ULTRAIII 7620 7650 v218

OPERATION AND SERVICE MANUAL
MODEL 7620 HypotULTRAIII

MODEL 7650 HypotULTRAIII
Electrical Safety Compliance Analyzer
AC/DC HIPOT WITH INSULATION RESISTANCE TESTER, CONTINUITY TESTER,

AND RS-232 INTERFACE on 7650
AC HIPOT WITH CONTINUITY TESTER AND RS-232 INTERFACE on 7620
SERIAL NUMBER
Models © Associated Research, Inc. 2009

13860 West Laurel Drive
7620,7650 Lake Forest, Illinois, 60045
U.S.A.
Item 38363 Ver 2.18 Printed August 19th, 2009
DECLARATION OF CONFORMITY
Manufacturer: Associated Research, Inc.
Address: 13860 W. Laurel Dr.

Lake Forest, IL 60045 USA
Product Name: Electrical Safety Compliance

Analyzer
Model Number: 7620/7650
Conforms to the following Standards:
Safety: EN 61010-1:2001
EN 61010-2-031:1994
EMC: EN 55011:1998 Group I Class A

EN 61326:1997+A1:1998
(EN 61000-4-2:1995, EN 61000-4-3:1996,
EN 61000-4-4:1995, EN 61000-4-5:1995,
EN 61000-4-6:1996, EN 61000-4-8:1993,
EN 61000-4-11:1994)
Supplementary Information
The product herewith complies with the requirements of the Low

Voltage Directive 73/23/EEC as amended by 93/68/EEC and the EMC
Directive 89/336/EEC as amended by 92/31/EEC.
The CE marking has been affixed on the device according to

article 10 of the EMC Directive 8/336/EEC.
The technical file and other documentation are on file with

Associated Research, Inc.
______________________________
Joseph Guerriero
Vice President / General Manager

Lake Forest, Illinois USA
January 7, 2009
TABLE OF CONTENTS
1. Introduction............................................................................................................... 1
1.1. Warranty....................................................................................................... 1
1.2. Safety Symbols.............................................................................................. 2
1.2.1. Product Marking Symbols .................................................................... 2
1.2.2. Caution and Warning Symbols.............................................................. 2
1.3. Glossary of Terms ......................................................................................... 3
1.4. Safety............................................................................................................ 4
1.4.1. Service and Maintenance ...................................................................... 4
1.4.2. Test Station.......................................................................................... 5
1.4.3. Test Operator ....................................................................................... 6
1.4.4. Instrument Connections ........................................................................ 6
1.4.5. Device Under Test................................................................................ 7
1.4.6. Key Safety Points to Remember............................................................ 7
1.5. Introduction to Product Safety Testing.......................................................... 8
1.5.1. The Importance of Safety Testing ......................................................... 8
1.6. The Different Types of Safety Tests .............................................................. 8
1.6.1. Principles and Uses of Dielectric Withstand Testing .............................. 8
1.6.2. Insulation Resistance Test................................................................... 11
1.6.3. Ground Bond Test.............................................................................. 11
1.6.4. Run Test............................................................................................. 12
1.6.5. Line Leakage Test .............................................................................. 12
1.7. Key Features and Benefits ........................................................................... 14
2. Getting Started ........................................................................................................ 17
2.1. Unpacking and Inspection ........................................................................... 17
2.1.1. Packaging........................................................................................... 17
2.1.2. Contents of Carton ............................................................................. 17
2.1.3. Returning the Instrument for Service or Calibration ............................ 17
2.2. Installation .................................................................................................. 18
2.2.1. Work Area ......................................................................................... 18
2.2.2. Power Requirements........................................................................... 18
2.2.3. Basic Connections .............................................................................. 18
2.2.4. Environmental Conditions................................................................... 19
3. Specifications and Controls..................................................................................... 20
3.1. Specifications .............................................................................................. 20
3.2. Instrument Controls .................................................................................... 26
3.2.1. Front Panel Controls........................................................................... 26
3.2.2. Rear Panel Controls............................................................................ 28
3.3. Quickstart ................................................................................................... 30
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4. Programming Instructions ...................................................................................... 34
4.1. Setup System .............................................................................................. 34
4.1.1. Setup System Soft keys ...................................................................... 35
4.1.2. System Parameters ............................................................................. 36
4.1.3. Cal Alert (Calibration Alert) ............................................................... 41
4.2. Setup Tests Menu ....................................................................................... 45
4.2.1. Selecting a Memory............................................................................ 45
4.2.2. Naming a Memory.............................................................................. 45
4.2.3. Selecting a Step.................................................................................. 46
4.2.4. Reviewing Test Parameters................................................................. 46
4.2.5. Editing Test Parameters...................................................................... 46
4.2.6. Prompt ............................................................................................... 48
4.3. Test Parameters........................................................................................... 49
4.3.1. Description of Test Parameters ........................................................... 49
4.3.2. AC Withstand..................................................................................... 51
4.3.3. DC Withstand..................................................................................... 52
4.3.4. Insulation Resistance .......................................................................... 53
4.3.5. Continuity .......................................................................................... 55
4.3.6. Default Parameters ............................................................................. 56
4.4. Memory, Step, and Default System Parameter Initialization......................... 57
5. Operating Instructions ............................................................................................ 58
5.1. Instrument Connections............................................................................... 58
5.1.1. Adapter Box Connections................................................................... 58
5.2. Perform Tests Screen .................................................................................. 59
5.2.1. Connected Step Indicator ................................................................... 59
5.2.2. Single Step ......................................................................................... 60
5.2.3. Fail Stop............................................................................................. 60
5.2.4. Results ............................................................................................... 61
5.3. Perform Tests Metering............................................................................... 61
5.3.1. Real Current Display .......................................................................... 61
5.4. Performing a Test........................................................................................ 62
5.4.1. Manual Voltage Adjustment ............................................................... 62
5.5. Displayed Messages .................................................................................... 63
5.5.1. Test Status Messages.......................................................................... 63
6. Instrument Verification........................................................................................... 66
6.1. Verification Initialization ............................................................................. 66
6.2. Verification Menu ....................................................................................... 66
6.2.1. Continuity Verification ....................................................................... 67
6.2.2. AC Hipot Verification ........................................................................ 68
6.2.3. DC Hipot Verification ........................................................................ 69
6.2.4. IR Verification.................................................................................... 70
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7. Remote Control ....................................................................................................... 71
7.1. Signal Outputs on Remote I/O..................................................................... 71
7.2. Signal Inputs of Remote I/O and Programmed Test Files............................. 72
8. Bus Remote Interface GPIB / RS-232..................................................................... 75
8.1. A Brief History of IEEE-488....................................................................... 75
8.2. GPIB Messages........................................................................................... 75
8.3. Functions .................................................................................................... 75
8.4. Signals and Lines......................................................................................... 75
8.5. GPIB Connector ......................................................................................... 76
8.6. GPIB Address ............................................................................................. 77
8.7. Interface Functions...................................................................................... 77
8.8. RS-232 Interface......................................................................................... 78
8.9. HypotULTRA III, GPIB / RS-232 Interface Command List ........................ 78
8.9.1. Test Execution Commands ................................................................. 79
8.9.2. File Editing Commands....................................................................... 79
8.9.3. Test Parameter Editing Commands and Companion Queries ............... 81
8.9.4. System Parameter Editing Commands and Companion Queries........... 83
8.9.5. Query Commands............................................................................... 84
8.9.6. IEEE 488.2 Common Commands ....................................................... 87
8.9.7. Status Reporting................................................................................. 89
8.9.8. GPIB Service Request ........................................................................ 90
8.10. Example of Communicating Over the GPIB Bus........................................ 90
8.11. Non Volatile Memory................................................................................ 91
9. Options..................................................................................................................... 92
10. Calibration Procedure ......................................................................................... 122
10.1. Warranty Requirements ........................................................................... 122
10.2. Calibration Initialization .......................................................................... 123
10.3. Selecting Specific Calibration points ........................................................ 123
10.4. Calibration of Parameters ........................................................................ 123
10.4.1. Calibration of AC Hipot Voltage .................................................... 124
10.4.2. Calibration of DC Hipot Voltage .................................................... 124
10.4.3. Calibration of IR DC Voltage ......................................................... 125
10.4.4. Calibration of 30mA AC Total Current Range ................................ 125
10.4.5. Calibration of 3.5mA AC Total Current Range ............................... 126
10.4.6. Calibration of 200W/30mA AC Real Current Range ....................... 126
10.4.7. Calibration of 20W/30mA AC Real Current Range........................ 127
10.4.8. Calibration of 20W/3.5mA AC Real Current Range....................... 127
10.4.9. Calibration of 2W/3.500mA AC Real Current Range..................... 128
10.4.10. Calibration of 10mA DC Current Range....................................... 128
10.4.11. Calibration of 3.500mA DC Current Range.................................. 129
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10.4.12. Calibration of 350uA DC Current Range...................................... 129
10.4.13. Calibration of 999.99MΩ IR Range............................................. 130
10.4.14. Calibration of 9999.9MΩ IR Range............................................. 130
10.4.15. Calibration of 50000MΩ IR Range .............................................. 131
10.4.16. Calibration of Continuity 20Ω....................................................... 131
10.4.17. Calibration of Continuity 200Ω..................................................... 132
10.4.18. Calibration of Continuity 2000Ω ................................................... 132
11. Replacement Parts List........................................................................................ 134
12. Schematic Index................................................................................................... 136
iv
1. Introduction
1.1. Warranty Policies
Associated Research, Inc., certifies that the instrument listed in this manual meets or exceeds
published manufacturing specifications. This instrument was calibrated using standards that are
traceable to the National Institute of Standards and Technology (NIST).
Your new instrument is warranted to be free from defects in workmanship and material for a
period of (1) year from date of shipment. You must complete the on-line registration at
www.asresearch.com/register or call 1-800-858-TEST ext. 210 to register over the phone
5-Year Program
AR recommends that your instrument be calibrated on a twelve-month cycle. Instruments
purchased and used in North America only, may have their warranty extended in one year
increments to a maximum of (5) years provided they are returned to AR at least annually for
calibration and inspection. The annual calibration and inspection must be performed annually
every year following receipt of instrument. Any instrument not calibrated and inspected
annually will not be eligible for extended warranty status. This extended warranty is non-
transferable and is offered only to the original purchaser. A return material authorization
(RMA) must be obtained from AR before returning this instrument for warranty service. Please
contact our Customer Support Center at 1-800-858-TEST (8378) to obtain an RMA number.
It is important that the instrument is packed in its original container for safe transport. If the
original container in not available please contact our customer support center for proper
instructions on packaging. Damages sustained as a result of improper packaging will not be
honored. Transportation costs for the return of the instrument for warranty service must be
prepaid by the customer. AR will assume the return freight costs when returning the instrument
to the customer. The return method will be at the discretion of Associated Research.
3-Year Program
A 3-Year warranty is also available for instruments purchased and used in North America. All
costs for this warranty are paid with the initial purchase and include warranty coverage, annual
calibration and standard ground return freight for three years. However, unlike our 5-year
program annual calibration and inspection by Associated Research is not required.
Except as provided herein, Associated Research makes no warranties to the purchaser of this
instrument and all other warranties, express or implied (including, without limitation,
merchantability or fitness for a particular purpose) are hereby excluded, disclaimed and waived.
Any non-authorized modifications, tampering or physical damage will void your warranty.
Elimination of any connections in the earth grounding system or bypassing any safety systems
will void this warranty. This warranty does not cover batteries or accessories not of Associated
Research manufacture. Parts used must be parts that are recommended by AR as an acceptable
specified part. Use of non-authorized parts in the repair of this instrument will void the
warranty.
1
1.2. Safety Symbols
1.2.1. Product Marking Symbols
Product will be marked with this symbol when it is necessary to refer to the operation
and service manual in order to prevent injury or equipment damage.
Product will be marked with this symbol when hazardous voltages may be present.
Product will be marked with this symbol at connections that require earth grounding.
1.2.2. Caution and Warning Symbols
Calls attention to a procedure, practice, or condition that could possibly cause

WARNING
bodily injury or death.
CAUTION Calls attention to a procedure, practice, or condition that could possibly

cause damage to equipment or permanent loss of data
2
1.3. Glossary of Terms
(As used in this manual)
Alternating Current, AC: Current that reverses direction on a regular basis, commonly in the U.S.A. 60
per second, in other countries 50 times per second.
Breakdown: The failure of insulation to effectively prevent the flow of current sometimes evidenced by
arcing. If voltage is gradually raised, breakdown will begin suddenly at a certain voltage level. Current flow is
not directly proportional to voltage. Once breakdown current has flown, especially for a period of time, the next
gradual application of voltage will often show breakdown beginning at a lower voltage than initially.
Conductive: Having a volume resistivity of no more than 103 ohm-cm or a surface resistivity of no more
than 105 ohms per square.
Conductor: A solid or liquid material which has the ability to let current pass through it, and which has a
volume resistivity of no more than 103 ohm-cm.
Current: The movement of electrons through a conductor. Current is measured in amperes, milliamperes,
microamperes, nanoamperes, or picoamperes. Symbol = I
Dielectric: An insulating material that is positioned between two conductive materials in such a way that a
charge or voltage may appear across the two conductive materials.
Direct Current, DC: Current that flows in one direction only. The source of direct current is said to be
polarized and has one terminal that is always at a higher potential than the other.
Hipot Tester: Common term for dielectric-withstand test equipment.
Hypot®: Registered trademark of Associated Research, Inc., for its dielectric-withstand test equipment.
Insulation: Gas, liquid or solid material which has a volume resistivity of at least 1012 ohm-cm and is used
for the purpose of resisting current flow between conductors.
Insulation Resistance Tester: An instrument or a function of an instrument capable of measuring

resistance's in excess of 200 megohms. Usually employs a higher voltage power supply than used in ohmmeters
measuring up to 200 megohms.
Leakage: AC or DC current flow through insulation and over its surfaces, and AC current flow through a
capacitance. Current flow is directly proportional to voltage. The insulation and/or capacitance are thought of
as a constant impedance, unless breakdown occurs.
Resistance: That property of a substance that impedes current and results in the dissipation of power, in the
form of heat. The practical unit of resistance is the ohm. Symbol = R
Trip Point: A minimum or maximum parameter set point that will cause an indication of unacceptable
performance during a run test.
Voltage: Electrical pressure, the force which causes current through an electrical conductor.
Symbol = V
3
1.4. Safety
This product and its related documentation must be reviewed for familiarization with safety
markings and instructions before operation.
This product is a Safety Class I instrument (provided with a protective earth terminal).
Before applying power, verify that the instrument is set to the correct line voltage (110 or 220)
and the correct fuse is installed.
A Hipot produces voltages and currents that can cause harmful or fatal
WARNING electric shock. To prevent accidental injury or death, these safety procedures
must be strictly observed when handling and using the test instrument.
1.4.1. Service and Maintenance
User Service
To prevent electric shock do not remove the instrument cover. There are no user serviceable
parts inside. Routine maintenance or cleaning of internal parts is not necessary. Avoid the use
of cleaning agents or chemicals on the instrument; some chemicals may damage plastic parts or
lettering. Any external cleaning should be done with a clean dry or slightly damp cloth.
Schematics, when provided, are for reference only. Any replacement cables and high voltage
components should be acquired directly from Associated Research, Inc. Refer servicing to an
Associated Research, Inc. authorized service center.
(PHONE: 1 (847) 367-4077

ASSOCIATED RESEARCH, INC. 1 (800) 858-TEST (8378)
13860 WEST LAUREL DRIVE FAX: 1 (847) 367-4080
LAKE FOREST, IL 60045-4546 U.S.A. E-MAIL : [email protected]
www.asresearch.com
Service Interval
The instrument, its power cord, test leads, and accessories must be returned at least once a year
to an Associated Research authorized service center for calibration and inspection of safety
related components. Associated Research will not be held liable for injuries suffered if the
instrument is not properly maintained and safety checked annually.
User Modifications
Unauthorized user modifications will void your warranty. Associated Research will not be
responsible for any injuries sustained due to unauthorized equipment modifications or use of
parts not specified by Associated Research. Instruments returned to Associated Research with
unsafe modifications will be returned to their original operating condition at the customer’s
expense.
4
1.4.2. Test Station
Location
Select an area away from the main stream of activity that employees do not walk through in
performing their normal duties. If this is not practical because of production line flow, then the
area should be roped off and marked for HIGH VOLTAGE TESTING. No employees other
than the test operators should be allowed inside.
If benches are placed back-to-back, be especially careful about the use of the bench opposite the
test station. Signs should be posted: "DANGER - HIGH VOLTAGE TEST IN
PROGRESS - UNAUTHORIZED PERSONNEL KEEP AWAY."
Work Area
Perform the tests on a non-conducting table or workbench, if possible. If you cannot avoid
using a conductive surface, be certain that it is connected to a good earth ground and the high
voltage connection is insulated from the grounded surface.
There should not be any metal in the work area between the operator and the location where
products being tested will be positioned. Any other metal in the work area should be connected
to a good ground, never left "floating".
Position the tester so the operator does not have to reach over the product under test to activate
or adjust the tester. If the product or component being tested is small, it may be possible to
construct guards or an enclosure around the device to be tested. Construct the guards of a non-
conducting material such as clear acrylic, so that the item being tested is within the guards or
enclosure during the test. If possible, the guards or enclosure should also contain safety
switches that will not allow the tester to operate unless the guards are in place or the enclosure
closed.
Keep the area clean and uncluttered. All test equipment and test leads not necessary for the test
should be removed from the test bench and put away. It should be apparent to both the
operator and to any observers, the product that is being tested and the product that is waiting to
be tested, or has already been tested.
Do not perform Hipot tests in a combustible atmosphere or in any area where combustible
materials are present.
Power
Dielectric Voltage-Withstand Test Equipment must be connected to a good ground. Be certain
that the power wiring to the test bench is properly polarized and that the proper low resistance
bonding to ground is in place.
Power to the test station should be arranged so that it can be shut off by one prominently
marked switch located at the entrance to the test area. In case of an emergency, anyone can cut
off the power before entering the test area to offer assistance.
5
1.4.3. Test Operator
Qualifications
This instrument generates voltages and currents that can cause harmful or fatal electric shock
and must only be operated by a skilled worker trained in its use.
The operator should understand the electrical fundamentals of voltage, current, and resistance.
They should recognize that the test instrument is a variable high-voltage power supply with the
return circuit directly connected to earth ground; therefore, current from the high-voltage
output will flow through any available ground path.
Rules
Operators should be thoroughly trained to follow all of the aforementioned rules, in addition to
any other applicable safety rules and procedures. Defeating any safety system should be
considered a serious offense with severe penalties such as removal from the Hipot testing job.
Allowing unauthorized personnel in the area during a test should also be dealt with as a serious
offense.
Dress
Operators should not wear jewelry that could accidentally complete a circuit.
Medical Restrictions
Personnel with heart ailments or devices such as pacemakers should be informed that the
voltages and currents generated by the instrument are very dangerous. If contacted it may
cause heart-related problems that a person of good health may not experience. Please have the
test operator consult their physician for recommendations.
1.4.4. Instrument Connections
WARNING Never perform a Hipot test on energized circuitry or equipment.
The instrument is equipped with a safety ground connection, be sure that this is
connected to a good earth ground.
Always connect the return lead first, regardless of whether the item under test is a sample of
insulating material, a component tested with the high voltage test lead, or a cord-connected
device with a two or three prong plug. The return lead should be connected first for any type of
hipot testing.
Plug in the high voltage test lead only when it is being used. Handle its clip only by the
insulator---never touch the clip directly. Be certain that the operator has control over any
remote test switches connected to the Hipot. Double-check the return and high voltage
connections from the Hipot and the Line to be certain that they are proper and secure.
6
1.4.5. Device Under Test
Never touch the Device Under Test (DUT) or anything connected to it while
WARNING
high voltage is being applied by the Hipot.
When testing with DC, always discharge the capacitance of the item under test and anything the
high voltage may have contacted--such as test fixtures--before handling it or disconnecting the
test leads.
HOT STICK probes can be used to discharge any capacitance in the device under test as a
further safety precaution. A hot stick is a non-conducting rod about two feet long with a metal
probe at the end that is connected to a wire. To discharge the device under test, two hot sticks
are required. First, connect both probe wires to a good earth ground. Then touch one probe tip
to the same place that the return lead was connected. While holding the first probe in place,
touch the second probe tip to the same place where the high voltage lead was connected.
1.4.6. Key Safety Points to Remember
• Keep unqualified and unauthorized personnel away from the test area.
• Arrange the test station in a safe and orderly manner.
• Never touch the product or connections during a test.
• In case of any problem, turn off the high voltage first.
• Properly discharge any item tested with DC before touching connections.
7
1.5. Introduction to Product Safety Testing
1.5.1. The Importance of Safety Testing

Product Safety Tests are specified during the design and development stages of a product as
well as in the production of the products to insure that it meets basic safety requirements.
These tests are designed to verify the safety of the electrical products in that they do not
jeopardize the safety of the people, domestic animals, and property of anyone who may come in
contact with these products. In an era of soaring liability costs, original manufacturers of
electrical and electronic products must make sure every item is as safe as possible. All products
must be designed and built to prevent electric shock, even when users abuse the equipment or
by-pass built in safety features.
To meet recognized safety standards, one common test is the "dielectric voltage-withstand test".
Safety agencies which require compliance safety testing at both the initial product design stage
and for routine production line testing include: Underwriters Laboratories, Inc. (UL), the
Canadian Standards Association (CSA), the International Electrotechnical Commission (IEC),
the British Standards Institution (BSI), the Association of German Electrical Engineers (VDE)
and (TÜV), the Japanese Standards Association (JSI). These same agencies may also require
that an insulation resistance test and high current ground bond test be performed.
1.6. The Different Types of Safety Tests
1.6.1. Dielectric Withstand Test

The principle behind a dielectric voltage - withstand test is simple. If a product will function
when exposed to extremely adverse conditions, it can be assumed that the product will function
in normal operating circumstances.
Common Applications of the Dielectric Withstand Test:
• Design (performance) testing: Determining design adequacy to meet service conditions.
• Production Line testing: Detecting defects in material or workmanship during processing.
• Acceptance testing: Proving minimum insulation requirements of purchased parts.
• Repair Service testing: Determine reliability and safety of equipment repairs.
The specific technique used to apply the dielectric voltage - withstand test to each product is
different. During a dielectric voltage - withstand test, an electrical device is exposed to a
voltage significantly higher than it normally encounters, for a specified duration of time.
During the test, all current flow from the high voltage output to the return is measured. If,
during the time the component is tested, the current flow remains within specified limits, the
device is assumed safe under normal conditions. The basic product design and use of the
insulating material will protect the user against electrical shock.
8
The equipment used for this test, a dielectric-withstand tester, is often called a "Hipot" (for high
potential tester). The "rule of thumb" for testing is to subject the product to twice its normal
operating voltage, plus 1,000 volts.
However, specific products may be tested at much higher voltages than 2X operating voltages +
1,000 volts. For example, a product designed to operate in the range between 100 to 240 volts
can be tested between 1,000 to 4,000 volts or higher. Most "double insulated" products are
tested at voltages much higher than the "rule of thumb".
Testing during development and prototype stages is more stringent than production run tests
because the basic design of the product is being evaluated. Design tests usually are performed
on only a few samples of the product. Production tests are performed on every item as it comes
off the production line.
The Hipot tester must also maintain an output voltage between 100% and 120% of
specification. The output voltage of the Hipot must have a sinusoidal waveform with a
frequency between 40 to 70 Hz and has a peak waveform value that is not less than 1.3 and not
more than 1.5 times the root-mean-square value.
Types of Failures only detectable with a Hipot test
• Weak Insulating Materials
• Pinholes in Insulation
• Inadequate Spacing of Components
• Pinched Insulation
Dielectric Withstand Test; AC verses DC

