Dynisco LLC

38 Forge Parkway
Franklin,MA 02038
USA

Phone +1 508 541 9400

Fax +1 508 541 6206
Email [email protected]
www.dynisco.com

Dynisco Europe GmbH

Wannenäckerstr.24
74078 Heilbronn
Germany

Phone +49 7131 297-0

Fax +49 7131 23260
Email [email protected]
Contents
1. Installation and Basic Operation ................................................................................ 4
1.1. What Instrument Do I Have? .............................................................................................. 4
1.2. Unpacking and storage....................................................................................................... 5
1.3. Dimensions.......................................................................................................................... 6
1.4. Step 1: Installation............................................................................................................. 7
1.4.1. Panel Mounting the Controller................................................................................................................. 7
1.4.2. Panel Cut-out Sizes.................................................................................................................................... 7
1.4.3. Recommended Minimum Spacing of Controllers. ............................................................................... 8
1.4.4. To Remove the Controller from its Sleeve ............................................................................................. 8
1.5. Ordering Code (TCS and TCE) ............................................................................................. 9
2. Step 2: Wiring............................................................................................................ 11
2.1. Terminal Layout TCS Controller........................................................................................ 11
2.2. Terminal Layout TCE Controllers ...................................................................................... 12
2.3. Wire Sizes .......................................................................................................................... 13
2.4. Precautions........................................................................................................................ 13
2.5. Sensor Input (Measuring Input)........................................................................................ 13
2.5.1. Thermocouple Input ................................................................................................................................13
2.5.2. RTD Input ..................................................................................................................................................13
2.5.3. Linear mA, mV or Voltage Inputs...........................................................................................................14
2.5.4. Two-Wire Transmitter Inputs..................................................................................................................14
2.6. Options 1 and 2................................................................................................................. 15
2.6.1. Relay Output (Form A, normally open) .................................................................................................15
2.6.2. Logic (SSR drive) Output .........................................................................................................................15
2.6.3. DC Output..................................................................................................................................................16
2.6.4. Logic Contact Closure Input (I/O1 only) ...............................................................................................16
2.7. Option 3 ............................................................................................................................. 17
2.7.1. Relay Output (Form A, normally open) .................................................................................................17

Part number HA028438. Issue 3.0. June-07 1

 2.7.2. DC Output ..................................................................................................................................................17
2.8. Option 4..............................................................................................................................18
2.8.1. Relay Output (Form C) .............................................................................................................................18
2.9. Digital Inputs A & B ...........................................................................................................19
2.10. Transmitter Power Supply ...........................................................................................19
2.11. Current Transformer.....................................................................................................20
2.12. Digital Communications ..............................................................................................21
2.13. Controller Power Supply...............................................................................................22
2.14. Example Wiring Diagram.............................................................................................23
3. Switch On....................................................................................................................24
3.1. New Controller ...................................................................................................................24
3.2. To Re-Enter Quick Code Configuration Mode...................................................................27
3.3. Pre-Configured Controller or Subsequent Starts .............................................................27
3.4. Front Panel Layout ............................................................................................................28
3.4.1. To Set The Temperature (Setpoint) .......................................................................................................28
3.4.2. Auto, Manual and Off Mode....................................................................................................................29
3.4.3. To Select Auto, Manual or OFF Mode....................................................................................................30
3.4.4. Level 1 Operator Parameters.................................................................................................................31
4. Operator Level 2.........................................................................................................32
4.1. To Enter Level 2 .................................................................................................................32
4.2. To Return to Level 1 ..........................................................................................................32
4.2.1. Level 2 Operator Parameters.................................................................................................................32
4.3. Alarms ................................................................................................................................40
4.3.1. Alarm Indication .......................................................................................................................................40
4.4. Timer Operation.................................................................................................................41
4.4.1. Dwell Timer ...............................................................................................................................................41
4.4.2. Delayed Timer...........................................................................................................................................42
4.4.3. Soft Start Timer ........................................................................................................................................44

2 Part number HA028438. Issue 3.0. June - 07

5. General Specifications............................................................................................... 45
5.1. Inputs ................................................................................................................................. 46
6. Safety Requirements................................................................................................. 47

Whenever this symbol appears it indicates a note or useful hint

Part number HA028438. Issue 3.0. June-07 3

1. Installation and Basic Operation
1.1. What Instrument Do I Have?

The controller may have been ordered to a hardware The last two sets of five digits show the Quick Code.
code only or pre-configured using an optional ‘Quick
code’. If the Quick Code shows *****/***** the controller
was supplied with default parameters and it will need
The label, fitted to the side of the sleeve, shows the to be configured when it is first switched on. This is
ordering code that the controller was supplied to. described in section 3 of this User Guide.

For special features not covered in this User Guide, a detailed Engineering Manual, Part No HA029065, and other
related handbooks can be downloaded from www.eroelectronic.com

4 Part number HA028438. Issue 3.0. June - 07

1.2. Unpacking and storage

The following items are included in the box:

• Controller mounted in its sleeve
• Two panel retaining clips
• An IP65 sealing gasket mounted on the sleeve
• Component packet containing a snubber for
each relay output and a 2.49 resistor for
current inputs (see section 2)
• This User Guide
If on receipt, the packaging or the instrument is
damaged, do not install the product but contact your
supplier.
If the instrument is to be stored before use, protect
from humidity and dust in an ambient temperature
range of -10oC to +70oC.

Part number HA028438. Issue 3.0. June-07 5

1.3. Dimensions
General views of the controllers are shown below together with overall dimensions.
Side View Model TCS Top View
90mm (3.54in)

48mm
(1.89in)

Latching ears

Panel retaining clip 48mm

(1.89in) IP65 Sealing Gasket Panel retaining clip

48mm
96mm (1.89in)
(3.78in)

90mm (3.54in)
1.25mm (0.5in)

Model TCE

6 Part number HA028438. Issue 3.0. June - 07

1.4. Step 1: Installation 1.4.2. Panel Cut-out Sizes
This controller is intended for permanent
installation, for indoor use only, and enclosed in an
45 mm
electrical panel
- 0.0 + 0.6
Select a location which is subject to minimum
1.77 inch Model TCS
vibrations and the ambient temperature is within 0
and 55oC (32 - 131oF) -0.00, +0.02
The controller can be mounted on a panel up to
15mm thick
To ensure IP65 and NEMA 4 front sealing against 45 mm - 0.0 + 0.6
dust and water, mount on a non-textured surface. 1.77 inch -0.00, +0.02

1.4.1. Panel Mounting the Controller

1. Prepare a cut-out in the mounting panel to the
size shown. If a number of controllers are to be
mounted in the same panel observe the
minimum spacing shown. 92 mm
2. Fit the IP65 sealing gasket behind the front - 0.0 + 0.8
Model TCE
bezel of the controller
3.62 inch
3. Insert the controller through the cut-out -0.00, +0.03
4. Spring the panel retaining clips into place.
Secure the controller in position by holding it
level and pushing both retaining clips forward.
5. Peel off the protective cover from the display
.

