Re15198 - 2022 11 17

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RE 15198/2022-11-17

Replaces: 2021-07-08

Radial piston motor for wheel drives


MCR-F 

▶ Frame size MCR3, MCR5, MCR6, MCR10, MCR15


(for frame size 20 see MCR20-C and MCR20-W)
▶ Displacement 160 cc to 2160 cc
▶ Differential pressure up to 450 bar
▶ Torque output up to 13751 Nm
▶ Speed up to 875 rpm
▶ Open and closed circuits

Features Contents
▶ Compact robust construction Functional description 2
▶ High volumetric and mechanical efficiencies Ordering code 6
▶ Rear case mount Technical data 8
▶ Wheel flange with wheel studs Efficiencies 10
▶ High reliability Permitted loading on drive shaft 11
▶ Low maintenance Dimensions 13
▶ Smooth running at very low speeds Project Planning Notes 17
▶ Low noise Selection guide 18
▶ Bi-directional
▶ Sealed tapered roller bearings
▶ High radial forces permitted on drive shaft
▶ Freewheeling possible
▶ Available with:
– Holding brake (multi-disc)
– Bi-directional two speed
– Integrated flushing valve
– Speed sensor

 RE 15198/2022-11-17, Bosch Rexroth AG


2 MCR-F  | Radial piston motor for wheel drives
Functional description

Functional description

B A
6 1 8 4 5
A B 3
L

D 2 D 7 D D
5 E

Hydraulic motors of the type MCR-F are radial piston The number of working and return strokes corresponds to
motors with rear case mounting and flange shaft. The the number of lobes on the cam multiplied by number of
MCR-F motors are intended for wheel drives in open or pistons in the cylinder block.
closed circuits. These motors are used in a wide range of
applications such as municipal vehicles, fork lift trucks, Flow paths
agricultural and forestry machines. The integrated flange The ports A and B, which are located in the rear case, carry
with wheel studs allows easy installation of standard oil through the distributor to the cylinder chambers (E).
wheel rims.
Bearings
Construction Tapered roller bearings capable of transmitting high axial
Two part housing (1, 2), rotary group (3, 4, 8), cam (5), and radial forces are fitted as standard.
drive shaft (6) and flow distributor (7)
Freewheeling
Transmission Certain applications may require the motor to freewheel.
The cylinder block (4) is connected to the shaft (6) by This may be achieved by connecting ports A and B to zero
means of splines. The pistons (3) are arranged radially in pressure and simultaneously applying low pressure to the
the cylinder block (4) and make contact with the cam (5) housing through port L. In this condition the pistons are
via rollers (8). held within the cylinder block, thus ensuring constant
clearance with the cam and allowing the free rotation of
Torque generation the shaft. More information is available in the Freewheel-
ing data sheet (RE15225-02).

Working Return
stroke stroke

Feed Return

Bosch Rexroth AG, RE 15198/2022-11-17


 Radial piston motor for wheel drives | MCR-F 3
 Functional description

Two speed operation (2W)


In mobile applications where vehicles are required to pressure side of the circuit, cool fluid is drawn from the
operate at high speed with low motor loads, the motor reservoir by the boost pump and is fed to the pump inlet
can be switched to a low-torque and high-speed mode. through the check valve. Thus, the flushing valve ensures a
This is achieved by operating an integrated valve which continuous renewal and cooling of the hydraulic fluid.
directs hydraulic fluid to only one half of the motor while
continuously re-circulating the fluid in the other half. This There are three main characteristic that determine the
“reduced displacement” mode reduces the flow required performance of the flushing.
for a given speed and gives the potential for cost and ▶ Cracking pressure
efficiency improvements. The motor maximum speed ▶ Flow rate
remains unchanged. ▶ Differential pressure to activate flushing
Bosch Rexroth has developed a special spool valve to
allow smooth switching to reduced displacement whilst Cracking pressure
on the move. This is known as “soft-shift” and is a stan- (Size of shim fitted to the poppet)
dard feature of 2W motors. The spool valve requires either The flushing relief valve closes off the flushing flow if
an additional sequence valve or electro-proportional boost/charge pressure falls below the cracking pressure.
control to operate in “soft-shift” mode. This protects other functions e.g. park brake or pump
For more information refer to MCR 2-speed soft-shift data charge. Due to variation in different types of applications a
sheet (RE 15225-03) choice of different cracking pressures exists. Selection
should be made based on boost/charge pressure available
Standard two speed operates with a reduced displace- and the minimum required for the other functions. The
ment which is half full displacement. In some cases it is standard cracking pressure is 14.4 ±3 bar. The letter in the
possible to offer a motor with a reduced displacement code signifies the cracking pressure required. See table
that is not 50% (e.g. 60% of full displacement). For fur- below.
ther information contact Bosch Rexroth Engineering Dept,
Glenrothes. Flow rate
(Size of orifice in poppet)
▼ Schematic A range of flow rates exists for different applications. The
L X B A first number of the code represents the orifice size. At
present the options shown in the table below are available.

