Re15198 - 2022 11 17
Re15198 - 2022 11 17
Re15198 - 2022 11 17
Replaces: 2021-07-08
Features Contents
▶ Compact robust construction Functional description 2
▶ High volumetric and mechanical efficiencies Ordering code 6
▶ Rear case mount Technical data 8
▶ Wheel flange with wheel studs Efficiencies 10
▶ High reliability Permitted loading on drive shaft 11
▶ Low maintenance Dimensions 13
▶ Smooth running at very low speeds Project Planning Notes 17
▶ Low noise Selection guide 18
▶ Bi-directional
▶ Sealed tapered roller bearings
▶ High radial forces permitted on drive shaft
▶ Freewheeling possible
▶ Available with:
– Holding brake (multi-disc)
– Bi-directional two speed
– Integrated flushing valve
– Speed sensor
Functional description
B A
6 1 8 4 5
A B 3
L
D 2 D 7 D D
5 E
Hydraulic motors of the type MCR-F are radial piston The number of working and return strokes corresponds to
motors with rear case mounting and flange shaft. The the number of lobes on the cam multiplied by number of
MCR-F motors are intended for wheel drives in open or pistons in the cylinder block.
closed circuits. These motors are used in a wide range of
applications such as municipal vehicles, fork lift trucks, Flow paths
agricultural and forestry machines. The integrated flange The ports A and B, which are located in the rear case, carry
with wheel studs allows easy installation of standard oil through the distributor to the cylinder chambers (E).
wheel rims.
Bearings
Construction Tapered roller bearings capable of transmitting high axial
Two part housing (1, 2), rotary group (3, 4, 8), cam (5), and radial forces are fitted as standard.
drive shaft (6) and flow distributor (7)
Freewheeling
Transmission Certain applications may require the motor to freewheel.
The cylinder block (4) is connected to the shaft (6) by This may be achieved by connecting ports A and B to zero
means of splines. The pistons (3) are arranged radially in pressure and simultaneously applying low pressure to the
the cylinder block (4) and make contact with the cam (5) housing through port L. In this condition the pistons are
via rollers (8). held within the cylinder block, thus ensuring constant
clearance with the cam and allowing the free rotation of
Torque generation the shaft. More information is available in the Freewheel-
ing data sheet (RE15225-02).
Working Return
stroke stroke
Feed Return
▼ Schematic
A (B)
B (A)
A A
Z
Dynamic brake - caliper disc brake Direction of shaft rotation with flow
(viewed from drive shaft)
Caliper brakes are available for MCR3F motors.
Port B Port A
For further information contact Engineering department at
Bosch Rexroth, Glenrothes.
Speed sensor
A Hall-effect speed sensor may be fitted as an option. The
sensors operate on the Hall-effect principle which detects
a change in magnetic field flux across an airgap when a
ferromagnetic gear tooth passes the sensor surface. Sen-
sors can then be connected to a controller such as the
Rexroth BODAS controller, in order to give information
about the motor’s speed and direction. Additionally, the
latest speed sensors contain an NTC thermistor, enabling
temperature measurement at the sensor location.
High flow
Certain applications require motors to run at higher
The sensor is located in a port in the motor’s rear case
speeds than are achievable using our standard motors. In
and combined with a toothed target disk fitted to the
such cases high flow motors can be used which have
motor’s cylinder block.
better flow characteristics which leads to lower power
losses, especially at high speed. This allows higher motor
The motor can also be supplied fitted with a target disc
speeds to be achieved for a given engine power.
and with a speed sensor port machined but covered and
This option is available with single speed MCR 5 motors.
sealed with a blanking plate (Code PA). These “sensor-
For further information contact Bosch Rexroth Engineering
ready” motors may be fitted with a sensor later. The speed
Dept, Glenrothes.
sensors available to use with the MCR motors are as
follows:
▶ DST series 10 (Code PB), datasheet RE95131
▶ DSA1 series 20 (Code PC), datasheet RE95126
▶ DSA2 series 20 (Code PD), datasheet RE95126.
Target Discs
The following table lists the resolutions of target disc
available for each MCRF size.
