Tata Ace - Tata Ace HT - Diesel Bs-Iv

TATA ACE / TATA ACE HT - DIESEL BS-IV
(PARTS LIST)
JUNE 2010
Tata Motors Limited

Mumbai Jamshedpur Pune Lucknow Thane
PRELIMINARY REMARKS
This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the under
mentioned vehicle.
CHASSIS TYPE BASIC VC NO VARIANT DESCRIPTION VARIANT DETAILS ENGINE TYPE
TATA ACE HT' - PICKUP VERSION, FULL FORWARD

CONTROL CHASSIS WITH CAB AND LOAD BODY, 275
TATA ACE HT - DIESEL BS-IV IDI NA BHARAT STAGE-IV DIESEL ENGINE, BANJO
445057 55231120000R 275 IDI NA BS-IV
BANJO TYPE R.A TYPE REAR AXLE, 2100 WB
INSTRUCTIONS
The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction
The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side
The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers
The designation “AR” in column “Quantity” stands for “As Required”
The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.
The parts fitted on the vehicle are subject to modification without prior notice.
This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.
Any Correspondence relating to this Parts List be made to:

Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.
INTRODUCTION
WHEN ORDERING PARTS, PLEASE INDICATE
Chassis Type and Chassis Number
Engine Type and Engine Number
Part No. - See Column “PART NUMBER”
Precise Description - See Column “DESCRIPTION”
WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER
Gear Box Unit No. -
Rear Axle Unit No. -
Steering Unit No. -

2788410100R.01 275 IDI ENGINE BS-IV GROUP 00
CHASSIS TYPE: 445057
2
2788410100R.01 275 IDI ENGINE BS-IV GROUP 00
FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801000119 ASSY.275 IDI ENGINE BS-IV COMP. WITH 1
CLUTCH
3
2788410100R.02 HALF BLOCK GROUP 00
4
2788410100R.02 HALF BLOCK GROUP 00
FIG.
NO.
1 278801990125 ASSY. HALF BLOCK BS-IV 1
2 278801990127 ASSY. LONG BLOCK BS-IV 1
5
2788410100R.03 ENGINE GASKET KITS GROUP 00
6
FIG.
NO.
– 278801990124 ENG.OVERHAUL GASKET SUB-KIT (BS-IV) 1
– 16220710223 SEALING WASHER 14X20 CU 1
– 16220710240 SEALING WASHER 16X20 CU 4
– 254701155325 GASKET 1
– 278801135301 OIL SUMP GASKET 1
– 278801155301 GASKET CYL. HEAD 1
– 278801155304 GASKET (CYL. HEAD COVER) 1
– 278801155305 GASKET BAFFLE (CYL. HEAD COVER) 1
– 278814105301 GASKET INLET MANIFOLD 1
– 278814115301 GASKET EXHAUST MANIFOLD 1
– 279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
– 279101145301 GASKET - REAR COVER CRANKCASE 1
– 279001159203 SEALING WASHER (FOR CYLINDER HEAD 6
COVER)
– 279001169202 SEALING WASHER (INJECTOR) 2
– 279018105302 GASKET (FOR OIL PUMP) 1
– 279018105303 GASKET (FOR OIL PUMP STRAINER) 1
– 279020105301 GASKET (FOR WATER PUMP) 1
– 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
– 279020125304 GASKET (FOR WATER INLET ELBOW) 1
– 279020127701 SEAL THERMOSTAT 1
– 279001107801 OIL SEAL-CRANKSHAFT (FRONT) 1
– 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
– 279005107810 OIL SEAL (CAMSHAFT REAR) 1
– 254701157814 OIL SEAL (CAMSHAFT-FRONT) (OFFER 1
DRG)
– 279005157801 VALVE GUIDE SEAL 4
278818135301 GASKET(OIL FILTER ADAPTOR TO CRANK 1
CASE)
16220710312 SEALING WASHER 20 X 26IS 3175 CU 1
16220710223 SEALING WASHER 14 X 20 2
265442809201 SEALING WASHER 10X14 IS3175 CU 2
278814705301 GASKET (EGR VALVE-INLET) 1
278814705302 GASKET (EGR VALVE-OUTLET) 1
571014115301 GASKET (FOR ASSY EGR PIPES) 2
– 278814990102 DECORBONISING GASKET KIT (BS-IV) 1
– 278801155301 GASKET CYL. HEAD 1
– 278801155304 GASKET (CYL. HEAD COVER) 1
– 278814115301 GASKET EXHAUST MANIFOLD 1
7
8
FIG.
NO.
– 279001159203 SEALING WASHER (FOR CYLINDER HEAD 6
COVER)
– 279001169202 SEALING WASHER (INJECTOR) 2
– 278814705301 GASKET (EGR VALVE-INLET) 1
– 278814705302 GASKET (EGR VALVE-OUTLET) 1
– 571014115301 GASKET (FOR ASSY EGR PIPES) 2
9
2788410101R.01 CYLINDER CRANKCASE BS-IV GROUP 00
10
2788410101R.01 CYLINDER CRANKCASE BS-IV GROUP 00
FIG.
NO.
1 278801100110 ASSY CYLINDER CRANKCASE (BS-IV) 1
– 254914108204 CORE PLUG [25 DIA.] 3
– 279001158202 CORE PLUG (10 DIA.) 2
3 269026104802 DOWEL SLEEVE (FRONT HALF TO 2
INT.PLATE)
– 279001104801 DOWEL 6h6X10 1
– 279001104802 HOLLOW DOWEL 14h6x10.5x14L 2
– 279001104803 HOLLOW DOWEL 8h6x6.5x8L 3
– 279001103708 CYLINDER LINER 2
5 279001103201 HEX.BOLT (FOR M.B.CAP) 6
7 279001143802 REAR COVER - CRANKCASE (HOLLOW 1
DOWEL)
8 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
9 279101145301 GASKET - REAR COVER CRANKCASE 1
10 278801170101 ASSY.DIPSTICK TUBE 1
11 278801170102 ASSY.DIPSTICK 1
12 278801130105 ASSY. OIL SUMP COMPLETE (CORK 1
GASKET) (BS II & III)
13 269026107202 MAGNETIC DRAIN PLUG 1
14 279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
15 278801135301 OIL SUMP GASKET 1
16 279001140105 ASSY.TIMING COVER - REAR 1
(RH-BOTTOM)
17 279001140102 ASSY.TIMING COVER - REAR 1
(LH-BOTTOM).
18 279001140103 ASSY.TIMING COVER - REAR (RH-TOP) 1
19 279001140108 ASSY.FRONT COVER(LOWER)(TIMING 1
COVER)
21 279001143201 SHOULDER BOLT (FOR TIMING COVER) 3
22 254901147501 RUBBER BUSH (TIMING COVER) 3
23 279001147501 RUBBER BUFFER (FOR MTG.TIMING 1
COVER)
24 279001146901 INSERT TUBE (FOR MTG.TIMING COVER) 1
28 279001147704 COVER (TIMING BELT-FRONT) 1
33 279001107801 OIL SEAL - CRANKSHAFT (FRONT) 1
34 279001140104 ASSY. TIMING COVER - REAR (TOP) 1
11
2788410101R.02 CYLINDER HEAD GROUP 00
12
FIG.
NO.
1 278801990109 ASSY CYL. HEAD (W/O INJECTOR AND 1
WITH VALVES)
- 278801150102 ASSY CYL. HEAD (W/O VALVES) 1
2 278805107902 CAMSHAFT 1
4 278801160102 ASSY.INJECTOR WITH NOZZLE HOLDER - 2
BS III
10 279005106501 NUT (FOR CAMSHAFT BRG. CAP) 4
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2
- 279005153701 VALVE GUIDE INLET STD 2
- 279005153703 VALVE GUIDE EXHAUST STD 2
- 278801150108 PRE CUMBUSTION CHAMBER WITH BALL 2
14 279005138301 SHIM 2.500 THK. 4 For Selection
13
14
FIG.
NO.
15 279005139903 TAPPET (STD.) 4
16 270215409912 GLOW PLUG 2
- 282915409903 GLOW PLUG STRIP 1
18 279005157801 VALVE GUIDE SEAL 4
- 279001153401 VALVE SEAT INSERT INLET NORMAL 2
- 279001153403 VALVE SEAT INSERT EXHAUST NORMAL 2
21 254701157814 OIL SEAL (CAMSHAFT-FRONT) (OFFER 1
DRG)
22 279005107810 OIL SEAL (CAMSHAFT-REAR) 1
23 279005128201 SPRING SEAT 4
24 279005128701 VALVE SPRING 4
25 279005125110 VALVE SPRING RETAINER 4
26 279005124301 LOCK HALF 8
28 278801155301 GASKET CYL. HEAD (1.6 THK.) 1 For Selection
29 279001153201 HEX. BOLT (FOR CYL. HEAD) 6
30 279001159201 WASHER (FOR CYL. HEAD BOLT) 6
– 278801990108 SET INLET AND EXHAUST VALVE 1
CONSISTING OF :-
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2
15
2788410101R.03 CYLINDER HEAD COVER GROUP 00
16
2788410101R.03 CYLINDER HEAD COVER GROUP 00
FIG.
NO.
– 278801150103 ASSY.CYL.HD.COVER WITH T.COVER & 1 For Timing Cover Refer
GASKET Table 00.01.04
31 278801150104 ASSY. CYLINDER HEAD COVER 1
COMPLETE
35 278801155304 GASKET (CYL. HEAD COVER) 1
36 279001158805 STUD (FOR CYL. HEAD. COVER) 2
37 279001150113 ASSY.CAP (FOR CYL.HEAD COVER) 1
38 279001159905 CAP. (FOR CYL. HEAD COVER) 1
39 254701155325 GASKET 1
40 279001158806 STUD (FOR CYL. HEAD COVER) 4
41 279001156904 SPACER TUBE (FOR CYL. HEAD COVER) 2
42 279001156905 SPACER TUBE (FOR CYL. HEAD COVER) 4
43 279001150110 ASSY. RUBBER BUSH (FOR CYL. HEAD 6
COVER)
44 279001156501 DOMED CAP NUT (FOR CYL. HEAD 6
COVER MTG.)
45 279001159203 SEALING WASHER (FOR CYL. HEAD 6
COVER)
17
2788210103R.01 ENGINE MOVING PARTS GROUP 00
18
FIG.
NO.
