10TPH Palm Oil Production Line20230515
10TPH Palm Oil Production Line20230515
10TPH Palm Oil Production Line20230515
Customer Code:
Project Site:
Project
Part I
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QIE GROUP
Company Introduction
QIE GROUP is a large-sized joint-equity enterprise which specialize in producing edible oil mechanical
equipment and it is also a group enterprise integrating scientific research, manufacturing, sales as one. Research
Institute of Machine Design Company and Henan, Henan University of Technology (formerly the Zhengzhou Grain
College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid
extraction, etc. R & D and application of new technologies.
Our company have set up Mechanical Design and Research institution,oil press machine department ,large-sized
complete oil equipment department International trade department production department. Our business involve in
small-sized oil pressing series Grain and oil engineering designing equipment manufacturing and installing project
contracting technical service new product development the intensive and deep processing for oil by-products and so
on.
The corporation lies in the High-Technology Industrial Development Zone of zhengzhou which is the capital
city of Henan Province. It covers an area of 110000 ㎡ and contains 14 standardized production workshops more
than 100 sets all kinds of large and middle scale processing plug welding and assembly equipment,more than 200
online employee ,among them ,there are exceed 60 administrative staff and engineering technical personnel who hold
intermediate and senior professional titles.
Our company have passed ISO9001:2000 international quality management system certification successfully.It
has the qualification of manufacturing for one and two types of pressure vessel ,besides,it also has a number of
national patents.Since founded in 1982,It has been awarded the "The quality-star enterprise of Henan
province","Model enterprise with High quality, and keeping promises ","3.15quality and reputation double promise
enterprise " and so on.Its Body shape"Qi'E" mechanical products have been awarded with"Chinese famous brand
products","National Quality trusted consumer products" and many other honored titles.The pennants such as "High
technical skills, reliable partners" from our customers are countless.
Our Company has grown into Chinese grain and oil machinery production and export base with scientific
management method, strives for perfection the manufacturing process, innovative manufacturing idea rapidly, its
production and the comprehensive economic indicators lies in the forefront of the same industry line, The products
have been sold all over the country and exported to more than 80 countries and regions such as Russia, India, South
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Africa, Ukraine, Nepal, Indonesia and so on .
Company mission:
Regard quality as the company life ,regard user as the god,mutual benefit and win-win situation with integrity,tenet
Quality oriented, Scientific and technological innovation,Service first Penguin Piloting
Kazakhstan: 300T/D Cotton seed pretreatment,solvent extraction and oil refining equipment;
Bangladesh: 30T/D Rice bran pretreatment,solvent extraction and oil refining equipment;
Nigeria: 250T/D Shea nut pressing,100T/D oil refining and oil fractionation equipment;
Part II
Palm Fruit Instruction & Composition
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The Fruit office include palm oil and fiber, and kernel is mainly constituted by High valuable kernel oil, Amylum,
and Nutritional Components. The palm oil is mainly for cooking and Palm kernel oil is mainly for cosmetics.
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2. The composition of each component as follow
The content of each component is different as the different habitat, the material balance is generally as follows :
Crude oil21% Water17% Dirt 2% Dry Fiber12% Water Vaporization1% Nut 11%
Part III
Project Introduction
1. Project Introduction
Broken Kernel: ≦ 15 %
Moisture: ≦7 %
Dirt: ≦6 %
Part IV
Summary Of Contract Value
ITEM DESCRIPTION PRICE(USD)
1 RECEPTION STATION 97,200.00
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12 PIPING SYSTEM 92,000.00
Remark:
All other works which are directly or indirectly related to this contract except those which are stipulated in this Schedule Of
Contract.
All clearance and customs taxes and duties are borne by Owner.
All the final interpretation of the technical parameters and the offer owned by the seller.
