18.

Pompa-01 (P-01)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :

Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam

Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam

Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

 Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in

Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft

A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40

ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

a. Suction Friction loss, Hfs

Suction velocity, Vs :
 Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

= 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

(Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

b. Sudden contraction friction loss, Hfc

(Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

 A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

c. Fitting + Valve Friction loss, Hff

(Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

d. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

 Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1

Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

a. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a

Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

= 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

 Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

b. Sudden contraction friction loss, Hfc

Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

Kc = 0,5625

c. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

 d. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure

Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs

Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

 Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =

Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP

11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI

Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN
 Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40

ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel

19. Pompa-02 (P-02)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :
 Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam

Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam

Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in
Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft

A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40

ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

b. Suction Friction loss, Hfs

Suction velocity, Vs :

Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

 Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

= 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

(Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

c. Sudden contraction friction loss, Hfc

(Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

e. Fitting + Valve Friction loss, Hff

 (Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

f. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1
 Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

e. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a

Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

= 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

f. Sudden contraction friction loss, Hfc

 Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

Kc = 0,5625

g. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

h. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure
 Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs

Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =
 Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP

11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI

Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN

Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

 Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40

ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel

20. Pompa-03 (P-03)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :

Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

 Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam

Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam

Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in

Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft
 A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40

ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

c. Suction Friction loss, Hfs

Suction velocity, Vs :

Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

 = 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

(Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

d. Sudden contraction friction loss, Hfc

(Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

g. Fitting + Valve Friction loss, Hff

(Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

h. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

 Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1

Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

i. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a
 Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

= 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

j. Sudden contraction friction loss, Hfc

Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

 A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

Kc = 0,5625

k. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

l. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure

Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs
 Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =

Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP
11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI

Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN

Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40
 ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel

21. Pompa-04 (P-04)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :

Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam
 Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam

Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in

Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft

A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40
 ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

d. Suction Friction loss, Hfs

Suction velocity, Vs :

Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

= 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

 (Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

e. Sudden contraction friction loss, Hfc

(Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

i. Fitting + Valve Friction loss, Hff

(Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

j. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

 Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1

Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

m. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a

Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

 = 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

n. Sudden contraction friction loss, Hfc

Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

 Kc = 0,5625

o. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

p. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure

Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs

Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

 Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =

Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP

11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

 Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI

Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN

Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40

ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

 NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel

22. Pompa-05 (P-05)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :

Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam

Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam
 Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in

Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft

A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40

ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

 Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

e. Suction Friction loss, Hfs

Suction velocity, Vs :

Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

= 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

(Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

f. Sudden contraction friction loss, Hfc

 (Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

k. Fitting + Valve Friction loss, Hff

(Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

l. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

 Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1

Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

q. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a

Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

= 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507
 Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

r. Sudden contraction friction loss, Hfc

Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

Kc = 0,5625

s. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

 Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

t. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure

Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs

Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

 Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =

Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP

11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI
Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN

Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40

ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel

23. Pompa-06 (P-06)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :

Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam

Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam

Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

 Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in

Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft

A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40

ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

f. Suction Friction loss, Hfs

Suction velocity, Vs :
 Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

= 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

(Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

g. Sudden contraction friction loss, Hfc

(Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

 A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

m. Fitting + Valve Friction loss, Hff

(Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

n. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

 Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1

Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

u. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a

Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

= 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

 Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

v. Sudden contraction friction loss, Hfc

Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

Kc = 0,5625

w. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

 x. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure

Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs

Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

 Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =

Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP

11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI

Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN
 Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40

ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel

24. Pompa-07 (P-07)

Fungsi : Mengalirkan Keluaran KOD-01 menuju Termal

Reaktor

Tipe : Centrifugal Pump

Gambar :
 Data :

Temperatur : 70°C

Densitas : 147,3729 lb/ft3

Viskositas : 1,0055 cP = 2,4323 lb/ft hr

Tekanan uap : 8.995,4556 Psi

Safety factor : 0,1 %

Laju alir : 55.791,8818 kg/jam = 122.998,7827

lb/jam

Kapasitas pompa (q)

q = safety factor x laju alir

= 135.298,6609 lb/jam

Volumetric flowrate (Qf)