Part number HA028438. Issue 3.0. June-07 7

1.4.3. Recommended Minimum Spacing of
1

1.4.4. To Remove the Controller from its Sleeve

Controllers. The controller can be unplugged from its sleeve by
easing the latching ears outwards and pulling it
Applies to all Model sizes forward out of the sleeve. When plugging it back
into its sleeve, ensure that the latching ears click
back into place to maintain the IP65 sealing.
10mm (0.4 inch)

38mm (1.5 inch)

(Not to scale)

8 Part number HA028438. Issue 3.0. June - 07

1.5. Ordering Code (TCS and TCE)
The following tables define the hardware fitted:-

Model Function Power Supply Option 1 Option 2 Option 3 Option 4

(OP1) (OP2) (OP3)* (OP 4)

TCS 3 PID 3 100- 0 Not 0 Not 0 Not fitted 0 Not

On/Off 240Vac fitted fitted fitted

TCE 5 Motorised 5 20 - 29V 1 Relay 1 Relay 1 Relay 1 Relay

Valve ac/dc (form (form (form A) (form
A) A) C)

5 Logic 6 Logic
I/O * I/O
(SSR) *

7 Linear 7 Linear 7 Linear

output output * output
(0- isolated
20mA)
*

(*) These outputs are not electrically isolated from the measurement input

Part number HA028438. Issue 3.0. June-07 9

CT+Logic IP Comms Language

0 Not fitted 0 Not fitted E English

nd
1 CT + Logic IP 1 RS232 + 2 Logic IP I Italian
nd
2 RS485 + 2 Logic IP G German

F French

S Spanish

Available OP1, OP2 option combinations TCS:- 0-0; 0-1; 0-2; 1-0; 1-1; 1-2 respectively.
Available OP1, OP2, OP3 option combinations TCE:- 1-1-0; 1-1-1; 5-0-0; 5-6-0; 5-1-1; 5-6-1; 5-6-7;
5-1-7; 5-7-7; 1-1-7; 7-1-7; 7-7-7 respectively.
OP 4 options are only available on model TCE

10 Part number HA028438. Issue 3.0. June - 07

2. Step 2: Wiring
2.1. Terminal Layout TCS Controller
Warning
Ensure that you have the correct supply for your controller
Check order code of the controller supplied

CT input & Digital input A

+ + 7 13 1
Input/Output 1 Output 4
- - 8 14 2
Changeover relay
+ + 9 15 3
Output 2
- - 10 COM 16 4
11 A(+) 17 5 + + +
Line Supply 100 to 240Vac 50/60Hz Sensor
OR 2.49 mV Input
12 B(-) 18 6
Low Voltage Supply 24Vac/dc - - -
T/C Pt100 mA

Digital Communications
RS232 or RS485

Key to symbols used in the wiring diagrams

Logic (SSR drive) Relay (form C) Current transformer input
t t
mA analogue output Contact input Relay (form A)

Part number HA028438. Issue 3.0. June-07 11

2.2. Terminal Layout TCE Controllers
Warning
Ensure that you have the correct supply for your controller
Check order code of the controller supplied

+ + 13 1
Input/Output 1
- - 14 2 Output 4 Changeover
Relay
+ + 15 3
Output 2
- - 16 4 COM
17 5 Digital Communications
Digital Input B A(+) RS232 or RS485
18 6 B(-)
+ NO 19 7
Output 3 CT input
- C 20 8
9 Digital input A
+ 21
24V Transmitter Supply 24V
- 22 10
+ + +
Line Supply 85 to 264Vac 50/60Hz 23 11 Sensor
2.49 Input
OR 24 12
Low Voltage Supply 24Vac/dc - - -
T/C Pt100 mA mV

12 Part number HA028438. Issue 3.0. June - 07

2.3. Wire Sizes 2.5. Sensor Input (Measuring Input)
The screw terminals accept wire sizes from 0.5 to 1.5 Includes thermocouple, platinum resistance
mm (16 to 22AWG). Hinged covers prevent hands or thermometer, mA, mV and volts.
metal making accidental contact with live wires. The
rear terminal screws should be tightened to 0.4Nm 2.5.1. Thermocouple Input
(3.5lb in). TCS model TCE model
5 + Positive 11 + Positive
2.4. Precautions
6 12
• Do not run input wires together with power cables Negative Negative
- -
• When shielded cable is used, it should be grounded • Use the correct compensating cable preferably
at one point only
shielded.
• Any external components (such as zener barriers)
connected between sensor and input terminals may
2.5.2. RTD Input
cause errors in measurement due to excessive
and/or un-balanced line resistance, or leakage 4 10
TCS model TCE model
currents. 5 11

• Not isolated from the logic outputs & digital inputs 6 12

• Pay attention to line resistance; a high line • The resistance of the three wires must be the same.
resistance may cause measurement errors
• The line resistance may cause errors if it exceeds
22 .

Part number HA028438. Issue 3.0. June-07 13

2.5.3. Linear mA, mV or Voltage Inputs 2.5.4. Two-Wire Transmitter Inputs
2.49 TCS model TCE model
+ +
Using internal power supply
5
mA mV input
6 +
- - 11 -
Shield 12 - 2.49 2-Wire
Transmitter
TCE model + +
2.49 21
+ + 22 -
11
mA mV input
12 -
-
Shield
TCS model
• For a mA input connect the 2.49 burden resistor Using external power supply
supplied between the V+ and V- terminals as shown
5 + -
• For a 0-10Vdc input an external input adapter is -
required (not supplied). Part number: SUB21/IV10 6 2.49 2-Wire
Transmitter

- + +
+
100K 0-10V
+ Input External power
806 supply
- -

14 Part number HA028438. Issue 3.0. June - 07

2.6. Options 1 and 2 2.6.2. Logic (SSR drive) Output
Option 1 may be configured as input or output.
TCS model TCE model
Outputs can be logic (SSR drive), or relay, or mAdc.
Input is contact closure. OP1 OP2 OP1 OP2
+ + + +
2.6.1. Relay Output (Form A, normally open) 7 9 13 15
8 10 14 16
TCS model TCE model
- - - -
OP1 OP2 OP1 OP2

7 9 13 15
• Not isolated from the sensor input
8 10 14 16 • Output ON state: 12Vdc at 44mA max
• Output OFF state: <300mV, <100µA
• Isolated output 240Vac CATII • Output functions: Heating, or cooling, or alarm, or
motorised valve open or closed
• Contact rating: 2A 264Vac resistive
100mA 12Vdc minimum • The output switching rate must be set to prevent
• Output functions: Heating, or cooling, or alarm , or damage to the output device in use. See
motorised valve open or closed parameter 1.PLS or 2.PLS in the level 2
parameter section 4.2.1

Part number HA028438. Issue 3.0. June-07 15

2.6.3. DC Output 2.6.4. Logic Contact Closure Input (I/O1 only)
TCS model TCE model
OP1 OP1
TCS model TCE model
OP1 OP2 OP1 OP2 7 13

7 + 9 + 13 + 15 + 8 14

8 10 14 16
- - - -
• Not isolated from the sensor input
• Not isolated from the sensor input
• Switching: 12Vdc at 40mA max
• Software configurable: 0-20mA or 4-20mA.
• Contact open > 500 . Contact closed < 150
• Max load resistance: 500
• Input functions: Please refer to the list in the Quick
• Cal. accuracy: +(<1% of reading + <100µA) Start codes.
• Output functions: Heating, or cooling, or
retransmission.

