 10. ASME Ser. A 96 (4) (1974) 379e386.
[11] Y. Sato, R. Imai, D. Nakata, R. Minato, M. Uchiumi, Study on pro- [30] B. Maclsaac, R. Langton, Gas Turbine Propulsion System, John Wiley
pellant supply system for small-scale supersonic flight experiment & Sons, 2011, pp. 295e306.
vehicle (development of design technology for LOX supply system), [31] L.C. Jaw, J.D. Mattingliy, Aircraft engine controls design, system
Int. J. Microgravity Sci. Appl. 37 (1) (2020) 370104.1e370104.7. analysis, and health monitoring, in: AIAA Educational Series, AIAA
[12] K. Arimatsu, D. Nakata, R. Minato, I. Yoshikawa, H. Yagihashi, Inc., Reston VA, 2009, pp. 37e93.
M. Uchiumi, On the pressure loss characteristics of liquid oxygen