15 bar Differential pressure to activate flushing


(Spring used in the flushing spool assembly)
The flushing spool selects the low pressure side of the
circuit to flush from, preventing flushing with high pressure
12 bar
oil with the associated heating and efficiency losses. The
flushing spool requires either a 6 or 8 bar Δp between the
A and B ports to shift it. The MCR3 and MCR5 are fitted
with Δp 6 bar as standard. MCR10 and MCR15 are fitted
Flushing with Δp 8 bar as standard. The second number in the code
In a closed circuit, the same hydraulic fluid continuously represents the shift spool pressure according to the table
flows between the pump and the motor. This could there- below.
fore lead to overheating of the hydraulic fluid. The function
Notice
of the flushing valve option is to replace hydraulic fluid in
▶ The motor case pressure is applied to the relief outlet.
the closed circuit with that from the reservoir. When the
The lift off pressure is therefore the sum of cracking
hydraulic motor is operated under load, either in the clock-
pressure and motor case pressure.
wise or anti-clockwise direction, the flushing valve opens
▶ The hydraulic system, including the flushing relief set-
and takes fluid through an orifice from the low pressure
ting, must be designed to prevent unwanted shifting of
side of the circuit. This flow is then fed to the motor hous-
the two-speed spool.
ing and back to the reservoir. In order to charge the low

 RE 15198/2022-11-17, Bosch Rexroth AG


4 MCR-F  | Radial piston motor for wheel drives
Functional description

▼ Schematic

A (B)

B (A)

Flushing flow rates


Flow (l/min) at 25 bar3)
Cracking Cracking pressure
_1_ (Ø1 mm)1) _2_ (Ø1.5 mm)1) _7_ (Ø1.7 mm)1) _4_ (Ø2 mm)1) _6_ (Ø2.3 mm)1)
pressure code (bar)2)
min max min max min max min max min max
N_ _ 11.2 2.2 2.7 5.0 6.1 6.5 7.8 8.7 10.7 11.5 14.0
F_ _ 14.4 2.2 2.7 5.0 6.1 6.4 7.8 8.2 10.7 8.8 11.4
A_ _ 18.2 2.2 2.7 5.0 6.1 6.3 7.8 6.5 9.5 5.7 8.6
B_ _ 21.4 1.9 2.7 3.5 5.4 4.3 6.5 4.4 7.0 4.4 7.1
C_ _ 24.6 1.6 2.7 2.1 4.3 2.3 4.9 3.3 4.5 3.7 6.0
Pressure code Spool shift pressure Standard motor size
(bar)
_ _2 6 MCR3, MCR5, MCR6
_ _6 8 MCR10, MCR15

Holding brake (multi-disc brake) Notice


▶ The brakes are intended only for static use. Use of
Mounting the brakes in a dynamic case will cause damage to
By way of rear housing and brake shaft. the motor!
▶ Holding brake torques account for tolerances and are
Brake application based on the use of standard mineral oil (HLP/HLVP
An optional parking brake is available to ensure that the to DIN 51524 ). Brake torque may be significantly
motor cannot turn when the machine is not in use. This lower when using fluids other than mineral oil. Brake
works on the principle of a Spring Applied Hydraulic hold performance must be confirmed on an applica-
Release (SAHR) Brake and is released when oil pressure tion specific basis when using alternative fluids.
is applied to brake port ‘Z’. In the event of a loss of
hydraulics, the brake can be released manually. Refer to
▼ Schematic diagrams
the operating manual RE15215-01-B for more information.
Motor Motor
without brake with holding brake

A A
Z

1) Code (orifice size)


B L B L
2) Tolerance ±3 bar
3) For other pressures please contact Bosch Rexroth Engineering
Dept, Glenrothes.