16 Part number HA028438. Issue 3.0. June - 07

2.7. Option 3 2.7.2. DC Output
OP3
Option 3 is available only in the model TCE. It will +
be either a relay or a mA output. 19

2.7.1. Relay Output (Form A, normally open) 20

OP3 -
19 • Isolated output 240Vac CATII
20 • Software configurable: 0-20mA or 4-20mA
• Isolated output 240Vac CATII • Max load resistance: 500
• Contact rating: 2A 264Vac resistive. • Cal. accuracy: +(<0.25% of reading + <50µA)
100mA 12Vdc minimum • Output functions: Heating, or cooling, or
• Output functions: Heating, or cooling, or alarm. retransmission.

Part number HA028438. Issue 3.0. June-07 17

2.8. Option 4 * General Notes about Relays and Inductive
Loads
This is always a changeover relay output.
High voltage transients may occur when switching
2.8.1. Relay Output (Form C) inductive loads such as some contactors or solenoid
OP4 valves. Through the internal contacts, these transients
1 may introduce disturbances which could affect the
performance of the instrument.
2

3 For this type of load it is recommended that a

‘snubber’ is connected across the normally open
• Isolated output 240Vac CATII contact of the relay switching the load. The snubber
recommended consists of a series connected
• Contact rating: 2A 264Vac resistive resistor/capacitor (typically 15nF/100 ). A snubber
100mA 12Vdc minimum will also prolong the life of the relay contacts.
• Output functions: Heating, or cooling, or alarm.
WARNING
When the relay contact is open, or it is connected
to a high impedance load, it passes a current
(typically 0.6mA at 110Vac and 1.2mA at 240Vac).
You must ensure that this current will not hold on
low power electrical loads. If the load is of this
type the snubber should not be connected.

18 Part number HA028438. Issue 3.0. June - 07

2.9. Digital Inputs A & B 2.10. Transmitter Power Supply
Digital input A is an optional input in all Model sizes. The Transmitter Supply is not available in the Model
TCS.
Digital input B is always fitted in the Model TCE.
It is fitted as standard in the Model TCE.
TCS model TCE model
Dig in A Dig in A Dig in B Transmitter Supply

14 8 17 21 Positive
24Vdc
15 9 18 22 Negative

• Not isolated from the sensor input

• Isolated output 240Vac CATII
• Switching: 12Vdc at 40mA max
• Contact open > 500 . Contact closed < 150
• Output: 24Vdc, +/- 10%. 28mA max.
• Input functions: Please refer to the list in the
quick codes.

Part number HA028438. Issue 3.0. June-07 19

2.11. Current Transformer • CT input current: 0-50mA rms (sine wave,
The current transformer input is an optional input in calibrated) 50/60Hz
all model sizes. • A burden resistor, value 10 , is fitted inside the
It can be connected to monitor the rms current in an controller.
electrical load and to provide load diagnostics. The
following fault conditions can be detected: SSR (solid • It is recommended that the current
state relay) short circuit, heater or SSR open circuit transformer is fitted with a voltage
and partial load failure. These faults are displayed as limiting device to prevent high
alarm messages on the controller front panel. voltage transients if the controller is
unplugged. For example, two back
TCS model TCE model to back zener diodes. The zener voltage should be
CT Input CT Input between 3 and 10V, rated at 50mA.
13 7 • CT input resolution: 0.1A for scale up to 10A, 1A
14 8 for scale 11 to 100A
• CT input accuracy: +4% of reading.
Note: C is common to both the CT input and Digital
input A. They are, therefore, not isolated from each
other.

20 Part number HA028438. Issue 3.0. June - 07

2.12. Digital Communications RS485 Connections
Optional
Digital communications uses the Modbus protocol.
The interface may be ordered as RS232 or RS485 (2-
wire).
• Isolated output 240Vac CATII * RS232/RS485 2-wire
communications converter
RS232 Connections
eg Type KD485
Rx Tx Com

220 termination
resistor on last
Screen
controller in the line

Rx Tx Com Daisy Chain to

Tx Rx Com further
Local Ground controllers
*
RxB/ RxA/
Screen TxB TxA Com TCS TCE
TCS TCE
16 Com 4
16 Common 4 Common 17 Rx A(+) 5
17 Rx A(+) 5 Rx A(+) 18 Tx B(-) 6
18 Tx B(-) 6 Tx B(-) 220 termination
resistor Twisted pairs

Part number HA028438. Issue 3.0. June-07 21

2.13. Controller Power Supply TCS TCE
1. Before connecting the controller to the power Power Supply Power Supply
line, make sure that the line voltage corresponds 11 Line 23
Line
to the description on the identification label. or 24Vac/dc or 24Vac/dc
12 Neutral 24 Neutral
2. Use copper conductors only.
3. The power supply input is not fuse protected.
This should be provided externally.
• High voltage supply: 100 to 240Vac, -15%, +10%,
Recommended external fuse ratings are as follows:- 50/60 Hz
For 24 V ac/dc, fuse type: T rated 2A 250V
• Low voltage supply: 24Vac/dc, -15%, +10%
For 100-240Vac, fuse type: T rated 2A 250V.

4. For 24V the polarity is not important.

22 Part number HA028438. Issue 3.0. June - 07

2.14. Example Wiring Diagram • It shall be marked as the disconnecting device for
This example shows a heat/cool temperature controller the equipment.
where the heater control uses a SSR and the cooling Note: a single switch or circuit breaker can drive more
control uses a relay. than one instrument.
L Relay
Heater output
Controller fuse
fuse fuse
7 13 1
Solid State J
14 Snubber*
Relay 8 2
(e.g. TE10) 9 15 3
10 TCS 16 4 Cooling
11 17 5
relay
+
12 18 6
Heater
J - T/C
N

Safety requirements for permanently connected

equipment state:
• A switch or circuit breaker shall be included in the
building installation
• It shall be in close proximity to the equipment and
within easy reach of the operator

Part number HA028438. Issue 3.0. June-07 23

3. Switch On 1. Press any button. The first character will change
The way in which the controller starts up depends on to a flashing ‘-‘.
factors described below in sections 3.1, 3.2 and 3.3.
2. Press or to change the flashing
3.1. New Controller character to the required code shown in the quick
If the controller is new AND has not previously been code tables – see next page. Note: An x
configured it will start up showing the ‘Quick indicates that the option is not fitted.
Configuration’ codes. This is a built in tool which
enables you to configure the input type and range, the 3. Press to scroll to the next character.
output functions and the display format.
You cannot scroll to the next character until the
current character is configured.
!
Incorrect configuration can result in
damage to the process and/or personal injury and To return to the first character press
must be carried out by a competent person
authorised to do so. It is the responsibility of the 4. When all five characters have been configured
person commissioning the controller to ensure the the display will go to Set 2.
configuration is correct
5. When the last digit has been entered press
The quick code consists of two
‘SETS’ of five characters. The upper again, the display will show .
section of the display shows the set
selected, the lower section shows the 6. Press or to . The controller will
five digits which make up the set. then automatically go to the operator level,
section 3.3
Adjust the quick codes as follows:-.