1 278803100108 ASSY CRANKSHAFT WITH PIN & CT 1
WT:NORMAL
2 15020502018 SRDG BEARING 1
3 279005110107 ASSY.GEAR (FOR CRANKSHAFT) 1
(SINTERED)
4 279103133701 PULLEY CRANKSHAFT-ALT.DRIVE 1
(4-GROOVES)
5 279003133201 HEX.BOLT (FOR CRANKSHAFT GEAR) 1
6 279003138601 WASHER (FOR CRANKSHAFT GEAR) 1
7 254703105901 KEY 1
8 278803110101 ASSY. FLYWHEEL WITH RING GEAR & 1
DOWEL
9 279003115401 RING GEAR 1
10 279003113201 HEX.BOLT (FOR FLYWHEEL) 6
14 279003150106 ASSY CONNECTING ROD W/O BRG.SHELL 2
16 279003153203 BOLT (FOR CONNECTING ROD) 4
17 279003156501 NUT (FOR CONNECTING ROD) 4
18 278803990110 SET PISTON W/O RINGS (74.940 DIA) 1
CONSISTING OF :-
20 PISTON 2
25 PISTON PIN 2
26 CIRCLIP 4
27 278803990113 SET PISTON RINGS STD CONSISTING OF 1
:-
28 TOP COMP. RING STD 2
29 TAPER FACED RING STD 2
30 ASSY. OIL CONTROL RING STD 2
31 278803990102 SET MAIN BRG HALF(UPPER/LOWER) 1
STD, CONSISTING OF:-
32 MAIN BRG.HALF STD. 6
31 278803990123 SET MAIN BRG HALF(UPPER/LOWER) R-1, 1
CONSISTING OF:-
31 278803990124 SET MAIN BRG HALF(UPPER/LOWER) R-2, 1
CONSISTING OF:-
33 278803990104 SET THRUST WASHER CONSISTING OF:- 1
34 THRUST WASHER LOWER 2
35 THRUST WASHER UPPER 2
19
20
FIG.
NO.
36 278803990120 SET BRG HALF CON.ROD (STD) 1 For Selection
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
36 278803990121 SET BRG HALF CON.ROD (R-1) 1 For Selection
CONSISTING OF :-
36 278803990122 SET BRG HALF CON.ROD (R-2) 1 For Selection
CONSISTING OF :-
38 278803990118 SET CON.ROD BUSH CONSISTING OF :- 1
39 CONNECTING ROD BUSH 2
21
2788310105R.01 ENGINE TIMING GROUP 00
22
2788310105R.01 ENGINE TIMING GROUP 00
FIG.
NO.
1 254705116301 TIMING BELT(136 TEETH) 1
2 279005115401 TIMING GEAR (CAMSHAFT) (SINTERED) 1
3 279005119201 WASHER (FOR CAMSHAFT GEAR) 1
4 279005103201 HEX BOLT (CAMSHAFT GEAR MTG.) 1
5 279005110101 ASSY.TENSIONER (TIMING BELT) 1
6 279005118606 SPACER(TIMING BELT 1
TENSIONER)CYLINDRICAL
8 279005110103 ASSY.IDLER (FOR TIMING BELT) 1
23
2788410107R.01 FUEL INJECTION PUMP GROUP 00
24
2788410107R.01 FUEL INJECTION PUMP GROUP 00
FIG.
NO.
1 278807100106 ASSY.DISTRIBUTOR PUMP W/H 1
POTENTIOMETER
2 279007120102 ASSY.BRACKET-FRONT (FOR FIP) 1
3 254707129202 WASHER (FOR LUCAS FIP MTG.) 3
4 278807123701 FIP BRACKET (REAR)-CAST 1
5 279007123701 BRACKET (FIP BRACKET MIDDLE) 1
(CASTING)
6 279007135401 TIMING GEAR (FIP) (SINTERED) 1
7 279007106501 ADAPTOR (FOR FIP GEAR) 1
8 278807140101 ASSY.FUEL PR.LINES 1 & 2 WITH CLAMPS 1
CONSISTS OF :
9 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.1
10 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.2
11 SET ASSY. CLAMP (FOR HP LINES) 1
CONSISTS OF:
– 252707148201 PIPE CLAMP UPPER 1
– 252707147501 RUBBER GROMMET 1
– 252707140102 ASSY CLAMP LOWER 1
– 252707148202 CLAMPING PIECE LOWER 1
15 279007146902 PLUG (INJECTOR OVER FLOW) 1
16 254707146913 RUBBER TUBE (140) 1
17 279007146904 RUBBER TUBE(160)(INJECTOR 1
OVERFLOW)
25
2788210409R.01 FUEL/AIR FILTER (PICK-UP) GROUP 00
26
2788210409R.01 FUEL/AIR FILTER (PICK-UP) GROUP 00
FIG.
NO.
1 278809130112 ASSY SNORKEL,HUMP HOSE,AIR 1
CLEANER & CLAMP
2 278809130113 ASSY. AIR CLEANER 1
3 278809130114 ASSY. FILTER ELEMENT 1
5 278809130103 ASSY BRACKET-RH (AIR FILTER MTG) 1
6 278809133302 BRACKET.-FRONT (LIFTING.HOOK & AIR 1
FILTER MTG.)
8 278809130117 ASSY. SNORKEL WITH MESH 1
9 278809130102 ASSY. ISOLATOR (FOR RESONATOR & 4
SNORKEL MTG.)
10 278809135805 HUMP HOSE-AIR CLEANER TO SNORKEL 1
11 278809134201 HOSE CLAMP-CONSTANT TORQUE 2
14 279009110102 ASSY FUEL FILTER 1
15 254709110119 FUEL FILTER ELEMENT 2
16 278809135303 GASKET IRREGULAR 1
27
2788410114R.01 EXHAUST INLET MANIFOLD GROUP 00
28
FIG.
NO.
1 278814100107 ASSY.INLET MANIFOLD(WITH EGR 1
PROVISION)
1A 279001156906 NIPPLE (FOR HEADCOVER & INLET 1
MANIFLOD)
1B 17073003202 SEALING CAP B32 DIN443 SS8400 1
2 571014115301 GASKET (FOR ASSY EGR PIPES) 2
3 278814110114 ASSY.EGR PIPE(RANFLEX)(EGR VALVE 1
TO INLE
4 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 4
5 11341506184 HEX FL SCR M6X18 2
TS17130-8.8-SS8451S2-Y
6 278814705302 GASKET (EGR VALVE-OUTLET) 1
7 278814700101 ASSY.EGR VALVE WITH COOLER 1
(PIERBURG)
8 278814705301 GASKET (EGR VALVE-INLET) 1
9 278814110115 ASSY EGR PIPE (RANFLEX)(EXH.TO EGR 1
VALVE
10 11071508228 HEX FL BOLT M8X22 2
TS17130-8.8-SS8451S2-Y
11 278814113706 EXHAUST MANIFOLD (FOR EGR) 1
11A 11632608251 STUD BM8X25 IS1862 10.9 SS9400 3
11B 11632496054 STUD BM6X18 IS1862 8.8 SS8451S2-Y 2
12 278814115301 GASKET EXHAUST MANIFOLD-SANKAR 1
SEALING
13 278814700102 ASSY BRACKET FOR EGR COOLER 1
MOUNTING
14 11341510254 HEX FL SCR M10X25 1
TS17130-8.8-SS8451S2-Y
15 278814105301 GASKET INLET MANIFOLD - SANKAR 1
SEALING
16 278814105801 RUBBER HOSE (I MANIFOLD TO CYL HD 1
COVER)N
17 14300512225 SPR. BD CLAMP 22DX12W TS17665 2
SS8451S2-Y
18 278914110164 VACUUM MODULATOR W/O FILTER 1
19 278814115802 HOSE-VACCUM MODULATOR TO EGR 1
VALVE
20 278814115801 HOSE-VACCUM PUMP TO VACCUM 1
MODULATOR
21 254707144201 CLAMP (INJECTOR OVERFLOW TUBE) 1
29
30
FIG.
NO.
22 278914114201 CLAMP (EVRV VACUUM HOSES) 1
23 11341506168 HEX FL SCR M6X16 2
TS17130-8.8-SS8451S2-Y
24 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 6
31
2788410115R.01 ENGINE ELECTRICALS GROUP 00
32
2788410115R.01 ENGINE ELECTRICALS GROUP 00
FIG.
NO.
1 278815143701 ALTERNATOR MTG.BKT-CAST 1
2 279023128802 STUD (FOR A.C. & ALT. BRACKET) 2
3 279015140120 ASSY.CLAMP ROD (COMPLETE) 140 MM 1
4 278815140102 ASSY. BRACKET (ALTERNATOR - UPPER) 1
5 279015146310 POLY-V BELT (4 GROOVES-720) 1
6 282915109903 STARTER MOTOR-SM 82 1
10 279015130103 ASSY OIL LINE TEFLON (VACCUM PUMP 1
IN SET)
11 265442809201 SEALING WASHER 10X14 IS3175 CU 2
12 279015133201 PIPE UNION BOLT 1
13 16220710223 SEALING WASHER 14 X 20 2
14 279015135804 RUBBER HOSE (VACCUM PUMP TO OIL 1
SUMP)
15 14300512195 SPRING HARD CLAMP 2
16 270254509959 OIL PRESSURE SWITCH 1
17 282915409930 ALTERNATOR 40A-FOR ACE 275 IDI BSIV 1
18 270254219909 DUAL TEMPERATURE TRANSDUCER 1
19 282954109916 NEW EARTH STRAP 1
33
2788310118R.01 ENGINE LUBRICATION GROUP 00
34
2788310118R.01 ENGINE LUBRICATION GROUP 00
FIG.
NO.
1 279018104801 HOLLOW DOWEL 10H6X8.4X8L 2
2 279018100102 ASSY OIL PUMP 1
3 279018105302 GASKET (FOR OIL PUMP) 1
4 278818150101 ASSY STRAINER (FOR OIL PUMP) 1
5 279018105303 GASKET (FOR OIL PUMP STRAINER) 1
6 279018130101 ASSY OIL FILTER 1
7 279001109902 ADAPTOR (OIL FILTER) 1
8 278818135301 GASKET(OIL FILTER ADAPTOR TO CRANK 1
CASE)
9 278818133801 ADAPTOR(FOR OIL FILTER MOUNTING) 1
10 16220710312 SEALING WASHER 20 X 26IS 3175 CU 1
11 278818133201 BANJO BOLT (OIL FILTER ADAPTER) 1
35
2788410120R.01 ENGINE COOLING BS-IV GROUP 00
36
2788410120R.01 ENGINE COOLING BS-IV GROUP 00
FIG.
NO.