Please check with the Compliance Agency you are working with to see which of the two types
of voltages you are authorized to use. In some cases, a Compliance Agency will allow either
AC or DC testing to be done. However, in other cases the Compliance Agency only allows for
an AC test. If you are unsure which specification you must comply with please contact our
CUSTOMER SUPPORT GROUP at 1-800-858-TEST (8378).
Many safety agency specifications allow either AC or DC voltages to be used during the Hipot
test. When this is the case, the manufacturer must make the decision on which type of voltage
to utilize. In order to do this it is important to understand the advantages and the disadvantages
of both AC and DC testing.
AC testing characteristics
Most items that are Hipot tested have some amount of distributed capacitance. An AC voltage
cannot charge this capacitance so it continually reads the reactive current that flows when AC is
applied to a capacitive load.
9
AC testing advantages
AC testing is generally much more accepted by safety agencies than DC testing. The main
reason for this is that most items being Hipot tested will operate on AC voltages. AC Hipot
testing offers the advantage of stressing the insulation alternately in both polarities, which more
closely simulates stresses the product will see in real use.
Since AC testing cannot charge a capacitive load, the current reading remains consistent from
initial application of the voltage to the end of the test. Therefore, there is no need to gradually
bring up the voltage since there is no stabilization required to monitor the current reading. This
means that unless the product is sensitive to a sudden application of voltage the operator can
immediately apply full voltage and read current without any wait time.
Another advantage of AC testing is that since AC voltage cannot charge a load there is no need
to discharge the item under test after the test.
AC testing disadvantages
One of the disadvantages of AC testing occurs when testing capacitive products. Again, since
AC cannot charge the item under test, reactive current is constantly flowing. In many cases, the
reactive component of the current can be much greater than the real component due to actual
leakage. This can make it very difficult to detect products that have excessively high leakage
current.
Another disadvantage of AC testing is that the Hipot has to have the capability of supplying
reactive and leakage current continuously. This may require a current output that is actually
much higher than is really required to monitor leakage current and in most cases is usually much
higher than would be needed with DC testing. This can present increased safety risks as
operators are exposed to higher currents.
DC testing characteristics
During DC Hipot testing, the item under test is charged. The same test item capacitance that
causes reactive current in AC testing, results in initial charging current which exponentially
drops to zero in DC testing.
DC testing advantages
Once the item under test is fully charged, the only current flowing is true leakage current. This
allows a DC Hipot tester to clearly display only the true leakage of the product under test.
Another advantage to DC testing is that the charging current only needs to be applied
momentarily. This means that the output power requirements of the DC Hipot tester can
typically be much less than what would be required in an AC tester to test the same product.
DC testing disadvantages
Unless the item being tested has virtually no capacitance, it is necessary to raise the voltage
gradually from zero to the full test voltage. The more capacitive the item the more slowly the
voltage must be raised. This is important since most DC Hipots have failure shut off circuitry
10
which will indicate failure almost immediately if the total current reaches the leakage threshold
during the initial charging of the product under test.
Since a DC Hipot does charge the item under test, it becomes necessary to discharge the item
after the test.
DC testing unlike AC testing only charges the insulation in one polarity. This becomes a
concern when testing products that will actually be used at AC voltages. This is an important
reason that some safety agencies do not accept DC testing as an alternative to AC.
When performing AC Hipot tests the product under test is actually tested with peak voltages
that the Hipot meter does not display. This is not the case with DC testing since a sinewave is
not generated when testing with direct current. In order to compensate for this most safety
agencies require that the equivalent DC test be performed at higher voltages than the AC test.
The multiplying factor is somewhat inconsistent between agencies that can cause confusion
concerning exactly what equivalent DC test voltage is appropriate.
1.6.2. Insulation Resistance Test

Some "dielectric analyzers today come with a built in insulation resistance tester. Typically, the
IR function provides test voltages from 500 to 1,000 volts DC and resistance ranges from
kilohms to gigaohms. This function allows manufacturers to comply with special compliance
regulations. BABT, TÜV and VDE are agencies that may under certain conditions, require an
IR test on the product before a Hipot test is performed. This typically is not a production line
test but a performance design test.
The insulation resistance test is very similar to the Hipot test. Instead of the go/no go indication
that you get with a Hipot test the IR test gives you an insulation value usually in Megohms.
Typically, the higher the insulation resistance value, the better the condition of the insulation.
The connections to perform the IR test are the same as the Hipot test. The measured value
represents the equivalent resistance of all the insulation that exists between the two points and
any component resistance that might also be connected between the two points.
Although the IR test can be a predictor of insulation condition it does not replace the need to
perform a dielectric withstand test.
1.6.3. Ground Bond Test

The Ground Bonding test determines whether the safety ground circuit of the product under
test can adequately handle fault current if the product should ever become defective. A low
impedance ground system is critical in ensuring that in case of a product failure, a circuit
breaker on the input line will act quickly to protect the user from any serious electrical shock.
International compliance agencies such as CSA, IEC, TÜV, VDE, BABT and others, have
requirements calling out this test. This test should not be confused with low current continuity
tests that are also commonly called out in some safety agency specifications. A low current test
merely indicates that there is a safety ground connection. It does not completely test the
11
integrity of that connection.
Compliance agency requirements vary on how different products are to be tested. Most
specifications call for test currents of between 10 and 30 amps. Test voltages at these currents
are typically required to be less than 12 volts. Maximum allowable resistance readings of the
safety ground circuit are normally between 100 and 200 milliohms.
If you are testing a product that is terminated in a three-prong plug, you are required to perform
a continuity or ground bond test on the ground conductor to the chassis or dead metal of the
product.
1.6.4. Run Test

All manufacturers of a product that runs on line power normally need to run the DUT (Device
Under Test) after final safety testing so that they can verify the functionality of their products.
In addition to running the DUT to test its basic functionality, many customers also require some
basic test data to be recorded while the DUT is powered up. A Run Test System allows the
product to be powered up immediately after the safety tests are completed with a single
connection to the DUT. Measurements that are commonly made while the DUT is running can
include Amperage, Voltage, Watts and Power Factor.
1.6.5. Line Leakage Test

The Line Leakage test is one of many product safety tests that are normally specified for
electrical products by safety testing agencies such as Underwriters Laboratories (UL) and the
International Electrotechnical Committee (IEC). The line leakage specifications vary as well as
the method in which the measurements are taken depending upon the application or function of
a product and the standard to which the product is being tested.
Current Leakage or Line Leakage tests are general terms that actually describe three different
types of tests. These tests are Earth Leakage Current, Enclosure Leakage Current, and Applied
Part Leakage Current. The main differences in these tests are in the placement of the probe for
the measuring device. The Earth Leakage Current is the leakage current that flows through the
ground conductor in the line cord back to earth. The Enclosure Leakage Current is the current
that flows from any enclosure part through a person back to ground if it were contacted by a
person. The Applied Part Leakage Current or Patient Lead Leakage Current is any leakage that
flows from an applied part, between applied parts or into an applied part. The Applied Part
Leakage Current test is required only for medical equipment. All of these tests are used to
determine if products can be safely operated or handled without posing a shock hazard to the
user.
Line Leakage Testers provide the capability of meeting the line leakage test specified in the
following standards; UL 544, IEC 950, UL 1950, IEC 601-1, UL 2601, UL 1563, UL 3101,
IEC 1010 and others. The Line Leakage test, is a test which measures the leakage current of a
product, through a circuit that is designed to simulate the impedance of the human body. The
simulation circuit is called the Measuring Device (MD). The instrument has five different MD
circuits, selectable through the menu, which are representative circuits designed to simulate the
impedance of the human body under different conditions. The impedance of the human body
12
will vary depending upon point of contact, the surface area of the contact and the path the
current flows. For these reasons, the specifications of the Measuring Devices are different
depending upon the type of test being performed as well as the maximum allowable leakage
current. Leakage current measurements are performed on products under normal conditions
and single fault conditions as well as reversed polarity. This simulates possible problems, which
could occur if the product under test is faulted or misused while the product is operating under
high line conditions (110% of the highest input voltage rating of the product).
Line Leakage tests are normally specified as “Type Tests”or “Design Tests”which are
performed during the development of the product. This helps verify that the design is safe but it
does not guarantee the safety of the products being produced on the production line. The only
way to be sure you are shipping safe products is to test each product at the end of the
production line. The user may perform a Leakage Current test along with other common safety
test such as Dielectric Withstand, Insulation Resistance, and Ground Bond on the production
line with a single connection to the device under test.
IF YOU SHOULD HAVE ANY QUESTIONS RELATING TO THE OPERATION OF

YOUR INSTRUMENT CALL 1-800-858-TEST(8378) IN THE U.S.A.
13
1.7. Key Features and Benefits: HypotULTRA III
§ A complete all-in-one system HypotULTRA III combines four of the most common
includes AC Hipot, DC Hipot, electrical safety tests required by safety agencies (AC
Insulation Resistance and Hipot, DC Hipot, IR test, Ground Continuity test) into
Ground Continuity tests in a a single instrument that takes up less rack space and
2U single 19 inch rack mount enables a single DUT connection.
cabinet
§ Enhanced graphic LCD This provides the operator with complete test setup and
display with analog bar graph results in an easy-to-use interface. Analog bar graph
for monitoring test results can be used to monitor test results versus limit settings.
The graphic display makes testing safer, easier, and
more reliable than ever before.
§ Built-in CAL-ALERT This feature automatically alerts the user when the
function instrument is due for re-calibration. This eliminates the
need for manual tracking of calibration dates.
§ Two Continuity test modes The user can select whether to perform a low current
continuity test simultaneously with the Hipot test, or
use the separate continuity test mode to perform an
independent continuity test. In this mode, the range is
adjustable from 0.01 to 10 ohms. In addition, point-to-
point continuity test can be run through the optional
built-in scanner.
§ Exclusive SmartGFI The SmartGFI (patent pending) provides maximum
function operator protection to the user. If the circuit detects
excessive leakage to ground it shuts down the high
voltage in less than 1 millisecond. SmartGFI is
automatically activated if the DUT is not grounded.
The operator does not need to make the decision
whether to activate the SmartGFI.
§ Optional printer port This option allows direct connection of
HypotULTRA III to a printer. The user can select
between several different print modes and all printouts
are date stamped. This is a real benefit for those
requiring hard copies of test data.
§ Built-in Security settings This allows the instrument to be setup to allow for
different levels of access to the instruments setup
programs. Users can setup passwords for restricting
access to certain parts of the menu.
14
§ Storage of up to 50 setups A real benefit for manufacturers that test different
with 30 steps per setup products. Each setup can store up to 30 steps, which
can be configured to perform any of the safety tests.
Each setup can be stored and named any combination of
alphanumeric characters so it can be easily identified for
recall.
§ Real Current measurement HypotULTRA III allows for simultaneous monitoring
of Real and Total current in AC Hipot mode. This
allows the user to monitor total and real current on a
single screen.
§ Exclusive prompt and hold HypotULTRA III allows users to setup prompts in the
function test cycle so that the test can be paused. During the
pause, a user-configured message is displayed
instructing the test operator on the action they need to
perform before continuing with the test. This is a very
convenient feature for applications where test leads
need to be moved or when DUT switches need to be
activated as part of the test cycle.
§ Exclusive CHARGE LO and The RAMP HI feature allows the user to set a higher
RAMP HI testing features trip rate during the ramp to allow for quick charging of
allow for more effective DC the product without nuisance tripping thereby
Hipot testing increasing throughput when testing with DC. The
CHARGE LO provides the user with the capability to
ensure that the device under test is connected correctly.
§ Line and Load regulation Maintains the output voltage to within 1% of setting
even if the load or the line voltage varies. This ensures
that the test results remain consistent and within safety
agency requirements.
§ PLC remote inputs & outputs This allows the instruments to be remotely monitored
and set up completely through simple PLC control.
Recall of up to 10 different setups is possible through
these remotes.
§ Up to 30mA of current is This makes HypotULTRA III a true Hipot tester with
available in AC Hipot mode enough output current to test even highly capacitive
and 10 mA in DC Hipot mode loads while allowing it to be versatile enough to
with resolutions of 1 monitor leakage current of items with very low leakage
microamps in AC and 0.1 measurement requirements.
microamps in DC
15
§ Digitally controlled arc Allows the operator to select whether low-level arcs
detection system should be detected and provides the operator with the
ability to digitally select and program multiple
sensitivity levels.
§ Electronic ramping (up and Provides a gradual and timed method to increase or
down) decrease output voltage to the DUT, minimizing any
damage from quick high voltage changes to sensitive
DUT’s.
§ Built in VERI-CHEK self Some safety agencies require that the Hipot tester be
verification system checked and verified at various intervals. VERI-CHEK
is a menu driven process by which the instruments
failure detectors are proven to be functioning properly,
“Verifying”the functionality of the electrical safety
tester and connected accessories.
§ Extended IR measurement The Insulation Resistance measurement range of the

range HypotULTRA III allows for measurements up to 50
Gigohms.
§ Remote Interlock The remote interlock utilizes a set of closed contacts to

enable the instruments output. The system employs a
fail-safe interlock, if the interlock is open, the output of
the instrument is disabled. This input can be wired to a
protective device to prevent activation of high voltage
unless a safe test condition is detected.
16
2. Getting Started
Introduction
This section contains information for the unpacking, inspection, preparation for use and storage
of your Associated Research, Inc., product.
2.1. Unpacking and Inspection

2.1.1. Packaging
Your instrument was shipped in a custom foam insulated container that complies with ASTM
D4169-92a Assurance Level II Distribution Cycle 13 Performance Test Sequence
If the shipping carton is damaged, inspect the contents for visible damage such as dents,
scratches, or broken display. If the instrument is damaged, notify the carrier and Associated
Research's customer support department. Please save the shipping carton and packing material
for the carrier’s inspection. Our customer support department will assist you in the repair or
replacement of your instrument. Please do not return your product without first notifying us
and receiving an RMA (return material authorization) number. To receive an RMA number,
please contact our customer support department at (1-800-858-8378).
• Please retain all of the original packaging materials.
2.1.2. Contents of the Carton

Inside the carton should be the following:
Description AR Part Number
HypotULTRA III Instrument 7650 or 7620
High Voltage Cable 04040A-08
Return Cable 02100A-13 (Qty.2)
Fuse 38388
Line Cord* 33189 Standard
Adapter Box* 36544 Standard
2U Rack Mount Handle 38794 (Qty 2)
2U Rack Mount Bracket 38793 (Qty 2)
Screw M4 x 12mm FHMS 38549 (Qty 4) For Rack Mount Handle
*The Adapter Box and Line Cord listed are American. Other combinations of Line Cord and
Adapter Box are available upon request.
2.1.3. Returning the Instrument

When it is necessary to return the instrument for servicing or calibration, repackage the
instrument in its original container, please include all accessories and test leads. Indicate the
nature of the problem or type of service needed. Also, please mark the container "FRAGILE"
to insure proper handling. Upon receipt, your instrument will be issued an AR service number.
Please refer to this number in all correspondence.
If you do not have the original packaging materials, please follow these guidelines:
• Wrap the instrument in a bubble pack or similar foam. Enclose the same information as
above.
17
• Use a strong double-wall container that is made for shipping instrumentation. 350 lb. test
material is adequate.
• Use a layer of shock-absorbing material 70 to 100 mm (3 to 4 inch) thick around all sides of
the instrument. Protect the control panel with cardboard.
• Seal the container securely.
• Mark the container "FRAGILE" to insure proper handling.
• Please refer in all correspondence to your AR service number.
2.2. Installation
2.2.1. Work Area

Locate a suitable testing area and be sure you have read all safety instructions
WARNING for the operation of the instrument and suggestions on the test area set-up in
the Safety section. Make sure the work area you choose has a three-prong
grounded outlet. Be sure the outlet has been tested for proper wiring before connecting the
instrument to it.
2.2.2. Power Requirements

This instrument requires a power source of 115 volts AC ± 10%, 50/60 Hz single phase or 230
volts AC ±10%, 50/60 Hz single phase. For operation at 115 and 230 Volts AC, use a 4 A,
250VAC slow-blow fuse.
2.2.3. Basic Connections
Power Cable
Before connecting power to this instrument, the protective ground (Earth)
WARNING terminals of this instrument must be connected to the protective conductor of
the line (mains) power cord. The main plug shall only be inserted in a socket
outlet (receptacle) provided with a protective ground (earth) contact. This protective ground
(earth) must not be defeated by the use of an extension cord without a protective conductor
(grounding).
The instrument is shipped with a three-wire power cable. When the cable is connected to an
appropriate AC power source, the cable will connect the chassis to earth ground. The type of
power cable shipped with each instrument depends on the country of destination.
The output power supplies of this instrument are referenced directly to earth
CAUTION ground. Any conductor that completes a path between the high voltage and
earth ground will form a completed circuit.
18
Return Connection
When the instrument Return is grounded, any internal and external stray leakage will be
monitored due to currents that flow from High Voltage to earth ground (such as from HV to
the chassis of the instrument). This current is inherent and will cause errors when trying to
monitor very low leakage currents in the microampere range.
It is important to note that grounding the return lead will disable the Smart GFI function. Smart
GFI allows the user to automatically configure the instruments return configuration. When the
Return lead is earth grounded, the GFI circuit is disabled and the instrument operates in a
grounded return mode of operation.
Please refer to section 4.1.2 System Parameters for a complete explanation of the GFI
function.
2.2.4. Environmental Conditions

This equipment is intended for indoor use only. The equipment has been evaluated according to
Installation Category II and Pollution Degree 2 as specified in IEC 664.
This instrument may be operated in temperatures from 32° - 104° F (0° - 40° C).
Relative humidity of 0 to 80%.
Altitude up to 6,560 feet (2,000 meters).
Storage and Shipping Environment

This instrument may be stored or shipped in environments with the following limits:
Temperature.........................-40° - 167° F ( -40° - 75°C)
Altitude … … … … … … 50,000 feet (15,240 meters)
The instrument should also be protected against temperature extremes that may cause
condensation within the instrument.
19
3. Specifications and Controls
3.1. HypotULTRA III Functional Specifications, 7620 and 7650
INPUT
Voltage 115 / 230 VAC ± 10 %, automatically selected
Frequency 50/60 Hz ± 5%
Fuse 4 Amp 250V Slo-Blo
DIELECTRIC WITHSTAND TEST MODE

Output Rating 5 KV @ 30 mA AC
5 KV @ 10 mA DC for 7650 only
Output Adjustment Range: 0 –5000V AC
0 –5000V DC for 7650 only
Resolution: 1 Volt
Accuracy: ± (2% of setting + 5 volts)
(Can be adjusted during operation. Disabled when key lockout
is active.)
Ramp-HI 12mA peak maximum, ON/OFF selectable
Charge-LO Range: 0.0 –350.0µA DC or Auto set
Max and Min-Limit
AC Total Range 1: 0.000 –9.999mA
Resolution: 0.001mA
Range 2: 10.00 –30.00 mA
Resolution: 0.01 mA
Accuracy: ± (2% of setting + 2 counts)
AC Real Range 1: 0.000 –9.999mA
Resolution: 0.001mA
Range 2: 10.00 –30.00 mA
Resolution: 0.01 mA
Accuracy: ± (3% of setting + 0.05mA) All Ranges
PF > 0.1
V > 250VAC
20
DC Range 1: 0.0 –999.9µA for 7650 only
Resolution: 0.1µA
Range 2: 1000 –10000µA for 7650 only
Resolution: 1µA
Arc Detection Range: 1 –9
Failure Detector Audible and Visual
Voltage Display Range: 0.00 –5.00 KV Full Scale
Resolution: 10 volts
Current Display Auto Range
AC Total Range 1: 0.000mA –3.500mA
Resolution: 0.001mA
Range 2: 3.00 –30.00 mA
Resolution: 0.01 mA
Accuracy: ± (2% of reading + 2 counts)
AC Real Range : 0.000mA –30.00mA
Resolution: 0.001mA or 0.01mA
Accuracy: ± (3% of reading + 0.05mA) All Ranges
PF > 0.1
V > 250VAC
DC Range 1: 0.0 µA –350.0 µA for 7650 only
Resolution: 0.1 µA
Range 2: 0.300 mA –3.500 mA for 7650 only
Resolution: 0.001mA
Resolution: 0.01mA
DC Output Ripple ≤ 4% Ripple RMS at 5 KV DC @ 10 mA, Resistive Load
Discharge Time ≤ 200 ms
21
Maximum Capacitive 1uF----< 1KV 0.08uF----< 4KV
Load in DC Mode 0.75uF----< 2KV 0.04uF----< 5KV
0.5uF----< 3KV
AC Output Wave Form Sine Wave, Crest Factor = 1.3 –1.5
Output Frequency Range: 60 or 50 Hz, User Selection
Accuracy: ± 0.1%
Output Regulation ± (1 % of output + 5 V)
From no load to full load and over input voltage range
Dwell Timer Range: 0.0, 0.4 –999.9 sec (0 = Continuous)
Resolution: 0.1 sec
Accuracy: ± (0.1% + 0.05 sec)
Ramp Timer Range: Ramp-Up: 0.1 –999.9 sec
Ramp-Down: AC 0.0 –999.9 sec
DC 0.0, 1.0 –999.9 sec
0.0=OFF
Resolution: 0.1 sec
Accuracy: ± (0.1% + 0.05 sec)
Ground Continuity Current: DC 0.1 A ± 0.01A, fixed
Max. ground resistance: 1 Ω ± 0.1Ω, fixed
Ground Fault Interrupt GFI Trip Current: 450 µA max (AC or DC)
HV Shut Down Speed: < 1ms
INSULATION RESISTANCE TEST MODE, MODEL 7650 ONLY

Output Voltage Range: 50 –1000 Volts DC
Resolution: 1 Volt
Accuracy: ± (2% of reading + 2 volts)
Short Circuit Current Maximum: 12mA peak
Voltage Display Range: 0 –1000 V
Resolution: 1 Volt
22
INSULATION RESISTANCE TEST MODE, MODEL 7650 ONLY
Resistance Display Range: 0.05MΩ –50000 MΩ (5 Digit, Auto Ranging)
Resolution: 500VDC 1000VDC
MΩ MΩ MΩ
0.001 0.050 –9.999 0.100 –9.999
0.01 1.00 –99.99 1.00 –99.99
0.1 10.0 –999.9 10.0 –999.9
1 100 –50000 100 –50000
Accuracy: 50 –499V
0.05MΩ –999.9MΩ,
± (7% of reading + 2 counts)
500 –1000V
0.10MΩ –999.9MΩ,
1000MΩ –9999MΩ,
10000MΩ –50000MΩ,
Charge-LO Range: 0.000 –3.500µA or Auto Set
Maximum and Range: 0.0, 0.05MΩ –99.99MΩ
Minimum Limits Resolution: 0.01MΩ
Range: 100.0MΩ –999.9MΩ
Resolution: 0.1MΩ
Range: 1000MΩ –50000MΩ
Resolution: 1MΩ
(Max Limit: 0 = OFF)
Accuracy: Same as Resistance Display Accuracy
Ramp Timer Range: Ramp-Up: 0.1 –999.9 sec
Ramp-Down: 0.0, 1.0 –999.9 sec
Resolution: 0.1 sec
Accuracy: ± (0.1% + 0.05 sec)
Delay Timer Range: 0.0, 1.0 –999.9 sec 0 = Continuous
Resolution: 0.1 sec
Accuracy: ± (0.1% + 0.05 sec)
Ground Fault Interrupt GFI Trip Current: 450 µA max
HV Shut Down Speed: < 1ms
23
CONTINUITY TEST MODE
Output Current DC 0.1A ± 0.01A Total Resistance*: 0.00-33.0 Ω
DC 0.01A ± 0.001A Total Resistance*: 31.0-330 Ω
DC 0.001A ± 0.0001A Total Resistance*: 310-2000 Ω
Resistance Display Range 1: 0.00 –19.99 Ω
Resolution: 0.01 Ω
Accuracy: ± (1 % of reading + 0.05 Ω)
Range 2: 20.0 –199.9 Ω
Resolution: 0.1 Ω
Range 3: 200 –2000 Ω
Resolution: 1 Ω
Accuracy: ± (1 % of reading + 2 Ω)
Maximum and Range 1: 0.00 –99.99 Ω
Minimum Limits Resolution: 0.01 Ω
Accuracy: ± (1% of setting+0.05 Ω)
Range 2: 100.0 –999.9 Ω
Resolution: 0.1 Ω
Accuracy: ± (1% of setting+0.2 Ω)
Range 3: 1000 –2000 Ω
Resolution: 1 Ω
Accuracy: ± (1% of setting+2 Ω)
(Max Limit: 0 = OFF)
Dwell Timer Range: 0.0, 0.3 –999.9 sec (0 = Continuous)
Resolution: 0.1 sec
Accuracy: ± (0.1% + 0.05 sec)
Milliohm Offset Range: 0.00 –10.00Ω
Resolution: 0.01 Ω
* - Total Resistance includes resistance of Test leads, Fixture, and DUT.
24
GENERAL SPECIFICATIONS
PLC Remote Control Input: Test, Reset, Interlock, Recall Memory 1 through
10
Output: Pass, Fail, Test-in-Process, Reset
Remote Output Relays 125VAC@1AAC, 30VDC@ 0.5ADC
Safety Built-in Smart GFI circuit
Memory 50 memories, 30 steps/memory
Interface Standard RS-232, Optional Printer Port with Date and Time
Stamp or GPIB.
Security Programmable password lockout capability to avoid
unauthorized access to test set-up program.
Graphic Display 240 x 64 dot resolution. Monographic LCD
Alarm Volume Range: 0 –9; 0 = OFF, 1 is softest volume, 9 is loudest
volume.
Contrast Range: 1 –9; 1 is lightest character, 9 is darkest character.
Calibration Adjustments are made through the front panel. Built-in
Verification program. Automatic Calibration alert function to
signal operator when calibration is due.
Environmental Temperature: 0 –40°C
Humidity: 0 –80%
Mechanical Bench or rack mount (2U height) with tilt up front feet
Dimensions:(w x h x d) 16.92x3.50x15.75in (430x89x400mm)
Weight 31.38 Lbs (14.23 kgs) variable with options
OPTIONS
Scanning Matrix 4 or 8 port high voltage switching matrix with continuity.
25
3.2. Instrument Controls
3.2.1. Front Panel Controls
1 2 3 4 5 6
7650
DIELECTRIC ANALYZER
7 8 9 10 11 12
1. RESET BUTTON: Momentary contact switch used to reset the instrument. If a failure
condition occurs during a test, you will need to reset the system to shut off the alarm and
signal the system that you are aware of a failure condition. The reset button must be
pressed before you can proceed to the next test or change any of the set-up parameters.
This switch also serves as an abort signal to stop any test in progress controlled by the
HypotULTRA III.
2. TEST BUTTON: Momentary contact switch used to start tests. Press the green button to
activate the test that is set up in the test buffer shown on the display.
3. GRAPHIC LCD: 240 X 64 Monographic LCD.
4. NUMERIC DATA ENTRY: Keys used to enter numeric data.
5. CONTINUITY OUTPUT JACK: Connection for the low current return lead or three-
prong receptacle adapter box used for continuity testing.
6. RETURN OUTPUT JACK: Connector used to attach the Return test lead or test fixture
return lead to the instrument. This connection provides the return current path for the high
voltage and continuity tests.
7. POWER SWITCH: Rocker style power switch with international ON ( | ) and OFF (0)
markings.
8. SOFT KEYS: Multifunction parameter selection keys. Keys used to select screens and
change parameters.
9. EXIT KEY: Key used to escape from parameter editing and returning to prior screens.
10. ENTER KEY: Key used to finalize parameter entries. The ENTER key may also be used
to scroll the highlighted area to different parameters in the parameter setting screens.
26
1 2 3 4 5 6
7650
DIELECTRIC ANALYZER
7 8 9 10 11 12
11. HIGH VOLTAGE ON INDICATOR: This indicator flashes to warn the operator that
high voltage is present at the high voltage terminal.
12. HIGH VOLTAGE OUTPUT JACK: Connector used to attach the High Voltage test
lead, adapter box high voltage lead, or test fixture high voltage lead to the instrument. The
connector is recessed for safety when not being used.
27
3.2.2. Rear Panel Controls
1 2 3 4 5 6 7 8 9
10 11 12
1. BUS INTERFACE: Standard connector for interconnection to the RS-232 Bus interface.
Optional IEEE 488 interface may be substituted for the RS-232.
2. CALIBRATION BUTTON: To put the instrument into the calibration mode, push this
button and turn on the power switch simultaneously.
3. REMOTE SIGNAL INPUT: 9-Pin D subminiature male connector for remote control of
TEST, RESET, and INTERLOCK functions, as well as remote memory selection.
4. REMOTE SIGNAL OUTPUT: 9-Pin D sub-miniature female connector for monitoring