Motor size Teeth number Teeth number
(Standard) (Upon request)
MCR3 50 96
MCR5/MCR6 60 100
MCR10 72 100
MCR15 85 −
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
MCR F Z /
Frame size
02 Frame size 3 3
5 5
6 6
10 10
15 15
Housing type
03 Rear case mounting flange F
3
Nominal size, displacement Vg in cm /rev
04 Frame size 3 160 225 255 280 325 365 400
Low displacement:
LD ● ● ● ● – – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – – ● ● ●
Frame size 5 380 470 520 565 620 680 750 820
Low displacement:
LD ● ● ● ● – – – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – – ● ● ● ●
Frame size 6 820 920
Low displacement:
LD – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD ● ●
Frame size 10 785 865 940 1140 1250 1365
Low displacement:
LD ● ● ● – – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – ● ● ●
Frame size 15 1135 1260 1515 1795 2160
Low displacement:
LD ● ● ● – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – ● ●
Rear shaft
06 Without rear shaft Z
Series
07 Series 32 32
Series 33 33
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
MCR F Z /
Seals
09 NBR (nitrile rubber) M
FKM (fluoroelastomer / Viton) V
Studs1)
12 Without studs (no code)
With wheel studs W
Flushing
13 Without flushing (no code)
Cracking Pressure code (see table on page 4) *_ _
Orifice Size code (see table on page 4) _*_
Spool shift pressure code (see table on page 4) _ _*
Speed sensor
14 Without sensor (no code)
Speed sensor ready (DST series 10, DSA series 20) PA
DST series 10 PB
DSA1 series 20 PC
DSA2 series 20 PD
Special order
15 Special feature ******
Technical data
Notice
▶ Maximum motor torque values are based on theoreti-
cal calculations.
▶ Efficiencies are not taken into consideration for theo-
retical calculations.
▶ For MCR20 frame size, please refer MCR-C data sheet
(15197).
Please refer the related foot notes for more details.
Efficiencies
100 14
12
10
60 8
6
40
4
20
2
0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
▼ Volumetric efficiency
120
100
Volumetric efficiency [%]
80
60
40
20
0
0 0.2 0.4 0.6 0.8 1.0
Speed n/nmax
100 bar
300 bar
Notice
▶ For specific performance information or operating
conditions contact the Engineering Department at
Bosch Rexroth, Glenrothes.
▶ If the correct charge pressure is not maintained and
the motor is starved of oil, the motor may go into free
wheel mode!
+ – + –
80 80
70 70
Radial load FR [kN]
60 60
Maximum axial load Fax max (with radial load FR = 0): Maximum axial load Fax max (with radial load FR = 0):
Fax max = 18300 N ← + Fax max = 37500 N ← +
Fax max = 28000 N → — Fax max = 36800 N → —
+ – + –
80 100
90
70
80
Radial load FR [kN]
60
Radial load FR [kN]
70
50 60
40 50
40
30
30
20 20
10 10
0 0
200 120 40 0 -40 -120 -200 200 150 100 50 0 -50 -100 -150 -200
Offset x mm from shaft end face Offset x mm from shaft end face
Maximum axial load Fax max (with radial load FR = 0): Maximum axial load Fax max (with radial load FR = 0):
Fax max = 37500 N ← + Fax max = 31000 N ← +
Fax max = 36800 N → — Fax max = 35500 N → —
+ – + –
120 160
100 140
Radial load FR [kN]
40 80
40
20
20
0 0
100 60 20 0 -20 -60 -100 200 120 40 0 -40 -120 -200
Offset x mm from shaft end face
Offset x mm from shaft end face
Maximum axial load Fax max (with radial load FR = 0): Maximum axial load Fax max (with radial load FR = 0):
Fax max = 76100 N ← + Fax max = 95400 N ← +
Fax max = 67400 N → — Fax max = 88700 N → —
Notice
▶ These values and graphs are for initial guidance only
▶ For actual motor life calculations under typical or
specified duty cycles, contact the Engineering
Department at Bosch Rexroth, Glenrothes.
Dimensions
L1 D10
L2 L3
L8
L4 L5 L6 L7
F1)
B L
D7
D9
D1
D6
D2
D3
D4
D5
A
QTY D8
D11 α Speed sensor
β
L1 D9
L2 L3 D7
L8
L4 L5 L6 L7 A L B
A, B
L
α
D6
D1
D2
D3
D4
D5
β
D8
F1) QTY
D11 Speed sensor D10
Motor L1 L2 L3 L4 L5 L6 L7 L8 α β QTY
MCR3 215.6 143.6 65 5 12 13 6 54 0° 15° 10
MCR5 264.1 180 77 5 11.5 17 12 66 11.25° 22.5° 10
MCR10 304.6 195 95.5 14.1 15 19 12.5 90.5 0° 15° 10
MCR15 334 219.4 98.9 14 16 36.5 9 73.4 10° 20° 8
Before finalising your design, request a specific installation drawing. Dimensions may vary from the data sheet.