1 279020100101 ASSY. WATER PUMP 1
2 279020105301 GASKET (FOR WATER PUMP) 1
35 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
37 278820120114 ASSY TUBE(WATER BYPASS) 1
38 278820125801 HOSE FOR WATER BYPASS TUBE 1
39 14300512276 SPRING BAND CLAMP 27DX12W 2
40 279020125303 GASKET (FOR WATER BYPASS TUBE) 2
42 279020127701 SEAL THERMOSTAT 1
43 279020120128 ASSY.COVER (THERMOSTAT) 1
45 279020125304 GASKET (FOR WATER INLET ELBOW) 1
46 278820120106 ASSY. THERMOSTATE 1
47 284354209931 TEMP SENSOR 2K2 1% BROWN CONN-ED 1
48 278820120113 ASSY.ADAPTOR (FOR TEMP.SENSOR & 1
COOLER)
49 278820123201 BANJO BOLT(FOR MTG TEMP SENSOR) 1
50 278820125809 HOSE (CYL HEAD TO EGR COOLER) 1
51 14305012182 SPR. BD CLAMP 18DX12W TS17665 4
SS8451S2-Y
52 278820125810 HOSE (EGR COOLER TO BYPASS TUBE) 1
37
2788410122R.01 ENGINE MOUNTING GROUP 00
38
2788410122R.01 ENGINE MOUNTING GROUP 00
FIG.
NO.
1 279022107101 LIFTING HOOK (FRONT) 1
3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1
10 278822123704 ENGINE MTG. ARM FRONT 1
12 278824100105 ASSY ENG MTG PAD FRONT 2
13 278824200105 ASSY ENG MTG PAD (REAR) 2
39
2724100125R.01 CLUTCH GROUP 00
40
2724100125R.01 CLUTCH GROUP 00
FIG.
NO.
1 272425200113 170 DIA. ASSY. CLUTCH DISC 1
1 272425200152 170 DIA. CLUTCH DISC ASSEMBLY - CK 1
2 272425400113 170 DIA. ASSY. COVER 1
2 272425400144 170 DIA. CLUTCH COVER ASSEMBLY - CK 1
3 270225103401 BUSH, LOWER (ON G B HOUSING) 1
4 270225103403 BUSH,UPPER (ON G B HOUSING) 1
5 272425600136 ASSY. CLUTCH RELEASE YOKE 1
6 282929100131 ASSY. CLUTCH RELEASE LEVER 1
ARRANGEMENT
7 272425600125 ASSY. CLUTCH RELEASE BEARING 1
9 270225107701 COVER (INSP. WINDOW) 1
10 254725108203 COVER,UPPER (CLUTCH HOUSING) 1
11 270225108201 BACK COVER (ASSY. TRANSAXLE) 1
12 282929100122 ASSY. BRACKET (CLUTCH CABLE GUIDE) 1
41
2851010426R.01 GEARBOX HOUSING (FOUR SPEED) GROUP 26
42
2851010426R.01 GEARBOX HOUSING (FOUR SPEED) GROUP 26
FIG.
NO.
- 285126010104 ASSY.G65-6.3/4 GEAR BOX COMPLETE 1
FOR HIL
1 285126208203 BRACKET (GEAR BOX MOUNTING) 1
2 285126100116 ASSY HOUSING REAR HALF WITH 1
SEALING
3 285126103801 HOUSING FRONT HALF 1
– 285126108601 SEALING WASHER COPPER(CUP 1
SHAPED)
5 269026107202 MAGNETIC DRAIN PLUG 1
6 285126108201 LOCK PLATE (PIVOT PIN) 1
7 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1
10 269026518704 SPRING (DETENT) 2
11 269026518710 SPRING (DETENT) 5/REV. 1
12 285126107201 PLUG (DETENT SPRING) 3
14 285126253801 GEAR CASE COVER FRONT 1
15 285126209901 SPEEDO ADAPTOR 1
16 285126703001 NEEDLE ROLLER (INTERLOCK) 1
18 285126103803 LOCK PLATE (FOR MAIN SHAFT BEARING) 1
19 285126200127 SUB ASSY REAR COVER WITH BUSH 1
– 285126203403 BUSH (SLIDING JOINT) 1
21 285126207803 OIL SEAL MAIN SHAFT 38X48X8 1
22 266835150102 PRESSURE RELIEF VALVE 1
– 285126200110 ASSY. SPEEDO PINION 1
24 269026107702 OIL SEAL (SPEEDO SHAFT) 1
25 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1
26 269026208001 ASSY.HEX SCREW (SPEEDO LOCK 1
PLATE)
27 269026107203 FILLER PLUG 1
28 270254509950 REVERSE LIGHT SWITCH 1
33 15950000802 BALL 8 DIA GRADE-20 IS2898 1
37 16220710240 SEALING WASHER 16X20 CU 1
40 269026257710 OIL SEAL (INPUT SHAFT) 1
41 285126104801 DOWEL SLEEVE (REAR HALF TO REAR 1
COVER)
42 285126104802 DOWEL SLEEVE (FRONT HALF TO REAR 2
HALF)
43
2851010426R.02 GEARS AND SHAFTS GROUP 26
44
FIG.
NO.
1 285126204319 CIRCLIP 2.00 THK. (C TYPE) 1 For Selection
2 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1
VER.)
3 285126253101 DEEP GROOVE BALL BRG. (DRIVE & MAIN 2
SHAFT)
4 285126203402 BUSH (1ST GEAR) 1
5 285126203102 NEEDLE ROLLER BEARING (1ST SPEED 1
GEAR)
6 285126205415 1ST GEAR 1
7 269026203803 SYNCHROCONE 1/2 SPEED,BRASS 2
VERSION
8 285126208601 SPACER (1ST GEAR) 1
9 285126204316 SNAP RING 2.0 THK. 2 For Selection
10 285126208603 SPACER (MAINSHAFT) 1
11 269026204613 ENGAGING GEAR (1/2) SINLERED SOFT 1
VERSION
12 SPRING (SYNCHRO) 6 Kit Part
13 SLEEVE (1/2 SYNCHRO) 3 Kit Part
14 CARRIER (1/2 SPEED) 3 Kit Part
15 BALL 5.556 DIA-GRADE 20 6 Kit Part
16 285126205407 REV.GEAR /SHIFTER SLEEVE (1ST/2ND 1
SPEED)
45
46
FIG.
NO.
17 285126203101 NEEDLE ROLLER BEARING(2ND/3RD 1
GEAR)
18 285126205416 2ND GEAR 1
19 15950200305 BALL 3 DIA-GRADE 200 1
20 285126207902 MAIN SHAFT 1
21 285126205417 3 RD SPEED GEAR 1
23 269026203805 SYNCHROCONE (3RD/4TH & 5TH SPEED) 2
24 269026204607 ENGAGING GEAR 3/4 SPEED 1
25 CARRIER (3/4/5 SPEED) 3 Kit Part
26 269026204611 SHIFTER SLEEVE (3RD/4TH SPEED) 1
27 285126253102 ROLLER BEARING (DRIVE SHAFT) 1
28 285126257902 DRIVE SHAFT 1
29 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1 For Selection
29 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 For Selection
30 14550602505 EXT.CIRCLIP 25X1.2N 1
31 14550602203 EXT.CIRCLIP 22X1.2N 1
32 285126300102 ASSY. OIL SPLASHER 1
33 269026200131 BALL BRG.WITH SNAP RING (L/S REAR) 2
34 285126307907 COUNTER SHAFT 1
36 285126304301 C TYPE CIRCLIP-2.5 THK. (COUNTER 1 For Selection
SHAFT)
SHAFT)
SHAFT)
SHAFT)
37 285126355401 REVERSE IDLER GEAR 1
38 285126353101 NEEDLE BUSH (SKEWED) 1
39 285126357901 REVERSE IDLER GEAR SHAFT 1
-- 285126200115 SYNCHRO KIT 1/2 SPEED, CONSISTING 1
OF :-
12 SPRING (SYNCHRO) 3
15 BALL 5.556DIA 3
13 SLEEVE (1/2 SYNCHRO) 3
14 CARRIER (1/2 SPEED) 3
-- 285126200116 SYNCHRO KIT 3/4 SPEED CONSISTING OF 1
:-
12 SPRING (SYNCHRO) 3
47
48
FIG.
NO.
15 BALL 5.556 DIA 3
25 CARRIER (3/4/5 SPEED) 3
49
2851010426R.03 GEAR SHIFTING GROUP 26
50
2851010426R.03 GEAR SHIFTING GROUP 26
FIG.
NO.
1 285126808215 BRACKET (CROSS LINK) 1
3 16081001204 SEALING PLUG AM 12 X 1.5 1
4 16220710177 SEALING WASHER 12 X 15.5 CU 1
5 269026518704 SPRING DETENT 1
7 285126703802 TOP COVER (SHIFTING) 1
8 285126708202 SEALING CUP (TOP COVER) 1
9 285126703101 NEEDLE BUSH (TOP COVER) 1
10 285126708204 WASHER 2
11 285126708707 SPRING SELECTION (RESERVE) 1
12 285126708203 WASHER (TOP COVER) 2
13 285126708601 SPACER (TOP COVER) 1
14 268426516705 SPIRAL PIN (6 X 24) 1
15 285126705101 FINGER (SEL/SHIFTING) 1
17 285126708705 SPRING SELECTION 1/2 1
18 268426707807 DOUBLE LIP OIL SEAL 1
19 285126707703 RUBBER BELLOW (SEL/SHIFT SHAFT) 1
20 285126700109 ASSY. LEVER (SEL/SHIFTING) 1
21 13120507243 DOWEL SLEEVE HEAVY 4X24 5
22 285126515107 SHIFTER DOG (REV. SPEED) 1
23 285126708603 SPACER ((REV. SHIFTER SHAFT) 1
24 285126707909 SHIFTER SHAFT (REVERSE) 1
25 14550800706 CIRCLIP E 7.0 X 0.9 1
26 12460500841 BRIGHT WASHER 8.4 1
27 269026518705 SPRING WASHER (CRINKLED) 1
28 285126516001 PIVOT LEVER (FOR REVERSE GEAR) 1
29 285126515106 DOG (LEVER REV. IDLER) 1
30 285126516701 PIVOT PIN (ON LEVER FOR R.I. SHIFTING) 1
31 285126515108 DOG (REV. LIGHT SWITCH) 1
32 285126513701 ASSY. SHIFTER FORK W/PADS (1/2 1
SPEED)
33 285126516703 SHIFTER PAD 4
34 285126707907 SHIFTER SHAFT (1/2 SPEED) 1
35 285126515104 SHIFTER DOG (3/4 SPEED) 1
36 13120509220 DOWEL SLEEVE HEAVY 5 X 22 1
37 285126708602 SPACER (SHIFTER SHAFT) 2
38 285126707908 SHIFTER SHAFT (3/4 SPEED) 1
39 285126513702 ASSY. SHIFTER FORK W/PADS (3/4 1
SPEED)
51
2851010426R.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26
52
2851010426R.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26
FIG.
NO.