Bosch Rexroth AG, RE 15198/2022-11-17


 Radial piston motor for wheel drives | MCR-F 5
 Functional description

Dynamic brake - caliper disc brake Direction of shaft rotation with flow
(viewed from drive shaft)
Caliper brakes are available for MCR3F motors.
Port B Port A
For further information contact Engineering department at
Bosch Rexroth, Glenrothes.

Speed sensor
A Hall-effect speed sensor may be fitted as an option. The
sensors operate on the Hall-effect principle which detects
a change in magnetic field flux across an airgap when a
ferromagnetic gear tooth passes the sensor surface. Sen-
sors can then be connected to a controller such as the
Rexroth BODAS controller, in order to give information
about the motor’s speed and direction. Additionally, the
latest speed sensors contain an NTC thermistor, enabling
temperature measurement at the sensor location.
High flow
Certain applications require motors to run at higher
The sensor is located in a port in the motor’s rear case
speeds than are achievable using our standard motors. In
and combined with a toothed target disk fitted to the
such cases high flow motors can be used which have
motor’s cylinder block.
better flow characteristics which leads to lower power
losses, especially at high speed. This allows higher motor
The motor can also be supplied fitted with a target disc
speeds to be achieved for a given engine power.
and with a speed sensor port machined but covered and
This option is available with single speed MCR 5 motors.
sealed with a blanking plate (Code PA). These “sensor-
For further information contact Bosch Rexroth Engineering
ready” motors may be fitted with a sensor later. The speed
Dept, Glenrothes.
sensors available to use with the MCR motors are as
follows:
▶ DST series 10 (Code PB), datasheet RE95131
▶ DSA1 series 20 (Code PC), datasheet RE95126
▶ DSA2 series 20 (Code PD), datasheet RE95126.

Please refer to the respective datasheets for more detailed


information.

Target Discs
The following table lists the resolutions of target disc
available for each MCRF size.
Motor size Teeth number Teeth number
(Standard) (Upon request)
MCR3 50 96
MCR5/MCR6 60 100
MCR10 72 100
MCR15 85 −

 RE 15198/2022-11-17, Bosch Rexroth AG


6 MCR-F  | Radial piston motor for wheel drives
Ordering code

Ordering code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
MCR F Z /

Radial piston motor


01 Radial-piston type, low-speed, high-torque motor MCR

Frame size
02 Frame size 3 3
5 5
6 6
10 10
15 15

Housing type
03 Rear case mounting flange F
3
Nominal size, displacement Vg in cm /rev
04 Frame size 3 160 225 255 280 325 365 400
Low displacement:
LD ● ● ● ● – – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – – ● ● ●
Frame size 5 380 470 520 565 620 680 750 820
Low displacement:
LD ● ● ● ● – – – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – – ● ● ● ●
Frame size 6 820 920
Low displacement:
LD – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD ● ●
Frame size 10 785 865 940 1140 1250 1365
Low displacement:
LD ● ● ● – – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – ● ● ●
Frame size 15 1135 1260 1515 1795 2160
Low displacement:
LD ● ● ● – –
motors use standard cylindrical pistons
High displacement: motors use stepped pistons HD – – – ● ●

Drive shaft MCR3 MCR5 MCR6 MCR10 MCR15


05 With flange ø180 mm ● ● ● – – F180
With flange ø250 mm – ● – ● – F250
With flange ø280 mm – – – – ● F280

Rear shaft
06 Without rear shaft Z

Series
07 Series 32 32
Series 33 33

● = Available – = Not available

Bosch Rexroth AG, RE 15198/2022-11-17


 Radial piston motor for wheel drives | MCR-F 7
 Ordering code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
MCR F Z /