24 Part number HA028438. Issue 3.0. June - 07

SET 1 J CHC0
Input type Range Option 1 Option 2 Option 4
Thermocouple Full range X Unconfigured Note (1) O/P Relay only
B Type B C oC H PID Heating (logic, relay(1), or 4-20mA or motor valve open
J Type J F oF C PID Cooling (logic, relay(1), or 4-20mA or motor valve close
K Type K Centigrade J ON/OFF Heating (logic, or relay(1)), or PID 0-20mA heating
L Type L 0 0-100 K ON/OFF Cooling (logic, or relay(1)), or PID 0-20mA cooling
N Type N 1 0-200 Alarm(2): energised in alarm Alarm(2): de-energised in alarm
R Type R 2 0-400 0 High alarm 5 High alarm Note (2)
S Type S 3 0-500 1 Low alarm 6 Low alarm OP1 = alarm 1
OP2 = alarm 2
T Type T 4 0-800 2 Deviation high 7 Deviation high OP3 = alarm 3
C Custom 5 0-1000 3 Deviation low 8 Deviation low OP4 = alarm 4
RTD 6 0-1200 4 Deviation band 9 Deviation band
p Pt100 7 0-1400 DC Retransmission (not O/P4)
Linear 8 0-1600 D 4-20mA Setpoint N 0-20mA Setpoint
M 0-80mV 9 0-1800 E 4-20mA Temperature Y 0-20mA Temperature
2 0-20mA Fahrenheit F 4-20mA output Z 0-20mA output
4 4-20mA G 32-212 Logic input functions (Input/Output 1 only)
H 32-392 W Alarm acknowledge V Recipe 2/1 select
J 32-752 M Manual select A Remote UP button
K 32-1112 R Timer/program run B Remote DOWN button
L 32-1472 L Keylock G Timer/Prog Run/Reset
M 32-1832 P Setpoint 2 select I Timer/Program Hold
R 32-2912 N 32-2192 T Timer/program Reset Q Standby select
T 32-3272 P 32-2552 U Remote SP enable

Part number HA028438. Issue 3.0. June-07 25

SET 2
1W RDT

Input CT Scaling Digital Input A Digital Input B Option 3 TCE only Lower Display
TCE only
X Unconfigured X Unconfigured X Unconfigured T Setpoint (std)
1 10 Amps W Alarm acknowledge H PID heating or motor valve open
2 25 Amps M Manual select C PID cooling or motor valve close P Output
5 50 Amps R Timer/Program Run J ON/OFF heating R Time remaining
6 100 Amps L Keylock K ON/OFF cooling E Elapsed time
P Setpoint 2 select Alarm Outputs(2) 1 Alarm setpoint
Note (2) T Timer/Program reset Energised in alarm De-energised in A Load Amps
OP1 = alarm 1 U Remote SP enable alarm D Dwell/Ramp
OP2 = alarm 2
V Recipe 2/1 select 0 High alarm 5 High alarm Time/Target
OP3 = alarm 3
OP4 = alarm 4 A Remote UP button 1 Low alarm 6 Low alarm N None
B Remote DOWN button 2 Dev High 7 Dev High C Setpoint with
G Timer/Prog Run/Reset 3 Dev Low 8 Dev Low Output meter (3)
I Timer/Program Hold 4 Dev Band 9 Dev Band M Setpoint with
Q Standby select Ammeter (3)
DC outputs Note (3) TCE only
Retransmission Control
D 4-20 Setpoint H 4-20mA heating
E 4-20 Measured Temperature C 4-20mA cooling
F 4-20mA output J 0-20mA heating
N 0-20 Setpoint K 0-20mA cooling
Y 0-20 Measured Temperature
Z 0-20mA output

26 Part number HA028438. Issue 3.0. June - 07

3.2. To Re-Enter Quick Code Configuration 3.3. Pre-Configured Controller or
Mode Subsequent Starts
If you need to re-enter the ‘Quick Configuration’ A brief start up sequence consists of a self test
mode this can always be done as follows:- during which the software version number is shown
followed briefly by the quick codes.
1. Power down the controller It will then proceed to Operator Level 1..
2. Hold button down and power up the You will see the display shown below. It is called
controller again. Keep the button pressed until the HOME display.
Set 1 is displayed. TCE example
3. The quick codes may then be set as described
previously The ALM beacon Measured
will show red if Temperature
an alarm is
Parameters may also be configured using a present. Target
deeper level of access. This is described in the The OP4 beacon Temperature
TCS/TCE Engineering Handbook Part No. will be on if the (Setpoint)
HA029065 which may be downloaded from changeover relay
www.dynisco.com output is active

If the controller is started with the button

held down, as described above, and the quick codes
are shown with dots (e.g. J.C.X.X.X), this indicates If the quick codes do not appear during this start
that the controller has been re-configured in a deeper up, it means that the controller has been configured
level of access and, therefore, the quick codes may in a deeper level of access, see note in section 3.2.
not be valid. The quick codes may then not be valid and are
therefore not shown.

Part number HA028438. Issue 3.0. June-07 27

3.4. Front Panel Layout
Beacons:- Units (if configured)
ALM (flashing or steady) Alarm active (Red)
OP1 Lit when output 1 is ON (normally heating) Measured Temperature
OP2 Lit when output 2 is ON (normally cooling ) Target Temperature
OP3 Lit when output 3 is ON (TCE only) (Setpoint )
OP4 Lit when the changeover relay output is ON
SPX Alternative setpoint in use (SP2) Meter (ELT only)
configurable as:
REM Remote setpoint or communications active - Off
RUN Timer/programmer running - Heat or cool output
RUN (flashing) Timer/programmer in hold - Output (Centre zero)
MAN Manual mode selected - Load Amps from CT
- Error signal
Operator Buttons:-

From any view - press to return to the HOME

display. 3.4.1. To Set The Temperature (Setpoint)

Press to select a new parameter. If held down In the HOME display:-

it will continuously scroll through parameters.
Press to raise the setpoint
Press to change a selection or to decrease a
Press to lower the setpoint
value.
The new setpoint is entered when the button is
Press to change a selection or to increase a released and is indicated by a brief flash of the
value. display.