1 285126800122 SUB ASSY. GEAR SHIFT LEVER (UPPER 1
PART)
2 285126807702 RUBBER BELLOW (LOWER) 1
3 269026806303 BUSH (G.S. LEVER BALL SEAT) 2
4 285126808213 CUP OUTER (BALL SEAT) 1
5 285126808214 CUP INNER (BALL SEAT) 1
6 285126807703 RUBBER BELLOW (GEAR SHIFT LEVER) 1
8 269026800113 ASSY. GEAR SHIFT LEVER KNOB (4 1
SPEED)
– 285126800135 ASSY.SHIFT LINK WITH CROSS LINK 1
9 285126800137 ASSY. SHIFT LINK 1
10 264126800224 ASSY. BALL JOINT RH THREADS 1
11 285126800123 SUB ASSY. GEAR SHIFT LEVER (LOWER 1
PART)
12 285126800125 ASSY.CROSS LINK 1
13 17271201303 BALL END ASSY. 2
15 269026806310 COLLAR BUSH (SHIFT LINK, LEVER SIDE) 2
16 269026800133 ASSY. PIN (G.S. LINKAGE) 1 OPTIONAL
16 269026806703 PIN 1 OPTIONAL
24 285126800138 ASSY.GEAR SHIFT LEVER (UPPER) 1
53
2829012029R.01 CLUTCH AND BRAKE CONTROL(GOODS CARRIER) GROUP 29
54
2829012029R.01 CLUTCH AND BRAKE CONTROL(GOODS CARRIER) GROUP 29
FIG.
NO.
2 282929200120 ASSY.COTROL MTG.BRKT.(CLUTCH & 1
BRAKE)
3 282929100108 ASSLY. CLUTCH PEDAL LEVER 1
COMPLETE
4 282929200116 ASSY. BRAKE PEDAL COMPLETE 1
5 269929103402 PIVOT BUSH 2
6 282929106702 PIVOT PIN (CLUTCH) 1
7 282929208220 LOCKING PLATE 2
8 14550601401 EXT. CIRCLIP 14 X 1 N 2
9 282929108701 CLUTCH PEDAL ASSISTANCE SPRING 1
10 282929208702 RETURN SPRING (BRAKE) 1
11 282929206702 PIVOT PIN (BRAKE) 1
12 282942100106 TANDEM MASTER CYL. DIA. 19.05 1
13 282929206706 BRAKE PIN 1
21 265429107702 RUBBER CAP (FOR PEDAL LEVER 1
STOPPER)
24 270254509930 STOP LIGHT SWITCH, M10 X 1.25 1
25 270242804301 CLIP (BRAKE HOSE) 1
26 282929100130 ASSY. CLUTCH CABLE 1
27 282929104201 CLAMP (CLUTCH CABLE MTG.) 1
28 269954604301 CABLE CLIP 2
29 282929106704 SLEEVE (CLUTCH CABLE PEDAL END) 1
30 282929106703 PIN (CLUTCH CABLE GUIDE) 1
31 282929100122 ASSLY. BRACKET (CLUTCH CABLE 1
GUIDE)
32 265829107704 RUBBER CAP 1
33 282929108702 SPRING (CLUTCH RELEASE LEVER) 1
34 14550601703 EXT.CIRCLIP 17X1N 1
- 265129103401 SINTERED BUSH 2
55
2829052030R.01 ACCELERATOR CONTROL GROUP 30
56
2829052030R.01 ACCELERATOR CONTROL GROUP 30
FIG.
NO.
1 282930100132 ACCELERATOR CABLE 1
– 282930100130 ASSY. ACCELERATOR PEDAL WITH BKT 1
COMPLETE
2 282930100130 ASSLY. ACCELERATOR PEDAL 1
3 267888706328 STOPPER 1
4 282930108701 SPRING 1
7 282930100131 ASSY. BRACKET 1
14 270229107704 RUBBER STOPPER 1
17 282930103402 BUSH 2
57
2829052031R.01 FRAME PARTS GROUP 31
58
2829052031R.01 FRAME PARTS GROUP 31
FIG.
NO.
2 282931138225 BRACKET (RADIATOR SUPPORT) 2
4 282931230133 ASSY.CROSS MEMBER(FR. SPRING RR.) 1
6 282931129901 TOWING HOOK 1
7 282932300123 ASSY BRACKET S/A MOUNTING FRONT, 2
TOP
9 282931230136 ASSY. CROSS MEMBER (GEARBOX MTG.) 1
-- 282931000109 ASSY. KIT FOR FRAME, CONSISTING OF :- 1
-- REPAIR PIECE TOP (LONG MEMBER) 5
-- REPAIR PIECE BOTTOM (LONG MEMBER) 4
-- REPAIR PIECE BOTTOM 4
-- REPAIR PIECE 5
-- REPAIR PIECE 5
-- REPAIR PIECE 5
-- REINFORCEMENT REAR 2
NOTE : FRAME IS SUPPLIED ALONG
WITH BODY.LOOSE FRAME IS NOT
SUPPLIED.REFER TABLE NO 60.60.01
59
2829412032R.01 FRONT SUSPENSION GROUP 32
60
2829412032R.01 FRONT SUSPENSION GROUP 32
FIG.
NO.
1 282932100134 ASSY. FRONT SPRING PARABOLIC 2
2 282932406701 SPRING PIN (FRONT) 2
3 282932109207 WASHER 17 ID 12
4 12140601207 NYLOC NUT M12X1.5 10
5 17170700601 GREASE NIPPLE 2
6 17170600606 GREASE NIPPLE 4
7 282932104202 U BOLT FRONT SPRING 4
8 282932107108 GUIDE PLATE FRONT 2
9 282932107703 RUBBER BUFFER FRONT 2
10 282932108238 BASE PLATE FRONT BUMP STOPPER 2
11 282932406702 SPRING PIN (REAR) 4
12 282932100124 ASSY SHACKEL 4
13 282932300119 ASSY. FRONT SHOCK ABSORBER 2
14 265132308201 WASHER 4
61
2829412032R.02 FRONT SPRING (PARTS) GROUP 32
62
2829412032R.02 FRONT SPRING (PARTS) GROUP 32
FIG.
NO.
1 282932100135 ASSY FIRST LEAF WITH BUSH 2
1 282932100139 ASSY FIRST LEAF WITH BUSH 2
2 282932107112 SECOND LEAF 2
2 282932107114 SECOND LEAF 2
3 282932403401 SPRING BUSH 4
4 282932107706 CENTRE PAD 2
5 282932107704 TIP INSERT 4
7 11084110355 CENTRE BOLT M10X35X10 IS9484 10.9 2
SS940
9 282932104203 CLIP WITH RUBBER PAD FRONT SPRING 4
63
2829412032R.03 REAR SUSPENSION GROUP 32
64
2829412032R.03 REAR SUSPENSION GROUP 32
FIG.
NO.
1 282932400145 ASSY. REAR SPRING 2
2 282932109207 WASHER 17 DIA 4
3 282932406701 SPRING PIN (FRONT) 2
6 282932100124 SHACKLE 4
7 282932109207 WASHER 17 DIA 8
8 282932406702 SPRING PIN (REAR) 4
11 282932400156 ASSY GUIDE PLATE LH (REAR SPRING) 1
11 282932400157 ASSY GUIDE PLATE RH (REAR SPRING) 1
12 282932500102 ASSY BUMP STOPPER REAR 2
13 282932404203 U CLAMP REAR 4
- 282932600106 ASSY. REAR SHOCK ABSORBER 2
- 282932606706 PIN (REAR S/A MOUNTING TOP) 2
65
2829412032R.04 REAR SPRING (PARTS) GROUP 32
66
2829412032R.04 REAR SPRING (PARTS) GROUP 32
FIG.
NO.
1 282932400153 ASSY. FIRST LEAF WITH BUSH 2
2 282932407137 SECOND LEAF 2
3 282932407138 THIRD LEAF 2
4 282932403401 SPRING BUSH 4
5 282932407701 TIP INSERT (REAR SPRING) 4
6 11084110509 CENTRE BOLT M 10X50X10 2
– 282932407703 PAD 8
8 282932407706 CENTRE PAD 4
9 282932404202 CLIP WITH PAD REAR 2
10 282932404201 CLIP WITH PAD FRONT 2
12 282932407707 TIP INSERT (RUBBER) 4
67
2829052033R.01 FRONT AXLE GROUP 33
68
FIG.
NO.
1 282933000106 ASSY FRONT AXLE 1
2 282933000107 ASSY FRONT AXLE TUBE 1
3 282933109902 COTTER BOLT 2
7 282933208611 SHIM 0.1 THK (KING PIN) AR For Selection
8 282933403108 THRUST BEARING 2
– 282933403115 THRUST PAD BEARING 1
9 282933800109 ASSY TIE ROD 1
10 282933200133 STUB AXLE RH (12" WHEEL) 1
10 282933200134 STUB AXLE LH (12" WHEEL) 1
11 282933805108 STEERING ARM (12" WHEEL) 1
12 282933203209 FLANGE BOLT 1
- 282933200130 ASSY. KING PIN CAP 1
- 282933200135 ASSY. KING PIN CAP 1
15 257441109902 GREASE NIPPLE AM8X1 2
17 282933209902 KING PIN CAP 4
18 17050501205 O RING 25.0X26.5 4
19 14580603000 INTERNAL CIRCLIP 30X1.2N 4
20 282933203402 BUSH 4
21 282933206709 KING PIN 2
22 257441109902 GREASE NIPPLE AM8X1 2
23 282933408602 SEAL RACE (STUB AXLE) 2
25 282942103701 VENTILATED BRAKE DISC 17 THICK 2
26 282933407803 OIL SEAL 2
27 282933408201 BAFFLE 2
28 282933403105 TAPER ROLLER BEARING 2
29 282933208610 SPACER TUBE 2
30 282933103702 FRONT HUB 2
31 282933208618 SHIM 0.1 THK(SPACER) AR For Selection
31 282933208619 SHIM 0.15 THK (SPACER) AR For Selection
69
70
FIG.
NO.
32 269533403101 TAPER ROLLER BEARING (OUTER) 2
34 282933409203 THRUST WASHER 2
35 12102096043 CASTLE NUT M16X1.5 IS2232-8-SS8451-8C 2
36 282933407702 GASKET 2
35 282933800113 SOCKET ASSY. RH 1
35 282933800114 SOCKET ASSY. LH 1
37 282933408203 HUB COVER 2
71
2829052033R.02 FRONT DISC BRAKE ASSY (M/S BIL) GROUP 33
72
FIG.
NO.