PASS, FAIL, RESET, and PROCESSING output relay signals.
5. SCANNER CONNECTOR: For connection of optional Scanning External Matrix.
6. HIGH VOLTAGE OUTPUT JACK: Connector used to attach the High Voltage test
lead, adapter box high voltage lead, or test fixture high voltage lead to the instrument. The
connector is recessed for safety.
7. RETURN OUTPUT JACK: Connector used to attach the Return test lead or test fixture
return lead to the instrument. This connection provides the return current path for the high
voltage and continuity tests.
8. CONTINUITY OUTPUT JACK: Connection for the low current return lead or three-
prong receptacle adapter box used for continuity testing.
9. FUSE RECEPTACLE: To change the fuse, unplug the power (mains) cord and turn the
fuse receptacle counter-clockwise. The fuse compartment will be exposed. Please replace
the fuse with one of the proper rating.
10. SCANNER OUTPUTS: Optional scanner matrix that provides 8 HV/Continuity/Return

connections. Please refer to the Options section of this manual for additional connection
information.
28
1 2 3 4 5 6 7 8 9
10 11 12
11. INPUT POWER RECEPTACLE: Standard IEC 320 connector for connection to a
standard NEMA style line power (mains) cord.
12. CHASSIS GROUND (EARTH) TERMINAL: This terminal should be connected to a

good earth ground before operation.
29
3.3. Quickstart
This quick start guide assumes the operator has some familiarity with automated Electrical
Safety testing.
Locate a suitable testing area and be sure you have read all safety instructions
WARNING for the operation of the instrument and suggestions on the test area set-up in
the Safety section. Locate a three prong grounded outlet. Be sure the outlet has been tested
for proper wiring before connecting the instrument to it.
Connect the power-input plug into its socket on the rear panel of the
CAUTION instrument. Connect the male end of the plug to the outlet receptacle. Please
be sure that the safety ground on the power line cord is not defeated and that
you are connecting to a grounded power source.
Turn on the POWER switch located on the lower left-hand side of the front panel. The
HypotULTRA III Information screen will appear with a message at the bottom indicating Press
TEST for Verification. You now have the option to press the TEST button and activate the
Verification Menu (Refer to the section 7. Instrument Verification). The option to activate
the Verification expires approximately 3 seconds after power-up. If you do not press the TEST
button within the 3-second window, the initialization screen will disappear. The initialization
screen will appear as follows:
30
The Perform Tests screen will now be displayed. The Perform Test screen will appear as
follows:
ACW Total Settings Mem Name** Memory

M50-8_P 999.9s 10.00mAR
Step
Edit
<more>
ACW Total Settings Result

M50-8_P 999.9s 10.00mAR
System
<top>
The HypotULTRA III comes with the Memories/Steps and System loaded with the factory
defaults. The factory defaults are as follows:
Test Type Parameter Value

ACW Voltage 1240V
Max Lmt T 10.00mA
Min Lmt T 0.000mA
Max Lmt R 10.00mA
Min Lmt R 0.000mA
Display Total
Ramp UP 0.1s
Dwell 1.0s
Ramp DN 0.0s
Connect OFF
Frequency 60Hz
Arc Detect OFF
Arc Sense 5
Continuity OFF
Scanner OOOOOOOO
Prompt
System Presets
Setup Sys. PLC Remote OFF
Single Step OFF
Fail Stop ON
Alarm 5
Contrast 5
31
System Presets
Results Last
Lock OFF
Mem Lock ON
Address (GPIB only) 8
Smart GFI ON
Results Last
Cal Alert ON
Date mdy
Security Password from Factory 0
Security based on Password OFF
The initial test loaded for use is Memory 1, Step 1. If the ACW defaults are unacceptable for
your DUT then refer to the section 4.2 Setting Up a Test, for instructions on how to program
tests into the instrument.
If these parameters are acceptable, then connect an appropriate set of test leads to the device
under test (DUT) or test fixture. Connect the return lead (Black) to the DUT or test fixture
followed by the high voltage output lead (Red). Make sure the safety ground of this instrument
is connected to a known good ground.
Refer to section 4.1.2 System Parameters, Smart GFI, for an explanation of DUT grounding
configurations.
DO NOT TOUCH THE DEVICE UNDER TEST ONCE THE TEST HAS
WARNING
BEEN STARTED.
Remote Interlock
HypotULTRA III is equipped with a featured referred to as “Remote Interlock”. Remote
Interlock is a feature that utilizes a set of closed contacts to enable the instruments output. In
other words, if the Interlock contacts open, the output of the instrument will be disabled.
Remote Interlock could also be referred to as a remote system lockout, utilizing “Fail When
Open”logic.
If the Interlock contacts are open and the Test button is pushed, a pop-up message will be
displayed on the screen for two seconds. The message will appear as follows:
Interlock is Open
If the Interlock contacts are opened during a test, the pop-up message will be displayed and the
test will abort. The hardware and has been configured to provide the interlock connections on
pins 4 and 5 of the Remote Interface, Signal Input port. The instrument can still be used
without the external interlock device as long as the Interlock Connector (38075 provided with
unit) is plugged into the Remote Interface, Signal Input port. If there is nothing connected to
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the Remote Interface, Signal Input port to provide a connection to the interlock, the instrument
will not perform tests.
Please check your connections to be sure they are making good contact. Clear the area of any
debris that may create a hazardous situation and ask any unnecessary personnel to leave the
area. To initiate the test, press the GREEN TEST button on the front panel. This is a
momentary button and does not need to be held in the pressed position during the test. The
instrument will then initiate the test presently loaded from the selected memory.
If the DUT passes the step, you will hear a short audible beep. If a failure occurs during a step,
you will hear a long audible alarm and the red failure indicator will light up. If the fail stop is set
to OFF and the Connect is set to ON, then the next step in the sequence will begin. If a failure
occurs during any step of the test sequence, a continuous alarm will sound and the red indicator
light in the Reset button will illuminate at the end of the last step.
To stop the alarm you must press the illuminated RED button marked RESET. This will silence
the alarm. Pressing the RESET again will clear the red fail light, and reset the instrument for
the next test. The RESET button may also be used to quickly ABORT a test and cut off the
power to the DUT.
When a test is being performed, a red lightning bolt indicator located in the lower right side of
the front panel will illuminate and flash until the test is finished. If the DUT passed the entire
test sequence, you will hear a brief beep indicating the DUT passed and that the tests are
complete.
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4. Programming Instructions
4.1. Setup System (Refer to FIG.1).
1. From the Perform Test screen, press the “<more>”soft key. A second set of soft key
selections will now be displayed.
2. From the secondary soft keys, press the “System”soft key. The Setup System parameters
will now be displayed.
3. At the Setup System menu, you may scroll to all of the parameters by using the arrow keys.
4. If the printer card is installed, Scrolling to <more> will display the second page of System
Parameters that contain the printer functions.
From the Setup System selections, sixteen different Hardware and Software controls may be
accessed; PLC Remote, Single Step, Fail Stop, Alarm, Contrast, Lock, Mem Lock, GPIB
Address, Smart GFI, Results, Cal Alert, Cal Date, Cal Due, Alert, Date, and Time. Pressing the
EXIT key at any time will return you to the Perform Test screen.
FIG.1
ACW Total Settings Mem Name**

Memory
M50-8_P 999.9s 10.00mAR
Step
Edit
<more>
Press the <more> softkey.
AC W T o ta l S e t ti n gs
Result
M50-8_P 9 9 9. 9 s 10 . 00 m AR
System
Press the System softkey.
PLC Remo te ON Smart GFI ON ^

Single Step ON Results LAST
Fail Stop ON Cal Alert ON v
Alarm 5 Cal Date XX/XX/XX
Contrast 5 Cal Due XX/XX/XX < >
Lock ON Alert XX/XX/XX
Mem Lock ON Date mdy XX/XX/XX Edit
GPIB Address 10 Time XX:XX AM
34
4.1.1. Setup System Soft keys
Directional soft keys < >, ∧, ∨

The “< >, ∧, ∨ ”soft keys are used to scroll the cursor to the different system parameters.
Edit
The “Edit”soft key is used to access the highlighted parameter and activates the Editing Menus.
An example of one of the editing menus is as follows:
Prev
PLC Remote = ON
Next
ON = Front TEST disabled
OFF = Rear TEST disabled
Change
PLC Remote = OFF

ON = Front TEST disabled
OFF = Remote TEST disabled
Change
ENTER to save, EXIT to cancel.
If the selected parameter is a toggle selection, as shown in the example above, the bottom soft
key will have the word “Change”next to it. After the “Change”soft key is pressed, the
parameter will toggle and you will be prompted to press ENTER to save or EXIT to cancel the
edit.
If the parameter is numeric, you may type in a new number using the numeric keypad. Once
you begin typing a new number, the parameter will blank and the cursor will begin blinking.
This indicates that the parameter is being edited. Once a parameter is edited, it is necessary to
complete the edit either by pressing the ENTER key to accept the new number or the EXIT key
to cancel the edit and return to the original number.
Prev and Next

Once the Editing Menus are active, you may scroll through all of the different editing menus by
pressing the “Prev and Next”soft keys.
35
Change
The “Change”soft key is used to toggle parameters in the edit menus.
EXIT
The “EXIT”key is used to return to the Perform Tests screen from the Setup System Menu or
will bring you back to the Setup System Menu from the Editing Menus.
4.1.2. System Parameters

Once the “Edit”soft key has been pressed from the System parameter listing you may scroll to
and edit all of the parameters by pressing the “Prev and Next”soft keys.
Once a parameter is edited, it is necessary to complete the edit either by pressing the ENTER
key to accept the change or the EXIT key to escape from the edit and return to the original
setting.
PLC Remote
Highlight the PLC Remote parameter using the “< >, ∧, ∨ ” soft keys. When PLC Remote
parameter is highlighted, press the “Edit”soft key.
The PLC Remote, editing menu will now be displayed. You may turn the PLC remote function
ON and OFF by pressing the “Change”soft key. Accept the change by pressing ENTER or
cancel the edit by pressing EXIT. Refer to the section 6.Connection of Remote I/O for
details.
When the PLC remote is turned “ON”, the front panel Test button is disabled and a test may
only be started through the rear panel I/O. If you attempt to start a test from the front panel
Test button when the PLC Remote function is turned “ON”, a pop-up message will be
displayed. The pop-up message will appear as follows:
PLC Remote ON
Single Step
Highlight the Single Step parameter using the “< >, ∧, ∨ ” soft keys. When Single Step
parameter is highlighted, press the Edit key.
The Single Step, editing menu will now be displayed. You may turn the Single Step function
ON and OFF by pressing the “Change”soft key. Accept the change by pressing ENTER or
cancel the edit by pressing EXIT.
This function is used to temporarily override the automatic connection feature. When the
Single Step function is ON the instrument will pause after each step is completed. To continue
36
the test sequence, press the Test button to execute the next connected step. Each time the Test
button is pressed the next connected step will execute. If you press the Reset button before
completing all connected steps, it will return you to the original starting step. If a step fails and
you wish to continue to the next step, do not press Reset.
Fail Stop
Highlight the Fail Stop parameter using the “< >, ∧, ∨ ” soft keys. When Fail Stop parameter
is highlighted, press the Edit key.
The Fail Stop, editing menu will now be displayed. You may turn the Fail Stop function ON
and OFF by pressing the “Change”soft key. Accept the change by pressing ENTER or cancel
the edit by pressing EXIT.
Fail Stop is a function that will stop a sequence of tests at the step if a failure occurs. If this
function is turned off, the sequence of tests will continue to the end of the sequence regardless
of whether or not a failure has occurred. If the Fail stop is off and a failure occurs during the
test sequence, the RESET button will light and a short alarm will sound but the sequence will
continue to the end. At the end of the test sequence, the RESET button will light and alarm will
sound indicating failure during the sequence. Pressing the RESET button will silence the alarm
and reset the instrument. Turn the Fail Stop function ON and OFF by pressing the “Change”
soft key. Accept the change by pressing ENTER or cancel the edit by pressing EXIT.
Alarm Volume
Highlight the Alarm parameter using the “< >, ∧, ∨ ” soft keys. When the Alarm parameter is
highlighted, press the “Edit”soft key.
The Alarm Volume, editing menu will now be displayed. To change the volume of the alarm,
type in a numeric value between 0 and 9. Press the ENTER key to accept the new number or
the EXIT key to escape from the edit and return to the original number.
The numbers corresponding to the different volume settings are 0 through 9, 0 meaning the
volume is off, and 9 being the loudest setting. After the number is entered, a momentary alarm
chirp will occur to indicate the volume of the new setting.
LCD Contrast
Highlight the Contrast parameter using the “< >, ∧, ∨ ” soft keys. When the Contrast
parameter cursor is highlighted, press the “Edit”soft key.
The Contrast, editing menu will now be displayed. To change the Contrast of the display, type
in a numeric value between 0 and 9. Press the ENTER key to accept the new number or the
EXIT key to escape from the edit and return to the original number.
37
The numbers corresponding to the different contrast settings are 0 through 9, 0 meaning the
lightest color of displayed characters and 9 meaning the darkest color of displayed characters.
After the number is entered, the display will automatically adjust to the new display setting.
Results
Highlight the Results parameter using the “< >, ∧, ∨ ” soft keys. When the Results parameter
is highlighted, you may use the “Change”soft key to select what type of results you would
preferred displayed at the end of a test or sequence of connected steps. The available selections
are: All, P/F and Last. Press the ENTER key to accept the new setting or the EXIT key to
cancel and return to the original setting.
When All is selected, a Results summary screen will be displayed at the end of the test or
sequence of connected steps, displaying the results of all of the steps. The Results summary
01-7 ACW Pass x.xxkV xx.xxmAT ^

01-8 DCW Max Lmt x.xxkV xx.xxmA
02-1 ACW Max Lmt R x.xxkV xx.xxmAR v
02-2 DCW Pass x.xxkV xx.xxmA
02-3 IR Pass xxxxV xx.xxM
02-4 Cont Pass xx.xx
When P/F is selected, a Pass or Fail screen will be displayed at the end of the test. The Pass and
Fail screens will appear as follows:
38
When P/F is selected, it is not possible to directly see the results of the test. In order to review
the test results refer to section 4.2.3 Reviewing Test Results.
When Last is selected, the results of the last step performed will be displayed on the Perform
Tests screen. There will not be a change in appearance or special screen displayed in this mode.
Security
Creating a Password
The main reason for the creation of a password is to prevent unauthorized access of Lock
parameters in the system menu and unauthorized disabling of the Calibration Alert function.
Once a password has been created both the lock functions and the Calibration Alert Screen
disable will require the password to access.
Press and hold the top soft key while powering up the instrument, the Edit Password screen
should now be displayed. The display will appear as follows:
EDIT PASSWORD
New Password= XXXXXX
Confirm Password= XXXXXX
Set the Password to 0 to disable.
You may now type in the new password using the numeric keypad, press the ENTER key to
accept the new password or press the EXIT key to escape. After you type in your new
password, you will be required to confirm your new password by typing it again into the
“Confirm Password”field. Press the ENTER key to confirm the new password or press the
EXIT key to escape.
If the Password is set to 0, the Lock and Mem Lock parameters may be accessed by simply
pressing the “Lock and Mem Lock”soft keys. If the password has been set to anything but 0, a
password entry pop-up screen will appear to access the Lock and Mem Lock parameters. The
Password default is preset to 0 at the factory.
Please refer to the Calibration Alert section of the manual for an explanation of how the
password affects the Calibration Alert Disable.
Forgotten Password
If you have forgotten your password, you may access all security functions by typing in the
number “7600”into the password field. The old password cannot be recovered. A new
password should be entered or enter “0”to disable the password.
39
Secure Lock and Mem Lock Access
If a password has been created, when you press the “Lock or Mem Lock”soft key, a password
pop-up screen will appear. The pop-up message will appear as follows:
Password
XXXXXX
In order for you to access the Lock or Mem Lock parameters, you will now have to enter the
proper password. If you have forgotten the password, please refer to the Forgotten Password
instructions in the Security section.
Lock
Highlight the Lock parameter using the “< >, ∧, ∨ ” soft keys. When the Lock parameter is
highlighted, you may turn the function ON and OFF by pressing the “Change”soft key. Press
the ENTER key to accept the new setting or the EXIT key to cancel and return to the original
setting. When the ENTER key is pressed, the new security setting will take immediate effect.
Selecting Lock “ON”restricts access to parameter and system settings. The level of security is
determined by the Mem Lock function.
Mem Lock
Highlight the Mem Lock parameter using the“< >, ∧, ∨ ” soft keys. When the Mem Lock
parameter is highlighted, you may turn the function ON and OFF by pressing the “Change”soft
key. Press the ENTER key to accept the new setting or the EXIT key to cancel and return to
the original setting.
Mem Lock is a sub-function of the Lock setting. In order for the Mem Lock function to work,
the Lock must first be turned “ON”. Selecting the Mem Lock “OFF”will allow the user to
access all available Memory locations and steps but restricts access to memory and step editing
capabilities. Selecting the Mem Lock “ON”will allow the user to only run the currently loaded
memory.
Smart GFI
Highlight the Smart GFI parameter using the “< >, ∧, ∨ ” soft keys. When the Smart GFI
parameter cursor is highlighted, you may turn the function ON and OFF by pressing the
“Change”soft key. Press the ENTER key to accept the new setting or the EXIT key to cancel
and return to the original setting.
The High Voltage power supply of the instrument is internally referenced to earth ground. The
leakage current measuring circuits monitor only currents that flow through the Return lead.
Therefore, the possibility exists for current to flow directly from the High Voltage output to
earth ground that typically would not be monitored.
40
GFI is a circuit that monitors the current between the High Voltage output and earth ground.
The GFI's main purpose is to protect the operator from prolonged exposure to High Voltage in
the case of an accidental contact with the High Voltage lead and earth ground. If the operator
accidentally touches the High Voltage lead and earth ground, the High Voltage will be shut off
immediately and the test aborted. If the GFI threshold is exceeded, the display will indicate a
GFI Fail.
Smart GFI allows the user to automatically configure the instruments return configuration.
When the Return lead is earth grounded, the GFI circuit is disabled and the instrument operates
in a grounded return mode of operation. Grounded Return allows the user to perform tests on
devices that have their chassis earth grounded by the test fixture or test environment. The
standard configuration of HypotULTRA III is a floating return connection that is not directly
connected to Earth ground. The standard configuration allows monitoring of very low-level
leakage current without internal or external stray earth ground leakage currents being measured
and thereby causing errors in the reading. Grounding the return will create some amount of
leakage current that is proportional to the High Voltage output and can cause small amounts of
error depending on the test voltage and physical environment.
4.1.3. Cal Alert (Calibration Alert)

Calibration Alert is a feature that allows the instrument to give an advanced alert that the
calibration for the instrument is coming due. Highlight the Cal Alert parameter using the “< >,
∧, ∨ ” soft keys. When the Cal Alert parameter is highlighted, you may turn the function ON
and OFF by pressing the “Change”soft key. Press the ENTER key to accept the new setting or
the EXIT key to cancel and return to the original setting.
Turning this parameter “ON”will activate the Cal Alert function and when the date matches the
Alert Date, the instrument will display the Calibration Alert Warning screen upon power up. If
the “Show this screen again?”function has been turned “OFF”at the Calibration Alert Warning
screen, this parameter will automatically be set to “OFF”.
Cal Date (Calibration Date)

Calibration Date is a non-editable parameter that indicates the Date when calibration was last
performed on the instrument. This parameter automatically updates after calibrating the
instrument.
Cal Due (Calibration Due Date)

It is recommended that calibration should be performed at least once a year. It is recommended
that the Calibration Due date not bet set greater than one year from the Calibration Date
displayed. After a calibration is performed, the Calibration Due Date is automatically set 1 year
after the calibration date.
This parameter defaults to one year after the calibration date but may be overwritten to any
advanced date desired. Within the Calibration Due Date parameter are three separate fields,
month, day, and year. Use the “< > ” soft keys to select the field within the date you want to
41
edit. Use the numeric keypad to change the values in the Date fields and press ENTER to
accept the new number or press EXIT to cancel and return to the original number.
Alert (Alert Date)

The Alert date is like an alarm clock that will warn you in advance of the actual calibration due
date. After a calibration is performed, the Alert Date is automatically set 11 months after the
calibration date. For example, if the calibration is performed on 12/15/2003 the Alert Date will
automatically be set to 11/15/2004.
This parameter defaults to 11 months after the calibration date but may be overwritten to any
advanced date desired. Within the Alert Date parameter are three separate fields, month, day,
and year. Use the “< > ” soft keys to select the field within the date you want to edit. Use the
numeric keypad to change the values in the Date fields and press ENTER to accept the new
number or press EXIT to cancel and return to the original number.
Date
Highlight the Date parameter using the “< >, ∧, ∨ ” soft keys.
Within the Set Date parameter are four fields, date format (mdy / dmy), month, day, and year.
Use the “< > “l soft keys to select the field within the date you want to edit. Use the “Change”
soft key for toggling the date format parameter or use the numeric keypad to change the values
in the Date fields. Press ENTER to accept the new number or press EXIT to cancel and return
to the original number.
Time
Scroll the cursor to the Time parameter using the “< >, ∧, ∨ ” soft keys.
Within the Set Time parameter are three fields, hours, minutes, and Military or Standard time
setting. Use the “< >” soft keys to select the field within the date you want to edit. Use the
numeric keypad to change the values in the Date fields and press ENTER to accept the new
number or press EXIT to cancel and return to the original number.
42
Calibration Alert Screen
The Calibration Alert Warning screen appears as follows:
With all security settings set to off.
CALIBRATION ALERT
Model 7650 is due for calibration on
10/16/05. Contact Associated Research
to arrange for calibration.
Show this screen again? Yes
Call 1-800-858-8378 OK
With security set to ON and password enabled.
Model 7650 is due for calibration on

1 0 / 1 6 / 0 5 . C o n t a c t A sP sa os cs iw ao tr ed d R e s e a r c h
to arrange for calibration.
XXXXXX
Show this Yes
screen
Call 1-800-858-8378 OK
At the Calibration Alert Warning screen, there are two options, “Show screen again?”, Yes or
No”. “Show screen again?”is asking if you would like to continue seeing the Calibration Alert
Warning screen every time you power up the instrument. The question must be answered by
toggling between the word “Yes “and “No”using its corresponding softkey and then pressing
the OK softkey. You may turn this screen “OFF”by toggling to the word “No”using the soft
key next to this parameter and pressing the “OK”soft key. Selecting the “Show this screen
again”parameter “No”will disable the Calibration Alert function. You may leave this screen
“ON”by toggling to the word “Yes”using the soft key next to this parameter and then pressing
the “OK”soft key. Selecting the “Show this screen again”parameter “Yes”will exit the
Calibration Alert Warning screen and go to the Perform Test screen without disabling the
Calibration Alert function.
If the security is enabled without a password (password set to 0), you will not see the question
“Show screen again”or the “Yes/No”soft key. The only option available is to press the “OK”
soft key. This guarantees that while the security is enabled that the Calibration alert once
tripped cannot be disabled with out going to the Systems menu and turning it off.
If the security is enabled with a password, the Password pop-up screen will appear over the
Calibration alert screen. The instrument while in this state will be virtually unusable until the
password is entered. Once the password is entered, the security at the Calibration Alert screen
will be bypassed and the “Show screen again?”, Yes or No, options will be available as
described previously.
43
4.1.4. System Presets
HypotULTRA III comes from the factory with the following system presets:
System Presets
Single Step OFF
Fail Stop ON
Alarm 5
Contrast 5
Results Last
Lock OFF
Mem Lock ON
Smart GFI ON
Results Last
Cal Alert ON
Security Password from Factory 0
Security based on Password OFF
The system presets may be reinitialized by following the instructions given in section 4.4
Memory, Step, and Default System Parameter Initialization.
44
4.2. Setting Up a Test (Refer to FIG.2).
4.2.1. Selecting a Memory
From the Perform Tests screen, press the “Memory”soft key. The Memory Recall screen will
now be displayed.
Name
Memory = 12
Name = List
Range: 0 - 50
ENTER to recall, EXIT to cancel.
Two methods may be used to select a Memory.