Brake MCR3 MCR5 MCR6 MCR10 MCR15


08 Without brake ● ● – ● ● A0
Hydraulic release spring applied 2200 Nm ● ● ● – – B2
multi-disc holding brake 4400 Nm – ● ● – – B4
4400 Nm – – ● ● – B5
7000 Nm – – – ● – B7
11000 Nm – – – – ● B11

Seals
09 NBR (nitrile rubber) M
FKM (fluoroelastomer / Viton) V

Single/two-speed operation MCR3 MCR5 MCR6 MCR10 MCR15


10 Single speed, standard direction of rotation ● ● – ● ● 1L
Bi-directional two speed, standard direction of rotation ● ● ● ● – 2WL
Switchable two speed, anti-clockwise direction of rotation – – – – ● 2L
Switchable two speed, clockwise directon of rotation – – – – ● 2R

Ports MCR3 MCR5 MCR6 MCR10 MCR15


11 Tapped with BSP thread (ISO 228-1) ● ● ● – – 01
Tapped with BSP thread (ISO 228-1) – – – ● ● 11
Tapped with UNF thread (ISO 11926-1) ● ● ● – – 12
Tapped with UNF thread (ISO 11926-1) –
– – ● ● 42
A and B ports split flange metric bolt holes (SAE J518C)

Studs1)
12 Without studs (no code)
With wheel studs W

Flushing
13 Without flushing (no code)
Cracking Pressure code (see table on page 4) *_ _
Orifice Size code (see table on page 4) _*_
Spool shift pressure code (see table on page 4) _ _*

Speed sensor
14 Without sensor (no code)
Speed sensor ready (DST series 10, DSA series 20) PA
DST series 10 PB
DSA1 series 20 PC
DSA2 series 20 PD

Special order
15 Special feature ******

● = Available – = Not available

1) Range of wheel nuts can be offered as a separate order upon


request from Bosch Rexroth Engineering Dept, Glenrothes

 RE 15198/2022-11-17, Bosch Rexroth AG


8 MCR-F  | Radial piston motor for wheel drives
Technical data

Technical data

Frame size MCR3 MCR5 MCR6 MCR10 MCR15


Type of mounting Flange mounting
Pipe connections1)2) Threaded per ISO 11926-1 and ISO228-1; Flanged per SAE J518-2
Shaft loading see page 11
Weight
Single speed (1L) m kg 21 38 ‒ 65 95
Two speed (2WL, 2L and 2R) m kg 26 46 53 70 95
Hydraulic fluid3) Mineral oil type HLP/HLVP to DIN 51524
Fluid cleaniness ISO 4406, Class 20/18/15
Fluid viscosity range νmin/max mm²/s 10 to 2000
Fluid temperature range8) θmin/max °C -20 to +100
Pressure Low displacement High displacement
Maximum differential pressure4)5) Δpmax bar 450 400
Maximum pressure at port A or B 4)5)
pmax bar 470 420
Maximum case drain pressure pcase max bar 10 10
Motor performance MCR3
Displacement Vg cm3/rev 160 225 255 280 325 365 400
Specific torque Nm/bar 3 4 4 4 5 6 6
Maximum torque 4)
Tmax Nm 1146 1611 1826 2005 2069 2324 2546
Minimum speed for smooth running nmin rpm 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Maximum speed (1L)6)7) nmax rpm 670 475 420 385 330 295 270
Maximum speed (2WL) 6)7)
nmax rpm 875 620 550 500 430 385 350
Motor performance MCR5
Displacement Vg cm3/rev 380 470 520 565 620 680 750 820
Specific torque Nm/bar 6 7 8 9 10 11 12 13
Maximum torque4) Tmax Nm 2722 3366 3724 4047 3947 4329 4775 5220
Minimum speed for smooth running nmin rpm 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Maximum speed (1L)6)7) nmax rpm 475 385 350 320 290 265 240 220
High flow motors maximum speed (1L) nmax rpm 570 465 420 385 350 320 290 265
Maximum speed (2WL)6)7) nmax rpm 570 465 420 385 350 320 290 265
Motor performance MCR6F
Displacement Vg cm3/rev 820 920
Specific torque Nm/bar 13 15
Maximum torque 4)
Tmax Nm 5220 5857
Minimum speed for smooth running nmin rpm 0.5 0.5
Maximum speed (1L)6)7) nmax rpm 230 205
Maximum speed (2WL) 6)7)
nmax rpm 250 250
Motor performance MCR10
Displacement Vg cm3/rev 785 865 940 1140 1250 1365
Specific torque Nm/bar 12 14 15 18 20 22
Maximum torque4) Tmax Nm 5622 6195 6732 7257 7958 8690
Minimum speed for smooth running nmin rpm 0.5 0.5 0.5 0.5 0.5 0.5
Maximum speed (1L and 2WL)6)7) nmax rpm 215 195 178 150 135 125
Motor performance MCR15
Displacement Vg cm3/rev 1135 1260 1515 1795 2160
Specific torque Nm/bar 18 20 24 29 34
Maximum torque 4)
Tmax Nm 8129 9024 10850 11427 13751
Minimum speed for smooth running nmin rpm 0.5 0.5 0.5 0.5 0.5
Maximum speed (1L, 2L and 2R)6)7) nmax rpm 145 130 110 90 75
Bosch Rexroth AG, RE 15198/2022-11-17
 Radial piston motor for wheel drives | MCR-F 9
 Technical data