Quotation Validity: 30 days
Delivery time: 90 working days
Exchange rate: 1USD=6.7 RMB
Container quantity: 16* 40ft HQ, 4* 40ft FR
Part V
Technology Process Specification
The palm oil is contained in palm pulp, the pulp is high moisture content and rich lipase. Usually we adopt the
method of press to produce itand this technology is very mature. Before pressing , Fresh fruit bunch will be taken
into sterilizer and thresher to be pre-treated. After weighting the FFB , it is loaded the FFB conveyor by loading
ramp, then the FFB will be conveyed to the vertical sterilizer. FFB will be sterilized in sterilizer, the FFB will be
heated and sterilized for several times to avoid the lipase being hydrolyzed. After sterilizing, the FFB is distributed
bunch conveyor by the mechanical bunch feeder and enter the thresher machine which separates the palm fruit and
bunch. The empty bunch is conveyed to loading platform and transport it to outside the factory area at fixed period ,
the empty bunch could be used as fertilizer and repeat use ; The palm fruit which has passed sterilizer and thresher
processing should be sent to digester and then go to special screw press to get the crude palm oil (CPO) from the pulp
. But the pressed palm oil contain a lot of water and impurity which need to be clarified by sand trap tank and treated
by the vibrating screen, afterward the CPO will be sent to clarification station treatment section . For the wet fiber
cake which be produced by screw press, after separating nut, it will be sent to boiler house to burnt.
The wet fiber cake contain wet fiber and wet nut, the fiber contain about 6-7% oil and fat and a few of water.
Before we pressing the nut, we should separate the nut and fiber. Firstly, the wet fiber and wet nut enter the cake
breaker conveyor to be cracked, and mostly of the fiber should be separated by pneumatic fiber depericarper system.
The nut, little fiber and big impurity will be further separated by the polishing drum. The separated nut should be sent
to nut hopper through the pneumatic nut transport system, and then adopt the ripple mill to crack the nut, after
cracking , most of the shell and kernel will be separated by cracked mixture separating system, and the rest of
mixture of kernel & shell enter to the special clay bath separating system to separate them. After this processing , we
could get pure kernel(The shell content in kernel <6%),which should be conveyed to the kernel silo to dry. After
dried moisture as 7%, the kernel will be conveyed to kernel storage bin for storage; Usually the dry kernel’s capacity
ratio is 4%. So it should be collected until enough quantity, and then be sent to the palm kernel oil mill; For the
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separated shell, it should be conveyed to shell temporary bin as the spare boiler fuel.
After screen and sand trap tank, the palm oil should be sent to crude oil tank and heat , then be pumped
continuous clarification tank to separate the purified oil which be sent to pure oil tank and the sludge oil which be
sent to sludge tank , where after the sludge oil should be pumped to the centrifuge to separate, the separated oil enter
the continuous clarification tank again; The pure oil in the pure oil tank should be sent to the oil purifier , and then
enter the vacuum dryer , at last the dried oil should be pumped collection tank.
Part VI
Equipment Choosing Project
mechanical equipment manufacturing industry level, meanwhile, we should think about local workers’disposition to let
choosing equipment that own advanced technology, easy operation, convenient machine-repair .
The choosing equipment should be reliable running, and we will bring in key processing equipment from international
experienced corporation. For the homeland, we choose equipment which should fit for processing requirement from
domestic corporation.
Conveyor, Bucket Elevator, Horizontal Screw Conveyor e.g. The Screw press which bring in mature approved equipment
Kernel Silo, Ripper Mill, Clay Bath, Crack Mixture Separating Column; Transport Equipment: Scraper Conveyor, Bucket
Elevator, Horizontal Screw Conveyor, all of equipment are supplied by domestic corporation .
1. Reception station:
1.1
The FFB bunch transported to plant by truck, after be weighted by weighting bridge(30-60T), the FFB will be loaded
down to FFB Loading Ramp.
1.2
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The iron door of unloading ramp is controlled by hydraulic device, Get the power from Hydraulic pump station. Start
on the hydraulic device, iron door be lifted.
FFB will fall down to the Palm Fruit screw conveyor then conveyed to sterilizing station, we adopt vertical sterilizer.
1. RECEPTION STATION
Function :To receive, store and load FFB into FFB loading Conveyor .