1 282942100132 CALIPER ASSY. LH 1
1 282942100133 CALIPER ASSY. RH 1
2 282943100105 KIT CALIPER (MAJOR) CONSISTING OF 2
3 PISTON 1
4A BOOT, PISTON 1
4B SEALING RING 1
4C CAP. BLEED SCREW 1
4D BOOT, SLIDING PIN 2
4E GREASE SACHET 1
4 282943100106 KIT CALIPER (MINOR) CONSISTING OF :- 2
4A BOOT PISTON 1
4B SEALING RING 1
4C CAP BLEED SCREW 1
4D BOOT SLIDING PIN 2
9 282943100108 KIT PAD ASSY. CONSISTING OF : 1
6 PAD ASSEMBLY 4
7 282943104302 ANTIRATTLE CLIP 4
8 282943108002 BLEED SCREW 2
M/S BOSCH (KBX)
1 282942100134 CALIPER ASSY. LH - KBX 2
1 282942100135 CALIPER ASSY. RH - KBX 1
2 282943100117 KIT CALIPER (MAJOR) KBX CONSISTING 1
OF :-
4 KIT CALLIPER (MINOR) KBX 1
3 PISTON 1
4 282943100118 KIT CALLIPER (MINOR) KBX CONSISTING 1
OF :-
4A BOOT PISTON 1
4B SEAL PISTON 1
4C CAP BLEEDER SCREW 1
4D BOOT PIN 2
4E GREASE PACK 1
5 282943100119 KIT SLIDING PIN CONSISTING OF :- 2
5A SLIDING PIN 2
5B BOLT PIN 2
4D BOOT SLIDING PIN 2
4E GREASE SACHET 1
– 282943100121 KIT PAD ASSY. 1
6 PAD ASSY. 4
73
74
FIG.
NO.
8 282943108006 BLEED SCREW 2
7 282943104306 ANTI RATTLE CLIP 4
75
2850011135R.01 REAR AXLE (BANJO TYPE) 4.88 RATIO (DANA SPICER) GROUP 35
76
FIG.
NO.
– 285035000113 BANJO REAR AXLE WITH 4.88 (44/9) 1
RATIO
– 285035110103 CARRIER ASSEMBLY 1
1 285035110101 CARRIER SUB- ASSY 1
4&5 285035300119 CROWN WHEEL/PINION KIT 4.88 (44/09) 1 For Selection
HT
4&5 285035300140 CROWN WHEEL/PINION KIT 4.88 (39/08) 1 For Selection
HT
6 285035308003 SCREW-DRIVE GEAR 1
7 285035308301 SHIM PINION 1
8&9 285035303101 PINION INNER BRG CUP\CONE 1
(2001826/827)
10 285035308601 SPACER COLLAPSABLE 1
11&12 285035303102 PINION OUTER BRG CONE/CUP 1
13 285035308205 SLINGER-PINION OIL SEAL (OUTER) 1
14 285035307703 SEAL -OIL 1
– 285035305006 COMPANION FLANGE ASSY 1
16 285035305007 COMPANION FLANGE-FIN 1
15 285035308206 DEFLECTOR - SEAL 1
19 285035300118 CASE ASSY - DIFF STD 1
– 285035305104 CASE - FIN (DIFF STD) 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 1
22 285035305409 PINION-NET FORMED DIFF FIN 1
23 285035309202 THRUST WASHER (DIFF. PINION) 1
24 285035309201 THRUST WASHER DIFF.GEAR 1
25 285035306701 PIN ROLL 1
26 285035303106 BEARING ASSY (TAPER ROLLER) 1
27 285035308302 SHIM DIFFERENTIAL 1
28 285035100103 HOUSING & COVER ASSY - BANJO 1
29 266335107203 PLUG—PIPE(INT DRIVE)(MAGNETIC) 1
30 285035307704 SEAL-OIL 1
32 285035708201 RETAINER BEARING RING 2
– 285035700107 AXLE SHAFT ASSY 1
33 285035707901 AXLE SHAFT 1
34 285035603201 WHEEL BOLT 1
35 285035603101 BALL BEARING 2
36 285035308202 RETAINER OIL SEAL 1
37 285035703201 RETAINER BOLT 1
38 285035605303 GASKET - RETAINER PLATE 1
40 285035605304 GASKET - BRAKE BACK PLATE 1
77
78
FIG.
NO.
41 285035300125 RETAINER ASSY - OIL SEAL 1
42 285035606502 HEX NUT 1
43 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2
44 285035608801 STUD-DOWEL 1
45 285035606501 NUT-LOCK 1
46 285035308004 SCREW-FLANGE HEAD 1
– 285035150101 BREATHER 1
– 285035307705 SEAL-OIL 1
– 285035308005 SCREW - FLANGE 1
SERVICE KITS
- 285035700105 KIT-SEAL 1
CONSISTS
35 285035603101 BALL BEARING 2
– 285035307705 SEAL-OIL 1
37 285035703201 RETAINER BOLT 4
- 285035300120 KIT-SEAL CONSISTS 1
CONSISTS
18 NUT - PINION 1
14 285035307703 SEAL -OIL 1
10 285035308601 SPACER COLLAPSABLE 1
- 285035300122 KIT-DRIVE GEAR AND PINION ASSY (4.88) 1
CONSISTS
4&5 285035300119 CROWN WHEEL/PINION KIT 4.88 (44/09) 1
HT
6 285035308003 SCREW-DRIVE GEAR 10
- 285035300120 KIT-SEAL 1
- 285035300123 KIT-DIFF CASE INNER PARTS STD 1
CONSISTS
23 285035309202 THRUST WASHER (DIFF. PINION) 2
24 285035309201 THRUST WASHER DIFF.GEAR 2
25 285035306701 PIN ROLL 1
- 285035300124 KIT-DIFF CASE STD 1
CONSISTS
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 2
22 285035305409 PINION-NET FORMED DIFF FIN 2
- 285035300123 KIT-DIFF CASE INNER PARTS STD 1
- 285035700103 AXLE SHAFT BEARING KIT 1
CONSISTS
32 285035708201 RETAINER BEARING RING 2
35 285035603101 BALL BEARING 2
79
2850011135R.02 REAR AXLE (AAM) 4.88 RATIO GROUP 35
80
FIG.
NO.
- 285035000124 AXLE ASM, REAR 5.9" 4.88 STD 1
2 285035100108 BANJO BEAM ASM 1
3 288035113202 BOLT, M8 X 1.25 8
4 285035118801 STUD, M8 2
5 285035119201 WASHER, FLAT 2
6 285035116501 NUT, M8 4
7 285035100109 CARRIER ASM, CAPS AND 1
8 285035113203 BOLT, M10 X 1.5 4
9 285035113703 CASE, DIFFERENTIAL (MACH) 1
10 GEAR, DIFF PINION (MACH) 2
11 GEAR, DIFF SIDE (MACH) 2
12 285035309204 WASHER, THRUST, PINION 2
13 285035309205 WASHER, THRUST, SIDE GEAR (0.74/0.79) 2 Optional
14 285035307901 SHAFT, DIFF PINION 1
15 285035306703 RETAINER, DIFF PINION SHAFT 1
16 285035300143 GEAR SET, RING AND PINION, 4.88 1
17 285035303201
18 285035300148 BEARING ASM, TAPERED, HEAD 1
19 285035118301 SHIM, PINION, HEAD (1.460) 1 Optional
81
82
FIG.
NO.
20 285035118601 SPACER, PINION BEARING 1
21 285035300144 BEARING ASM, TAPERED, TAIL 1
22 285035300145 SEAL ASM, PINION 1
23 285035300146 FLANGE ASM, DEFLECTOR AND 1
24 285035306502 NUT, PINION 1
25 285035309206 WASHER, FLAT 1
26 285035300147 BEARING ASM, TAPERED DIFF 2
27 285035308307 SHIM, DIFF BEARING (1.779/1.789) 2 Optional
28 285035707904 SHAFT, AXLE (MACH) 2
29 285035603202 BOLT, WHEEL M12 X 1.5 8
30 285035607101 PLATE, SIDE 2
31 285035607801 SEAL, OIL 4
32 285035600101 BEARING ASM, BALL 2
33 285035608601 RING, RETAINING 2
34 285035608602 RING, SNAP 2
35 285035603203 BOLT M10 X 1.5 8
36 285035606505 NUT, M10 16
37 285035100110 TUBE ASM, BREATHER 1
38 285035107202 PLUG, DRAIN 1
39 285035107203 PLUG, FILL 1
40 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2
REAR AXLE KITS
285035300149 SERV KIT, SEAL (PINION SEAL) 1
22 SEAL ASM, PINION 1
83
84
FIG.
NO.
20 SPACER, PINION BEARING 1
24 NUT, PINION 1
285035000150 SERV KIT, RING AND PINION 1
16 GEAR SET, RING AND PINION, 4.88 1
17
SERV KIT, SEAL (PINION SEAL) 1
285035000151 SERV KIT, THRUST WASHER 1
12 WASHER, THRUST, PINION 2
13 WASHER, THRUST, SIDE GEAR 2
15 RETAINER, DIFF PINION SHAFT 1
285035300152 SERV KIT, DIFF CASE 1
10 GEAR, DIFF PINION (MACH) 2
11 GEAR, DIFF SIDE (MACH) 2
SERV KIT, THRUST WASHER 1
14 SHAFT, DIFF PINION 1
285035300153 SERV KIT, BEARING (DGBB) 1
32 BEARING ASM, BALL 1
33 RING, RETAINING 1
34 RING, SNAP 1
285035300154 SERV KIT, SEAL (OUTBOARD SEAL) 1
30 PLATE, SIDE 1
31 SEAL, OIL 1
35 BOLT M10 X 1.5 4
33 RING, RETAINING 1
34 RING, SNAP 1
285035300155 SERV KIT, AXLE SHAFT 1
28 SHAFT, AXLE (MACH) 1
29 BOLT, WHEEL M12 X 1.5 4
SERV KIT, SEAL (OUTBOARD SEAL) 1
32 BEARING ASM, BALL 1
85
2850011135R.03 REAR BRAKE ASSEMBLY (BIL) GROUP 35
86
2850011135R.03 REAR BRAKE ASSEMBLY (BIL) GROUP 35
FIG.
NO.
1 282942300112 BRAKE ASSEMBLY-LH (M/S. BIL) 1
1 282942300113 BRAKE ASSEMBLY-RH (M/S. BIL) 1
2 282942300121 BACK PLATE ASSY.-LH 1
2 282942300122 BACK PLATE ASSY.-RH 1
3 277942300128 STRUT & QUADRANT-LH & RH 2
4 277942308703 SPRING-STRUT RETURN-LH & RH 2
5 277942308701 SPRING-SHOE RETURN (UPPER) 2
6 277942308702 SPRING-SHOE RETURN (LOWER) 2
9 277942307501 GROMMET 2
8 277942308002 BLEED SCREW 2
7 282942300124 WHEEL CYLINDER ASSY.-LH 1 Loose Serviceable
7 282942300125 WHEEL CYLINDER ASSY.-RH 1 Loose Serviceable
10 282942300126 KIT WHEEL CYLINDER-MINOR 1
11 A) GLAND SEAL 2
12 B) DUST COVER 2
13 C) CAP-BLEED SCREW 1
14 282942300123 KIT-LINED SHOE 1
LINED SHOE ASSY. 4
15 277942300124 KIT-SHOE HOLD DOWN 2
16 A) PIN 2
17 B) CLIP-SHOE HOLD DOWN 2
18 SCREW 4
19 PIN - HANDBREAK LEVER 2
20 LEVER HANDBREAK LH 1
20 LEVER HANDBREAK RH 1
21 CIRCLIP 2
23 PLUNGER 2
87
2850011135R.04 REAR BRAKE ASSEMBLY (KBX) GROUP 35
88
FIG.