MCR3 MCR5 MCR10 MCR15


Holding brake (disc brake) B2 B2 B4 B5 B7 B11
Minimum holding torque tmin/max Nm 2200 2200 4400 4400 7000 11000
Release pressure (min) prel min bar 11 11 11 11 11 12
Release pressure (max) prel max bar 15 15 15 15 15 15
Maximum pressure at brake port „Z“ pmax bar 40 40 40 30 30 30
Oil volume to operate brake Vrel cm3
23 23 46 17 36 77

Notice
▶ Maximum motor torque values are based on theoreti-
cal calculations.
▶ Efficiencies are not taken into consideration for theo-
retical calculations.
▶ For MCR20 frame size, please refer MCR-C data sheet
(15197).
Please refer the related foot notes for more details.

Footer from page 8 and 9


1) Ensure motor case is filled with oil prior to start-up. See 5) When operating motors in series, please consult Bosch Rexroth
instruction manual 15215-B. Engineering Department in Glenrothes.
2) For installation and maintenance details, please see instruction 6) Based on nominal no-load Δp of 20 bar in full-displacement
manual 15215-B. mode.
3) For more information on hydraulic fluids see datasheet 90220. 7) Warning! During the running in period of the motor (min. 20 hrs)
4) Maximum values should only be applied for a small portion of the it should not be run unloaded at >100 rpm.
duty cycle. Please consult Bosch Rexroth Engineering. 8) Providing that fluid viscosity limits are adhered to.
Department in Glenrothes for motor life calculations based on
particular operating cases.

 RE 15198/2022-11-17, Bosch Rexroth AG


10 MCR-F  | Radial piston motor for wheel drives
Efficiencies

Efficiencies

▼ Mechanical efficiency ▼ Charge pressure

100 14

12

Minimum charge pressure [bar]


80
Mechanical efficiency [%]

10

60 8

6
40

4
20
2

0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0

Speed n/nmax Speed n/nmax

▼ Volumetric efficiency

120

100
Volumetric efficiency [%]

80

60

40

20

0
0 0.2 0.4 0.6 0.8 1.0

Speed n/nmax

100 bar
300 bar

Notice
▶ For specific performance information or operating
conditions contact the Engineering Department at
Bosch Rexroth, Glenrothes.
▶ If the correct charge pressure is not maintained and
the motor is starved of oil, the motor may go into free
wheel mode!

Bosch Rexroth AG, RE 15198/2022-11-17


 Radial piston motor for wheel drives | MCR-F 11
 Permitted loading on drive shaft

Permitted loading on drive shaft


(Speed n = 50 rpm, pressure differential Δp = 250 bar, 2000 hrs L10 life at 50 °C)

Drive shaft ...3F F180... Drive shaft ...5F F250...