1. Type in the number of the Memory that you would like to use. As with all of the parameters,
once you begin typing a new number, the parameter will blank and the cursor will begin
blinking. This indicates that the parameter is being edited. Once a parameter is edited, it is
necessary to complete the edit either by pressing the ENTER key to accept the new number
or the EXIT key to escape from the edit and return to the original number.
2. Press the “List”soft key and scroll the highlighted area to the desired Memory, then press the
ENTER key. An example of the list display is as follows:
01 OUTLET ^
02 PIECEPART
03 TOASTER 12 v
04 OVEN
05 FAN Page ^
06 MACHINE
07 123 Page v
08 456
Once you press the ENTER key, the Memory location and all of its steps will be loaded into the
instruments active memory for use. Once the Memory is loaded, the Perform Test screen will
once again be displayed.
4.2.2. Naming a Memory

At the Memory recall screen, press the “Name”soft key. The character map screen will now be
displayed.
<
ABCDEFGHI
JKLMNOPQR PRODUCT 99 >
STUVWXYZ
*-_~space v
Select
45
Use the “< >, ∧, ∨ ” soft keys to navigate through the character map and use the bottom soft
key to select a character. The backspace key may be used to delete the last character. Press
ENTER to save or EXIT to cancel changes. The memory name can be no more than 10
characters in length.
4.2.3. Selecting a Step

From the Perform Tests screen, press the “Step”soft key. The soft keys will now change to
Step -, Step +, and Edit. The display will appear as follows:
ACW Total Settings Mem Name** Step –

M50-8_P 999.9s 10.00mAR
Step +
Edit
You may now select a step by using the “+”and “–”step keys. Once you have located the
desired step, you may access the step’s parameters by pressing the “Edit”soft key.
4.2.4. Reviewing Test parameters

From the Perform Tests screen, press the “Edit”soft key. The Test parameter review screen
will now be displayed for the selected memory location and step (For the example an AC
withstand test is displayed). You may now review the test parameters by scrolling the
highlighted area with the arrow keys. It is important to note that there may be two screens of
parameters for the selected test and the additional parameters may be accessed using the
“<more>”soft key.
4.2.5. Editing Test Parameters (Refer to FIG.2)

From Test Parameter edit screen, you may set your own custom set of parameters for the test or
choose the ACW, DCW, IR, and Continuity defaults. All of the individual parameters for the
test may be accessed using the “Prev and Next”soft keys. As the”Prev and Next”soft keys are
pressed, the screen will change for the different parameters. The ENTER key may also be used
to scroll to the different parameters. For a detailed explanation of the Scanner parameter and
how this feature works, refer to the section 9 Options.
1. From the Test parameter review screen (refer to section 4.2.4), scroll the highlighted area to
the test parameter you wish to edit using the “< >, ∧, ∨ ” soft keys.
2. Press the “Edit”soft key. The Test Parameter edit screen will now be displayed.
3. To change numeric parameters, simply type the new number in using the numeric keys.
Once you begin typing a new number, the parameter will blank and the cursor will begin
or the EXIT key to cancel the edit and return to the original number. The one exception to
this rule is the scanner parameter. The scanner parameter will not blank when being edited.
46
To change toggle parameters, simply press the “Change”soft key. Once a parameter is
edited, it is necessary to complete the edit either by pressing the ENTER key to accept the
new setting or the EXIT key to cancel the edit and return to the original number.
FIG.2

Memory
M50-8_P 999.9s 10.00mAR
Step
Edit
<more>
1. Press the Edit softkey.
T es t Ty pe AC W Ramp U P 999. 9s ^
Voltage X.XXkV Dwell 999.9s
Max Lmt T xx.xxmA Ramp D N 999. 9s v
Min Lmt T xx.xxmA Frequency 60Hz
Max Lmt R xx.xxmA Arc Detect OFF < >
Min Lmt R xx.xxmA Arc 5
Display Total Continuity OFF Edit
Connect ON <more>
Scanner HLHLHLHL ^
Ex Scan HLLLHLLH
Prompt xxxxxxx v
< >
Edit
2. Press the Edit softkey.
Voltage = 1240V Prev

Next
Ra nge: 0 - 5000V
When you are done modifying test parameters, press the EXIT key twice to return to the
Perform Test screen.
The instrument is now ready to perform tests with the modified parameters.
47
4.2.6. Prompt
The Prompt function allows you to insert a short line of text in a step. The Prompt will appear
on the screen before the step is initiated and remains on the screen until the TEST button is
pressed. After the TEST button is pressed, the Prompt will clear and the step will initialize.
At the Perform Test screen, use the “Memory and Step”soft key functions to select the desired
test step that you would like the prompt to appear before.
At the Perform Test screen, press the “Edit”soft key.
Scroll the highlighted area to the “Prompt”parameter and press ENTER.
The character map screen will now be displayed. The character map will appear as follows:
Prev
ABCDEFGHI THIS IS A
JKLMNOPQR PROMPT MESSAGE. Next
STUVWXYZ
*-_~space
Edit
This screen will only show when scrolling one parameter at a time through the parameter list
with “Prev and Next”soft keys. Press the “Edit”soft key to Edit or insert a Prompt.
<
ABCDEFGHI THIS IS A
JKLMNOPQR PROMPT MESSAGE. >
STUVWXYZ
*-_~space v
Select
To enter a text prompt, use the arrow keys to scroll the highlighted area to the character (or
enter a number from the numeric keypad) you wish to use and then press the “Select”soft key,
the letter or symbol will be inserted at the point where the cursor is flashing. The cursor will
then increment to the next position and wait for an additional character insertion. If you make a
mistake or want to change the character, press the backspace key in the numeric keypad. The
cursor will decrement and erase the character. When you have finished editing the prompt press
the ENTER key. After a prompt is inserted in a step, a “P”will appear within the step
parameters below the step number.
48
4.3. Test Parameters
Test Parameter Notes

• Once you begin typing a new number, the parameter will blank and the cursor will begin
or the EXIT key to escape from the edit and return to the original number. The one exception
to this rule is the scanner parameter. The scanner parameter will not blank when being edited.
• When the ENTER key is pressed to accept a parameter change, the instrument will
automatically bring up the next Test Parameter edit screen.
• The Test Parameter edit screen displays the “Range”of the parameter that is highlighted. Use
this as a guide when setting your parameters.
• The “Change”softkey in the parameter menus selects different conditions and no data entry is
required i.e. The “Change”softkey in the AC withstand toggles between 50Hz and 60Hz. It
is necessary to press the ENTER key to accept the new parameter or press EXIT to cancel
from the edit.
• Selecting the test type (ACW, DCW, and IR) automatically loads the default parameters for
that particular type of test. Refer to section 4.3.6 for the preset default parameters.
• Scanner and External scanner parameters will only appear in the parameter screens if the
options are installed.
4.3.1. Description of Test Parameters

Description of Test Parameters
Voltage: The Voltage that is applied to the High Voltage and Return terminals or the Cont.
Check and Return terminals during a test.
Max Lmt: A maximum current or resistance threshold that when exceeded triggers a failure. A
“T”or an “R”designator is shown in AC withstand parameters and means, “T”total current or
“R”real current.
Min Lmt: A minimum current or resistance threshold that when not exceeded triggers a failure.
A “T”or an “R”designator is shown in AC withstand parameters and means, “T”total current
or “R”real current.
Ramp Up: A length of time that is allowed for the test voltage to climb from 0 to the voltage
set point.
Dwell: A length of time that is allowed for the set point voltage to be applied.
Delay: A length of time that the set point voltage is applied but no judgment of the set
parameters is made. A judgment of the parameters is not made until the end of the delay time.
49
Ramp DN: A length of time that is allowed for the test voltage to decay from set point to 0.
Arc Sense: During Hipot testing some low current arcing may be allowable. Arc sense is a
maximum allowable threshold for arcing.
The numbers corresponding to the different arc sensitivity levels are 0 through 9, 1 meaning the
maximum threshold of allowable arcing, 9 meaning the minimum threshold of allowable arcing
and 0=OFF.
Frequency: This parameter is available in AC tests only and is selectable between 50 and 60Hz.
Continuity: This function checks for a connection between the cont. check and return lead.
Connect: This function when turned ON will connect or link the current step to the next step.
When step 30 connect is turned “ON”, it will be linked to the first step of the next memory. For
example, memory 1, step 30 will be connected to memory 2, step1. It is possible to connect all
1500 steps together when the connect parameter of all steps has been turned “ON”.
Scanner or EX Scanner: (This parameter will only be seen on units equipped with a scanner).
This multiple parameter allows for set up of the scanner channels. The three different selectable
scanner states are L (scanner channel set to the return point), H (scanner set to the high voltage
point) and O (OFF).
50
4.3.2. AC Withstand, Models 7620 and 7650
From the Test Parameter review screen, scroll the highlighted area to the Test Type and press
the “Edit”soft key.
The Test Parameter edit screen will now be displayed. Now press the “Change”soft key until
the letters ACW appear in the parameter field. Press the ENTER key to select the ACW test.
The AC Withstand parameter-review screen will appear as follows:
Test Type ACW Ramp UP 999.9s ^

Voltage XXXV Dwell 999.9s
Max Lmt T xx.xxmA Ramp DN 999.9s v
Min Lmt T xx.xxmA Frequency 60Hz
Max Lmt R xx.xxmA Arc Detect OFF < >
Min Lmt R xx.xxmA Arc Sense 5
Display Total Continuity OFF Edit
Connect ON <more>
Prev
Test Type = ACW
Next
Change
The second or <more> screen will only appear if there is a scanner selection in the menu. The
Scanner selections will only appear if there is a scanner installed or an external scanner
connected to the instrument. This is an auto detect feature in hardware.
From the AC Withstand setting screen the following parameters may be selected for editing:
Voltage, Max-Lmt T, Min-Lmt T, Max-Lmt R, Min-Lmt R, Display Total/Real, Connect, Ramp
Up, Dwell Time, Ramp Down, Frequency, Arc Detect (ON/OFF), Arc Sense, Continuity
selection (DC continuity or OFF), Prompt and Scanner Channel selections (if there is a scanner
installed).
Real Current
The AC Real Current function allows the user to monitor only the real portion of the leakage
current and ignore any reactive components due to capacitance in the device under test. It is
important to recognize that the total current is the vector sum of the reactive and real current,
not the direct addition of the two components. As in a right triangle, the total current is the
square root of the sum of the squares of the real and reactive currents.
Since the real component is usually much smaller than the reactive current, a doubling of the
real current increases the total current by only a small amount. Unless the two components are
51
separated, a doubling of the real leakage current can go virtually undetected by a total current
measurement.
Because Real Current is installed in HypotULTRA III, additional parameter selections are
added to the ACW test parameters. The additional test parameters are Max Lmt R (Real
Current Maximum limit), Min Lmt R(Real Current Minimum Limit) and Display. The standard
total current limits have a “T”next to them indicating total current.
The AC Real Current function allows the operator to view both real and total current
simultaneously. The Display parameter allows you to select which meter will display the real
and total current. When the display parameter is set for Total, the large current meter will
display the total current and the real current will be displayed in the small current meter below
the Memory name. The opposite is true when the display parameter is set for Real.
Small Current Meter

M50-8_P 999.9s 10.00mAR
Step
Edit
<more>
4.3.3. DC Withstand, Model 7650 Only

From the Test Parameter-review screen, scroll the highlighted area to the Test Type and press
the letters DCW appear in the parameter field. Press the ENTER key to select the DCW test.
The DC Withstand parameter-review screen will appear as follows:
Test Type DCW Ramp HI OFF ^

Voltage XXXXV Charge LO XXX.XuA
Max Lmt xxxxxuA Arc Detect OFF v
Min Lmt x.xuA Arc Sense 5
Ramp UP 999.9s Continuity OFF < >
Dwell 999.9s Scanner HLHLHLHL
Ramp DN 999.9s Ex Scan HLLLHLLH Edit
Connect ON Prompt xxxxxxx
The Scanner selections will only appear if there is a scanner installed or an external scanner
From the DC Withstand parameter review screen the following parameters may be selected for
editing: Voltage, Max-Lmt, Min-Lmt, Ramp Up, Dwell Time, Ramp Down, Connect, Ramp-
52
HI, Charge LO, Arc Detect (ON/OFF), Arc Sense, Continuity selection (DC continuity or
OFF), Scanner Channel selections if installed, and Prompt.
Ramp-HI
The Ramp-HI function is active during the Ramp period only. Ramp-HI will allow current
higher than the normal Max-Lmt current setting of the DC Withstand Voltage test to avoid false
failure due to charging current.
Charge–LO
The Charge-LO function is used to check if the cables are connected properly at the beginning
of a test. A capacitive DUT will draw charging current on the DC Withstand Voltage test when
the Output is activated. If the charging current is lower than the setting, the test cables may not
be connected properly. The instrument can set the Charge-LO parameter manually or
automatically. To manually set the Charge-LO current, use the up and down arrow keys or the
ENTER key and scroll the highlighted area to the Charge-LO current parameter. Enter the new
Charge-LO current via the numeric keypad and then press the ENTER key to accept the new
parameter or press the EXIT key to escape from the edit. To automatically set the Charge-LO
current, use the up and down arrow keys or the ENTER key and scroll the highlighted area to
the Charge-LO current parameter. Set the voltage and ramp times to the values that will be
used on the DUT and connect the test cables or test fixture between the instrument and DUT.
Press the test button.
WARNING Please be aware that the program will activate high voltage on the output
connector while the Test button is pressed.
The program will read the charging current of DUT and set the Charge-LO current at
approximately one half (1/2) of the reading. The instrument will beep and the new value will
automatically be updated in the field and does not allow an escape to the original value or
require that the ENTER key be used to accept the new parameter.
4.3.4. Insulation Resistance, Model 7650 Only

the letters IR appear in the parameter field. Press the ENTER key to select the IR test. The IR
parameter-review screen will appear as follows:
Test Type IR Charge LO X.XXXuA ^

Voltage XXXXV Scanner HLHLHLHL
Max Lmt xxxxxM Ex Scan HLLLHLLH v
Min Lmt xxxxxM Prompt xxxxxxx
Ramp UP 999.9s < >
Delay 999.9s
Ramp DN 999.9s Edit
Connect ON
53
From the Insulation Resistance parameter review screen, the following parameters may be
selected for editing: Voltage, Max-Lmt, Min-Lmt, Ramp Up, Delay Time, Ramp Down,
Connect, Charge-LO, Scanner Channel Output Select if installed and Prompt.
Charge–LO
The Charge-LO function is used to check if the cables are connected properly at the beginning
of a test. A capacitive DUT will draw charging current on the DC Withstand Voltage test when
the Output is activated. If the charging current is lower than the setting, the test cables may not
be connected properly. The instrument can set the Charge-LO parameter manually or
automatically. To manually set the Charge-LO current, use the up and down arrow keys or the
ENTER key and scroll the highlighted area to the Charge-LO current parameter. Enter the new
Charge-LO current via the numeric keypad and then press the ENTER key to accept the new
parameter or press the EXIT key to escape from the edit. To automatically set the Charge-LO
current, use the up and down arrow keys or the ENTER key and scroll the highlighted area to
the Charge-LO current parameter. Make sure that the voltage and ramp times are set to the
values that will be used on the DUT and connect the test cables or test fixture between the
instrument and DUT. Press the test button.
WARNING Please be aware that the program will activate high voltage on the output
connector while the Test button is pressed.
The program will read the charging current of DUT and set the Charge-LO current at
approximately one half (1/2) of the reading. The instrument will beep and the new value will
automatically be updated in the field and does not allow an escape to the original value or
require that the ENTER key be used to accept the new parameter.
54
4.3.5. Continuity, Model 7620 and 7650
Continuity test is generally used to test the ground conductor of a line cord. If the resistance
exceeds Max-Lmt trip point or drops below the Min-Lmt trip point the HypotULTRA III will
signal a continuity failure. If you are testing products with two prong plugs, do not activate the
continuity circuit.
the letters CONT appear in the parameter field. Press the ENTER key to select the CONT test.
The CONT parameter-review screen will appear as follows:
Test Type CONT Scanner HLHLHLHL ^

Max Lmt xx.xx Ex Scan HLLLHLLH
Min Lmt xx.xx Prompt xxxxxxx v
Dwell 999.9s
Offset x.xx < >
Connect ON
Edit
From the Continuity parameter setting screen, the following parameters may be controlled:
Max-Lmt, Min-Lmt, Dwell, Offset, Connect, Scanner Channel Output Select if installed, and
Prompt.
Offset
This function allows the instrument to compensate for lead and test fixture resistance during a
continuity test. Using the up and down arrow keys or the ENTER key, scroll the highlighted
area to the Offset parameter. You may now manually or automatically set the Offset value.
To manually set an Offset value enter a milliohm value via the numeric keypad and then press
the ENTER key to accept the new value or press the EXIT key to escape from the edit.
To automatically set an Offset value, set the output voltage, current, and frequency to the
values that will be used on the DUT and connect the test cables, test fixture, or scanner channel
with fixturing to the instrument. Next, short the ends of the test cables and press the “TEST”
button. The instrument will beep and the new value will automatically be updated in the field
and does not allow an escape to the original value or require that the ENTER key be used to
accept the new parameter.
55
4.3.6. Default Parameters
Each of the test types (AC withstand, DC withstand and IR) have specific default test
parameters that automatically load when test type is selected from the parameter edit screen.
The following table is a listing of the Default Parameters for each of the different types of tests
that are available in the HypotULTRA III. The Default Parameters are as follows:
Default Parameters.

ACW Voltage 1240V
Max Lmt T 10.00mA
Min Lmt T 0.000mA
Max Lmt R 10.00mA
Min Lmt R 0.000mA
Display Total
Ramp UP 0.1s
Dwell 1.0s
Ramp DN 0.0s
Connect OFF
Frequency 60Hz
Arc Detect OFF
Arc Sense 5
Continuity OFF
Scanner OOOOOOOO
Prompt
DCW Voltage 1500V
7650 only Max Lmt 10000uA
Min Lmt 0.0uA
Ramp UP 0.1s
Dwell Time 1.0s
Ramp DN 0.0s
Connect OFF
Ramp-HI OFF
Charge-LO 0.0uA
Arc Detect OFF
Arc Sense 5
Continuity OFF
Scanner OOOOOOOO
Prompt
IR Voltage 500V
7650 only Max Lmt 0.00MΩ
Min Lmt 0.05MΩ
Ramp UP 0.1s
Delay 1.0s
Ramp DN 0.0s
Connect OFF
56
Charge-LO 0.000uA
Scanner OOOOOOOO
Prompt
CONT. Max-Lmt 10.00Ω
Min-Lmt 0.00Ω
Dwell 1.0s
Offset 0.00Ω
Connect OFF
Scanner 00000000
4.4. Memory, Step, and Default System Parameter Initialization

Warning Initializing the instrument will overwrite all memories and steps with ACW
default parameters!
Press the 0 and 1 numeric keys and power the instrument at the same time, then press the soft
key next to the word “Yes”. All memories and steps will be loaded with the ACW default
parameters and the System parameters will be set to the factory defaults. The default system
parameters are as follows:

Single Step OFF
Fail Stop ON
Alarm 5
Contrast 5
Results Last
Lock OFF
Mem Lock ON
Smart GFI ON
Results Last
Cal Alert ON
Date mdy
The following System parameters will not be affected by the system initialization:
Setup Sys. Cal Date No change

Cal Due No change
Alert No change
Date No chnage
Time No change
Security Password No change
Security No change
57
5. Operating Instructions
5.1. Instrument Connections
5.1.1. Adapter Box Connections
The adapter box provides an easy way to connect a DUT to the HypotULTRA III that is
terminated in a two or three-prong line cord. The following diagram shows how to connect the
adapter box to the HypotULTRA III to the device under test.
Adapter Box Connections
7650
DIELECTRIC ANALYZER
RETURN
02100A-13 HV
DUT CONT.CHECK
CHASSIS
LINECORD
36544
DUT I.E. AC FAN
The rear output connections may be used for connecting the adapter box as well.
58
5.2. Perform Tests Screen
The HypotULTRA III automatically defaults to the Perform Tests screen upon power up. The
Perform Tests screen will appear as follows:

M50-8_P 999.9s 10.00mAR
Step
Edit
<more>

M50-8_P 999.9s 10.00mAR
System
<top>
The Perform Tests screen is the main operational screen of instrument. From this screen, test
parameters are monitored while the test is being performed.
The Perform Tests screen provides the Menus that allow access to all of the functions of the
instrument. All system and test parameters may be accessed from the soft keys at these screens.
5.2.1. Connected Step indicator

The connected step indicator is an under score symbol located directly next to the Memory and
Step number and only will be displayed when the connect function has been turned “ON”in the
Test parameters.

M50-8_P 999.9s 10.00mAR
Connected step indicator

A C W T o t al S e t t i ng s M e m Na m e * *
Memory
M50-8_P 9 9 9 . 9s 1 0 .0 0 m A R
Step
Edit
<more>
59
5.2.2. Analog Meters
A new feature unique to HypotULTRAII is analog bar graph meters. The bar graphs represent
voltage and current and are located directly below their corresponding digital meter.

M50-8_P 999.9s 10.00mAR
Step
Edit
<more>
Analog Meters
Along with the bar graph display are arrows that point to voltage setting in the case of the
analog voltmeter and the Min Lmt and Max Lmt settings in the case of the current meter.
5.2.3. Single Step

Single step is a function that allows you to run one step at a time from a sequence of tests. At
the Perform Tests screen, use the up and down arrow keys or the ENTER key to scroll the
highlighted area to the step you wish to perform. Press the TEST button and the instrument
will initiate the single step and stop when finished without continuing to the next step. If you
press Test again without first pressing Reset, the next step will initiate, run to completion and
then stop. If a step fails and you wish to continue to the next step do not press Reset, if you
press Reset it will return you to the original starting step.
You may single step through an entire sequence in this way as long as you do not press Reset.
Once Reset is pressed, the instrument will return to the originally selected step.
To turn the Single Step function ON and OFF you must access the System parameters, please
refer to section 4.1 Setup System.
5.2.4. Fail Stop

Fail Stop is a function that will stop a sequence of tests at the step if a failure occurs. If the fail
stop is turned “ON”and a failure occurs (stopping the test), pressing the Test button again will
start the test sequence at the next step. If a step fails and you wish to continue to the next step
do not press Reset, if you press Reset it will return you to the original starting step. If this
function is turned off the sequence of tests will continue to the end of the sequence regardless of
whether or not a failure has occurred. If the Fail stop is off and a failure occurs during the test
sequence, the RESET button will light and a short alarm will sound but the sequence will
continue to the end. At the end of the test sequence, the RESET button will light and alarm will
sound indicating failure during the sequence. Pressing the RESET button will silence the alarm
and reset the instrument.
To turn the Single Step function ON and OFF you must access the System parameters, please
refer to section 4.1 Setup System.
60
5.2.5. Results
At the end of a test sequence or single step test, you may review the measurements of each test
by pressing “<more>”and then pressing “Results”. The Results screen will appear as follow:
01-7 ACW F FAIL ^

01-8 DCW P Max Limit
02-1 ACW F Settings Results v
02-2 DCW F 1.00kV 1.00kV
02-3 IR F 10.00mAT 10.45mAT
02-4 Cont A 1.00mAT 1.00mAR
1.0S 1.0s
Using the up and down arrow keys, scroll the highlighted area to the step results you wish to
review. When the highlighted area is on the step you are reviewing, the test settings and results
will appear on the right half of the display.
5.3. Perform Tests Metering

Each test performed by the HypotULTRA III contains a unique set of parameters and therefore
requires specialized metering for each test. The following table describes what meters will be
displayed for each of the different test types.
Test Type Real Current Total Current Voltage Time Resistance

AC Withstand X X X X NA
DC Withstand NA X X X NA
IR NA NA X X X
Continuity NA NA NA X X
5.3.1. Real Current Display

The AC Real Current function allows the operator to view both real and total current
simultaneously. The Display parameter (refer to 4.3.2 AC Withstand parameter section of this
manual) allows you to select which meter will display the real and total current. When the
display parameter is set for Total, the large current meter will display the total current and the
real current will be displayed in the small current meter below the Memory name. The opposite
is true when the display parameter is set for Real.
Small Current Meter

M50-8_P 999.9s 10.00mAR
Step
Edit
<more>
61
5.4. Performing a Test
1. As instructed in section 4.2., select a memory and step that is suitable for the test you would
like to perform.
2. Attach the appropriate load or DUT to the instrument (refer to section 5.1 for instrument
connections).
3. Press the TEST button.
4. The instrument will now perform the test or connected sequence of tests. If the Test is
started from any other step than 01, when you push Reset or Test buttons, it will always
return to the originally selected step.
5. If a prompt is embedded within a step, the test will pause at that step and display the prompt
as a pop-up message. An example of a prompt will appear as follows:

CONNECT THE TEST LEADS Step
TO THE DUT
PRESS TEST TO CONTINUE
Edit
<more>
6. In order to clear the prompt and continue the test, push the Test button.
7. During a test, the appropriate metering will be display for the type of test that is being
performed (Refer to section 5.3.). At the end of the test sequence, the top field of the display
will indicate PASS if all the tests have completed successfully or indicate FAIL if any of the
tests did not complete successfully.
5.4.1. Manual Voltage Adjustment

The test voltage may be adjusted up and down during a test by pressing the “+ and –“soft keys.
ACW Total Dwell

M50-8_P 2.3s 10.00mAR
+
_
Press the + and - soft key to adjust

the test voltage.
When the Lock parameter is selected “On”in the system menu, manual voltage adjustment is
disabled. Therefore, you will not see the “+”and “-”symbols next to the bottom soft keys.
62
5.5. Displayed Messages
Directly above the Metering screens is the Test status display. This portion of the display is
active during the test and allows you to view the type of test being performed and status of the
test step. At the end of a test, the Test status display will inform you either that the test has
passed or failed. The following is an example of the Test status display:
ACW Total Dwell
ACW Total Dwell

M50-8_P 2.3s 10.00mAR
+
_
5.5.1. Test Status Messages

The following is a complete listing of the messages that appear in the Test status display and an
explanation for each.
Dwell
This message appears on the display while a test is in process, the values update in real time.
Delay
This message appears on the display while a test is in process, the values update in real time.
Ramp Up
This message appears on the display at the beginning of the test, when the output voltage is
ramping up.
Ramp Down
This message appears on the display at the end of the dwell cycle, when the output voltage is
ramping down.
Pass
This message appears on the display when the test process is complete and the DUT passed the
test.
63
Abort
This message appears on the display if the test in process is aborted with the RESET button or
remote Reset control.
Max-Lmt
This message appears on the display if the DUT measurement exceeds the Max-Lmt setting of
any parameter.
Min-Lmt
This message appears on the display if the DUT measurement drops below the Min-Lmt.
CONT-Fail
This message appears on the display if the DUT fails the basic continuity check performed
during an AC/DC Withstand test (if Continuity is selected “ON”).
Arc-Fail
This message appears on the display if the DUT arcing current exceeds the Arc Sense limit and
Arc function is active (Arc Sense = 1… 9) of the AC/DC Withstand test.
Short
This message appears on the display if the DUT current is well beyond the metering range of the
test.
Charge-LO
This message appears on the display if the leakage current during Ramp-up falls below the
Charge -LO setting.
Breakdown
This message appears on the display if the DUT current is well beyond the metering range of the
test and the arcing condition beyond the arc sense limit.
GND-Fault
This message appears on the display if the GFI threshold is exceeded during the test.
64
Output Error
This message appears on the display, if the instruments output reading does not match the
setting. This message will only be seen if the EXIT key is press at the Output Error screen. If
the instrument has an output problem when the TEST button is pressed, the Output Error
OUTPUT ERROR!
The instrument has malfunctioned!
Setting: x.xxkV
Reading: x.xxkV
Press EXIT to continue or call
1-800-858-8378
The RESET button is not active in this situation. Only the EXIT key will allow you to return to
the Perform Test screen.
Fatal Error
If the instrument has a Fatal Error failure then the following screen will appear:
FATAL ERROR 900X

The instrument has malfunctioned!
Please call 1-800-858-8378
All of the buttons and keys are not active in this situation. The customer should contact
Associated Research, Inc to receive further instruction.
Fatal Error identification number will represent type of the failure that occurs.
Error number of 9002 will appears on the display, if the instrument’s System data or
Model/Option/Serial Number data are corrupted and does not match the setting.
Error number of 9003 will appears on the display, if the instrument’s Calibration data is
corrupted.
65
6. Instrument Verification
Verification is a process by which an instruments fail detectors are proven to be functioning
properly and thereby “Verifying”the functionality of the electrical safety tester and connected
accessories. Verification of failure detect circuitry of the electrical safety tester is required by
safety agencies such as CSA, UL, and TÜV.
6.1. Verification Initialization

Turn on the POWER switch located on the lower left-hand side of the front panel. The
initialization screen will appear with a message at the bottom indicating Press Test for
Verification. You now have the option to press the TEST button and activate the Verification
Menu (Refer to the section 6. Instrument Verification). The option to activate the
Verification expires approximately 4 seconds after power-up. The Initialization screen will
appear as follows:
6.2. Verification Menu

From the Initialization screen (First start up screen), press the TEST button.
VERIFICATION ^
CONTINUITY v
AC HIPOT
DC HIPOT
IR
Choose mode then press Select. Select
Press EXIT to cancel.
The Verification Menu will now be displayed. If you have a Model 7650, four different
Verification processes may be accessed; Continuity, AC Hipot, DC Hipot, and IR. If you have
a Model 7620, two different Verification processes may be accessed; Continuity and AC Hipot.
66
6.2.1. Continuity Verification, Models 7620 and 7650
From the Verification screen, press the Up or Down arrow keys to select “Continuity”, then
press the ”Select”soft key. An instructional prompt will now be displayed. The prompt will
appear as follows:
CONTINUITY VERIFICATION
Open the DUT connection between Cont.
Check and Return. Unplug HV from the
Instrument.
Press TEST to begin Verification.
Press RESET to cancel.
Follow the instructions given in the prompt and then press TEST to begin the verification
process.
At the end of the Verification process, a message will appear indicating the outcome of the
process. If the instrument passes the Verification, (test failure, indicating the fail detectors are
working properly) the RESET button will illuminate, the alarm will sound, and the following
message will appear:
VERIFICATION OK
Continuity failure detected.
Press RESET to clear message and return
to the Verification menu.
If the instrument fails the Verification (test pass, indicating the fail detectors are not working
properly) the following message will appear:
VERIFICATION ERROR
Continuity failure not detected.
Check leads or call 1-800-858-8378
To retest Continuity, press TEST.
67
6.2.2. AC Hipot Verification, Models 7620 and 7650
From the Verification screen, press the Up or Down arrow keys to select “AC HIPOT”, then
press “Select’soft key. An instructional prompt will now be displayed. The prompt will appear
as follows:
AC HIPOT VERIFICATION
Short the DUT connection between HV and
Return. Do not touch the leads during
the Test.
process.
VERIFICATION OK
AC Hipot failure detected.
VERIFICATION ERROR
AC Hipot failure not detected.
To retest AC Hipot, press TEST.
68
6.2.3. DC Hipot Verification, Model 7650 Only
From the Verification screen, press the Up or Down arrow keys to select “DC HIPOT”, then
press “Select”soft key. An instructional prompt will now be displayed. The prompt will appear
as follows:
DC HIPOT VERIFICATION
the Test.
process.
VERIFICATION OK
DC Hipot failure detected.
VERIFICATION ERROR
DC Hipot failure not detected.
To retest DC Hipot, press TEST.
69
6.2.4. IR Verification, Models 7650 Only
From the Verification screen, press the Up or Down arrow keys to select “IR”, then press
“Select”soft key. An instructional prompt will now be displayed. The prompt will appear as
follows:
IR VERIFICATION
the Test.
process.
IR VERIFICATION
VERIFICATION OK
IR failure detected.
IR VERIFICATION
VERIFICATION ERROR
IR failure not detected.
To retest IR, press TEST.
70
7. Connection of Remote I/O
Two 9-pin “D”type connectors are mounted on the rear panel that provides REMOTE-INPUT-
OUTPUT control and information. These connectors mate with standard 9 pin D-sub-miniature
connector provided by the user. The output mates to a male (plug) connector while the input
mates to a female (receptacle) connector. For best performance, a shielded cable should be
used. To avoid ground loops the shield should not be grounded at both ends of the cable.
Suggested AMP part numbers for interconnecting to the Remote I/O are shown below:
205204-4 PLUG SHELL WITH GROUND INDENTS

205203-3 RECEPTACLE SHELL
745254-7 CRIMP SNAP-IN PIN CONTACT (for plug)
745253-7 CRIMP SNAP-IN SOCKET CONTACT (for receptacle)
745171-1 SHIELDED CABLE CLAMP (for either plug or receptacle)
747784-3 JACKSCREW SET (2)
Remote Interface Rear Panel:
SIGNAL OUTPUT SIGNAL INPUT

RESET
FAIL PASS
TEST
BIT 3 INTERLOCK
5 1 1 5
9 6
6 9
RESET BIT 4 BIT 2
OUT BIT 1
PROCESSING COMMON
7.1. Signal Outputs on Remote I/O

The rear panel connector provides three output signals to remotely monitor PASS, FAIL,
RESET, and PROCESSING conditions. The monitoring signals are provided by four normally
open internal relays that switch on to indicate the current condition of the tester. These are
normally open free contacts and will not provide any voltage or current. The ratings of the
contacts are 1A / 125 VAC ( 0.5 ADC ). The signal outputs are provided on the 9-pin female D
connector. Below is a listing that indicates what conditions activate each pin. When a terminal
becomes active, the relay closes thereby allowing the external voltage to operate an external
device.
Pins 1 and 2 provide the PASS signal.

Pins 3 and 4 provide the FAIL signal.
Pins 5 and 6 provide the PROCESSING signal.
Pins 7 and 8 provide the RESET signal.
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The following describes how the relays operate for each test condition.
PROCESSING - The relay contact closes the connection between pin (5) and pin (6) while the
instrument is performing a test. The connection is opened at the end of the test.
PASS - The relay contact closes the connection between pin (1) and pin (2) after detecting that
the item under test passed all tests. The connection is opened when the next test is initiated or
the reset function is activated.
FAIL - The relay contact closes the connection between pin (3) and pin (4) after detecting that
the item under test failed. The connection will open when the next test is initiated or the reset
function activated.
RESET - The relay contact closes the connection between pin (7) and pin (8) when the RESET
button is pressed. The connection will close when the Reset button is pressed and will remain
closed until the RESET button is released.
7.2. Signal Inputs of Remote I/O and Programmed Test Files

The HypotULTRA III remote connector enables remote operation of the TEST, RESET, and
REMOTE INTERLOCK functions, and allows the operator to select one of 10 pre-
programmed test files.
When the PLC Remote mode is on, the HypotULTRA III will respond to simple switch or relay
contacts closures. A normally open momentary switch can be wired across pins 3 and 5 to
allow remote operation of the TEST function. A minimum pulse width or contact closure of
20mS is required to guarantee a test start. A normally open momentary switch can be wired
across pins 2 and 5 to allow remote operation of the RESET function. A minimum pulse width
or contact closure of 50mS is required to guarantee that a running test will abort. When the
PLC remote function is (ON) the TEST switch on the front panel will be disabled to prevent a
test from being activated through this switch. For safety, the front panel RESET switch remains
active even when a remote reset switch is connected so that high voltage can be shut down from
either location.
The Remote File Select function gives the user the capability to quickly change parameters and
initiate a test remotely. Ten pre-programmed test files can be accessed by connecting pins
1,6,8, and 9 to the common pin 7, in different combinations. The memory select bits should be
set simultaneously and remain set for a minimum of 20ms to guarantee that the correct memory
will be selected. However, the memory select bits may be set in sequential manner, provided
that the time delay between each bit is less than 4ms. When the desired bit pattern has been
established it should remain set for a minimum of 20ms to guarantee that the correct memory
will be selected. The Remote File Select Truth Table (binary) shows the different
combinations of momentary switch (relay) closures, and which memory programs that will be
selected as the result. It may be necessary to "OR" the momentary switches (relay contacts) to
prevent incorrect program selection due to timing errors.
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REMOTE FILE SELECT TRUTH TABLE
BIT 4 BIT 3 BIT 2 BIT 1 FILE #
0 0 0 1 01
0 0 1 0 02
0 0 1 1 03
0 1 0 0 04
0 1 0 1 05
0 1 1 0 06
0 1 1 1 07
1 0 0 0 08
1 0 0 1 09
1 0 1 0 10
1= Momentary Contact closure between BIT and COMMON
0= No Contact closure between BIT and COMMON
Activating file program functions through the remote connector selects the
WARNING
file and starts the test that is pre-programmed into that file.
CAUTION Do not connect voltage or current to the signal inputs. Applying voltage to
the signal input could result in damage to the control circuitry.
Remote Interlock
HypotULTRA III is equipped with a featured referred to as “Remote Interlock”. Remote
Interlock is a feature that utilizes a set of closed contacts to enable the instruments output. In
other words, if the Interlock contacts open, the output of the instrument will be disabled.
Remote Interlock could also be referred to as a remote system lockout, utilizing “Fail When
Open”logic. If the Interlock contacts are open and the Test button is pushed, a pop-up
message will be displayed on the screen for two seconds. The message will appear as follows:
Interlock is Open
If the Interlock contacts are opened during a test, the pop-up message will be displayed and the
test will abort. The hardware and has been configured to provide the interlock connections on
pins 4 and 5 of the Remote Interface, Signal Input port. The instrument can still be used
without the external interlock device as long as the Interlock Connector (38075 provided with
unit) is plugged into the Remote Interface, Signal Input port. If there is nothing connected to
the Remote Interface, Signal Input port to provide a connection to the interlock, the instrument
will not perform tests.
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PLC Remote Pop-up message
If you attempt to start a test from the front panel Test button and the PLC remote function is
turned “ON”, a pop-up message will be displayed. The pop-up message will appear as follows:
PLC Remote ON
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8. Bus Remote Interface GPIB / RS-232
This section provides information on the proper use and configuration of bus remote interface.
The RS-232 remote interface is standard on model 76XX but the GPIB (IEEE-488) interface
option can be substituted for the RS-232 interface. Please refer to the Option section of this
manual for details on the HypotULTRA III options. The RS-232 interface also uses the same
command set as the GPIB interface for setting of test parameters. However, many functions of
the GPIB 488.2 interface are not available through RS-232. The IEEE-488 interface included
with HypotULTRA III conforms to the requirements of the IEEE-488.2 standard.
8.1. A Brief History of IEEE-488

Hewlett-Packard designed in 1965 the Hewlett-Packard Interface Bus (HP-IB) to connect their
line of programmable instruments to computers. This bus had high transfer rates (nominally 1
Mbytes/s), and thus quickly gained acceptance. Later, it was accepted as the IEEE Standard
488-1975 and has then evolved into ANSI/IEEE Standard 488.1-1987. An enhancement to this
standard was the IEEE standard 728-1982 and evolved into IEEE Std 488.2-1887. The new
standard 488.2 was created and intended to be used with the existing 488.1 standard. The
488.2 standard defines issues related to standard codes, formats, protocols, and common
commands.
IEEE-488 has expanded over the years and is used with many more types of computers and
instruments than just HP. Because of this, it is usually referred to as the General Purpose
Interface Bus, (GPIB).
8.2. GPIB Messages

There are typically two types of messages that GPIB devices use to communicate with other
interconnected GPIB devices;
Interface messages: Often called commands or command messages and Device dependent
messages often called data or data messages.
Data Messages: Contain information such as programming instructions or measurement

results. Command Messages perform functions such as initializing the bus and addressing and
unaddressing devices.
8.3. Functions
A GPIB device can be a Listener, Talker, and/or Controller. A Talker sends data messages to
one or more Listeners, which receive data. A Controller manages the information flow on the
GPIB by sending commands to all devices. The GPIB bus is much like a computer bus except a
computer has circuit cards connected via a backplane and the GPIB has stand-alone devices
connected via a cable.
8.4. Signals and Lines

The GPIB consists of 16 signal lines and 8 ground-return or shield drain lines. The 16 signal
lines are grouped into 8 data lines, 3 handshake lines, and 5 interface management lines.
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Data Lines: The eight data lines, DI01 through DI08 carry data and command messages. The
7-bit ASCII or ISO code set is used and the eighth bit DI08 is unused.
Handshake Lines: The transfer of message bytes between devices is done via three
asynchronous control lines. Referred to as three-wire interlocked handshake. This guarantees
that message bytes on the data lines are sent and received without transmission error.
NRFD (not ready for data) indicates when a device is ready or not ready to receive a message
byte.
NDAC (not data accepted) indicates when a device has or has not accepted a message byte.
DAV (data valid) tells when the signals on the data lines are stable (valid) and can be accepted
safely by devices.
Interface Management Lines: Five lines are used to manage the flow of information across the
interface.
ATN (attention) ATN is driven true by the controller when it uses the data lines to send
commands, and drivers ATN false when a Talker can send data messages.
IFC (interface clear) IFC is driven by the system controller to initialize the bus and become
CIC.
REN (remote enable) The REN line is driven by the controller that is used to place devices in
remote or local program mode.
SRQ (service request) The SRQ line can be driven by any device to asynchronously request
service from the Controller.
EOI (end or identify) This line has two purposes- the Talker uses this line to mark the end of a
message string, and the Controller uses it to tell devices to identify their response in a parallel
poll.
8.5. GPIB Connector

Connection is usually accomplished with a 24-conductor cable with a plug on one end and a
connector at the other end. Devices may be connected in a linear, star or a combination
configuration.
The standard connector is the Amphenol or Cinch Series 57 Microribbon or AMP CHAMP
type. The GPIB uses negative logic with standard transistor-transistor logic (TTL) levels.
When DAV is true, for example, it is a TTL low level (≤ 0/8 V), and when DAV is false, it is a
TTL high level (≥ 2.0 V).
Restrictions and Limitations on the GPIB

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A maximum separation of 4 m between any two devices and an average separation of 2 m over
the entire bus. A maximum total cable length of 20 m.
No more than 15 device loads connected to each bus, with no less than two-thirds powered on.
For example 1 GPIB controller and a maximum of 14 GPIB instruments.
Note: A bus extender, which is available from numerous manufacturers, is available to

overcome these limitations.
8.6. GPIB Address

This interface is optional on the HypotULTRA III. Each device on the GPIB (IEEE-488)
interface must have a unique address. You can set the address of the HypotULTRA III to any
value between 0 and 30. The address is set to 8 when the instrument is shipped from the
factory. The address can only be set from the front panel. The address is stored in non-volatile
memory and does not change when the power has been off or after a remote reset.
8.7. Interface Functions

The capability of a device connected to the bus is specified by its interface functions. These
functions provide the means for a device to receive, process, and send messages over the bus.
The interface functions are listed in the chart below.
GPIB 488.1 INTERFACE FUNCTIONS

Interface Function Subset Description
Source Handshake SH1 Complete Source handshake capability
Acceptor Handshake AH1 Complete Acceptor handshake capability
Talker T6 Talker functions (unaddress if MLA)
Listener L4 Listener functions (unaddress if MTA)
Service Request SR1 Complete Service request capability
Remote Local RL0 No remote/local capability
Parallel Poll PP0 No parallel poll capability
Device Clear DC1 Complete Device clear capability
Device Trigger DT0 No device trigger capability
Controller C0 No controller capability
Electrical Interface E2 Three-state drivers
Controllable Items Test and Reset control.

Setting of test parameters for tests.
Reading of instrument status and test results.
Data Codes ASCII
Delimiter NL (+ EOI)
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8.8. RS-232 Interface
This interface is standard on HypotULTRA III. This interface provides all of the control
commands and parameter setting commands of the GPIB interface with the exception of some
of the 488.2 Common Commands and SRQ capability. All commands can be found in the
command list, section 8.9.1 to 8.9.6 of this manual. The identification command *IDN and the
Status Reporting commands are also available through RS-232.
The RS-232 cabling should be configured as follows for a 9-pin serial port interface:
Instrument RS-232 Port PC / Bus Controller

RD 2 2 RD
TD 3 3 TD
SIG 5 5 SIG
GND GND
The COM port should have the following configuration. 9600 baud, 8 data bits, 1 stop bit, no
parity. This interface does not support XON/XOFF protocol or any hardware handshaking.
The controller should be configured to ignore the handshaking lines DTR (pin 4), DSR (pin 6)
CTS (pin 8) and RTS (pin 7). If the port cannot be configured through software to ignore the
lines then the handshake lines should be jumpered together in two different sets. Pins 4 and 6
jumpered together and pins 7 and 8 jumpered together at the controller end of the cable.
When sending command over the RS232 bus the instrument will send a response string of 06
hex or 6 decimal, the Acknowledge (ACK) ASCII control code if the transfer was recognized
and completed by the instrument. If there is an error with the command string that is sent, the
instrument will respond with 15 hex or 21 decimal, the Not Acknowledge (NAK) ASCII control
code. The ACK or NAK response allows for software handshaking, to monitor and control
data flow. When requesting data from the instrument, it will automatically send the data back
to the controller input buffer. The controller input buffer will accumulate data being sent from
the instrument including the ACK and NAK response strings, until it has been read by the
controller.
8.9. GPIB / RS-232 Interface Command List

A GPIB read command must be sent after the command strings, to retrieve any data from a
query command (?). The HypotULTRA III GPIB bus will not send any data to the controller
without being queried. The RS-232 bus will automatically send any response back to the
controller's input buffer. Each command string should be terminated by the ASCII control
code, New Line <NL>, OAh or the end of line EOL message for GPIB.
The following conventions are used to describe the commands syntax for HypotULTRA III.
Braces ({ })enclose each parameter for a command string. Triangle brackets (< >) indicate that
you must substitute a value for the enclosed parameter. The Pipe ( | ) is used to separate
different parameter options for a command. The command and the parameter data must be
separated with a space.
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All commands that end with a question mark (?) are query commands and required an IEEE-
488 read command to retrieve the data from the device's output buffer.
8.9.1. Test Execution Commands

The following commands are used to control actual output voltage and current from the
instrument. Please observe all safety precautions.
Command Description
TEST Execute a Test
RESET Abort a test in Process or Reset Failures
SAO Set Auto-Offset
SACG Set Auto-Charge-LO
TEST
Starts the test sequence at the selected step loaded into memory (RAM).
RESET
Stop or abort a test. Also used to reset a latched failure condition.
SAO
Set the offset for the Continuity test. The cables and any test fixture should be connected
before executing the command. This command will perform an actual test and all safety
precautions should be observed when using this command.
SACG
Set the Charge-LO parameter for the DCW or IR test. The cables and any test fixture should
be connected before executing the command. The test parameters that are set for the step will
be used when performing the auto setting. This command will perform an actual test and all
safety precautions should be observed when using this command.
8.9.2. File Editing Commands

The following commands are used to create or modify Test Setup Files.
Command Description Value

FL <memory number> File Load memory number = 1-50
FN <file name> File Name file name = Valid ASCII (1)
maximum 11 characters
SS <step number> Step Select step step number = 1-30
number
SAA Step Add ACW test
SAD Step Add DCW test
SAI Step Add IR test
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Command Description Value
SAC Step Add CONT test
ADD Add all parameters of a
<test,p1,p2,p3… > test
SP <prompt message> Step Prompt Create prompt message = Valid ASCII (1)
maximum 32 characters
SP Step Prompt Delete
SF {1|0} Step Fail Stop 1=On, 0=Off
(1) "Valid ASCII" is the character set that is available from the front panel LCD user interface.
Consisting of upper case alphabet (A-Z), numbers (0-9) and decimal point (.), asterisk (*), dash
(-), under bar (_), tilde (~) and space (SP).
FL <memory number>
Load a file by memory number from non-volatile memory into random access memory RAM.
FN < file name>

Creates a new file name for the active memory loaded into RAM.
SS <step number>
Selects the active selected step to load into RAM. The step must first be selected before any
specific parameters can be edited.
SAA, SAD, SAI, SAC

These commands add the appropriate test type within the memory at the step location that has
been selected. The parameters of the previous test type will be deleted and the default values
for the new test type will be recalled. If the same test type is selected that already exists, the
default values will replace the previous parameters.
ADD <test,p1,p2,p3… >

This command edits all parameters in a step. Parameters will be edited at the step location that
has been selected. See the command summary tables to see the specific test type for each of
these commands
The parameter <test> indicated the test type. The values ACW, DCW, IR, or CONT must be
used. The parameters <p1,p2> etc. indicate the individual settings for each test. All parameters
must be included with the command and should appear in the same order that is shown in the
table below. Also, like the individual parameter editing commands, the unit should not be
included with the value. Only the numeric value should be included in the command string.
When the scanners are being used they should be appended to the end of the string, with the
internal scanner first if installed, followed by the external scanner if connected the rear panel
scanner control port. The list of parameters can also be found in the default parameters section
of the manual, or refer to the Test Parameter Editing commands section for the proper values.
80
The parameter values should use complete text and not use the coded values that are associated
with the individual parameter setting commands such as "ON" and "OFF" for toggle field or
words such as “Real”or “Total”. The LS? companion command will also list all parameters in
complete text in the order as they appear in the following table, preceded by the step number.
ACW DCW IR CONT