Qf = q/rho

Qf = 15,3012 ft3/min

Qf = 0,2550 ft3/s

1. Menentukan Ukuran Pipa

Diameter optimum (Dobt) :

Untuk aliran turbulen yang mempunyai range viskositas 0,02-20 cp maka

digunakan rumus diameter dalam optimum pipa (peters)

Dopt = 3,9 Qf 0,45 x 0,13

Dopt = 4,0357 in
Dari Tabel 11 Qern, dimensi pipa yang dipergunakan adalah :

Suction pipe

IPS = 2 in = 0,1666 ft

SN = 40

ID = 2,0670 in = 0,1722 ft

OD = 2,3800 in = 0,1983 ft

A = 89,5680 in2 = 0,6220 ft2

Ls =4m = 13,1232 ft

Discharge Pipe

IPS = 1 in = 0,0833 ft

SN = 40

ID = 1,0490 in = 0,0874 ft

OD = 1,3200 in = 0,1100 ft

a = 49,5360 in2 = 0,3440 ft2

Ld =5m = 16,4040 ft

∆Z = 20 m = 65,60 ft

2. Perhitungan desain suction

g. Suction Friction loss, Hfs

Suction velocity, Vs :

Vs = Qf/a

= 0,4100 ft/s

= 1.475,9973 ft/jam

Gc = 32,174 lbm ft/ lbf s2

= 0,0026 lbf ft/ lbm

 Reynold Number, NRe =

Re = 15.398,2235

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen. Material yang

digunakan untuk konstruksi pipa adalah “Commercial Steel”

 = 0,0001 ft (fig. 14.1 Peters )

= 0,0006 (fig. 14.1 Peters)

Pada Nre = 15.398,2235

Maka fanning factor (f) = 0,0025 (fig. 14.1 Peters)

(Eq. 5.55 Mc.Cabe)

Hfs = 0,0019 ft lbf/lb

h. Sudden contraction friction loss, Hfc

(Eq. 5.64 Mc. Cabe)

Hfc = 0,0015 ft lbf/lb

Dimana :

Kc = 0,45 (1,25-A2 / A1) (Eq. 5.65 Mc. Cabe)

A1 = Luas Penampang 1 = 0,2007 ft2

A2 = Luas Penampang 2 = 0,2007ft2

A2/A1 = 0,000

Α = 1 (untuk aliran turbulen )

Kc = 0,5625

o. Fitting + Valve Friction loss, Hff

 (Eq. 5.7 Mc.Cabe)

Dimana :

Hff = 0,0052 ft lbf/lb

p. Total suction friction loss, Hfsuc

Hf suc = Hfs + Hfc + Hff

Hf suc = 0,0086 ft lbf/lb

3. Suction Pressure

Origin pressure = 1 atm = 14,6959 Psi

Static head =2m = 6,4160 ft = 6,8 Psi

Total friction loss = 0,0086 psi

Total suction pressure = 21,2534 psi

Suction head, Hs

Static suction, head, Hs=

Hs = 6,4160 ft

4. Net positive suction head required (NPSHr)

NPSHr =

NPSHr = - 8.768,8182 lbf ft/lb

Dimana :

Pa’/ = 37,3424 ft

Pv/ = 2,0389 ft

Gc/g =1
 Hfs = 0,0003 ft.lb/lb

Za = 6,4160 ft

5. Perhitungan Desain Discharge

y. Discharge friction loss

Discharge velocity, Vd :

Vd = Qf/a

Vd = 0,7413 ft/s

Vd = 2.668,8090 ft/jam

Gc = 32,174 lbm ft/lbf s2

= 0,0085 lbf ft/ lbm

Reynold number (Nre) :

NRe =

Re = 14.129,8507

Jika Nre >> 2100 maka aliran yang dipakai adalah aliran turbulen.