Maximum radial load FR max (with axial load Fax = 0) Maximum radial load FR max (with axial load Fax = 0)

+ – + –
80 80
70 70
Radial load FR [kN]

60 60

Radial load FR [kN]


50 50
40 40
30 30
20 20
10 10
0 0
100 60 20 0 -20 -60 -100 200 120 40 0 -40 -120 -200
Offset x mm from shaft end face Offset x mm from shaft end face

Maximum axial load Fax max (with radial load FR = 0): Maximum axial load Fax max (with radial load FR = 0):
Fax max = 18300 N ← + Fax max = 37500 N ← +
Fax max = 28000 N → ­— Fax max = 36800 N → ­—

Drive shaft ...5F F180... Drive shaft ...6F F180...


Maximum radial load FR max (with axial load Fax = 0) Maximum radial load FR max (with axial load Fax = 0)

+ – + –
80 100
90
70
80
Radial load FR [kN]

60
Radial load FR [kN]

70
50 60
40 50
40
30
30
20 20
10 10
0 0
200 120 40 0 -40 -120 -200 200 150 100 50 0 -50 -100 -150 -200

Offset x mm from shaft end face Offset x mm from shaft end face

Maximum axial load Fax max (with radial load FR = 0): Maximum axial load Fax max (with radial load FR = 0):
Fax max = 37500 N ← + Fax max = 31000 N ← +
Fax max = 36800 N → ­— Fax max = 35500 N → ­—

 RE 15198/2022-11-17, Bosch Rexroth AG


12 MCR-F  | Radial piston motor for wheel drives
Permitted loading on drive shaft

Drive shaft ...10F F250... Drive shaft ...15F F280...


Maximum radial load FR max (with axial load Fax = 0) Maximum radial load FR max (with axial load Fax = 0)

+ – + –
120 160

100 140
Radial load FR [kN]

Radial load FR [kN]


120
80
100
60 60

40 80

40
20
20
0 0
100 60 20 0 -20 -60 -100 200 120 40 0 -40 -120 -200
Offset x mm from shaft end face
Offset x mm from shaft end face

Maximum axial load Fax max (with radial load FR = 0): Maximum axial load Fax max (with radial load FR = 0):
Fax max = 76100 N ← + Fax max = 95400 N ← +
Fax max = 67400 N → ­— Fax max = 88700 N → ­—

Notice
▶ These values and graphs are for initial guidance only
▶ For actual motor life calculations under typical or
specified duty cycles, contact the Engineering
Department at Bosch Rexroth, Glenrothes.

Bosch Rexroth AG, RE 15198/2022-11-17


Abmessungen [mm] Radial piston motor for wheel drives | MCR-F 13
Dimensions

Dimensions

MCR3F, MCR10F and MCR15F single speed (1L)

L1 D10
L2 L3
L8
L4 L5 L6 L7
F1)

B L

D7
D9
D1

D6
D2
D3

D4

D5

A
QTY D8
D11 α Speed sensor
β

MCR5F single speed (1L)

L1 D9
L2 L3 D7
L8
L4 L5 L6 L7 A L B
A, B
L

α
D6
D1
D2
D3

D4

D5

β
D8

F1) QTY
D11 Speed sensor D10

Motor D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11


MCR3 ø172.5 ø140 ø92.7 – ø180 ø180 ø210 ø14 ø237 ø190 5×M14×1.5
MCR5 ø180 ø140 ø92.7 ø116.5 ø223 ø215.95 ø267 ø17.4 ø298 ø228 10×M14×1.5
MCR10 ø250 ø205 ø160.8 ø162 ø264 ø253 ø300 ø17.5 ø335 ø264 6×M18×1.5
MCR15 ø280 ø225 ø175.8 ø190 ø304 ø285 ø335 ø22.4 ø375 – 10×M22×1.5

Motor L1 L2 L3 L4 L5 L6 L7 L8 α β QTY
MCR3 215.6 143.6 65 5 12 13 6 54 0° 15° 10
MCR5 264.1 180 77 5 11.5 17 12 66 11.25° 22.5° 10
MCR10 304.6 195 95.5 14.1 15 19 12.5 90.5 0° 15° 10
MCR15 334 219.4 98.9 14 16 36.5 9 73.4 10° 20° 8

Before finalising your design, request a specific installation drawing. Dimensions may vary from the data sheet.

