APQP - Analyse

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APQP – Thrid Edition

Concept Program Design Model /


Approval Pilot Launch
Initiation / Approval Prototyp

Planning

Product Design and Development

Process Design and Development

Product and Process Validation

Production

PLAN AND PRODUCT PROCESS PRODUCT AND FEEDBACK


DEFINE DESIGN AND DESIGN AND PROCESS ASSESSMENT AND
PROGRAMM DEVELOPMENT DEVELOPMENT VALIDATION CORRECTIVE
VERIFICATION VERIFICATION ACTION

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TOP Changes
APQP – Thrid Edition
Chapter 1: Plan and Define Program

Outputs:
• Design Goals
• Reliability and Quality Goals
• Preliminary Bill of Material
• Preliminary Process Flow Chart
• Preliminary Indentification of Special Characteristics
• Product Assurance Plan
• Capacity Planning (NEW)
• Leadership Support
• Change Management Implementation (NEW)
• APQP Program Metrics (NEW)
• Risk Assessment Mitigation Plan (NEW)

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TOP Changes
APQP – Thrid Edition
Chapter 2: Product Design and Development

Outputs:
• Design FMEA
• Design For Manufacturability, Assembly and Service
• Design Verification
• Design Reviews
• Prototype Build Control Plan
• Engineering Drawings
• Engineering Specifications
• Material Specifications
• Drawing and Specification Changes
• New Equipment, Tooling and Facilities Requirements
• Special Product and Process Characteristics
• Gages / Testing Equipment Requirements
• Team Feasibility Commitment and Leadership Support

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TOP Changes
APQP – Thrid Edition
Chapter 3: Process Design and Development

Outputs:
• Packaging Standards and Specifications
• Product / Process Quality System Review
• Process Flow Chart
• Floor Plan Layout
• Process FMEA
• Pre-Launch Control Plan
• Process Instruction
• Measurement Systems Analysis Plan
• Preliminary Process Capability Study Plan
• Leadership Support

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TOP Changes
APQP – Thrid Edition
Chapter 4: Product and Process Validation

Outputs:
• Signification Production Run
• Measurement System Analysis
• Preliminary Process Capability Study
• Production Part Approval
• Production Validation Testing
• Packaging Evaluation
• Production Control Plan
• Quality Planning Sign-Off and Leadership Support

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TOP Changes
APQP – Thrid Edition
Chapter 5: Feedback Assessment and Corrective Action

Outputs:
• Reduced Variation
• Improved Customer Satisfaction
• Improved Customer Service and Delivery
• Effective Use of Lessons Learned / Best Practices

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TOP Changes
APQP – Thrid Edition
Appendix A Product Quality Planning Checklists

• A-0 APQP Risk Factor Checklist


• A-1 Design FMEA Checklist
• A-2 Design Information Checklist
• A-3 New Equipment, Tooling, and Test Equipment Checklist
• A-4 Product/Process Quality Checklist
• A-5 Floor Plan Checklist
• A-6 Process Flow Chart Checklist
• A-7 Process FMEA Checklist
• A-8 Change Management Checklist
• A-9 Sourcing Checklist
• A-10 Control Plan Checklist

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TOP Changes
APQP – Thrid Edition

Appendix B Gate Checklists

• Gate 0 Program Concept


• Gate 1 Program Aproval
• Gate 2 Design Feasibility
• Gate 3 Process Feasibility
• Gate 4 Launch Readiness
• Gate 5 Feedback, Assessment and Corrective Action

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