1.1 1 lot 28,800.00
Model:QSSA-20,Elevated Bunch Hopper
Function: For access to hydraulic valve for operation of sliding gate and support the
hydraulic system.
Model:YYB100,
valve.Power:3kw
Function:To convey FFB from loading ramp hopper to FFB Distributing Conveyor
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FFB Distributing Conveyor
2. Sterilizing process:
2.1 By Scraper Conveyor, FFB be transported to the top of sterilizing tank. Falling into sterilizing tank from feed inlet.
2.2
Sterilizing tank: Adopt vertical type sterilizer, Welded up by Q245R material (Chemical composition: C 0.12~0.2%,Si 0.12~0.3%,
Mm 0.3~0.7%, P<0.045%,
2.3
After FFB be transported into sterilizing tank, close the inlet of sterilizing tank, and open the vent valve behind the tank, saturating
steam, which pressure is 3bar and temperature is around 130℃~140℃. After all cool air been discharged out, close vent valve,
proceed to sterilizing section. Sterilizing time is 60~90 minutes. Usually from fruit inlet to output need around 60 minutes.
2.4
The sterilizing time also should be depend on the kind and quality of FFB, if the pressure is too high or the time is too long, palm fruit
will be rot, also Resulting in the loss of oil, high temperature can change palm color.
2.5
Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down Silencer. Open the sterilizing tank door(FFB
2.6
Open the sterilizing tank door(outlet), sterilized FFB will fall on the FFB Scraper conveyor. Be transported to next station.
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2. STERILISER STATION
Vertical Sterilizer c/w Hydraulic System
Function:To sterilize FFB using steam as sterilizing medium..
Model:vertical twin doors each
Specification:Capacity: 10 MT FFB each;Bottom door with discharge conveyor.
Outside Diameter:2.3m;height of shell:5.5m;Diameter of Out/Inlet door:0.8m,hydraulic
control open/close operation, Working Pressure:3.5 kg/cm2 (dry saturated
steam),Working Temperature:150o C;
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Sterilizer Service Platform
Function:For access to the Sterilizer steam inlet and outlet valve
Model:YYB100
Specification:Quantity: 1 (one) unit; Service:For 2 (two) units Sterilizer,Floor:Chequered
plate 4 mm thick
Blow-off/down Silencer
Function:To act as silencer during exhaust steam and during blow-off condensate from
Sterilizer
2.3 1 unit 2,100.00
Model:S2000 I
Specification:Dimensions:1,200 mm (ID) x4,500 mm (HOS), Service:For 2 (two) units
Sterilizer,Manhole:600 mm square
Compressor System
Function:To generate compress air to operate pneumatic control system at sterilizer,
2.6 clarification station and make up steam. 1 unit 2,600.00
Model:2 (two) stage piston compressor
Specification:Capacity:400 liters/min;Working Pressure:10 bar;Power:4.0kw
3. Threshing station:
3.1
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The sterilized FFB will be transport to thresher platform by scraper conveyor.
3.2
After sterilizing the fresh palm fruit bunch will be soft, and the bunch and fruit will be separated easily.
3.2
Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch totally, fall on Fruit Scraper
conveyor, the empty bunch will be transported to Bunch Temporary tank by Bunch Scraper conveyor.
3.THRESHING STATION
Threshing Machine c/w Platform
Function:To thresh sterilized fruit bunches
Model:Rotating Drum
Specification: Drum Size: 1.8 mm (ID) x 5,000 mm length, Drum Speed:22 rpm,Drive
System:Motor coupled to gear reducer by fluid coupling and gear reducer output shaft
connected to thresher shaft by flexible coupling,Power: 15Kw
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Specification:Conveyor Chain:4 inch (pitch) x 21,000 lbs. Solid pin with K-2 welded
original attachment, Width:0.6m,Length:24m,Conveying Section:Bottom Deck; Conveyor
Shaft Speed:10 rpm, Power: 3 Kw
4. Pressing station:
4.1 Palm fruit press:
4.1.1
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The palm fruit is transported to Digestor by fruit elevator.