NO.
1 282942300113 BRAKE ASSY. REAR RH 1
1 282942300112 BRAKE ASSY. REAR LH 1
2 282943107501 GROMMET 1
3 282942300135 STRUT ASSY. RH 1
3 282942300136 STRUT ASSY. LH 1
4 282942300128 BACK PLATE COMP RH 1
4 282942300129 BACK PLATE COMP LH 1
5 282942308702 RETURN SPRING-D 1
6 BOLT M6X12 2
7 SPRING WASHER B6 2
8 ROCKER 1 SERVICED UNDER
282942700109
10 282942308703 STRUT SPRING LH (RH ASSY) 1
10 282942308704 STRUT SPRING RH (LH ASSY) 1
11 282942308701 SPRING SHOE RETURN (ANCH. PLATE) 1
16 282943104307 SHOE SET SPRING (LEADING) 1
17 282943104308 SHOE SET SPRING RH (TRAILING) 1
17 282943104309 SHOE SET SPRING LH 1
19 282942306701 PIN SHOE SET 2
30 HANDBRAKE LEVER LH 1 SERVICED UNDER
282942700109
30 HANDBRAKE LEVER RH 1 SERVICED UNDER
282942700109
31 PIVOT PIN 1 SERVICED UNDER
282942700109
32 SPLIT PIN 1 SERVICED UNDER
282942700109
33 CUP WASHER 1 SERVICED UNDER
282942700109
34 LEAF SPRING 1 SERVICED UNDER
282942700109
35 282942300131 WHEEL CYLINDER ASSY RH 1 Loose Serviceable
35 282942300130 WHEEL CYLINDER ASSY LH 1 Loose Serviceable
28 282942300137 WHEEL CYLINDER (MAJOR) KIT 1
CONSISTING OF :-
20 BOOT 2
21 SEAL 2
22 PISTON 2
23 SPRING 1
24 BLEEDER SCREW 1
89
90
FIG.
NO.
25 CAP BLEEDER 1
29 282942300132 WHEEL CYLINDER (MINOR) KIT 1
CONSISTING OF :-
23 SPRING 1
21 SEAL 2
20 BOOT 2
12 282942300133 SHOE KIT
14 LEADING SHOE 1
15 SHOE TRAILING 1
13 282942300138 AUTO ADJUSTER KIT 1
CONSISTING OF :-
26 ADJUSTER SCREW LH 1
26 ADJUSTER SCREW RH 1
27 ADJUSTER NUT LH 1
27 ADJUSTER NUT RH 1
18 ADJUSTER SPRING BOLT LH 1
18 ADJUSTER SPRING BOLT RH 1
9 PAWL 1
GREASE PACK 1
91
2829052040R.01 WHEEL RIM AND SPARE WHEEL MOUNTING GROUP 40
92
2829052040R.01 WHEEL RIM AND SPARE WHEEL MOUNTING GROUP 40
FIG.
NO.
1 282940100107 ASSY. WHEEL RIM 4J X 12 5
2 282940300117 ASSY. TUBE (SPARE WHEEL MTG.) 1
3 282940306906 CLAMP (SPARE WHEEL MTG.) 1
4 282940306501 HEX NUT 1
5 282940309905 NYLON SPACER (SPARE WHEEL MTG) 2
6 282940306702 PIN (SPARE WHEEL MTG.) 1
7 270240103201 WHEEL MOUNTING PIN 8
8 282940206501 WHEEL NUT 8
9 282940300113 ASSY. BRACKET (SPARE WHEEL LOCK) 1
11 13150608222 SPLIT PIN 3.2X22 1
93
2829012041R.01 PROPELLER SHAFT GROUP 41
94
2829012041R.01 PROPELLER SHAFT GROUP 41
FIG.
NO.
1 282941100106 ASSY.PROP SHAFT 1 For Selection
1 282941100106 ASSY.PROP SHAFT 1 Improved Design For
Selection
2 282941100108 SLIP YOKE ASSY. 1 For Assy 282941100107
2 282941100117 SLIP YOKE ASSY. 1 For Assy 282941100112
3 282941100109 UJ KIT ASSY. 2 For Assy 282941100107
3 282941100118 UJ KIT ASSY. 2 For Assy 282941100112
4 282941105101 FLANGE YOKE 1 For Assy 282941100107
4 282941100119 FLANGE YOKE 1 For Assy 282941100112
7 282941108001 FITTING SCREW 4
8 12052396041 HEX NUT M8X1 4
9 SPRING WASHER B8 4
13 282941108201 GUARD (PROPELLER SHAFT) 1
95
2829412043R.01 HYDRAULIC LINES (PICK UP) GROUP 42
96
2829412043R.01 HYDRAULIC LINES (PICK UP) GROUP 42
FIG.
NO.
1 282942100123 BRAKE FLUID RESERVOIR 1
2 282942800104 HOSE ASSY. 1
3 282942100106 ASSY. TANDEM MASTER CYLINDER DIA 1
19.05
4 282943800109 FRONT BRAKE PIPE - RH (FRONT 1
CALIPER RH TO CONNECTOR)
5 282943800108 FRONT BRAKE PINE - RH (CONNECTOR 1
TO TMC)
6 270242806806 CONNECTOR 4
7 282943800107 FRONT BRAKE PIPE - LH (FRONT 1
CALIPER LH TO CONNECTOR)
8 282943800106 FRONT BRAKE PIPE - RH (CONNECTOR 1
TO TMC)
– 265442809201 GASKET 2
9 282942800103 ASSY. FRONT BRAKE HOSE 2
10 282942100135 FRONT CALIPER RH 1 Optional
10 282942100133 FRONT CALIPER RH 1 Optional
11 282942100134 FRONT CALIPER LH 1 Optional
11 282942100132 FRONT CALIPER LH 1 Optional
12 282943800113 REAR BRAKE PIPE - RH (TMC TO 1
CONNECTOR)
13 282943800114 REAR BRAKE PIPE - RH (CONNECTOR TO 1
REAR BRAKE HOSE)
14 282943800162 REAR BRAKE PIPE - RH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
15 282942800104 REAR BRAKE HOSE 2
16 282943800110 REAR BRAKE PIPE - LH (TMC TO 1
CONNECTOR)
17 282943800111 REAR BRAKE PIPE - LH (CONNECTOR TO 1
REAR BRAKE HOSE)
18 282943800163 REAR BRAKE PIPE - LH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
97
2829052042R.02 ASSEMBLY PARKING BRAKE GROUP 42
98
2829052042R.02 ASSEMBLY PARKING BRAKE GROUP 42
FIG.
NO.
1 282942700110 ASSY. PARKING BRAKE LEVER 1
- 270242706701 PIN (PULLEY MOUNTING) 1
5 282942700107 PARKING BRAKE CABLE FRONT 1
9 265142709907 SPHERICAL NUT 1
10 282942708204 LINK 1
13 282942700105 PARKING BRAKE CABLE REAR RH 1
15 282942700106 PARKING BRAKE CABLE REAR LH 1
99
2829052042R.03 TANDEM MASTER CYLINDER (BIL) GROUP 42
100
2829052042R.03 TANDEM MASTER CYLINDER (BIL) GROUP 42
FIG.
NO.
282942100106 TANDAM MASTER CYLINDER ASSY. (BIL) 1
1 282943100103 M.C. KIT (MAJOR) 1
CONSISTING OF :-
5 PRIMARY PLUNGER 1
6 SECONDARY PLUNGER 1
7 SPRING SECONDARY 1
8 SEAL GLAND 2
9 RECUPERATING SEAL 1
10 CIRCLIP 1
11 STOP PIN 1
12 WASHER 1
13 SEAL SHIM 1
14 SEAL RETAINER 1
15 DUST COVER 1
16 SCREW - INLET ADAPTER MTG. ON TMC 2
(BIL)
2 282943100104 M.C. KIT (MINOR) 1
CONSISTING OF :-
8 SEAL GLAND 2
9 RECUPERATING SEAL 2
10 CIRCLIP 1
15 DUST COVER 1
17 PUSHROD ASSY. 1
3 LOCKING PLATE WITH ADAPTER 1
- GROMET 2
4 CAP 2
101
2829052042R.04 TANDEM MASTER CYLINDER (KBX) GROUP 42
102
2829052042R.04 TANDEM MASTER CYLINDER (KBX) GROUP 42
FIG.
NO.
1 282942100106 ASSY. TANDAM MASTER CYLINDER (KBX) 1
– 282943100113 TMC MAJOR KIT 1
CONSISTING OF :-
3 PRIMARY PISTON COMPLETE 1
4 SECONDARY PISTON COMPLETE 1
5 SECONDARY PISTON STOPPER 1
6 GASKET 1
7 PISTON STOPPER(CIRCLIP) 1
15 BOOT 1
16 BOOT RING 1
– 282943100115 TMC MINOR KIT 1
CONSISTING OF :-
6 GASKET 1
7 PISTON STOPPER(CIRCLIP) 1
15 BOOT 1
16 BOOT RING 1
17 PRIMARY CUP 1
18 PRESSURE CUP 1
8 282943100114 PUSH ROD COMPLETE 1
9 282943108302 FILLER UNION 1
10 282943107502 RESERVIOR GROMMET 1
11 282943108004 NIPPLE HOLDER BOLT 1
12 282943100116 NIPPLE HOLDER 1
103
2829012046R.01 STEERING COLUMN & ASSEMBLY GROUP 46
104
2829012046R.01 STEERING COLUMN & ASSEMBLY GROUP 46
FIG.
NO.
1 282946400107 ASSY STEERING WHEEL 1
4 282946100104 ASSY STEERING COLUMN 1
7 265446206314 BUSH (FOR RUBBER BELLOW) 1
11 282946208207 COVER SHEET 1
12 282946207703 RUBBER BELLOW 1
13 282946206305 FOAM PACKING 1
17 282946200129 ASSY. STEERING GEAR BOX 1 OPTIONAL
17 282946200121 BALL AND NUT-TYPE STEERING GEAR 1 OPTIONAL
ASSEMBLY
18 282946600108 ASSY. DRAG LINK 1
COMPONENTS OF STEERING COLUMN
20 282946100107 LOWER UNIVERSAL JOINT 1
21 282946100112 I/SHAFT WITH SHEET METAL YOKE 1
ASSEMBLY
22 281846100113 UPPER COLUMN ASSY 1
105
2829012046R.02 STEERING GEAR BOX (M/S RANE) GROUP 46
106
2829012046R.02 STEERING GEAR BOX (M/S RANE) GROUP 46
FIG.
NO.