1) Filler port can be requested as a special option


 RE 15198/2022-11-17, Bosch Rexroth AG
14 MCR-F  | Radial piston motor for wheel drives Abmessungen [mm]
Dimensions

Ports
SAE Ports BSP Ports
Motor Designation Port function Standard Size Standard Size pmax [bar] State3)
2)
MCR3 A, B Inlet, outlet ISO 11926-1 7/8-14 UNF ISO 228-1 1/2 BSP 470/420 O
L Case drain ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
2)
MCR5 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF ISO 228-1 3/4 BSP 470/420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 3/8 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
MCR10 A, B Inlet, outlet SAE J518C 3/4 in SAE J518-2 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
MCR15 A, B Inlet, outlet SAE J518C 3/4 in SAE J518-2 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X

1) Filler port can be requested as a special option


2) Depends on displacement
3) O = Must be connected (plugged on delivery)
X = Metal plug fitted (in normal operation)

Bosch Rexroth AG, RE 15198/2022-11-17


Abmessungen [mm] Radial piston motor for wheel drives | MCR-F 15
Dimensions

MCR3F, MCR10F and MCR15F two speed (2WL, 2L and 2R)

L1
L2 L3 D10
L4 L8
L5 L6 L7
F1)

B L

D7
D9
D1

D4

D6
D5
D2
D3

X
A X
QTY D8
D11 α Speed sensor
β

MCR5F and MCR6F two speed (2WL)

L1 D9
L2 L3 D7
L8
L4 L5 L6 L7 A L B
A, B L X

α
D6
D1
D2
D3

D4

D5

β
D8

F1) QTY
D11
Speed sensor D10

Motor D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11


MCR3 ø172 ø140 ø92.7 – ø180 ø180 ø210 ø14 ø237 ø190 5×M14×1.5
MCR5 ø180 ø140 ø92.7 ø116.5 ø223 ø216 ø267 ø17.5 ø297 ø228 10×M14×1.5
MCR6 ø180 ø140 ø92.7 ø121 ø238.25 ø235.85 ø267 ø17.5 ø299.7 ø230.7 10×M14×1.5
MCR10 ø250 ø205 ø160.8 ø162 ø264 ø253 ø300 ø17.5 ø330 ø262 6×M18×1.5
MCR15 ø280 ø225 ø175.8 ø190 ø304 ø285 ø335 ø22.4 ø375 – 10×M22×1.5

Motor L1 L2 L3 L4 L5 L6 L7 L8 α β QTY
MCR3 274.1 143.5 123.5 5 12 13 6 105.5 0° 15° 10
MCR5 313.8 180 126.7 5 11.5 17 12 103.7 11.25° 22.5° 10
MCR6 317.3 183 127.2 7 16.5 17 12 103.7 11.25° 22.5° 10
MCR10 350 195 141 13 15 19 12.5 115.5 0° 15° 10
MCR15 334 219.4 98.9 14 16 36.5 9 73.4 10° 20° 8
Before finalising your design, request a specific installation drawing. Dimensions may vary from the data sheet.

1) Filler port can be requested as a special option


 RE 15198/2022-11-17, Bosch Rexroth AG
16 MCR-F  | Radial piston motor for wheel drives Abmessungen [mm]
Dimensions

Ports
SAE Ports BSP Ports
Motor Designation Port function Standard Size Standard Size pmax [bar] State3)
2)
MCR3 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF ISO 228-1 3/4 BSP 470/420 O
L Case drain ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 35 O
2)
MCR5 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF ISO 228-1 3/4 BSP 470/420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 3/8 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 35 O
MCR6 A, B Inlet, outlet ISO 11926-1 1 1/16-12 UNF SAE J518C 3/4 BSP 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
1)
F Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 35 O
MCR10 A, B Inlet, outlet SAE J518C 3/4 in SAE J518C 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 35 O
MCR15 A, B Inlet, outlet SAE J518C 3/4 in SAE J518C 3/4 in 420 O
L Case drain ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 O
F1) Filler port ISO 11926-1 3/4-16 UNF ISO 228-1 1/2 BSP 10 X
X 2 speed port ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 35 O