28 Part number HA028438. Issue 3.0. June - 07

3.4.2. Auto, Manual and Off Mode
!
Manual mode must be used with care. The
The controller can be put into Auto, Manual or Off power level must not be set and left at a value that
mode can damage the process or cause over-heating.
The use of a separate ‘over-temperature’
Auto mode is the normal operation where the output controller is recommended.
is adjusted automatically by the controller in response
to changes in the measured temperature.
In Auto mode all the alarms and the special functions Off mode means that the heating and cooling outputs
(auto tuning, soft start, timer and programmer) are are turned off. The process alarm and analogue
operative retransmission outputs will, however, still be active
while Band and deviation alarm will be OFF.
Manual mode means that the controller output power
is manually set by the operator. The input sensor is
still connected and reading the temperature but the
control loop is ‘open’. In Manual mode the Band and
deviation alarm are masked, the auto-tuning timer and
programmer functions are disabled.
In manual mode the MAN beacon will be lit. The
power output can be continuously increased or

decreased using the or buttons.

Part number HA028438. Issue 3.0. June-07 29

3.4.3. To Select Auto, Manual or OFF Mode 5. If manual mode has been selected, the MAN
beacon will light. The upper display shows the
Press and hold and (MAN) together for measured value and the lower display the
more than 1 second. demanded output power.
This must be done in the HOME display.
1. ‘Auto’ is shown in the upper The transfer from Auto to manual mode is
t+u ‘bumpless’. This means the output will remain
display. After 5 seconds the
lower display will scroll the at the current value at the point of transfer.
longer description of this Similarly when transferring from Manual to
parameter. ie ’ l o o p m o d e – Auto mode, the current value will be used. This
auto manual off’ will then slowly change to the value demanded
t automatically by the controller.
2. Press to select ‘mAn’ or
twice to select ‘OFF’. This is 6. To manually change the power output, press
shown in the upper display. or to lower or raise the output. The
3. When the desired Mode is t+u output power is continuously updated when
selected, do not push any other these buttons are pressed
button. After 2 seconds the
controller will return to the
7. To return to Auto mode, press and
HOME display.
together. Then press to select ‘Auto’.
4. If OFF has been selected, OFF will be shown in
the lower display and the heating and cooling
outputs will be off

30 Part number HA028438. Issue 3.0. June - 07

3.4.4. Level 1 Operator Parameters After five seconds a scrolling text description of the
Operator level 1 is designed for day to day operation parameter appears.
so that the access to these parameters is not protected The value of the parameter is shown in the upper
by a pass code.
display. Press or to adjust this value. If no
Press to step through the list of parameters. The key is pressed for 30 seconds the controller returns to
mnemonic of the parameter is shown in the lower the HOME display
display. The parameters that appear depend upon the functions
configured. They are:-
Mnemonic Scrolling text and Description Availability
WRK.OP WORKING OUTPUT The active output value Read only. Shown when the controller is in AUTO or OFF mode.
WRK.SP WORKING SETPOINT Read only. Shown when the controller is in MAN or OFF mode.
The current setpoint value
SP.SEL SETPOINT SELECT Alterable.
Select setpoint 1 or 2 (SP1 or SP2).
A.TUNE AUTOTUNE automatically sets the control Off Disable
parameters to match the process
On Enable
characteristics.
REC.NO CURRENT RECIPE NUMBER Alterable. If a recipe is selected which has not been previously
Select the recipe to recall (1 to 5) loaded ‘Fail’ will be shown
T. ELAP ELAPSED TIME Timer time passed Read only
T.REMN TIME REMAINING Timer time remaining. Alterable. 0:00 to 99.59 hh:mm or mm:ss
LK.AMP Leakage Current Read only. Shown when the CT current measurement is
Current measured in OFF state configured.
LD.AMP Load Current Read only. Shown when the CT current measurement is
Current measured in ON state configured.

Part number HA028438. Issue 3.0. June-07 31

4. Operator Level 2 4.2. To Return to Level 1
Level 2 provides access to additional parameters. It is
1. Press and hold
protected by a security code.
4.1. To Enter Level 2 2. Press to select LEv 1
1. From any display press and hold The controller will return to the level 1 HOME
2. After a few seconds the display. Note: A pass code is not required when
display will show:- going from a higher level to a lower level.

3. Release . 4.2.1. Level 2 Operator Parameters

(If no button is pressed for 45 seconds the
display returns to the HOME display) Press to step through the list of parameters. The
mnemonic of the parameter is shown in the lower
display. After five seconds a scrolling text
4. Press or to description of the parameter appears.
choose Lev 2 (Level 2)
The value of the parameter is shown in the upper
5. After 2 seconds you will see
display. Press or to adjust this value. If no
6. Press or to enter the key is pressed for 30 seconds the controller returns to
pass code. Default = ‘2’ the HOME display
Backscroll is achieved when you are in this list by
7. If an incorrect code is entered the controller
reverts to Level 1. pressing while holding down .

32 Part number HA028438. Issue 3.0. June - 07

The following table shows a list of parameters available in Level 2. The order in which they appear depends
on the options available.

Press at any time to return immediately to the HOME screen.

Hold down to continuously scroll through the above list

Mnemonic Scrolling Display and description Range
WKG.SP WORKING SETPOINT is the current target setpoint and appears when SP.HI to SP.LO
the controller is in Manual. It may be derived from SP1 or SP2, or, if the
controller is ramping (see SP.RAT), it is the current ramp value.
WRK.OP WORKING OUTPUT is the output from the controller expressed as a 0 to 100% heat only
percentage of full output. It appears when the controller is in Auto. -100 (max cooling) to
In a motorised valve controller (option VC or VP) this is the ‘inferred’ 100% (max heating
position of the valve
For a time proportioning output, 50% = relay or logic output on or off for
equal lengths of time.
For an On/Off output 0 to <1% = output off, >1 to 100% = output on
A.TUNE AUTO-TUNE ENABLE automatically sets the control parameters to match Off Disable
the process characteristics. On Enable
SP.SEL SETPOINT SELECT Choose setpoint 1 or setpoint 2 as the working SP1 Setpoint 1
setpoint Setpoint 2
SP2
SP1 SETPOINT 1 to set the value of control setpoint 1 Alterable: from SP.HI to
SP.LO

Part number HA028438. Issue 3.0. June-07 33

 Mnemonic Scrolling Display and description Range
SP2 SETPOINT 2 to set the value of control setpoint 2 Alterable: from SP.HI to
SP.LO
The next four parameters apply to Alarms only. If an alarm is not configured the parameters do not appear
A1.--- - to ALARM 1 (2, 3 or 4) SETPOINT sets the threshold value at which an Range high to range low
A4.--- alarm is detected. Up to four alarms are available and are only shown if
configured.
--- = the mnemonic for the alarm type which may be:-
Lo Full Scale Low Bnd Deviation Band
Hi Full Scale High dLo Deviation Low
dHi Deviation High
The next two parameters allow current settings to be stored and selected
REC.NO CURRENT RECIPE NUMBER the most frequently used parameters can none or 1 to 5 or
be stored in up to 5 recipes. This parameter selects the recipe to use. FaiL if no recipe set stored
STORE RECIPE TO SAVE the most frequently used parameter s can be stored in none or 1 to 5
up to 5 recipes. This parameter allows you to store the current values in done when stored
recipe numbers 1, 2, 3, 4, or 5. none does not store values.