1 282946200129 ASSY.STEERING GEAR BOX 1 Optional to
282946200121
2 282946207804 OIL SEAL (ROCKER SHAFT) 1
3 282946200106 WORM AND NUT ASSEMBLY 1
9 282946207903 ROCKER SHAFT 1
11 282946203201 ADJUSTER 1
12 282946206503 LOCK NUT 1
13 282946206504 LOCK NUT 1
14 282946203202 BOLT 8
15 282946207802 OIL SEAL 1
16 282946209201 SPRING WASHER 8
17 282946209205 SPRING WASHER (DROP ARM) 1
18 282946203002 STEEL BALLS (9/32") 23
19 282946203003 SPHERICAL ROLLER 1
20 282946200115 TOP BEARING ASSY. 1
21 282946200116 BOTTOM BEARING ASSY. 1
22 282946207201 OIL PLUG 1
23 282946207101 END PLATE 1
- 282946208301 SHIMS (0.010") AR For Selection
- 282946208302 SHIMS (0.005") AR For Selection
26 282946208303 SHIMS (0.003") AR For Selection
27 282946209204 JOINT WASHER 1
28 282946206001 PITMAN ARM 1
29 282946207803 DUST SEAL 1
107
2829012046R.03 STEERING GEAR BOX (M/S FRONI) GROUP 46
108
2829012046R.03 STEERING GEAR BOX (M/S FRONI) GROUP 46
FIG.
NO.
– 282946200121 STEERING GEAR ASSEMBLY - BALL AND 1 Optional to
NUT-TYPE M/S FORNI 282946200112
REPAIR KIT
– 282946200122 ASSY SPARE KIT STG. GEAR (M/S FORNI) 1
CONSISTS OF :
1 STEEL BALL DIA 7.144 56 56
2 ANGULAR CONTACT BALL BEARING 2
3 STEEL BACKED COMPOSITE BEARING 2
4 PAPER WASHER SIDE COVER 1
5 282946207807 OIL SEAL SCREWSHAFT 1
6 282946207808 OIL SEAL SECTORSHAFT 1
7 STEEL BALL PIPE 4
8 STEEL BALL PIPE CLAMP 1
109
2829012046R.04 STEERING LINKAGE ITEMS GROUP 46
110
2829012046R.04 STEERING LINKAGE ITEMS GROUP 46
FIG.
NO.
COMPONENT OF DRAG LINK ASSY - M/S
RANE
1 282946600111 SOCKET ASSY. RH 1
2 282946606501 LOCK NUT 1
3 282946607701 BOOT 2
4 282946604301 BOOT CLIP 2
5 282946606502 SLOTTED NUT 2
COMPONENT OF TIE ROD ASSY - M/S
RANE
6 282933800114 SOCKET ASSY. LH 1
7 282933800113 SOCKET ASSY. RH 1
9 282933806501 LOCK NUT LH 1
8 282946606501 LOCK NUT RH 1
10 282946607701 BOOT 2
11 282946604301 BOOT CLIP 2
12 282946606502 SLOTTED NUT 2
111
2829052047R.01 FUEL SYSTEM (PICK UP) GROUP 47
112
2829052047R.01 FUEL SYSTEM (PICK UP) GROUP 47
FIG.
NO.
1 282947100137 ASSY FUEL TANK COMPLETE (30 LITRES) 1 OPTIONAL
1A 282947100157 ASSY FUEL TANK COMPLETE (30 LITRES) 1 OPTIONAL
PLASTIC
3 16531999049 PIPE UNION BOLT 2
7 282947107705 FUEL HOSE (FUEL FILLING) 1
8 14280500608 HOSE CLAMP 60 2
11 270247100125 ASSY SCREW CAP-VENTED 1
12 282947100143 ASSY FILLER NECK 1
15 282947107704 FUEL HOSE 1
17 16081001808 SEALING PLUG AM18X1.5 1
19 282947507704 RUBBER PACKING 2
19 282947507710 RUBBER PACKING 2 INCREASED RUBBER
PACKING (655 MM)
20 282947500103 ASSY STRAP 2
21 282954200106 ASSY TANK UNIT (30 LTRS) 1 FOR SHEET METAL
FUEL TANK
21A 282954200162 ASSY.TANK UNIT FOR PLASTIC TANK (30 1 FOR PLASTIC FUEL
LTRS) TANK
22 282954200106 GASKET 1
23 282947507702 RUBBER PACKING 6
24 282947600104 FUEL LINE FUEL TANK TO FILTER 1
25 282947600105 FUEL LINE FIP TO FUEL TANK 1
26 282947604202 CLAMP 1
27 282947604201 CLAMP 3
28 282947600106 FUEL LINE FILTER TO FIP 1
32 282947108266 BRACKET 1
30 282947600108 ASSY NYLON FUEL LINE (SET) 1
CONSISTING OF
24 FUEL LINE FUEL TANK TO FILTER 1
25 FUEL LINE FIP TO FUEL FILTER 1
26 CLAMP 1
27 CLAMP 3
28 FUEL LINE FILTER TO FIP 1
113
5523012049R.01 EXHAUST SYSTEM - PICK-UP (DIESEL BS-IV) GROUP 49
114
5523012049R.01 EXHAUST SYSTEM - PICK-UP (DIESEL BS-IV) GROUP 49
FIG.
NO.
1 282949110104 ASSY. FRONT PIPE WITH FLEXIBLE 1
BELLOW
2 269949200179 ASSY.GASKET 4
3 278849100104 ASSY PM TRAP (ECOCAT) 1
4 282949110108 ASSY. PIPE (SILENCER INLET) 1
5 282949100148 ASSY. SILENCER - BS-III 1
6 282949100150 ASSY. RUBBER HANGER 5
7 11063896766 HEX BOLT M8X35 IS1364P1-8.8-SS8451-8C 12
8 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 12
9 12460500841 BRIGHT WASHER 8.4 IS2016 ST 12
SS8451-8C
10 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 5
- 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 3
12 278849100103 ASSY.CATCON WITH PM TRAP (ECOCAT) 1
115
2788310150R.01 RADIATOR GROUP 50
116
FIG.
NO.
1 278850100110 ASSY RAD. W/H FAN, SHROUD, & MOTOR 1
2 254750109904 DRAIN COCK (TOYO) 1
2 278850100117 DRAIN PLUG ASSY - BEHR 1 For Selection
3 278850100114 PRESSURE CAP TOYO 1 For Selection
3 278850100118 FILLER CAP (PRESSURE & VACUUM 1 For Selection
CAP)-BEHR
5 278850100108 ASSY. FAN, MOTOR, AND SHROUD - 1 For Selection
TOYO
5 278850100119 ASSY SHROUD WITH FAN & 1 For Selection
MOTOR-BEHR
6 279050107501 RUBBER GROMET (RAD MOUNT) 4
9 254750106307 AUXWATER TANK 1
11 254750106305 CAP (AUX WATER TANK) 1
12 252550106918 PIPE, 400 L 1 FROM NO LOSS TANK
TO RADIATOR CAP
13 252550104201 CLAMP 1
14 254750106935 PIPE (790 mm) 1
15 278850105801 HOSE - LCL (RADIATOR TO WATER INLET 1
ELBOW)
16 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
17 278850104202 CLAMP (LOWER COOLING LINE) 1
19 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
20 278850105805 BRACKET HOLDING SLEEVE 1
22 278850105803 HOSE UCL (THERMOSTAT TO 1
TRANSITION PIECE)
23 14300515496 SPRING BAND CLAMP 49DX15W 2
24 278850100109 ASSY TRANSITION PIECE-UPPER 1
COOLING LINE
25 278850108001 BLEEDING SCREW (UPPER COOLING 1
LINE)
26 278850105804 HOSE UCL (TRANSITION PIECE TO ASSY 1
PIPE)
– 279001159202 SEALING WASHER (FOR CYL.HEAD 1
COVER MTG.)
27 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
28 278850104203 BRACKET FOR UCL MTG. ON FRAME 1
30 278850100102 ASSY PIPE WITH CLAMP (RADIATOR 1
INLET)
117
118
FIG.
NO.
31 278850105802 HOSE - UPPER COOLING LINE 1
32 278850105805 BRACKET HOLDING SLEEVE 1
34 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
119
5523112054R.01 ELECTRICAL EQUIPMENTS GROUP 54
120
FIG.
NO.
1 282954100141 BATTERY CABLE +VE ACE 275 IDI BS-IV 1
2 282954109905 FUSIBLE LINK 80A-80 MM LONG W/TER 1
3 282954100114 ASSY.BATTERY CABLE -VE FOR CUB 1
- 270254606358 BATTERY CABLE CLAMP 1
5 264354208217 SPEED SENSOR 12/24V (8 PULSE) 1
7 282954209963 HORN 108DIA M/S.HELLA 1
8 282954200169 ELECTRONIC INSTR CLUSTER(0.65 1
RATIO) PRI
9 282954209950 EGR_CONTROLLER_ACE_275_IDI_BSIV_M/S_ED
1
10 282954209951 GLOW-PLUG-TIMER-ACE_275IDI_BSIV_M/S_ED
1
11 282954209930 DIGITAL CLOCK 1
12 282954200106 ASSY TANK UNIT (30 LTRS) 1
13 282954209923 RAD. COLLING FAN CONTROLLER 1
14 282954400128 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400129 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/s.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
– 282954407507 GROMMET FOR BLINKER CUTOUT 2
22 282954400103 SIDE REPEATER LAMP 2
– 269969106339 NUT PLASTIC. 4
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
25 282954400107 ASSY.RECTANGULAR REVERSE LAMP 1
26 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1
LENGTH
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500106 STEERING LOCK CUM IGNITION SW 1
34 282954600194 W/H MAIN ACE 275 IDI BSIV 1
121
122
FIG.
NO.
35 282954600196 W/H ENGINE ACE 275 IDI BSIV 1
- 282954406309 COVER FOR REVERSE LAMP CUTOUT 1
- 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1
LENGTH
– 284254209912 MINIATURE RELAY 12V 20A 1
– 284254209916 MICRO RELAY 12V 20A R-ENGINEERING 1
42 552354208204 ACE BS IV DIAGNOSTIC CONNECTOR 1
MTG BKT
123
5523112060R.01 CAB PARTS (PICK UP) GROUP 60
124
5523112060R.01 CAB PARTS (PICK UP) GROUP 60
FIG.
NO.
1 282960100129CN ASSY.BODY SHELL COMPLETE PAINTED 1 BODY IS SUPPLIED
ACE 275 TOGETHER WITH
FRAME
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101CN ASSY FRONT PANEL OUTER - IRISH 1 FOR SELECTION
CREAM
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
– 269981116338 T EMBLEM 1
– 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
– 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1
125
5523112060R.02 CAB PARTS (WELDED) (ACE PICK-UP) GROUP 60
126
5523112060R.02 CAB PARTS (WELDED) (ACE PICK-UP) GROUP 60
FIG.