4.1.2 The fruit in digestor will be heated to 90~95℃(by indirectsteam), heating time is10~20 minutes.
4.1.3 The pounded fruit flow into Palm fruit oil presser to press. Oil press cone can control cylinder, working pressure is 50~70bar,
revolving speed of presser main shaft is 12.5 r/min. Meanwhile the mixture of crude palm oil and water outflow from barrel holes.
Crude oil will be flow in Temporary Storage oil tank through crude oil groove. Then oil will be pumped to Screening filter by oil
pump. After filtering remove the oil foam, deposit impurities. Palm oil flow into Passivating oil tank. The fiber cake and nuts are
4.1.4 Palm fruit oil presser, the material of main shaft is 40Cr steel, (Chemical component: C0.37~0.44%, Si0.17~0.37%,
Mn0.50~0.80%, Cr0.80~1.10%) have been thermal refining, the material of worm and conehead is 45# Cast-Steel, and the surface
Price(USD
No. Description&Specification QTY
)
4.PRESSING STATION
Fruit Elevator
Function:To convey loose fruits from Conveyor under thresher to Fruit Distributing
Conveyor
4.1 1unit 14,000.00
Model: Twin chains complete with buckets
Specification:Conveyor Chain:6 inch (pitch)x36,000 lbf breaking load Solid Extended
Bearing Pin,Width:0.6m,Length:14m;Conveyor Shaft Speed:15 rpm, Power: 4 Kw
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Digester 3500 Litter
Function: Digestion of loose fruit before screw press
Model: Vertical Cylinder
Screw Press P 15
Function: The extraction of crude palm oil by screw pressing
Model: Continuous twin screw
4.3 Specification: Capacity:15ton FFB/hour, Capacity adjustment: By changing pulley, 1 unit 42,000.00
Drive System: The drive system of the twin screw press shall consist of a motor
directly coupled to a gear motor with pulley and belt transmission to the drive shaft of
the screw press, power:30kw
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Vibrating Screen Structure Platform
Function:To support Vibrating Screen for Crude Oil from outlet crude oil gutter
Model: steel structure
4.9 1 unit
Crude Oil Pump 1,100.00
Function:To receive oil from Vibrating Screen and pump to Vertical Clarifier Tank
Model: centrifugal pump
Specification:Capacity:10m3/hour,Total Head:24m; Pump Speed: 2900
rpm,Power:7.5kw
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Dilution Tank
4.12 Function:To measure water dilution to be used in Press Station. 1 unit 200.00
Model: Rectangular
Specification:Capacity:0.125m3, Dimension:0.5 m x 0.5 m x 0.5 m.
5. Classification station:
5.1 After removing the fiber and oil residue by Screening filter, palm crude oil flow into Passivating oil tank.
5.2 The passivating oil tank will be inlet indirect steam and directly steam, after passivation treatment palm oil and water mixture will
be pumped to High level tank by Chemical centrifugal pump, then flow into Clarifying tank stably.
5.3 There is steam pipe coil in clarifying tank, which can make water oil dilution ratio stable, and separate water from mixture. And
there is oil and sewage outlet, in case the oil flowing will be short circuit, keep oil temperature around 95℃.After remove sludge by
filter, the water will return clarificationtank to keep the water and oil ratio. The waste water be discharged by another drain-pipe,
5.4 Clarified oil flow into storage oil tank from discharge hole of clarification tank, keep the temperature in the pure oil tank, then
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remove residual moisture out from oil by Vacuum drier.
5.5 Vacuum degree of vacuum drying is achieved by Vacuum pump. The power of vacuum pump is 5.5kw, adiabatic pressure is
5.6 The oil have been dried pumped to oil storage tank by Shielding pumps.
5.7 When the oil temperature in oil storage tank is about 55℃, oil will be pumped to truck by gear oil pump.
5.CLARIFICATION STATION
Clarifying Tank c/w Stirrer
Function:To receive oil from crude oil pump separate oil to Clean Oil and Sludge.