Ports
SAE Ports BSP Ports
Motor Designation Port function Standard Size Standard Size pmax [bar] State3)
2)
MCR3 A, B Inlet, outlet ISO 11926-1 7/8-14 UNF ISO 228-1 1/2 BSP 470/420 O
L Case drain ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
2)
MCR5 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF ISO 228-1 3/4 BSP 470/420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 3/8 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
MCR10 A, B Inlet, outlet SAE J518C 3/4 in SAE J518-2 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
MCR15 A, B Inlet, outlet SAE J518C 3/4 in SAE J518-2 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
L1
L2 L3 D10
L4 L8
L5 L6 L7
F1)
B L
D7
D9
D1
D4
D6
D5
D2
D3
X
A X
QTY D8
D11 α Speed sensor
β
L1 D9
L2 L3 D7
L8
L4 L5 L6 L7 A L B
A, B L X
α
D6
D1
D2
D3
D4
D5
β
D8
F1) QTY
D11
Speed sensor D10
Motor L1 L2 L3 L4 L5 L6 L7 L8 α β QTY
MCR3 274.1 143.5 123.5 5 12 13 6 105.5 0° 15° 10
MCR5 313.8 180 126.7 5 11.5 17 12 103.7 11.25° 22.5° 10
MCR6 317.3 183 127.2 7 16.5 17 12 103.7 11.25° 22.5° 10
MCR10 350 195 141 13 15 19 12.5 115.5 0° 15° 10
MCR15 334 219.4 98.9 14 16 36.5 9 73.4 10° 20° 8
Before finalising your design, request a specific installation drawing. Dimensions may vary from the data sheet.
Ports
SAE Ports BSP Ports
Motor Designation Port function Standard Size Standard Size pmax [bar] State3)
2)
MCR3 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF ISO 228-1 3/4 BSP 470/420 O
L Case drain ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 35 O
2)
MCR5 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF ISO 228-1 3/4 BSP 470/420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 3/8 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 35 O
MCR6 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF SAE J518C 3/4 BSP 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 35 O
MCR10 A, B Inlet, outlet SAE J518C 3/4 in SAE J518C 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 35 O
MCR15 A, B Inlet, outlet SAE J518C 3/4 in SAE J518C 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 35 O
L9
L10
Reference brake interface Z
D11
Housing type F
▶ The project planning, installation and commissioning of ▶ Unauthorised modification to parts of the MCR may
the MCR motor should only be carried out by compe- affect the motors integrity & performance and could
tent personnel. create a hazard to personnel or property.
▶ Before using the Radial Piston Motor read the MCR ▶ Holding brake torques account for tolerances and are
Instruction Manual RE15215-01-B. based on the use of standard mineral oil (HLP/HLVP to
▶ Before finalising your machine design request a binding DIN 51524 ). Brake torque may be significantly lower
Installation Drawing from the Engineering Department when using fluids other than mineral oil. Brake hold
at Bosch Rexroth, Glenrothes. performance must be confirmed on an application
▶ The limitations specified in this datasheet must not be specific basis when using alternative fluids.
exceeded unless authorisation has been given by the
Engineering Department at Bosch Rexroth, Glenrothes.
Selection guide
Frame size
3 4 5 6 8 10 15 20
Data Motor type
sheet Application 160 cc 260 cc 380 cc 820 cc 1030 cc 780 cc 1130 cc 1750 cc
to to to to to to to to
400 cc 470 cc 820 cc 920 cc 1130 cc 1340 cc 2150 cc 3000 cc
15198 MCR-F
Wheel drives
● – ● ● – ● ● –
15200 MCR-W
Heavy duty
wheel drives ● – ● – – ● – ●
15197 MCR-C
Compact drives
– – – – – – – ●
15195 MCR-A
Frame integrated drives
● – ● – – ● ● –
15226 MCR-S
Chain drives
– ● – – – – – –
15221 MCR-T
Track drives
– – ● ● ● ● – –
15199 MCR-H
Integrated drives
● – ● – – ● ● ●
15196 MCR-D
Industrial applications
● – ● – – ● – –
MCR-E
Industrial applications
– – ● – – – – –
Bosch Rexroth Limited © Bosch Rexroth AG 2013. All rights reserved, also regarding any disposal,
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