NO.
1 282965708201 ROOF PANEL 1
2 282965700101 ASSY ROOF HEADER FRONT 1
3 282965708203 PANEL ROOF HEADER REAR 1
4 282962508201 SUPPORT PANEL-WINDSHIELD 1
5 282963000101 ASSY.SIDE WALL COMPLETE-LH 1
5 282963000102 ASSY.SIDE WALL COMPLETE-RH 1
127
2829012067R.01 FRONT WINDSHIELD AND REAR GLASS GROUP 60
128
2829012067R.01 FRONT WINDSHIELD AND REAR GLASS GROUP 60
FIG.
NO.
1 282967100101 ASSY. WINDSHIELD GLASS 1
2 282967106301 MOULD -GLASS WINDSHIELD 1
3 282967800102 ASSY REAR SLIDING WINDOW 1
4 282967806301 MOULD - GLASS REAR WINDSHIELD 1
129
5523112068R.01 DASHBOARD GROUP 60
130
5523112068R.01 DASHBOARD GROUP 60
FIG.
NO.
1 282968900101 ASSY DASHBOARD 1
4 282968906302 NACELLE FRONT 1
5 282968906303 NACELLE REAR 1
6 282968906307 BEZEL INSTRUMENT CLUSTER 1
7 282968906308 BAZEL DIGITAL CLOCK 1
8 282968906304 CAP DASH BOARD (NO LOSS TANK) 1
9 282968906309 CAP DASH BOARD - BRAKE FL 1
RESERVOIR
10 282968906306 CAP DASHBOARD MTG. 1
11 282968906311 CAP DASHBOARD MTG SCREW 1
– 269854506303 DUMMY PIANO SWITCH COVER 1
– 282968906310 LOCK GLOVE BOX 1
131
2829012070R.01 LOADBODY GROUP 60
132
2829012070R.01 LOADBODY GROUP 60
FIG.
NO.
1 282970000107 ASSY 2.2M LOAD BODY (SIDE FIXED) 1 For Selection
ARTICT_WHITE
1 282970000107CN ASSY 2.2M LOAD BODY (SIDE FIXED) 1 For Selection
IRISH_CREAM
3 282970208201 FRONT PANEL - SIDE FIXED 1
4 282970308201 SIDE PANEL LH - SIDE FIXED 1
5 282970308202 SIDE PANEL RH - SIDE FIXED 1
6 282970408201 TAIL GATE PANEL 1
7 282970906308 RUBBER PAD, LOADBODY MTG. 10
– 282970904201 ASSY TOGGLE CLAMP 2
- 282970106301 REFLECTIVE TAPE RED 1
- 282970106302 REFLECTIVE TAPE RED 1
9 282970000105 ASSY KIT LOADBODY SIDE FIXED 1
CONSISTS OF
10 267899706345 HOLE PLUG DIA.16 4
11 282970906304 RUBBER STOPPER 2
12 282970906301 DAMPER - SIDE POST REAR LH 1
13 282970906303 PANEL END CAP LH 6
14 282970906312 DAMPER SIDE POST REAR RH 1
15 282970904201 ASSY TOGGLE CLAMP 2
16 282970906311 SEAL LOADBODY FRONT COVER 1
17 282970903301 BKT CHAIN HOOK 2
18 282970900104 ASSY CHAIN 1
133
2829012072R.01 FRONT DOOR FITMENT GROUP 60
134
2829012072R.01 FRONT DOOR FITMENT GROUP 60
FIG.
NO.
2 282972306307 MOULD DUST SEAL 2
3 282972300107 ASSY. DOOR HINGE LH 2
3 282972300108 ASSY. DOOR HINGE RH 2
5 282972300103 ASSY. CHECK STRAP 2
7 282972303301 BRACKET CHECK STRAP MTG. 2
- 267872306703 CHECK STRIP PIN 2
10 282972306306 DOOR PULL HANDLE 2
12 282972700101 ASSY. DOOR PAD LH 1
12 282972700102 ASSY. DOOR PAD RH 1
13 265472700103 DOOR TRIM CLIP 14
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 267872300113 STRIKER 2
16 282972300109 ASSY WAIST SEAL OUTER LH 1
16 282972300110 ASSY WAIST SEAL OUTER RH 1
17 282972300111 ASSY WAIST SEAL INNER LH 1
17 282972300112 ASSY WAIST SEAL INNER RH 1
135
2829012072R.02 FRONT DOOR GLASS GROUP 60
136
2829012072R.02 FRONT DOOR GLASS GROUP 60
FIG.
NO.
1 282972200113 ASSY GLASS GUIDE CHANNEL REAR LH 1
1 282972200114 ASSY GLASS GUIDE CHANNEL REAR RH 1
2 282972500101 ASSY GLASS GUIDE CHANNEL FR LH 1
2 282972500104 ASSY GLASS GUIDE CHANNEL FR RH 1
4 282972506301 MOULD GLASS RUN CHANNEL LH 1
4 282972506302 MOULD GLASS RUN CHANNEL RH 1
5 282972502301 REGULATING GLASS FR DOOR LH 1
5 282972502302 REGULATING GLASS FR DOOR RH 1
6 269972306311 GROMMET (GLASS PANE) 4
7 269972500111 ASSY PIN (GLASS PANE) 2
9 282972500105 ASSY WINDOW REGULATOR LH 1
9 282972500106 ASSY WINDOW REGULATOR RH 1
11 282972500110 ASSY HANDLE (WINDOW WINDING) 2
137
2829012072R.03 DOOR LOCK AND LINKS GROUP 60
138
2829012072R.03 DOOR LOCK AND LINKS GROUP 60
FIG.
NO.
1 269872300102 ASSY. OUTER HANDLE LH 1
1 269872300103 ASSY. OUTER HANDLE RH 1
5 269872306319 GROMET POP-UP KNOB 2
6 282972300130 ASSY POP-UP KNOB LINK LH 1
6 282972300131 ASSY POP-UP KNOB LINK RH 1
7 282972300119 ASSY DOOR LATCH LH 1
7 282972300120 ASSY DOOR LATCH RH 1
10 282972306008 LINK LOCK BARREL 2
– 282972300135 KIT ASSY LOCK 1
CONSISTING OF :
11 LOCK BARREL FRONT DOOR 1
– SNAP CONNECTOR 1
– STEERING LOCK CUM IGNITION SWITCH 1
12 282972306001 LINK OUTER HANDLE 2
13 282972306003 LINK INNER HANDLE LH 1
13 282972306004 LINK INNER HANDLE RH 1
14 282972300116 ASSY. INNER HANDLE 2
139
2829012081R.01 INTERNAL AND EXTERNAL FITMENTS-1 GROUP 60
140
2829012081R.01 INTERNAL AND EXTERNAL FITMENTS-1 GROUP 60
FIG.
NO.
1 282981100116 ASSY ORVM (DOOR MOUNTED) LH 1
1 282981100117 ASSY ORVM (DOOR MOUNTED) RH 1
3 282981806302 MASCOT FOR ACE-HT 1
4 282981100106 INNER REAR VIEW MIRROR 1
6 282981400101 ASSY UTILITY POCKET 1
7 282983106301 VENTILATION DUCT LH 1
8 282983106302 VENTILATION DUCT RH 1
9 282983607702 RUBBER GASKET FOR VENTS 2
12 282981207701 INSULATION SEAL ENGINE COVER 1
FRONT
13 282981207702 INSULATION SEAL ENGINE COVER REAR 1
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 270181100101 VENTILATION GRILL FRONT 1
17 282961600134 COVER, OIL FILLING 1
18 282961607705 SEAL, OIL FILLING CUTOUT 1
141
2829012081R.02 INTERNAL AND EXTERNAL FITMENTS - (PICK-UP) GROUP 60
142
2829012081R.02 INTERNAL AND EXTERNAL FITMENTS - (PICK-UP) GROUP 60
FIG.
NO.
1 282981100104 SUNVISOR 1
3 282969506301 HEADLINER 1
6 282981100110 GRAB HANDLE 1
7 282969106301 A PILLAR TRIM UPPER LH 2
7 282969106302 A PILLAR TRIM UPPER RH 2
10 282981106303 COVER B PILLAR LH 2
10 282981106304 COVER B PILLAR RH 2
13 282981106308 COVER UNDER DASHBOARD LH 1
13 282981106309 COVER UNDER DASHBOARD RH 1
15 282968706302 PVC MATT WITH KINIFOAM 1
143
2829012082R.01 WINDSHIELD WIPER GROUP 60
144
2829012082R.01 WINDSHIELD WIPER GROUP 60
FIG.
NO.
1 282982400120 ASSY.WIPER MOTOR WITH MTG. BKT 1
2 282982400121 KIT FRONT WIPER SYSTEM 1
CONSISTING OF :-
WHEEL BOX DRIVER SIDE 1
WHEEL BOX CO-DRIVER SIDE 1
WIPER LINK 128MM 1
WIPER LINK 430MM 1
7 282982407501 RUBEER BOOT (WHEEL BOX) 2
– 282982407502 RUBBER GROMMET 1
8 282982400115 ASSY.WIPER ARM & BLADE DRIVER SIDE 1
9 282982400116 ASSY. WIPER ARM & BLADE CO-DRIVER 1
SIDE
145
2829012088R.01 FRONT BUMPER GROUP 60
146
2829012088R.01 FRONT BUMPER GROUP 60
FIG.
NO.
1 282988506301 FRONT BUMPER 1
4 282988506701 ADJUSTABLE SCREW 2
147
2829012091R.01 SEATS (PICK-UP) GROUP 60
148
2829012091R.01 SEATS (PICK-UP) GROUP 60
FIG.
NO.
1 282991000104 ASSY DRIVER SEAT 1
2 282994000101 ASSY CO-DRIVER SEAT 1
3 282981100108 ASSY DRIVER SEAT TIE 1
4 282988700101 TOGGLE CLAMP 4
149
2829012091R.02 SEAT BELT KIT GROUP 60
150
2829012091R.02 SEAT BELT KIT GROUP 60
FIG.
NO.
282991500107 ASSY SEAT BELT KIT COMPLETE-ELR 1
CONSISTS OF :
1 SEAT BELT KIT LH - ELR 1
2 SEAT BELT KIT RH - ELR 1
3 ASSY STEM BUCKLE LH 1
4 ASSY STEM BUCKLE RH 1
151

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TATA ACE / TATA ACE HT - DIESEL BS-IV

Tata Motors Limited

CHASSIS TYPE BASIC VC NO VARIANT DESCRIPTION VARIANT DETAILS ENGINE TYPE

TATA ACE HT' - PICKUP VERSION, FULL FORWARD

The designation “AR” in column “Quantity” stands for “As Required”

Any Correspondence relating to this Parts List be made to:

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057

CHASSIS TYPE: 445057