Model: Cylindrical, vertical with conical bottom
Specification:Capacity:40m3;Dimension:3,800 mm (ID) x3,500 mm (HOS);Stirrer Output
Speed:2.3 rpm;Power:1.5 kW
Pre-cleaner Pump
Function:To receive oil from Sludge Tank and pump to Brush strainer
5.3 1 unit 1,200.00
Model: centrifugal pump
Specification:Capacity:10.0m3/hour,Total Head:32m;Pump Speed: 2900 rpm,Power: 3kw
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Vacuum Oil Dryer c/w Float Tank and Pump (5M3)
Vacuum Oil Dryer
Function:Drying of Purified CPO by removing the moisture;
Model: VD4
Specification:Capacity:4 tons/hr oil, Dimension:Dia.400 mm
Pump
Function:To create a vacuum to remove the moisture;
Model:VH60
Specification:
Capacity:4m3/hr oil;Pump Speed: 1450 rpm, Power: 5.5kw
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Sludge Pit
Function:To recover oil ex-Clarification Station and free in waste water
Model: Concrete (Civil work)
Specification:Dimension:4.5m (l) x 2.0 m (w) x 4 m (d) (separate pit),4.5m (l) x 2 m (w)
(oil sump + pump pit), Direct Steam Heating Coil, 2 inch stainless steel pipe sch 20
complete with valve
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moisture in cake slag will be evaporated, and finally drop into Fiber nuts separator . The fiber will be transported to boiler room by
induced draft system which is comprised by Centrifugal fan and Wind net. As the nut specific gravity is bigger, will fall into Bucket
elevator from other section of fiber nut separator. Nut will be transported to nut storage tank.
7.2 The nut bought from other place also will be storaged in the tank.
7.3 Open the discharge hole below nut storage tank, palm nut fall into Husking machine to sheller processing.
7.4 The husking machine is Horizontal shaft centrifugal corrugated, revolving speed is 950r/min. With the advantage of highly
7.5 The kernel and shell mixture fall into Induced feeder, and conveyed to Shell kernel separator by Bucket elevator.
7.6 The kernel be conveyed to kernel storage tank by Bucket elevator which is below the discharge hole of shell kernel separator.
7.7 From the other discharge hole of shell kernel separator, the shell is conveyed to boiler room by Centrifugal fan and Wind net.
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7. DEPERICARPING STATION
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Fiber Ductings
Function:To convey the separated fiber from Depericarper Column to Fiber Cyclone
Model:square type
Specification:Size:350mm x350mm and Dia.450 mm; Ducting thickness: Mild steel of
4 mm thick
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Destoning System
Function:To separate the stones from nuts. Separation nuts are fed into the nut hopper
7.10 Model:vertical column pneumatic suction type
1 lot 11,100.00
Specification:Capacity:2tons/hr of nut,Consist of:Expansion column, supports ducting,
nuts discharge chute, nut cyclone, air lock and fan;power:20kw
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Shell Conveyor
Function:To convey shell from second stage separator to outside.
8.13 1 unit 2,800.00
Model:Full flight screw
Specification:Size:200 mm, Length:6m, Speed:56rpm, Power: 1.5 Kw
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Boiler
9.BOILER STATION
Fuel Conveyor
Function: To convey the fuel from shell hopper to fuel feed conveyor.
9.1 1 unit 5,600.00
Model:Full flight screw
Specification: Size:300 mm, Length:10m, Speed:56rpm, Power: 2.2 Kw
Fuel Feed Conveyor
Function: To convey the fuel from fuel conveyor to boiler.
9.2 1 unit 6,400.00
Model:Full flight screw
Specification: Size:300 mm, Length:15m, Speed:56rpm, Power: 3 Kw
9.3 Steam Boiler (6MT,12.5 bar) 1 set 126,000.00
Function:To generated steam for turbine and steam equipment in process.