1 Voltage Voltage Voltage Max-Limit
2 Max-Lmt T Max-Lmt Max-Lmt Min-Lmt
3 Min-Limit T Min-Limit Min-Limit Dwell
4 Ramp Up Ramp Up Ramp Up Offset
5 Dwell Time Dwell Time Delay Time Connect
6 Ramp Down Ramp Down Ramp Down Internal
Scanner (opt)
7 Arc Sense Charge-LO Charge-LO External
Scanner
8 Max-Lmt Real Arc Sense Connect
9 Min-Lmt Real Ramp-HI (ON/OFF) Internal
Scanner (opt)
10 Frequency (50/60) Arc Detect External
(ON/OFF) Scanner
11 Arc Detect (ON/OFF) Continuity (ON/OFF)
12 Continuity (ON/OFF) Connect
13 Display (Real/Total) Internal Scanner (opt)
14 Connect External Scanner
15 Internal Scanner (opt)
16 External Scanner
SP <prompt message>
Adds or edits a prompt message for the active step.
SP
Removes or deletes the prompt that had been created for the active step.
8.9.3. Test Parameter Editing Commands and Companion Queries
These commands are used to modify the test parameter within each step. These commands
require a parameter value to be included with the command. The companion query command
will read the parameter. The writing of the parameter requires that the unit not be included with
the value, only the numeric value should be included with the command. Also, when the query
commands are used the response will not include the unit’s characters. Many of the commands
will function the same way for multiple test types; however, the input range may be different
and therefore used a different possible set of values.
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Command Name Test Value
Types
ECC {1|0} Edit Connect ALL 1= On, 0=Off
ECC?
ED {1|0} Edit Current Meter ACW 1 = Real, 0 = Total
ED? Display
EV <value> Edit Voltage ACW 0 - 5000V
EV? DCW 0 - 5000V
IR 50 - 1000V
ECG < value > Edit Charge-Lo DCW 0.0 - 350.0uA
ECG? IR 0.000 - 3.500uA
ECT {1|0} Edit Continuity ACW 1= On, 0=Off
ECT? DCW
ERU < value> Edit Ramp-Up ACW 0.1 - 999.9s
ERU? DCW
IR
ERD <value > Edit Ramp-Down ACW 0.0 - 999.9s
ERD? DCW 0, 1.0 - 999.9s
IR 0, 1.0 - 999.9s
ERH {1|0} Edit Ramp-HI DCW 1= On, 0=Off
ERH?
EDW < value > Edit Dwell ACW 0, 0.4 - 999.9s
EDW? DCW 0, 0.4 - 999.9s
CONT 0, 0.3 - 999.9s
EDE < value > Edit Delay IR 0, 1.0 - 999.9s
EDE?
EO < value > Edit Offset CONT 0.00 - 10.00Ω
EO?
EA < value > Edit Arc ACW 1-9
EA? DCW
EAD {1|0} Edit Arc-Detect ACW 1= On, 0=Off
EAD? DCW
EHT < value > Edit Max-Lmt-T ACW 0.000 - 30.00mA
EHT?
EHR < value > Edit Max-Lmt-R ACW 0.000 - 30.00mA
EHR?
EH < value > Edit Max-Lmt DCW 0.0 - 10000uA
EH? IR 0, 0.05 - 50000MΩ
CONT 0, 0.00 - 2000Ω
ELT < value > Edit Min-Lmt-T ACW 0.000 - 30.00mA
ELT?
ELR < value > Edit Min-Limit-R ACW 0.000 - 30.00mA
ELR?
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Command Name Test Value
Types
EL < value > Edit Min-Lmt DCW 0.0 - 10000uA
EL? IR 0.05 - 50000MΩ
CONT 0.0 - 2000 Ω
EF {1|0} Edit Frequency ACW 1=60Hz, 0=50Hz
EF?
EIS <scanner Edit Internal ACW scanner string = 1-16 element
string> Scanner DCW ASCII string consisting of H, L,
EIS? IR or O.
CONT H=HV or Cont. , L=RETURN,
O=OPEN
EES Edit External ACW scanner string = 1-16 element
EES? Scanner DCW ASCII string consisting of H, L,
IR or O.
CONT H=HV or Cont., L=RETURN,
O=OPEN
8.9.4. System Parameter Editing Commands and Companion Queries
These commands are used to modify the system parameters for the instrument. These
commands require a parameter value to be included with the command. The companion query
command will read the parameter using the same value that is used for setting the parameter.
Command Name Value

SPR {1|0} PLC Remote 1= On, 0=Off
SPR?
SSI {1|0} Single Step 1= On, 0=Off
SSI?
SF {1|0} Fail Stop 1= On, 0=Off
SF?
SAL < value > Alarm Volume 0-9
SAL?
SC < value > Contrast 1-9
SC?
SL {1|0} Lock 1= On, 0=Off
SL?
SML {1|0} Memory Lock 1= On, 0=Off
SML?
SSG {1|0} Smart GFI 1= On, 0=Off
SSG?
SR {2|1|0} Results 0=ALL, 1=P/F, 2=LAST
SR?
SCA {1|0} Cal Alert 1= On, 0=Off
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Command Name Value
SCA?
SCDA < value > Cal Date mm,dd,yy or yy,mm,dd or dd,mm,yy
SCDA? according to SDF setting
SCDU < value > Cal Due mm,dd,yy or yy,mm,dd or dd,mm,yy
SCDU? according to SDF setting
SA < value > Alert Date mm,dd,yy or yy,mm,dd or dd,mm,yy
SA? according to SDF setting
SD < value > Date mm,dd,yy or yy,mm,dd or dd,mm,yy
SD? according to SDF setting
SDF < value > Date Format 0=yy,mm,dd, 1=mm,dd,yy,
SDF? 2=dd,mm,yy
ST < value > Time hh,mm (24hr)
ST? hh,mm,AM or hh,mm,PM (12hr)
according to STF setting
STF {1|0} Time Format 0=12hr, 1=24hr
STF?
SD1 < value > Device ID 0 - 9999999
SD1?
SD2 {1|0} Device ID 1= On, 0=Off
SD2?
SPM {2|1|0} Print Mode 0=AUTO, 1=MANUAL, 2=OFF
SPM?
SPRE {1|0} Prn Result n 1=FAIL, 0=ALL
SPRE?
SPS {1|0} Prn Setting n 1= On, 0=Off
SPS?
SFF {1|0} Form Feed n 1= On, 0=Off
SFF?
8.9.5. Query Commands

These query commands will retrieve data from the instrument. The GPIB bus application
requires an IEEE-488 read command to be sent after the query command. These commands
include functions for retrieving test data, test results and remote hardware status as well as
setup file information.
Command Name Value

TD? List Testing Data Test In Process
RD <step number>? List Results Data step number = 1-30
RR? Read Remote Reset 1=Open, 0=Closed
RI? Read Remote Interlock 1=Open, 0=Closed
RS? Read Scanner Status 0 = None, 1 = Internal
2 = External, 3 = Both
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Command Name Value
LF? List File Name Active selected memory
LFN? List Memory (File) Number Active selected memory
LF <memory number>? List File Name by memory memory number = 1-50
number
LP? List Prompt Active selected Step
LP <step number>? List Prompt by step number step number = 1-30
LS? List Step Parameters
LS <step number>? List Step Parameters by step step number = 1-30
number
TD?
Read the active data being displayed on the LCD display while the test is in process. Will also
read the last data taken when the test sequence has completed. Each parameter is separated by
commas and includes step number, test type, test status, and metering. The syntax for this
command response is {step, test type, status, meter 1, meter 2, meter 3}. ACW test displays 4
meters. Each meter will contain only the value and not the units. In the case of DCW current
where both uA and mA are used on the display, the command response will always indicate the
current in uA for example 2.0mA will respond with 2000 for 2000uA.
RD <step number>?
Read the results for an individual step. The step number is the actual step number that has been
saved within the file, not the order of which the steps were executed. For example if the test
was executed starting from step 3 and ending with step 5 then the first step test results will be
found in location 3 not in location 1. Each parameter is separated by commas and includes step
number, test type, test status, and metering. The syntax for this command response is {step,
test type, status, meter 1,meter 2,meter 3}. ACW test displays 4 meters. Each meter will
contain only the value and not the units. In the case of DCW current where both uA and mA
are used on the display the command response will always indicate the current in uA for
example 2.0mA will respond with 2000 for 2000uA.
RR?
Read the remote Reset input signal. When the remote reset has be activated by closing the
contacts the query will return a value of 1 to indicate the instrument is being Reset.
RI?
Read the remote Interlock input signal. When the remote Interlock has be activated by opening
the contacts the query will return a value of 0 to indicate the instrument is in the Interlock state
and will not be able to generate output voltage or current.
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RS?
Read Scanner Status command will respond with a value that identifies the number scanners
installed or connected to the instrument. Values 0 –4 will indicate if there are no scanners
connected, one Internal or External scanner, or if both an Internal and an External scanner are
connected.
LF?
Lists the file name of the memory loaded into active memory (RAM).
LFN?
Lists the memory number of the active memory file loaded into active memory (RAM).
LF <memory number>?
List the file name of any of the 50 memories.
LP?
Lists the prompt that is created for the individual step that has been selected within active
memory (RAM).
LP <step number>?
Lists the prompt that has been created for of one of the steps of the file within active memory
(RAM).
LS?
Lists all the Parameters for the individual step that is currently selected. See the ADD command
for the list of parameters. A comma (,) will separate each parameter and will be preceded with
the step number.
LS <step number>?
Lists all the Parameters for the individual step indicated by step number = 1-30. See the ADD
command for the list of parameters. A comma (,) will separate each parameter and will be
preceded with the step number.
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8.9.6. IEEE 488.2 Common Commands
These commands are required by the IEEE-488.2 standard with the exception of *PSC, *PSC?.
Most of these commands are not available over the RS-232 bus except for the *IDN? command
which can be used to retrieve the instrument identification information, and the four status
reporting commands *ESR?, *ESE, *ESE? and *STB?
Command Name Description

*IDN? Identification Query Associated Research Inc., Model
Number, Serial Number, Firmware
Revision
*RST Reset Command Resets HYPOTULTRA III
*TST? Self-Test Query 00H=OK
01H=TEST EEPROM ERROR
*CLS Clear Status Command Clear Standard Event Status Register
Clear Service Request Register
*OPC Operation Complete Command When all selected pending
operations complete, ESR BIT0=1
*OPC? Operation Complete Query When all selected pending
operations complete, Output Queue=1
*WAI Wait-to-Continue Command
*PSC {1|0} Power-on Status Clear Command 1 = Power-on clear enable registers
0 = Power-on load previous enable
registers
*PSC? Power-on Status Clear Query
*ESR? Standard Event Status Register Query 0 - 255
*ESE <value> Standard Event Status Enable value = 0 - 255
Command
*ESE? Standard Event Status Enable Query 0 - 255
*STB? Read Status Byte Query Read Status Byte
*SRE <value> Service Request Enable Command value = 0 - 255
*SRE? Service Request Enable Query 0 - 255
*IDN?
Read the instrument identification string. Company =Associated Research Inc.
*RST
Reset the instrument to original power on configuration. Does not clear Enable register for
Standard Summary Status or Standard Event Registers. Does not clear the output queue. Does
not clear the power-on-status-clear flag.
*TST?
Performs a self-test of the instrument data memory. Returns 0 if it is successful or 1 if the test
fails.
87
*CLS
Clears the Status Byte summary register and event registers. Does not clear the Enable
registers.
*OPC
Sets the operation complete bit (bit 0) in the Standard Event register after a command is
completed successfully.
*OPC?
Returns an ASCII "1" after the command is executed.
*WAI
After the command is executed, it prevents the instrument from executing any further query or
commands until the no-operation-pending flag is TRUE.
*PSC {1|0}
Sets the power-on status clear bit. When set to 1 the Standard Event Enable register and Status
Byte Enable registers will be cleared when power is turned ON. 0 setting indicates the Enable
registers will be loaded with Enable register masks from non-volatile memory at power ON.
*PSC?
Queries the power-on status clear setting. Returns 0 or 1.
*ESR?
Queries the Standard Event register. Returns the decimal value of the binary-weighted sum of
bits.
*ESE <value>
Standard Event enable register controls which bits will be logically OR’d together to generate
the Event Summary bit 5 (ESB) within the Status Byte.
*ESE?
Queries the Standard Event enable register. Returns the decimal value of the binary-weighted
sum of bits.
*STB?
Read the Status Byte. Returns the decimal value of the binary-weighted sum of bits.
*SRE <value>
Service Request enable register controls which bits from the Status Byte should be use to
generate a service request when the bit value = 1.
88
*SRE?
Queries the Service Request enable register. Returns the decimal value of binary-weighted sum
of bits.
8.9.7. Status Reporting

Status reporting system is configured using two types of registers. An Event Register and a
Summary register. The summary register is known as the Status Byte register and records high-
level summary information acquired by the event registers.
An Event register report defined conditions or messages at each bit. The bits are latched and
remain at an active state until the register is either Read or Cleared. Reading the event register
automatically clears the register and sets all bits to inactive state or 0. When querying an event
register the information is returned as a decimal number representing the binary-weighted sum
of all bits within the register.
The Enable registers bits represent the selection of bits that will be logically-ORed together to
form the summary bit in the status byte. The *CLS command will not clear the enable registers
and if you wish to clear the register you must set it to a value of 0. Like the event register, the
enable register is represented as a decimal number that equals the binary-weighted sum of all
bits.
The enable register will clear to value of 0 at power up unless the *PSC 0 command had been
executed before power-off. The *PSC command tells the device whether or not it should clear
the enable registers at power-on. Using this command will allow SQRs to function immediately
after power-on.
Standard Event Register Status Byte Register

Bit Binary Event Register Enable Summary Register Enable
weight Register Register
0 1 Operation Complete ALL PASS
1 2 not used FAIL
2 4 Query Error ABORT
3 8 Device Error TEST IN PROCESS
4 16 Execution Error Message Available (MAV)
5 32 Command Error Event Summary Bit (ESB)
6 64 not used Request Service (RQS) or not used
Master Summary Status (MSS)
7 128 Power On PROMPT
*ESR? *ESE *STB? | SPOLL *SRE

*ESE? *SRE?
89
8.9.8. GPIB Service Request
The service request capability is not available with the RS-232 interface. The SRQ line will be
activated only after one or more of the service request functions have been enabled using the
Status Byte Enable Register command *SRE.
The status byte bit assignments are as described in the previous section for status reporting.
When the instrument has requested service, the enabled bit or bits and the RQS bit 6 will be
active or 1. Bit 4, 5, and 7 are not used and will be set to false, or 0 for all status byte reads.
After the serial poll (SPOLL) is executed the RQS bit will be cleared to 0, and the remaining
bits will remain unchanged. The status byte will not change value until the event register is read
and cleared for the corresponding status byte bit.
For example after the All Pass SRQ has been enabled, when the test(s) have finished with pass
indications the instrument will set the hardware SRQ line and output the status byte of 41 hex.
This means that bit 6 and bit 0 are set to a value of 1. After reading the status byte the status
byte value will change to 01 hex.
8.10. Example of Communicating Over the GPIB Bus

To write commands over the IEEE bus you must enter the code that is specific to the software
language you are using. Then follow the example below:
To set the output voltage across the IEEE bus at 1240 volts do the following. First select the
ACW step for example by sending the string for step one ''SS 1" then send the string "EV
1240": This tells the instrument to set the AC voltage at 1240 volts. A string is a list of ASCII
characters, octal or hex bytes or special symbols, enclosed in double quotes.
If the step has already been selected to ACW mode and you wish to set the Ramp Up time of
the ACW test across the IEEE bus at 10 seconds, do the following, send the string "ERU
10.00". This tells the instrument to set the AC Ramp Up time at 10.00 seconds.
To set outputs 1 & 2 of the internal scanner to High, outputs 3 & 4 to Low and outputs 4-8 to
Off type in the following string, "EIS HHLLOOOO", after the ACW Test Function has been
selected. All channels not being specifically set will automatically be set to “O”open.
To read the live testing data, first send the string "TD?" then send the GPIB command to read.
For RS-232 the response will be sent automatically to the controller. The instrument will send a
string of parameters separated by commas for each meter on the display example the data for an
ACW test might be as follows: "01,ACW,Dwell,3.00,1.25,0.00,2.5" this represents an ACW
test at step 1, 3.00KV output voltage, 1.25mA total current, 0.00mA real current and the
elapsed time for Dwell cycle is 2.5 seconds.
90
8.11. Non Volatile Memory
The instrument saves each parameter in non-volatile memory when the parameters are sent to
the instrument. The non-volatile memory has a limited write cycle life, therefore for
programmers who wish to send all parameters before executing each test, should use Memory
50 step 30. The parameters will be stored in the CPU's Random Access Memory (RAM) until
another memory location is selected. However, settings written to RAM from GPIB/RS-232
mode will be lost when power is shut down. Parameter changes to RAM are unlimited and will
not affect the life of the internal non-volatile memory chip.
FOR MORE INFORMATION ON IEEE (GPIB) PLEASE CONTACT

The Institute of Electrical and Electronic Engineers, Inc.
345 East 47th Street,
New York, NY 10017
( 1-212-705-7018 (Communications Society of IEEE)
Internet: www.ieee.org
91
9. Options
Introduction
This section contains a list and descriptions of available factory installed options at the time of
this printing. The list of options contains an option code number that can be referenced on the
data plate on the rear panel of the unit.
Option Label
On the rear panel of the instrument, you will find a label that contains the option code.
For example, your options code would appear as follows:

Fitted with option 01 ............................................................. OPT: 01
Fitted with option 01 and 08................................................... OPT: 0108
HypotULTRA III Options

Option List
Code Description
01 Internal 8 Channel Scanner with Continuity
02 Internal 4 Channel Scanner with Continuity
06 Dual Remote Test Switches
08 Printer Card
10 GPIB
14 3mA AC Output
15 5mA Output
16 Ethernet Card
17 Data Storage Card
01 8 Channel Scanner with Continuity

The Scanner option provides 8 high voltage/continuity channels on the rear panel. The High
Voltage/Continuity channels can be set to a High (Continuity) or Low level giving the capability
to test from one channel to another channel or from any channel to a common Low or Return
point. The channels can be connected in parallel if desired but there is only one leakage current
measurement for all channels.
The scanner will provide output to multiple test points and will have the same operation
specifications that apply to the standard instrument.
Setting up the scanner channels

1. From the Test parameter review screen (refer to section 4.2.4), scroll the highlighted area to
the scanner parameter using the “< >, ∧, ∨ ” soft keys.
2. Press the “Edit”soft key. The Scanner channel edit screen will now be displayed.
3. Use the “< >” soft keys to select which scanner channel you want to edit then press the
change key to select H, L, O. The three different selectable scanner states are L (scanner
92
channel set to the return point), H (scanner set to the high voltage point or continuity output)
and O (OFF). Once the channel is set, press ENTER to accept the new setting or EXIT to
cancel.
Reviewing the scanner settings

From the Perform Tests screen, press the “Step”soft key. The soft keys will now change to
Step -, Step +, and Edit. The display will appear as follows:
Scanner settings for the
current step
ACW Total Settings HLHLHOOO Step –

M50-8_P 999.9s 10.00mAR
Step +
Edit
When the scanner is installed, a scanner status display will replace the memory name. This
feature allows you to quickly review the scanner settings of the individual steps by pressing the
“Step + and Step-”soft keys.
Running Scanner Status

When the scanner is installed, a live scanner status will appear in the upper right comer of the
display while a test is being performed.
ACW Total Dwell Mem Name

M50-8_P 2.3s 10.00mAR Live Scanner
Status
+
_
The Live Scanner Status gives direct visual feedback of the state of all eight of the scanner
channels. The numbers indicate the channel numbers from left to right and the blocks represent
channels 1-8. A darkened “H”block indicates that channel is set to be a High
Voltage/Continuity output. A darkened “L”block indicates the channel is set to be a return
connection. An open block indicates that the scanner channel is set to OFF. For the example
illustrated below the channels are set as follows: Channel 1= High Voltage, Channel 2= Return,
Channel 3= OFF, Channel 4 =High Voltage, Channel 5=OFF, Channel 6= Return, Channel 7 =
OFF, Channel 8= OFF.
93
02 4 Channel Scanner with Continuity
This option is the same as Option 01, 8 Channel Scanner with Continuity, with the exception
that the numbers of channels are limited to 4. The scanner functions the same as the 8-channel
option but the scanner status display will only indicate the status of channels 1-4, even though
all 8 channel indicators are displayed.
06 Dual Remote Test Switches

The Dual Remote Test Switch option allows the user to configure dual palm switches for safe
production line operation.
To activate the option, press the System key to open the System menu. The System screen will
appear as follows:
PLC Remote OFF Results LAST ^

Single Step OFF Cal Alert ON
Fail Stop ON Cal Date XX/XX/XX v
Alarm 5 Cal Due XX/XX/XX
Contrast 5 Alert XX/XX/XX < >
Lock OFF Date mdy XX/XX/XX
Mem Lock ON Time XX:XX AM Edit
Smart GFI ON Dual Test OFF
NOTE: If the GPIB or Printer Options are installed, the System menu will look
differently, and will consist of two pages with the Dual Test parameter appearing on the
second page.
Scroll through the System Menu using the ∧ (up)/∨ (down) keys and change PLC Remote to
ON and Dual Test to ON.
The rear panel remote interface is reconfigured to allow two test switches instead of the
standard reset and test inputs. The two test switches have to be pressed within 0.5 seconds to
activate the test process. The two test switches must remain closed to continue the test. If
either of the test switches is released, the process will be shut down immediately. The functions
of the Test and Reset switches on the front panel will be disabled if the dual test switches are
enabled. When the Dual Test parameter is turned OFF, the Test and Reset switches on the
front and rear panel behave the same as the standard instrument, and are controlled by the PLC
Remote On/Off selection.
94
08 Printer Port Option
This option allows the instrument to generate a hardcopy printout of the test results. The
printout can be configured to print automatically with each test or manually by pressing a front
panel key. There is also capability to enter a device ID number to each test that increments
automatically after each test is performed. The test can be further configured to print only
results from tests that have failed or to print all test results from every test performed.
The Printer Port is a parallel interface and should be compatible with most parallel printers. The
printer port output uses simple ASCII characters and control codes. Simply connect the printer
to the HypotULTRA III and configure the printer output using the Setup Systems menu. At the
System Setup screen, scroll the highlighted area to <more>. The Print Format setting screen
will now be displayed. From the Print Format setting screen, six different parameters may be
accessed; Device ID number, Mode, Test Result, Test Setting, Device ID, and Form Feed. The
Print Format setting screen will appear as follows:
PLC Remote ON Results LAST ^

Single Step ON Cal Alert ON
Fail Stop ON Cal Date XX/XX/XX v
Alarm 5 Cal Due XX/XX/XX
Contrast 5 Alert XX/XX/XX < >
Lock ON Date mdy XX/XX/XX
Mem Lock ON Time XX:XX AM Edit
Smart GFI ON <more>
Device ID XXXXXXX ^
Device ID ON
Prn Mode UTO v
Prn Result ALL
Prn Setting ON < >
Form Feed ON
Edit
Mode
From the Print Format setting screen, press the “Mode”soft key. As the soft key is pressed, the
mode will change between three available print modes Auto, Manual and OFF.
In the Auto mode, the HypotULTRA III will automatically send the test results to the printer at
the end of every complete test. The ENTER key may also be used from the end of test
summary screen or the results screen to create additional printouts as needed.
In the manual mode, there are three different ways to create a printout. The first method is to
press the ENTER key at the end of a test. The second method is to press the ENTER key from
the Results screen. The third way is to press the Print Results softkey from the Perform test
screen.
95
In the OFF mode, the printer card and printer menuing are disabled.
Test Result
From the Print Format setting screen, press the “Test Result”soft key. As the soft key is
pressed, the display will toggle between the words “All”and “Fail only”. This command selects
which test results will be printed, “All”, selects printing all test results and “Fail only”, selects
printing only failed test results.
Test Setting
From the Print Format setting screen, you may turn the Test Setting print enable ON and OFF
by pressing the “Test Setting”soft key. This command selects printing the test parameters as
well as the test results.
Device ID
The Device ID number is a counter that increments once every time a test is performed. The
number can be set to match the exact serial number or some portion of actual serial number of
the item under test or just used as an identifier or tracking number. From the Print Format
setting screen, use the numeric keypad to select the initial Device ID. Finish by pressing the
ENTER key. This number is not saved as part of the non-volatile system parameters; therefore,
each time the power to the instrument is turned off the number will be reset to 1.
Form Feed
From the Print Format setting screen, you may turn the Form Feed ON and OFF by pressing the
“Form Feed”soft key. This command forces a form feed after each complete test sequence.
When the form feed is turned off, the signature line will not appear. When the form feed is
turned off the pages will break whenever the page is determined to be full by the printer.
96
Sample Printer Outputs
The following is a sample print of a two-step test with the Print Format settings as
follows:
Test Results: All, Test Setting: ON, Device ID: ON, Form Feed: ON
= = = = = = = = = = = = = = = = = = = = = = = = = == = = = = = = = = = = = == == = = = = = = = = =
Model: 7650 Time: 14:23:18 Date: 03/30/01
Device ID: 0123456789 Test Memory: 02 Name: ARTEST1
= = = = = == = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
TEST 01 Setting: ACW
Voltage xxxxV Max-Lmt T xx.xxmA Min-Lmt T
xx.xxmA
Ramp UP xxx.xs Dwell Time xxx.xs Ramp Down
xxx.xs
Arc Sense xx Max-Lmt R xx.xxmA Min-Lmt R
xx.xxmA
Frequency 60Hz Arc Detect ON Continuity ON
Scanner HHHLLLHLHL
TEST 01 Result: Pass

Voltage xxxxV Current T xx.xxmA Current R
xx.xxmA
Time 1.0s
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
TEST 02 Setting: IR
Voltage xxxxV Max-Lmt x.xx Mohms Min-Lmt
x.xxMohms
Ramp Up xxx.xs Delay xxx.xs Ramp DN xxx.xs
Charge LO 0.000uA
Connect ON Scanner 00000000
TEST 02 Result: Fail Fail Type: Max-Lmt

Voltage xxxV Resistance xx.xGohms Time
0.0s
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Tested By:_______________________
97
The following is a sample print of a two-step test with the Print Format settings as
follows:
Test Results: Fail Only, Test Setting: OFF, Device ID: OFF, Form Feed: ON. The failure
occurred in the second step only.
= = = = = = = = = = = = = = = = = = = = = = = = = == = = = = = = = = = = = == == = = = = = = = = =
Model: 7650 Time: 14:23:18 Date: 03/30/01
= = = = = == = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
TEST 02 Setting: CONT
Max Lmt xx.xxohms Min Lmt xohms Dwell 1.0s
Offset x.xxohms
Connect OFF Scanner 00000000
Test02 Result: Fail Fail Type: Max-Lmt

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Tested By:_______________________
The following is a sample print of a single step test ( performed repeatedly) with the Print
Format settings as follows:
Mode: Auto, Test Results: All, Test Setting: OFF, Device ID: ON, Form Feed: OFF
= = = = = = = = = = = = = = = = = = = = = = = = = == = = = = = = = = = = = == == = = = = = = = = =
Model: 7650 Time: 14:23:18 Date: 03/30/01
= = = = = == = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
Voltage xxxxV Total I xx.xxmA Real I xx.xxmA Time x.xs
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
= = = = = = = = = = = = = = = = = = = = = = = = = == = = = = = = = = = = = == == = = = = = = = = =
Model: 7650 Time: 14:23:18 Date: 03/30/01
= = = = = == = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
98
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
= = = = = = = = = = = = = = = = = = = = = = = = = == = = = = = = = = = = = == == = = = = = = = = =
Model: 7650 Time: 14:23:18 Date: 03/30/01
= = = = = == = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
The page will break whenever the printer determines the page is full and will not display a
signature line. The device ID will continue to increment every time the test is performed
until the instrument is powered down.
10 GPIB Interface
This option may be substituted for the RS232 interface. This option provides all of the
function control of the RS232 interface with the addition of SRQ functions. All
commands can be found in section 7. Bus Remote Interface GPIB/RS-232 of this
manual.
14 3 mA AC Output
The 3 mA AC Output option limits the AC Dielectric Withstand Mode output current with
software control. The trip points are adjusted to a maximum of 3 mA and the software
has been modified so the high-speed maximum current shutdown is fixed at 3 mA.
The revised Dielectric Withstand Test Mode specifications are as follows.