1) Filler port can be requested as a special option


2) Depends on displacement
3) O = Must be connected (plugged on delivery)
X = Metal plug fitted (in normal operation)

Bosch Rexroth AG, RE 15198/2022-11-17


Abmessungen [mm] Radial piston motor for wheel drives | MCR-F 17
 Project Planning Notes

Holding brake (multi-disc brake)

L9
L10
Reference brake interface Z

D11
Housing type F

Motor Brake L9 L10 D11


MCR3 B2 67.3 22 ø174
MCR5 B2 67.3 22 ø174
B4 80.7 26.5 ø215
MCR6 B4 80.7 26.5 ø215
MCR10 B5 84.7 26.5 ø215
B7 97.8 29 ø251
MCR15 B11 102.3 33 ø282

SAE Ports BSP Ports


Motor Designation Port function Standard Size Standard Size pmax [bar] State1)
MCR3 Z Brake port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 40 O
MCR5 Z Brake port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 40 O
MCR6 Z Brake port ISO 11926-1 9/16-18 UNF ISO 228-1 1/4 BSP 40 O
MCR10 Z Brake port ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 30 O
MCR15 Z Brake port ISO 11926-1 9/16-18 UNF ISO 228-1 3/8 BSP 30 O
1) O = Must be connected (plugged on delivery) Before finalising your design, request a specific installation drawing.
Dimensions may vary from the data sheet.

Project Planning Notes

▶ The project planning, installation and commissioning of ▶ Unauthorised modification to parts of the MCR may
the MCR motor should only be carried out by compe- affect the motors integrity & performance and could
tent personnel. create a hazard to personnel or property.
▶ Before using the Radial Piston Motor read the MCR ▶ Holding brake torques account for tolerances and are
Instruction Manual RE15215-01-B. based on the use of standard mineral oil (HLP/HLVP to
▶ Before finalising your machine design request a binding DIN 51524 ). Brake torque may be significantly lower
Installation Drawing from the Engineering Department when using fluids other than mineral oil. Brake hold
at Bosch Rexroth, Glenrothes. performance must be confirmed on an application
▶ The limitations specified in this datasheet must not be specific basis when using alternative fluids.
exceeded unless authorisation has been given by the
Engineering Department at Bosch Rexroth, Glenrothes.

 RE 15198/2022-11-17, Bosch Rexroth AG


18 MCR-F  | Radial piston motor for wheel drives
Selection guide

Selection guide
Frame size
3 4 5 6 8 10 15 20
Data Motor type
sheet Application 160 cc 260 cc 380 cc 820 cc 1030 cc 780 cc 1130 cc 1750 cc
to to to to to to to to
400 cc 470 cc 820 cc 920 cc 1130 cc 1340 cc 2150 cc 3000 cc
15198 MCR-F
Wheel drives
● – ● ● – ● ● –

15200 MCR-W
Heavy duty
wheel drives ● – ● – – ● – ●

15197 MCR-C
Compact drives
– – – – – – – ●

15195 MCR-A
Frame integrated drives
● – ● – – ● ● –

15226 MCR-S
Chain drives
– ● – – – – – –

15221 MCR-T
Track drives
– – ● ● ● ● – –

15199 MCR-H
Integrated drives
● – ● – – ● ● ●

15223 MCR-R Series 41


Hydraulic drive assist
– – – – – ● – –

15196 MCR-D
Industrial applications
● – ● – – ● – –

MCR-E
Industrial applications
– – ● – – – – –

Bosch Rexroth Limited © Bosch Rexroth AG 2013. All rights reserved, also regarding any disposal,
Viewfield Industrial Estate exploitation, reproduction, editing, distribution, as well as in the event of
Glenrothes, Fife applications for industrial property rights. The data specified within only
Scotland, KY6 2RD serves to describe the product. No statements concerning a certain condi-
UK tion or suitability for a certain application can be derived from our informa-
Phone +44 15 92 631 777 tion. The information given does not release the user from the obligation of
Telefax +44 15 92 631 936 own judgment and verification. It must be remembered that our products are
www.boschrexroth.com subject to a natural process of wear and aging.

Bosch Rexroth AG, RE 15198/2022-11-17

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