34 Part number HA028438. Issue 3.0. June - 07

 Mnemonic Scrolling Display and description Range
The following parameters set up the control characteristics
PB PROPORTIONAL BAND sets an output which is proportional to the size 0.1 to 3000 display units
of the error signal. Units may be % or display units. Default 20
TI INTEGRAL TIME removes steady state control offsets by ramping the Off to 9999 seconds
output up or down in proportion to the amplitude and duration of the Default 360
error signal.
TD DERIVATIVE TIME determines how strongly the controller will react to Off to 9999 seconds
the rate of change in the process value. It is used to prevent overshoot Default 60 for PID control
and undershoot and to restore the PV rapidly if there is a sudden
Default 0 for valve position
change in demand.
control
MR MANUAL RESET applies to a PD only controller i.e. the integral term is -100 to 100%
turned off. Set this to a value of power output (from +100% heat, to - Default 0
100% cool which removes any steady state error between SP and PV.
R2G RELATIVE COOL GAIN adjusts the cooling proportional band relative to 0.1 to 10.0
the heating proportional band. Particularly necessary if the rate of Default 1.0
heating and rate of cooling are very different. (Heat/Cool only)
HYST.H HEATING HYSTERESIS sets the difference in PV units between output 1 0.1 to 200.0 display units
turning off and turning on. Default 1.0
Only shown if channel 1 control action is On/Off.
HYST.C COOLING HYSTERESIS sets the difference in PV units between output 2 0.1 to 200.0 display units
turning off and turning on. Default 1.0
Only shown if channel 2 control action is On/Off.

Part number HA028438. Issue 3.0. June-07 35

 Mnemonic Scrolling Display and description Range
D.BAND CHANNEL 2 DEADBAND adjusts a zone between heating and cooling OFF or 0.1 to 100.0% of
outputs when neither output is on. Off = no deadband. 100 = heating the cooling proportional
and cooling off. band
MTR.T MOTOR TRAVEL TIME. This parameter only applies if the controller is a 0.0 to 999.9 seconds
motorised valve positioner. Set this value to the time that it takes for
the motor to travel from its fully closed to its fully open position.
Note: In motorised valve control only the PB and TI parameters are
active – see below. The TD parameter has no effect on the control.
The next nine parameters are only shown if the timer is configured
SS.SP SOFT START SETPOINT sets the threshold below which the power is Between SP.HI and SP.LO
limited – applies to timer type Soft Start only
SS.PWR SOFT START POWER LIMIT Sets the power limit during start up – -100 to 100%
applies to timer type Soft Start only
DWELL SET TIME DURATION This parameter only appears if ‘TM.CFG’ is set to 0:00 to 99.59 hh:mm: or
Dwell, Delayed Start or Soft Start type. It can be adjusted while the mm:ss
timer is running.
T.ELAP ELAPSED TIME Time from when RUN was initiated – applies to all timer 0:00 to 99.59 hh:mm: or
types. mm:ss
T.REMN TIME REMAINING Time remaining to reach the set time – applies to all 0:00 to 99.59 hh:mm: or
timer types. mm:ss
TM.CFG TIMER CONFIGURATION configures the timer type - Dwell, Delay, Soft none None
Start or none (only when in Reset)
Dwel Dwell
The programmer is an orderable option. ProG is only shown if the DeLy Delayed switch
programmer option has been ordered. For programmer parameters see on
Programmer Addendum Part No. HA029085. sfst Soft start

36 Part number HA028438. Issue 3.0. June - 07

 Mnemonic Scrolling Display and description Range
Prog Programmer
TM.RES TIMER RESOLUTION selects hours or minutes (only when in Reset) – Hour Hours
applies to all timer types. min Minutes
END.T TIMER END TYPE The action of the timer when it has timed out can be OFF Control OP
selected from Dwell (control continues at the setpoint), Off (control goes to zero
outputs turn off), SP2 (control at setpoint 2). Can be changed while the
timer is running – applies to Dwell types only. Dwel Control
continues at
SP1
SP2 Go to SP2
THRES TIMER START THRESHOLD The timer will not run until the PV becomes OFF or 1 to 9999
in range of the value set by this parameter. This value can be changed
when the timer is running – applies to Dwell and Programmer timer
types only.
1. (2, 3 or 4) OUTPUT 1 (2, 3 or 4) MINIMUM PULSE TIME Sets the minimum on and Relay outputs 0.1 to 150.0
PLS. off time for the control output. seconds – default 5.0.
Logic outputs Auto to
! Ensure this parameter is set to a value that is suitable for the 150.0 -Default Auto =
output switching device in use. For example, if a logic output is used to 55ms
switch a small relay, set the value to 5.0 seconds or greater to prevent 1. (2, 3 or 4) PLS.
damage to the device due to rapid switching.
PV.OFS PV OFFSET To set a simple offset to the process variable. See section -1999 to 3000
8.3 for further details

Part number HA028438. Issue 3.0. June-07 37

 Mnemonic Scrolling Display and description Range
FILT.T FILTER TIME To set the value of the input filter time constant. The OFF to 100 seconds
value can be increased to reduce the effect of excessive noise being Default 1.6 seconds
applied to the controller from external sources. If the value is set too
high the slower the controller will respond to changes in the process
value
SP.HI SETPOINT HIGH LIMIT allows a high limit to be applied to SP1 and SP2 As quickcode SET1
SP.LO SETPOINT LOW LIMIT allows a low limit to be applied to SP1 and SP2
SP.RAT SETPOINT RATE LIMIT sets the rate of change of setpoint. Limits the OFF to 3000 display units
rate of heating or cooling. per minute
OP.HI OUTPUT HIGH limits the maximum heating power applied to the process +100% to OP.LO
or a minimum cooling output.
OP.LO OUTPUT LOW Limits the minimum heating power applied to the +100% to OP.HI
process or a minimum cooling output.
SAFE SAFE OUTPUT POWER The output power if the loop is in inhibit Default 0% Range +100%
The next five parameters apply to current transformer input only. If the CT option is not configured the parameters do
not appear
LD.AMP LOAD CURRENT is the measured load current when the power demand CT Range
is on
LK.AMP LEAK CURRENT is the measured leakage current when the power CT Range
demand is off.
LD.ALM LOAD CURRENT THRESHOLD sets a low alarm trip point for the load CT Range
current as measured by the CT. This detects partial load failure.
LK.ALM LEAK CURRENT THRESHOLD sets a high alarm trip point for the leakage CT Range
current measured by the CT.