Max and Min-Limit
AC Total Range 1: 0.000 –3.000 mA
Resolution: 0.001mA
Resolution: 0.001mA
Accuracy: ± (3% of reading + 0.05mA)
PF > 0.1
V > 250VAC
99
Resolution: 0.1µA
Range 2: 1000 –10000µA for 7650 only
Resolution: 1µA
Resolution: 0.001mA
Resolution: 0.001mA
Accuracy: ± (3% of reading + 0.05mA)
PF > 0.1
V > 250VAC
Resolution: 0.1 µA
Resolution: 0.001mA
Resolution: 0.01mA
15 5mA Output
The 5mA Output option limits the output current with software control. The trip points
are adjusted to a maximum of 5mA and the software has been modified so the high-speed
maximum current shutdown is fixed at 5mA. The following specifications have been
changed for this option:

Max and Min-Limit
AC Total Range 1: 0.000 –5.000mA
Resolution: 0.001mA
100
Resolution: 0.001mA
Accuracy: ± (3% of setting + 0.05mA) All Ranges
PF > 0.1
V > 250VAC
Resolution: 0.1µA
Range 2: 1000 –5000µA for 7650 only
Resolution: 1µA
Resolution: 0.001mA
Range 2: 3.00 –5.00 mA
Resolution: 0.01 mA
Resolution: 0.001mA
Accuracy: ± (3% of reading + 0.05mA) All Ranges
PF > 0.1
V > 250VAC
Resolution: 0.1 µA
Resolution: 0.001mA
Resolution: 0.01mA
16 Ethernet Card
The Ethernet Card option provides RS-232 and Ethernet communication interfaces, as
well as barcode scanning capability.
The Ethernet Card has three input/output ports, shown in the following figure:
101
The port labeled “Barcode”is a PS/2-type connector that is used for the connection of a
barcode scanner. The Ethernet port is for use with a standard CAT-5 Ethernet cable and
may be connected to any compatible PC. The 9-pin D-type subminiature connector labeled
“RS232”is for connection of the HypotULTRA III to an RS-232 communication bus.
RS-232 Interface
The protocol for interfacing and communicating using the RS-232 interface can be found
in section 8. Bus Remote Interface GPIB/RS-232 of this manual.
Ethernet Interface
The Ethernet interface provides all of the function control of the standard RS-232
interface. Some commands are only exclusive to GPIB control.
Default Settings
The default settings for the Ethernet interface are as follows:
IP Setup: AUTO
IP Address: 010.000.000.000
Gateway IP: 000.000.000.000
Subnet Mask: 255.000.000.000
The source port number for the Ethernet Card in TCP connections is 10001.
Ethernet Card Setup

In order to setup the Ethernet card, the operator will need information from the local
network administrator. Please have your network administrator fill out the required
information on the next page and keep it for your records:
102
Ethernet Card Communications Information
(To be completed by Network Administrator)
Ethernet Card Address: ______:______:______:______:______

Device Name: _____________________
Device IP Address: _______._______._______._______
Gateway IP Address: _______._______._______._______
Subnet Mask: _______._______._______._______
103
Saving New Settings
Any time the user edits one of the Ethernet Card parameters and exits the Ethernet Card
Settings menu, the following message will be displayed:
SAVING NEW
SETTINGS…
The Ethernet Card will attempt to re-establish a connection with the server anytime the
user modifies a parameter and exits the Ethernet Card Parameters Menu or uses the
command set at the end of this option description. Thus, if the IP Setup is set to AUTO,
the Ethernet Card will request a new IP Address every time a parameter is edited and, as a
result, the “Requesting IP Address. . .”message will appear.
Power Up
The Ethernet Card will be installed with the default options listed above. After the
HypotULTRA III initially powers up, the following pop-up message will appear:
IP ADDRESS:
Requesting…please
wait, or press EXIT
to cancel.
Note: The “Requesting IP Address… ”pop-up message only appears at power up when
the Ethernet Card has its IP Setup configured to AUTO.
There are two options to choose from this screen. Press the EXIT key to escape from this
screen and stop the HypotULTRA III from requesting an IP address or allow the
HypotULTRA III to request an IP address automatically from the network to which it is
connected.
The Ethernet Card will wait for an IP Address for approximately 20 seconds. If the
HypotULTRA III successfully receives an IP Address from the server the following pop-
up message will be displayed:
IP ADDRESS:
192.168.001.010
PRESS EXIT TO CONTINUE
If the HypotULTRA III fails to receive an IP Address after approximately 20 seconds, the
following pop-up message will be displayed:
104
IP ADDRESS:
None Received
Press the EXIT key to remove the pop-up message and return to the HypotULTRA III’s
Perform Tests screen.
Ethernet Card Menu

When the Ethernet Card option is installed, the “ENET”soft key will appear in the
Perform Tests screen as shown below:

M50-8_P 999.9s 10.00mAR
System
ENET
<top>
To access the Ethernet Card Menu, press the <more> soft key at the Perform Tests
screen. Press the “ENET”soft key to display the Ethernet Card Parameters screen:
IP Setup Auto ^
IP Address 010.000.000.000
Gateway IP 000.000.000.000 v
Subnet Mask 255.000.000.000
Device Name
MAC Address 00:20:4A:8B:B4:30
Barcode Input OFF Edit
Autostart OFF
IP Setup
Highlight the IP Setup parameter using the “∧, ∨ ” soft keys. When the IP Setup
IP Setup is used to determine how the HypotULTRA III will request an IP address from
the server to which it is connected. When AUTO is selected, the HypotULTRA III will
attempt to automatically request an IP Address from the server upon power up. To
resolve the IP Address automatically, the HypotULTRA III will use DHCP or BOOTP
protocols. When MANUAL is selected, the HypotULTRA III will request a specific IP
Address from the server. The IP Address that will be requested must be entered in the
subsequent IP Address parameter field.
Use the “Change”soft key to select how you would like the HypotULTRA III to resolve
an IP address. Press the ENTER key to accept the new setting or the EXIT key to cancel
105
and return to the original setting.
IP Address
Highlight the IP Address parameter using the “∧, ∨ ” soft keys. When the IP Address
A specific IP Address must be entered into this field if the IP Setup parameter is
configured to MANUAL. Enter the IP Address that you wish using the numeric keypad.
The IP Address must be entered in the following format: XXX.XXX.XXX.XXX. A valid
IP Address must be entered. Users may not use the following IP Addresses:
255.255.255.255
000.000.000.000
Enter the preceding IP Addresses will cause the following error message to be displayed:
INVALID SETTINGS!
One or more of the
settings are invalid.
Press the EXIT key to save the new settings. If the IP Setup parameter is set to AUTO,
you do not need to enter an IP Address manually.
Gateway IP
Highlight the Gateway IP parameter using the “∧, ∨ ” soft keys. When the Gateway IP
A specific Gateway IP must be entered into this field if the IP Setup parameter is
configured to MANUAL. Enter the Gateway IP using the numeric keypad. The Gateway
IP must be entered in the following format: XXX.XXX.XXX.XXX.
Press the ENTER key to save the new settings. If the IP Setup parameter is set to AUTO,
you do not need to enter a Gateway IP manually.
Subnet Mask
Highlight the Subnet Mask parameter using the “∧, ∨ ” soft keys. When the Subnet
Mask parameter is highlighted, press the “Edit”soft key.
A specific Subnet Mask must be entered into this field if the IP Setup parameter is
configured to MANUAL. Enter the Subnet Mask using the numeric keypad. The Subnet
Mask must be entered in the following format: XXX.XXX.XXX.XXX. If an invalid
Subnet Mask is entered the following error message will be displayed:
106
INVALID SETTINGS!
One or more of the
settings are invalid.
Press the ENTER key to save the new settings. If the IP Setup parameter is set to AUTO,
you do not need to enter a Subnet Mask manually.
Device Name
Highlight the Device Name parameter using the “∧, ∨ ” soft keys. When the Device
Name parameter is highlighted, press the “Edit”soft key.
The Device Name screen will appear as follows:
<
ABCDEFGHI
JKLMNOPQR PRODUCT 99 >
STUVWXYZ
*-_~space v
Select
From this screen you may enter a Device Name for the HypotULTRA III. The Device
Name is used to identify the HypotULTRA III on your server and may be used in place of
a dedicated IP Address. Use the arrow keys to highlight a letter and press the “Select”
soft key to select the highlighted letter. The Device Name may be a maximum of eight
characters and MUST start with a letter. If the Device Name does not start with a letter
the following error message will be displayed:
DEVICE NAME ERROR!

The device name must
start with a letter.
When the Device Name has been entered, press the ENTER key to save the new settings.
The Device Name parameter is only active when the IP Setup is set to AUTO.
MAC Address
View the MAC address of the Ethernet Card here. This parameter is not adjustable.
Barcode I/P
Highlight the Barcode I/P parameter using the “∧, ∨ ” soft keys. When the Barcode I/P
The Barcode I/P parameter can be set to SERIAL#, PRODUCT#, SER/PROD, OFF or
RUN FILE.
107
When the setting is SERIAL#, PRODUCT# or SER/PROD, the user can
WARNING
scan barcodes in the Perform Tests screen before the test is started.
When a barcode is scanned, one of the following messages will appear on the display.
Serial Number:
xxxxxxxxxxxxx
Product Number:
xxxxxxxxxxxxx
Serial Number:
xxxxxxxxxxxxx
Product Number:
xxxxxxxxxxxxx
After the barcodes are scanned, press TEST to initiate the test sequence. Pressing RESET
will abort the TEST sequence.
The Ethernet Card permits re-scanning of barcodes if the previously scanned barcode was
incorrect. Re-scanning is only available in the SERIAL#, PRODUCT# and SER/PROD
modes. If the user decides to re-scan barcodes when the Barcode I/P setting is set to
SER/PROD, the Ethernet Card will first replace the data in the Serial Number field, and if
the user re-scans another barcode, the Ethernet Card will replace the data in the Product
Number field.
The RUN FILE selection gives the user the ability to automatically load and execute a test
file based on what barcode is scanned from the Perform Tests screen. In order for this
feature to work, the user must name the desired test file with the exact alpha-numeric code
that is on the product’s barcode label. For example, if Product A has barcode
“123456789”, then the test file that the user would like to run when testing Product A
should be named “123456789”. When the product’s barcode is scanned, the
HypotULTRA III will immediately execute the test associated with that barcode. The test
file name is limited to 10 characters. However, if the user names a test file with the
maximum 10 characters, this function will still initiate a test when a product’s barcode
begins with those first 10 characters even if the barcode has more than 10 characters.
Using the RUN FILE feature will enable the instrument’s output once the barcode is
scanned. Do not touch the DUT at any time when using this feature in order to avoid
potential shock or serious injury.
108
When using a barcode scanner, the HypotULTRA III’s responses to the
WARNING TD? and RD x? commands will differ slightly from an OMNIA with the
standard RS-232 interface. For all types of tests (ACW, DCW, IR,
CONT) two fields are added to the end of the standard response when the Barcode I/P
setting is set to SERIAL#, PRODUCT# or SER/PROD. The first field contains the Serial
Number information and the second field contains the Product Number information. Both
fields are included regardless of which of these three modes are selected. The Ethernet
Card will substitute a “0”for the field if it is not applicable to the setting. For example, if
a user had their Barcode I/P setting set to SERIAL#, and scanned a Serial Number with
the value “123456789”, the TD? response for an ACW test could be:
01,ACW,Pass,1.24,1.000,0.900,1.0,123456789,0
Note that there is a “0”in the Product Number field because the Barcode I/P setting is
SERIAL#.
When the Barcode I/P setting is RUN FILE or OFF, these fields are not included in the
TD? and RD x? responses.
Use the “Change”soft key to select the Barcode I/P. Press the ENTER key to accept the
new setting or the EXIT key to cancel and return to the original setting.
Autostart
Highlight the Autostart parameter using the “∧, ∨ ” soft keys. When the Autostart
When Autostart is enabled, the test will execute as follows:
If the Barcode I/P is set to PRODUCT#, scan the barcode once to input it into the
HypotULTRA III. The HypotULTRA III will then search for a test file name that
matches the product number barcode string. If the HypotULTRA III finds a match, it will
load the file into RAM. When the same product number barcode is scanned a second
time, the test will be executed automatically. If HypotULTRA III does not find a file
name that matches the barcode string, the unit will beep –notifying the user that it did not
find a matching file name. The test file name is limited to 10 characters. However, if the
user names a test file with the maximum 10 characters, this function will still load a test
file if the first 10 characters of the product number match the file name.
If the Barcode I/P is set to SER/PROD, scan the serial number once to input it into the
HypotULTRA III. Next, scan the product number. From this point, HypotULTRA III
will operate the same as when the Barcode I/P setting is set to PRODUCT#.
The Autostart feature will not work with the SERIAL# setting.
The Autostart feature will enable the instrument’s output once the product number
109
barcode is scanned a second time when in the PRODUCT# and SER/PROD modes. Do
not touch the DUT at any time when using this feature in order to avoid potential shock or
serious injury.
Use the “Change”soft key to select the Autostart setting. Press the ENTER key to accept
the new setting or the EXIT key to cancel and return to the original setting.
Ethernet Card Settings Commands and Companion Queries

Command Name Value
SIM {1|0} Set IP Mode 1=Manual, 0=Auto
SIM? (DHCP/BOOTP)
SIA <value> Set IP Address Dotted decimal form. Ex.
SIA? 192.168.1.50
SGA <value> Set Gateway IP Address Dotted decimal form
SGA?
SSM <value> Set Subnet Mask Dotted decimal form
SSM?
SDN <value> Set Device Name 8 character max, must start with a
SDN? letter
MAC? MAC Address Query Example response:
00:20:4A:8B:B4:30
SBI {4|3|2|1|0} Set Barcode Input 0=Off, 1=Serial# and Product#,
SBI? 2=Serial# Only, 3=Product# Only,
4=Run File
SAS {1|0} Set Autostart 1=On, 0=Off
SAS?
Communication Considerations
• All of the above commands (excluding the query commands) will respond with the
06 hex (6 decimal) Acknowledge (ACK) ASCII control code if the transfer was
recognized by the instrument.
• If there was an error with the command string, the instrument will respond with 15
hex (21 decimal), the Not Acknowledge (NAK) ASCII control code.
110
• However, the presence of this response does not mean that the instrument (in the
case of these commands only) completed the command. These commands require
a restarting of the hardware that controls the Ethernet Protocols. Because of this,
the user must wait before the Ethernet Card will respond to another command.
See the table below for the approximate wait times necessary after one of the
commands in the table is sent. In addition, the current socket connection between
the user’s terminal and the Ethernet Card is no longer valid, and the user will need
to close their current connection and establish a new one.
Ethernet Card Settings Command Wait Times

IP Mode Command Wait Time After Command is Sent*
SIA, SGA, SSM 8 seconds
Manual
SIM 0 14 seconds
SDN 14 seconds
Auto
SIM 1 8 seconds
*Wait times are approximate and can vary based on the user’s network.
17 Data Storage Card

This option gives the user capabilities for serial communication, barcode scanning, and
saving test results onto a USB Flash memory drive.
The Data Storage Card has three input/output ports.
The USB-A port is used for the connection of the USB Flash memory drive.
Note: Please use the USB Flash memory drive that was supplied with the unit. Proper file
transfer can only be guaranteed with the use of this drive.
The port labeled “Barcode”is a PS/2-type connector that is used for the connection of a
barcode scanner. The 9-pin D-type subminiature connector labeled “RS232/RS485”is for
the connection of the HypotULTRA III to an RS232 or RS485 communication bus. To
configure all of the features of the Data Storage Card, use the Data Card Settings menu
shown below:
111
Results Limit 000000 ^
Time Limit 0days
RS485 Address 10 v
Test Result ALL
Serial Port RS232
Barcode Input SER/PROD
Edit
To navigate to the Data Card Settings menu, select the <more> soft key from the Perform
Tests screen. Then select the “DCard”soft key. A brief description of the settings
follows:

M50-8_P 999.9s 10.00mAR
System
DCard
<top>
Results Limit
Highlight the Results Limit parameter using the “∧, ∨ ” soft keys. When the Results
Limit parameter is highlighted, press the “Edit”soft key.
The Results Limit allows the user to receive an alert message on the display of the
HypotULTRA III when the total number of results saved on the Data Storage Card’s
internal Flash memory has exceeded the predefined limit. Use the numeric keypad to set
this value from the default value of “0”(disables the function) to 100,000. Press the
ENTER key to accept the new setting or the EXIT key to cancel and return to the original
setting. At the conclusion of a test file, if the total results on the internal Flash memory
exceed the Results Limit, the following message will display:
DATA CARD ALERT

Results Limit has been
exceeded. Press ENTER
to show this message
again, EXIT to cancel.
The message gives two options: Pressing Enter will clear the message and display it again
at the end of the next test file execution. Pressing Exit will clear the message and not
display it again unless the unit is re-booted, the Results Limit parameter is increased, or
the user deletes all previous results and the total results are exceeded once more.
Time Limit
Highlight the Time Limit parameter using the “∧, ∨ ” soft keys. When the Time Limit
112
The Time Limit allows the user to receive an alert message on the display of the
HypotULTRA III when any of the results saved on the Data Storage Card’s internal Flash
memory are older than the predefined setting. Use the numeric keypad to set this value
from a default value of “0 days”(function is disabled) to 99 days. Press the ENTER key
to accept the new setting or the EXIT key to cancel and return to the original setting.
When the Time Limit is exceeded the following message will appear on the HypotULTRA
III’s display:
DATA CARD ALERT

Test results have
exceeded the Time
Limit setting.
Press EXIT to continue
By pressing the EXIT soft key, the message will be cleared and it won’t appear again until
the unit is re-booted or the Time Limit setting is set to a different value.
RS485 Address
This setting specifies the RS485 address of the Data Storage Card if the user intends to
use the unit in an RS485 network. This address can be set from 1-99. For more
information on this interface, see the Serial Port description below.
Test Result
Highlight the Test Result parameter using the “∧, ∨ ” soft keys. When the Test Result
The Test Result setting determines which type of test result is automatically saved to the
Data Storage Card. The possible settings are Pass, Fail, All or None. If the Test Result
setting is set to Pass, the Data Storage Card will only save results that resulted in a Pass.
If the Test Result setting is set to Fail, the Data Storage Card will only save results that
resulted in a Fail. Setting the Test Result setting to All will have the Data Storage Card
record all results (pass or fail). If the Test Result setting is set to None, no test result
(pass or fail) will be saved to the Data Storage Card’s internal memory.
Use the “Change”soft key to select the Test Result setting. Press the ENTER key to
accept the new setting or the EXIT key to cancel and return to the original setting.
Serial Port
Highlight the Serial Port parameter using the “∧, ∨ ” soft keys. When the Serial Port
Use the “Change”soft key to select the Serial Port setting. Press the ENTER key to
accept the new setting or the EXIT key to cancel and return to the original setting. The
serial port can be set to RS232, RS485, or OFF.
113
RS232 Interface
When selecting RS232, the protocol for interfacing and communicating with a PC can be
found in section 8.8. RS232 Interface of this manual.
RS485 Interface
The RS485 interface of the Data Storage Card is designed to function on a two-wire (half-
duplex) RS485 network, i.e. data is received and transmitted differentially on the same
pair of wires. The RS485 cabling should be configured as shown:
Data Card Serial Port PC / Bus Controller

DATA - 6 DATA -
DATA + 8 DATA +
GND 5 GND
The wire used to connect the DATA signals from the Data Storage Card to the RS-485
network should be twisted pair.
Before sending a command to the RS485 enabled Data Storage Card, the unit that the
command is intended for needs to be addressed. To send the address, the following
format is used:
X <RS485 Address><line feed>
Note that there should be a character space between “X”and the RS485 address. After
addressing the unit, the command can be sent. The instrument that was last addressed will
receive all subsequent commands sent on the data bus. If the RS485 address specified is
“0”, then all RS485 instruments on the bus will receive the command. The command set
used for RS485 is the same as the command set for RS232. See section 8.8 for the RS232
command set.
When using the RS485 bus and sending the “0”address, the instruments will not respond
with the Acknowledge (06H or 6 decimal) or Not Acknowledge (15H or 21 decimal)
strings after a command is sent, and will not respond to any Query Commands.
It is also possible to combine the RS485 address and the desired instrument command all
in the same string using the following format:
X <RS485 Address>;<Command><line feed>
Note: When communicating with the HypotULTRA III using the RS485/RS232 port,
results are not saved to the Data Storage Card.
Barcode I/P
Highlight the Barcode I/P parameter using the “∧, ∨ ” soft keys. When the Barcode I/P
114
WARNING
The Barcode Input setting can be set to SERIAL#, PRODUCT#, SER/PROD, OFF and
RUN FILE. When the setting is SERIAL#, PRODUCT# or SER/PROD the user can scan
barcodes in the Perform Tests screen before the test is started. When the barcode is
scanned, one of the following messages will appear on the display.
Serial Number:
xxxxxxxxxxxxx
Product Number:
xxxxxxxxxxxxx
Serial Number:
xxxxxxxxxxxxx
Product Number:
xxxxxxxxxxxxx
After the barcodes are scanned, pressing TEST will initiate the test sequence. Pressing
RESET will abort the TEST sequence.
The Data Storage Card allows for the re-scanning of barcodes if the previously scanned
barcode was incorrect. Re-scanning is available in the SERIAL#, PRODUCT# and
SER/PROD modes. Anytime before a test is initiated, the user can re-scan a barcode. If
the user decides to re-scan barcodes when the Barcode I/P setting is set to SER/PROD,
the Data Storage Card will first replace the data in the Serial Number field, and if the user
re-scans another barcode, the Data Storage Card will replace the data in the Product
Number field.
The RUN FILE selection gives the user the ability to automatically load and execute a test
file based on what barcode is scanned from the Perform Tests screen.
Using the RUN FILE feature will enable the instrument’s output once the barcode is
scanned. Do not touch the DUT at any time when using this feature in order to avoid
potential shock or serious injury.
To completely enable this feature, the user must name the desired test file for a particular
product the exact alpha-numeric code that is on the product’s barcode label. For example,
115
if Product A has barcode “123456789”, then the test file that the user would like to run
when testing Product A should be named “123456789”. Upon scanning the barcode, the
HypotULTRA III will immediately execute the test associated with that barcode. The test
file name is limited to 10 characters. However, if the user names a test file with the
maximum 10 characters, this function will still initiate a test when a product’s barcode
begins with those first 10 characters even if the barcode has more than 10 characters.
When using certain features of barcoding, the HypotULTRA III’s response to the TD?
and RD x? commands will differ slightly to an HypotULTRA III with the standard RS232
interface. For all types of tests (ACW, DCW, IR, CONT) two fields are added to the end
of the standard response when the Barcode I/P setting is set to SERIAL#, PRODUCT# or
SER/PROD. The first field contains the Serial Number information and the second field
includes the Product Number information. Both fields are included regardless of which of
these three modes are selected. The Data Storage Card will simply substitute a “0”for the
field if it is not applicable to the setting. For example, if a user had their Barcode I/P
setting set to SERIAL#, and scanned a Serial Number with the value “123456789”, the
TD? response for an ACW test could be:
01,ACW,Pass,1.24,1.000,0.900,1.0,123456789,0
Note that there is a “0”in the Product Number field because the Barcode I/P setting is
SERIAL#.
When the Barcode I/P setting is RUN FILE or OFF, these fields are not included in the
TD? and RD x? responses.
Use the “Change”soft key to select the Barcode I/P. Press the ENTER key to accept the
new setting or the EXIT key to cancel and return to the original setting.
116
Operation
The Data Storage Card Results Menu can be viewed by pressing the “Results”soft key
while in the Perform Tests screen. After doing so the following menu will be shown:
Instrument
Data Card
Pressing the “Instrument”soft key will display the detailed results from the previously
executed test. Pressing the “Data Card”soft key will display the Data Storage Card
Results menu as shown below:
01-01 ACW P Result Total Delete

01-02 DCW P 000001 000022
01-03 IR F Delete ALL
01-04 CONT P Pass
01-05 ACW P 1.24kV Transfer
01-06 ACW P 1.000mAT
01-07 ACW P 1.000mAR <more>
01-08 ACW P 1.0s
From this menu, the user can view the stored results, delete results, and transfer the results
to the external USB Flash memory drive.
Press the <more> soft key to bring up the screen below:

01-01 ACW P Result Total Page ^
01-02 DCW P 000001 000022
01-03 IR F Page v
01-04 CONT P Pass
01-05 ACW P 1.24kV v
01-06 ACW P 1.000mAT
01-07 ACW P 1.000mAR <top>
01-08 ACW P 1.0s
From this screen you may scroll through the test results using “Page ^”“Page v ”and “v ”
keys. Press the <top> soft key to return to the previous menu.
117
The following message will display if the “Delete Result”soft key is pressed:
Delete Result?
Press ENTER to Delete.