Material yang digunakan untuk konstruksi pipa adalah “Commercial Steel”

ɛ = 0,0001 ft (Fig. 14.1 Peters)

= 0,0011 (Fig. 14.1 Peters)

Pada Nre = 14.129,8507

maka fanning factor (f) = 0,3000 (Fig. 14.1 Peters)

𝐻_𝑓𝑑=(2∗𝑓 ∗𝐿 )/𝐷 * 𝑉^2/𝑔_𝑐

Hfs = 1,3258 ft lbf/lb

z. Sudden contraction friction loss, Hfc

 Hfc = 0,0048 ft lbf/lb

Dimana :

Kc = 0,45 (1,25 – A2 / A1 )

A1 = Luas penampang 1 = 0,0882 ft2

A2 = Luas penampang 2 = 0,0882 ft2

A2/A1 = 0,0000

= 0,5 (untuk aliran laminar)

Kc = 0,5625

aa. Fitting + Valve friction loss, Hff

(eq. 5.7 Mc. Cabe)

Dimana :

Le/D = Ekivalen L/D untuk valve dan fitting

Le/D = 1 gate valve + 2 elbow 90 std

Le/D = (1 x 7 ) + (2 x 32 ) (tabel 13.1, Peters )

Le/D = 39

Hff = 0,0171 ft lbf/lb

bb. Total discharge friction loss,Hf suc

Hf suc = Hfs + Hfc + Hff

Hf suc = 1,3477 ft lbf/lb

6. Discharge pressure
 Origin pressure = 1,1 atm = 16,1655 Psi

Static head = 12 m = 32,08 ft = 16,4 psi

Total friction loss = 1,3477 psi

Total discharge pressure = 48,9794 psi

Discharge Head, Hs

Hd =

Hs = 32,0800 ft lbf/lb

7. Differential pressure (total pump)

Discharge pressure = 48,9794 psi

Suction pressure = 21,2534 psi

Total diferential pressure = 27,7260 psi

8. Total head

Discharge head, Hd = 47,8584 ft(lbf/lb)

Suction head, Hs = 20,7669 ft(lbf/lb)

Total head = 27,0915 ft (lbf/lb)

9. Efisiensi pompa

kapasitas pompa, qf = 114,4604 GpM

Dari gambar 14-37 peter (Hal 520) diperoleh :

Effisiensi pompa = 70 %

10. Break Horse Power

Pers. Bernoili :

Ws =
 Ws = 27,0915 ft(lbf/lb)

BHP =

BHP = 3,0851 HP

11. Requirement drive (besarnya tenaga pompa )

MHP =

Dari gambar 14-38 peter (hal 521) diperoleh :

Effisiensi motor = 80 %

MHP = 3,8564 Hp

Dipilih pompa = 4 HP

= 2,9828 Kw

IDENTIFIKASI

Nama Alat Pompa-01

Kode Alat P-01

Jumlah 2 unit( 1 unit cadangan)

Fungsi Mengalirkan keluaran KOD-01

DATA DESAIN

Tipe Centrifugal Pump

Temperatur 70 oC

Densitas 2.362,7448 kg/m3

Laju alir massa 55.791,8818 kg/jam

Tekanan uap 611,9358 psi

Kapasitas 114,4604 gal/min

SUCTION DISCHARGE

NPS 2 in 1 in

SN 40 40

ID 2,0670 in 1,0490 in

OD 2,3800 in 1,3200 in

L 4m 5m

Velocity 0,4100 ft/s 0,7413 ft/s

Total friction loss 0,0086 ft.lbf/lb 1,3477 ft.lbf/lb

NPSH 8.768,8182 ft.lbf/lb

Required motor driver 1

Bahan konstruksi Carbon steel