38 Part number HA028438. Issue 3.0. June - 07

 Mnemonic Scrolling Display and description Range
HC.ALM OVERCURRENT THRESHOLD sets a high alarm trip point to show over CT Range
current as measured by the CT
The next two parameters apply to Digital Communications
ADDR ADDRESS - communications address of the controller, if digital 1 to 254
communications has been supplied. 1 to 254
BAUD BAUD RATE Digital communications baud rate 9600, 19.2K, 4800, 2400,
1200

Part number HA028438. Issue 3.0. June-07 39

4.3. Alarms if the sensor becomes open circuit; the output level
will adopt a ‘SAFE’ value which can be set up in
Up to four process alarms may be configured using Operator Level 2, see section 4.3.
the Quick Start Codes section 3.1. Each alarm can
4.3.1. Alarm Indication
be configured for:-
If an alarm occurs, the red ALM beacon will flash.
Full Scale Low The alarm is shown if the process A scrolling text message will describe the source of
value falls below a set threshold
the alarm. Any output attached to the alarm will
Full Scale High The alarm is shown if the process
value rises above a set threshold operate. An alarm relay can be configured using
Deviation Low The alarm is shown if the process the Quick Start Codes to be energised or de-
value deviates below the setpoint energised in the alarm condition. It is normal to
by a set threshold configure the relay to be de-energised in alarm so
Deviation High The alarm is shown if the process that an alarm is indicated if power to the controller
value deviates above the setpoint fails.
by a set threshold
Deviation Band The alarm is shown if the process
value deviates above and below Press and (ACK) together to
the setpoint by a set threshold acknowledge the alarm
If an alarm is not configured it is not shown in the If the alarm is still present the ALM beacon will
list of level 2 parameters, section 4.2.1. light continuously otherwise it will go OFF.
By default alarms are configured as non-latching,
Additional alarm messages may be shown such as de-energised in alarm. If you require latched
CONTROL LOOP BROKEN. This occurs if the alarms, please refer to the engineering handbook.
controller does not detect a change in process value
following a change in output demand after a
suitable delay time. Another alarm message may
be INPUT SENSOR BROKEN (SBr). This occurs

40 Part number HA028438. Issue 3.0. June - 07

4.4. Timer Operation
An internal timer can be configured to operate in one of three different modes. The mode is configured in Level 2
by the ‘TM.CFG’ (timer configuration) parameter. Each Timing Mode is described in the pages that follow.
Operation Action Indication
To Run the timer Press and quickly release Beacon -- RUN = On
Scrolling text display:- TIMER RUNNING
+
To Hold the timer Press and quickly release Beacon -- RUN = Flashing
Scrolling text display:- TIMER HOLD
+
To Reset the timer Beacon -- RUN = Off
Press and hold + If the timer is a Dwell Type and configured to turn power off
for more than 1 second
at the end of the timing period OFF will be displayed
Timer has timed out (END Beacon -- RUN = Off SPX = On if End Type = SP2
state) Scrolling display:- TIMER END.
Note:- The timer can be re-run from the end state without
the need to reset it.

The timer can also be RUN, HELD or RESET by the parameter ‘T.STAT’ (Timer status). It can also be controlled
via digital inputs (if configured).

4.4.1. Dwell Timer At power up the instrument will start in the same
A dwell timer (‘TI.CFG’ = ‘DwEll’) is used to mode (Auto or OFF) or with the same setpoint (SP1
control a process at a fixed temperature for a defined or SP2) it have prior to the power shutdown.
period.
Part number HA028438. Issue 3.0. June-07 41
In reset the controller behaviour depends on the In the END state the behaviour is determined by the
configuration of the ‘END.T’ parameter. parameter ‘END.T’ (End type):
In run the instrument will select the SP1 as OFF: The heating and cooling is turned OFF (resets
operative set point and the control will start. to Off)
Timing starts when the temperature is within the Dwell:Controls at setpoint1 (resets to Setpoint 1)
threshold ‘THRES’ and the setpoint. If the SP2 Controls at setpoint 2 (resets to Setpoint 1)
threshold is set to OFF the timing starts Note: The dwell period can be reduced or increased
immediately. If setpoint ramping is enabled, then the while the timer is running.
ramp completes before the timer starts. End State e n d . t =
OFF SP2 dwel
SP1 THRES = + n
Temperature
Counting
down SP2

TIMER END
Time
Scrolling message OFF TIMER RUNNING OFF
OFF

RESET Digital Input

RUN

END
4.4.2. Delayed Timer immediately on power-up, or when run. The
‘TI.CFG’ = ‘DELY’. The timer is used to switch controller remains in standby with heating and
on the output power after a set time. The timer starts

42 Part number HA028438. Issue 3.0. June - 07

cooling off, until the time has elapsed. After the
time has elapsed, the instrument controls at the
target setpoint.

Temperature

Setpoint

Time

Scrolling TIMER RUNNING TIMER END

Message

Run Reset

RESET Digital input

RUN

END

Part number HA028438. Issue 3.0. June-07 43

4.4.3. Soft Start Timer after the dwell period (‘DwEll’). It is typically use
to dry-out heaters in Hot Runner control systems
‘TI.CFG’ = ‘SS.St’. A Soft Start timer starts
automatically on power up. It applies a power limit
(‘SS.PWR’) until the temperature reaches a
threshold value (‘SS.SP’) or the timer times-out
Temperature

Setpoint

Soft start setpoint SS.SP

Time

Soft Start power limit SS.PWR

Time
Scrolling Message TIMER RUNNING TIMER END

RESET Digital input

RUN

END

Run Reset

44 Part number HA028438. Issue 3.0. June - 07

5. General Specifications Display updating time: 500 ms.
Sampling time: 250 ms
Case: Polycarbonate black colour;
Accuracy: + 0,25% of reading @ 25 °C
Self-extinguishing degree: V2 according to UL 94.
ambient temperature.
Front protection - designed and tested for IP 65 (*)
Common mode rejection: > 120 dB @ 50/60
and NEMA 4X (*) for indoor locations (when panel
Hz.
gasket is installed).
Normal mode rejection: > 60 dB @ 50/60
(*) Tests were performed in accordance with CEI 70-1
Hz.
and NEMA 250-1991 STD.
Operative temperature: from 0 to 55 °C (+32
Installation: panel mounting.
to 131 °F).
Rear terminal block: 18 screw terminals with
Storage temperature: -10 to +70 °C (-14 to
connections diagram and safety rear cover.
158 °F)
Dimensions: DIN 43700 48 x 48 mm, depth 90 mm. Humidity: from 20 % to 85% RH, non
Weight: 250 g. condensing.
Power supply:
- 100V to 240V AC 50/60Hz (-15% to + 10% of the
nominal value).
- 24 V AC/DC (+ 10 % of the nominal value).
Power consumption: 5 VA max.
Insulation resistance: > 100 M according to IEC
1010-1.
Dielectric strength: 1500 V rms according to IEC
1010-1.

Part number HA028438. Issue 3.0. June-07 45

5.1. Inputs C
A) THERMOCOUPLE S -50 1768 ° -58 3214 °F
C
Type : B - L -J -K -N -R -S -T. °C/°F selectable.
External resistance: 100 max, maximum error 0,1%
of span.
Cold junction: automatic compensation from 0 to
55°C.
Cold junction accuracy : > 30 to 1
Input impedance: > 1 M
Calibration : according to IEC 584-1 and DIN 43710 -
1977.