Pressing ENTER will verify that the user wants to delete all of the results on the Data
Storage Card, and pressing EXIT will cancel deleting the results.
The following message will appear if the “Delete ALL”soft key is pressed:
Delete ALL
Results?
Press ENTER to Delete.

The following menu will appear if the “Transfer”soft key is pressed:
<
ABCDEFGHI
JKLMNOPQR >
STUVWXYZ
*-_~space v
Select
Follow the instructions on the screen in order to create a name for the file you wish to
transfer. There is a limit of 8 characters for the name of the results file. Press the ENTER
key when you have finished entering the file name. After pressing ENTER, you will see
the following message:
Transferring
Results...
Time Remaining: 00:00
118
This message will appear on the screen until the Time Remaining reaches 00:00. For each
transfer, the Data Storage Card will copy all results in the internal Flash memory
regardless if some or all of the results have been transferred before. During each transfer,
the Data Storage Card will create a .txt file that will contain the information for all of the
results. To view this .txt file, remove the USB Flash memory disk from the Data Storage
Card and connect it to a PC with a USB port.
Contents of Results File

The following is an example entry in the Data Storage Card results file for an arbitrary
ACW test:
00000001,06/14/06,08:26,TEST1,76xx,0120013,M01,S01,ACW,Pass,1.24KV,0.004mA,
0.000mA,1.0s
The following table gives a description of each field for the above ACW test.
Field Contents Description

00000001 Test Entry in Results File
06/14/06 Date of Test
08:26 Time of Test
TEST1 Test File Name
76xx Model Number of Testing Unit
0120013 Serial Number of Testing Unit
M01 Memory Number of Test File
S01 Step Number
ACW Test Type
Pass Test Result
1.24KV Test Voltage
0.004mA DUT Leakage Current (Total)
0.000mA DUT Leakage Current (Real)
1.0s Test Dwell Time
The first ten fields of the test result shown above are included in each test result regardless
of the test type. The remaining entries are specific to each test type. The following table
shows, in order, the information that will be included in each test type’s result entry.
119
ACW DCW IR CONT
Test Test Test DUT
Voltage Voltage Voltage Resistance
DUT DUT
DUT Test Dwell
Leakage Leakage
Resistance Time
Current (T) Current
DUT
Test Dwell Test Delay
Leakage
Time Time
Current (R)
Test Dwell
Time
Note: If barcoding is used, the barcoding information will be the final entries in the results
file with Serial Number being first and Product Number being second.
Other Displayed Messages
DATA CARD ALERT

The external memory
drive does not have
enough empty space.
The above message occurs when the user attempts to transfer results from the Data
Storage Card onto the USB Flash memory drive, but there is not enough empty space on
the drive to save the file. To save the results file, the user needs to create some empty
space on the USB Flash memory drive.
DATA CARD ALERT

The Data Card’s
internal memory is
full. Press EXIT to
remove this message.
The above message occurs when the total results accumulated on the Data Storage Card
exceeds 100,000. The HypotULTRA III will not allow any more tests to be run unless the
user deletes the results currently on the Data Storage Card or changes the Test Result
setting in the Data Card Settings menu to NONE. If the Test Result setting is set to
NONE, the Data Storage Card will not record test results.
DATA CARD ALERT

The external memory
drive is not connected
120
to the Data Card.
The above message occurs when the user tries to transfer results from the Data Storage
Card without the USB Flash memory drive connected. To transfer results, the user needs
to have the Flash memory drive connected to the Data Storage Card.
DATA CARD ALERT

This file name already
exists in the external
memory drive.
The above message appears when the user attempts to give a name to a results file that
already exists on the Data Storage Card.
DATA CARD ALERT

The Data Card’s
internal memory is
nearing capacity.
The above message appears when the total results accumulated by the Data Storage Card
exceeds 99,900. This is a warning to the user that the total results are nearing the capacity
of the Data Storage Card (100,000). When the total results on the Data Storage Card
exceed 100,000, the Data Storage Card will cease saving results. To avoid this, the user
can transfer and delete the old test results, or change the Test Result setting in the Data
Card Settings menu to NONE. When the Test Result setting is set to NONE, the Data
Storage Card will not record test results.
DATA CARD ALERT

Cannot Transfer: The
external memory drive
is write-protected.
The above message appears when the USB Flash memory drive is write-protected. There
are two ways to configure the memory drive as write-protected. One is to set the switch
on the side of the memory drive up (towards the drive’s connector). The other is to
configure it through the drive’s properties in Windows.
121
10. Calibration Procedure
This instrument has been fully calibrated at the factory in accordance to our published
specifications. It has been calibrated with standards traceable to the National Institute
Standards & Technology (NIST). You will find in this manual a copy of the "Certificate of
Calibration". It is recommended that you have this instrument re-calibrated and a safety check
done at least once per year. AR recommends you use "Calibration Standards" that are NIST
traceable, or traceable to agencies recognized by NIST to keep this instrument within published
specifications.
End user metrology standards or practices may vary. These metrology standards determine the
measurement uncertainty ratio of the calibration standards being used. Calibration adjustments
can only be made in the Calibration mode and calibration checks or verifications can only be
made while operating in Test mode.
10.1. Warranty Requirements

AR offers a standard one-year manufacture’s warranty. Customers are only required to go
through the owner registration procedures to be eligible. This warranty can be extended an
additional four years provided that the instrument is returned each year to Associated Research,
Inc. for its annual calibration. In order to be eligible for the extended warranty instruments
must be purchased and used in North America and returned to Associated Research, Inc. for
calibration service at least once every twelve months. A 3-Year warranty is also available for
instruments purchased and used in North America. All costs for this warranty are paid with the
initial purchase and include warranty coverage, annual calibration and standard ground return
freight for three years. However, unlike our 5-year program annual calibration and inspection by
Associated Research is not required.
A return material authorization number (RMA) must be obtained from AR before returning this
instrument for calibration. To obtain an RMA number or for information regarding our
warranty please contact our Customer Support Representatives at 800-858-TEST.
Required Calibration Equipment

• 0 - 5 KV AC/DC Metered Voltage Divider.
• 30 mA AC, 10 mA DC Ammeter.
• 20Ω, 0.25 watt resistor, 250 volt.
• 50MΩ, 0.25 watt resistor, 1000 volt.
• 500MΩ, 0.25 watt resistor, 1000 volt.
• 100KΩ, 250 watt resistor, 5000 volt.
• 1MΩ, 20 watt resistor, 5000 volt.
122
10.2. Calibration Initialization
Press and hold the calibration key on the rear panel with a pen, pencil, or small screwdriver
while powering ON the HypotULTRA III. The HypotULTRA III enters calibration mode after
the power on sequence is complete. The Initial Calibration screens will appear as follows:
CALIBRATION ^
AC 5000V ACR 20W/30mA v
DC 5000V ACR 20W/3.5mA
IR 1000V ACR 2W/3.5mA < >
ACT 30.00mA DC 9.99mA
ACT 3.500mA DC 3.500mA Select
ACR 200W/30mA <More>
CALIBRATION ^
DC 350.0uA CONT 2000Ω v
IR 999.99MΩ
IR 9999.9MΩ < >
IR 50000MΩ
CONT 20.00Ω Select
CONT 200.0Ω
10.3. Selecting Specific Calibration points

When the calibration is initialized, the first calibration point is automatically selected. The
calibration is set up so that as each calibration point is completed the highlighted area will
automatically scroll to the next calibration point.
To manually select calibration points, use the up and down arrows to scroll the highlighted area
to the desired calibration point.
10.4. Calibration of Parameters

From the Calibration screens, use the arrow keys to scroll the Cursor to the parameter you wish
to calibrate. Once the cursor is pointing to the parameter you wish to calibrate, press the
“Select”soft key. A calibration prompt screen will now appear that describes the necessary
load and connection information for the parameter being calibrated.
The following is a list of the calibration parameters and an example of the prompt screen with
the details that will be displayed for each parameter (screen shown at top). Once you press
TEST, the Calibration data entry screen will appear for the selected parameter (screen shown at
bottom). Read the measurement from your standard and enter it using the numeric keypad.
You may now store the new calibration number by pressing the ENTER key or escape by
pressing the EXIT key or the RESET button.
123
10.4.1. Calibration of AC Hipot Voltage
CALIBRATION
Connect the standard 5kVAC kilovolt
meter from H.V to Return.
When the voltmeter is connected, press
TEST to start the calibration process.
Press EXIT or RESET to cancel.
CALIBRATION
Enter the standard voltage reading.
Voltage= XXXXV
10.4.2. Calibration of DC Hipot Voltage
CALIBRATION
Connect the standard 5kVDC kilovolt
CALIBRATION
Voltage= XXXXV
124
10.4.3. Calibration of IR DC Voltage
CALIBRATION
Connect the standard 1kVDC kilovolt
CALIBRATION
Voltage= XXXXV
10.4.4. Calibration of 30mA AC Total Current Range
CALIBRATION
Connect the 100kΩ load in series with
30mAAC current meter.
When the load and meter are connected,
press TEST to start the calibration
process. Press EXIT or RESET to cancel.
CALIBRATION
Enter the standard current reading.
Current= XXXXmA
125
10.4.5. Calibration of 3.5mA AC Total Current Range
CALIBRATION
3.5mAAC current meter.
CALIBRATION
Current= XXXXmA
10.4.6. Calibration of 200W/30mA AC Real Current Range
CALIBRATION
CALIBRATION
Current= XXXXmA
126
10.4.7. Calibration of 20W/30mA AC Real Current Range
CALIBRATION
CALIBRATION
Current= XXXXmA
10.4.8. Calibration of 20W/3.5mA AC Real Current Range
CALIBRATION
Connect the 1MegΩ load in series with
CALIBRATION
Current= XXXXmA
127
10.4.9. Calibration of 2W/3.500mA AC Real Current Range
CALIBRATION
CALIBRATION
Current= XXXXmA
10.4.10. Calibration of 10mA DC Current Range
CALIBRATION
10mADC current meter.
CALIBRATION
Current= XXXXmA
128
10.4.11. Calibration of 3.500mA DC Current Range
CALIBRATION
3.5mADC current meter.
CALIBRATION
Current= XXXXmA
10.4.12. Calibration of 350uA DC Current Range
CALIBRATION
350uADC current meter.
CALIBRATION
Current= XXXXmA
129
10.4.13. Calibration of 999.99MΩ IR Range
CALIBRATION
Connect the standard 50MegΩ load from
HV to Return.
When the standard load is connected,
CALIBRATION
Automatic
calibration process.
10.4.14. Calibration of 9999.9MΩ IR Range
CALIBRATION
HV to Return.
CALIBRATION
Automatic
130
10.4.15. Calibration of 50000MΩ IR Range
CALIBRATION
HV to Return.
CALIBRATION
Automatic
10.4.16. Calibration of DC Continuity 20Ω
CALIBRATION
Step 1: Short the Cont. Check and Return
leads together.
When the leads are shorted,
CALIBRATION
Step 2: Connect the standard 20Ω
from Cont. Check to Return.
When the load is connected,
This screen will appear after both steps 1 and 2.
CALIBRATION
Automatic
131
CALIBRATION
leads together.
CALIBRATION
CALIBRATION
Automatic
CALIBRATION
leads together.
CALIBRATION
132
CALIBRATION
Automatic
133
11. Replacement Parts List
Rev: H 11-02-2007 ECO 5281
Part Number Qty. Ref. Designator Description

Supplied Accessories
38794 2 - 2U Rack Mount Handle
38793 2 - 2U Rack Mount Bracket
38549 4 - Screw for Rack Mount Handle/Bracket
38388 1 - Fuse 4A 250V Slow Blow 20mm
04040A-08 1 - High Voltage Cable
02100A-13 2 - Cable Assembly Return
37863 1 - RS232 Cable
33189 1 - Cable Input Cordset USA
38075 1 - Interlock Connector
36544 1 - Adapter Box
Panel Components
35999 1 - Black Banana Jack
37478 2 - High Voltage Connector
38069 1 - Power Switch 2P 15A
37571 1 - Earth Connector
37806 1 TEST Test Switch Green Lighted
37807 1 RESET Reset Switch Red Lighted
37854 1 Test/Pass Replacement Bulb 28V
37605 1 Reset/Fail Replacement Bulb 33V
38364 1 - Fuse Holder 5 x 20 PCB Mount
38101 1 - Feet Kit w/o Rubber Inserts
38102 4 - Rubber Insert for Feet
38916 1 - Graphic LCD Display
PCB Assemblies
38394 1 CON7650 Main Control Board
38194 1 REA7500 Real Current Board
38478 1 HV7650 (7650 only) High Voltage Control Board
38479 1 HV7650 (7620 only) High Voltage Control Board
38390 1 AMP7650 Amplifier Board
38396 1 KEYU3 Key Board
38401 1 CSU7650 8 Channel Scanner Board
38402 1 CSU7650 4 Channel Scanner Board
37814 1 RS232 RS232 Interface Board
38305 1 CGP-03 GPIB Interface Board
38311 1 CPR-01 Printer Card
38801 1 USB Data Storage Card
38819 1 38818 Ethernet Card
134
Part Number Qty. Ref. Designator Description
Internal Components
38235 1 IC 27 IC 29C020 EEPROM DIP
38424 1 IC 31 IC BQ3287 Real-Time Clock
38298 1 IC 40 IC ATF16V8B 20pin PLCC
38427 1 IC 41 IC 29C020 EEPROM PLCC
38428 1 IC 51 IC XA-G30 Microcontroller
38391 1 T1 Input Transformer
38393 1 T2 High Voltage Output Transformer
• For safety tester interconnect cables, refer to INSTRUMENT CONNECTIONS; section 1.3
Specific Integrated System Connections
135
12. Schematic Index
Drawing Number Description Reference Pages
Designator
S07650 Wiring Diagram - 1
S38394 Main Control Board CON7650 7
S38194 Real Current Board REA7500 1
S38478 HV Control Board HV7650 2
S38390 Amplifier Board AMP7650 2
S38392 Connector Transfer Board CNR7650 1
S38396 Keypad Board KEYU3 1
S38401 Scanner Control Board CSU7650 1
S37745 GPIB Interface Board CGP-03 1
S37814 RS-232 Interface Board RS232 1
S38311 Printer Card CPR-01 1
S38801 Data Card USB 2
S38819 Ethernet Card 38818 1
136
Index
AC Withstand..................................................................................... 47, 50, 52, 53, 54, 56, 57
Adapter Box........................................................................................... 18, 27, 28, 29, 59, 135
Alarm Parameter.................................................................................................................... 38
Arc ..........................................................................................17, 32, 52, 54, 57, 65, 82, 83, 98
Benefits ................................................................................................................................. 15
Breakdown........................................................................................................................ 4, 65
Calibration Alert .................................................................................................................... 15
Calibration Procedure .......................................................................................................... 123
Charge-LO ......................................................................................... 54, 55, 57, 58, 65, 80, 82
Connected Steps........................................ 34, 38, 39, 61, 62, 63, 80, 81, 86, 97, 109, 116, 124
Continuity Test ............................................................................................... 12, 15, 27, 56, 80
Contrast.................................................................................................... 32, 35, 38, 39, 45, 58
Controls ................................................................................................. 21, 27, 29, 35, 89, 112
DC Withstand................................................................................................. 53, 54, 55, 57, 65
Default Parameters ...........................................................................................................57, 81
Delay...................................................................................................... 55, 57, 64, 82, 83, 121
Dielectric Withstand Test.......... 9, 10, 32, 57, 80, 81, 82, 83, 84, 86, 91, 98, 110, 117, 120, 121
Discharge .....................................................................................................................8, 11, 12
Dwell................................................................. 32, 52, 53, 57, 58, 64, 82, 83, 91, 98, 120, 121
Edit Parameters ........................................................... 43, 47, 49, 50, 54, 55, 56, 57, 83, 84, 93
Ethernet Card ................................. 102, 103, 104, 105, 106, 108, 109, 110, 111, 112, 135, 137
Exit Key ...........................................................................................................................40, 66
Fail Stop.....................................................................................................................38, 61, 81
Features........................................................................................................ 9, 15, 16, 112, 117
Frequency................................................................................10, 32, 50, 52, 56, 57, 82, 84, 98
Front Panel Controls.............................................................................................................. 27
Glossary .................................................................................................................................. 4
GPIB............................................33, 45, 58, 76, 77, 78, 79, 85, 91, 92, 93, 100, 103, 135, 137
Ground Bond Test ................................................................................................................. 12
Hypot ...................................................................................................................................... 4
Insulation Resistance Test.................................................................................................. 4, 12
Interlock................................................................................................. 29, 33, 74, 85, 86, 135
LCD ....................................................................................................... 15, 27, 38, 81, 86, 135
Leakage............................................................................................................................41, 42
Applied Part ....................................................................................................................... 13
Earth .................................................................................................................................. 13
Enclosure ........................................................................................................................... 13
Line.........................................................................................................................13, 14, 15
Line Leakage Test ................................................................................................................. 13
Lock...................................................................................................................................... 41
Mem Lock.......................................................................................................................... 41
Lockout............................................................................................................................33, 74
Max-Lmt ......................................................... 32, 52, 53, 54, 55, 56, 57, 58, 65, 82, 83, 98, 99
Measuring Device.................................................................................................................. 13
Medical Restrictions ................................................................................................................ 7
Memory............................ 41, 73, 78, 80, 81, 87, 88, 89, 92, 112, 113, 114, 118, 120, 121, 122
Menu.............................. 13, 15, 31, 35, 46, 47, 67, 96, 105, 106, 112, 113, 118, 119, 121, 122
Min-Lmt ................................................................ 32, 52, 53, 55, 56, 57, 58, 65, 82, 83, 84, 98
Offset ...............................................................................................................................17, 80
Operator........................................................................6, 7, 11, 15, 16, 17, 28, 31, 42, 73, 103
Options........................................................................................... 29, 44, 76, 79, 93, 105, 113
Parameters
System Parameters ............................................................................................................. 97
Test Parameters..................................................................................... 50, 57, 76, 78, 80, 97
Password ...................................................................................................................40, 41, 44
PLC.............................................................................................. 16, 32, 35, 37, 45, 58, 73, 75
Power Factor......................................................................................................................... 13
Programming....................................................................................................................35, 76
Quickstart.............................................................................................................................. 31
Ramp-HI ..............................................................................................................54, 57, 82, 83
Ramping ................................................................................................................................ 64
Real Current .....................................................................................................................52, 62
Rear Panel Controls............................................................................................................... 29
Receptacle ..................................................................................................................19, 31, 72
Regulation ............................................................................................................................. 16
Remote............7, 16, 29, 32, 33, 35, 37, 45, 58, 65, 72, 73, 74, 75, 76, 77, 78, 85, 86, 100, 103
Remote Interlock........................................................................................................33, 74, 85
Reviewing Test Results.......................................................................................................... 40
RS-232........................................................... i, 29, 76, 79, 88, 91, 92, 100, 102, 103, 110, 137
Run Test...........................................................................................................................13, 15
Safety............................................................................................................ i, 3, 5, 8, 9, 19, 31
Safety Symbols ........................................................................................................................ 3
Scanner ........................................................... 15, 29, 32, 57, 58, 84, 91, 93, 98, 103, 110, 112
Channel.............................................................................................................52, 54, 55, 56
Internal............................................................................................................................... 93
Option...........................................................................................................................93, 95
Parameter ........................................................................................................................... 50
Schematic......................................................................................................................... 137
Setup.................................................................................................................................. 51
Status................................................................................................................................. 94
Schematic ............................................................................................................................ 137
Schematic Index .................................................................................................................. 137
Security .............................................................................................. 15, 33, 40, 41, 44, 45, 58
Sequence ..........................................................................................................................38, 39
Service Interval........................................................................................................................ 5
Setup.............................................................................................................. 32, 35, 36, 45, 58
AC Withstand..................................................................................................................... 52
DC Withstand..................................................................................................................... 53
File................................................................................................................................80, 85
Ground Continuity.............................................................................................................. 56
Insulation Resistance .......................................................................................................... 54
Scanner ...................................................................................................................51, 93, 95
Setup System.............................................................................................................106, 113
System ............................................................................................................................... 96
Test...............................................................................................................................46, 47
Short ........................................................................................................ 34, 38, 49, 56, 61, 65
Single Step .......................................32, 35, 37, 38, 45, 58, 61, 62, 99, 106, 107, 108, 110, 113
Smart GFI .......................................................................................... 20, 33, 35, 41, 42, 45, 58
Specifications ........................................................................................................................ 21
System Parameters......................................................................................................35, 36, 47
Test Parameters ..........................................................................................................35, 36, 47
Test Screen............................................................................................................................ 96
Test Station ......................................................................................................................... 6, 8
Trip Point ................................................................................................................................ 4
UL................................................................................................................................9, 13, 67
Unpacking ............................................................................................................................. 18
Verification............................................................................................... 31, 67, 68, 69, 70, 71
AC Hipot ........................................................................................................................... 69
Continuity .......................................................................................................................... 68
DC Hipot ........................................................................................................................... 70
IR....................................................................................................................................... 71
Warranty ......................................................................................................................1, 5, 123

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OPERATION AND SERVICE MANUAL

MODEL 7620 HypotULTRAIII

AC/DC HIPOT WITH INSULATION RESISTANCE TESTER, CONTINUITY TESTER,

Models © Associated Research, Inc. 2009

Address: 13860 W. Laurel Dr.

Product Name: Electrical Safety Compliance

Model Number: 7620/7650

Conforms to the following Standards:

EMC: EN 55011:1998 Group I Class A

The product herewith complies with the requirements of the Low

The CE marking has been affixed on the device according to

The technical file and other documentation are on file with

Associated Research, Inc.

1.2.1. Product Marking Symbols

1.2.2. Caution and Warning Symbols

Calls attention to a procedure, practice, or condition that could possibly cause

CAUTION Calls attention to a procedure, practice, or condition that could possibly

Hipot Tester: Common term for dielectric-withstand test equipment.

Insulation Resistance Tester: An instrument or a function of an instrument capable of measuring

1.4.1. Service and Maintenance

(PHONE: 1 (847) 367-4077

1.4.4. Instrument Connections

WARNING Never perform a Hipot test on energized circuitry or equipment.

1.4.6. Key Safety Points to Remember

• Arrange the test station in a safe and orderly manner.

• Never touch the product or connections during a test.

• In case of any problem, turn off the high voltage first.

• Properly discharge any item tested with DC before touching connections.

1.5.1. The Importance of Safety Testing

1.6. The Different Types of Safety Tests

1.6.1. Dielectric Withstand Test

Common Applications of the Dielectric Withstand Test:

• Design (performance) testing: Determining design adequacy to meet service conditions.

• Production Line testing: Detecting defects in material or workmanship during processing.

• Acceptance testing: Proving minimum insulation requirements of purchased parts.

• Repair Service testing: Determine reliability and safety of equipment repairs.

Types of Failures only detectable with a Hipot test

• Weak Insulating Materials

• Inadequate Spacing of Components

Dielectric Withstand Test; AC verses DC

1.6.2. Insulation Resistance Test

1.6.3. Ground Bond Test

1.6.4. Run Test

1.6.5. Line Leakage Test

IF YOU SHOULD HAVE ANY QUESTIONS RELATING TO THE OPERATION OF

§ Extended IR measurement The Insulation Resistance measurement range of the

§ Remote Interlock The remote interlock utilizes a set of closed contacts to

2.1. Unpacking and Inspection

2.1.2. Contents of the Carton

2.1.3. Returning the Instrument

• Seal the container securely.

• Mark the container "FRAGILE" to insure proper handling.

• Please refer in all correspondence to your AR service number.

2.2.1. Work Area

2.2.2. Power Requirements

2.2.3. Basic Connections

2.2.4. Environmental Conditions

Storage and Shipping Environment

3.1. HypotULTRA III Functional Specifications, 7620 and 7650