Model: Bi-Drum water tube boiler
Specification:Capacity:6 ton /hr steam (MCR);Sign pressure: 12.5kg/cm2; Working
pressure:3.5kg/cm2
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Booster Pump
Function:To pump heated softened water from deaerator to boiler feed pump
9.4 1 unit 900.00
Model:Close Impeller
Specification:Capacity:8m3/hour,Total Head:32m;Pump Speed: 2900 rpm, Power: 3.0kw
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No. Description&Specification QTY Price(USD)
Sedimentation Basin:
Function:Make suspended particulates to sedimentate
11.1 1 lot Supply by owner
Model:Concrete structure basin
Specification:Capacity: 300m3
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4,800.00
11.5 1 unit
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12. Piping System
12.PIPING SYSTEM
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Engineer's prior approval.
Other forms of thermal insulation shall be used only with the engineer’s prior approval.
Insulation to pipes buried in ground shall have in addition a 5 mm thickness of bitumen
wrapped over with Denso or equivalent.
13.ELECTRICAL WORKS
Main Switch Board (MSB)
13.1 Specification:Low-voltage line counters, 1unit
Outlet cabinet and low-voltage capacitor compensation cabinet
Power Distribution Board & Motor Control Center and Starter
13.2 1set
Specification:Power control cabinet and button box site
Power & Control Cables
13.3 1set
Specification:Power cables, control cables 122,000.00
Emergency Lighting
13.4 1lot
Specification:Diesel generators, wires, etc.
Switch & Socket Outlets
13.5 1lot
Specification: Switches and sockets in the main building
13.6 Lightning Protection 1lot
13.7 Earthing System 1lot
Part VIII
1)
Circulating cooling water:
Water temperature feed water: <28℃,return water: 33℃ in general
Hydraulic pressure >0.3Mpa
Turbidity <10mg/l
Salinity <365mg/l
General hardness <3mgN/l
Carbonate hardness <2.4mgN/l
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Ca2+ <40.8mgN/l
Mg2+ <11.1mg/l
FE2+Fe3+ <0.9mg/l
Cu2+ <0.06mg/l
CL~ <50mg/l
SO42~ <55.5mg/l
Silicic acid (mainly SiO2) <36mg/l
PH value 7~8.5
Fouling resistance <0.0004m2h℃/kcal(0.000344 m2••K/W)
Corrosion rate carbon steel<0.1mm/a stainless steel<0.005mm/a
2)
Project party is responsible to take over since 1 meter from the workshop
Pressure 0.35Mpa (saturated steam)
3)
Instrument air (Project party is responsible to take over since 1 meter from the workshop)
Temperature ≤40℃
Pressure 0.4~0.7MPa(G)
Oil content 0.1mg/m3 (max)
Dew point ~45℃
Dust ≤1μm
4)
Power supply (Project party is responsible to connect the main cable to the workshop power distribution
cabinet)
Power supply voltage 380V±5%
Frequency 50Hz±0.5Hz
5)
Auxiliary material specifications
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Part IX
1)
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2)
Part X
Payment Terms
The Buyer will transfers the payment for the Equipment and Technical Service into the Seller’s account as follows:
◆ The sum equal to 30% of the total amount of the Contract must be transferred by the buyer to the Seller’s account
directly within Five (5) bank working days from the date when the Contract has been both signed as down payment.
◆ The sum equal to 70% of the total amount of the Contract will be transferred by the buyer to the Seller’s account
directly after checking and accepting the finished equipment in the seller's factory at five(5) bank working days. The
goods are deemed accepted by the buyer after the signing of the "The act of acceptance of the equipment" by the
representatives of the seller and the buyer.
◆The Engineers’ salary should be paid before they leave for the Buyer’s place.
Part XI
Factory Workshop
Factory workshop
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Part XII
Oversea Projects(Parts)
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We supply complete vegetable oil production lines, oil compression equipment, oil spinning
presses, equipment for filtration, refining, deodoration and deinitialization of vegetable oils.
Our specialists have been improving the technology of vegetable oil production for more than
39 years.
Part XIII
Main Certificates(Parts)
1.1 CE
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1.2 ISO
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