STANDARD RANGES TABLE

TC Range (°C) Range (°F)
J -210 1200 ° -238 2192 °F
C
K -200 1372 ° -238 2498 °F
C
L -200 900 ° -238 1652 °F
C
R -50 1700 ° -58 3124 °F
C
B 0 1820 ° -32 3308 °F
C
N -200 1300 ° -238 2372 °F
C
T -200 400 ° -238 752 °F

46 Part number HA028438. Issue 3.0. June - 07

B) RTD 6. Safety Requirements
Type: PT100, 3-wire connection
Bulb current: 0.2 mA Safety and EMC Information
Line resistance compensation: no error up to 22 /wire.
Standard range: from –200 to 850 °C (–238 to 1562 This controller is intended for industrial
°F) temperature and process control applications when
it will meet the requirements of the European
C) LINEAR INPUTS Directives on Safety and EMC. Use in other
Read-out: programmable from -1999 to +9999. applications, or failure to observe the installation
Decimal point: programmable in any position instructions of this handbook may impair safety or
STANDARD RANGE TABLE EMC. The installer must ensure the safety and
EMC of any particular installation.
Minimum Maximum unit Impedance
0 60 mV > 1M Safety
12 60 mV > 1M
This controller complies with the European
0 10 mV > 100 k
Low Voltage Directive 73/23/EEC, by the
2 10 mV > 100 k
application of the safety standard EN 61010.
0 20 mA <3
4 20 mA <3 Electromagnetic compatibility
D) LOGIC INPUT This controller conforms with the essential
Type: contact closure protection requirements of the EMC Directive
Contact open : > 500 89/336/EEC, by the application of a Technical
Contact closed : < 200 Construction File. This instrument satisfies the
general requirements of the industrial
environment defined in EN 61326. The EMC

Part number HA028438. Issue 3.0. June-07 47

Booklet (part number HA025464) gives further General notes
installation information. The information contained in this manual is
Installation requirements for EMC subject to change without notice. While every
effort has been made to ensure the accuracy of
To ensure compliance with the European EMC directive the information, your supplier shall not be held
certain installation precautions are necessary as follows: liable for errors contained herein.
• For general guidance refer to EMC Installation Service and repair
Guide, HA025464. This may be downloaded from
www.dynisco.com. This controller has no user serviceable parts.
Contact your supplier for repair.
• When using relay outputs it may be necessary to fit a
filter suitable for suppressing the emissions. The Caution: Charged capacitors
filter requirements will depend on the type of load.
For typical applications we recommend Schaffner Before removing an instrument from its sleeve,
FN321 or FN612. disconnect the supply and wait at least two
minutes to allow capacitors to discharge.
• If the unit is used in table top equipment which is Failure to observe these precautions may cause
plugged into a standard power socket, then it is likely damage to components of the instrument or
that compliance to the commercial and light some discomfort to the user.
industrial emissions standard is required. In this case
to meet the conducted emissions requirement, a Electrostatic discharge precautions
suitable mains filter should be installed. We
When the controller is removed from its
recommend Schaffner types FN321 and FN612.
sleeve, some of the exposed electronic
components are vulnerable to damage by
electrostatic discharge from someone handling

48 Part number HA028438. Issue 3.0. June - 07

the controller. To avoid this, before handling the
unplugged controller discharge yourself to ground.

Cleaning
Do not use water or water based products to clean labels
or they will become illegible. Isopropyl alcohol may be
used to clean labels. A mild soap solution may be used
to clean other exterior surfaces of the product.

Safety Symbols
Various symbols may be used on the controller. They
have the following meaning:
Caution, (refer to accompanying documents)
!
Equipment protected throughout by
DOUBLE INSULATION

Helpful hints
Personnel
Installation must only be carried out by suitably
qualified personnel.

Part number HA028438. Issue 3.0. June-07 49

Enclosure of Live Parts Power Isolation
To prevent hands or metal tools touching parts that may The installation must include a power isolating
be electrically live, the controller must be enclosed in switch or circuit breaker. This device should
an enclosure be in close proximity to the controller, within
easy reach of the operator and marked as the
Caution: Live sensors disconnecting device for the instrument.
The controller is designed to operate if the temperature
sensor is connected directly to one cable of the power Overcurrent protection
line. However, you must ensure that service personnel The power supply to the system should be
do not touch connections to these inputs and to all other fused appropriately to protect the cabling to the
inputs/outputs not isolated from the measuring input units.
while they are live. With a live sensor, all cables,
connectors and switches for connecting the sensor must Voltage rating
be mains rated for use in 240Vac CATII. The maximum continuous voltage applied
between any of the following terminals must
Wiring not exceed 240Vac:
It is important to connect the controller in accordance
with the wiring data given in this guide. Take particular • relay output to logic, dc or sensor
care not to connect AC supplies to the low voltage connections;
sensor input or other low level inputs and outputs. Only • any connection to ground.
use copper conductors for connections (except The controller must not be wired to a three
thermocouple inputs) and ensure that the wiring of phase supply with an unearthed star
installations comply with all local wiring regulations. connection. Under fault conditions such a
For example in the UK use the latest version of the IEE supply could rise above 240Vac with respect to
wiring regulations, (BS7671). In the USA use NEC ground and the product would not be safe.
Class 1 wiring methods.

50 Part number HA028438. Issue 3.0. June - 07

Conductive pollution Grounding of the temperature sensor
Electrically conductive pollution must be excluded from shield
the cabinet in which the controller is mounted. For In some installations it is common practice to
example, carbon dust is a form of electrically replace the temperature sensor while the
conductive pollution. To secure a suitable atmosphere controller is still powered up. Under these
in conditions of conductive pollution, fit an air filter to conditions, as additional protection against
the air intake of the cabinet. Where condensation is electric shock, we recommend that the shield
likely, for example at low temperatures, include a of the temperature sensor is grounded. Do not
thermostatically controlled heater in the cabinet. rely on grounding through the framework of
This product has been designed to conform to BSEN61010 the machine.
installation category II, pollution degree 2. These are
defined as follows:-
Installation Category II (CAT II)
The rated impulse voltage for equipment on nominal 230V
supply is 2500V.
Pollution Degree 2
Normally only non conductive pollution occurs.
Occasionally, however, a temporary conductivity caused by
condensation shall be expected.

Part number HA028438. Issue 3.0. June-07 51

Over-temperature protection Please note that the alarm relays within the
When designing any control system it is essential to controller will not give protection under all
consider what will happen if any part of the system failure conditions.
should fail. In temperature control applications the Routing of wires
primary danger is that the heating will remain
constantly on. Apart from spoiling the product, this To minimise the pick-up of electrical noise, the
could damage any process machinery being controlled, low voltage DC connections and the sensor
or even cause a fire. input wiring should be routed away from high-
Reasons why the heating might remain constantly on current power cables. Where it is impractical
include: to do this, use shielded cables with the shield
grounded at both ends. In general keep cable
• the temperature sensor becoming detached from the lengths to a minimum.
process
• thermocouple wiring becoming short circuit;
• the controller failing with its heating output
constantly on
• an external valve or contactor sticking in the heating
condition
• the controller setpoint set too high.
Where damage or injury is possible, we recommend
fitting a separate over-temperature protection unit, with
an independent temperature sensor, which will isolate
the heating circuit.

52 Part number HA028438. Issue 3.0. June - 07